APPLICABLE COMPONENTS CHART ASSEMBLY PART NUMBER CHART PART NUMBERS DELPHI REV COMPONENTS MVL REV KEY OPTION COLOR INSULATOR (HOUSING) TPA (BLUE) RING SEAL (GREEN) CPA (RED) (OPTIONAL) ITEM NO. DESCRIPTION PLATING OR COLOR SUPPLIER NAME NUMBER DELPHI NUMBER GRIP CODE WIRE SIZE INSULATION DIAMETER RANGE MATERIAL/SPEC NO ITEM 1 ITEM 2 ITEM 3 ITEM 4 1.20 SYSTEM TERMINAL TIN MVL 54001864 13576990 18 18-16 AWG 0.75-1.25mm 1.70mm-2.41mm COPPER ALLOY / NA PA66 GF35 PA66 GF35 SILICONE PA66 GF35 1.20 SYSTEM TERMINAL TIN MVL 54002006 13806233 20 22-20 AWG 0.35-0.50mm 1.20mm-1.90mm COPPER ALLOY / NA 13806231 01 F495100 A A BLACK S106100 S506100 13848932 01 F595100 A B LT GRAY S206100 S606100 15532568 01 F695100 A C DK GRAY S306100 S706100 13973607 02 F460400 B A BLACK S106100 S506100 33511726 02 F560400 B B LT GRAY S206100 S606100 33511727 02 F660400 B C DK GRAY S306100 S706100 N/A C895100 1.20 SYSTEM TERMINAL TIN/SILVER MVL 54001866 13587331 18 18-16 AWG 0.75-1.25mm 1.70mm-2.41mm COPPER ALLOY / NA 1.20 SYSTEM TERMINAL TIN/SILVER MVL 54002007 15521522 20 22-20 AWG 0.35-0.50mm 1.20mm-1.90mm COPPER ALLOY / NA 5 1.20 SYSTEM TERMINAL SILVER MVL F731400 13805376 18 18-16 AWG 0.75-1.25mm 1.70mm-2.41mm COPPER ALLOY / NA 1.20 SYSTEM TERMINAL SILVER MVL F931400 13805375 20 22-20 AWG 0.35-0.50mm 1.20mm-1.90mm COPPER ALLOY / NA 1.20 SYSTEM TERMINAL GOLD MVL 54001863 13579640 18 18-16 AWG 0.75-1.25mm 1.70mm-2.41mm COPPER ALLOY / NA 1.20 SYSTEM TERMINAL GOLD MVL 54002005 13827658 20 22-20 AWG 0.35-0.50mm 1.20mm-1.90mm COPPER ALLOY / NA F752210 6 7 1.20 SYSTEM CABLE SEAL ROUND RUST RED MVL (QSR) C528010 (A-0419) 13898958 18-16 AWG 1.00-1.25mm 1.90mm-2.41mm SILICONE 1.20 SYSTEM CABLE SEAL ROUND GREEN MVL (QSR) (A-0419C) 33402838 22-20 AWG 0.50-0.75mm 1.40mm-1.90mm SILICONE 1.20 SYSTEM CABLE SEAL ROUND TAN MVL (QSR) C073510 (A-0419B) 33511987 1.20mm-1.40mm SILICONE GREEN MVL (QSR) C628010 (A-0412) 13898957 1.20 SYSTEM SEAL PLUG 0.35mm OPTIONAL AS REQUIRED ISOMETRIC VIEW SCALE 1 :1 ( 2.10 ) SILICONE KEY A OPTIONAL CPA 1 4 A 3 4 KEY B 2 16.40 ( 2.10 ) 1 5 6 3 REF.ONLY REF.ONLY SECTION A-A KEY C A 2 EXPLODED VIEW (OPTIONAL CPA SHOWN) SCALE 2:1 (ASSEMBLY DATE CODE PART NUMBER APPLIED IN THIS LOCATION) & NOTES: 1) VALIDATED TO SAE/USCAR-2 REV 5 2) VALIDATED TO THE FOLLOWING TEMP, VIBRATION, AND SEALING CLASSES: - GMW3191 SECTION 4.28 V4 T4 (155C) WITH GOLD OR SILVER TERMINALS - SAE/USCAR-2 V3 T4 (150C) WITH GOLD OR SILVER TERMINALS - SAE/USCAR-2 V3 T3 (125C) / V2 T4 (150C) WITH TIN/SILVER TERMINALS - SAE/USCAR-2 V2 T3 (125C) WITH TIN TERMINALS - SAE/USCAR-2 SEALING S3 T4 (150C)(ISO16750 9K EQUIVELENT) 3) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS: - DELPHI APEX 1.2 TERMINALS LISTED IN THE APPLICABLE COMPONENTS CHART ON THIS DRAWING WITH WIRE SIZES DEFINED IN NOTE 4. - SEE DELPHI DRAWING C18001-1-2-CUST FOR SPECIFIC TERMINAL DETAILS AND CRIMPING REQUIREMENTS - PLATING OF TERMINALS AND MATING DEVICE BLADES MUST BE COMPATIBLE 31.95 #1.00 16.40 #0.50 B 7 +0.10 17.57 -0.25 4) CONNECTOR SYSTEM VALIDATED TO USCAR-2 REQUIREMENTS WITH THE FOLLOWING RANGE OF WIRE SIZES AND TYPES IN CONJUNCTION WITH APPROPRIATE COMPONENTS FOUND IN THE "APPLICABLE COMPONENTS" CHART: AWG - WIRE SIZES: 22AWG - 16AWG INSULATION DIAMETER: 1.50mm MIN - 2.41mm MAX WIRE TYPE: M1L123-A, MS-8288, MS-9502 OR EQUIVALENT (STRUCTURE AND PROPERTIES ACCORDING TO SAE J1128) METRIC - WIRE SIZES: 0.35mm - 1.25mm INSULATION DIAMETER: 1.20mm MIN - 2.30mm MAX WIRE TYPE: FLR2X, FLR9X OR EQUIVALENT (STRUCTURE AND PROPERTIES ACCORDING TO ISO 6722) CONTACT DELPHI ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND/OR TYPES WIRE AND INSULATION TYPE MUST BE APPROPRIATE FOR TEMPERATURE CLASS & APPLICATION ENVIRONMENT B SECTION B-B 5) CONNECTOR IS MATE COMPATIBLE WITH DEVICES WHICH CONFORM WITH THE FOLLOWING USCAR INTERFACE SPECIFICATIONS: - 120-S-002-1-Z01 (WITH EWCAP-001 TYPE 120-T BLADES) - 120-S-002-1-Z02 (WITH EWCAP-001 TYPE 120-T BLADES) 6) ANNUAL QUALITY REQUIREMENTS: - IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER DELPHI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV REQUIREMENTS OF ISO TS16949 AND SAE/USCAR-2 REV 5. FOR TERMINAL TO CONNECTOR AND TPA TO CONNECTOR ONLY. 7) SOURCE ID, MOLD 8) APP CHRT ECN-13-01299 ADDED GREEN CABLE SEAL 33402838, REMOVED BLUE CABLE SEAL 54200391/1 ECO 423850 - UPDATE VIEWS FOR DESIGN IMPROVEMENT TO CPA F752210, ADDEDDE ECN-13-01227 FOR MVL P/N'S, REVISED NOTE 2 - UPDATE PERFORMANCE DATA FOR TIN/SIL ECN-12-01302 UPDATE CPA IN ASSY VIEWS PART BOM F695100 COLOR WAS BROWN, F660400 COLOR WAS BROWN APP CHRT ECN-12-01227 ADD PART NUMBER C073510, ADD& 0.35MM 22GA WIRE INFO NOTES REVISE NOTE 4 WITH 0.35mm & 22GA INFO ECN-12-00892 NEW RELEASE - APEX 1.2 - #0.1 - #2 SEE NOTE 5 SEE CHART SEE CHART A1 - & CAVITY ID SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS OR SPECIFICATIONS. 2010/03/18 Frank HOLUB 2013/12/03 Matt MAJOR 2013/12/03 Sucha SIAN 2013/12/03 Jeff CAMPBELL PCC0682863 2W SensoMate 1.2 Assembly 1.2MM USCAR INTERFACE - PCC0682863 D SERIAL RELEASED 1 - 1 See Table - 4:1 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Delphi Connection Systems: 13805375 13576990-L 13805376-L 13805376