108-151009 Product Specification 28 JUNE 2017 Rev B4 DT Series Connector System 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for the TE Connectivity (TE) DT Series Connector System. 1.2. Qualification When tests are performed on the subject product line, procedures specified in Figure 2 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 1.3. Qualification Test Results Successful qualification testing on the subject product line was completed in 1987. The Qualification Test Report number for this testing is 501-151032. This documentation is on file at and available from Engineering Practices and Standards (EPS). 2. APPLICABLE DOCUMENTS AND FORMS The following documents and forms constitute a part of this specification to the extent specified herein. Unless otherwise indicated, the latest edition of the document applies. 2.1. TE Connectivity (TE) Documents 0425-017-0000: DT Series Performance and Application Characteristics 109-1: General Requirements for Testing 114-151000: Application Specification for DEUTSCH Size 16 S&F Pin & Socket 408-151008: Instruction Guide DEUTSCH Removal Tool DT-RT1 501-151032: DT Qualification Test Report Product Drawings X refers to A, B, C, D keys. XXXX refers to product modification. DT04-2P-XXXX DT04-3P-XXXX DT04-4P-XXXX DT04-6P-XXXX DT04-08PX-XXXX DT04-12PX-XXXX 2pin Receptacle 3pin Receptacle 4pin Receptacle 6pin Receptacle 8pin Receptacle 12pin Receptacle DT06-2S-XXXX DT06-3S-XXXX DT06-4S-XXXX DT06-6S-XXXX DT06-08SX-XXXX DT06-12SX-XXXX 2pin Plug 3pin Plug 4pin Plug 6pin Plug 8pin Plug 12pin Plug 1011-344-0205 1011-345-0305 1011-346-0405 1011-347-0605 1011-348-0805 1011-349-1205 2pin Dust Cap 3pin Dust Cap 4pin Dust Cap 6pin Dust Cap 8pin Dust Cap 12pin Dust Cap (c) 2017 TE Connectivity family of companies All Rights Reserved | Indicates Change DT13-2P-XXXX DT13-4P-XXXX DT13-6P-XXXX DT13-08PX-XXXX DT13-12PX-XXXX 2pin Receptacle, 90 Header 4pin Receptacle, 90 Header 6pin Receptacle, 90 Header 8pin Receptacle, 90 Header 12pin Receptacle, 90 Header DT15-2P-XXXX DT15-3P-XXXX DT15-4P-XXXX DT15-6P-XXXX DT15-08PX-XXXX DT15-12PX-XXXX 2pin Receptacle, 180 Header 3pin Receptacle, 180 Header 4pin Receptacle, 180 Header 6pin Receptacle, 180 Header 8pin Receptacle, 180 Header 12pin Receptacle, 180 Header DT16-6SX-XXXX DT16-15SX-XXXX DT16-18SX-XXXX 6pin Plug 15pin Plug 18pin Plug This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com PRODUCT INFORMATION 1-800-522-6752 *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 7 108-151009 Wedge Lock PN's sold separately but are required for DT functionality W2P-XXXX W3P-XXXX W4P-XXXX W6P-XXXX W8P-XXXX W12P-XXXX 2.2. 2pin Rcpt Wedge Lock 3pin Rcpt Wedge Lock 4pin Rcpt Wedge Lock 6pin Rcpt Wedge Lock 8pin Rcpt Wedge Lock 12pin Rcpt Wedge Lock W2SX-XXXX W3S-XXXX W4SX-XXXX W6S-XXXX W8S-XXXX W12S-XXXX 2pin Plug Wedge Lock 3pin Plug Wedge Lock 4pin Plug Wedge Lock 6pin Plug Wedge Lock 8pin Plug Wedge Lock 12pin Plug Wedge Lock Industry Documents DIN 40050-9: Road vehicles Degrees of Protection (l P Code) DIN 72551-6: Road Vehicles--Low-Tension Cables--Part 6: Single-Core, Unscreened with Thin Insulation Wall; Dimensions, Materials, Marking EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications IEC-60512: Electronic Equipment - Tests and Measurements IEC-60529: Degrees of Protection Provided by Enclosures (IP Code) ISO 6722: Road Vehicles--60 V and 600 V Single-Core Cables--Dimensions, Test Methods, and Requirements SAE J1128: Low Voltage Primary Cable 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction, materials and physical dimensions specified on the applicable product drawing. 3.2. Ratings Voltage: 250 VDC Current (Amp): See Figure 1 Connector Loading All Circuits Energized 14 [2.0] 13.0 Figure 1 Wire Size AWG [mm2] 16 18 [1.0] [.80] 13.0 10.0 20 [.50] 7.5 Temperature: -55C to +125C Ingress Protection (IP) Level: IP68 and IP6K9K (with rear protection, such as backshell) Flammability: UL Recognized. Parts have been successfully tested to the 20 mm Flame Test per Standard UL-94 Rev B4 2 of 7 108-151009 3.3. Test Requirements and Procedures Summary Unless otherwise specified, all tests shall be performed at ambient environmental conditions. See Appendix A for additional test requirements See Appendix B for Procedure Comparison Chart with ISO standards Test Description Examination of Product Insulation Resistance Dielectric Withstanding Voltage Contact Resistance Maintenance Aging Contact Retention Durability Vibration Rev B4 Requirement The connectors shall be correctly constructed, marked and shall show good quality and workmanship Procedure EIA-364-18. Visually inspected for use of materials, proper construction, correct part number and insert markings and over-all quality of workmanship. Poor molding fabrication, loose materials, damaged or improperly manufactured contacts, galling of metal parts, nicks and burrs of metal parts, torn seals or cracked plastic were considered adequate basis for rejection. ELECTRICAL 1000 M minimum at 25C MIL-STD-1344, Method 3003.1 Using a 500 VDC megohmmeter check each contact to all other contacts and the shell electrically connected together. No evidence of breakdown or MIL-STD-1344, Method 3001.1 flashover or current leakage in Check each contact to all other contacts and the shell electrically connected together for breakdown / excess of 2.0 milliampers. flashover when subjected to a 1500 VAC test potential for a period of 1 minute. Maximum voltage drop across a 6 MIL-STD-1344, Method 3004.1 inch wire/contact assembly shall 15A for 16AWG. be 89mV max for 16AWG. MECHANICAL There shall be no visible change MIL-STD-1344, Method 2002.1 or damage to the contact cavities. Subject 10% of the cavities to 10 cycles of inserting and removing its respective contact. Insert by hand, remove using removal tool. The contact shall remain in place MIL-STD-1344, Method 2007.1 Subject each wired contact to an applied load of 25 lbf for a period of 15 seconds in a direction tending to push the contact out of the rear of the connector. No evidence of damage to the MIL-STD-1344, Method 2016 contacts, contact plating, The connector shall be mated and unmated for a connector housing or seals which total of 100 complete cycles at room temperature. may be detrimental to reliable connector performance. No discontinuity in excess of 1.0 MIL-STD-1344, Method 2005.1 s at 100 mA during the last hour Sine Sweep: 10 to 2000 Hz of each axis. Shall meet visual Sweep Cycle: 20 minutes requirements, show no physical Initial Displacement: .07 inch DA damage and meet requirements Maximum Acceleration: 20g of additional tests as needed. Test Duration: 12 hours Time Per Axis X, Y, Z: 4 hours Test Current first 3 hours each axis: 16 AWG: 13A Figure 2 Cont. 3 of 7 108-151009 Test Description Shock Temperature Life Salt Spray Fluid Immersion Thermal Shock Moisture Rev B4 Requirement Procedure No discontinuity in excess of 1.0 MIL-STD-1344, Method 2004.1 s at 100 mA during the last hour 10 cycles of 1/2 sine pluses, 50g15%, 111 ms of each axis. Shall meet visual duration X and Z axis are to be tested. requirements, show no physical damage and meet requirements of additional tests as needed. ENVIRONMENTAL There shall be no evidence of MIL-STD-1344, Method 1005.1 cracking, distortion or detrimental The wired mated connectors shall be subjected to damage to the connector 100 hours at 125C. Insulation resistance shall be measured immediately after removing sample from following the test. Meet 500 M the oven. minimum There should be no evidence of MIL-STD-1344, Method 1001.1 corrosion on the connector or Connector shall be fully mated, then submerged in a terminals after the connector is fine mist of 5% by weight of salt solution for 96 hour. removed from the test and cleaned with tap water. There shall be no evidence of MIL-STD-1344, Method 1016 cracking, distortion or detrimental Subject each connector to one fluid only. The wired damage to the connector mated connectors shall be submerged in the fluids following the test. below at ambient temperature. Each connector shall be submerged for 5 minutes, then removed from the fluid to air dry for 24 hours. This cycle is to be completed a total of 5 cycles. - Motor Oil 30 weight - Brake Fluid (disc type 1) - Gasoline - Diesel Fuel #2 - Antifreeze Solution (Max Protection) - Transmission Oil 90 weight There shall be no evidence of MIL-STD-1344, Method 1003.1 cracking, distortion or detrimental Cycle mated connectors for 30 minutes at -55C damage to the connector followed by 30 minutes at +125C with 2 minute max following the test. Meet 500 M transfer time. Repeat for 5 cycles. Insulation minimum resistance measured during last heat cycle. Connectors shall show no sign of The wired mated connectors shall be immersed in 3 moisture inside the cavities or feet of water for 24 hours. connector interior. Figure 2 end 4 of 7 108-151009 3.4. Product Qualification and Requalification Test Sequence Test Group (a) Test 1 2 3 4 5 6 Test Sequence (b) Examination of Product 1 1 1 1 1 1 Insulation Resistance 2 2 2 2 2 2 Dielectric Withstanding Voltage 3 3 3 3 3 3 Maintenance Aging 4 4 Temperature Life Contact Retention 4 5 4 4 5 Durability 5 6 Salt Spray 6 7 4 5 Moisture 6 Fluid Immersion 7 7 Thermal Shock 8 8 Vibration 9 9 7 Shock 10 10 8 Contact Resistance 11 11 9 9 8 5 5 6 6 6 7 7 8 12 10 12 10 8 9 Final Examination NOTE a) Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Specimens shall consist of 3 position connectors with DEUTSCH Solid Terminal System size 16 nickel plated pin and socket contacts 16 AWG GXL wire. b) Numbers indicate sequence in which tests are performed. Rev B4 5 of 7 108-151009 3.5. Appendix A Additional test requirements Test Description Requirement Procedure ELECTRICAL Low Level Contact Resistance Contact Resistance Wire Size Resistance AWG [mm2] m max 16 [1.0] 6.0 18 [.80] 7.5 20 [.50] 11.0 Wire Test Voltage Drop Size Current (mV max) AWG [mm2] (A) Solid S&F 14 [2.0] 13 60 100 16 [1.0] 13 60 100 18 [.80] 10 60 100 20 [.50] 7.5 60 100 EIA-364-23 Test with applied voltage not to exceed 20 mV open circuit and the test current shall be limited to 100 mA. The resistance of an equal length of wire (reference wire) shall be subtracted from the same reel as used for the connector wiring. EIA-364-6 Using test currents as defined. The resistance of an equal length wire (reference wire) shall be subtracted from the actual readings to determine the added resistance of the terminal. The reference wire shall be from the same reel as used for the connector wiring. MECHANICAL Vibration There shall be no discontinuity in excess of one (1) s at 20mV and 100 mA during the last hour of each axis. Shall meet visual requirements, show no physical damage and meet requirements of additional tests as needed. Sine Sweep: 10 to 2000 Hz Initial Displacement: 1.78 mm DA Maximum Acceleration: 20 G's Test Duration: 12 hours Time Per Axis X, Y, Z Test Current first 3 hours each axis: 14-16 AWG[2.0-1.0]: 10A 18 AWG [.80]: 8A 20 AWG [.50]: 5A Impact There shall be no evidence of cracking, distortion or detrimental damage to the connector following the test. Small chips and dents that do not adversely affect the connector shall be disregarded. Wired mated connector shall be dropped from a height of 1.2m on a cement floor. This action is to be completed a total of five (5) times. Connector Retention There shall be no evidence of cracking, distortion or detrimental damage to the connector following the test Apply a pulling force to the wire bundles that exit the rear of the connector for a period of one (1) minute. The amount of load is to be 111N, times the number of cavities, up to a maximum of 445N. Temperature Life There shall be no evidence of cracking, distortion or detrimental damage to the connector following the test. The wired mated connectors shall be subjected to 1000 hours at +125 3C without current flowing as per MILSTD-202, Method 108, Test Condition D. Fluid Immersion There shall be no evidence of cracking, distortion or detrimental damage to the connector following the test. Subject each sample group to one fluid only. The wired mated connectors shall be submerged in the fluids below at the temperatures listed. Each connector shall be submerged for five (5) minutes, then removed from the fluid to air dry for 24 hours. This cycle is to be completed a total of five (5) cycles. ENVIRONMENTAL Figure 3 Cont. Rev B4 6 of 7 108-151009 Test Description Thermal Cycle Requirement There shall be no evidence of cracking, distortion or detrimental damage to the connector following the test. Water Immersion Test samples must meet insulation resistance. Procedure Cycle mated connectors from -55 3C to +125 3C at a rate of 3C 1C per minute. Connectors to remain at each temperature extreme for one (1) hour minimum. Mated connectors are to be cycled a total of 20 complete cycles. The wired mated connectors shall be placed in an oven at +125 3C for two (2) hours minimum then immediately be placed in water with a 5% salt by weight content and 0.1 g/L wetting solution to a depth of 914mm for four (4) hours minimum. The free ends of the mated connectors must remain out of the water to prevent wicking of the water through the open wires. Water temperature to be +23 3C. Figure 3 end 3.6. Appendix B Test Procedure Comparison Chart Test Examination of product Insulation Resistance Dielectric Withstanding Voltage Low Level Contact Resistance Contact Resistance Maintenance Aging Contact Retention Durability Vibration Shock Impact Connector Retention Temperature Life Salt Spray Fluid Immersion Thermal Cycle Thermal Shock Moisture Water Immersion Rev B4 MIL-STD-1344 Method EIA-364 Dash No. 3003.1 3001.1 3002.1 3004.1 2002.1 2007.1 2016 2005.1 2004.1 1005.1 1001.1 1016 1003.1 - 18 21 20 23 06 24 29 09 28 27 42 17 26 10 32 - Similar to SAE J2030 Paragraph 6.1 6.3 6.2 6.4 6.6 6.18 6.11 6.15 6.16 6.17 6.20 6.7 6.12 6.14 6.13 6.19 Similar to ISO 8092-2 Paragraph 4.2 4.12 4.13 4.8 4.8 4.7 4.3 4.20 4.18 4.16 4.23 4.22 4.9 7 of 7 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: DT15-12PD-G003 DT15-08PA-G003 DT13-08PB-G003 DT15-6P-GP01 DT04-4P-KIT DT06-6S-KIT DT06-2SCE04-KIT DT04-4P-COMPLETE DT06-3S-W3S-1939 DT15-08PB-G003 DT06-2S-KIT DT04-2P-KIT DT04-2PCE04-KIT DT04-3P-KIT-W-PINS DT06-3S-E008-KIT DT06-3S-KIT DT04-6P-KIT DT06-4S-P012-COMP DT06-6SCOMPLETE DT04-4P-LE04 DT04-3P-CE04-KIT DT06-4S-KIT DT04-3P-KIT DT06-4S-E003-KIT DT06-2S-P012COM DT15-08PD DT13-4P-G003 DT13-36PABC-GR02