LANGUAGE molex PRODUCT SPECIFICATION molex ENGLISH YY (KOREAN) 1.0 SCOPE(4 24 Fi) This specification covers general requirement for product performance and test method of .090 Wire To Wire Connector series. (BATAAN = .090 Wire To Wire Connector series 2] SS! MAUS FSStct. 2.0 PRODUCT DESCRIPTION (Hl S712) - 2.1 PRODUCT NAME AND PART NUMBER(AI SSS Hs) 2.1.1 HOUSING ASS'Y Male Connector Female Connector Ckts Product Name PartNo. | Color | Ckts Product Name PartNo. { Color =) (ABSA) (AIBAS) | AHS) (Rs) (MBSA) (ALS HS) | (ARAL 6 Male Housing Ass'y-6P | 35282-0610 | White| 6 | Female Housing Ass'y-6P | 35284-0610| White 8 Male Housing Ass'y-8P | 35282-0810 | White| 8 Female Housing Ass'y-8P | 35284-0810} White Male Housing Ass'y-10P | 35282-1010 | White Female Housing Ass'y-10P | 35284-1010} White 10 36282-1013 |Yellow| 10 35284-1013] Yellow 12 | Male Housing-Ass'y-12P | 36282-1210 | White; 12 | Female Housing Ass'y-12P | 35284-1210: White 35282-1215 | Gray 35284-1215! Gray ; 35282-1610 | White 35284-1610] White 16 | Male Housing-Ass'y-16P 35282-1615 | Gray 16 | Female Housing Ass'y-16P 35284-1615| Gray 35282-1617 | Brown 35284-1617 | Brown 2.1.2 TERMINAL Male Terminal Female Terminal Product Name Part No. Wire Range | Product Name Part No. Wire Range (WBSa) (lB RS) (AMS) (ALS Ba) (AIBAS) | (Ses) y 36420-9702 0.3-0,5 mat 35421-6702 | 0.3-0.5 m1 niconn Uniconn Male Terminal 36420-9802 | 0.5-1.25 mt Female Terminal 35421-6802 | 0.5-1.25 mat 35420-9902 2.0 mr 35421-6902 2.0 mr 2.2 DIMENSIONS,MATERIALS AND PLATINGS.(Al =, 2! AWH SS! SS) {See the appropriate Sales Drawings for information on dimensions, materials and platings} REV |B SHT 11-6 REVISE ON PC ONLY TITLE REVISED .090 WIRE TO WIRE CONNECTOR SERIES B EC# KOR2001-0034 C.B, 01/04/18 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO REV DESCRIPTION MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DESIGN CONTROL STATUS | WRITTEN BY: | CHECKED BY:| APPROVED BY: | DATE: YR/MO/DAY MOLEX-KOREA M W.Y.YANG | B.K. cHovt C.W. 99/ 02/23 DOCUMENT NO. er Oe rb FILE NAME| SHT NO. PS-35282-001 PS$35282A 1OF 6 ES-40000-3996 REV.A SHEET 3 95/MAR/10 Ec U5-0926 DCBRDO3.SAMmolex PRODUCT SPECIFICATION LANGUAGE molex ENGLISH (KOREAN) 3.0 RATINGS (2124) 3.1 CURRENT RATING (ol 241 FR) i: Rated current (S445) |=ImxKd Im: Max. current (4) 1 4 & Kd : Reducing cofficient (2 <t Al=5) Connecior Ckts | Kd (Reducing Cofficient) (ASE 44) (22S) 6P,38P 0.55 10P,12P,16P 0.5 3.2 TEMPERATURE (A}hS 25) -40T to +80 4.0 PERFORMANCE (2 4.1 ELECTRICAL PERFORMANCE (@/7i|45 4s) S) t Wire Size (214) | Im (2/ CHAR) 0.3 mir 6A 0.5 mir BA 0.85 mn 10A 1.25 mt 14A 2.0 mr 18A C.B, 01/04/18 ITEM(2 5) TEST CONDITION{A| 2 2 4) REQUIREMENT(7 4} Mate Connectors : Volt D Method Voltage Current 3 mV/A oltage Drop m (AS ASH __| 20 mV MAX. 10 mA MAXIMUM. @ 13 +1/-0V 1A @ 13+4/-OV | Rated Current Mate Connectors with a voltage of 500 VDC insulation Resistance | between adjacent terminals and between 100 Megohms (2SAe) terminals and ground. MINIMUM (ASE S SSobal 500VDCE Ol Sst At CHO, St ARSt GESA HH! S!IOPStCt.) Mate Connectors with a voltage of 1(000VAC Dielectric for 1 minute between adjacent terminals and No breakdown Withstanding Voltage | between terminals and ground. (sHnSA) (LEAS) (AHS S8sta) 1000VACS 2! Set GH ZONEX! SEPA ZH +2 Sl DSH Ct.) REVISE ON PC ONLY TITLE REVISED .090 WIRE TO WIRE CONNECTOR SERIES B EC# KOR2001-0034 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO REV DESCRIPTION MOLEX ING. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DOCUMENT NO. FILE NAME SHEET PS-35282-001 PS35282A.SAM 2 ES-40000-3996 REV.A SHEET4 95/MAR/M0 EC U5-0926 DCBRDO3.SAMoN mole YY PRODUCT SPECIFICATION LANGUAGE molex ENGLISH (KOREAN) 4.2 MECHANICAL PERFORMANCE (/| Al4i as) ITEM(S) TEST CONDITION(AI 4 424) REQUIREMENT(7 44) ckt} Insertion | Withdrawal Connector Mate and unmate connector at a rate of (=)| Force (Kgf) | force (Kgf} Mate and Unmate | 25+6mm per minute Forces (ASAS 25t6mn/e Soe sae SP 64 MAX. 20 MIN. (AYE OiStstCt.) 10P| 8.0 MAX. 2.5 MIN AO} Ol ured) 12P} 9.6 MAX. 3.0 MIN 16P} 12.8MAX. | 4.0MIN Mate connectors without terminals and fix the one side of the housing and then pull the other Connector housing at a rate of 25 +6mm per minute. Lock strength To measure the load when release of the locking 10.0 Kof (Lock #5} mechanism or destruction of it. MINIMUM (SAAB AVES ae areas vate oS aS 25t6mm/ 29] SLE POSH SAS Ft AAISIALL TeSHho 2S Saat) Terminal Axial pullout force on the terminal in the housing Retention Force |(with TPAjat a rate of 25+6mm per minute. 16.0 Kof {in Housing) (SYSOP 26+6mm/2 S52 atSa(TPA MINIMUM (EHX X13) Ht) UAL GAS aie] ASSSeSCt.) Mate connectors mount on a vibrating base and vibrate: 6.86, 10-50Hz (sweep 8 minutes) Duration: Vertical 4hours, Fore and Aft 2hours, Vibration Left and Right 2hours (8 hours totals). Voltage Drop (Methed @) (UZISA) Open voltage 13V 10 mV/A MAXIMUM Current : The first half time (4 hours) : 100 4 & The latter half time : rated current Discontinuity HAWES St ASH DaesD OCSAACe Not greater than 1 micro- #ISetCl. 6.86, 10-50Hz (7Iie8=) second. AISA ZH: AG 4Al2et, AS BS 2A Zh SBA ZH) WHA IBV, AMA ZHOO AS SHS AAA Mate and Unmate connectors up to 30 cycles Durability repeatedly at a rate of 10 cycles/minute. Voltage Drop (Method @) (Uta) (AYES 108/29) 402 agg 0SS 10 mV/A MAXIMUM As 305] SAIS.) WIRE Pullout Force Apply an axial pullout force on the wire at a 0.3m 6 Kof MINIMUM Wire rate of 25 + 6mm per minute. 0.5mr 9 Kgf MINIMUM Pullout Force (tats olaagy (SUBOS AMS 25+ 6mmn/2U S42 HOSH AMOMNIALE eS Has SH SIC) 0.85 43 Kgf MINIMUM 1.25mt 47 Kgf MINIMUM 2.0m 20 Kgf MINIMUM REVISE ON PC ONLY TITLE REVISED .090 WIRE TO WIRE CONNECTOR SERIES B EC# KOR2001-0034 C.B, 01/04/18 THIS DOCUMENT CONTAINS INFORMATION THAT 1S PROPRIETARY TO REV DESCRIPTION MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DOCUMENT NO. FILE NAME SHEET PS-35282-001 PS35282A.SAM 3 ES-40000-3996 REV.A SHEET4 95/MARMO EC U5-09276 DCBRDO3.SAMLANGUAGE molex PRODUCT SPECIFICATION molex ENGLISH 4 (KOREAN) 4.3 ENVIRONMENTAL PERFORMANCE (24 445) ITEM( 25) TEST CONDITION(AI 3 #% 24) REQUIREMENT(7 44) Mate connectors; expose 100 cycles of: Temperature C Duration (Minutes) 40 +0/-3 60 +25 +10 5 MAXIMUM +80 +3/-0 60 Voltage Drop (Method @)) Thermal Shock +25 +10 5 MAXIMUM 10 mV/A MAXIMUM (2824) (A#AS 48a CSel 2 01M 1008) SI) & 2c C Att (&) Appearance: No Damage -40 +0/-3 60 +25 +10 5 Olot +80 +3/-0 60 +25 +10 5 Olat Thermal Aging | Mate connectors; expose to a temperature cf Voltage Drop (Method @) (USa) 120 + 2 for 120 hours. 10 mV/A MAXIMUM (ASAS 2eod 25 12042 CHM & 420 Ai2zt BAL} Appearance: No Damage Temperature | Mate connectors; measure the temperature rise Rise at the rated current after 96 hours. Temperature Rise: (=xas) (A4#AS SHtD SSaRS WSO +30 C MAXIMUM 9A ASH SSass SAE) Mate connectors: Duration: 48 hours exposure Voltage Drop (Method @) Salt Spray Atmosphere: salt spray from a 5% solution. 10 mV/A MAXIMUM (At#9) Temperature: 36 +1/-2C & (HAWES Beso, 3541420 SSAA 5% CO] SPB 48Alc}Set SSsict.) Appearance: No Damage Humidity (LSA) Mate connectors;expose to a temperature of 85 +2 with a relative humidity of 90-95% for 96 hours. Note: Remove surface moisture and air dry for 1hour prior to measurements. (AHS SAD S&S 86420, hss 90-95% HM 96 Al2t SAISICh SS AH AAA SIS MAGH 1A ASS HII SOM AZ SIC.) Voltage Drop (Methed @) 10 mV/A MAXIMUM & Dielectric Withstanding: Voltage No breakdown at 1000VAC & Insulation Resistance: 100 Megohms MINIMUM & Appearance: No Damage REVISE ON PC ONLY TITLE REVISED B EC# KOR2001-0034 C.B, 01/04/18 .090 WIRE TO WIRE CONNECTOR SERIES THiS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO REV DESCRIPTION MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DOCUMENT NO. FILE NAME SHEET PS-35282-001 PS35282A.SAM 4 ES-40000-3996 REV.A SHEET 4 95/MARHMO EC U5-0926 DCBRDO3.SAMf_N mole QS PRODUCT SPECIFICATION LANGUAGE ENGLISH (KOREAN) f_N mole QS ITEM =) TEST CONDITION(Al 2 24) REQUIREMENT(7? 23) Current Cycling (HAF AO) Mate connectors; measure the temperature rise at the rated current, 13 +1/-OV, 60 Ctemperature after 1000 hours (45 minutes ON and 15 minutes OFF per rue) _ (AHS SH, SAS C6ochlh SAA St 13.+1/-0VES SSO 452! SA 1 SEAq0 1000AI 72 BCAss Sab Temperature Rise: +30 MAXIMUM Rush Current (WAS SA) Mate connectors: expose for 1000 cycles at 60 Ctemperature and below test condition, Condition : - Current : twice as many rated current - 1 Cycle: 1 minute ON and $ minutes OFF Condition : ~ Current : five times as many rated current - 1 Cycle : 10 seconds ON and 590 seconds OFF (FAHES 28s SASTEOC Ode BHCS 1000S! A ALSIC 2M: ASMA Ou, wo a@: + f @ CRI TM FH OFH AAC C2 THE OWN 4! ON Si! etedede wo AU Wo (O len ae ra Ms on [2d a o o AC [w fot Hit S= rok oO ye Voltage Drop (Method @) 10 mV/A MAXIMUM & Temperature Rise: +40 MAXIMUM Cold Resistance (Weta) Mate connectors; Duration: 120 hours Temperature: -40 +0/-10 (AVES Saha |]C -40 +0/-10 CHIM 120 AlZ2tsS Ot B21.) Valtage Drop (Method @) 10 mV/A MAXIMUM & Appearance: No Damage Dust Resistance (Hala) In an airtight tank of which the size is not less than 1000mm in depth,width and height. Suspend the connector at least 150mm apart from the tank wall, and spread about 1.5Kg of portland cement powder uniformly at every 15 minutes by a 10 seconds combined operation of fan compressed air injection for 1 hour. after that, repeat insertion and extraction times. El 150mm 2 Se = c,Portland 4 al = Al2@t AALS B= 3 = 0} 35 a a Voltage Drop (Method @) 10 mViA MAXIMUM corrosive atmosphere: sulfur dioxide gas (PABA; OS ARITA) Mate connectors; Duration: 24 hours exposure Atmosphere: 50 parts per million (ppm) SO2 gas. Humidity : 90-95% , Temperature: 40 + 3 (AXES SHC SS 40+ 30, SS 90- = 50ppm2! OSA IASH! 24Al2t BEAL) Voltage Drop (Method @) 10 mV/A MAXIMUM REVISE ON PC ONLY TITLE REVISED .090 WIRE FO WIRE CONNECTOR SERIES B EC# KOR2001-0034 C.B, 01/04/18 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO REV DESCRIPTION MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DOCUMENT NO. FILE NAME SHEET PS-35282-001 PS35282A.SAM 5 ES-40000-3996_ REV.A SHEET 4 95/MAR/10 EC U5-0926 DCBRDO3.SAMoo LANGUAGE molex PRODUCT SPECIFICATION molex ENGLISH 4 (KOREAN) ITEM(2 = TEST CONDITION(AIS 224} REQUIREMENT(7? 4) Mate connectors and sock into the below condition . @ Engine oil at 50+ 2Cfor 2 hours. Gasoline at the room temperature for 10 minutes. () Break fluid at the room temperature for 1 hour. @ Cold water, nonfreezing solution(5%) at the room Oil & Fluid temperature for 1 hour. Resistance { Cold water, nonfreezing solution(50%) at the Voltage Drop (Method @) (US, Lat) room temperature for 1 hour. 40 mV/A MAXIMUM @ Washer fluid at the room temperature for 1 hour. (AYbe Be ot0 OheHe] FACS ARSC @ 50+ 209] WASH 2Net bh) SL] DSEIAM 1 29) Saolae OA 1Al2t. @D ALI B24 SAT MSK)HA tAl2t. @ HS Was SABI 1S (50%) Oil At 1AL 2. At=2] AMAOAM Al 2b) Mate connectors ; Duration: & hours exposure Ozone Atmosphere: 50 +5 parts per hundred million Voltage Drop (Method @) Resistance (pphm) ozone. - 10 mV/A MAXIMUM (LUP@ZzX) Temperature: 40+ 2 (ASA at 010 #25 40+ 2, 50 +5 pphm2l Pez BAlzE | BEX.) Fix mated connectors on vibrator fixture and perform test according to the following conditions Combined Temperature : BOs. diy -30+ 3 with 80-95 RH Appearance, No Damage ombine umidi Environment | Vibration : 4.5G , 20-200Hz (sweep 3 minutes) Wire Pullout Force: (S824) Duration : 360 hours, Current : rated current. 17 Kgf MINIMUM(1.25at) 4 & 80C 80-95% RH i Voltage Drop (Method @) 10 mV/A MAXIMUM & Temperature Rise: +40 C MAXIMUM & Discontinuity Not greater than 1 micro- second. REVISE ON PC ONLY TITLE B EC# KOR2001-0034 C.B, 01/04/18 REVISED -090 WIRE TO WIRE CONNECTOR SERIES THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO REV DESCRIPTION MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DOCUMENT NO. FILE NAME SHEET PS-35282-001 PS$35282A.SAM 6 ES-40000-3995 REV.A SHEET 4 95/MAR/10 EC U5-0926 DCBRDO3.SAM