B
B
A
A
16.40 #0.50
17.57 +0.10
-0.25
16.40
( )2.10
31.95 #1.00
( )2.10
NEW RELEASE ECN-12-00892
REVISE NOTE 4 WITH 0.35mm & 22GA INFONOTES
ECN-12-01227 ADD PART NUMBER C073510, ADD 0.35MM & 22GA WIRE INFO
APP CHRT
F695100 COLOR WAS BROWN, F660400 COLOR WAS BROWN
PART BOM
UPDATE CPA IN ASSY VIEWS
-
ECN-12-01302
ECO 423850 - UPDATE VIEWS FOR DESIGN IMPROVEMENT TO CPA F752210, DELPHI P/N'S ADDED
FOR MVL P/N'S, REVISED NOTE 2 - UPDATE PERFORMANCE DATA FOR TIN/SILVER PLATING
-
ECN-13-01227
ADDED GREEN CABLE SEAL 33402838, REMOVED BLUE CABLE SEAL 54200391/13576991
APP CHRT
ECN-13-01299
ASSEMBLY PART NUMBER CHART
PART NUMBERS
KEY
OPTION COLOR
COMPONENTS
DELPHI REV MVL REV
INSULATOR
(HOUSING) TPA (BLUE) RING SEAL
(GREEN)
CPA (RED)
(OPTIONAL)
ITEM 1 ITEM 2 ITEM 3 ITEM 4
PA66 GF35 PA66 GF35 SILICONE PA66 GF35
13806231 01 F495100 A A BLACK S106100 S506100
C895100
N/A13848932 01 F595100 A B LT GRAY S206100 S606100
15532568 01 F695100 A C DK GRAY S306100 S706100
13973607 02 F460400 B A BLACK S106100 S506100
F75221033511726 02 F560400 B B LT GRAY S206100 S606100
33511727 02 F660400 B C DK GRAY S306100 S706100
--
4:1PCC0682863
1
--
1.2MM USCAR INTERFACE 1
-2W SensoMate 1.2 Assembly
A1
-
-
-
SEE CHART
SEE NOTE 5
SEE CHART
#0.1 #2°
-
--APEX 1.2
APPLICABLE COMPONENTS CHART
ITEM
NO. DESCRIPTION
PLATING
OR
COLOR
SUPPLIER DELPHI
NUMBER
GRIP
CODE
WIRE
SIZE
INSULATION
DIAMETER
RANGE
MATERIAL/SPEC NO
NAME NUMBER
5
1.20 SYSTEM TERMINAL TIN MVL 54001864 13576990 18 18-16 AWG
0.75-1.25mm² 1.70mm-2.41mm COPPER ALLOY / NA
1.20 SYSTEM TERMINAL TIN MVL 54002006 13806233 20 22-20 AWG
0.35-0.50mm² 1.20mm-1.90mm COPPER ALLOY / NA
1.20 SYSTEM TERMINAL TIN/SILVER MVL 54001866 13587331 18 18-16 AWG
0.75-1.25mm² 1.70mm-2.41mm COPPER ALLOY / NA
1.20 SYSTEM TERMINAL TIN/SILVER MVL 54002007 15521522 20 22-20 AWG
0.35-0.50mm² 1.20mm-1.90mm COPPER ALLOY / NA
1.20 SYSTEM TERMINAL SILVER MVL F731400 13805376 18 18-16 AWG
0.75-1.25mm² 1.70mm-2.41mm COPPER ALLOY / NA
1.20 SYSTEM TERMINAL SILVER MVL F931400 13805375 20 22-20 AWG
0.35-0.50mm² 1.20mm-1.90mm COPPER ALLOY / NA
1.20 SYSTEM TERMINAL GOLD MVL 54001863 13579640 18 18-16 AWG
0.75-1.25mm² 1.70mm-2.41mm COPPER ALLOY / NA
1.20 SYSTEM TERMINAL GOLD MVL 54002005 13827658 20 22-20 AWG
0.35-0.50mm² 1.20mm-1.90mm COPPER ALLOY / NA
6
1.20 SYSTEM CABLE SEAL
ROUND RUST RED MVL
(QSR)
C528010
(A-0419) 13898958 18-16 AWG
1.00-1.25mm² 1.90mm-2.41mm SILICONE
1.20 SYSTEM CABLE SEAL
ROUND GREEN MVL
(QSR) (A-0419C) 33402838 22-20 AWG
0.50-0.75mm² 1.40mm-1.90mm SILICONE
1.20 SYSTEM CABLE SEAL
ROUND TAN MVL
(QSR)
C073510
(A-0419B) 33511987 0.35mm² 1.20mm-1.40mm SILICONE
7 1.20 SYSTEM SEAL PLUG GREEN MVL
(QSR)
C628010
(A-0412) 13898957 OPTIONAL AS REQUIRED SILICONE
KEY C
KEY A
NOTES:
1) VALIDATED TO SAE/USCAR-2 REV 5
2) VALIDATED TO THE FOLLOWING TEMP, VIBRATION, AND SEALING CLASSES:
- GMW3191 SECTION 4.28 V4 T4 (155°C) WITH GOLD OR SILVER TERMINALS
- SAE/USCAR-2 V3 T4 (150°C) WITH GOLD OR SILVER TERMINALS
- SAE/USCAR-2 V3 T3 (125°C) / V2 T4 (150°C) WITH TIN/SILVER TERMINALS
- SAE/USCAR-2 V2 T3 (125°C) WITH TIN TERMINALS
- SAE/USCAR-2 SEALING S3 T4 (150°C)(ISO16750 9K EQUIVELENT)
3) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS:
- DELPHI APEX 1.2 TERMINALS LISTED IN THE APPLICABLE COMPONENTS CHART ON
THIS DRAWING WITH WIRE SIZES DEFINED IN NOTE 4.
- SEE DELPHI DRAWING C18001-1-2-CUST FOR SPECIFIC TERMINAL DETAILS AND
CRIMPING REQUIREMENTS
- PLATING OF TERMINALS AND MATING DEVICE BLADES MUST BE COMPATIBLE
4) CONNECTOR SYSTEM VALIDATED TO USCAR-2 REQUIREMENTS WITH THE
FOLLOWING RANGE OF WIRE SIZES AND TYPES IN CONJUNCTION WITH
APPROPRIATE COMPONENTS FOUND IN THE "APPLICABLE COMPONENTS" CHART:
AWG - WIRE SIZES: 22AWG - 16AWG
INSULATION DIAMETER: 1.50mm MIN - 2.41mm MAX
WIRE TYPE: M1L123-A, MS-8288, MS-9502 OR EQUIVALENT
(STRUCTURE AND PROPERTIES ACCORDING TO SAE J1128)
METRIC - WIRE SIZES: 0.35mm² - 1.25mm²
INSULATION DIAMETER: 1.20mm MIN - 2.30mm MAX
WIRE TYPE: FLR2X, FLR9X OR EQUIVALENT
(STRUCTURE AND PROPERTIES ACCORDING TO ISO 6722)
CONTACT DELPHI ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND/OR TYPES
WIRE AND INSULATION TYPE MUST BE APPROPRIATE FOR TEMPERATURE
CLASS & APPLICATION ENVIRONMENT
5) CONNECTOR IS MATE COMPATIBLE WITH DEVICES WHICH CONFORM WITH THE
FOLLOWING USCAR INTERFACE SPECIFICATIONS:
- 120-S-002-1-Z01 (WITH EWCAP-001 TYPE 120-T BLADES)
- 120-S-002-1-Z02 (WITH EWCAP-001 TYPE 120-T BLADES)
6) ANNUAL QUALITY REQUIREMENTS:
- IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER DELPHI
SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV
REQUIREMENTS OF ISO TS16949 AND SAE/USCAR-2 REV 5. FOR
TERMINAL TO CONNECTOR AND TPA TO CONNECTOR ONLY.
7) SOURCE ID, MOLD & CAVITY ID SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
8) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS
OR SPECIFICATIONS.
EXPLODED VIEW
(OPTIONAL CPA SHOWN)
SCALE 2:1
(ASSEMBLY DATE CODE &
PART NUMBER APPLIED
IN THIS LOCATION)
ISOMETRIC VIEW
SCALE 1 :1
KEY B
SECTION B-B
7
2
3
1
4
OPTIONAL CPA
6
5
REF.ONLY
REF.ONLY
SECTION A-A
3
2
4
1
Frank HOLUB2010/03/18
Matt MAJOR2013/12/03
See Table -
PCC0682863 D
SERIAL RELEASED
Sucha SIAN2013/12/03
Jeff CAMPBELL2013/12/03
