6DL5430-8AX17-0XE0 - Siemens

Engineering Manual V7.1 Introduction

Introduction

Content

Introduction 1

General ...................................................................................................................2

Documentation structure.........................................................................................3

Guide.......................................................................................................................5

Edition: 03/11

N:\Cemat\DOKU\V71_SP1\English\Engineering\01_Introduction_009.doc

Introduction Engineering Manual V7.1

General

You have here the Engineering Manual for CEMAT V7.1. This manual should support you in

performing the work required to configure your plant.

The Engineering Manual is part of a comprehensive CEMAT V7.1 complete documentation.

In the current version V7.1, this consists of the volumes listed below.

Engineering

Manual

Glossary

ADD ONs

Objects

System

Reference Manuals

After the installation of CEMAT V7.1 the CEMAT documentation is available as PDL in

directory D:\CEMAT_CS\Docu

On the following pages you will find the content of each manual.

Engineering Manual V7.1 Introduction

Documentation structure

The manuals contain the following chapters:

Engineering Manual

1 Introduction

2 Preparations

3 Installation of a PCS 7 Project

4 Assignments

5 Engineering Examples

6 PLC Engineering

7 AS-AS Coupling

8 OS Engineering

9. Engineering Tools

10 Engineering Check List

11 Project Administration

12 free

13 Graphic Templates

14 Tips&Tricks

15 Update Information

Reference - System

1 Introduction

2 Cemat System Architecture

Introduction Engineering Manual V7.1

Reference - Objects

1 Introduction

2 General

3 Unidirectional Drive

4 Bi-Directional Drive

5 Damper

6 Valve

7 Adapt to Simocode

8 Adapt to Simocode small

9. Adapt

10 Annunciation Module

11 Annunciation Module with 7 Alarms

12 Measuring Value

13 Measured Value Integrator

14 Silopilot

15 Group Module

16 Route Module

17 Selection

18 Interlock

19 Interlock 5

20 Object Data Acquisition

21 PID Controller

22 PID Controller with 3 Parameter sets

23 Polygon 3

24 CNT-Module

25 RT-Module

26 Related Objects

27 Analog Value Selection

28 Storage

29 Storage Multichamber

Reference – ADD ONs

1 Introduction

2 Robicon

3 Synamics

4 Parameter Management

Reference - Glossary

1 Introduction

2 Definitions and Instructions

Engineering Manual V7.1 Introduction

Guide

The current manual is divided into the topic areas: Installation, Engineering and Project

Administration.

The engineering of CEMAT plants is done with the Engineering Tool PCS 7. With PCS 7 the

following steps are carried out.

- Configuring the hardware

- Creation of the PLC programs, including logic diagram (CFC) and documentation

- Transferring the PLC/OS Connection data

- Engineering of the Operator Interface in WinCC

Engineering Cemat V7.1 Preparations

Edition: 01/10

N:\Cemat\DOKU\V71_SP1\English\Engineering\02_Preparations_009.doc

Preparations

Content

Preparations 1

General ....................................................................................................................2

Order Information.....................................................................................................2

Project Standards ....................................................................................................3

Main classification of the Project standards ...............................................4

Project language ....................................................................................................10

Designation rules for Cemat ..................................................................................11

Naming conventions for PCS 7.................................................................11

Naming conventions for CEMAT ..............................................................11

Object Types..........................................................................................................14

Engineering Rules..................................................................................................16

Verification of the received documents..................................................................17

Project Structure ....................................................................................................17

Assignment of the Objects to the AS ........................................................17

Determine the number of AS required......................................................17

Structure of the plant from different views ................................................17

Planning the Process Control Interface .................................................................18

Configuration Guidelines ..........................................................................18

What is shown WHERE and HOW? .........................................................19

Check list................................................................................................................21

Preparations Engineering Cemat V7.1

General

This document contains rules and thoughts you have to consider before you start with the

Engineering of a Cemat Project.

Please also consider the check list at the end of the document. You should be able to answer

all Questions before you start with the Engineering.

Order Information

When you read this document you probably have ordered Cemat already.

Nevertheless we want to mention that for any doubt you can ask the Competence Center for

Order Information.

Based on the Plant Configuration and the number of plant objects the Hardware and Software

requirements and the necessary Licenses can be calculated. Configuration Examples will

help you in the plant design.

Engineering Cemat V7.1 Preparations

Project Standards

During the installation of Cemat you have to select the correct project key dependent on the

desired project standard.

000 = CEMAT

004 = Holcim

006 = Dyckerhoff

007 = Heidelberger Zement

023 = Vigier

024 = Bushehr

025 = Caima

026 = Alsen

027 = Lafarge

028 = Rossi

The main difference between the project standards are the change of operation mode and the

evaluation of the local switch. Make sure that the selected project standard fits to the

requirements of the plant (MCC / Plausibility, Local switch, Operation modes).

The name of the project standard is often derived from the Company or Group for which the

project version was designed. In some cases it is just the name of the first plant where it was

used.

Important: Please consider that in case of a Project standard for a Group this does not

automatically mean that each plant of this group uses this version. Some plants were bought

by a group when there were already running Cemat installation. For the sake of compatibility

it may be better to continue with the existing Cemat Version.

Caution: In some occasions, additional adaptations may be needed for the evaluation of the

signals. These adaptations have to be achieved through a specific logic in the application

program.

On the following pages you find a description of the project standards with its main

distinguishing characteristics.

If you furthermore have questions regarding project versions, please don't hesitate to ask in

the Competence Center.

Preparations Engineering Cemat V7.1

Main classification of the Project standards

Classification by Operating Mode

Code Standard Main Characteristics

000

007

023

024

025

028

“normal”

Heidelberger Zement

Vigier

Bushehr

Caima

Rossi

Enable for single-start mode and local mode

from group faceplate

004

006

026

Holcim

Dyckerhoff

Alsen

Single start mode and local mode can be

enabled individually for each drive

027 Lafarge *) Only Sequential mode and Local mode.

Change of Operation mode individually per

Object.

*) Lafarge has a completely different operating philosophy and different block names and can

not be compared with other project standards.

Classification by Local Switch

Code Standard Main Characteristics

000

024

028

“normal”

Bushehr

Rossi

Local/Automatic switch

Signal “EVO”

004

006

007

023

025

026

Holcim

Dyckerhoff

Heidelberger Zement

Vigier

Caima

Alsen

Local mode is enabled through Operator

Station (Faceplate buttons)

027 Lafarge *) Local mode is enabled through Operator

station.

*) Lafarge has a completely different operating philosophy and different block names and can

not be compared with other project standards.

Engineering Cemat V7.1 Preparations

Project key Main characteristic and description Object types

involved

000 normal Operation modes

- Automatic mode, Single-start-mode and Local mode can be

switched only group-wise

- Local/Remote-switch xVO must be "1" in automatic mode and

"0" in local mode.

- Local Start via xSR, Local Stop via xSP.

- In Automatic mode and in Single-start-mode the Local stop

signal xSP is by default not effective (can be configured).

- In Automatic mode and in Single-start-mode all interlocks are

effective.

- In Local mode only the protection interlock xSVG is effective.

006 Dyckerhoff Operating modes

- Dyckerhoff Standard has an automatic mode, a single-start-mode

and a so-called manual mode.

- In the single-start-mode all interlocks are effective and it is used

for individual start/stop from the operator faceplate.

- The manual mode is a non-interlocked operation and it is mainly

use for local operation. In some exceptions it is also used for

start/stop via operator faceplate (special rights required).

- All drives can be switched individually into the respective modes

The group only indicates that at least one drive is switched to

single-start mode or to manual mode.

- It is also possible to switch all drives group-wise back into

automatic mode. Running drives continue to run after switching

back to automatic mode.

- In local mode Start-Button must remain pressed to run the drive.

- Local mode is seen as a test mode (only for commissioning and

repair works).

Speed monitor must be acknowledged from local

- additional acknowledge signal EVQD required

Different Parameter names and additional interface flags

- ESB=ESB, EBM=MSB, ESD=DWS etc.

- The parameter names are used for FB and OS

C_DRV_1D

C_DRV_2D

C_DAMPER

C_VALVE

C_ROUTE

C_GROUP

Preparations Engineering Cemat V7.1

Project key Main characteristic and description Object types

involved

007 HZ Operating modes

- The operating modes Automatic mode, Single-start-mode and

Local mode are enabled by the group.

Local mode for the drives is by default enabled. If the group signal

is not connected the drive is always enabled for the local mode.

- Motor, Damper, Valve: Local start with push-button xVT

- With EVO = 0-Signal the drives will be stopped. EVO must be "1"

in all operating modes.

Additional interface ENOT for Emergency Stop

- ENOT = 0-Signal will stop the drives in all modes

The measured values can be switched into service mode

- In the service mode the actual value of the measure is still

displayed but the measure will not give any alarms and all Module

outputs for limit violation are switched to "0".

Additional mode non-interlocked individual start

- In this mode the drives can be started/stopped via

operator faceplate without evaluation of the interlock

conditions for EBVG and EEVG. ESVG is still effective.

- The non-interlocked individual mode needs a special

release (different rights).

- The symbol color turns to orange (orange flashing for

running objects).

C_DRV_1D

C_DRV_2D

C_DAMPER

C_VALVE

C_MEASUR

026 Alsen Operating modes

- Local mode or Single start mode for Drive, Damper and Valve can

be released individually for each object (at the drive faceplate).

- But via group faceplate it is also possible to switch all objects of

the group into local mode or back to automatic mode.

- The group symbol has a summarizing indication that at least one

object has been switched to local mode.

- Switching from local mode to automatic mode already started

drives

continue to run as long as all operating conditions and interlocks

are fulfilled.

Characteristics for Local Switch Signals xVO and xSP

- xVO must always have 1-Signal. 0-Signal at xVO will stop the drive

in all modes

- Local stop xSP is effective also in automatic mode.

Holderbank Code

- The Holderbank code HAC is not used for function block

parameter names. The normal abbreviations ERM, EVO, ESB

are used.

C_DRV_1D

C_DRV_2D

C_DAMPER

C_VALVE

C_VAL_2D

C_GROUP

Engineering Cemat V7.1 Preparations

Project key Main characteristic and description Object types

involved

004 Holcim The main differences between Normal Standard and Holcim Version

are the Parameter Names for Hardware signals (HAC code is used),

the Operating modes and the representation of the plant objects in

the pictures.

HAC Code

- Block parameters for Hardware Signals (MCC and Field) are

changed to HAC code

Operating modes

- Each drive/damper/valve can individually be switched to single

or local mode.

- Switching to local mode and single mode is only possible if the

drive is not running.

- Local stop is also active in automatic mode (Alarm LST).

- Through a button in the group faceplate all drives of a group can

be switched to local or back to AUTO mode simultaneously.

With the start command of the group all drives are automatically

switched back to AUTO mode. Drives which were previously

started in single start mode or in local mode will continue to run.

Block icons

- In Holcim standard no additional motor symbols are shown beside

the equipment. The equipment itself is green if it is running and

grey/white if it is not in operation.

Next to the equipment there is the Tagname which is the block icon.

The faceplates will be opened by clicking on the tagname.

The tagname shows red background if there is a fault, yellow

background in case of a warning and violet background in case

the object is not available.

Additional indications beside the tagname show the operating mode

(blue for single and white for local) and active simulations or bypass

functions (orange)

Alarms

- The non-essential drives can be configured as “warning drives”.

If these drives have a fault, a yellow warning message is given.

The group start is not interrupted by warning drives.

Interlocks

- In Single mode the Start Interlock and the Operating Interlock are

not active.

- Two Protection Interlocks PINT1 and PINT2, where PINT1 is

always active and PINT2 can be by-passed in local mode

(Inching mode).

Process Feedback

- Additional block C_PROFB can be used for supervision

of process Feedback (Speed Monitor or Pressure).

C_PROFB has to be linked to the drive block.

Special Training for Holcim

- The Engineering for Holcim Standard is different from the normal

Standard. Therefore a separate Training is available.

HDRS Engineering Tool

- An engineering Tool (Excel Macros) is available. With this tool,

based on the HDRS data base from Holcim, Basic CFCs can be

created using Process Tag Types (IEA Assistant)

C_DRV_1D

C_DRV_2D

C_DAMPER

C_VALVE

C_ANNUNC

C_ANNUN8

C_PROFB

C_ROUTE

C_GROUP

C_SILOP

C_ADAPT

Preparations Engineering Cemat V7.1

Project key Main characteristic and description Object types

involved

024 Bushehr Different Local switch with only 2 Signals

- Instead of using 3 Signals for xVO = Local/Remote Switch,

xSR = Local Start and xSP = Local Stop, the same information

is built internally in the function block, using only two signals

which have to be seen in combination.

- The Signal names are K0 and KX (KY) and they must always be

seen together.

- Signal coding for the local switch of the drive:

K0 KX

1 0 Auto

0 0 Local Stop

0 1 Local

1 1 Local Start

- Signal coding for the local switch of the damper:

K0 KY KX

0 1 1 Auto

0 0 0 Local Stop

1 1 0 Local Start Di2

0 1 0 Di2

1 0 1 Local Start Di1

0 0 1 Di1

C_DRV_1D

C_DRV_2D

C_D_REV

C_DAMPER

C_VALVE

025 Caima Different Local switch with only 2 Signals

- Instead of using 3 Signals for xVO = Local/Remote Switch,

xSR = Local Start and xSP = Local Stop, the same information is

built internally in the function block, using only two signals which

have to be seen in combination.

- The Signal names are xSR and xVO like in normal Standard but

the signals must always be seen together.

- Signal coding for the local switch of the drive:

EVO ESR

1 0 Auto

0 0 Local Stop

1 1 Local Start

- Signal coding for the local switch of the damper:

KVO KOP KCL

1 0 0 Auto

0 0 0 Local Stop

1 1 0 Local Start Di2

1 0 1 Local Start Di1

- After the local start the local switch goes back to position

Automatic.

The drive is then running in local mode.

In order to Stop the drive the local stop must be pressed. This

position is latched.

- Local Stop is also effective in Automatic mode. The drive stops

then with Alarm "LST".

C_DRV_1D

C_DRV_2D

C_DAMPER

C_VALVE

Engineering Cemat V7.1 Preparations

Project key Main characteristic and description Object types

involved

023 Vigier Different Parameter names:

G = Local Start

S = Local Stop

K = Motor Protection

R = Feedback

etc.

no Signals for sSB and xVO

C_DRV_1D

C_DRV_2D

C_DAMPER

C_VALVE

C_GROUP

027 Lafarge Different Module types for all Control functions

- C_M2B (to be used for unidirectional and bi-directional drives)

- C_DAB (to be used for Valves with one output and two limit

switches, no local switch)

- C_DABMAB (to be used for valves with two outputs (DAB)

and motorized actuators without positioning mode(MAB))

- C_AAB (to be used for damper positioners)

- C_DIB (to be used for annunciations of any binary signal)

- C_AIB (to be used for analog inputs for measuring values)

- C_SSB (to be used for sequences)

- C_SSDB (to be used for Sequential Stop including stop delays)

- C_BPB (to be used for subcontrols or "black boxes")

Different operation concept and control philosophy

- Sequences replace the CEMAT Group function, but group

status call and group object list are available as in normal

CEMAT standard.

- No route modules used. C_SELECT can be used for selections.

- Plant section (sequence) turns into "sleep mode", if it is

not in use.

- Before start of a Sequence, it must be checked for availability

through button AV.

- Pressing AV does a wake-up. If all drives are available

(all essential interlocks ok), the sequence can be started

via RUN.

- Normal Stop (single click on STOP) and Quick-Stop

(double-click on STOP) possible. Stop sequence and stop

delays are programmed with SSDB block.

- Lafarge Standard has a variety of different interfaces for individual

interlock signals.

- No single-start-mode via operator faceplate

Special engineering manual

- Different engineering rules for Installation of a PCS7 Project,

AS Engineering, OS Engineering.

Special Training Course

- As Lafarge Standard is so much different from normal CEMAT,

a special Course is available for Lafarge.

C_M2B

C_DAB

C_DABMAB

C_AAB

C_DIB

C_AIB

C_SSB

C_SSDB

C_BPB

028 Rossi Waiting time for single start-up-warning

- In single-start-mode, the drives are switched on after the

horn is off and the waiting time has elapsed (as it is in the group).

Alarms for xBM and xSB in local mode

- In the normal standard, in local mode no alarm will be generated

for xBM and xSB.

In Rossi Standard, alarms will be generated also in local mode.

C_DRV_1D

C_DRV_2D

Preparations Engineering Cemat V7.1

Project language

At the beginning of the engineering you have to decide which language is going to be used for

the engineering and which display language(s) are required.

We recommend you to carry out the engineering in the main display language.

The following list shows you, which project standard is available in which language as per

standard. At this we distinguish between Display language and language of the

documentation:

(In some project versions the display language can be switched into French but the French

documentation is not available.)

Project version Software (Display Language) Documentation

000 = CEMAT German + English (USA) + French + Italian

+ Spanish (traditional)

German + English

004 = Holcim German + English (USA) + French + Italian

+ Spanish (traditional)

English

006 = Dyckerhoff German + English (USA) + French + Italian

+ Spanish (traditional)

German + English

007 = Heidelberger

Zement

German + English (USA) + French + Italian

+ Spanish (traditional)

German + English

023 = Vigier German + English (USA) + French German

024 = Bushehr German + English (USA) + French + Italian

+ Spanish (traditional)

English

025 = Caima German + English (USA) + French + Italian

+ Spanish (traditional)

English

026 = Alsen German + English (USA) + French + Italian

+ Spanish (traditional)

German + English

027 = Lafarge English (USA) + French + Spanish

(traditional)

English

028 = Rossi German + English (USA) + French + Italian

+ Spanish (traditional)

English

Additional languages can be realized as well. In this case the Texts in the Faceplates have to

be completed. To simplify this work, a text library with the faceplate text is available. The file

Language_V01.xls you find on the Cemat CD under Additional Information\Language. (Please

also ask in the Competence Center Cement for the latest version of this file). '

The translations are carried out in the text library and can than be imported into the

Faceplates with the Text Distributor.

Beside the Faceplate texts, for additional languages adaptations of the blocks (messages)

and in the Config files may be required.

See also under "Text definitions" in Chapter AS Engineering.

Engineering Cemat V7.1 Preparations

Designation rules for Cemat

Naming conventions for PCS 7

Depending on the language and PCS7 components, only certain characters are permitted in

names. Make sure that you don’t use illegal characters in your PCS7 Project (e. g. for

Computer names, chart names, block types and instance names, parameter names and

comments, global variables……)

The restrictions for the names of the PCS7 components you find in the Help function of the

WinCC Explorer. Use Help

Contents and Index and search for “Illegal characters”. There

you will find a list of characters which are not allowed for the individual components.

Naming conventions for CEMAT

Name of the PC Station

For the computer name follow the restrictions of PCS7 V7!

In the PCS7 Manual "PCS7 PC – Configuration and Authorization" you find the following note:

Use only letters and numbers for the computer names.

Additional notes you find in the Online help of WinCC. Special characters are not allowed in

the PC Name.

The following characters are not allowed in PCS7 and Cemat:

. , ; : ! ? " ' ^ ´ ` ~ - + = / \ ¦ @ * # $ % & § ° ( ) [ ] { } < > _

blanks

only uppercase relevant

The first character must be a letter!

Example for a valid Designation system:

Station name Info bus:

TCP/IP

Plant bus:

MAC

Plant bus:

TCP/IP *)

ENG01 192.168.1.10 Address marked on card 192.168.2.10

ENG02 192.168.1.11 Address marked on card 192.168.2.11

SERVER1A 192.168.1.20 Address marked on card 192.168.2.20

SERVER1B 192.168.1.21 Address marked on card 192.168.2.21

SERVER2A 192.168.1.22 Address marked on card 192.168.2.22

SERVER2B 192.168.1.23 Address marked on card 192.168.2.23

.....

OSC01 192.168.1.101

OSC02 192.168.1.102

OSC03 192.168.1.103

OSC04 192.168.1.104

....

*) TCP/IP should be deactivated in case of Softnet CPs.

Preparations Engineering Cemat V7.1

Tagnames

The tagnames are plant wide unique designations for the plant objects. With this name the

plant object can be identified unequivocally.

A meaningful tagname contains the designation of the plant section, the designation of the

equipment, the object type and a serial number.

e. g.: Plant Section: Clinker transport: CT01

Equipment: Bucket Elevator 3 BE03

Object type: Motor M

Serial Number : 01 01

In PCS7 this name is built by the chart name and the instance name (=block name),

separated by a Slash (/). Optionally the hierarchy folder names can be used as a prefix. (This

is not recommended for Cemat because in this case the tagnames get too long.

If the Plant Section and the Equipment Name is used as chart name and the Object type plus

Serial Number as Instance name, the example above will result in the following tagname:

CT01_BE03/M01

The tagname is used in the facaplates and in the message system. The maximum length is

20 characters. As special characters only the underscore should be used!

Note: The name of the motors, dampers, valves, groups, routes, selections and controllers

should not be more than 13 characters.

Names for Annunciations and measuring values can reach a length of 20 characters (if a

separator and an extension of max. 6 characters is added to the name of the main module).

Example for the Tagname of a Belt drift switch:

CT01_BC01/M01_DS01 (If the Signal is assigned to the motor)

or CT01_BC01/DS01 (If the Signal is assigned to the equipment)

Note: The above description is only an example. Of course you have to consider the Tagging

rules for particular companies.

Engineering Cemat V7.1 Preparations

Comment

The block comment is used for the description of the plant object. This can be for Example:

Bucket Elevator Main Drive

The block Comment is used in the Faceplates and (by copying) in the message system.

In most of the Cemat Faceplates there are two lines of 20 characters each, which means the

maximum length of the comment can be 40 characters.

Note: For the facaplate display an automatic word wrap is used. If possible the system

avoids cutting in the middle of a word but in case of long words this may still happen

sometimes!

Message texts (Event texts in WinCC)

In most of the Cemat Objects the message texts are standard and they are defined at the

function block and in the config files. The maximum text length is 20 characters.

For the Annunciation blocks C_ANNUNC and C_ANNUN8 the Message text must be defined

per Instance. For technical reasons the text length must not exceed 16 characters.

Signal names

The maximum length for global symbols in PCS 7 is 24 characters. The signal names for the

inputs and outputs of the CEMAT modules should be derived from the module tags.

The maximum length of the signal comments is 80 characters.

Example:

123_BE1/M01_ERM Bucket Elevator Main Drive Contactor Feedback

<------24 characters----> <----------------------------------80 characters------------------------------>

Plant view

One of the most important decisions at the beginning of the engineering of a Cemat Project is

the structure of the plant view. From the plant view the process control interface is derived.

The hierarchy level which is defined as "OS Area", is relevant for the Selection Buttons in the

Overview Range and for the assignation of Access Right.

Example:

The first hierarchy folder was selected as “OS Area” and it contains the Hierarchy folders

Crusher, RawMill, Kiln, CementMill and Packing.

In the Overview Area of the Runtime System you will see the buttons: Crusher, RawMill, Kiln,

CementMill and Packing for direct Picture calls.

If an Operator has only the Authorization for the areas Crusher and Raw Mill, he is only

permitted to watch and to operate these areas.

The Messages in the Alarm line and the acknowledgement function is filtered in the same way

via the OS Area.

Caution: Because of the filter functions in the CEMAT Message system the maximum

number of Areas buttons is restricted to 30.

Preparations Engineering Cemat V7.1

Object Types

The definition of object types (e. g. bucket elevator, belt conveyor) with all the associated

modules and interlocks will save engineering effort. Approved solutions can be used several

times, whenever the function is required.

In the Cemat Library ILS_CEM you find an S7-Programm TYPICALS with some examples of

typical Cement Applications. Modify these Examples according to your requirement in order to

define them as "Process tag type" and to use them with the Import-/Export Assistant.

The following Examples are available and can be adapted and completed according to your

requirements:

BC Belt conveyor with speed monitor, rope switch, drift switch and

current measurement.

BC_IL Belt conveyor with speed monitor, rope switch, drift switch and

current measurement, including Interlock blocks

BC_IL_71 Belt conveyor with speed monitor, rope switch, drift switch and

current measurement and Pcs7AnIn, including Intlk02 blocks

BC_REV Reversible belt conveyor with speed monitor, rope switch, drift switch

and current measurement.

BC_REV_IL Reversible belt conveyor with speed monitor, rope switch, drift switch

and current measurement, including interlock block.

BC_REV_IL_71 Reversible belt conveyor with speed monitor, rope switch, drift switch

and current measurement and Pcs7AnIn, including intlk02 block.

BE_AUX Bucket elevator auxiliary drive

BE_MAIN Bucket elevator main drive with speed monitor, level switch, drift

switch and current measurement

BE_MAIN_71 Bucket elevator main drive with speed monitor, level switch, drift

switch and current measurement and Pcs7AnIn

CC Chain conveyor with speed monitor, rope switch and current

measurement.

CC_IL Chain conveyor with speed monitor, rope switch and current

measurement, including interlock block

CC_IL_71 Chain conveyor with speed monitor, rope switch and current

measurement and Pcs7AnIn, including Intlk02 block

DAMPER Standard damper block with torque switches

DAMPER_POSI Damper Positioner Function

DAMPER_POSI_71 Damper Positioner Function

MOT_1D Standard Unidirectional drive with speed monitor

MOT_1D_71 Standard Unidirectional drive with speed monitor

MOT_1D_MEAS Standard Unidirectional drive with speed monitor and current meas.

MOT_1D_MEAS_71 Standard Unidirectional drive with speed monitor and current meas.

MOT_2D Standard Bi-directional drive with speed monitor

MOT_2D_71 Standard Bi-directional drive with speed monitor

MOD_2D_MEAS Standard Bi-directional drive with speed monitor and current meas.

MOD_2D_MEAS_7

1 Standard Bi-directional drive with speed monitor and current meas.

VALVE Standard Valve

Engineering Cemat V7.1 Preparations

Caution: Please consider that these examples were created for normal standard (Project

key = 000). If you want to use the examples in a project with a different project version, you

have to adapt the examples accordingly.

In chapter "Engineering Examples“ of this manual you find solutions for special tasks.

Preparations Engineering Cemat V7.1

Engineering Rules

Per plant the responsible engineering department must determine the project definitions.

Henceforth these unique definitions are valid for all AS of the plant.

Especially if the engineering is done at different locations and for supplementary plant

extensions it has to be insured that the original project definitions are used.

Definitions for the Engineering:

- Name of the PC Stations

- Definition of AS Numbers

- Addressing of the AS and PC Stations (MAC Addresses, TCP/IP Addresses, Profibus)

- Definition of the Project Standard and Version

- The designation system of the plant tags (charts, modules, signals)

- Definition of the message texts (Event)

- Variable names

- Names of the WinCC pictures

- Rules for the generation of scripts and actions

- Engineering rules (Customer standards, Teamwork)

- Definitions for the documentation of a project

Definitions for the Runtime-Project:

- The operation surface (Division of the screen, Font style and –size, Language in Runtime,

Representation of the objects)

- The operation concept (Picture hierarchy, operating philosophy, user rights, permitted

keys)

- The color definition for the annunciations, Limit values, Status, Font etc.

- The communication (Communication type, Actualization cycles)

- The volume of project data (Quantity of alarms, Archive values, Curves, Clients etc.)

- Message and archiving procedure (Archive size and Export Concept)

- Archive names per Area

Engineering Cemat V7.1 Preparations

Verification of the received documents

The received documents for the project must be examined, verified and if necessary

completed. These are:

- Object list (List of drives, measures, groups, etc.)

- Signal list (with or without absolute addresses)

- Plant Topology (Building, Location)

- Process view (Plant, Unit, Function)

- Electrical view (MCC, Panel, Feeder, Bimetal, Fuse Rating)

- Panel Structure (I/O-Panels, Rack, Slot, Card, Address)

- Group/ Route/ Drive assignments

Project Structure

Assignment of the Objects to the AS

- Sensible (technological) division of the objects

- Communicate as little data as possible between the individual AS

- If possible, do not separate groups

Determine the number of AS required

- Maximum number of objects per AS

- Maximum number of signals per AS

- Make allowance for reserves

- See table for module data in the reference manual, objects, chapter 1, General.

Structure of the plant from different views

- Plant topology (Locations)

- Process view (Technological structure)

- Control system view (Control systems, AS, I/O-Panels etc.)

- Electrical View (MCC)

Preparations Engineering Cemat V7.1

Planning the Process Control Interface

Configuration Guidelines

Summary of the steps required to create the process control interface:

Description of the action Executor

1 Determine which plant sections of the process are to

appear on the screen.

Customer / project

management

2 Divide the complete plant into sub-processes that are

to appear together in a diagram.

Customer / project

management

3 Determine the general rules for the process diagram

creation.

Project management

4 Process diagram assignment for the menu entries. Refer to the next

pages

5 Determination of the general representation rules for

the plant.

Customer / project

management

6 Determination of the color assignment, blinking, font

size and form.

Customer / project

management

refer to the default

picture

7 Determination of the operation philosophy. Customer / project

management

CEMAT standard

8 Determination of the representation of the block icons Customer / project

management

CEMAT standard

9 Determination of the representation for typical process-

relevant elements.

Customer / project

management

CEMAT standard

10 Design the process diagram layout on paper or

drawing program or directly using Visual Basic.

Customer / project

management

11 Determination of the directories / file names for process

diagrams, key assignments, graphical modules, etc.

CEMAT standard

Engineering Cemat V7.1 Preparations

What is shown WHERE and HOW?

Complete plant overview

Representation: Schematic representation of the complete plant

Content: Overview of the production plant with global status display from the running

plant sections

Operation: Selection of a production section / a sub-plant

System monitoring, plant configuration diagrams

Representation: Schematic representation of the complete control system

Content: Overview of the network connection of the individual control system devices

with global status display of the individual components.

Operation: Selection of an individual component for detailed analysis

Plant sections:

Representation: Material flow of a complete production plant without secondary aggregates

and details

Content: Display of all physical variables relevant for the process control.

Operation: Start and stop of the plant

Specification of set points

Assignment of recipes

Invoke overviews for flow diagrams, measured values, closed-loop

controllers, curves

Tabular measured value listing

Process Pictures:

Representation: Representation of the plant sections with all aggregates

Content: Display of the operational modes, measured values, states, curves, filling

levels

Operation: Selection, operation of individual aggregates and diagnosis, information and

object parameter invocations

Detail Pictures:

Representation: Representation of the individual aggregates

Content: Display of the operational modes, measured values, states

Operation: Selection, operation of individual aggregates and diagnosis, information and

object parameter invocations

Help:

Representation: User’s guide for the CEMAT system

User’s guide for the plant

User key assignment

Content: Explanations and examples of the system handling.

Preparations Engineering Cemat V7.1

Operation: Complete table of contents and search key control

Engineering Cemat V7.1 Preparations

Check list

Step Process Status

0 Verifying the received documents

0.1 Object list

0.2 Signal list (with or without absolute addresses)

0.3 Plant Topology (Building, Location)

0.4 Process Overview (Plant, Unit, Function)

0.5 Electrical view (MCC, Panel, Feeder, Bimetal, Fuse Rating)

0.6 MCC Types

0.7 Group-, Route-, Drive Assignment

0.8

1 Definition of the Project structure

1.1 Structuring the plant based on technological functions

1.2 Definition of plant sections

1.3 Assigning the plant objects to the plant sections

1.4 Locations (AS, OS, MCC, Periphery)

1.5 Assigning the plant objects to the locations

1.6

2 Calculation of the required Hardware and Software

2.1 Variable calculation

2.2 Definition of the ES

2.3 Definition of the AS (CPU Type)

2.4 Definition of the Periphery

2.5 Definition of the OS (Server, Clients, CAS, WebServer)

2.6 Definition of the Bus Components

2.7

3 Ordering Hardware and Software, including Licenses

3.1 Ordering the Hardware

3.2 Ordering the Software for PCS7

3.3 Ordering the Software for Cemat

3.4 Miscellaneous

3.5

4 Names and Addresses in the System

4.1 Definition of the MAC Addresses

4.2 Definition of the TCP/IP Addresses

4.3 Definition of the Profibus Addresses

4.4 Definition of the AS Numbers

4.5 Designation of the PC Stations

4.6 Designation of the AS

4.7 Designation of the Periphery

Preparations Engineering Cemat V7.1

Step Process Status

5 Decision for the Project standard

5.1 Evaluation for the Cemat Project Version to be used in the Project.

5.2 Additional adaptations required in the User Program to adapt the

Program to the MCC/Local Switch Signal?

5.3 Are additional messages required (e. g. SIMOCODE, DRIVE_ES or

Subcontrols)?

6 Project language

6.1 Definition of the Project language

6.2 Definition of the Display language

6.3

7 Tagging System

7.1 Tagging system available from the customer?

7.2 Any special demands for Tagnames from the Machinery supplier?

7.3 Plant Update or Migration: How can the existing Tagging System be

converted into PCS7 Tagnames?

7.4 Are the Standard fault texts OK or is a modification of the texts

required?

7.5 Definition of the fault texts for C_ANNUNC and C_ANNUN8

7.6 Definition names for the WinCC Pictures

8 Project specific modifications of the Standard

8.1 Adaptations of the Blocks (e. g. fort he message system)

8.2 Adaptations in the Config Files

8.3 Adaptations of the Faceplate (e. g. for an additional language)

8.4 All Modifications must be saved and restored in case of a Cemat

update!!!

9 Definition of the Process Control Interface

9.1 Definition of the plant sections "Areas" for the Overview

9.2 Determine which plant sections of the process are to appear on the

screen.

9.3 How many levels should be used?

9.4 Definition of the Process pictures and Detail Pictures.

9.5 Assigning the process pictures to the area

9.6 Design of the process pictures.

9.7 Definition of the Operating Philosophy

9.8 Definition of the block icons (how shall the plant objects be

displayed)?

9.9 Definitions, how to display typical technological element.

Engineering Cemat V7.1 Preparations

Step Process Status

10 Structuring the PCS7 Project

10.1 Creating a Guideline with engineering rules (especially for bigger

projects).

10.2 Technological Hierarchy (Plant View)

10.2.1 Definition of the Hierarchy structure (all levels)

10.2.2 Definition of the Hierarchy folder names

10.3 AS

10.3.1 Definition of the plant names

10.3.2 Definition of the Instance names (block names)

10.3.3 Definition of the signal names

10.3.4 Definition of Object types (Process Tag Types)

10.3.5 Definition of rules for additional Texts (C_ANNUNC and C_ANNUN8)

10.4 OS

10.4.1 General rules for the process picture design.

10.4.2 General rules for the representation of the plant

10.4.3 Definition of colors, blinking, font size and shape

11 Creating a PCS7 MultiProject according to the Plant

Configuration

11.1 Creating a MultiProject with partial projects

11.2 Creating an ES

11.3 Creating a Project Library

11.4 Definition of Software Types

11.4.1 Creating Process Tag Types for the IEA

11.5 Creating the Template Pictures for the automatic generation of block

icon.

11.6 Creating the AS Stations

11.7 Creating the OS Stations - (Server, Clients, CAS)

12 Project backup

12.1 Define backup medium

12.2 Define backup directory

12.3 Name of the backup file(s)

12.3 Define Backup cycles

Engineering Cemat V7.1 Installation of a PCS7 Project

Edition: 01/10

N:\Cemat\DOKU\V71_SP1\English\Engineering\03_PCS7_Project_009.doc

Installation of a PCS7 Project

Content

Installation of a PCS7 Project 1

General ....................................................................................................................3

General engineering rules ..........................................................................6

Installation of PCS7 .................................................................................................8

Installation of the CEMAT Software....................................................................... 10

File Structure..........................................................................................................11

Adaptation in PCS7 for CEMAT.............................................................................13

Create a new PCS7 Project...................................................................................14

Hardware Configuration for a CEMAT AS ................................................19

Configuration of a SIMATIC PC Station.................................................... 26

Configuration of the Network Connections ...............................................30

Download for HW Configuration and Network Connections.....................35

Plant Structure definition........................................................................................37

Create a Project library ..........................................................................................40

AS Configuration.................................................................................................... 41

Preparations for programming with the CFC ............................................41

Copy Standard Symbols and blocks into the PCS7 Project .....................42

Compile and Download CFC ....................................................................45

OS Compile...............................................................................................45

OS Configuration (Single-User System) ................................................................46

Project Properties .....................................................................................46

OS Project Editor ......................................................................................47

Computer properties .................................................................................50

Tag Management......................................................................................52

General changes in the alarm logging......................................................53

Tag logging ...............................................................................................56

User Archives............................................................................................57

Add User rights .........................................................................................60

Selection of area specific rights ................................................................ 64

Horn configuration..................................................................................... 65

Update the WinCC Project with Cemat Functions....................................67

Generation of the Template Pictures ........................................................69

OS Configuration (Server) .....................................................................................70

Project Properties .....................................................................................70

OS Project Editor ......................................................................................71

Computer properties .................................................................................73

Tag Management......................................................................................75

General changes in the alarm logging......................................................77

Tag logging ...............................................................................................80

User Archives............................................................................................81

Installation of a PCS7 Project Engineering Cemat V7.1

Add User rights ......................................................................................... 84

Update the WinCC Project with Cemat Functions.................................... 85

Generation of the Template Pictures........................................................ 87

Redundancy Settings in the Server-Project ............................................. 88

OS Configuration (Standby-Server)....................................................................... 90

Standby-Server-Project ............................................................................ 90

OS Configuration (Client)....................................................................................... 91

Project Properties ..................................................................................... 91

OS Project Editor ...................................................................................... 92

Computer properties ................................................................................. 95

Tag Management...................................................................................... 96

Add User rights ......................................................................................... 97

Update the WinCC Project with Cemat Functions.................................... 98

Generating and loading of the Server Data............................................ 100

Loading of the Server Data in a Client Project ....................................... 100

Selection of a Preferred Server .............................................................. 101

Selection of area specific rights.............................................................. 102

Horn configuration .................................................................................. 103

Archiving .............................................................................................................. 106

Tag Logging............................................................................................ 107

Central Archive Server (CAS)................................................................. 108

Configuring an Archive Server................................................................ 108

Integrated Asset Management ............................................................................ 109

Time Synchronization .......................................................................................... 110

Time Synchronization AS ....................................................................... 110

Time Synchronization Server ................................................................. 110

Time Synchronization OS Client............................................................. 111

How to create a PDL Cache ................................................................................ 112

Engineering Cemat V7.1 Installation of a PCS7 Project

General

This chapter describes the installation of a PCS7 project on the Engineering Station (ES) and

covers all the required settings for CEMAT based on PCS7 V7.1.

For general questions regarding PCS7 Engineering we refer to the Engineering Manual for

PCS7 V7.1. These items are not included in the Engineering Manual for CEMAT.

As the project structure will be different from Project to Project (depending on project size,

number of objects, number of AS, Servers, OS Clients etc) this description can only be an

example for one of many possible solutions.

The description was made based on an Example-Project with the following configuration:

3 AS

1 Engineering Station

1 redundant Server-Pair

2 OS Clients.

Installation of a PCS7 Project Engineering Cemat V7.1

The following example describes the engineering of a Multiproject CEM_MP with 6 Projects

and a Library:

To enable independent Engineering for the different AS, individual PCS7-Projects have been

created for each AS.

AS1 for first AS

AS2 for second AS

AS3 for third AS

ES for the Engineering Station

OS for the OS Servers and OS Clients

PRO_LIB for the Project Library

Caution: Avoid Underscore in the in the Name of the partial project for OS Server and

Clients and also not in the name of the OS-Project for the Server because the package name

is build of those two parts and the underscore is used as a separator in the package name, e.

g. OS_OSSRV.

If you want to use the Cemat V6.0 Message Selection Function in the Alarm line, the

underscore is absolutely forbidden.

Engineering Cemat V7.1 Installation of a PCS7 Project

The following screen shots show the Network Configuration of the Example Project.

Caution: The Terminal bus and the corresponding CPs can not be displayed in the Network

Configuration. Otherwise there will be errors during download to the Configuration Editor.

Network Configuration for the complete Multiproject (Cross-Project Network View)

Note: In our Example the Engineering Station has two Network Cards (1 internal CP and one

3COM) but no CP1613. In the Hardware Configuration of the PC only one Network Card for

the connection to the Plant Bus can be configured!

Installation of a PCS7 Project Engineering Cemat V7.1

General engineering rules

Before you start creating your own PCS7 Project please get familiar with the most important

engineering rules in order to avoid double work:

- The PC Names, OS Project Names and the Addresses (MAC Addresses, TCP/IP

Addresses, PROFIBUS Addresses) used in the description have to be replaced by your

PC Names etc.

- All variable names and function name must be used exactly as it is mentioned in the

description (including Capital/small letters).

- In PCS7 V7.1 the complete Engineering has to be done on the Engineering Station before

the OS-Project is downloaded to the PCs. Don’t carry out any engineering step on the

Server or OS Client itself.

- Never activate the OS-Project for Server on the Engineering Station if the Redundancy is

already activated. On the Engineering Station the OS-Project can be activated in

Simulation Mode with “Start OS Simulation”. In this case the OS-Project is duplicated and

the Copy is activated.

- Don’t forget to take a backup of the complete Project (or MultiProject) once in a while,

especially before you carry out extensive “Cut” and “Paste” functions and also if more

than one person is working on the project.

- Don’t forget to save the modifications you made in the CEMAT Standard part. (Function

blocks, Config Files, Standard Pictures). In case of a CEMAT Update these data will be

overwritten.

- Create a common Library for the project (based on the CEMAT Library) and make sure

that everybody working for this project is using the same blocks.

- The time synchronization is essential for the Alarm logging and Tag logging system. Make

sure that there is only one (redundant) time Server in the system and that all the Stations

(OS and AS) get the correct time. In PCS7 V7.1 the AS has always GMT!!

Engineering Cemat V7.1 Installation of a PCS7 Project

The following engineering manual explains all steps for the installation and configuration of

the PCS7 Project, including AS, Engineering Station, Single Station, OS Server and OS

Client:

For the Installation of PCS7 V7.1

Æ see “Installation of PCS7” and the Engineering Manual of PCS7 V7.1

For the Installation of CEMAT

Æ see “Installation of the CEMAT Software”

For the location of the CEMAT Software on your PC

Æ see “File Structure”

For the additional settings on your PC which are required after the Installation of CEMAT

Æ see “Adaptations in PCS7 for CEMAT”

For the creation of a PCS7 Project with AS and OS Stations (including Hardware

Configuration and Network Configuration)

Æ see “Create a new PCS7 Project”

For the definition of the plant structure

Æ see” Plant structure definition (Plant view and Process Object view)”

For all the required settings in a CEMAT AS

Æ see” AS Configuration”

For the Configuration of a Single Station

Æ see “OS Configuration (Single Station)”

For the Configuration of an OS Server

Æ see “OS Configuration (Server)”

For the Configuration of a Standby-Server

Æ see “OS Configuration (Standby-Server)”

For the Configuration of an OS Client

Æ see “OS Configuration (OS Client)”

For the creation of the Server Data

Æ see “Generating and loading of the Server Data”

For the Project Download to the OS Stations

Æ see “Project Download”

Installation of a PCS7 Project Engineering Cemat V7.1

Installation of PCS7

For each PC Station (ES, Server, Standby-Server and OS Client) the appropriate startup

procedure must be carried out. Please follow the instructions in PCS7 V7.1 description and

the readme file which is delivered with the PCS7 CDs.

Only a few additional remarks for the installation:

Language of the Operation System

Make sure that all PC Stations are installed with the same operation system language

(normally English or German).

Regional Settings

Make sure that the regional settings of your PC are correct for the language you want to work

with.

Computer Name

For the computer name follow the restrictions of PCS7 V7.1!

In the PCS7 Manual "PCS7 PC – Configuration and Authorization you find the following note:

Use only letters and numbers for the computer names.

Additional notes you find in the Online help of WinCC. Special characters are not allowed in

the PC Name.

The following characters are not allowed in PCS7 and Cemat:

. , ; : ! ? " ' ^ ´ ` ~ - + = / \ ¦ @ * # $ % & § ° ( ) [ ] { } < > _

blanks

only uppercase relevant

The first character must be a letter!

Screen Resolution

The recommended screen resolution for the CEMAT Faceplates and Pictures is 1920x1080.

Four more screen resolutions are possible: 1280x1024, 1600x1200, 1680x1050 and

1920x1200. In this case a few standard pictures have to be exchanged.

For Holcim Standard (004) and Lafarge Standard (027) the screen resolution 1600x1200 is

not released.

Less than 1280x1024 is not possible; otherwise the Cemat Faceplate can not be displayed.

Power Options

Switch off the Power saving system (for all Devices like Hard Disk, Monitor etc.) in BIOS and

in the Control Panel

Domain controller

The installation of a Domain controller is not released for Cemat!

Installation of the software for PCS7

Please, always use the actual installation instructions, which are delivered with the PCS7

installation CD. As installation language please select the language in which the system is

finally delivered. (Some system messages are only displayed in the installation language!)

The installation is described in the document „PCS7 PC Configuration and Authorization“.

Engineering Cemat V7.1 Installation of a PCS7 Project

Hardware definition with Commissioning Wizard

When you start your PC the first time after installation of PCS7 the Commissioning Wizard will

be started automatically in order to ask you for the Settings of the PC Station. Enter these

settings according to the Hardware of your PC.

The configuration can be checked under:

Start Æ Simatic Æ SIMAITC NET Æ Settings Æ Configuration Console.

For detail information refer to the PCS7 Manual “PC Configuration and Authorization”

Configuration Editor

In the Configuration Editor add the WinCC Application according to the Station Type and give

the correct Station Name.

Installation of a PCS7 Project Engineering Cemat V7.1

Installation of the CEMAT Software

The following procedure has to be carried out on all PC Stations (ES, Single Stations, Server

and OS Client):

Start the delivered Setup Programs from the CD and follow the instructions on the screen.

- Select the installation language (English and German is possible).

- Accept the license agreement

- The Destination Folder for CEMAT is D:\CEMAT_CS.

Don’t modify the destination directory from the default. To ensure that all CEMAT

functions working correctly CEMAT must be installed under D:\CEMAT_CS!

- Select the correct Setup-Type:

ENGINEERINGSTATION for an Engineering Station

OS SERVER /CLIENT for a Single Station, Server, Standby-Server or OS Client

- The list of Installation keys for the different project standards appears (the correct key

must be entered later):

000 = CEMAT

004 = Holcim

006 = Dyckerhoff

007 = Heidelberg Cement

023 = Vigier

024 = Bushehr

025 = Caima

026 = Alsen

028 = Rossi

- Now enter the project key and start the installation.

Engineering Cemat V7.1 Installation of a PCS7 Project

File Structure

After running the Setup the CEMAT specific files are located in drive D, directory CEMAT_CS.

D:\CEMAT_CS

\BIN CEMAT IndustrialX Controls

\BITMAPS CEMAT Bitmaps (zip-file)

\CONFIG Configuration Files

\DOCU Documentation in PDF format

\HARDCOPY For Print Screen functions (print faceplates)

\HOTFIX Hotfix Location (Data and Tools)

\MULTIMEDIA Documents for Info-Dialog:

\AS AS Cabinet drawings

\ELECTRICAL_DIAGRAM Electrical schematic drawings

\IO I/O cabinet drawings

\LOOP_DIAGRAM Software Interlocking diagrams

\MANUAL General function descriptions

\MCC MCC cabinet drawings

\OPERATING_PROCEDURES Operating descriptions

\PERIPHERY I/O information from HW Config

\SOUND Sound replay

\VIDEO Video description for trouble-shooting

\SIMOCODE SIMOCODE files for 3UF70

\SOUNDS Sound files for alarms

\TOOLS Software Tools for CEMAT

\UA User Archive structure and macros

\WinCC WinCC files:

\GraCS CEMAT Standard pictures and bitmaps

\Library WinCC Project Functions for CEMAT (C-Scripts)

\PRT WinCC Report layout

\WScripts WinCC Scripts for CEMAT

Installation of a PCS7 Project Engineering Cemat V7.1

The CEMAT libraries ILS_CEM and PRO_CEM (only available if project standard is not ‘000’)

are installed in the PCS7 system directory and will be found after the installation under

C:\Program Files\Siemens\Step7\S7libs

Engineering Cemat V7.1 Installation of a PCS7 Project

Adaptation in PCS7 for CEMAT

1. In the configuration files under D:\CEMAT_CS\Config the system can be adapted to the

project requirements.

The main configuration file C_Config.cfg contains the settings for the Multimedia Server.

If you don't want to save the Multimedia files on every Client, you have to enter name of

the PC where the Multimedia files are located under "MServer=……..".

[MultimediaServer]

;for Example

;MServer=CLIENT62 --> The name of the CEMAT Multimedia Server is CLIENT62

;MServer=@RM_SERVER_NAME --> The actual server for this client with the

redundancy functionality

;List here the name of the multimedia server or the redundancy functionality

MServer=

2. If the Windows Firewall is activated, the following Settings have to be carried out on each

Server Station under Settings

Control Panel

Windows Firewall:

In Folder "Exceptions" select "Add Program…" and chose from directory

D:\Cemat_CS\Bin the file CEMATRS.exe. After that you should see the file in window

"Programs and Services".

Installation of a PCS7 Project Engineering Cemat V7.1

Create a new PCS7 Project

Define a directory where all the PCS7 projects will be stored in the future. We don’t

recommend using the default directories under D:\SIEMENS\STEP7\S7Proj. We recommend

creating a separate directory on D drive.

Use Options -> Customize to select the new directory under ‘Storage location for projects‘.

Use directory D:\PROJECTS to save your PCS7 projects. If you use Multiprojects, create a

Subfolder as Storage location for the Multiproject, e. g. CEM_MP

You can use the Wizard to create a new Project or Multiproject or you can create the Project

or Multiproject manually. The wizard will create a Project Structure with Plant Hierarchy which

you can modify or delete.

In the following description the project is created manually:

In the SIMATIC Manager create a new project using File -> New.

Select Type Multiproject and define the Project name. Check the Storage location (it should

be the Multiproject directory).

Confirm with OK

Engineering Cemat V7.1 Installation of a PCS7 Project

Select the Multiproject in the SIMATIC Manager and use Multiproject -> Create in Multiproject

to create the first Project within the Multiproject.

Confirm with OK.

Repeat this step for all your Projects.

Installation of a PCS7 Project Engineering Cemat V7.1

Create the Project Library using the same method. For the storage location the Folder of the

Multiproject Folder is used.

This library will be the Master Data Library for the Project. It should contain all Blocks and

Typicals used in the Project (in the CFCs of each AS-Program).

To select the library as “Master” use Multiproject -> Set as Master Data Library.

Engineering Cemat V7.1 Installation of a PCS7 Project

For each partial Project select the display language. Select Options Æ Language for Display

Devices.

The first time a window will pop up for Message Number Assignment Selection.

Assign CPU-oriented unique message numbers.

Choose the installed languages in the project and select the default language.

The display language must be similar in all partial projects.

Caution: For English and Spanish you have to select English (United States) and Spanish

(Traditional Sort) as these languages are used in the Cemat Standard blocks and

Faceplates.

Installation of a PCS7 Project Engineering Cemat V7.1

Once the Projects are created and the display language is selected, you have to create the

AS and the OS Stations according to the Hardware Configuration of your plant. New AS/OS

can be created either in the Component View of the SIMATIC Manager using right mouse

button to Insert New Object or in the Network Configuration.

Change name of the OS Stations to the real Station name (e.g. CLIENT62, SERV61). For the

AS give a meaningful and unique name (e. g. AS1 or KILN1).

Engineering Cemat V7.1 Installation of a PCS7 Project

Hardware Configuration for a CEMAT AS

The following pages show the settings in the Hardware Configuration for a CEMAT AS.

The Screenshots in this description show the Properties of a CPU 416-3 DP and a CP443-1

in order to explain the required settings for CEMAT.

Other CPUs or CPs may have slightly different Property windows. To avoid misunderstanding

the most important CEMAT settings are mentioned below each screen shot.

Define AS Hardware

Select from Hardware Catalog -> SIMATIC 400 -> RACK-400 the Rack you want to use for

your AS and drop it to the sheet. Select a power supply, CPU and a CP according to your

hardware configuration.

When dropping the CPU create a new PROFIBUS and connect it.

Installation of a PCS7 Project Engineering Cemat V7.1

Settings in tab Start-up:

Under “Start-up after Power ON” Warm Restart must be selected

Engineering Cemat V7.1 Installation of a PCS7 Project

Settings in tab Cycle/Clock Memory:

Enter the Scan Cycle Monitoring Time.

Enter the Minimum Scan Cycle Time of 100ms

Select Clock Memory. The memory Byte must be 0

Installation of a PCS7 Project Engineering Cemat V7.1

Settings in tab Memory:

These are the minimum values for Local Data per each priority class. You have to check the

required local data after completing the user program and modify the local data values if

necessary.

Bigger CPUs probably have more memory for local data.

Please set the maximum Communication Jobs to 4000 if the type of CPU allows this.

Engineering Cemat V7.1 Installation of a PCS7 Project

Settings in tab Diagnostics/Clock:

The AS synchronization type should be “As Slave”

Note: In PCS7 V7.1 the AS always work with GMT.

Installation of a PCS7 Project Engineering Cemat V7.1

When dropping the CP443 connect the same to the Ethernet bus. If no Ethernet bus exists,

create a new Ethernet bus and connect it to the CP443. Define the Ethernet Address for the

AS, e. g. 08.00.06.6F.4F.3D (MAC Address).

Properties for Ethernet interface:

Engineering Cemat V7.1 Installation of a PCS7 Project

Under Options you have to activate the time-of-day synchronization:

Note: In PCS7 V7.1 the AS always work with GMT.

Define the I/O Periphery according to the plant configuration.

Save and Compile the hardware definitions and load it to the AS.

Rename S7-Program

Back in the SIMATIC Manager you see the elements of the Hardware Configuration (CPU,

CP) under each AS Station. Below this you find the Program Container for the elements. For

better identification we recommend to rename the S7 Program Container for the CPU (e. g.

P_AS1).

Installation of a PCS7 Project Engineering Cemat V7.1

Configuration of a SIMATIC PC Station

The SIMATIC PC Stations (Single Station, Server, Standby-Server and Clients) have to be

configured according to the Hardware of the PC.

Select the appropriate WinCC Application. Select the CP Industrial Ethernet for the Plant Bus

communication according to the Hardware of your PC (CP1613 or IE General) The Index

must be the same as the Index in the Configuration Editor. In the Properties for each CP

configure the right addresses (MAC Address; IP Address).

Note: It is important to use exactly the same Configuration as it is defined with the

commissioning wizard.

Example for the Configuration of the Engineering Station:

In some plants the Engineering Station has two CPs (one internal CP and one 3COM) but no

CP1613. Instead of the CP1613 the 3COM is used for the communication to the Plant Bus.

In this case insert a CP "IE General" instead of CP1613 for the communication to the Plant

bus. The CP for the communication to the Terminal bus must not be inserted in the Hardware

Configuration.

Engineering Cemat V7.1 Installation of a PCS7 Project

Select the Object Properties for the CP in order to enter the MAC address and connect it to

the Plant Bus.

When saving the HW Configuration the OS-Project for the Engineering Station is created.

Change the OS Project name (e.g. ES). Die OS Project name must be unique within the

complete MultiProject.

Installation of a PCS7 Project Engineering Cemat V7.1

Example for the Configuration of a Single-User Station or a Server:

Select the Object Properties for the CP1613 in order to enter the MAC address and to

connect it to the Plant Bus.

When saving the HW Configuration the OS-Project for the station is created.

Change the OS Project name (e.g. OSSRV). Die OS Project name must be unique within the

complete MultiProject.

For the Standby-Server use WinCC Application (stby) instead of WinCC Application. The rest

is identical to the Server Configuration.

Engineering Cemat V7.1 Installation of a PCS7 Project

Example for the Configuration of an OS Client:

When saving the HW Configuration the OS-Project for the Client is created.

Change the OS Project name (e.g. OSC61). Die OS Project name must be unique within the

complete MultiProject.

Installation of a PCS7 Project Engineering Cemat V7.1

Configuration of the Network Connections

After all the Stations are defined you have to configure the Network Connections for the

Communication between the OS Stations and the AS Stations and for the Communication

between AS.

The settings for the Network Connections between the AS are not part of this description.

This description only refers to the communication between the AS und OS Stations. For each

Connection between AS and OS Station an S7-Connection must be configured.

To define the connection, the CPs of the different Stations must be linked to an Ethernet Bus.

The CP of the AS is linked via “Plant Bus” or "Process Bus" to the Server Stations. For the

Process Communication normally ISO Protocol is used.

The OS Clients are linked via “Terminal bus” to the Server Stations. In this Network usually

TCP/IP Protocol is used.

In a complete Network this would look as follows:

Example with 3 AS, 1 redundant Server-Pair, 1 ES and 2 OS Clients:

Client

*) The CPs for the Terminal bus communication can not be displayed in the Network

Configuration of PCS7, otherwise the Hardware cannot be downloaded to the PC Stations.

For the communication to the Terminal bus no configuration in Netpro is needed.

In a Multiproject the Stations are often located in different Projects. Each Project has its

Network Configuration which contains Ethernet Connections to Plant Bus or Terminal bus.

To enable a Network Connections between different Network Configurations the Buses must

be merged. In the SIMATIC Manager you will find the merge function if you select the

Multiproject and use right mouse button option Multiproject Æ Adjust Projects.

ES Server Server

Standby

AS1 AS2

Terminal Bus*

)

Plant Bus

AS3

Engineering Cemat V7.1 Installation of a PCS7 Project

Select Ethernet and press Execute and the Window for Industrial Ethernet merge/unmerge

will open and allow you to combine the Ethernet buses from different Networks.

The highlighted subnet determines the global properties for the common Network.

Under Properties you will find the S7 Subnet ID:

Installation of a PCS7 Project Engineering Cemat V7.1

After the Network is merged the Network Connections between OS Stations and the AS

Stations can be defined.

Engineering Cemat V7.1 Installation of a PCS7 Project

To add the S7 connection, select the WinCC Application of the OS-Project or the CPU of the

AS and use right mouse button for selection of “Insert New Connection”.

Select the AS (or the WinCC Application of the OS) and press Apply. Save with ok.

Installation of a PCS7 Project Engineering Cemat V7.1

We recommend to change the Connection identification for Local ID from S7 connection_1

into a more meaningful name, e. g. COM_AS1.

Note: The Connection identification for Local ID must be identical for the connection of all

OS-Projects to this AS.

Example:

COM_AS1 for the Communication to AS1

COM_AS2 for the Communication to AS2

COM_AS3 for the Communication to AS3

etc.

The name will be used as Connection Name in the OS Compile for “Named Connections”.

Confirm the Settings with OK.

Enter the Network Connections between all the OS Stations (Server, Standby-Server and

Single Station) and the AS.

Engineering Cemat V7.1 Installation of a PCS7 Project

Download for HW Configuration and Network Connections

After the Station Configuration is finished and the Network Connections are complete the

Configuration Data has to be transferred to the AS Stations and to the OS Stations.

Before this can be done, a few preparations are required:

In the SIMATIC Manager select the OS-Project for each Station and go to Object Properties

- For the Server

select the Path to the Target OS Computer

select the Standby-OS

- For the Standby-Server

select the Path to the Target OS Computer

the Primary Server is already selected

- For the Single Stations and OS Clients

select the Path to the Target OS Computer

Example for selection of the target OS:

Installation of a PCS7 Project Engineering Cemat V7.1

Download

1. Before you can download the configuration you have to select the Access Path to PC

internal (local).

2. For the Download to the Stations always start with the Engineering Station. The Network

Configuration for the Engineering Station has to be exact in order to enable the Download

to the AS Stations and to the other PC Stations.

Check the Configuration Editor to be sure that everything is configured correctly!

3. Download the Hardware Configuration to the AS.

4. Download the Network Configuration to the AS

5. Download the Hardware Configuration for each PC Station (Single Station, Server,

Standby-Server) and double-check the Configuration Editor on each Target Station in

order to make sure that the configuration is correct.

6. The OS Clients don’t have a Configuration Editor and the Connection via Terminal bus is

not configured at all. For this reason the Hardware Configuration must not be downloaded

to the OS Clients!

Engineering Cemat V7.1 Installation of a PCS7 Project

Plant Structure definition

In the component view of the SIMATIC Manager the Stations were inserted and the plant

configuration was defined. Now you have to use the plant view or the process object view of

the SIMATIC Manager to structure the plant according to technological criteria.

In the plant view the plant is structured technologically into plant sections (AREA), as in the

example into Raw Mill, Kiln, Cement Mill. Coincidentally we have only one Area per AS but

there could be several areas as well.

Typically the first hierarchy folder is defined as AREA (there are other options in PCS7 but

they are less useful).

Caution: The plant structure is later on used in the overview area of the OS system.

Therefore it is extremely important to consider the picture hierarchy from the very beginning.

The areas are shown in the selections buttons of the overview area and user rights can be

given per area. Also the messages are filtered per area.

Below the areas there can be units, to which you may assign detail pictures. Please make

sure that the CFCs area assigned to the correct units, otherwise the summarizing indication

in the overview area will not work.

Example:

Installation of a PCS7 Project Engineering Cemat V7.1

The names of the hierarchy folders can be limited for maximum number of characters. The

names can be included completely or partly for the designation system.

The settings for max. number of hierarchy folders, max. number of characters, include in

designation you will find if you select a hierarchy folder with the right mouse button and use

Options -> Plant Hierarchy -> Customize.

For a Cement plant 3 hierarchy folders should be (more than) enough. For the diagnostic of

the hardware up to 8 hierarchy levels are required. If you want to derive the diagnostic

screens from the plant hierarchy, you have to select the function "Derive diagnostic screens

from the plant hierarchy".

With the OS Area you specify which Hierarchy level is used the Selection Buttons in the

Overview Area. Also the Operator right can later on be specified per Area.

The picture hierarchy must be derived from the plant hierarchy. Otherwise some functions can

not be guaranteed any more. During OS Compile the WinCC Picture tree is then generated

automatically.

We don't recommend including the Hierarchy folder name in the Tagging system because the

tagnames would be too long.

Note: If you insist to include the Hierarchy folder name in the tagging system you have to

deselect this option for the System Chart. This is done in the Properties of the Hierarchy

folder under "Control and Monitoring Attributes".

Engineering Cemat V7.1 Installation of a PCS7 Project

Before a CFC or SFC can be inserted in the Plant View or the Process Object View the

Hierarchy folder has to be assigned to a chart folder in a AS. Before Pictures can be inserted

in the Plant View the OS assignment is required.

Select the hierarchy folder and open the object properties. Use tab AS and OS assignment to

select the chart folder for the assigned AS and the assigned OS.

All Elements you add to this hierarchy folder will be assigned to this AS/OS. If you pass the

Selected Assignments to the Lower-level Objects, the subordinated hierarchy folders get the

same AS/OS Assignment.

Important: Always use the Plant view or Process Object view for creating new elements

(CFC, SFC, Pictures). If you create the elements in the component view, the plant

assignation will be missing.

Exception: Pictures which shall not appear in the overview must be assigned directly to the

OS-Project (in the component view).

Installation of a PCS7 Project Engineering Cemat V7.1

Create a Project library

Before you start with the configuration of the individual AS, you have to create a project

library, which must contain the latest version of all standard symbols, blocks and default

charts which are used later on in the program.

The project library contains at all symbols, blocks and charts from the CEMAT library. It may

also contain additional blocks, charts and models.

During the installation of CEMAT the CEMAT library (or libraries) was (were) installed in

directory C:\….\Siemens\Step7\S7libs:

- The CEMAT library ILS_CEM contains the S7-Program CEM_ALL with standard symbols,

blocks and charts for CEMAT.

- For project standards with key unequal to ‘000’ the library PRO_CEM contains the project

specific blocks. (For project key = ‘000’ the library PRO_CEM does not exist.)

In order to create the project library proceed as follows:

- At the moment the project library does not contain an S7 program or it contains an empty

S7 program folder (in case the wizard was used to generate the project). In the second

case you have to delete the S7 program folder.

- Then copy the complete S7 program folder CEM_ALL of the library ILS_CEM (including

all symbols, blocks and charts) into your project library.

- The program folder of the Project library can be renamed, e. g. to P_LIB.

- In case of a project standard you have to open the library PRO_CEM and to copy all

blocks into you project library as well (overwrite the existing blocks!).

- If you want to use further blocks in addition in your project you should also copy these

block into the project library.

Engineering Cemat V7.1 Installation of a PCS7 Project

AS Configuration

Preparations for programming with the CFC

The following settings have to be carried out in the CFC Editor. This is only possible if a CFC

exists. Therefore in the component view open the chart folder of your AS and create a new

(Dummy-)CFC. With a double-click on the CFC the CFC editor will open.

Define illegal Ranges for CFC blocks:

Under Options -> Customize -> Compilation/Download you have to define the illegal ranges:

DB 1 to 999

FC 0 to 1399

The default value for Installed blocks per runtime group is 50. This leads to warnings during

the compilation of the CFC. You can increase this number (e.g. to 300).

Confirm with ok. A window appears which tells you that the CFC is already using the area

which is reserved for other applications. Confirm this as well in order to accept the changes.

The (Dummy-)CFC which you have created in the component view was only needed in order

to make the settings in the CFC-Editor. You can delete it now.

Installation of a PCS7 Project Engineering Cemat V7.1

Copy Standard Symbols and blocks into the PCS7 Project

After the project library was created which contains all symbols, blocks and charts for

CEMAT, you can copy this to the AS.

1. Copy first the symbols from the project library into the S7 Program Container of your AS.

As the AS does not contain any symbols, you can copy the complete SYMBOLS from the

program folder of the project library into the program folder of the AS.

2. Copy all blocks from the project library into the block Container of your AS.

3. Copy the system chart into the AS. The chart must be copied in the plant view!

In the chart folder of your project library you will find the system chart SYSPLC00. This

system chart is required once in each AS.

First define in the plant view a hierarchy folder for the system chart. Then copy the

system chart from the library into this hierarchy folder. Change the name of the system

chart according to the AS number (e. g. SYSPLC02).

HOLCIM Standard: Parameter REL_WSTP at block C_FB_PLC must be set to 0-Signal.

Otherwise the group start will be interrupted in case of a warning:

Engineering Cemat V7.1 Installation of a PCS7 Project

Caution: Block C_PLC_PLC must only be configured if the CEMAT AS-AS-Coupling is

used (for communications to older CEMAT systems, e.g. CEMAT V4). Only in this case

change Paramter PLC_NO into the PLC-NO of the own AS. The CP-Address of the

CP443 for Bus A and Bus B (e. g. 16372 and 16376) must then be entered into the

parameters BUS_A_AD and BUS_B_AD.

The function block is called once in the restart (PLC_RESTART) and once in OB1

(MAIN_TASK). For detailed description see chapter AS-AS-Coupling.

4. With the following procedure all Cemat blocks which are used in the CFC later on will be

copied to the chart folder. After this you will find them in the CFC Editor under Katalog

CEMAT:

In the CFC-Editor go to Options -> Block types. Select the blocks from the offline block

folder and copy it into the chart folder:

Installation of a PCS7 Project Engineering Cemat V7.1

5. List of blocks, which have to be copied into the chart folder:

Absolute Symbol Task Absolute Symbol Task

FB1001 C_DRV_1D OB1 FB1060 C_ODA OB1

FB1002 C_DAMPER OB1 FB1075 C_INTERL OB1

FB1003 C_DRV_2D OB1 FB1076 C_INTER5 OB1

FB1004 C_ANNUNC OB1 FB1077 C_RELMOD OB1

FB1005 C_ANNUN8 OB1

FB1006 C_MEASUR OB1 FB61 CTRL_PID OB35*)

FB1007 C_VALVE OB1 FB70 RATIO_P OB35*)

FB1009 C_ROUTE OB1 FB76 CTRL_S OB35*)

FB1010 C_GROUP OB1

FB1011 C_SILOP OB1 FC1017 C_MUX OB1

FB1013 C_SELECT OB1 FC1018 C_ADAPT OB1

FB1015 C_COUNT OB35 FC1020 C_SIMU_L OB1

FB1016 C_RUNNT OB1

FB1018 C_PID3 OB35*)

FB1026 C_MEAS_I OB1

FB1033 C_SIMO_A OB1

FB1034 C_SIMOS OB1

FB1036 C_STO_MA OB1

FB1037 C_STORAG OB1

FB1038 C_ANA_SEL OB1

FB1039 C_POLY3 OB1

*) This block can be called from any Time interrupt OB.

Engineering Cemat V7.1 Installation of a PCS7 Project

Compile and Download CFC

Once the configuration settings have been made in the system chart the AS Program is

loadable and executable.

Warning: To start the AS with the Programmer only Warm Restart is allowed!

After these steps you can start with the AS Engineering. In chapter 6 of this manual “AS

Engineering” you find some additional advises.

You may also continue with the configuration of the OS System. To enable the OS compile,

the compile of the CFC must be carried out before. For the first time a complete compile is

required.

OS Compile

Compile the OS (for all Servers and Single User Systems). With the OS Compile, in the Tag

Management of the OS the driver SIMATIC S7 PROTOCOL SUITE is added. Under “Named

connections” you will find the variables of the group instance list and of the System chart.

Installation of a PCS7 Project Engineering Cemat V7.1

OS Configuration (Single-User System)

The WinCC Project (OS-Project) for the Single-User System was already defined with the

SIMATIC Manager or Network Configuration. The following settings have to be carried out in

the OS-Project, which means you have to open WinCC. This can be done directly from the

SIMATIC Manager through selection of the OS with right mouse button and Open Object of

from the Start Menu under Start -> Simatic -> WinCC -> WinCC Explorer.

Important: The following steps must be carried out from the beginning in the engineering

language, which is used for the project. If you change the language afterwards the language

dependent setting must be repeated.

The language settings in SIMATIC Manager are not consistent with the settings for WinCC!!

Project Properties

Adaptations for the Project itself can be carried out under Properties.

Folder “General” contains the Project Type.

Generating a new OS-Project of type “WinCC Application“ automatically a “Multi-User Project”

is created. As in a Single User System no Server License is available you have to select the

Project type Single-User Project.

Note: Don’t delete the startup list!

In Folder “Update Cycles” the time values for the Update cycles are defined. The CEMAT

Symbols generally use “User Cycle 1”. The default value of this is 2000ms. You have to adapt

this value according to your requirement, e.g. 1000ms.

Engineering Cemat V7.1 Installation of a PCS7 Project

OS Project Editor

Settings for the user interface used by the plant operator for monitoring and controlling the

plant during process operation In the OS Project Editor.

A detailed description to this item you find in the PCS7 Configuration Manual Operator

Station. The following pages describe only the settings relevant for CEMAT.

In Tab Layout choose the screen resolution according to your Monitor. In Cemat V7.1 the

default resolution is 1920x1080, but the Cemat Standard pictures are also available for

1280x1024, 1600x1200 (not for Project Version 004), 1680x1050 and 1920x1200.

Also select the Number of horizontal and vertical area keys under Detail (Picture Tree) and

the Monitor Configuration of your PC.

Example for the Layout of a Single Station:

Note: If you select a different screen resolution (1280x1024, 1600x1200, 1680x1050 or

1920x1200), the standard pictures @AlarmOneLine.pdl, @TopAlarmNew.pdl,

@C_AlarmListing_Cemat.pdl, @AlarmEmergency.pdl, @AlarmEmergencyOP.pdl and

@Overview1.pdl have to be exchanged.

Installation of a PCS7 Project Engineering Cemat V7.1

Message display for a Single Station:

The Message filter has to be set to “Acknowledgeable messages in separate list”.

The group display should be created and updated automatically.

Note: The sorting of the message pages is only used for the Standard WinCC Alarm list, and

not relevant for the Cemat Alarm list.

In the Cemat Alarm list the default sorting is "Latest message at the bottom". This setting can

be changed under D:\Cemat_CS_Config in file C_Messages.cfg (see chapter Tips and

Tricks).

Engineering Cemat V7.1 Installation of a PCS7 Project

Runtime-Window for a Single Station

Define the maximum number of windows that can be opened when faceplates and curves are

called as well as the maximum number of faceplates that can be opened on a monitor.

Set the maximum number of picture modules per monitor to 6 and the maximum number per

picture module to 3.

The rest of the settings in the OS Project Editor can remain as per default or can be adapted

later.

With “OK” all settings are carried out.

Caution: If for any reason you have to run the OS-Project Editor again, make sure that all

files mentioned under CEMAT Specific Preparations are deselected in Folder “Base Data”.

Otherwise the CEMAT Settings are overwritten with the delivery state of PCS7.

Æ See chapter CEMAT Specific Preparations!

Installation of a PCS7 Project Engineering Cemat V7.1

Computer properties

The computer properties must be checked and adapted to the requirements of the plant. Most

of the settings can probably not be entered at the beginning of the engineering and must be

adapted later (sometimes after commissioning).

Folder General shows the Computer Name and the Computer Type

Caution: The Computer Name for all OS Projects is the name of the Engineering Station.

During the download of the OS-Project to the individual PCs the name is automatically

replaced by the Name of the PC Station.

Engineering Cemat V7.1 Installation of a PCS7 Project

Folder Startup shows the applications which are started after Activation of the Runtime

System

Under Additional Tasks/Applications you have to add the CEMATRS.exe to the Startup list.

The application is located in Directory D:\CEMAT_CS\BIN.

CEMATRS.exe should be called at the end.

Insert both, the Application and the working Directory and save with ok. Move the application

to the last position.

Installation of a PCS7 Project Engineering Cemat V7.1

Tag Management

Cemat Tags

Cemat needs a number of internal variables. Unfortunately the automatic generation of these

variables during the activation of the runtime is not possible, because in this case the

variables are created only on the destination station and this inhibits the download of

changes.

Open the Tag Management and add the internal variables for CEMAT:

Add new Group “CEMAT”

Within this group add the following variables:

Name Data Type update

C_VIEW_TAG_A Binary tag Computer-local

C_VIEW_TAG_D Binary tag Computer-local

C_ServerName Text tag 16bit character set Computer-local

C_Empty Text tag 16bit character set Computer-local

C_AlarmNavigation Text tag 16bit character set Project-wide

C_ProjectCode Unsigned 8-bit value Project-wide

C_ALM Unsigned 16-bit value Project-wide

Redundancy Tags

CEMAT needs the Redundancy tags in any case, even if this is a Single User Station. The

easiest way to create the Redundancy tags is to activate the Redundancy temporarily (and to

deactivate afterwards).

After activating the redundancy the following internal variables have been added in group

„Redundancy“:

@RM_MASTER

@RM_MASTER_NAME

@RM_SERVER_NAME

@RM_OFFLINE_UA_NAME

Note: In case of a Single User Station you have to deactivate the redundancy!

Horn Tags

During the horn configuration additional tags are automatically created. You will find these

variables in group “Horn”.

Engineering Cemat V7.1 Installation of a PCS7 Project

General changes in the alarm logging

The text length is specified in the alarm pictures.

Select the „Alarm Logging“ in the WinCC Explorer and use right mouse button to open the

alarm logging editor.

Click on the plus symbol in front of Message blocks

Select System blocks

- Use right mouse button to click on „Date“, and select properties

(The date corresponds to regional settings in the Op. System)

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Time“, and select properties

(The time corresponds to regional settings in the Op. System)

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Status“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Comment“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Info“, and select properties

- Change the following settings:

Flashing = off

Select User text block

- Use right mouse button to click on „Source“, and select properties

- Change the following settings:

Change „Source“ to „Tagname“ Flashing = off

- Use right mouse button to click on „Area“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Event“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Free 1“ and select properties

- Change the following settings:

Change „Free 1“ to „Tag Comment“ Flashing = off

- Use right mouse button to click on „Free 2“ and select properties

- Change the following settings:

Change „Free 2“ to „FCL“ (Fault class) Flashing = off

Installation of a PCS7 Project Engineering Cemat V7.1

Message classes and message types

Click on the plus symbol in front of Message classes

Change the settings for „Alarm“, „Warning“, „PLC Process Control System Messages“,

„Process Message“, „Operator Input Messages“ according to the following table.

- Use right mouse button to click on „Alarm“ and select properties

Go to folder „General Information“ and select „Properties“ button to change the colors.

Go to folder „Acknowledgement“ to change the acknowledge parameters.

The colors and message types have to be changes as follows:

Message class Message

Type

Came in Went out Acknowledged

Text

color

Back-

ground

color

Text

color

Back-

ground

color

Text

color

Back-

ground

color

Must be

ackn.

Come in

must be

acknowl.

Flashing

Alarm H

white red black green black pink yes

yes off

Warning H

black yellow black green black light

yellow

yes yes off

Process

Message

Process white red black green black pink yes yes off

PLC Control

System M.

Failure white red black green black pink yes

yes off

Operator

Input

Message

black cyan no no off

The acknowledge philosophy for the message classes „Alarm“, „Warning“, „Process

message“ and "PLC Control System Messages" has to be configured as follows:

Engineering Cemat V7.1 Installation of a PCS7 Project

Archive Configuration

Under “Archive Configuration” -> “Message Archive” -> “Properties” you have to configure the

archive according to the requirements of your project:

Exit the alarm logging editor and save the changes.

Installation of a PCS7 Project Engineering Cemat V7.1

Tag logging

For the archiving of the measuring values, a process value archive must be created which

contains an archive tag for each measure which is archived.

As default, archiving is performed locally on the OS server. If you use a central archive

server, the archiving routines are performed centrally on this archive server.

As an additional tool for archiving data from PCS 7, you can also use Storage Plus. This

software package requires a separate license.

More information about archiving possibilities you find under “Archiving” in the same manual.

Required settings for CEMAT

The direct call of the archive curve from the faceplate of the measure is only possible if you

follow the CEMAT rules:

The name of the archive tag exactly corresponds to the name of the process tag.

!Caution: If the archive name of the name of the archive tag differs from the above

mentioned rules, the CEMAT Faceplate will not be able to find the Archive data and the

archive curve of the measure will not be shown.

Make sure that the Tag name of the measure does not contain any illegal characters for

archive variables!

The Name of the process value archive depends, whether you want to create only one

Archive which contains all Archive Variables or you want to create different Archives (e. g. for

each area).

- If you create the process value archive with the WinCC Explorer the default name is

ProcessValueArchive. This is also the Archive name which Cemat uses in case no

further engineering is carried out in the CFC or in the block icon.

- If the archive variables are created during the OS Compile (setting in the CFC) the

system created a process value archive with the name SystemArchive. This name is

entered into the automatically created internal variable @TagArchiveName and can be

modified later on.

Since V7.1, Cemat looks for Variable @TagArchiveName and, if available, the archive

name is picked from there.

- Beside this, the possibility exists to create different process value archives. In this case

additional engineering effort is required because each measuring value must be assigned

to a specific archive. Up to now this was only possible via the block icon, entering the

Archive name in the Property Styles at Attribute ReturnPath.

The disadvantage of this is that the archive name is only available if you open the

faceplate of the measure through click on the block icon. If you open the measure

faceplate through the Drive Faceplate or from the group instance list, the information from

the block icon of the measure is not available and Cemat uses the default Archive name.

- From Cemat V7.1 a new option is given for using different archives. The archive name

must be entered in the CFC at the Structure variable PV_Out.Value under Identifier. This

name is used in any case, independent whether you open the Measure faceplate via the

block icon or indirectly via the drive block.

The priority for the determination of the archive name is as follows:

Prio1: Checking the entry in the internal variable measure.PV_Out#Value#Shortcut

Prio2: Checking the entry in the block icon under property Styles, Attribute ReturnPath.

Prio3: Entry in Variable @TagArchiveName (if existing)

Prio4: Default setting "ProcessValueArchive"

Engineering Cemat V7.1 Installation of a PCS7 Project

At this step it is probably more convenient, only to prepare the process value archive (Size of

the archive, archiving duration, default values for archiving cycles) and to configure the

archive later, because at this moment no measures exist and therefore no archive variables

can be created.

User Archives

There are 3 user archives for CEMAT Functions.

The user archive C_DriveList contains the Group-Object-Lists (list of objects associated to a

route or group).

The user archive C_INFO contains the object information (Info Database).

The user Archive C_POLY3 is only required if the Function Polygon is used.

How to create the user archive for the Group-Object-List

In directory D:\CEMAT_CS\ua you will find the default user archive for the Group-Object-List.

File DriveList.uap contains the structure of the Group-Object-List. The data for Group-Object-

List are entered in runtime mode.

Import the structure of the C_DriveList and save:

1. Open the User-Archive

2. Import the structure of the Object list database from C_DriveList.uap

3. Save the structure.

Through the import the Group-Object-List is created with the following structure:

You must not enter any data into the user archive Group-Object-List. The data will be entered

during runtime.

Installation of a PCS7 Project Engineering Cemat V7.1

How to create the user archive for the Info Database

In directory D:\CEMAT_CS\ua you will find the default files for the Info Database.

File C_INFO.uap contains the structure of the Info Database.

Import the structure of the C_INFO and save:

1. Open the User-Archive

2. Import the structure of the Info Database from C_INFO.uap

3. Save the structure.

Through the import the Info Database is created with the following structure:

Engineering Cemat V7.1 Installation of a PCS7 Project

The Info Database must be filled by the user. The easiest way is to use an Excel Tool which

is described in chapter OS Engineering.

Attention: You must create at least one line of runtime data into the Info Database. Select

the input mode, in the first line enter in column C_TAG the string „Dummy“ and press Return.

How to create the user archive for Polygon function

In directory D:\CEMAT_CS\ua you will find the default user archive for the Polygon C_POLY3.

File C_POLY3.uap contains the structure of the Polygon Archive. The data for the Polygon

archive is entered in runtime mode.

Import the structure of the C_POLY3 and save:

1. Open the User-Archive

2. Import the structure of the Polygon database from C_POLY3.uap

3. Save the structure.

Installation of a PCS7 Project Engineering Cemat V7.1

Add User rights

In CEMAT Standard additional User rights must be added to the PCS7 User rights in order to

define more detailed who is authorized for which action.

In the WinCC Explorer click open the User Administrator and add the rights from No. 18 to

No. 29 according to the following list:

Engineering Cemat V7.1 Installation of a PCS7 Project

The following table shows the user rights for the particular the CEMAT Functions. For some

operations it is possible to give instance specific rights via block icon attributes

“Processcontrolling_backup” and “HigherProcesscontrolling_backup” (see chapter OS-

Engineering):

Object type Operation Right/ default right Instance specific settings

possible via Attribute

Project

Code

Start/Stop 05: Process controlling Processcontrolling_backup all

Process parameter 22: Object Parameters all

Reset Operation 23: System Operations all

Bypass speed monitor 24: Interlocking Signals HigherProcesscontrolling_backup all

Maintenance functions 29: Maintenance all

auto/man. Interl./man.

Non Interl.

05: Process controlling Processcontrolling_backup 006

non interl. Single mode

Rel.

23: System Operations 007

non interl. Single mode

on/off

24: Interlocking Signals HigherProcesscontrolling_backup 004/007

C_DRV_1D

R1/R2/Stop 05: Process controlling Processcontrolling_backup all

Process parameter 22: Object Parameters all

Reset Operation 23: System Operations all

Bypass speed monitor 24: Interlocking Signals HigherProcesscontrolling_backup all

Maintenance functions 29: Maintenance all

auto/man. Interl./man.

Non Interl.

05: Process controlling Processcontrolling_backup 006

non interl. Single mode

Rel.

23: System Operations 007

non interl. Single mode

on/off

24: Interlocking Signals HigherProcesscontrolling_backup 004/007

C_DRV_2D

R1/R2/Stop 05: Process controlling Processcontrolling_backup all

Process parameter 22: Object Parameters all

Reset Operation 23: System Operations all

Button “up” 05: Process controlling Processcontrolling_backup all

Button “down” 05: Process controlling Processcontrolling_backup all

Set point 05: Process controlling Processcontrolling_backup all

Release inching mode 05: Process controlling Processcontrolling_backup all

Maintenance functions 29: Maintenance all

auto/man. Interl./man.

Non Interl.

05: Process controlling Processcontrolling_backup 006

non interl. Single mode

Rel.

23: System Operations 007

non interl. Single mode

on/off

24: Interlocking Signals HigherProcesscontrolling_backup 004/007

C_DAMPER

Installation of a PCS7 Project Engineering Cemat V7.1

Object type Operation Right/ default right Instance specific settings

possible via Attribute

Project

Code

R1/R2/Stop 05: Process controlling Processcontrolling_backup all

Process parameter 22: Object Parameters all

Reset Operation 23: System Operations all

Maintenance functions 29: Maintenance all

auto/man. Interl./man.

Non Interl.

05: Process controlling Processcontrolling_backup 006

non interl. Single mode

Rel.

23: System Operations 007

non interl. Single mode

on/off

24: Interlocking Signals HigherProcesscontrolling_backup 004/007

Override limit position 24: Interlocking Signals HigherProcesscontrolling_backup 004

C_VALVE

Warning Limits 18: Modify Warning

Limits

HigherProcesscontrolling_backup all

Alarm Limits 19: Modify Alarm Limits all

Switching Limits 20: Modify Switching

Limits

Processcontrolling_backup all

Simulation 24: Interlocking Signals all

Bypass Meas. Channel 24: Interlocking Signals all

Process Parameters 22: Object Parameters all

C_MEASUR

Start/Stop/Interrupt/

Local/Auto/

Single/QuickStop

05: Process controlling Processcontrolling_backup all

Process Parameters 22: Object Parameters all

Auto 05: Process controlling Processcontrolling_backup 006

Standby mode 05: Process controlling Processcontrolling_backup 004

not empty 24: Interlocking Signals HigherProcesscontrolling_backup 004

Bypass Interlock 23: System Operations 004

C_GROUP

Select/Deselect 05: Process controlling Processcontrolling_backup all

Auto 05: Process controlling Processcontrolling_backup 006

C_ROUTE

Select/Deselect 05: Process controlling Processcontrolling_backup all

C_SELECT

Process Parameters 22: Object Parameters all

Simulation 24: Interlocking Signals HigherProcesscontrolling_backup all

C_ANNUNC

Process Parameters 22: Object Parameters 004

Simulation 24: Interlocking Signals HigherProcesscontrolling_backup 004

C_PROFB

Process Parameters 22: Object Parameters all

Simulation 24: Interlocking Signals HigherProcesscontrolling_backup all

C_ANNUN8

Engineering Cemat V7.1 Installation of a PCS7 Project

Object type Operation Right/ default right Instance specific settings

possible via Attribute

Project

Code

Reset 23: System Operations all

C_RUNNT

Reset 23: System Operations all

C_COUNT

Start 05: Process controlling Processcontrolling_backup all

Process Parameters 22: Object Parameters all

C_SILOP

Set point, Output 05: Process controlling Processcontrolling_backup all

Process Parameters 21: Controller Parameters HigherProcesscontrolling_backup all

CTRL_PID

All registers without

Service

27: Info Dialog Input all

Service Register 28: Info Dialog Service all

Info-Dialog

Save Button 05: Process controlling all

Installation of a PCS7 Project Engineering Cemat V7.1

Selection of area specific rights

After the definition of the additional user rights for CEMAT you must define the user groups

and the users and in order to specify the rights for each user.

You can e.g. enable a complete area or only certain operations within an area.

With the right 2 “Authorization for area” it is defined which area can be viewed.

With the right 5 „Process controlling“, it is defined whether a user is allowed to operate the

area. He will then also get the messages from this area and the horn is activated.

Example:

The user „Operator_1“ is allowed to:

open, watch Æ Raw Mill, Kiln

operate Æ Raw Mill

The area System is disabled for Operator1.

Messages are only shown for areas which are enabled for operation. Operator_1 will get only

the messages from the Raw Mill area and he can acknowledge only these messages.

Engineering Cemat V7.1 Installation of a PCS7 Project

Horn configuration

From CEMAT V6.1 you can define a separate Sound for each Message class. The horn must

be configured as follows:

1. First define in tab “Message assignments” all message classes which should create a

sound. These are Alarms, Warnings, System messages which require acknowledgement,

PLC Process control message and Process messages. If you use other message classes

with alarms in your project you have to define these as well.

2. Assign the Authorization „Process controlling“. (With this the Authorization is enabled per

Area).

3. Per message class, define an internal variable with computer local actualization. Insert

the variable name. With “Apply” the variable is automatically created in the tag

management.

4. The definition can also be carried out per Area.

Installation of a PCS7 Project Engineering Cemat V7.1

5. In tab “Signal assignment” you can define for each variable an individual sound. A sample

of different sounds you find in directory D:\CEMAT_CS\Sounds.

Engineering Cemat V7.1 Installation of a PCS7 Project

Update the WinCC Project with Cemat Functions

In the following step the WinCC Project gets updated with the Cemat functions. During the

Cemat installation the Cemat WinCC files are copied into folder D:\CEMAT_CS\WinCC under

GraCS, Libray, PRT and Wscipts. These files must now be copied to the equivalent folders of

the OS Project.

Additionally, some PDLs are available in different Screen resolutions (1280x1024,

1600x1200, 1680x1050, 1920x1080 or 1920x1200) and must be exchanged.

GraCS-Files for which different Screen Resolutions exist:

1280x102

1600x1200 1680x1050 1920x108

1920x1200

@AlarmEmergency.pdl x x x x x

@AlarmEmergencyOP.pdl x x x x x

@AlarmOneLine.pdl x x x x

@C_AlarmListing.pdl x x x

x x

@Overview1.pdl x x x x

@TopAlarmNew.pdl x x x

In order to update the WinCC Project, please go to D:\CEMAT_CS and start

'CematProjectUpdate.exe'.

The Source must be D:\CEMAT_CS

Under OS Project - Destination you have to enter destination (Directory of the OS Project)

Under OS Project Sub Directories you find the Subfolders which get copied during the

update (cannot be modified).

Installation of a PCS7 Project Engineering Cemat V7.1

Select the desired Screen Resolution for your Project (1280x1024, 1600x1200, 1680x1050,

1920x1080 or 1920x1200). Via an option, during the OS Project Update the above listed

Standard pictures are exchanged according to the screen resolution.

Press button 'Update OS Project' and the files will be copied to the corresponding

directories.

One by one the directories GraCS, Library, PRT and WScripts are copied into your OS

Project and after this the PDLs are exchanged by the proper Screen Resolution. You have to

acknowledge each step with OK and everything is entered into a LOG file.

During the update procedure the following GraCS files are overwritten by Cemat files.

@AlarmEmergency.pdl Extended Alarm line

@AlarmEmergencyOP.pdl Extended Alarm line

@AlarmOneLine.pdl Alarm line

@Buttons11.pdl Button keys1

@Buttons12.pdl Button keys 2

@Language.pdl Language Selection

@Logo.pdl Cemat Logo

@Overview1.pdl Overview Range

@TopAlarmNew.pdl Alarm lines

@PG_Intlk02_Standard.pdl Interlock faceplate

@PG_Intlk04_Standard.pdl Interlock faceplate

@PG_Intlk08_Standard.pdl Interlock faceplate

@PG_Intlk16_Screen2.pdl Interlock faceplate

@PG_Intlk16_Standard.pdl Interlock faceplate

Caution: If for any reason you have to run the OS-Project Editor again, make sure that the

above mentioned PDLs are deselected in Folder “Base Data”. Otherwise the CEMAT

Settings are overwritten with the delivery state of PCS7.

@TopAlarmNew.pdl and @Overview1.pdl can not be deselected and must be copied from

D:\CEMAT_CS\WinCC\GraCS again after running the OS-Project Editor.

If you have to exchange the Screen Resolution later on, you can also use program

'CematProjectUpdate.exe' to carry out this function (Button Pixel).

After the update of the WinCC Project, proceed as follows:

- Open the WinCC Project.

- Open 'Global Script' selecting C-Editor and regenerate Header. (Menu Options ->

Regenerate Header)

Engineering Cemat V7.1 Installation of a PCS7 Project

Generation of the Template Pictures

With the CEMAT project update various template pictures is copied into the GraCS folder of

the OS Project. The template pictures contain default symbols for automatic generation of

block icons from SIMATIC Manager.

The symbols of the new template pictures C_@PCS7Typicals_CemV7.pdl and

C_@PCS7Typicals_CemV7_Holcim.pdl are slightly bigger than the symbols of older Cemat

Versions and contain the attributes for the new functions. In general they can be used for all

screen resolutions.

The old template picture for screen resolution 1280x1024 (without new functions) and the

corresponding bitmaps you find on the Cemat installation DVD in directory

Cemat_AddOn\CEMAT_1280\CEMAT_CS\WinCC\GraCS. You can still use these but in this

case you have to copy it manually into the GraCS directory of your OS project.

In each template picture you find examples for different representations of all CEMAT block

types.

- The picture C_@PCS7Typicals_CemV7.pdl contains the block icons for Normal

Standard and for the Project standards 006, 007 and 026 (not for 004 and 027).

(For all non-mentioned Project standards the symbols for Normal standard can be used.)

The new block icons are slightly bigger than the old block icons, but they can be used for

all screen resolutions.

- The picture C_@PCS7Typicals_CemV7_1280.pdl contains smaller block icons for

Normal Standard and for the Project standards 006, 007 and 026 (not for 004 and 027).

(For all non-mentioned Project standards the symbols for Normal standard can be used.)

Please consider that these block icons don't contain all new functions!

- The picture C_@PCS7Typicals_CemV7_Holcim.pdl contains the block icons for Holcim

(Project Standard 004).

The picture C_@PCS7Typicals_CemV7_LF.pdl contains the block icons for Lafarge

(Project Standard 027).

In case of Project Standard 004 or 027, the block icons of template pictures

C_@PCS7Typicals_CemV7.pdl and C_@PCS7Typicals_CemV7_1280.pdl can not be

used.

- For Holcim (Project Standard 004) an additional Template picture

C_Holcim_Symbols.pdf is available. It contains picture elements (extended Status

Display) for Motors, Dampers and Valves, which are displayed additionally to the block

icon.

For the automatic generation of block icons PCS7 V7.1 uses the picture @PCS7Typicals.pdl

or the pictures with this name plus an extension (e. g. @PCS7Typical_1.pdl). The program

searches in ascending sequence.

Before you can use the automatic generation of block icons you must create a template picture

with the name @PCS7Typicals_extension.pdl which contains the symbols you want to use in

the project.

You can use the CEMAT template pictures and rename it or you can copy parts of it into your

template picture.

Caution: Only use the block icons which fit to your Project version. Using block icons from

different project versions does not guarantee full functionality.

Further information regarding Template pictures you find in chapter OS Engineering.

Installation of a PCS7 Project Engineering Cemat V7.1

OS Configuration (Server)

The WinCC Project (OS-Project) for the Server was already defined with the SIMATIC

Manager or Network Configuration. The following settings have to be carried out in the OS-

Project, which means you have to open WinCC. This can be done directly from the SIMATIC

Manager through selection of the OS with right mouse button and Open Object of from the

Start Menu under Start -> Simatic -> WinCC -> WinCC Explorer

Important: The following steps must be carried out from the beginning in the engineering

language, which is used for the project. If you change the language afterwards the language

dependent settings must be repeated.

The language settings in SIMATIC Manager are not consistent with the settings for WinCC!!

Project Properties

Adaptations for the Project itself can be carried out under Properties.

Folder “General” contains the Project Type.

A Server must be a “Multi-User Project”. This is the default setting and must not be changed.

In Folder “Update Cycles” the time values for the Update cycles are defined. The CEMAT

Symbols generally use “User Cycle 1”. The default value of this is 2000ms. You have to adapt

this value according to your requirement, e.g. 1000ms.

Engineering Cemat V7.1 Installation of a PCS7 Project

OS Project Editor

Settings for the user interface used by the plant operator for monitoring and controlling the

plant during process operation In the OS Project Editor.

A detailed description to this item you find in the PCS7 Configuration Manual Operator

Station. The following pages describe only the settings relevant for CEMAT.

In Tab Layout choose the screen resolution according to your Monitor. In Cemat V7.1 the

default resolution is 1920x1080, but the Cemat Standard pictures are also available for

1280x1024, 1600x1200 (not for Project Version 004), 1680x1050 and 1920x1200.

Example for the Layout of a Server:

The recommended screen resolution for CEMAT is 1920x1080. Sometimes smaller monitors

are used for the servers which may not allow this screen resolution. Select the appropriate

screen resolution for your monitor.

Installation of a PCS7 Project Engineering Cemat V7.1

Message display for a Server:

The group display should be created and updated automatically.

Note: The sorting of the message pages is only used for the Standard WinCC Alarm list, and

not relevant for the Cemat Alarm list.

In the Cemat Alarm list the default sorting is "Latest message at the bottom". This setting can

be changed under D:\Cemat_CS_Config in file C_Messages.cfg (see chapter Tips and

Tricks).

The rest of the settings in the OS Project Editor can remain as per default or can be adapted

later.

With “OK” all settings are carried out.

Engineering Cemat V7.1 Installation of a PCS7 Project

Computer properties

The computer properties must be checked and adapted to the requirements of the plant. Most

of the settings can probably not be entered at the beginning of the engineering and must be

adapted later (sometimes after commissioning).

Folder General shows the Computer Name and the Computer Type

Caution: The Computer Name for all OS Projects is the name of the Engineering Station.

During the download of the OS-Project to the individual PCs the name is automatically

replaced by the Name of the PC Station.

Installation of a PCS7 Project Engineering Cemat V7.1

Folder Startup shows the applications which are started after Activation of the Runtime

System

Under Additional Tasks/Applications you have to add the CEMATRS.exe to the Startup list.

The application is located in Directory D:\CEMAT_CS\BIN.

CEMATRS.exe should be called at the end.

Insert both, the Application and the working Directory and save with ok. Move the application

to the last position.

Engineering Cemat V7.1 Installation of a PCS7 Project

Tag Management

Cemat Tags

Cemat needs a number of internal variables. Unfortunately the automatic generation of these

variables during the activation of the runtime is not possible, because in this case the

variables are created only on the destination station and this inhibits the download of

changes.

Open the Tag Management and add the internal variables for CEMAT:

Add new Group “CEMAT”

Within this group add the following variables:

Name Data Type update

C_VIEW_TAG_A Binary tag Computer-local

C_VIEW_TAG_D Binary tag Computer-local

C_ServerName Text tag 16bit character set Computer-local

C_Empty Text tag 16bit character set Computer-local

C_AlarmNavigation Text tag 16bit character set Project-wide

C_ProjectCode Unsigned 8-bit value Project-wide

C_ALM Unsigned 16-bit value Project-wide

Horn Tags

From CEMAT V6.1 you can define a separate Sound for each Message class. The horn must

be configured correspondingly. The horn configuration is carried out in the Client Project.

The following configuration in the tag management of the server depends on whether you

want to acknowledge the Horn on each Client independently or you want to acknowledge the

Horn for different Clients at the same time.

The first solution may be useful if each WinCC Client is located in a different Room. If the

Clients are located close to each other and if the same plant section can be operated and

controlled by different Clients at the same time, the WinCC clients should act in unison.

More about Horn configuration you can read in the online-help of WinCC.

In case of WinCC clients with signaling devices acting in unison you have to create one or

more reset tags on the Server. If the Horn is acknowledged on one client the variable on the

server will be reset. This leads to an Acknowledgement for all Clients which use the same

reset variable.

Create a reset variable in the Group „Horn“

Name Data Type update

HornResetMC binary Project-wide

This variable must be selected in the Horn Configuration of the Client.

Installation of a PCS7 Project Engineering Cemat V7.1

Redundancy Tags

CEMAT always needs the Redundancy tags, even if you may not have a redundant Server at

the moment. The following Redundancy tags get automatically created when activating the

Redundancy and will be found as internal variables in group „Redundancy“:

@RM_MASTER

@RM_MASTER_NAME

@RM_SERVER_NAME

@RM_OFFLINE_UA_NAME

Note: If no redundant Server is available (yet), the Redundancy must afterwards be

deactivated again!

Engineering Cemat V7.1 Installation of a PCS7 Project

General changes in the alarm logging

The text length is specified in the alarm pictures.

Select the „Alarm Logging“ in the WinCC Explorer and use right mouse button to open the

alarm logging editor.

Click on the plus symbol in front of Message blocks

Select System blocks

- Use right mouse button to click on „Date“, and select properties

(The date corresponds to regional settings in the Op. System)

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Time“, and select properties

(The time corresponds to regional settings in the Op. System)

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Status“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Comment“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Info“, and select properties

- Change the following settings:

Flashing = off

Select User text block

- Use right mouse button to click on „Source“, and select properties

- Change the following settings:

Change „Source“ to „Tagname“ Flashing = off

- Use right mouse button to click on „Area“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Event“, and select properties

- Change the following settings:

Flashing = off

- Use right mouse button to click on „Free 1“ and select properties

- Change the following settings:

Change „Free 1“ to „Tag Comment“ Flashing = off

- Use right mouse button to click on „Free 2“ and select properties

- Change the following settings:

Change „Free 2“ to „FCL“ (Fault class) Flashing = off

Installation of a PCS7 Project Engineering Cemat V7.1

Message classes and message types

Click on the plus symbol in front of Message classes

Change the settings for „Alarm“, „Warning“, „AS Process Control System Messages“,