UMA 0204 Vishay Beyschlag High Precision MINI-MELF Resistor FEATURES Approved to EN 140401-803 Most advanced thin film technology Superior overall stability TCR down to 5 ppm/K High precision tolerance down to 0.02 % Matte Sn termination on Ni barrier layer Compliant to RoHS Directive 2011/65/EU APPLICATIONS UMA 0204 high precision thin film MINI-MELF resistors combine the proven reliability of professional MELF products with a most advanced level of precision and stability first achieved with axial thin film high precision resistors. This unique combination makes the product perfectly suited for all applications with outstanding requirements towards reliable precision and stability. Measuring and calibration equipment Industrial process control systems Space and aircraft electronics METRIC SIZE DIN 0204 CECC RC 3715M TECHNICAL SPECIFICATIONS DESCRIPTION UMA 0204 Metric CECC size RC 3715M 22 to 332 k Resistance range Resistance tolerance 0.25 %; 0.1 %; 0.05 %; 0.02 % Temperature coefficient 15 ppm/K; 10 ppm/K; 5 ppm/K Operation mode Rated dissipation, P70 (1) Precision Standard 0.07 W 0.25 W Operating voltage, Umax. AC/DC 200 V Permissible film temperature, F max. Operating temperature range 85 C 125 C - 10 C to 85 C - 55 C to 125 C Max. resistance change at P70 for resistance range, R/R max., after: 22 to 332 k 1000 h 0.02 % 0.05 % 8000 h 0.05 % 0.1 % 225 000 h 0.15 % 0.3 % Permissible voltage against ambient (insulation): 1 min; Uins 300 V Continuous 75 V 0.1 x 10-9/h Failure rate: FITobserved Notes * These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. (1) The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heatflow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. www.vishay.com 50 For technical questions, contact: melf@vishay.com Document Number: 28715 Revision: 20-Feb-12 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor Vishay Beyschlag DIMENSIONS L K L1 D D1 DIMENSIONS AND MASS L (mm) D (mm) L1 min. (mm) D1 (mm) K (mm) MASS (mg) 3.6 + 0/- 0.2 1.4 + 0/- 0.1 1.8 D + 0/- 0.15 0.8 0.1 22 TYPE UMA 0204 Note * Color code marking is applied according to IEC 60062 (3) in five bands. Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The last color band for tolerance is approximately 50 % wider than the other bands. An interrupted band between the 4th and 5th full band indicates the temperature coefficient (orange = TC15, blue = TC10, violett = TC05). PATTERN STYLES FOR MELF RESISTORS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE REFLOW SOLDERING G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) 1.5 1.5 1.8 4.5 1.7 1.2 1.6 4.1 UMA 0204 Note * The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC-7351. They do not guarantee any supposed thermal properties, however, they will be found adequate for most general applications. Document Number: 28715 Revision: 20-Feb-12 For technical questions, contact: melf@vishay.com www.vishay.com 51 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor Vishay Beyschlag PART NUMBER AND PRODUCT DESCRIPTION Part Number: UMA02040G4641AA300 U M TYPE/SIZE UMA0204 A 0 VERSION 0 = Standard 2 0 4 0 G TCR G = 5 ppm/K F = 10 ppm/K E = 15 ppm/K 4 6 4 1 A A RESISTANCE 3 digit value 1 digit multiplier Multiplier 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 TOLERANCE H = 0.02 % A = 0.05 % B = 0.1 % C = 0.25 % - 05 0.05 % AL 3 0 0 PACKAGING AU A1 A3 A0 Product Description: UMA 0204 - 05 0.05 % AL 4K64 UMA 0204 4K64 TYPE SIZE TCR TOLERANCE PACKAGING RESISTANCE UMA 0204 05 ppm/K 10 ppm/K 15 ppm/K 0.02 % 0.05 % 0.1 % 0.25 % AU A1 AL A0 4K64 = 4.64 k Notes * Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION. * The standard version includes approval to EN 140401-803, "Version A", for selected ranges. PACKAGING TYPE UMA 0204 CODE QUANTITY AU 100 A1 1000 A3 = AL 3000 A0 10 000 CARRIER TAPE WIDTH PITCH REEL DIAMETER Box Antistatic blister tape acc. IEC 60286-3 type II 8 mm 4 mm 180 mm/7" 330 mm/13" TEMPERATURE COEFFICIENT AND RESISTANCE RANGE DESCRIPTION TCR 15 ppm/K 10 ppm/K 05 ppm/K RESISTANCE TOLERANCE UMA 0204 0.05 % 47 to 332 k 0.25 % 22 to 332 k 0.1 % 43 to 332 k 0.05 % 75 to 221 k 0.25 % 33 to 221 k 0.1 % 56 to 221 k 0.05 % 75 to 150 k 0.02 % 75 to 100 k Notes * Resistance values to be selected from E192 series, for other values please contact the factory. * TCR 10 and TCR 05 is specified over the temperature range from - 10 C to + 85 C. * Approval to EN 140401-803, "Version A" is achieved for TCR 10 with 0.25 % and 0.1 % www.vishay.com 52 For technical questions, contact: melf@vishay.com Document Number: 28715 Revision: 20-Feb-12 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body (Al2O3) and conditioned to achieve the desired temperature stability. Nickel plated steel terminations are firmly pressed on the metallised rods. A special laser is used to achieve the target value by smoothly cutting in the resistive layer without damaging the ceramics. A further conditioning is applied in order to stabilise the trimming result. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. Five colour rings designate the resistance value and tolerance in accordance with IEC 60062 (3). Additional colour dots near the fourth ring are used to identify the temperature coefficient. The result of the determined production is verified by an extensive testing procedure under strict temperature control, performed on 100 % of the individual resistors. This includes pulse load screening (for R 10 ) and additional non-linearity screening (for R 30 ) for the elimination of products with a potential risk of early life failures according to EN 140401-803, 2.1.2.2. Only accepted products are laid directly into the antistatic blister tape in accordance with IEC 60286-3, Type II (3). Vishay Beyschlag All products comply with the GADSL (1) and the CEFIC- EECA-EICTA (2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) 2011/65/EU Restriction of the Substances Directive (RoHS) use of Hazardous 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE) APPROVALS Where applicable the resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-803 which refers to EN 60115-1, EN 140400 and the variety of environmental test procedures of the IEC 60068 (3) series. Conformity is attested by the use of the CECC logo ( the mark of conformity on the package label. ) as Vishay BEYSCHLAG has achieved "Approval of Manufacturer" in accordance with IEC QC 001002-3, clause 2. The release certificate for "Technology Approval Schedule" in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the Vishay BEYSCHLAG manufacturing process. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1 (3). Solderability is specified for 2 years after production or requalification, however, excellent solderability is proven after extended storage in excess of 10 years. The permitted storage time is 20 years. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. RELATED PRODUCTS For thin film products with a wider range or TCR, tolerance and resistance, see this datasheets: "Professional MELF Resistors" (www.vishay.com/doc?28713) "Precision MELF Resistors" (www.vishay.com/doc?28714) The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Notes (1) Global Automotive Declarable Substance List, see www.gadsl.org. (2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org/index.php?id=995 issues environment policy chemicals chemicals for electronics. (3) The quoted IEC standards are also released as EN standards with the same number and identical contents. Document Number: 28715 Revision: 20-Feb-12 For technical questions, contact: melf@vishay.com www.vishay.com 53 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor Vishay Beyschlag Power Dissipation P FUNCTIONAL PERFORMANCE 0.10 W UMA 0204 0.08 0.06 0.04 0.02 0 - 50 0 50 70 100 C 150 Ambient Temperature amb Power Dissipation P Derating - Precision Operation 0.3 UMA 0204 W 0.2 0.1 0 - 50 0 50 70 100 C 150 Ambient Temperature amb Current Noise A1 Derating - Standard Operation 1 V/ V 0.1 UMA 0204 0.01 100 1 k 10 k 100 k 1 M 10 M Resistance Value R Current Noise - A1 www.vishay.com 54 In accordance with IEC 60195 For technical questions, contact: melf@vishay.com Document Number: 28715 Revision: 20-Feb-12 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor Vishay Beyschlag TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: EN 60115-1, generic specification Unless otherwise specified the following values apply: Temperature: 15 C to 35 C Relative humidity: 45 % to 75 % EN 140400, sectional specification Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). EN 140401-803, detail specification The components are approved in accordance with the IECQ-CECC-system, where applicable. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. The tests are carried out under standard atmospheric conditions in accordance with IEC 60068-1, 5.3 (3). Climatic category LCT/UCT/56 (rated temperature range: Lower category temperature, upper category temperature; damp heat, steady state, duration: 56 days) is valid. The components are mounted for testing on printed-circuit boards in accordance with EN 140400, 2.3.3, unless otherwise specified. The requirements stated below are based on the required tests and permitted limits of EN 140401-803. However, some additional tests and a number of improvements against those minimum requirements have been included. The stated requirements for long-term tests are typically fulfilled with a statistical safety of at least x + 5 s. TEST PROCEDURES AND REQUIREMENTS REQUIREMENTS PERMISSIBLE CHANGE (R) IEC EN 60068-2 (3) 60115-1 TEST CLAUSE METHOD TEST PROCEDURE STABILITY CLASS 0.05 OR BETTER STABILITY CLASS 0.1 OR BETTER STABILITY CLASS 0.25 OR BETTER 100 to 100 k 43 to 221 k 22 to 332 k Stability for product types: UMA 0204 4.5 4.8.4.2 - Resistance - Temperature coefficient Endurance at 70 C: Precision operation mode 4.25.1 Endurance at 70 C: Standard operating mode - 0.25 % R; 0.1 % R; 0.05 % R; 0.02 % R At (20/- 10/20) C and (20/85/20) C 10 ppm/K; 05 ppm/K At (20/- 55/20) C and (20/125/20) C 15 ppm/K U = P 70 x R Umax.; 1.5 h on; 0.5 h off; 70 C; 1000 h (0.02 % R + 1 m) 70 C; 8000 h (0.05 % R + 1 m) U = P 70 x R Umax.; 1.5 h on; 0.5 h off; 70 C; 1000 h (0.05 % R + 1 m) 70 C; 8000 h (0.1 % R + 1 m) 85 C; 1000 h (0.01 % R + 1 m) (0.05 % R + 1 m) (0.1 % R + 1 m) - Endurance at upper category temperature 125 C; 1000 h (0.05 % R + 1 m) 4.24 78 (Cab) Damp heat, steady state (40 2) C; 56 days; (93 3) % RH 4.39 67 (Cy) Damp heat, steady state, accelerated (85 2) C; (85 5) % RH; U = 0.3 x P 70 x R 100 V; 1000 h 4.25.3 Document Number: 28715 Revision: 20-Feb-12 (0.1 % R + 1 m) (0.15 % R + 1 m) (0.03 % R + 1 m) (0.05 % R + 1 m) (0.1 % R + 1 m) (0.1 % R + 1 m) For technical questions, contact: melf@vishay.com (0.25 % R + 1 m) www.vishay.com 55 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS IEC EN 60068-2 (3) 60115-1 TEST CLAUSE METHOD REQUIREMENTS PERMISSIBLE CHANGE (R) TEST PROCEDURE STABILITY CLASS 0.05 OR BETTER STABILITY CLASS 0.1 OR BETTER STABILITY CLASS 0.25 OR BETTER 100 to 100 k 43 to 221 k 22 to 332 k Stability for product types: UMA 0204 4.23 4.23.2 4.23.3 Climatic sequence: 2 (Bb) 30 (Db) dry heat UCT; 16 h damp heat, cyclic 55 C; 24 h; 90 % RH; 1 cycle 4.23.4 1 (Ab) cold LCT C; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 10) C 4.23.6 30 (Db) damp heat, cyclic 55 C; 24 h; 90 % RH; 5 cycles 4.23.7 - DC load U= P 70 x R Umax.; 1 min. LCT = - 10 C; UCT = 85 C LCT = - 55 C; UCT = 125 C - 1 (Ab) (0.03 % R + 1 m) (0.05 % R + 1 m) - - 55 C; 2 h Cold (0.1 % R + 1 m) (0.02 % R + 1 m) 30 min at LCT; 30 min at UCT; LCT = - 10 C; UCT = 85 C 4.19 14 (Na) Rapid change of temperature 5 cycles (0.01 % R + 1 m) (0.02 % R + 1 m) - 1000 cycles (0.05 % R + 1 m) (0.05 % R + 1 m) - LCT = - 55 C; UCT = 125 C 4.13 - 5 cycles - - (0.025 % R + 1 m) 1000 cycles - - (0.1 % R + 1 m) Short time overload; precision operation mode U = 2.5 x P 70 x R 2 x Umax.; 5s (0.005 % R + 1 m) Short time overload; standard operation mode U = 2.5 x P 70 x R 2 x Umax.; 5s (0.01 % R + 1 m) severity no. 4: U = 10 x P 70 x R 2 x Umax.; 10 pulses 10 s/700 s (0.25 % R + 5 m) (1) (0.01 % R + 1 m) 4.27 - Single pulse high voltage overload; standard mode 4.37 - Periodic electric overload; standard mode 15 x P 70 x R 2 x Umax.; 0.1 s on; 2.5 s off; 1000 cycles (0.5 % R + 5 m) (1) (0.01 % R + 1 m) (0.5 % R + 50 m) (1) U= 4.22 6 (Fc) Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 7.5 h 4.40 - Electrostatic discharge (Human Body Model) IEC 61340-3-1 (3); 3 pos. + 3 neg. discharges UMA 0204: 2 kV www.vishay.com 56 For technical questions, contact: melf@vishay.com Document Number: 28715 Revision: 20-Feb-12 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS REQUIREMENTS PERMISSIBLE CHANGE (R) IEC EN 60068-2 (3) 60115-1 TEST CLAUSE METHOD TEST PROCEDURE STABILITY CLASS 0.05 OR BETTER STABILITY CLASS 0.1 OR BETTER STABILITY CLASS 0.25 OR BETTER 100 to 100 k 43 to 221 k 22 to 332 k Stability for product types: UMA 0204 4.17.2 4.18.2 58 (Td) Solderability Resistance to soldering heat 58 (Td) Solder bath method; SnPb40; non-activated flux; (215 3) C; (3 0.3) s Good tinning ( 95 % covered); no visible damage Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 3) C; (2 0.2) s Good tinning ( 95 % covered); no visible damage Solder bath method; (260 5) C; (10 1) s Reflow method 2 (IR/forced gas convention) (260 5) C; (10 1) s (0.05 % R + 10 m) Note (2) (0.01 % R + 1 m) (0.02 % R + 1 m) 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; 50 C; method 2 No visible damage 4.30 45 (XA) Solvent resistance of marking Isopropyl alcohol; 50 C; method 1, toothbrush Marking legible; no visible damage 4.32 21 (Ue3) Shear (adhesion) 45 N No visible damage 4.33 21 (Ue1) Substrate bending Depth 2 mm, 3 times 4.7 - Voltage proof URMS = Uins; 60 s No flashover or breakdown 4.35 - Flammability IEC 60 695-11-5 (3), needle flame test; 10 s No burning after 30 s No visible damage, no open circuit in bent position (0.02 % R + 10 m) (0.05 % R + 10 m) Notes (1) The pulse load stability of professional MELF resistors applies also to high precision resistors. However, severe pulse loads are likely to jeopardize high precision stability requirements. (2) Wave soldering is not recommended. (3) The quoted IEC standards are also released as EN standards with the same number and identical contents. Document Number: 28715 Revision: 20-Feb-12 For technical questions, contact: melf@vishay.com www.vishay.com 57 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 UMA 0204 High Precision MINI-MELF Resistor Vishay Beyschlag HISTORICAL 12NC INFORMATION Last Digit of 12NC Indicating Resistance Decade The resistors had a 12-digit numeric code starting with 2312. RESISTANCE DECADE LAST DIGIT The subsequent 4 digits indicated the resistor type, specification and packaging; see the 12NC table. 10 to 99.9 9 100 to 999 1 The remaining 4 digits indicated the resistance value: 1 to 9.99 k 2 10 to 99.9 k 3 100 to 999 k 4 - The first 3 digits indicated the resistance value. - The last digit indicated the resistance decade in accordance with the 12NC Indicating Resistance Decade table. Historical 12NC Example The 12NC of an UMA 0204 resistor, value 4.75 k and TCR 05 with 0.05 % tolerance, supplied in antistatic blister tape of 3000 units per reel was: 2312 113 44752. HISTORICAL 12NC - Resistor type and packaging 2312 ... ..... DESCRIPTION ANTISTATIC BLISTER TAPE TYPE TCR 15 ppm/K ANTISTATIC BLISTER TAPE ON REEL TOL. AU 100 units A1 1000 units AL 3000 units A0 10 000 units 0.05 % 101 4.... 106 4.... 111 4.... 116 4.... Note (1) 101 91... 106 91... 111 91... 116 91... 0.25 % 102 2.... 107 2.... 112 2.... 117 2.... 0.1 % 102 3.... 107 3.... 112 3.... 117 3.... 0.05 % 102 4.... 107 4.... 112 4.... 117 4.... 102 91... 107 91... 112 91... 117 91... 0.25 % 103 2.... 108 2.... 113 2.... 118 2.... 0.1 % 103 3.... 108 3.... 113 3.... 118 3.... 0.05 % 103 4.... 108 4.... 113 4.... 118 4.... 0.02 % 103 6.... 108 6.... 113 6.... 118 6.... Note (1) 103 91... 108 91... 113 91... 118 91... 10 ppm/K UMA 0204 Note 5 ppm/K www.vishay.com 58 (1) For technical questions, contact: melf@vishay.com Document Number: 28715 Revision: 20-Feb-12 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. 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No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. Material Category Policy Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (EEE) - recast, unless otherwise specified as non-compliant. Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU. Revision: 12-Mar-12 1 Document Number: 91000