About Amphenol(R) Aerospace Your Source for Interconnect Products CONTACT US: Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Customer Service: Mon - Fri 8AM - 5PM Phone: (800) 678-0141 Fax: (607) 563-5157 Online: www.amphenol-aerospace.com Amphenol Aerospace, Amphenol Commercial Air, and Amphenol Industrial Operations Main Facility in Sidney, NY USA ABOUT AMPHENOL AEROSPACE: Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications connectors and interconnect systems. Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney, NY. The Amphenol complex houses many technologies including CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. Our fully equipped material evaluation lab and engineering organization utilize the latest in computer aided design software and analysis tools, allowing us to design, test, and qualify advanced interconnect systems. Amphenol's interconnect products are supplied to thousands of OEMs worldwide and are supported by our worldwide sales and engineering force, including the largest global network of electronic distributors. AMPHENOL AEROSPACE'S PHILOSOPHY As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on those advanced and challenging market segments that demand an extraordinary level of supplier support and reaction. Our approach to implement this strategy is based on the following key principles: FOCUS: Concentrate all resources on serving a limited number of tightly defined markets, and understanding the needs of those markets. INNOVATION: Provide these markets new, creative solutions in both products and services. QUALITY ASSURANCE: Amphenol Aerospace has been awarded both AS9100 - Revision C and ISO9001:2008 Quality Assurance Certifications. RESPONSIVENESS: Identify and respond to the market and product needs more rapidly than any other supplier. Performance is the sum of these principles. It is the measure of how well we continually and consistently implement our basic strategy and key principles. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 1 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 III Dualok Series Series JT II LJT I 8-2n 8-3n SJT Access 8-6 Aquacon TV III 9-3n 8-44 8-97n 8-98 10-4 10-5 10-13 10-35 10-98 9-44 P P X X P P P P 11-4 11-4 11-5 11-6n 11-5 11-19n 11-35 11-54n X X X X A35 9-94n 9-98 11-2H 11-35 NA X 9-98 11-2H 11-13 Crimp Class Class TV* H Y A23 9-22n 9-35 Contact Size Hermetics X X X 9-6 9-7n 9-35 MIL-DTL27599 JT/LJT Solder P X X 9-5Hn 9-9n 8-35 III 7-D2 7-D3 7-D4 II I Series Military P P P P P P P u A98 B2 B5 B19 X S X X X X S X X B35 11-98 11-98 B98 11-99 11-99 B99 X X X 10-99 12-3 X 13-4H 13-4H C4 13-8 13-8 C8 12-8 P P P** P P P P X X P/S P/S X X 12-35 12-98 14-4n 13-22 13-35 X 13-26n 13-32n 13-35 13-63n 13-98 13-98 15-4n 15-4n 15-5H 15-5H C35 C98 X + u P S P/S H n G 2 D5 X X Grounded 1 2 3 1 M 6 6 M N I 7 9 2 7 M 6 M 4 M M 2 4 I 3 I 2 I 4 9 2 6 4 2 2 2 3 2 4 5 P/S P/S 6 M 13 P/S P/S P/S P/S N 19 M 13 13 P/S P/S P P/S P/S P II 4 4 I 6 6 I 7 7 P P II 3 3 P P P P P P P P I 4 4 X X 2 P/S P/S P/S P/S X X P/S P/S P/S P/S P/S P/S P/S P/S P u X X X X u X X 2 2 14-5 3 5 P P P P P u X X M 2 3 4 6 P 13-13n 12-22 2 3 4 2 I P X X X X X X X X P M M M M Total 23 22D 22M 22 20 16 12 12 10 8 8 (Coax) (Power) (Coax) (Twinax) Contacts HD I X X 13-3n 12-4 X X X 3 2 X X Service Rating P u X X P P P P Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availability). Not tooled for 02-R. Available with Pin contacts only Available with Socket contacts only Available with Pin contacts or Socket contacts Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. Not Mil-Qualified. 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. P I 8 I, Fiber Optic 4 M 22 M N 8 32 M 22 l 4 I 10 I 4 II 5 * ** *** (2) (3) (5) 13 19 8 2** 2 22 32 2 6 22 2 2 10 4 5 HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175C. Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. For use in MIL-STD-1760 applications (see pages 75 and 76). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Not Tooled for RP or 02RE Pin inserts only, not tooled for RP or 02RE (Consult Amphenol Aerospace for avail.) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series Military MIL-DTL27599 JT II LJT I TV III III JT/LJT Solder 14-15 15-15 15-15 D15 14-18 15-18 15-18 D18 14-19n 15-19 15-19 D19 15-35 15-35 D35 Crimp Class Class TV* Service Total H Y Rating Contacts X X X X X X X X X X X X X X X 14-35 14-37 X X 15-37 15-55n 2 X X X X 15-68n 14-97 15-97 17-2 D97 E2 X X 16-6 17-6 17-6 17-8H E8 X X 16-13n 17-13n 17-22n 17-22Hn 17-25n 17-26 17-26 E26 X X 17-35 17-35 E35 X 2 X X X X X P 16-35 16-42 17-42n 17-52n X 16-55 X X 17-55 17-99 19-ADn E99 F11 F18 18-28 19-28n 19-28 F28 18-30 19-30n X X 19-32 19-32 F32 19-35 19-35 F35 X X P P P P/S P P P P/S P/S P/S P P P P P P/S P/S P P P P P P P X X P X X X X X X P X X 3 2 X X X 3 P/S P/S P P P P S P/S P/S P P P P S S 2 19-88n 21-1 P 2 P 18-68n 20-1 P X X 18-96n P P u 2 X X X X X 19-68n 19-68 P P P P X X 19-53n 19-66 19-67n P P/S P/S X X 18-35 18-66 P P/S P/S P P X X X 19-31n 18-32 18-53 P u X 18-11 19-11H 19-11H 19-18 19-18 P E73 16-99 17-99 P u 16-26 17-60n 17-73n P P P/S P P P u X X X X 2 2 E6 16-8 17-8H P P P/S P P P P/S P/S P/S D55 14-68n 15-97 17-2 P P/S P/S P/S X X P P/S P P/S 38999 Contact Size Hermetics P P 23 HD 22D 22M 22 20 16 12 I I 15 15 14 14 I 18 18 I 19 19 M 37 8 I 12 M 39 I 6 II 8 8 13 26 M 55 M 42 M 2 M 55 I/Coax N 10 73 II Aquacon 1 I III I 37 37 4 24 8 Access 55 13 8 SJT N I 10 1 1 M Coax M 12 (Coax) (Power) (Coax) (Twinax) 37 55 8 8 4 38 1 6 2 22 2 2 26 55 42 2 55 8 2 73 I 23 21 Inst. 17 16 2 II 11 M 18 I 28 26 2 I 30 29 1 M 15 I 32 M 66 M 53 M 66 66 M 67 67 I 18 I N 9 88 M 79 1 11 14 4 12 1 2 32 66 53 18 9 88 79 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 3 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 III Dualok II I SJT Series Series JT II LJT I TV III Military III MIL-DTL27599 JT/LJT Solder Crimp X X 3 X X X 21-2n 20-11n 21-11H 21-11H G11 20-16 21-16H 21-16H 21-25n 21-27n 21-29n G16 X X 21-35 21-39 G39 20-41 21-41 21-41 21-75H 21-75HG 21-79n 21-79n 21-121n G41 G75 X X X X 2 2 23-1 22-2 23-6Hn 2 2 23-14n 23-14n 22-21 H21 22-32 23-32n 23-34n X X X X X 23-35 23-35 H35 23-53 23-53 23-54 n H53 22-55 X X H55 P P P u u P P P P P P P P/S P/S P P P P/S P/S P P P P H151 X X X X X X X 25-1 24-2 25-2 24-4 J4 J7 J8 J11 P P P P P P 2 u u X X J19 J20 2 I 11 II 16 I I I 25 27 27 M 79 I I P M 100 M 85 M 6 I 14 II 21 I 32 I 34 M 100 I 53 M 53 I 55 II II N 16 11 151 M 128 M 100 19 N 30 8 8 4 2 (4) (5) 16 41 M 10 11 41 4 19 121 12 (Coax) (Power) (Coax) (Twinax) 65 2 II N ** *** (2) (3) (4) (5) 16 12 37 I P 20 39 99 8 11 42 u 22 4 56 P 22D 22M 25 27 19 I Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts H Ground plane proprietary option available. Arrg. 9-5, 26-62 is exclusively ground plane type. n Not Mil-Qualified. G 21-75 is Mil-Qualified with twinax contacts only. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). 4 65 M Twinax Twinax N M P u 24-19n 25-19H 25-19H 25-20n 25-20*** P X X 24-1 25-4 25-7 25-8H 25-11*** 25-17n P Total 23 Contacts HD M N P P P X X P X X X X 22-53n 25-4 25-7n P P/S P/S X X X P 22-35 23-55 23-55 23-97n 23-99n 23-151 n P X X X X X P X X 22-14n X + P P P/S P/S P P P P P P P/S P/S X 23-21H 23-21H Service Rating TV* G121 22-1 23-2 23-6Hn Y P/S P/S P P X X X X X X X G35 20-39 21-39 H X 20-35 21-35 Contact Size Hermetics 20-2 Access Aquacon Series 4 79 17 121 100 85 6 14 21 32 34 100 53 40 9 4 55 16 11 151 128 100 48 8 97 2 8 2 9 36 6 19 10 13 4 3 HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175C. Two size 16 contacts dedicated to fiber optics. See the Fiber Optic Section for more information. For use in MIL-STD-1760 applications (see pages 75 and 76). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Not Tooled for RP or 02RE Pin inserts only, not tooled for RP or 02RE (Consult Amphenol for avail.) MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series JT II LJT I TV III Military III MIL-DTL27599 JT/LJT Solder Crimp H Y X X P P P P 24-24 25-24H 25-24H 25-26nH J24 25-29H 25-29H J29 25-35 J35 X X X X X X 3 X 24-35 25-35 24-37 25-37H 25-37H J37 24-43n 25-43 25-46 25-43 25-46 J43 J46 24-61 25-61 X u P H n 25-61 25-62nH 25-90 25-187n 25-F4n Total 23 22D 22M 22 20 16 12 12 10 8 8 8 TV* Service (Coax) (Power) (Coax) (Twinax Quadrax Rating Contacts HD F 24-29 J61 X 2 2 X X P P P P P u u X X X P P 38999 Contact Size Hermetics P P P u u J187 X I 24 12 12 I 25 I 29 New M 128 I 37 37 I 43 23 20 16 5 III Dualok II 4 I 29 SJT 128 Access I 46 40 4 I 61 61 I I N M/I 12 46 187 66 8 40 4 Aquacon 2 4 2 187 13 4 49 HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175C Completely tooled. Not tooled for 02-R. Pin inserts only (contact Amphenol Aerospace for socket availability). Ground plane proprietary option available. Arrg. 9-5, 25-62 is exclusively ground plane type. Not Mil-Qualified. TV SERIES III SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT (Not Mil-Spec Qualified) Contact Size Shell Size- Crimp Insert Arrg. 9-2 X 15-4 X 15-25 X 15-AT X 17-20 X 21-12 X 21-21 X 21-99 X 25-92 X 25-97 X Hermetics* Service Rating I II M I M I M/Inst. M M M Total Contacts 2 4 25 13 20 12 41 16 101 42 Comments 22D Formerly Pyle Formerly Pyle Formerly Pyle Formerly Pyle Formerly Pyle Improved sealing Formerly Pyle Formerly Pyle Formerly Pyle 25-16 25L-3 25L-7 33-3 33-5 33-6 37-5 X X X X X X X Service Rating M II II II II II II Total Contacts 8 3 7 3 5 6 4 22D 20 8 6 1 7 2 (Insert arrangements requiring non-standard shells or larger contacts) 4 32 5 92 26 0 2 2 1 5 4 3 16 3 Contact Size Hermetics* 12 4 3 22 10 - Special Insert Arrangement Crimp 16 2 SELECT NON-STANDARD SHELL SIZE Shell SizeInsert Arrg. 20 2 4 4 9 9 11 9 3 13 X Completely tooled. + Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). H Ground plane proprietary option available. Arrangement 9-5, 25-62 is exclusively ground plane type. n Not Mil-Qualified. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. *** For use in MIL-STD-1760 applications (pgs. 75 and 76). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Note: 25L-3 and 25L-7 require longer shells. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 5 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III Dualok II I SJT Access Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size B A A D C C B 7-D2 M 2 22D 7-D3 M 3 22D A C A B 5 4 6 A B 8-2 8-3 9-3 B 7-D4 M 4 22D M 2 20 6 1 2 5 3 9-5 Grounded 1 8 Twinax M 3 20 1 7 7 6 2 4 3 8-6 9-6 9-7 M 6 22M M 7 22M 8 1 2 9 3 5 4 5 4 6 A B I 2 20 D 2 3 8-35 9-35 9-35 M 6 22D C A 1 4 2 3 9-22 9-9 HD N 9 23 1 B A 8-44 9-44 A C B B 8-97 9-94 M 2 20 M 4 22 8-98 9-98 9-98 I 3 20 M 2 2 22M 20 Aquacon Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size B D A C E C 12-4 13-4 13-4 I 4 16 J P G B D H G S R F N K U C J D H R S 17-2 17-2 M 38 22D 1 8 Twinax F 16-6 17-6 17-6 I 6 12 HD: High Density HD38999 (use size 23 contacts only) 6 C B G G F 1 F 31 10-98 11-98 11-98 I 6 20 A K 1 4 3 B F C E D 16-8 17-8 17-8 II 8 16 B F 11 12 21 C 16-13 17-13 CONTACT LEGEND 10 12 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 8 24 19 7 4 18 6 5 17-25 M 2 2 12 Coax 8 Coax 8 E 1 2 13 14 16 3 15 22 23 17 20 9 17-22 17-22 Coax I 13 16 C 14-97 15-97 15-97 I 8 4 20 16 10 E B D F D G A M G I 8 16 D L H D E K J A C M C 14-5 15-5 15-5 II 5 16 C 15-55 HD N 55 23 L B D B H F 52 B N B A E 14-68 15-68 M 37 22M H C II 3 16 A 46 K A H A G 14-37 15-37 J D 12-3 13-3 14-4 15-4 15-4 I 4 12 24 31 39 55 B D 16 47 53 11 A C C 10-99 11-99 11-99 I 7 20 9 10 17 25 32 14-35 15-35 15-35 M 37 22D C E 40 G B J A B D C 21 D E B 12-98 13-98 13-98 I 10 20 13-63 I 2 2 16 12 21 F D H A F G A E C A C 11 A 11-54 II 4 22D B 22 E B 30 D 10-35 11-35 11-35 M 13 22D 12-35 13-35 13-35 M 22 22D 31 C A D 4 B 14-19 15-19 15-19 I 19 20 17 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 21 13-32 HD N 32 23 E 6 5 6 1 P V T E 1 3 D A M L 14-18 15-18 15-18 I 18 20 1 16 7 2 12 1 18 13-26 M 6 2 22D 12 A M N B T U P J 8 C D L K 10 1 11 13 11-19 HD N 19 23 1 A 9 32 M 22 22M 14-15 15-15 15-15 I 14 20 M 13 22M E E F I 6 20 12-22 13-22 L A M B C R N H 4 5 6 29 C 12-8 13-8 13-8 I 8 20 3 10-13 11-13 22 D K Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size H 7 12 1 2 13 11 18 14 3 19 10 17 15 4 9 16 5 8 6 7 2 12 11-6 F 20 1 11 13 8 C D 1 B 9 B E 10-5 11-5 11-5 I 5 20 A G F B D C B 10-4 11-4 11-4 I 4 20 11-2 11-2 I 2 16 B 10 A F A E D A Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size A 20 22 22D 22 2 8 Coax 22M 22D 23 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements 38999 Front face of pin inserts illustrated A R Pa S N T M L U b Z Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size B Y K J H C V c E W X G F 10 4 P N 53 9 16 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 24 31 UC D V K J H G G U R L K B 14 22D e R P d N c j M E a L M D X E h J K Z H Y 10 E 17 F J 24 33 42 50 E M a T J S Shell Size & Insert Arrg. for: Series II JT Series I LJT R G 17 25 34 43 51 f 88 G E J 64 66 9 16 24 33 42 1 16 25 35 52 59 65 1 50 57 63 67 3 64 9 16 24 34 43 C 19-67 M 53 22 M 66 22M M 67 22M 8 7 9 19-88 HD N 88 23 12 16 20 I 9 12 22 22M 22D 23 16 20 19-AD Inst. 1 8 Twinax 21 41 65 79 21 41 31 61 71 61 8 18-96 58 1 31 51 3 5 10 D 51 18-66 19-66 4 12 F E 10 2 A 44 10 18-53 19-53 1 11 F I 18 16 8 B W E X F Y G H K J 17 58 3 13 18-68 19-68 Series III TV Service Rating Number of Contacts Contact Size CONTACT LEGEND D P H H 73 84 C 2 31 11 16 14 15 55 C N U A 31 M K 1 30 B Aquacon I 1 41 g Z Access V D 29 20 4 18-35 19-35 19-35 M 66 22D I 18-30 19-30 10 4 57 II B U e b L F 1 53 52 G X 21 66 63 16 D A d T c G H 51 9 W N 18-28 19-28 19-28 M 26 2 20 16 51 58 3 P 1 A L 73 S R Y K 2 8 Coax C Z L 2 F 66 17-73 HD N 73 23 B V a G 43 A U e M 4 8 Twinax 25 34 T 8 22D b N 64 18-32 19-32 19-32 1 32 20 19-31 M 2 1 12 8 Coax 12 22D P D 1 W g b 4 C V f 67 17-60 I/Coax c 19-18 19-18 M B 71 Dualok SJT d R C H J U 59 72 S B T U M C A S g S Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size N D T h K B 18-11 19-11 19-11 II 11 16 39 24 32 41 49 58 42 50 5 M 55 22M A S E C N R P F A f V W 17-52 M 2 8 Twinax A L E 16 25 33 3 4 6 46 15 16-55 17-55 M 42 22 K 31 24 16-42 17-42 F 16-99 17-99 17-99 I 21 2 20 16 55 52 16 11 H 9 10 9 7 8 2 7 III 2 3 8 53 3 J B 1 1 47 1 B 46 39 40 42 16-35 17-35 17-35 M 55 22D W A 32 25 4 41 55 52 3 T X L 47 17 10 21 31 Z M 40 1 A S Y 1 32 25 D 16-26 17-26 17-26 I 26 20 R 17 51 11 11 20-1 21-1 20-2 21-2 M 79 22M II 65 22 HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 7 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III Dualok II A J I H G L Access M F R D G Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 20-11 21-11 21-11 I 11 12 T 79 61 20-35 21-35 21-35 M 79 22D 1 r q L b G 37 20 5 8 13 14 23 22 79 90 35 46 56 67 77 3 66 78 5 116 117 121 21-121 HD N 121 23 12 94 e L 29 a c d A F b G C B 48 58 4 97 99 100 24 34 45 55 66 76 85 93 A 82 85 28 38 57 E L G K F H B B E F J C D P L N M C H D G 74 47 D J K 81 19 C V 21-79 21-79 II 17 (See Note) 22D 75 4 B A 67 11 15 4 12 A T S M 98 7 9 7 U 21-75 21-75 N 4 (See Note) 96 6 10 N H 1 22 21-29 I 4 16 19 20 D 6 21 26 23 8 11 J K 39 G P E 27 24 14 13 12 D n p 5 R Z m t 4 15 F V 3 20 16 D C Y k f 20 W J H 5 95 108 109 X K 20-41 21-41 21-41 I 41 20 86 2 43 55 89 99 100 25 B X M 2 16 1 32 33 44 56 67 16 A W q 20-39 21-39 21-39 1 L 2 25 17 U E c d I 27 20 r N H J T I 25 20 g P M Y F C 1 19 18 B b 21-27 s h R F N Z 21-25 j i S E c d K T D a n p C Z m f e M 11 6 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size g N Y U S a G J H V B k h P 41 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size X i R 71 A j S 21 W V U 31 51 K 20-16 21-16 21-16 II 16 16 1 E Z U a V D E F E P T b L A R C Y W M P B S X N N C H D P B S J C A R A K B K SJT Aquacon L E 66 F 22-1 23-1 22-2 23-2 M 100 22M M 85 22 23-6 23-6 M 6 8 Twinax CONTACT LEGEND 8 22-14 23-14 I 14 12 HD: High Density HD38999 (use size 23 contacts only) Note: MS connector 21-75 is supplied with four size 8 twinax contacts. Commercial connector 21-75 is supplied with four size 8 coax contacts. MS connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customers. 8 10 12 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 16 20 22 22M 22D 23 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III Dualok N A M P B R W L C X V K Z X J E G P m N k z M h g L y x S n U 24 23 22 21 44 20 43 52 42 19 41 51 40 39 50 18 38 37 17 36 16 15 14 13 B p V C W D BB q r X E CC s HH Y F DD t EE u Z v a b G c H AA GG FF f w K e d J Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size A T 22-53 23-53 23-53 I 53 20 12 B L G C K D F 8 10 12 20 22 S m R P N K V n 48 147 151 A W B X 2 3 59 71 25 35 46 56 67 77 F 5 II 86 94 I 95 96 97 98 99 100 4 6 7 H J 15 24 34 45 55 66 76 85 SJT Access 93 Aquacon 22-35 23-35 23-35 M 100 22D A C M B N L C P S K D R J E H G F 23-97 II 16 16 94 19 25 8 15 21 32 44 57 69 82 94 107 119 130 140 23 U E G Z 16 22-55 23-55 23-55 I 55 20 11 22M 22D Y 8 1 p Y q D AA k r Z z GG BB HH CC j y E FF s a i EE DD F x t b u w h c v g G d f e M H L J K 4 5 23-151 HD N 151 23 16 T 4 12 23-99 II 11 16 a L 1 2 26 3 27 4 45 46 5 28 6 29 53 47 30 49 48 31 7 32 8 33 34 9 10 35 12 11 148 X h I 34 20 141 E g l I 32 20 33 45 58 70 83 95 108 120 131 J j M 22 H N b f C D W V e k E B U 23-34 23-54 M 40 9 22D 16 A CONTACT LEGEND F T d c P D A 22-32 23-32 25 1 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size V G 22-21 23-21 23-21 II 21 16 R U e W H T d j f S R S C c h g F A R B P Y D T H Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size K S U J N M b L a 40 51 73 105 115 1 3 125 92 1 99 2 100 7 14 121 24 35 58 70 81 104 114 24-1 25-1 24-2 25-2 M 128 22M M 100 22 HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 9 MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements Front face of pin inserts illustrated 38999 III Dualok SJT Series III, II, I EE s CC q T p S Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size KK z R k 33 Z 97 22D m N M Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size E N K U F h A S A B P C V J G R T D S H G Z P N M E 1 X W M V K Z a W K H 25-17 M 6 8 Twinax 10 20 F G H 24-24 25-24 25-24 I 25-20 25-20*** N 3 4 8 Twinax 12 Coax 13 16 E U V J J 24-19 25-19 25-19 I 19 12 D T L G H C S X F 2 L F Y E 6 7 3 U R N D T 5 4 Y B P C J K 36 22D B W X L L D f Y A E 25-11 25-11*** N 2 9 20 10 25-8 Twinax 8 8 Twinax R g k F E 84 2 8 Twinax M e u v n 78 V t w p P d s r q R D 99 93 C c K F 82 76 28 B a b 68 53 15 8 16 A C L D 21 T J C G 25-7 25-7 M 48 20 S H G H 60 42 26 6 24-4 25-4 25-4 I U 94 81 67 59 41 B B 75 19 K L M 32 A A 85 H J m N P G h 79 74 25 g BB n 18 f AA 24 F e JJ 72 46 1 E d y HH 64 16 7 D c x LL DD r U Access FF 29 22 C b GG t W V B a w v u X I Aquacon A Z Y II 12 16 12 12 (With Matched Impedance) 1 A 12 R 2 13 11 18 19 10 9 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 17 14 20 25 21 b 4 15 22 16 59 71 82 U 94 105 115 e L Y X J H F G f q R 125 24 35 47 24-29 25-29 25-29 I 29 16 58 70 81 93 104 h c p n X 24-35 25-35 25-35 M 128 22D F Z K L E Y a b M 114 D k m N 128 121 14 C W r P 7 B V d E W Z g S 4 A T e D V d K 25-26 I 5 4 12 8 Coax 48 U f M 5 7 36 1 c N 6 25 C a 24 23 T 8 15 P 3 8 16 20 S B G H J 24-37 25-37 25-37 I 37 16 *** For use in MIL-STD-1760 applications (see pages 75 and 76). CONTACT LEGEND 10 8 10 12 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 22 22M 22D 23 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III A P Y N M n c k L K g J g P G u X t W s GG FF V N q T Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size CC n R P z BB m z m M F g G W T C B 24-61 25-61 25-61 I 61 20 Y v C Z D F c m 25-62 I 40 20 k y h M L d x g f K e E b w n P 4 8 B X a 4 8 16 A z N 5 Aquacon J u AA r R 3 Access G H q p 6 t s U A e SJT 25-46 25-46 I 4 2 16 8 Coax S H f K L 1 2 I F c d x g h 40 20 7 f w y k N K M L N P J 20 16 D D AA h i J k j 23 20 e E y KK LL DD p S PP n V d x JJ EE MM r U w HH H D b E R G II C Z a K L M Y v q C c NN d e u S p B b v s 8 A Z a Y F B X AA r T 25-43 25-43 25-43 I 25-41 N/Inst. 11 2 3 16 12 Coax 8 Twinax 3 20 t f R H 22 22D x r t s U E b c u S F D a q w V Dualok A W C h T b B p v E U Z n m k a i j V Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size U D T h r V S p q t s C Z e m W W R d X A Y X B G H J 25-90 I 4 2 16 8 Twinax Ground Plane Only 26 27 38 25 24 23 37 1 50 2 1 3 28 29 39 40 51 41 42 43 21 5 31 36 61 62 63 52 53 54 60 20 59 49 35 19 64 66 65 7 58 33 45 47 17 46 115 128 142 102 116 129 143 11 155 156 12 167 168 Size 22D=M, Balance =I Number of Contacts Contact Size 49 22D 176 177 13 34 15 101 87 9 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating 16 59 72 86 73 10 57 48 18 45 60 8 44 56 32 46 32 55 11 20 12 33 6 22 21 3 4 4 30 184 185 14 25-F4 13 16 187 25-187 HD N 4 12 187 23 Coax contacts for RG180/U or RG195/U cable. CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 11 MIL-DTL-38999, Series III TV Special Insert Arrangements 38999 Front face of pin inserts illustrated III Dualok II I 13 SJT Access Series III Aquacon B A Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 9-2 I 2 20 D A C B 12 11 15-4* II 4 16 1 22 22D 16 14 15 2 3 3 16 B 7 C 9 F D 8 16 22D A J S 90 98 2 99 100 a 23 35 45 56 66 78 89 97 25-92 M 92 9 22D 16 11 12 NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert. 12 CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23* Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com g h w j v n k p m V X s r Z H Y G B R C S T D U E W F 25-97 M 26 3 13 22D 16 12 3 4 D P f u t 101 12 21-99 M 5 22D c b J E 17 5 N e d 3 4 F 18 E A L 1 D P 26 13 32 B 31 14 30 28 27 15 29 16 19 C M 79 K N R 67 57 C M K G 36 B L H 20 21-21 M/Inst. 32 9 22D 12 9 12 46 24 2 A 11 12 6 3 20 13 23 24 F 7 21-12 I 4 12 10 21 E 5 A G L M 6 J 22 25 8 C 17-20 M Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size H 5 11 10 6 1 9 B G 4 7 9 8 2 3 4 5 K 12 Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 10 1 A 1 D B 15-AT M 16 3 22D 10 H 13 C 15-25 M J A A 2 3 15 4 16 5 24 17 6 21 25 18 7 20 19 8 9 10 14 23 22 MIL-DTL-38999, Series III TV Special Insert Arrangements Non-Standard Shells or Large Contacts 38999 Front face of pin inserts illustrated III Dualok F G D II A F C A E H G I B SJT B E Access A 25-16 M 6 20 25L-3 II 2 4 1 8 C 25L-7 II 7 8 2 4 A A C E A E B D B 33-3 II 1 4 C 33-5 II 5 4 2 0 B F D Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size Aquacon Series III Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size D B C C 33-6 II 2 8 4 4 A D B C Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 37-5 II 4 0 NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings. CONTACT LEGEND 0 4 8 22D Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 13 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #8-3 / 9-3 III Dualok II JT MIL-DTL-38999 Series II Connector Type: Insert Designation: LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 Series I Series III 8-3 9-3 Number of Contact Service Contacts Size Rating NA 3 20 M I SJT Access Contact Locations Front face of pin insert shown Aquacon .018 Series III, II, I .079 C A B .056 .056 *Service Rating: M for MIL-DTL-38999 INSERT ARRANGEMENT #8-35 / 9-35 Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 8-35 9-35 9-35 Number of Contacts Contact Size Service Rating 6 22D M Contact Locations Front face of pin insert shown .045 .078 .045 1 5 4 6 2 3 .090 .078 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 14 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #8-98 / 9-98 Connector Type: 38999 III JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 8-98 9-98 Number of Contacts Contact Size Service Rating 3 20 I 9-98 Dualok II I Contact Locations SJT Front face of pin insert shown Access Aquacon .038 Series III, II, I .075 A C B .065 .065 INSERT ARRANGEMENT #10-5 / 11-5 Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 10-5 11-5 Number of Contacts Contact Size Service Rating 5 20 I 11-5 Contact Locations Front face of pin insert shown .065 .065 .056 .130 A E D C B .065 .113 .113 All dimensions for reference only. For alternate rotations see page 46 Series III, page 86 Series II, and page 114 Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 15 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #10-6 / 11-6 III Dualok II I SJT Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating NA 11-6 NA 6 20 I Insert Designation: Contact Locations Front face of pin insert shown Access Aquacon Series III, II, I .130 A F .065 B C E D .065 .130 .113 INSERT ARRANGEMENT #10-35 / 11-35 Connector Type: JT LJT MIL-DTL-38999 MIL-DTL-38999 Series II Series I Insert Designation: 10-35 Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating 11-35 13 22D M 11-35 Contact Locations Front face of pin insert shown .138 .085 .146 .118 .146 .056 9 10 1 11 13 8 2 3 12 4 7 6 5 .045 .045 .035 .118 .049 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #12-3 / 13-3 Connector Type: 38999 JT LJT MIL-DTL-38999 MIL-DTL-38999 Series II Series I Insert Designation: 12-3 III Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating NA 3 16 II 13-3 Dualok II I Contact Locations SJT Front face of pin insert shown Access Aquacon .058 Series III, II, I C A B .111 .094 INSERT ARRANGEMENT #12-35 / 13-35 Connector Type: JT MIL-DTL-38999 Series II Insert Designation: LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 Series I Series III 12-35 13-35 13-35 Number of Contacts Contact Size Service Rating 22 22D M Contact Locations Front face of pin insert shown .182 .126 .107 .117 .088 .045 .026 .075 .158 .197 1 21 11 .030 .120 .093 .203 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 17 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #14-18 / 15-18 III Dualok II I SJT Connector Type: JT MIL-DTL-38999 Series II Insert Designation: LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 Series I Series III 14-18 15-18 Number of Contacts Contact Size Service Rating 18 20 I 15-18 Contact Locations Front face of pin insert shown Access Aquacon .260 .260 .113 Series III, II, I L K .252 A M B N T U J S H P C R D G F E .113 .225 .065 .065 .130 .130 .195 .195 INSERT ARRANGEMENT #14-19 / 15-19 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating 14-19 15-19 15-19 19 20 I Insert Designation: Contact Locations Front face of pin insert shown .065 .065 .225 .113 A M .113 L B N C K U J T H .130 .195 .260 V R D S G F E .130 .225 .195 .260 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 18 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #14-35 / 15-35 Connector Type: 38999 III JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating 14-35 15-35 15-35 37 22D M Insert Designation: Dualok II I Contact Locations Front face of pin insert shown 1 21 11 Contact Hole Locations Location Location SJT Access Contact Number X Axis Y Axis Contact Number X Axis Y Axis 1 +.045 +.262 19 +.045 +.172 2 +.123 +.217 20 +.123 +.119 3 +.211 +.160 21 +.170 +.040 4 +.254 +.080 22 +.170 -.050 5 +.266 -.010 23 +.123 -.127 6 +.247 -.098 24 +.045 -.172 7 +.200 -.175 25 -.045 -.172 8 +.130 -.232 26 -.123 -.127 9 +.045 -.262 27 -.170 -.050 10 -.045 -.262 28 -.170 +.040 11 -.130 -.232 29 -.123 +.119 12 -.200 -.175 30 -.045 +.172 13 -.247 -.098 31 +.045 +.074 14 -.266 -.010 32 +.090 -.004 15 -.254 +.080 33 +.045 -.082 16 -.211 +.160 34 -.045 -.082 17 -.123 +.217 35 -.090 -.004 18 -.045 +.262 36 -.045 +.074 37 .000 -.004 Aquacon Series III, II, I 31 Contact Hole Locations INSERT ARRANGEMENT #16-26 / 17-26 JT MIL-DTL-38999 Series II Connector Type: NA Insert Designation: Contact Locations Front face of pin insert shown A R P N a Z M Y L B U b K J c X H C D V W G Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating 17-26 17-26 26 20 I Contact Hole Locations T S LJT MIL-DTL-38999 Series I E F Location Contact Hole Locations Location Contact Number X Axis Y Axis Contact Number X Axis Y Axis A .000 +.321 R -.131 +.293 B +.131 +.293 S -.070 +.177 C +.239 +.214 T +.070 +.177 D +.305 +.099 U +.175 +.094 E +.319 -.034 V +.178 -.036 F +.278 -.161 W +.119 -.151 G +.189 -.260 X .000 -.203 H +.067 -.314 Y -.119 -.151 J -.067 -.314 Z -.178 -.036 K -.189 -.260 a -.175 +.094 L -.278 -.161 b .000 +.065 M -.319 -.034 c .000 -.065 N -.305 +.099 P -.239 +.214 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 19 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #16-35 / 17-35 III Dualok JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: II I SJT Access Insert Designation: 16-35 Contact Locations Front face of pin insert shown 17-35 Contact Hole Locations Location X Axis Y Axis Contact Number Aquacon Series III, II, I 17-35 17 10 25 32 4 40 1 47 53 55 52 3 9 16 24 31 39 46 Number of Contacts Contact Size Service Rating 55 22D M Contact Hole Locations Location X Axis Y Axis Contact Number 1 -.312 +.086 28 .000 -.004 2 -.312 -.004 29 .000 -.094 3 -.312 -.094 30 .000 -.184 4 -.242 +.221 31 .000 -.274 5 -.234 +.131 32 +.089 +.316 6 -.234 +.041 33 +.078 +.221 7 -.234 -.049 34 +.078 +.131 8 -.234 -.139 35 +.078 +.041 9 -.234 -.229 36 +.078 -.049 10 -.172 +.279 37 +.078 -.139 11 -.156 +.176 38 +.078 -.229 12 -.156 +.086 39 +.078 -.319 13 -.156 -.004 40 +.172 +.279 14 -.156 -.094 41 +.156 +.176 15 -.156 -.184 42 +.156 +.086 16 -.156 -.274 43 +.156 -.004 17 -.089 +.316 44 +.156 -.094 18 -.078 +.221 45 +.156 -.184 19 -.078 +.131 46 +.156 -.274 20 -.078 +.041 47 +.242 +.221 21 -.078 -.049 48 +.234 +.131 22 -.078 -.139 49 +.234 +.041 23 -.078 -.229 50 +.234 -.049 24 -.078 -.319 51 +.234 -.139 25 .000 +.329 52 +.234 -.229 26 .000 +.176 53 +.312 +.086 27 .000 +.086 54 +.312 -.004 55 +.312 -.094 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 20 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #18-11 / 19-11 38999 III JT LJT MIL-DTL-38999 MIL-DTL-38999 Series II Series I Connector Type: Insert Designation: 18-11 Number of Contacts Contact Size Service Rating 11 16 II 19-11 Dualok II I Contact Locations Front face of pin insert shown SJT Access .250 Aquacon .105 .105 .260 H Series III, II, I .132 J A B K C G L F D .092 E .053 .281 .215 .179 .275 INSERT ARRANGEMENT #18-32 / 19-32 JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 18-32 19-32 Contact Locations Front face of pin insert shown T P N B V C f d W g j c h b M L K J Y H D X Z a Service Rating 32 20 I Contact Hole Locations Location X Axis Y Axis e R Contact Size Contact Letter A U S 19-32 Number of Contacts G E F Contact Hole Locations Location X Axis Y Axis Contact Letter A +.066 +.353 T -.066 +.353 B +.189 +.305 U .000 +.230 C +.286 +.217 V +.124 +.193 D +.345 +.098 W +.209 +.095 E +.357 -.033 X +.228 -.033 F +.321 -.160 Y +.174 -.151 G +.242 -.265 Z +.065 -.221 H +.130 -.335 a -.065 -.221 J .000 -.359 b -.174 -.151 K -.130 -.335 c -.228 -.033 L -.242 -.265 d -.209 +.095 M -.321 -.160 e -.124 +.193 N -.357 -.033 f .000 +.096 P -.345 +.098 g +.096 .000 R -.286 +.217 h .000 -.096 S -.189 +.305 j -.096 .000 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 21 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #18-35 / 19-35 III Dualok II I SJT Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 18-35 19-35 Number of Contacts Contact Size Service Rating 66 22D M 19-35 Contact Locations Front face of pin insert shown Access .357 Aquacon .279 .360 .315 .201 Series III, II, I .270 .225 .123 .045 .180 .135 4 17 10 25 34 43 51 58 .090 64 1 .045 3 66 9 16 24 33 42 57 50 63 INSERT ARRANGEMENT #20-27 / 21-27 Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 20-27 21-27 Number of Contacts Contact Size Service Rating 27 20 I NA Contact Locations Front face of pin insert shown .400 .275 .225 .125 .100 .225 .150 .275 .375 .400 A B R P a N Z M L Y U .150 X W E V G .300 H .100 .150 .250 .375 D F J .250 C T c d K .400 S b .200 .050 .025 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol. 22 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #20-35 / 21-35 38999 III JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 20-35 21-35 21-35 Number of Contacts Contact Size Service Rating 79 22D M Dualok II I Contact Locations Front face of pin insert shown SJT Contact Hole Locations Location X Axis Y Axis Contact Number 31 51 79 21 71 61 41 11 Contact Hole Locations Location Contact Number X Axis Y Axis 9 +.406 -.141 43 -.258 -.220 10 +.365 -.227 44 -.311 -.141 11 +.306 -.302 45 -.332 -.048 12 +.232 -.362 46 -.332 +.048 13 +.146 -.404 47 -.311 +.141 14 +.053 -.426 48 -.258 +.220 15 -.053 -.426 49 -.184 +.280 16 -.146 -.404 50 -.098 +.322 17 -.232 -.362 51 -.048 +.241 18 -.306 -.302 52 +.048 +.241 19 -.365 -.227 53 +.134 +.199 20 -.406 -.141 54 +.208 +.139 21 -.427 -.048 55 +.237 +.048 22 -.427 +.048 56 +.237 -.048 23 -.406 +.141 57 +.208 -.139 24 -.365 +.227 58 +.134 -.199 25 -.306 +.302 59 +.048 -.241 26 -.232 +.362 60 -.048 -.241 27 -.146 +.404 61 -.134 -.199 28 -.053 +.426 62 -.208 -.139 29 .000 +.323 63 -.237 -.048 30 +.098 +.322 64 -.237 +.048 31 +.184 +.280 65 -.208 +.139 32 +.258 +.220 66 -.134 +.199 33 +.311 +.141 67 -.048 +.146 34 +.332 +.048 68 +.048 +.146 +.090 1 +.053 +.426 35 +.332 -.048 69 +.125 2 +.146 +.404 36 +.311 -.141 70 +.155 .000 3 +.232 +.362 37 +.258 -.220 71 +.125 -.090 4 +.306 +.302 38 +.184 -.280 72 +.048 -.146 5 +.365 +.227 39 +.098 -.322 73 -.048 -.146 6 +.406 +.141 40 .000 -.347 74 -.125 -.090 7 +.427 +.048 41 -.098 -.322 75 -.155 .000 8 +.427 -.048 42 -.184 -.280 76 -.125 +.090 77 .000 +.053 78 +.048 -.029 79 -.048 -.029 Access Aquacon Series III, II, I 1 Contact Hole Locations Location X Axis Y Axis Contact Number All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 23 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #20-41 / 21-41 III Dualok II I SJT Access Connector Type: Insert Designation: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III 20-41 21-41 21-41 Number of Contacts Contact Size Service Rating 41 20 I Contact Locations Front face of pin insert shown Series III, II, I Aquacon W V j U C Y k s h S B X i T A R g P f n L F b G c d e M K E a p q N m t r D Z J H .300 DIA. .567 DIA. .835 DIA. All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 24 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #22-35 / 23-35 38999 JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 22-35 23-35 23-35 III Number of Contacts Contact Size Service Rating 100 22D M Dualok II I Contact Locations Front face of pin insert shown SJT Access Contact Hole Locations Location X Axis Y Axis Contact Number 25 35 46 56 67 20 -.249 .000 60 +.083 21 -.249 -.095 61 +.083 .000 22 -.249 -.190 62 +.083 -.095 23 -.249 -.285 63 +.083 -.190 24 -.249 -.380 64 +.083 -.285 25 -.166 +.428 65 +.083 -.380 26 -.166 +.333 66 +.083 -.475 27 -.166 +.238 67 +.166 +.428 28 -.166 +.143 68 +.166 +.333 29 -.166 +.048 69 +.166 +.238 30 -.166 -.047 70 +.166 +.143 31 -.166 -.142 71 +.166 +.048 32 -.166 -.237 72 +.166 -.047 33 -.166 -.332 73 +.166 -.142 34 -.166 -.427 74 +.166 -.237 35 -.083 +.475 75 +.166 -.332 36 -.083 +.380 76 +.166 -.427 37 -.083 +.285 77 +.249 +.380 38 -.083 +.190 78 +.249 +.285 39 -.083 +.095 79 +.249 +.190 40 -.083 .000 80 +.249 +.095 +.241 41 -.083 -.095 81 +.249 .000 -.083 -.190 82 +.249 -.095 77 8 86 1 94 2 95 3 96 97 4 98 5 99 6 7 100 15 24 34 45 55 66 76 85 93 Contact Hole Locations Location Contact Number X Axis Y Axis 1 -.428 +.095 2 -.467 +.154 42 3 -.488 +.061 43 -.083 -.285 83 +.249 -.190 .000 44 -.083 -.380 84 +.249 -.285 -.061 45 -.083 -.475 85 +.249 -.380 .000 +.428 86 +.332 +.333 4 5 -.415 -.488 6 -.428 -.142 46 7 -.428 -.237 47 .000 +.333 87 +.332 +.238 +.333 48 .000 +.238 88 +.332 +.143 +.238 49 .000 +.143 89 +.332 +.048 +.143 50 .000 +.048 90 +.332 -.047 +.048 51 .000 -.047 91 +.332 -.142 -.047 52 .000 -.142 92 +.332 -.237 -.142 53 .000 -.237 93 +.332 -.332 .000 -.332 94 +.428 +.241 8 9 10 11 12 13 -.332 -.332 -.332 -.332 -.332 -.332 14 -.332 -.237 54 15 -.332 -.332 55 .000 -.427 95 +.467 +.154 +.380 56 +.083 +.475 96 +.488 +.061 +.285 57 +.083 +.380 97 +.415 .000 +.083 +.285 98 +.488 -.061 +.083 +.190 99 +.428 -.142 100 +.428 -.237 16 17 -.249 -.249 18 -.249 +.190 58 19 -.249 +.095 59 Aquacon Series III, II, I 16 Contact Hole Locations Location X Axis Y Axis Contact Number All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 25 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #22-55 / 23-55 III Dualok II I SJT JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 22-55 23-55 Number of Contacts Contact Size Service Rating 55 20 I 23-55 Contact Locations Front face of pin insert shown Access Aquacon .325 .260 T Series III, II, I S R k .390 P N j i h M .130 m z y x A U V n C X Y q D r BB CC Z E HH s a F DD t EE b u v c G d e H J p AA GG FF w g f L B K W .455 .195 .065 .112 .225 .336 .450 INSERT ARRANGEMENT #24-31 / 25-31 Connector Type: Insert Designation: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III 24-31 NA Number of Contact Contacts Size NA 31 16 Service Rating I Contact Locations Front face of pin insert shown M L Z .455 Y a c d W H D S V .182 T U G C R e J .364 Q b g X .273 B P f K .091 A N E F .158 .316 .474 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 26 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #24-35 / 25-35 III JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 24-35 25-35 25-35 Number of Contacts Contact Size Service Rating 128 22D M 8 15 59 71 82 Access 94 105115 1 125 4 7 121 14 24 35 47 58 70 81 93 I 104 114 Contact Hole Locations Location Contact Number X Axis Y Axis 1 -.479 +.279 2 -.520 +.190 3 -.546 +.095 4 -.555 .000 5 -.546 -.095 6 -.520 -.190 7 -.479 -.279 8 -.424 +.357 9 -.415 +.190 10 -.415 +.095 11 -.415 .000 12 -.415 -.095 13 -.415 -.190 14 -.424 -.357 15 -.332 +.444 16 -.332 +.332 17 -.332 +.237 18 -.332 +.142 19 -.332 +.047 20 -.332 -.047 21 -.332 -.142 22 -.332 -.237 23 -.332 -.332 24 -.332 -.427 25 -.249 +.496 26 -.249 +.380 27 -.249 +.285 28 -.249 +.190 Contact Hole Locations Location Contact Number X Axis Y Axis 29 -.249 +.095 30 -.249 .000 31 -.249 -.095 32 -.249 -.190 33 -.249 -.285 34 -.249 -.380 35 -.249 -.475 36 -.160 +.531 37 -.166 +.427 38 -.166 +.332 39 -.166 +.237 40 -.166 +.142 41 -.166 +.047 42 -.166 -.047 43 -.166 -.142 44 -.166 -.237 45 -.166 -.332 46 -.166 -.427 47 -.166 -.522 48 -.083 +.475 49 -.083 +.380 50 -.083 +.285 51 -.083 +.190 52 -.083 +.095 53 -.083 .000 54 -.083 -.095 55 -.083 -.190 56 -.083 -.285 57 -.083 -.380 58 -.083 -.475 59 .000 +.522 60 .000 +.427 61 .000 +.332 62 .000 +.237 63 .000 +.142 64 .000 +.047 65 .000 -.047 66 .000 -.142 67 .000 -.237 68 .000 -.332 69 .000 -.427 70 .000 -.555 71 +.083 +.475 72 +.083 +.380 73 +.083 +.285 74 +.083 +.190 75 +.083 +.095 76 +.083 .000 77 +.083 -.095 78 +.083 -.190 Contact Hole Locations Location Contact Number X Axis Y Axis 79 +.083 -.285 80 +.083 -.380 81 +.083 -.475 82 +.160 +.531 83 +.166 +.427 84 +.166 +.332 85 +.166 +.237 86 +.166 +.142 87 +.166 +.047 88 +.166 -.047 89 +.166 -.142 90 +.166 -.237 91 +.166 -.332 92 +.166 -.427 93 +.166 -.522 94 +.249 +.496 95 +.249 +.380 96 +.249 +.285 97 +.249 +.190 98 +.249 +.095 99 +.249 .000 100 +.249 -.095 101 +.249 -.190 102 +.249 -.285 103 +.249 -.380 104 +.249 -.475 105 +.332 +.444 106 +.332 +.332 107 +.332 +.237 108 +.332 +.142 109 +.332 +.047 110 +.332 -.047 111 +.332 -.142 112 +.332 -.237 113 +.332 -.332 114 +.332 -.427 115 +.424 +.357 116 +.415 +.190 117 +.415 +.095 118 +.415 .000 119 +.415 -.095 120 +.415 -.190 121 +.424 -.357 122 +.479 +.279 123 +.520 +.190 124 +.546 +.095 125 +.555 .000 126 +.546 -.095 127 +.520 -.190 128 +.479 -.279 Aquacon Series III, II, I 48 II SJT Contact Locations Front face of pin insert shown 25 36 Dualok All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 27 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 III INSERT ARRANGEMENT #24-61 / 25-61 Dualok II I JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 24-61 25-61 25-61 Number of Contacts Contact Size Service Rating 61 20 I SJT Access Contact Locations Front face of pin insert shown Contact Hole Locations Series III, II, I Aquacon Y X u Z a A v GG HH W t b w B c C d D x NN JJ V s e E PP y EE KK MM U r F f LL T g G q z DD BB CC AA h S H p J R i k j P m K N L M FF Location Contact Hole Locations Location Contact Number X Axis Y Axis Contact Number X Axis Y Axis A +.196 +.500 h +.341 -.213 B +.314 +.435 i +.251 -.314 C +.413 +.343 j +.133 -.379 D +.485 +.230 k .000 -.402 E +.527 +.101 m -.133 -.379 F +.536 -.030 n -.251 -.314 G +.511 -.164 p -.341 -.213 H +.454 -.287 q -.392 -.088 J +.368 -.391 r -.399 +.046 K +.259 -.470 s -.362 +.175 L +.134 -.519 t -.285 +.283 M .000 -.537 u -.173 +.363 N -.134 -.519 v .000 +.338 P -.259 -.470 w +.147 +.223 R -.368 -.391 x +.237 +.122 S -.454 -.287 y +.267 -.010 T -.511 -.164 z +.228 -.139 U -.536 -.030 AA +.131 -.233 V -.527 +.101 BB .000 -.267 W -.485 +.230 CC -.131 -.233 X -.413 +.343 DD -.228 -.139 Y -.314 +.435 EE -.267 -.010 Z -.196 +.500 FF -.237 +.122 a -.068 +.454 GG -.147 +.223 b +.068 +.454 HH .000 +.200 c +.173 +.363 JJ +.105 +.094 d +.285 +.283 KK +.135 -.041 e +.362 +.175 LL .000 -.132 f +.399 +.046 MM -.135 -.041 g +.392 -.088 NN -.105 +.094 PP .000 .000 All dimensions for reference only.For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT, III TV, HD Contact Ratings/ Service Ratings 38999 III CONTACT RATING FOR TV III, HD, JT II, LJT I, SJT Test Current (Amps) Maximum Millivolt Drop Maximum Millivolt Solder* Hermetic* Drop Crimp* Crimp Hermetic 23 5 3 73 20 85 22M 22D 22 20 16 12 10 (Power) 8 (Power) 4 0 3 5 5 7.5 13 23 33 46 80 150 2 3 3 5 10 17 NA NA NA NA 45 73 73 55 49 42 33 26 23 21 20 60 85 85 60 85 85 NA NA NA NA 20 20 20 20 NA NA NA NA Contact Size Crimp Well Data Solder Well Data Well Diameter Normal Well Depth Well Diameter Nominal Well Depth 23 .0345 .0010 .141 .0345 .0010 .130 22M .028 .001 .141 22D .0345 .0010 .141 22 .0365 .0010 .141 20 .047 .001 .209 16 .067 .001 .209 12 .100 .002 .209 10 (Power) 8 4 0 .137 .002 .181 .002 .281 .002 .453 .002 .355 .490 .490 .585 .029 +.004 - .000 .036 +.004 -.000 .036 +.004 -.000 .044 +.004 -.004 .078 +.000 -.004 .116 +.004 -.002 NA NA NA NA *When tested using silver plated wire. II I SJT Access Aquacon .094 .094 .125 .141 .141 NA NA NA NA Series III, II, I, SJT Contact Size MIL-DTL-38999 SERIES III STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S Contact Size 8 (Coax)* 8 (Power) 8 (Twinax) 10 (Power) 12 16 20 22D 4 0 TV/CTV Pins Military No. M39029/60-367 Contact Factory M39029/90-529** M39029/58-528 M39029/58-365 M39029/58-364 M39029/58-363 M39029/58-360 N/A N/A TV/CTV Sockets Supersedes MS27536 " N/A N/A MS27493-12 MS27493-16 MS27493-20 MS27493-22D N/A N/A Military No. M39029/59-366 " M39029/91-530 M39029/56-527 M39029/56-353 M39029/56-352 M39029/56-351 M39029/56-348 N/A N/A Supersedes MS27535 " N/A N/A MS27490-12 MS27490-16 MS27490-20 MS27490-22D N/A N/A Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol Aerospace. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see High Speed catalog or consult Amphenol Aerospace. MIL-DTL-38999 SERIES III 1500 CYCLE CONTACTS, CLASSES H & J Contact Size 12 16 20 22D Commercial No. 10-597072-2X 10-597068-2X 10-597064-2X 10-597058-3X CTV Pins Military No. M39029/107-623 M39029/107-622 M39029/107-621 M39029/107-620 Supersedes - - - - Commercial No. 10-597073-2X 10-597069-2X 10-597065-2X 10-597061-2X CTV Sockets Military No. M39029/106-617 M39029/106-616 M39029/106-615 M39029/106-614 Supersedes - - - - Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 29 MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs 38999 III Dualok II I SJT Access MIL-DTL-38999 SERIES II JT/ SERIES I LJT/SJT SERIES CRIMP CONTACTS Contact Size 8 (Coax)* 8 (Twinax) 10 (Power) 12 16 JT/LJT/SJT Pins JT Socket MS MS No. No. M39029/60-367 NA M39029/90-529** NA M39029/58-528 NA M39029/58-365 M39029/57-359 M39029/58-364 M39029/57-358 LJT/SJT Sockets MS No. M39029/59-366 M39029/91-530 M39029/56-527 M39029/56-353 M39029/56-352 Contact Size 20 22 22M 22D JT/LJT Pins MS No. M39029/58-363 M39029/58-362 M39029/58-361 M39029/58-360 JT Socket MS No. M39029/57-357 M39029/57-356 M39029/57-355 M39029/57-354 LJT/SJT Sockets MS No. M39029/56-351 M39029/56-350 M39029/56-349 M39029/56-348 Aquacon Series III, II, I MIL-DTL-38999 SERIES II JT/ I LJT THERMOCOUPLE CONTACTS Contact Size 20 Material JT/LJT Pins JT Sockets LJT Sockets Chromel 10-407862-310 10-407863-310 10-407236-310 Alumel 10-407862-320 10-407863-320 10-407865-320 Iron 10-407862-335 10-407863-335 10-407865-335 Constantan 10-407862-342 10-407863-342 10-407865-342 Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace. MIL-DTL-38999 SERIES II JT/ I LJT THERMOCOUPLE CONTACTS PYLE VERSION Pins (II JT/I LJT) Sockets (LJT) Contact Size Spec Number Pyle Number Spec Number Pyle Number 22D 22D 20 20 16 16 M39029/87-472 M39029/87-471 M39029/87-476 M39029/87-475 M39029/87-480 M39029/87-479 T3-4022-10P T3-4022-10R T3-4020-10P T3-4020-10R T3-4016-10P T3-4016-10R M39029/88-484 M39029/88-483 M39029/88-488 M39029/88-487 M39029/88-492 M39029/88-491 T3-4122-10P T3-4122-10R TS-4120-10P T3-4120-10R T3-4116-10P T3-4116-10R Material CHROMEL ALUMEL CHROMEL ALUMEL CHROMEL ALUMEL Above part numbers include standard finish designation - gold plating over suitable underplate in accordance with MIL-DTL-39029. For other finishes, consult Amphenol Aerospace. Note: 22M and 22D contacts are interchangeable. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 18 coax contacts available for use in JT/LJT connectors, Refer to the High Speed Catalog. ** For use with 17/M176-00002 cable. MIL-DTL-38999 SERIES II JT/ I LJT SEALING PLUGS MIL-DTL-38999 SERIES III SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 8 (Power) 10 (Power) 12 16 20 22D 4 0 Commercial No. 10-482099-8 T3-4008-59P 10-405996-83 T3-4010-59P 10-405996-122 10-405996-162 10-405996-202 10-405996-222 10-405996-43 10-405996-03 Military No. N/A N/A MS27488-8-3 M85049/81-10 MS27488-12-2 MS27488-16-2 MS27488-20-2 MS27488-22-2 MS27488-4-3 MS27488-0-3 Contact Size 8 (Coax) 8 (Twinax) 10 (Power) 12 16 20 22 22M 22D Commercial No. 10-482099-8 T3-4008-59P 10-576225 10-405996-122 10-405996-162 10-405996-202 10-405996-222 10-405996-222 10-405996-222 Military No. MS27488-8 N/A N/A MS27488-12-2 MS27488-16-2 MS27488-20-2 MS27488-22-2 MS27488-22-2 MS27488-22-2 SJT SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 10 (Power) 12 16 20 22 22M 22D ** For use with M17/M176-00002 cable. Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors (wire wrap, thermocouple, fiber optic), consult Amphenol. 30 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Commercial No. 10-482099-8 10-482099-8 NA 10-405996-012 Yellow 10-405996-016 Blue 10-405996-020 Red 10-405996-022 Black 10-405996-022 Black 10-405996-022 Black MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs/Finishing Data 38999 SERVICE RATING** Suggested Oper. Voltage (Sea Level) AC (RMS) DC 400 500 300 450 600 850 900 1250 Service Rating M N I II III Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft Test Voltage 110,000 Ft. 1300 VRMS 1000 VRMS 1800 VRMS 2300 VRMS 550 VRMS 400 VRMS 600 VRMS 800 VRMS 350 VRMS 260 VRMS 400 VRMS 500 VRMS 200 VRMS 200 VRMS 200 VRMS 200 VRMS ** Please note that the establishment of electrical safety factors is left entirely in the designer's hands, since they are in the best position to know what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. ALUMINUM SHELL COMPONENTS NON-HERMETIC* Service Class Finish Military C* F (Metal)* M (Composite) W (Metal)* J (Composite) L S K T* Z* G Anodic Coating (Non-Conductive) Electroless Nickel Olive Drab Cadmium Plate Nickel Base Stainless Steel with Nickel Plate (non-firewall) Stainless Steel with Nickel Plate (firewall) Stainless Steel Durmalon plated Zinc-Nickel Plated Electroless Nickel Space Grade II I SJT Access Aquacon Series III, II, I, SJT FINISH DATA MIL-DTL-38999, TRI-START, SERIES III TV Dualok Commercial RX** RF RW RS RK DT DZ **Add Suffix (005) to part number. HERMETIC SHELL COMPONENTS Material/Finish Service Class Military Y N Stainless Steel Stainless Steel with Nickel Plate Commercial Y YN FINISH DATA MIL-DTL-38999, SERIES I LJT, II JT ALUMINUM SHELL COMPONENTS NON-HERMETIC Suffix Cadmium Plated Nickel Base MS (A) - (SR) Indicated Finish Standard for JT Types Listed Below JT/JTG/JTL/JTP Anodic Coating (Alumilite) Chromate Treated (Iridite 14-2) MS (C) (005) (011) (300) (344) JTS/JTPS/JTLS JTN/JTPN/JTLN Olive Drab Cadmium Plate Nickel Base MS (B) (014) (386) Electroless Nickel MS (F) (023) (424) Finish Military Commercial Nickel-PTFE Durmalon (038) Space Grade (453) Finish Plus "SR" Suffix Indicated Finish Standard for LJT Types Listed Below LJT/LJTP LJTPS/LJTS LJTN/LJTPN HERMETIC CONNECTORS Finish Military Carbon Steel Shell Tin Plated Shell and Contacts Carbon Steel Shell Tin Plated Shell and Gold Plated Contacts Stainless Steel Shell Gold Plated Contacts Suffix Commercial Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed Below JT( )H / JT( )Y JTL( )H / JTL( )Y LJT( )Y LJT( )H JTS( )Y JTLS( )Y LJTS( )Y MS (D) MS (E) (162) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 31 Amphenol RoHS Compliant Platings Alternative to Cadmium 38999 III Dualok II I SJT Access Series III Aquacon DURMALON DURMALONTM Amphenol's Answer to EU RoHS/ELV/Cadmium Free Restrictions Commercial, industrial & military markets are rapidly moving away from restricted materials such as Cadmium (Cd) & Hexavalent Chromium (Cr(VI)). Both of these restricted materials are toxic and are known carcinogens. Amphenol is offering an alternative finish that complies with all customer requirements tied to these specifications. Alternative to Cadmium MIL-DTL-38999, Rev L has established new service classes for alternative finishes addressing these requirements for Cadmium replacement. Amphenol is using this and European Union Directive 2002/95/EC RoHS (Regulation of Hazardous Substances) as a guide to qualification for all domestic, global, commercial, industrial, & military specifications requiring the reduction or elimination of these restricted materials. Amphenol has qualified Durmalon, with internal part number coding "DT" finish, which meets or exceeds the 38999 designated class "T" finish, Nickel Fluorocarbon Polymer. Durmalon is also EU RoHS compliant and is Cadmium free, Lead free, and Hexavalent Chromium free. We also offer additional platings such as "DX", (Durmalon, heavy duty final plate) to support JSF, F-35 program. The DX plating is intended to meet higher corrosion Sulfur Dioxide (SO2)/salt fog requirements of JSF. Cadmium has been applied to numerous components of land, sea and air weapon systems and NASA systems for many years as it provides sacrificial corrosion protection and excellent lubricity for threaded applications. The Defense Logistics Agency (DLA) has added the following cadmium alternative finishes to MIL-DTL-38999, Rev L (and other connector specs): * Nickel Fluorocarbon Polymer * Zinc-Nickel AMPHENOL'S DURMALONTM Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic salt spray, combined with 500 mating cycles and meets specified millivolt drop shell-to-shell conductivity. Durmalon also meets a 200 C temperature rating. Durmalon has been proven to meet this requirement as well as Potassium FormateDeicer fluid testing performed by Boeing. BLACK ZINC NICKEL Black Zinc Nickel is Amphenol's 2nd RoHS Compliant Plating Alternative to Cadmium Amphenol is now offering a new RoHS compliant alternative to Cadmium. Black Zinc Nickel is a non-reflective and conductive black finish approved for 500 hrs salt spray making it an excellent choice for harsh environments. Black Zinc Nickel has been qualified by the DLA, with internal part number coding "DZ" finish, which meets or exceeds the 38999 designated class "Z" finish. Black Zinc Nickel is compatible with other platings and available on a wide variety of connectors and accessories including all MIL-DTL-38999 Series III connectors. APPLICATIONS Interest for non-hazardous alternative finishes are gaining momentum & many customers are currently using Black Zinc Nickel for a broad number of applications. Black Zinc Nickel is typically used on applications for commercial aerospace and military defense, who are now moving away from toxic Cadmium to more environmentally friendly options. TESTING A 32 TM Amphenol Aerospace has performed extensive testing on numerous alternative platings including Black Zinc Nickel. For specific applications please contact Amphenol Aerospace. APPLICATIONS Interest for non-hazardous alternative finishes is gaining momentum & many customers are currently using Durmalon for a broad number of applications. Durmalon combines the unique lubrication and anti-wetting properties of PTFE with corrosion resistance, high conductivity and EU RoHS compliance in a non-reflective finish. TESTING Amphenol Aerospace has performed extensive testing on numerous alternative platings with the most consistent performer being the Durmalon. For specific applications please contact Amphenol Aerospace. Requirements Cadmium DurmalonTM Black Zinc Nickel Coupling Torque Post 500 hr. salt Shell to Shell Conductivity <2.5 millivolts Cycles of Durability 500 mates Salt Spray Dynamic 500 hours Temperature Rating 175 C Non-Reflective EU RoHS/ELV Compliant* Non-Magnetic De-icing Fluid** * Meets EU RoHS/ELV maximum concentration values (MCV) of 1000 ppm (0.1% w/w) or (0.01% w/w) per homogenous material. ** Potassium Formate/Acetate based de-icing fluids. Note: Specifications are subject to change without notice. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III, TV A TABLE OF CONTENTS FOR SECTION A HERMETIC: Combined MIL-DTL-38999 Series I, II, III Shell Size & Insert Arrangements Availability . . . . . . . 2-5 Insert Arrangement Drawings . . . . . . . . . . . . 6-13 PCB Insert Arrangements . . . . . . . . . . . . . 14-28 Contact - Ratings, Service Ratings, Finish Data . . . . . 29-31 Amhenol RoHS Compliant Plating . . . . . . . . . . . . 32 Hermetic Box Mounting TVPS02Y(D38999/21) . . . . Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . Hermetic Solder Mounting TVSIY (D38999/25) . . . . Hermetic Weld Mounting TVSHIY (D38999/27). . . . MIL-DTL-38999, Series III TV Performance, Options . . . . . . . . . . . . . . .34, 35 Test Data. . . . . . . . . . . . . . . . . . . . . 36 Weight Comparison (Composite vs. Metal). . . . . . . . 37 Dualok . . . . . . . . . . . . . . . . . . . . . . 38 HD38999, High Density . . . . . . . . . . . . . . . . 39 Custom . . . . . . . . . . . . . . . . . . . . . . 40 Configurator . . . . . . . . . . . . . . . . . . . . 41 How to Order (Military & Commercial). . . . . . . . . 42-46 How to Order (Boeing BACC63) . . . . . . . . . . . . 47 TV SHELL STYLES: Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (Military D38999/20) . . . . . . . . . . . . Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . . Line Receptacle TV01, TVS01, CTV01, CTVS01. . . . . . Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (Military D38999/24) . . . . . . . . . . . . . Straight Plug TV06, TVS06, CTV06, CTVS06 (Military D38999/26). . . . . . . . . . . . . . . . . Crimp Flange Mounting Plug TV09R. . . . . . . . . . . Dualok Plug/Receptacle TV56, TVS56, CTV56, CTVS56. . . Crimp CLUTCH-LOKTM Straight Plug for High Vibration TV26/MTV26 . . . . . . . . . . . . . . . . . . . . 48 49 50 67 68 69 69 BREAKAWAY: Breakaway Fail-Safe Connectors . . . . . . . . . 70 How to Order Breakaway (Military) . . . . . . . 71, 72 How to Order Breakaway (Commercial). . . . . . . 73 Fail-Safe Lanyard Release Plug . . . . . . . . . . 74 How to Order Breakaway MIL-STD-1760 (Military). . . 75 TV Breakaway (D38999/31) for MIL-STD-1760 . . . . 76 TV Breakaway Commercial Version for D38999/31, Type 6 . . . . . . . . . . . . . . . . . . . . 77 How to Order Commercial Version D38999/31, Type 6. 78 Insert Arrangements for Breakaway Fail-Safe. . . . . 79 Breakaway Fail-Safe 88-725041, 88-725014 . . . . . 80 Breakaway Hybrid, Low Profile Lanyard Release Plug. .81 Stores Management Type II, Rail Launch (MIL-STD-1760). . . . . . . . . . . . . . . . 81 Accessories: Section F. . . . . . . . . . . . . . . . . 164-183 51 52 53 54 55 PCB: PCB Wall Mounting, Back Panel TVP00, TVPS00. . . . . . 56 PCBWall Mounting, Back Panel, Clinch Nuts, TVP10, TVPS10. 57 PCB Wall Mounting, Double Flange, TVP40, TVPS40. . . . 58 PCB Box Mounting Receptacle, TVP02, TVPS02 . . . . . . 59 PCB Box Mounting Receptacle, Clinch Nuts, TVP12, TVPS12. 60 PCB Jam Nut Receptacle, TV07, TVS07. . . . . . . . . 61 PCB Jam Nut Receptacle, Double Flange, TVP47, TVPS47 . . 62 PCB Hermetic Box, Jam Nut, Solder , Weld Mounting. . . 63-66 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 33 MIL-DTL-38999, Series III TV Performance 38999 III TRI-STARTTM MIL-DTL-38999 SERIES III WITH METAL SHELLS - ALUMINUM, STAINLESS STEEL, CLASS K FIREWALL Dualok II I Amphenol (R) Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: SJT Access Series III Aquacon * EMI Shielding - solid metal-to-metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz * Contact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage * Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts * Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure * Vibration/Shock - operates under severe high temperature vibration, through 200C * Firewall Capability - available in a stainless steel shell, class RK, RS * Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring * Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut * Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements * Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page Amphenol Filter Section) * Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional * Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications PASSIVATED STAINLESS STEEL ELECTROLESS NICKEL OLIVE DRAB CADMIUM DURMALON PLATED ZINC NICKEL PLATED A 34 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV Options OFFER MORE VERSATILITY & OPTIONS THAN ANY OTHER INTERCONNECTION FAMILY! HD38999 DUALOK PC TAILS FAIL SAFE III Dualok II I SJT Access Aquacon Amphenol Tri-Start connectors can be configured with a number of application specific technologies like: * * * * * * * * * * High Density HD38999 Dualok PC Tails Filters Fail Safe CLUTCH-LOK Fiber Optics High Speed Contacts Hermetics Flex Series III FILTER High reliability and increased versatility best describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most demanding of applications, Amphenol MIL-DTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an everchanging market. 38999 Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. For more information about options, please call 800-678-0141 or visit www.amphenol-aerospace.com. CLUTCH-LOK FIBER OPTICS HIGH SPEED HERMETIC FLEX Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. Clutch-Lok(R) Patent 6,152,753. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 35 MIL-DTL-38999, Series III TV, HD Test Data 38999 TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA III Dualok EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD II I SJT 140 120 Access 100 LEAKAGE dB Series III Aquacon 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 200 300 400 600 500 700 800 FREQUENCY MEGAHERTZ AMPHENOL(R) TRI-START CONNECTORS PROVIDE EMI/ EMP SHIELDING CAPABILITY WHICH EXCEEDS MIL-DTL-38999 SERIES III REQUIREMENTS. The TV and CTV Series III connector with standard solid metal-to-metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a +200C, -65C temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA TRI-START VIBRATION CRITERIA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD 10. 140 2 axes @ ambient 120 1. 6dB/octave 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 0 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 1 2 3 4 5 6 7 FREQUENCY GIGAHERTZ 8 9 10 POWER SPECTRAL DENSITY G2/HZ LEAKAGE dB 100 2 axes @ 200 C * (Fail Safe: 2 axes @ ambient) .1 10in/sec .06 in DA. .01 3 axes @ - 55 C ambient + 200 C* 60 G's (Fail Safe: 3 axes @ ambient 30 G's) .001 .0001 5 50 HERTZ DOUBLE AMPLITUDE (IN) SINE VIBRATION 500 * Dependant on shell finish A 36 Test data beyond 2GHz is subject to equipment variation. NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 5000 POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION MIL-DTL-38999, Series III TV Weight Comparisons (Composite vs. Metal) Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. 38999 Tri-Start Weight in Ounces (includes contacts) III Dualok Wall Mount Receptacle (00) + Military Jam Nut Receptacle (07) + Military D38999/24 Plug (06) + Military D38999/26 D38999/20 Stainless Aluminum Composite Stainless Aluminum Composite Stainless Steel Aluminum Composite Steel Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket II I SJT .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 Access 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 Aquacon 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 15-18 1.5456 1.8416 WEIGHT .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 Series III 9-35 .8062 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 All weight measurements are for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 37 High Vibration Dualok, 38999 Series III Type Features and Benefits 38999 III Dualok II I SJT Access DUALOK FEATURES AND BENEFITS INCLUDE: * Mates with standard D38999 receptacles and utilizes standard D38999 inserts. * Designed to withstand and stay mated under vibration levels that exceed MIL-DTL-38999 levels * Dualok stainless steel provides a weight savings of up to 42% compared to standard D38999 stainless steel designs * Stainless steel, aluminum, composite, or aluminum bronze materials of construction * Dualok aluminum provides ~ 10% weight reduction over D38999 Aluminum * Coupling mechanism that does not "settle" under vibration levels exceeding MIL-DTL-38999 * Metal-to-metal bottoming for maximum EMI shielding under extreme vibration Weight Comparison Size #9 (Less Inserts) 35 30 25 Grams Series III Aquacon New High Vibration Dualok Connector The Dualok represents the latest in high performance connector designs from Amphenol. Featuring a newly developed locking mechanism, the Dualok plug ensures rock-solid coupling and metal-to-metal bottoming in the most severe vibration environments. 20 15 10 5 0 D38999 S/S Clutch-Lok Dualok S/S Dualok Alum. CLUTCH-LOKTM MIL-DTL-38999, SERIES III HIGH VIBRATION CONNECTOR OPTIONAL SHELL GEOMETRIES Amphenol offers a number of different shell configurations to fit your needs The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include: * High degree of differential torque * No settling back to the next ratchet tooth * Completely intermateable with all existing MIL-DTL-38999 * Series III connectors * Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection * Deep Reach Shells - For increased panel thickness * Stand-off Flange Shells - For attachments to Printed Circuit Boards. * Connector with Integral Strain Reliefs See page 34 for description, 44 - 46 for ordering. A 38 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com High Density Interconnects HD38999: 9 to 187 Contacts H 38999 The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. High Density 38999 III Dualok II I SJT This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. Access Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer's needs. Please contact us if additional information is required. Series III TECHNICAL DATA HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. EMI SHIELDING EFFECTIVENESS: Aquacon ELECTRICAL: 22 AWG: 24 AWG: 26 AWG: 28 AWG: Solid metal to metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. 5.0 AMPS 3.0 AMPS 2.0 AMPS 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS@sea level 140 MECHANICAL: Metallic Shells: Material: Aluminum alloy, Stainless Steel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel 120 LEAKAGE dB 100 Composite Shells: Material: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 200 300 400 600 500 700 800 FREQUENCY MEGAHERTZ 140 120 LEAKAGE dB 100 Material: Copper Alloy Protection: Gold over Nickel Insert Retention to Shell: 100 psi in axial load Durability: 500 full mating and unmating cycles Vibration: Shock: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I Per EIA-364-27B, 300g ENVIRONMENTAL: 80 Operating Temperature: 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 20 0 Contacts: 1 2 3 4 5 6 7 FREQUENCY GIGAHERTZ 8 9 10 Salt Spray: Metallized: Salt Spray Composite: -65C to +175C Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 39 Custom Designed HD38999 Connectors and Alignment Disks 38999 III H 38999 NEW CUSTOM DESIGNED HD38999 CONNECTORS PROVIDE MORE INTERCONNECT SOLUTIONS: Dualok High Density II I SJT Access Series III Aquacon ALIGNMENT DISKS FILTERED HD38999 CONNECTORS FOR EMI/EMP PROTECTION Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 47. High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. .032 .005 D DIA. Shell Size D Dia. .010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: * 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) Signal-Ground Pin Configuration Wiring Recommendations Orange Blue White/Orange 1 2 3 Brown 4 White/Blue 8 9 5 White/Green 7 Ground/or cavity not used 6 Green White/Brown View Rear of Connector HD38999 Connector with 9-9 Insert Pattern (Rear View) A 40 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV, Configurator Online at www.amphenol-aerospace.com Now you can build a part number for Military and Commercial MIL-DTL-38999 Series III through our online configurator, located on the home page of www.amphenol-aerospace.com. 38999 III Dualok II I SJT Access Aquacon Series III After building a part number, you have the option to download the drawing and specifications, buy if available through distribution channels, Request a Quote and the ability to download multiple part numbers to a list to manage your needs. A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 41 Military to Commercial Shell Style Conversion Table How to Order (Military) 38999 MILITARY DESCRIPTION COMMERCIAL III D38999/20 Wall Mounting Receptacle TVP00 or TVPS00 (AL & SS); CTVP00, CTVPS00 (Composite) Dualok II I SJT Access Series III Aquacon D38999/21 Hermetic Box Mounting Receptacle TVPS02Y, TVPS02YN D38999/23 Hermetic Jam Nut Receptacle TVS07Y, TVS07YN D38999/24 Jam Nut Receptacle TV07, TVS07 (AL & SS); CTV00, CTVS00 (Composite) D38999/26 Straight Plug TV06, TVS06 D38999/25 Solder Mount Receptacle (Hermetic) TVSI D38999/27 Weld Mounted Receptacle (Hermetic) TVSHI HOW TO ORDER: MILITARY 1. 2. 3. 4. 5. 6. Connector Shell Service Shell Size- Insert Contact Alternate Keying Type Style Class Arrangement Type Position D38999/ 20 J G35 P N 1. CONNECTOR TYPE 38999/ MIL-DTL-38999 III 2. SHELL STYLE 20 Wall Mount Receptacle 21 Box Mount Receptacle Hermetic 26 Straight Plug 24 Jam Nut Receptacle 23 Jam Nut Receptacle Hermetic 25 Solder Mount Receptacle Hermetic 27 Weld Mounted Receptacle, (Hermetic) Only 3. SERVICE CLASS A 42 Military Finish RoHS Material C Anodic Coating Material/ Description Aluminum 200C, 500 hour salt spray Aluminum 200C, EMI shielding -65dB @ 10GHz, 48 hour salt spray Aluminum 200C, Space grade, 48 hour salt spray Composite 175C, 2000 hours dynamic salt spray, EMI Shielding -50 dB@10 GHz specification min. F Electroless Nickel G Electroless Nickel J Olive Drab Cadmium K Passivated Stainless Steel Stainless Steel 200C, firewall capability, 500 hour salt spray resistance, EMI -45 dB @ 10 GHz specification min. L Stainless Steel w/ Nickel Plate Stainless Steel Corrosion resistant steel, 200C, 500 hour salt spray, , non firewall, EMI shielding -65dB @ 10GHz specification min. M Electroless Nickel Composite 200C, EMI shielding -65dB @ 10GHz, 2000 hours dynamic salt spray N Stainless Steel w/ Nickel Plate Stainless Steel Hermetic connectors, corrosion resistant steel, 200C S Stainless Steel w/ Nickel Plate Stainless Steel Non-hermetic connectors, corrosion resistant steel, 200, firewall capability, 500 hour salt spray, EMI shielding -65dB @ 10GHz specification min. T Durmalon plated Aluminum Nickel-PTFE alternative to Cadmium, 175C, 500 hour salt spray, EMI -50dB at 10GHz specification min. W Olive Drab Cadmium Aluminum 175C , 500 hour salt spray, EMI Shielding -50 dB@10 GHz specification min. Y Stainless Steel Stainless Steel Z Zinc-Nickel Plated Aluminum Hermetic seal, 200C passivated stainless steel Zinc-Nickel Alternative to Cadmium, +175C, 500 hour salt spray, EMI Shielding -50 dB @ 10 GHz specification min. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV How to Order (Military) 38999 III II 4. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 P Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. S B C D E F G H 9 11 13 15 17 19 21 23 Mil Shell Size Amphenol 25 Shell size J 500 Cycle Pin Contacts, if require Less Contacts place (LC) at the end of part number 500 Cycle Socket Contacts, if require Less Contacts place (LC) at the end of part number 1500 Pin Cycle Contacts 1500 Socket Cycle Contacts Less Pin Contacts Less Socket Contacts Eyelet contacts, hermetics only SJT Access Aquacon Series III H J A B X Triple Start Threads A I 5. CONTACT TYPE 6. ALTERNATE KEY POSITION N Key/Keyway Position A B C D E KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. PLUG (front face shown) MAIN KEYWAY AR BSC BR BSC DR BSC Key & Keyway Arrangement Identification Letter AR or AP BSC BR or BP BSC CR or CP BSC DR or DP BSC A (9) N* A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 B (11) C (13) D (15) N* A B C D E 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 E (17) F (19) N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 G (21) H (23) J (25) N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 Shell Size CR BSC RECEPTACLE (front face shown) MAIN KEYWAY AP BSC BP BSC CP BSC DP BSC A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 43 MIL-DTL-38999, Series III TV How to Order (Commercial) 38999 1. SELECT A TYPE & CLASS 1. 2. 3. 4. 5. Type & Class Shell SizeInsert Arrg. Contact Type Alternate Position PCB Length** Dualok TVPS00RB- ** If Required P II ALUMINUM I Electroless Nickel SJT Olive Drab Cadmium Durmalon Access 200C 175C 175C 175C 200C 175C 200C Salt Spray 48 Hrs 500 Hrs 500 Hrs 500 Hrs 48 Hrs 500 Hrs 2,000 Hrs EMI Shielding -65dB @ 10GHz -65dB @ 10GHz -50dB @ 10GHz -50dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz pheno l Am HS Ro U HS Ro U E /2 002 / 95 / E E /2 002 / 95 / E E /2 002 / 95 / Wall Mounting Receptacle TVPS00RF- TVP00RW- TVP00DT- TVP00DZ- TVP00RGF- TVP00RGW- TVPS00RB- Box Mounting Receptacle TVPS02RF- TVP02RW- TVP02DT- TVP02DZ- TVP02RGF- TVP02RGW- TVPS02RB- Line Receptacle TVS01RF- TV01RW- TV01DT- TV01DZ- TV01RGF- TV01RGW- TVS01RB- Jam Nut Receptacle TVS07RF- TV07RW- TV07DT- TV07DZ- TV07RGF- TV07RGW- TVS07RB- Straight Plug TVS06RF- TV06RW- TV06DT- TV06DZ- TV06RGF- TV06RGW- TVS06RB- Flange Mounted Plug TVS09RF- TV09RW- TV09DT- TV09DZ- TV09RGF- TV09RGW- TVS09RB- Straight Plug w Dualok TVS56RF- TV56RW- TV56DT- TV56DZ- TV56RGF- TV56RGW- TVS56RB- Straight Plug w Clutch-Lok* - - - - - - - Plugs Receptacle pheno l Am HS Ro U E E Printed Circuit Board * Stamped with Mil-Spec #D38999 Hermetic CONNECTOR TYPE & STYLE pheno l Am HS Ro E /2 002 / 95 / C pheno l Am U C RoHS Series III Marine Bronze Temperature C RATES Aquacon Black Zinc Electroless Nickel Olive Drab (With Ground Cadmium Plane) (With Ground Plane) C III Wall Mounting Receptacle TVPS00RF- TVP00RW- TVP00DT- TVP00DZ- - - TVPS00RB- Box Mounting Receptacle TVPS02RF- TVP02RW- TVP02DT- TVP02DZ- - - TVPS02RB- Jam Nut TVS07RF- TV07RW- TV07DT- TV07DZ- - - TVS07RB- Wall Mount (Double Flange) TVPS40RF- TVP40RW- TVP40DT- TVP40DZ- - - TVPS40RB- Jam Nut (Double Flange) TVS47RF- TV47RW- TV47DT- TV47DZ- - - TVS47RB- Wall Mount (Clinch Nuts) TVPS10RF- TVP10RW- TVP10DT- TVP10DZ- - - TVPS10RB- Box Mount (Clinch Nuts) TVPS12RF- TVP12RW- TVP12DT- TVP12DZ- - - TVPS12RB- Box Mounting Receptacle Jam Nut Receptacle Hermetic only available in Stainless Steel Solder Mount Wall Mounting Receptacle Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. *Coaxial arrangements are not available in firewall classes. Wall Mount Receptacle (00, 20) A 44 Jam Nut Receptacle (07, 24) Line Receptacle (01) Flange Mounting Plug (09) Box Mount Receptacle (02, 21) Deep Reach Receptacle Consult Amphenol Aerospace Straight Plug (06) Solder Mount Hermetic Receptacle (I, 25) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Lanyard Release Plug (29, 30, 31) MIL-DTL-38999, Series III TV How to Order (Commercial) 38999 III II COMPOSITE I STAINLESS STEEL Electroless Nickel Olive Drab Cadmium Electroless Nickel (With Ground Plane) Olive Drab Cadmium (With Ground Plane) Passivated (Firewall) Passivated (Non-Firewall) Nickel Plated (Firewall) Nickel Plated (Non-Firewall) 200C 175C 200C 175C 200C 200C 200C 200C 2,000 Hrs 2,000 Hrs 2,000 Hrs 2,000 Hrs 500 Hrs 500 Hrs 500 Hrs 500 Hrs -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -50dB @ 10GHz Aquacon HS Ro U C E /2 002 / 95 / E C pheno l Am HS Ro U E /2 002 / 95 / E C pheno l Am HS Ro U E /2 002 / 95 / E E E E C pheno l Am HS Ro U E /2 002 / 95 / C pheno l Am HS Ro U C pheno l Am HS Ro E /2 002 / 95 / E /2 002 / 95 / CTVPS00RF- CTVP00RW- CTVP00RGF- CTVP00RGW- TVPS00RK- TVPS00RKN- TVPS00RS- TVPS00RL- CTVPS02RF- CTVP02RW- CTVP02RGF- CTVP02RGW- TVPS02RK- TVPS02RKN- TVPS02RS- TVPS02RL- CTVS01RF- CTV01RW- CTV01RGF- CTV01RGW- TVS01RK- TVS01RKN- TVS01RS- TVS01RL- CTVS07RF- CTV07RW- CTV07RGF- CTV07RGW- TVS07RK- TVS07RKN- TVS07RS- TVS07RL- CTVS06RF- CTV06RW- CTV06RGF- CTV06RGW- TVS06RK- TVS06RKN- TVS06RS- TVS06RL- CTVS09RF- CTV09RW- CTV09RGF- CTV09RGW- TVS09RK- TVS09RKN- TVS09RS- TVS09RL- CTVS56RF- CTV56RW- CTV56RGF- CTV56RGW- TVS56RK- TVS56RKN- TVS56RS- TVS56RL- - - - - MTVS26RK- - - - TVPS00RK- TVPS00RKN- TVPS00RS- TVPS00RL- TVPS02RK- TVPS02RKN- TVPS02RS- TVPS02RL- TVS07RK- TVS07RKN- TVS07RS- TVS07RL- TVPS40RK- TVPS40RKN- TVPS40RS- TVPS40RL- TVS47RK- TVS47RKN- TVS47RS- TVS47RL- TVPS10RK- TVPS10RKN- TVPS10RS- TVPS10RL- TVPS12RK- TVPS12RKN- TVPS12RS- TVPS12RL- - TVPS02Y- - TVPS02YN- - TVS07Y- - TVS07YN- - TVSIY- - TVSIYN- - TVSHIY- - TVSHIYN- Hermetic only available in Stainless Steel 1. 2. 3. 4. 5. Type & Class Shell SizeInsert Arrg. 11-4 Contact Type Alternate Position PCB Length** TVPS00RB- 2. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. * Size 7 and 7H are Double Start Threads only Access Series III pheno l Am U SJT ** If Required P 3. CONTACT TYPE P S H J X 500 Cycle Pin Contacts, if require Less Contacts place (LC) at the end of part number 500 Cycle Socket Contacts, if require Less Contacts place (LC) at the end of part number 1500 Cycle Pin Contacts 1500 Cycle Socket Contacts Eyelet contacts, hermetics only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 45 MIL-DTL-38999, Series III TV How to Order (Alternate Keying) Commercial 38999 III 4. SELECT A ALTERNATE KEYING COMMERCIAL 1. 2. 3. 4. 5. Type & Class Shell SizeInsert Arrg. 11-4 Contact Type Alternate Position N PCB Length** TVPS00RB- Dualok II I Shell Size SJT Access Series III Aquacon 7, 7H 9 11, 13, and 15 17 and 19 21, 23, and 25 25L, 33, and 37 Key & Keyway Arrangement Identification Letter AR or AP BSC N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E 120 132 80 140 155 131 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 80 135 49 66 62 79 BR or BP BSC 240 248 230 275 234 197 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 142 170 169 140 145 153 CR or CP BSC DR or DP BSC NA NA 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 188 188 188 188 188 188 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 293 310 244 257 280 272 5. PCB LENGTH FOR COMMERCIAL ONLY A 46 Contact Stickout Pin Contacts Pin Contacts with Alignment Disk .150" (P15) (P15AD) .250" (P25) (P25AD) .350" (P35) (P35AD) Contact Stickout Socket Contacts Socket Contacts with Alignment Disk .150" (S15) (S15AD) .250" (S25) (S25AD) .350" (S35) (S35AD) ** If Required P * An "N" designation is used on D38999 military part number but not on the commercial versions KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. PLUG (FRONT FACE SHOWN) RECEPTACLE (FRONT FACE SHOWN) MAIN KEYWAY MAIN KEYWAY AP BSC AR BSC BP BSC BR BSC DR BSC CP BSC CR BSC DP BSC Alignment Disc D DIA. .032 .005 Shell Size 9 11 13 15 17 19 21 23 25 D Dia. .010 .234 .350 .500 .725 .750 .850 .953 1.147 1.250 5. PCB LENGTH FOR HD38999 ONLY 9-9, 11-19, 13-32, 15-55, 17-73, 19-88, 21-121, 23-151, 25-187 PCB tail stickout +/-.040 inch .100" nominal .150" nominal .200" nominal .250" nominal .300" nominal .350" nominal Without Alignment Disk Pins Sockets (P1*) (S1) (P15*) (S15) (P2) (S2) (P25*) (S25) (P3*) (S3) (P35) (S35) With Alignment Disc Pins Sockets (P1AD) (S1AD) (P15AD) (S15AD) (P2AD) (S2AD) (P25AD) (S25AD) (P3AD) (S3AD) (P35AD) (S35AD) * Not available in TV40 wall mount double flange receptacle or TV47 jam nut double flange receptacle styles. Note: Standard tail diameter is 0.019.001 Stick out is measured from the end of the connector shell to end of the contact Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Boeing BACC63 How to Order 38999 HOW TO ORDER - BOEING BACC63 CT & CU 1. 2. 3. 4. 5. 6. 7. 8. Boeing Basic Number Style Shell Size Shell Finish & Contact Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 CT 15 -- 19 P N H II I Access 1. BOEING NUMBER 4. SHELL FINISH & CONTACT CT Style Only. Cadmium Plated, Grounded D Cadmium Plated, ungrounded 2. STYLE G Nickel Plated, Grounded CT Composite Plug -- Nickel Plated, Ungrounded CU Composite Receptacle Boeing 6. CONTACT TYPE P Pin S Socket 7. ALTERNATE KEYING POSITION N Normal A-E Alternates 5. INSERT ARRANGEMENTS- 3. SHELL SIZE 8. ORDERING OPTIONS Consult Amphenol Aerospace for insert arrangements available. One Shell Size H Aquacon Series III C 15 Dualok SJT COMPOSITE BACC63 III Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs HOW TO ORDER - BOEING BACC63 DB & DC 1. 2. 3. 4. 5. 6. Boeing Basic Number Style Shell SizeInsert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 DB 15-19 P N H BACC63 DC 17-8 P N H STAINLESS STEEL 1. BOEING NUMBER BACC63 4. CONTACT TYPE Boeing P Pin S Socket 6. ORDERING OPTION H Blank Without Contacts & Seal Plugs With Contacts & Seal Plugs 5. ALTERNATE KEYING POSITION 2. SELECT A STYLE N DB Stainless Steel Plug DC Stainless Steel Receptacle Normal A-E Alternates 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Please include the dash. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 47 Wall Mounting Receptacle Military (D38999/20), Commercial (TVP00, TVPS00, CTVP00, CTVPS00) III Dualok II PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com MILITARY D38999/20 Commercial 38999 I SJT Access Aquacon S 2 PLACES VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) R1 2 PLACES R2 2 PLACES Series III STAINLESS STEEL TVPS00RK TVPS00RKN TVPS00RS TVPS00RL COMPOSITE CTVPS00RF CTVP00RW CTVP00RGF CTVP00RGW ALUMINUM TVPS00RF TVP00RW TVP00DT TVP00DZ TVP00RGF TVP00RGW TVPS00RB M (TV) M1 (CTV) AA B THREAD L (TV) L1 (CTV) PANEL HOLE DIMENSIONS V THREAD D .909 MAX 23.09 MAX (CTV) TT 4 PLACES T 4 PLACES .005 M .13 M RED BAND BLUE BAND A1 BACK PANEL MOUNTING VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Z (TV) Z 1 (CTV) 1.037 MAX 26.34 MAX (TV) -A- 1.240 MAX 31.50 MAX A2 Red band indicates fully mated Blue band indicates rear release contact retention system FRONT PANEL MOUNTING 1.084 MAX 27.53 MAX (CTV) Inches Shell Size 9 MS Shell Size Code A B Thread Class 2A 0.1P=0.3LTS (Plated) .6250 11 B 13 C 15 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.047 .906 17 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.219 1.016 M M1 +.000 +.000 L L1 Max. Max. -.005 -.005 (TV) (CTV) (TV) (CTV) .469 .514 .820 .773 .719 .594 .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .796 .625 .234 .905 .908 .194 .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .922 .750 .234 .905 .908 .194 .234 .905 .908 .173 .234 .905 .908 .194 R1 R2 Z. Z1 A1 Back A2 Front S T Panel Max. Max. Panel Max. .008 (TV) (CTV) Mount Mount .948 .128 .153 .198 .655 .516 AA Max. Panel Thickness .234 LL +.006 LL1 -.000 .005 TT (TV) (CTV) .008 .905 .908 .216 19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.297 1.141 .234 .905 .908 .194 21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.442 1.266 .204 .905 .904 .194 23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.547 1.375 .204 .905 .904 .242 25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.672 1.484 .204 .905 .904 .242 Millimeters Shell Size 9 MS M1 Shell M +.00 +.00 L1 -.13 Size L Max. Max. -.13 (CTV) (TV) (CTV) Code (TV) A 11.91 13.06 20.83 19.63 R1 18.26 LL Z. A1 Back A2 Front +.15 LL1 R2 1 S T V Thread Max. Z Max. Panel Panel AA -.00 .13 Max. .20 Metric (TV) (CTV) Mount Mount Max. (TV) (CTV) 15.09 24.1 3.25 M12X1-6g 3.89 5.03 16.66 13.11 5.94 22.99 23.06 TT .20 5.49 11 B 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 A 23 H 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 48 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com All dimensions for reference only Designates true position dimensioning Box Mounting Receptacle Commercial (TVP02, TVPS02, CTVP02, CTVPS02) 38999 Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com ALUMINUM TVPS02RF TVP02RW TVP02DT TVP02DZ TVP02RGF TVP02RGW TVPS02RB III Dualok STAINLESS STEEL TVPS02RK TVPS02RKN TVPS02RS TVPS02RL COMPOSITE CTVPS02RF CTVP02RW CTVP02RGF CTVP02RGW II I SJT Access Aquacon S 2 PLACES BLUE BAND R2 2 PLACES PANEL HOLE DIMENSIONS L (TV) L 1(CTV) Series III R1 2 PLACES Z (TV) Z 1 (CTV) RED BAND A1 BACK PANEL MOUNTING TT 4 PLACES T 4 PLACES .005 M B THREAD AA M (TV) M1 (CTV) .13 M LL (TV) LL1 (CTV) A2 FRONT PANEL MOUNTING Red band indicates fully mated Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. Inches MS B Thread M Shell Class 2A L1 +.000 Shell Size 0.1P=0.3L- L Max. Max. -.005 Size Code TS (Plated) (TV) (CTV) (TV) 9 A .6250 .205 .250 .820 M1 +.000 R1 -.005 (CTV) .773 .719 .594 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 R2 A1 A2 LL Z. Z1 Back Front AA Max. +.006 LL1 T S Max. Max. Panel Panel Panel -.000 .005 TT Max. .008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) .008 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 Millimeters Shell Size MS L1 Shell L Max. Max. Size (TV) (CTV) Code M +.00 -.13 (TV) M1 +.00 -.13 (CTV) R1 R2 S T Max. .20 Z. Max. (TV) A2 A Back Z Front Max. Panel Panel (CTV) Mount Mount 1 1 AA Max. LL +.15 -.00 (TV) LL1 .13 (CTV) TT .20 9 A 5.21 6.35 20.83 19.63 18.26 15.09 24.1 3.25 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49 11 B 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 5.97 7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 49 Line Receptacle Commercial (TV01, TVS01, CTV01, CTVS01) III Dualok II I SJT Access PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 COMPOSITE CTVS01RF CTV01RW CTV01RGF CTV01RGW ALUMINUM TVS01RF TV01RW TV01DT TV01DZ TV01RGF TV01RGW TVS01RB Aquacon STAINLESS STEEL TVS01RK TVS01RKN TVS01RS TVS01RL LL (TV) LL1 (CTV) GG (TV) GG 1(CTV) .280 MIN FULL THD 7.11 MIN FULL THD M (TV) M1 (CTV) B THREAD Series III VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) V THREAD D .909 MAX 23.09 MAX (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- RED BAND Z (TV) Z 1(CTV) BLUE BAND -A- S (TV) S1 (CTV) 2 PLACES 1.037 MAX 26.34 MAX (TV) L (TV) L1 (CTV) 1.240MAX 31.50 MAX Red band indicates fully mated Blue band indicates rear release contact retention system 1.084 MAX 27.53 MAX (CTV) Inches B Thread 0.1P-0.3LMS Shell TS-2A Shell Size Size Code (Plated) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) L Max. (TV) S L1 Max. .010 S1 .010 (CTV) (CTV) (TV) Z Max (TV) Z1 Max (CTV) GG .010 (TV) GG1 .010 (CTV) LL +.006 -.000 (TV) LL1 .005 (CTV) 9 A .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 11 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 Millimeters M MS Shell +.00-.013 Shell Size Size Code (TV) A 50 M1 +.00 -.13 (CTV) L Max. (TV) L1 Max. S .25 (CTV) (TV) S1 .010 (CTV) V Thread Metric Z Max Z1 Max (TV) (CTV) GG .25 (TV) GG1 .25 (CTV) LL +.15 -.00 (TV) LL1 .13 (CTV) 9 A 20.83 19.63 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.06 11 B 20.83 19.63 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.06 23.06 13 C 20.83 19.63 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 15 D 20.83 19.63 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.06 17 E 20.83 19.63 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.06 19 F 20.83 19.63 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.06 21 G 20.07 18.82 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 22.96 23 H 20.07 18.82 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 22.96 25 J 20.07 18.82 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 22.96 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Jam Nut Receptacle Military (D38999/24), Commercial (TV07, TVS07, CTV07, CTVP07) PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial MILITARY D38999/24 38999 III STAINLESS STEEL TVS07RK TVS07RKN TVS07RS TVS07RL COMPOSITE CTVPS07RF CTV07RW CTV07RGF CTV07RGW ALUMINUM TVS07RF TV07RW TV07DT TV07DZ TV07RGF TV07RGW TVS07RB Dualok II I SJT Access Aquacon C BLUE BAND PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX .378 MAX 9.60 MAX PANEL HOLE DIMENSIONS D1 D2 V THREAD RED BAND .091 MAX 2.31 MAX B THREAD H -A- K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 1.280 MAX 32.51 MAX S 2 PLACES H .940 MAX 23.88 MAX Red band indicates fully mated Blue band indicates rear release contact retention system .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Shell Size MS Shell Size Code JAM NUT D-HOLE MOUNTING VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Series III D VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .794 MAX 20.17 MAX B Thread Class 2A 0.1P-0.3L-TS (Plated) C Max. Inches D1 +.010 -.000 D2 +.000 -.010 H Hex +.017 -.016 S .010 1.062 9 A .6250 1.199 .693 .657 .875 11 B .7500 1.386 .825 .770 1.000 1.250 13 C .8750 1.511 1.010 .955 1.188 1.375 1.500 15 D 1.0000 1.636 1.135 1.085 1.312 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 Shell Size MS Shell Size Code Millimeters C Max. D1 +.25 -.00 D2 +.00 -.25 H Hex +.43 -.41 S .25 V Thread Metric 9 A 30.45 17.60 16.70 22.23 26.97 M12X1-6g 11 B 35.20 20.96 19.59 25.40 31.75 M15X1-6g 13 C 38.38 25.65 24.26 30.18 34.93 M18X1-6g 15 D 41.55 28.83 27.56 33.32 38.10 M22X1-6g 17 E 44.73 32.01 30.73 36.53 41.28 M25X1-6g 19 F 49.50 35.18 33.91 39.67 46.02 M28X1-6g 21 G 52.65 38.35 37.08 42.80 49.23 M31X1-6g 23 H 55.85 41.53 40.26 46.02 52.37 M34X1-6g 25 J 59.00 44.70 43.43 50.80 55.58 M37X1-6g All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 51 Straight Plug Military (D38999/26), Commercial (TV06, TVS06, CTV06, CTVS06) III Dualok II PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com MILITARY D38999/26 Commercial 38999 I SJT Access Aquacon ALUMINUM TVS06RF TV06RW TV06DT TV06DZ TV06RGF TV06RGW TVS06RB COMPOSITE CTVS06RF CTV06RW CTV06RGF CTV06RGW 1.234 MAX 31.34 MAX METAL 1.220 MAX 31.00 MAX Series III STAINLESS STEEL TVS06RK TVS06RKN TVS06RS TVS06RL B THREAD Q VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- 1.656 MAX 42.06 MAX D V THREAD BLUE BAND .359 MAX 9.12 MAX .591 +.003 -.000 15.01 +.08 -.00 -A- VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- COMPOSITE 1.797 MAX 45.64 MAX 1.234 MAX 31.34 MAX B THREAD Q D V THREAD BLUE BAND .359 MAX 9.12 MAX A 52 .591 +.003 -.000 15.01 +.08 -.00 Blue band indicates rear release contact retention system -A- Millimeters Inches Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. Shell Size MS Shell Size Code Q Max. V Thread Metric 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Flange Mounting Plug Commercial (TV09, TVS09, CTV09, CTVPS09) 38999 Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVS09RK TVS09RKN TVS09RS TVS09RL COMPOSITE CTVPS09RF CTV09RW CTV09RGF CTV09RGW ALUMINUM TVS09RF TV09RW TV09DT TV09DZ TV09RGF TV09RGW TVS09RB III Dualok II I SJT Access Aquacon R G VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- BLUE BAND 1.656 MAX 42.06 MAX D Q R GG B THREAD .591 +.003 -.000 15.01+.08 -.00 3.59 MAX 9.12 MAX -A- Series III .190 +.010 -.000 4.82 +.26 -.00 VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- .138-32UNC-2B HELICAL COIL .005 M 1.797 MAX 45.64 MAX .13 M Blue band indicates rear release contact retention system Inches Shell Size 9** MS Shell Size Coded B Thread 0.1P-0.3L-TS-2A (Plated) G .060 R GG Dia .005 Q Dia. Max A .6250 1.106 .859 1.038 1.838 11 B .7500 1.106 .969 1.115 1.948 13** C .8750 1.106 1.141 1.240 2.124 15 D 1.0000 1.106 1.266 1.327 2.248 17 E 1.1875 1.106 1.391 1.417 2.375 19 F 1.2500 1.356 1.500 1.557 2.495 21 G 1.3750 1.356 1.625 1.624 2.568 23 H 1.5000 1.356 1.750 1.713 2.723 25 J 1.6250 1.356 1.875 1.801 2.848 Millimeters MS Shell Size Coded G .1.52 Q Dia. Max A 28.09 21.82 26.37 46.69 11 B 28.09 24.62 28.32 49.48 Shell Size 9** R GG Dia .13 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 17 E 28.09 35.33 35.99 60.33 19 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 53 High Vibration Dualok Connector 38999 Series III Type Commercial Plug (TV56, TVS56, CTV56, CTVS56) III Dualok II I SJT Access ALUMINUM TVS56RF TV56RW TV56DT TV56DZ TV56RGF TV56RGW TVS56RB STAINLESS STEEL TVS56RK TVS56RKN TVS56RS TVS56RL COMPOSITE CTVS56RF CTV56RW CTV56RGF CTV56RGW Dualok Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- 1.656 MAX 42.06 MAX 1.336 MAX 33.93 MAX B THREAD D OE MAX VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- V THREAD 1.797 MAX 45.64 MAX BLUE BAND .359 MAX 9.12 MAX .591 +.003 -A- -.000 15.01 +.08 -.00 Shell Size B Thread 0.1-0.3L-TS-2B (Plated) 9 11 13 15 19 21 25 .6250 .7500 .8750 1.0000 1.2500 1.3750 1.6250 E Dia. Max. .953 1.053 1.252 1.365 1.605 1.735 1.975 Q Dia. Max. Metric V Thread Metric. 24.2 26.7 31.8 34.6 40.7 44.0 50.1 M12X1-6g M15X1-6g M18X1-6g M22X1-6g M28X1-6g M31X1-6g M37X1-6g A 54 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Clutch-LokTM Plug Commercial (26) Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don't have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. 38999 III Dualok The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. II CLUTCH-LOK FEATURES AND BENEFITS: Access * * * * * PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com SJT Aquacon Series III High degree of differential torque Infinite free coupling and positive metal-to-metal bottoming with each mating No settling back to the next ratchet tooth Available with stainless steel shells and Class K firewall inserts All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins * Enhanced connector performance at affordable prices * Completely intermateable with all existing MIL-DTL-38999 Series III connectors * Fully QPL'd I STAINLESS STEEL MTV26RK 1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX B THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q 1.656 MAX 42.06 MAX D V THREAD BLUE BAND .359 MAX 9.12 MAX .591 +.003 -.000 15.01 +.08 -.00 -A- Blue band indicates rear release contact retention system Inches Millimeters Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. Shell Size MS Shell Size Code 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g Q Max. V Thread Metric All dimensions for reference only. A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 55 PCB Wall Mounting Receptacle (Back Panel Mounting) Commercial (TVP00 & TVPS00) 38999 III II I SJT Access STAINLESS STEEL TVPS00RK TVPS00RKN TVPS00RS TVPS00RL ALUMINUM TVPS00RF TVP00RW TVP00DT TVP00DZ TVPS00RB Series III Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial Dualok LL LL1 S 2 PLACES R1 M M1 B THREAD 2 PLACES R2 L L1 AA 2 PLACES PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER .062 .001 DIA. FOR SIZE 16 CONTACTS TT 4 PLACES 56 BLUE BAND Red band indicates fully mated Blue band indicates rear release contact retention system V THREAD 1.240 MAX. B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R1 R2 9 .6250 .469 .514 .820 .773 .719 11 .7500 .469 .514 .820 .773 13 .8750 .469 .514 .820 15 1.0000 .469 .514 17 1.1875 .469 19 1.2500 21 S Max. T +.008 -.006 V Thread Metric AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 .005 (CTV) TT +.008 -.006 .594 .948 .128 M12X1-6g .234 .905 .908 .216 .812 .719 1.043 .128 M15X1-6g .234 .905 .908 .194 .773 .906 .812 1.137 .128 M18X1-6g .234 .905 .908 .194 .820 .773 .969 .906 1.232 .128 M22X1-6g .234 .905 .908 .173 .514 .820 .773 1.062 .969 1.323 .128 M25X1-6g .234 .905 .908 .194 .469 .514 .820 .773 1.156 1.062 1.449 .128 M28X1-6g .234 .905 .908 .194 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 M31X1-6g .204 .905 .904 .194 23 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 M34X1-6g .204 .905 .904 .242 25 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 M37X1-6g .204 .905 .904 .242 Shell Size A .005 M .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS RED BAND T 4 PLACES All dimensions for reference only. Most common options are shown; other options are available. Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Wall Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (TVP10 & TVPS10) 38999 III Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Dualok II I STAINLESS STEEL TVPS10RK TVPS10RKN TVPS10RS TVPS10RL ALUMINUM TVPS10RF TVP10RW TVP10DT TVP10DZ TVPS10RB SJT Access Aquacon LL LL1 S 2 PLACES M M1 B THREAD R 2 PLACES Series III CONNECTOR WITH CLINCH NUTS (4 PLACES) L L1 AA PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER .062 .001 DIA. FOR SIZE 16 CONTACTS T THREAD CLINCH NUT .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS RED BAND BLUE BAND .005 M V THREAD 1.240 MAX. Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R S Max. T Thread V Thread Metric AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 .005 (CTV) 9 .6250 .469 .514 .820 .773 .719 1.094 .112-40UNC-3B M12X1-6g .234 .905 .908 11 .7500 .469 .514 .820 .773 .812 1.187 .112-40UNC-3B M15X1-6g .234 .905 .908 13 .8750 .469 .514 .820 .773 .906 1.281 .112-40UNC-3B M18X1-6g .234 .905 .908 15 1.0000 .469 .514 .820 .773 .969 1.344 .112-40UNC-3B M22X1-6g .234 .905 .908 .908 17 1.1875 .469 .514 .820 .773 1.062 1.437 .112-40UNC-3B M25X1-6g .234 .905 19 1.2500 .469 .514 .820 .773 1.156 1.531 .112-40UNC-3B M28X1-6g .234 .905 .908 21 1.3750 .500 .545 .790 .741 1.250 1.625 .112-40UNC-3B M31X1-6g .204 .905 .904 23 1.5000 .500 .545 .790 .741 1.375 1.750 .138-32UNC-3B M34X1-6g .204 .905 .904 25 1.6250 .500 .545 .790 .741 1.500 1.875 .138-32UNC-3B M37X1-6g .204 .905 .904 All dimensions for reference only. Consult Amphenol for more information on ordering connectors with clinch nuts. Most common options are shown; other options are available. Designates true position dimensioning Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 57 PCB Wall Mounting Double Flange Receptacle Commercial (TVP40 & TVPS40) 38999 III PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com II I SJT Access ALUMINUM TVPS40RF TVP40RW TVP40DT TVP40DZ TVPS40RB Series III Aquacon Commercial Dualok STAINLESS STEEL TVPS40RK TVPS40RKN TVPS40RS TVPS40RL M (TV) M1(CTV) S 2 PLACES .673 .002 BLUE BAND R 2 PLACES CONTACT STICKOUT SEE STEP 7 HOW TO ORDER RED BAND 45 .019 .001 W 2 PLACES B THREAD AA (4) CORROSION RESISTANT STEEL SELF-LOCKING CLINCH NUTS .112-40 UNC-3B PER MIL-N-45938/6-4C EXCEPT FOR TV40 SHELL SIZES 23 & 25: .138-32 UNC-3B PER MIL-N-45938/6-6C (4) CORROSION RESISTANT STEEL .112-40 UNC-3B HELICAL INSERTS .005 M T A .005 M MS Shell A Dia. Shell Size Code .005 Size (For Ref.) (TV) 9 A NA B Thread A Dia. Class 2A .005 (Plated) (CTV) 0.1P-0.3L-TS 1.016 .6250 58 R R (Panel (Panel M1 .003 Mount) Mount (CTV) (CTV) (TV) .770 .719 N/A S Max. (TV) NA PCB Mounting Dimensions S AA Max. Max. Panel T Dia. (TV) W (CTV) (CTV) Thickness TP TP .949 .234 NA .532 11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 . .850 .601 13 15 17 C D E 1.250 1.250 1.375 1.375 1.500 1.500 .8750 1.0000 1.1875 .820 .820 .820 .770 .770 .770 .906 .969 1.062 .859 .938 1.016 1.281 1.344 1.437 1.136 1.230 1.323 .234 .234 .234 .994 1.119 1.237 .703 .791 .875 19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975 21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053 23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195 25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 .204 1.744 1.233 All dimensions for reference only. A M +.000 -.005 .820 Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Box Mounting Receptacle Commercial (TVP02 & TVPS02) 38999 PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III Commercial Dualok ALUMINUM TVPS02RF TVP02RW TVP02DT TVP02DZ TVPS02RB STAINLESS STEEL TVPS02RK TVPS02RKN TVPS02RS TVPS02RL II I SJT Access Aquacon R1 L L1 BLUE BAND 2 PLACES R2 .162 -.000 FOR SIZES 16 & 20 CONTACTS .150 -.022 FOR SIZE 22D CONTACTS RED BAND 2 PLACES Series III S 2 PLACES .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS TT 4 PLACES B THREAD T 4 PLACES .005 M PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER AA M M1 LL LL1 Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R1 R2 S Max. T +.008 -.006 AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 .005 (CTV) TT .008 9 .6250 .205 .250 .820 .773 .719 .594 .948 .128 .234 .905 .908 .216 11 .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .234 .905 .908 .194 13 .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .234 .905 .908 .194 15 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .234 .905 .908 .173 17 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .234 .905 .908 .194 19 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .234 .905 .908 .194 21 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .204 .905 .904 .194 23 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .204 .905 .904 .242 25 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .204 .905 .904 .242 All dimensions for reference only. Most common options are shown; other options are available. Designates true position dimensioning Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 59 PCB Box Mounting Receptacle (With Clinch Nuts) Commercial (TVP12 & TVPS12) III Dualok II I SJT Access PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 ALUMINUM TVPS12RF TVP12RW TVP12DT TVP12DZ TVPS12RB STAINLESS STEEL TVPS12RK TVPS12RKN TVPS12RS TVPS12RL Aquacon CONNECTOR WITH CLINCH NUTS (4 PLACES) Series III S 2 PLACES R 2 PLACES RED BAND .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS T THREAD CLINCH NUT B THREAD Shell Size AA B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R S Max. .162 -.000 FOR SIZES 16 & 20 CONTACTS .150 -.022 FOR SIZE 22D CONTACTS T Thread AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 +.006 -.000 (CTV) 9 .6250 .205 .250 .820 .773 .719 1.031 .112-40UNC-3B .234 .905 .908 11 .7500 .205 .250 .820 .773 .812 1.125 .112-40UNC-3B .234 .905 .908 13 .8750 .205 .250 .820 .773 .906 1.172 .112-40UNC-3B .234 .905 .908 15 1.0000 .205 .250 .820 .773 .969 1.281 .112-40UNC-3B .234 .905 .908 17 1.1875 .205 .250 .820 .773 1.062 1.375 .112-40UNC-3B .234 .905 .908 19 1.2500 .205 .250 .820 .773 1.156 1.469 .112-40UNC-3B .234 .905 .908 21 1.3750 .235 .280 .790 .741 1.250 1.562 .112-40UNC-3B .204 .905 .904 23 1.5000 .235 .280 .790 .741 1.375 1.750 .112-40UNC-3B .204 .905 .904 25 1.6250 .235 .280 .790 .741 1.500 1.875 .112-40UNC-3B .204 .905 .904 All dimensions for reference only. Most common options are shown; other options are available. 60 PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER M M1 LL LL1 .005 M A L L1 BLUE BAND Designates true position dimensioning Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Jam Nut Receptacle Commercial (TV07 & TVS07) 38999 Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com ALUMINUM TVS07RF TV07RW TV07DT TV07DZ TVS07RB III Dualok STAINLESS STEEL TVS07RK TVS07RKN TVS07RS TVS07RL II I SJT Access Aquacon .378 MAX. BLUE BAND PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER B THREAD H .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS RED BAND Series III PANEL THICKNESS .062 MIN. .125 MAX. C V THREAD S 2 PLACES PANEL HOLE DIMENSIONS 1.280 MAX. D1 D2 JAM NUT D-HOLE MOUNTING Shell Size A* +.000 -.010 B Thread Class 2A (Plated) 0.1P-0.3L-TS C Max. D1 +.010 -.000 D2 +.010 -.000 H Hex +.017 -.016 S .010 T +.010 -.000 V Thread Metric 9 .669 .6250 1.199 .700 .670 .875 1.062 .697 M12X1-6g 11 .769 .7500 1.386 .825 .770 1.000 1.250 .822 M15X1-6g 13 .955 .8750 1.511 1.010 .955 1.188 1.375 1.007 M18X1-6g 15 1.084 1.0000 1.636 1.135 1.085 1.312 1.500 1.134 M22X1-6g 17 1.208 1.1875 1.761 1.260 1.210 1.438 1.625 1.259 M25X1-6g 19 1.333 1.2500 1.949 1.385 1.335 1.562 1.812 1.384 M28X1-6g 21 1.459 1.3750 2.073 1.510 1.460 1.688 1.938 1.507 M31X1-6g 23 1.575 1.5000 2.199 1.635 1.585 1.812 2.062 1.634 M34X1-6g 25 1.709 1.6250 2.323 1.760 1.710 2.000 2.188 1.759 M37X1-6g All dimensions for reference only. Most common options are shown; other options are available. H Red band indicates fully mated Blue band indicates rear release contact retention system .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional.*"D" shaped mounting hole dimensions Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 61 PCB Jam Nut, Double Flange Receptacles Commercial (TVP47 & TVPS47) III Dualok II I SJT Access D1 STAINLESS STEEL TVPS47RK TVPS47RKN TVPS47RS TVPS47RL ALUMINUM TVPS47RF TVP47RW TVP47DT TVP47DZ D2 PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING Series III Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 .673 .002 C .889 MAX. S RED BAND BLUE BAND CONTACT STICKOUT SEE STEP 7 HOW TO ORDER 45 .019 .001 W 2 PLACES B THREAD R THREAD H HEX .062-.125 PANEL THICKNESS V M (4) CORROSION RESISTANT STEEL .112-40 UNC-3B HELICAL INSERTS .005 M H B Thread C MS Shell D2 Hex Class 2A .005 D1 Shell Size Code 0.1P-0.3L-TS (Jam Nut +.010 +.000 +.017 Size (For Ref.) (Plated) Flange Dia. -.000 -.010 -.016 9 A .6250 1.188 .700 .670 .875 A 62 PCB Mounting Dimensions M M Dia. Dia. R Thread S .005 .005 Metric +.011 (TV ) (CTV) (Plated) -.010 1.062 1.016 M17X1-6g0.100R 1.062 V Dia. (TV) TP .753 W (CTV) TP .532 11 B .7500 1.375 .825 .770 1.000 1.062 1.148 M20X1-6g0.100R 1.250 .850 .601 13 C .8750 1.500 1.010 .955 1.188 1.250 1.250 M25X1-6g0.100R 1.375 .994 .703 15 D 1.0000 1.625 1.135 1.085 1.312 1.375 1.375 M28X1-6g0.100R 1.500 1.119 .791 17 E 1.1875 1.750 1.260 1.210 1.438 1.500 1.500 M32X1-6g0.100R 1.625 1.237 .875 19 F 1.2500 1.937 1.385 1.335 1.562 1.625 1.625 M35X1-6g0.100R 1.812 1.379 .975 21 G 1.3750 2.062 1.510 1.460 1.688 1.750 1.750 M38X1-6g0.100R 1.937 1.489 1.053 23 H 1.5000 2.188 1.635 1.585 1.812 1.875 1.875 M41X1-6g0.100R 2.062 1.644 1.145 25 J 1.6250 2.312 1.760 1.710 2.000 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233 All dimensions for reference only. Red band indicates fully mated Blue band indicates rear release contact retention system. H .059 dia. min. (1.5 dia. min.) 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Hermetic Box Mounting Receptacle Commercial 38999 S 2 PLACES R1 2 PLACES R2 2 PLACES III .913 +.011 -.000 Dualok II .093 +.006 -.000 I SJT Access Aquacon TT .005 M 4 PLACES PART # See chart below 1. 2. Base Number 10-626 Coded Shell Size 501 B THREAD RED BAND 3. 4. 5. 6. Insert Arrg. -35 Contact Type/Alt. Keying P Shell Finish 1 Tail Length B Series III T 4 PLACES Size 22 O.030.0005 20 O.040.001 B .100.03 16 O.0625.001 D .200.03 F .300.03 PCB TAIL STICKOUT HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Refer to page 46 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 501-509, designates size 9-25 shell size. Example: 501 = Size 9 Shell 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. -35 Designates Insert Arrangement Number Shell Size 9 Part Number 10-626501-XXX B Thread 0.1P-0.3L-TS (Plated) .6250 .719 .7500 .812 R1 R2 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 6. SELECT A TAIL LENGTH: B .100.03 D .200.03 F .300.03 .594 S .010 .938 T .008 .128 TT .008 .216 .719 1.031 .128 .194 11 502-XXX 13 503-XXX .8750 .906 .812 1.125 .128 .194 15 504-XXX 1.0000 .969 .906 1.219 .128 .173 17 505-XXX 1.1875 1.062 .969 1.312 .128 .194 19 506-XXX 1.2500 1.156 1.062 1.438 .128 .194 21 507-XXX 1.3750 1.250 1.156 1.562 .128 .194 23 508-XXX 1.5000 1.375 1.250 1.688 .154 .242 25 509-XXX 1.6250 1.500 1.375 1.812 .154 .242 All dimensions for reference. Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Designates true position dimensioning A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 63 PCB Hermetic Jam Nut Receptacle Commercial 38999 C III PANEL THICKNESS .062 MIN .125 MAX T* Dualok PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 L II I SJT D2 Access B THREAD Series III H See chart below Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 RED BAND JAM NUT D-HOLE MOUNTING K REF SHELL SIZES 9/11 - .871 SHELL SIZES 13/25 - .878 S 2 PLACES PART # D1 KK A* Aquacon PANEL HOLE DIMENSIONS 1. 2. Base Number 10-626 Coded Shell Size 471 3. 4. 5. 6. Insert Arrg. -35 Contact Type/Alt. Keying P Shell Finish 1 Tail Length B HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Refer to page 46 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 471-479, designates size 9-25 shell size. 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. -35 Designates Insert Arrangement Number 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 6. SELECT A TAIL LENGTH: B 100 .03 D .200 .03 F .300 .03 Red band indicates fully mated .059 dia. min. (1.5 dia. min.) 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. H Shell Size 9 11 13 15 17 19 21 23 25 A 64 Part Number 10-626471-XXX 472-XXX 473-XXX 474-XXX 475-XXX 476-XXX 477-XXX 478-XXX A+ +.000 -.010 .669 .769 .955 1.084 1.208 1.333 1.459 1.575 B Thread Class 2A 0.1P-0.3LTS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 C Max 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 D1 +.010 -.000 .700 .825 1.010 1.135 1.260 1.385 1.510 1.635 D1 +.000 -.010 .670 .770 .955 1.085 1.210 1.335 1.460 1.585 H Hex +.017 -.016 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 L Max .357 .357 .357 .357 .357 .381 .381 .381 S .010 1.062 1.250 1.375 1.500 1.625 1.182 1.938 2.062 T+ +.010 -.000 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 KK +.011 -.000 .642 .766 .892 1.018 1.142 1.268 1.392 1.518 479-XXX 1.709 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.759 1.642 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Hermetic Solder Mounting Receptacle Commercial 38999 L III M .031 +.006 -.005 PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 Dualok II I SJT KK Access GG PART # See chart below 2. Base Number 10-626 Aquacon RED BAND 3. Coded Shell Size Insert Arrg. 481 -35 4. 5. 6. Contact Type/Alt. Keying P Shell Finish 1 Tail Length B Series III 1. Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 B THREAD HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 46 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 481-489, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 1 2 3 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. Hermetic seal, passivated Stainless Steel, 200C *Hermetic seal, Stainless Steel w/Nickel Plate *Carbon Steel w/reflowed tin plate 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100.03 D .200.03 F .300.03 Red band indicates fully mated Shell Size B Thread Class 2A 0.1P-0.3LTS (Plated) Part Number L +.011 -.005 M +.006 -.005 GG Dia. +.011 -.010 KK Dia +.011 -.005 9 10-626481-XXX .6250 .806 .125 .750 .672 11 482-XXX .7500 .806 .125 .844 .781 13 483-XXX .8750 .806 .125 .969 .906 15 484-XXX 1.0000 .806 .125 1.094 1.031 17 485-XXX 1.1875 .806 .125 1.218 1.156 19 486-XXX 1.2500 .806 .125 1.312 1.250 21 487-XXX 1.3750 .806 .125 1.438 1.375 23 488-XXX 1.5000 .838 .156 1.563 1.500 25 489-XXX 1.6250 .838 .156 1.688 1.625 A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 65 PCB Hermetic Weld Mounting Receptacle Commercial 38999 III L GG Dualok M II I SJT PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 Access Aquacon Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 B THREAD Series III RED BAND Red band indicates fully mated 1. PART # See chart below 2. Base Number 10-626 Coded Shell Size 491 3. 4. 5. 6. Insert Arrg. -35 Contact Type/Alt. Keying P Shell Finish 1 Tail Length B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 46 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 491-499, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 3. SELECT AN INSERT ARRANGEMENT: 1 Hermetic seal, passivated Stainless Steel, 200C 2 *Hermetic seal, Stainless Steel w/Nickel Plate 3 *Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number Shell Size A 66 Part Number B .100.03 D .200.03 F .300.03 B Thread Class 2A 0.1P-0.3L-TS (Plated) L +.011 -.000 M +.006 -.005 GG Dia. +.011 -.010 9 10-626491-XXX .6250 .806 .125 .973 11 492-XXX .7500 .806 .125 1.095 13 493-XXX .8750 .806 .125 1.221 15 494-XXX 1.0000 .806 .125 1.347 17 495-XXX 1.1875 .806 .125 1.434 19 496-XXX 1.2500 .806 .125 1.579 21 497-XXX 1.3750 .806 .125 1.721 23 498-XXX 1.5000 .838 .156 1.886 25 499-XXX 1.6250 .838 .156 1.973 * Not available for weld mount. All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Hermetic Box Mounting Receptacle Military (D38999/21), Commercial (TVPS02) 38999 PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial MILITARY D38999/21 III Dualok STAINLESS STEEL TVPS02Y TVPS02YN II I SJT Access Aquacon S 2 PLACES R1 2 PLACES R2 2 PLACES Series III .913 +.011 -.000 23.19 +.28 -.00 .093 +.006 -.000 2.36 +.15 -.00 PART # See chart above 1 TT 4 PLACES T 4 PLACES .005 M B THREAD .250 MAX 6.35 MAX RED BAND .13 M Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) R1 R2 Inches S .010 T .008 TT .008 .216 9 A .6250 .719 .594 .938 .128 11 B .7500 .812 .719 1.031 .128 .194 13 C .8750 .906 .812 1.125 .128 .194 .173 15 D 1.0000 .969 .906 1.219 .128 17 E 1.1875 1.062 .969 1.312 .128 .194 19 F 1.2500 1.156 1.062 1.438 .128 .194 21 G 1.3750 1.250 1.156 1.562 .128 .194 23 H 1.5000 1.375 1.250 1.688 .154 .242 25 J 1.6250 1.500 1.375 1.812 .154 .242 Millimeters Shell Size MS Shell Size Coded R1 R2 S .25 T .20 TT .20 9 A 18.26 15.09 23.83 3.25 5.49 11 B 20.62 18.26 26.19 3.25 4.93 13 C 23.01 20.62 28.58 3.25 4.93 15 D 24.61 23.01 30.96 3.25 4.39 17 E 26.97 24.61 33.32 3.25 4.93 19 F 29.36 26.97 36.53 3.25 4.93 21 G 31.75 29.36 39.67 3.25 4.93 23 25 H J 34.93 38.10 31.75 34.93 42.88 46.02 3.91 3.91 6.15 6.15 All dimensions for reference only Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 67 Hermetic Jam Nut Receptacle Military (D38999/23), Commercial (TVS07) III Dualok II I SJT Access PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com MILITARY D38999/23 Commercial 38999 STAINLESS STEEL TVS07Y TVS07YN Aquacon C PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX PANEL HOLE DIMENSIONS Series III L D1 D2 KK RED BAND B THREAD H JAM NUT D-HOLE MOUNTING .200 MAX 5.08 MAX K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 S 2 PLACES Red band indicates fully mated H .059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. Shell Size B Thread Class 2A MS Shell 0.1P-0.3LSize code TS (Plated) C Max D1 +.010 -.000 D2 +.000 -.010 Inches H Hex +.017 -.016 L Max S .010 KK +.011 -.000 9 A .6250 1.199 .693 .657 .875 .357 1.062 .642 11 B .7500 1.386 .825 .770 1.000 .357 1.250 .766 13 C .8750 1.511 1.010 .955 1.188 .357 1.375 .892 15 D 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.018 17 E 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.142 19 F 1.2500 1.949 1.385 1.335 1.562 .381 1.812 1.268 21 G 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.392 23 H 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.518 25 J 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.642 Millimeters Shell Size A 68 MS Shell Size code C Max D +.25 -.00 1 D +.00 -.25 2 H Hex +.43 -.41 L Max S .25 KK +.28 -.00 9 A 30.45 17.60 16.70 22.23 9.07 26.97 16.31 11 B 35.20 20.96 19.59 25.40 9.07 31.75 19.46 13 C 38.38 25.65 24.26 30.18 9.07 34.93 22.66 15 D 41.55 28.83 27.56 33.32 9.07 38.10 25.86 17 E 44.73 32.01 30.73 36.53 9.07 41.28 29.01 19 F 49.50 35.18 33.91 39.67 9.68 46.02 32.21 21 G 52.65 38.35 37.08 42.80 9.68 49.23 35.36 23 H 55.85 41.53 40.26 46.02 9.68 52.37 38.56 25 J 59.00 44.70 43.43 50.80 9.68 55.58 41.71 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Hermetic Solder Mounting Receptacle Military (D38999/25), Commercial (TVSI) MILITARY D38999/25 Commercial PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com 38999 L III M STAINLESS STEEL TVSIY TVSIYN Dualok .031+.006 -.005 .79 +.15 -.13 II I SJT KK Access Aquacon B THREAD .375 MAX 9.53 MAX GG RED BAND Red band indicates fully mated MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.005 M +.006 -.005 GG Dia. +.011 -.010 Millimeters KK Dia +.011 -.005 Shell Size MS Shell Size Code L +.28 -.00 M +.15 -.13 GG Dia. +.28 -.25 KK Dia +.03 -.13 17.07 9 A .6250 .806 .125 .750 .672 9 A 20.47 3.18 19.05 11 B .7500 .806 .125 .844 .781 11 B 20.47 3.18 21.44 19.84 13 C .8750 .806 .125 .969 .906 13 C 20.47 3.18 24.61 23.01 26.19 15 D 1.0000 .806 .125 1.094 1.031 15 D 20.47 3.18 27.79 17 E 1.1875 .806 .125 1.218 1.156 17 E 20.47 3.18 30.94 29.36 19 F 1.2500 .806 .125 1.312 1.250 19 F 20.47 3.18 33.32 31.75 21 G 1.3750 .806 .125 1.438 1.375 21 G 20.47 3.18 36.53 34.93 23 H 1.5000 .838 .156 1.563 1.500 23 H 21.29 3.96 39.70 38.10 25 J 1.6250 .838 .156 1.688 1.625 25 J 21.29 3.96 42.88 41.28 Series III Shell Size Inches Hermetic Wall Mounting Receptacle Military (D38999/27), Commercial (TVSHIY) L MILITARY D38999/27 Commercial PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com M .375 MAX 9.53 MAX STAINLESS STEEL TVSHIY TVSHIYN B THREAD RED BAND Millimeters Inches Red band indicates fully mated Shell Size GG MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.000 M +.006 -.005 GG Dia. +.011 -.010 Shell Size MS Shell Size Code L +.28 -.00 M +.15 -.13 GG Dia. +.25 -.00 9 A .6250 .806 .125 .973 9 A 20.47 3.18 24.71 11 B .7500 .806 .125 1.095 11 B 20.47 3.18 27.81 13 C .8750 .806 .125 1.221 13 C 20.47 3.18 31.01 15 D 1.0000 .806 .125 1.347 15 D 20.47 3.18 34.21 17 E 1.1875 .806 .125 1.434 17 E 20.47 3.18 36.42 19 F 1.2500 .806 .125 1.579 19 F 20.47 3.18 40.11 21 G 1.3750 .806 .125 1.721 21 G 20.47 3.18 43.71 23 H 1.5000 .838 .156 1.886 23 H 21.29 3.96 47.90 25 J 1.6250 .838 .156 1.973 25 J 21.29 3.96 50.11 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 69 Series III, TV Breakaway Fail-Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard 38999 III Dualok II I SJT Access Series III Aquacon Amphenol(R) Tri-Start Breakaway Fail-Safe Connectors provide unequaled performance in environments requiring instant disengagement. The "Breakaway" Fail-Safe connector family offers a wide range of electrical and mechanical features: * Instant decoupling and damage free separation * Completely intermateable with standard receptacles (D38999/20 and /24) * Inventory support commonality through the use of standard insert arrangements and contacts Breakaway unmating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing TYPE 2 TYPE 6 TYPE 1 the receptacle. After completion of the unmating sequence, spring compression Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 returns the sleeve and segments to their types 1, 2 and 6 for Stores Management applications. original positions. Unmating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail-Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include: * Solid metal-to-metal coupling * EMI grounding fingers * Conductive finishes Amphenol Breakaway Fail-Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). Amphenol also manufactures custom breakaway connectors including those with: * Highly durable non-metallic operating sleeves in a variety of lengths and diameters * Increased pull-force capability * Low-profile designs * Custom lanyard lengths and backshells * Low force separation capabilities * Low insertion/separation force contacts * Non-cadmium finishes Breakaway with Coax Contacts Contact your local Amphenol representative. Whether you need a standard Breakaway, one of our custom Breakaways, or a unique Breakaway design. A 70 Special configuration Fail-Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and "wing arms" have been added for manual actuation accessibility by gloved astronauts. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) 38999 HOW TO ORDER - MILITARY 1. 2. DOD Number Prefix Spec Sheet Number D38999/ 29 III 3. 4. 5. 6. 7. Service Class Shell Size Insert Arrangement Lanyard Length Code Alternate Keying Position F E 35 P N Dualok II I SJT 1. DOD NUMBER PREFIX 2. SPECIFICATION SHEET NUMBER Access D38999/ Designates MIL-DTL-38999, Series III, Tri-Start Connector 29 Lanyard Release Plug with pin contacts Aquacon 30 Lanyard Release Plug with socket contacts 3. SERVICE CLASS W Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB@10 GHz specification min., 48 hour salt spray, 200C Designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB@10 GHz specification min., 175C 4. & 5. INSERT AVAILABILITY Shell SizeInsert Arrangement 11-2 11-35 11-98 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-39 21-41 23-21 23-35 23-53 23-54 23-55 25-4 25-19 25-20 25-24 25-29 25-35 25-43 25-46 25-61 Commercial Military Shell Size- Insert Basic Part# Shell & Insert Arrg. Arrangement Code 88/91-556508 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A E-6 E-8 E-26 E-35 E-99 F-11 F-32 F-35 G-11 G-16 G-35 G-39 G-41 H-21 H-35 H-53 H-54 H-55 J-4 J-19 J-20 J-24 J-29 J-35 J-43 J-46 J-61 06 07 10 11 14 13 18 23 22 19 20 21 27 28 29 30 31 37 39 40 47 48 49 51 50 57 58 59 61 60 71 66 74 72 67 68 69 73 70 Service Rating Total Contacts I M I I I M I II I I I M I I II I M I II I M I II M I I II M I M I I I N I I M I I I 2 13 6 4 8 22 10 5 15 18 19 37 12 6 8 26 55 23 11 32 66 11 16 79 39 41 21 100 53 53 55 56 19 30 24 29 128 43 46 61 Contact Size 22D 20 16 12 12 Coax 8 Coax 8 Twinax Series III F 2 13 6 4 8 22 10 14 18 19 5 1 37 8 4 6 8 26 55 21 2 11 32 66 11 16 79 37 41 2 21 100 53 40 9 55 48 4 8 19 10 13 12 29 4 3 12 128 23 40 61 20 4 2* Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 71 TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) 38999 III Dualok II 6. MILITARY LANYARD LENGTH CODE Access Series III Aquacon For alternate positions of connector (to prevent cross-mating) (N indicates normal). Table II I SJT 7. MILITARY ALTERNATE KEYING POSITION Lanyard Lanyard Length Length (in.) .236 (mm) 6.0 4.016 102 4.528 115 5.000 127 5.512 140 6.024 153 6.535 166 7.008 178 7.520 191 7.992 203 8.503 216 9.016 229 9.528 242 10.000 254 10.512 267 11.024 280 11.535 293 12.008 305 12.520 318 13.031 331 14.016 356 15.000 381 16.024 407 17.008 432 18.031 458 Lanyard Length Code For Part Number A B C D E F G H I J K L M N P R S T U V W X Y Z Shell Size Key & Keyway Arrangement Identification Letter AR or AP BSC BR or BP BSC N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E 120 132 80 140 155 131 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 80 135 49 66 62 79 240 248 230 275 234 197 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 142 170 169 140 145 153 7, 7H 9 11, 13, and 15 17 and 19 21, 23, and 25 25L, 33, and 37 PLUG (FRONT FACE SHOWN) MAIN KEYWAY CR or CP BSC DR or DP BSC NA NA 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 188 188 188 188 188 188 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 293 310 244 257 280 272 RECEPTACLE (FRONT FACE SHOWN) MAIN KEYWAY AP BSC AR BSC BP BSC BR BSC DR BSC CR BSC CP BSC DP BSC A 72 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com TV Breakaway Fail-Safe Lanyard Release Plug Commercial (88-5565 & 91-5565) 38999 HOW TO ORDER - COMMERCIAL III Ordering procedure for example part number 88-556529-EP is shown below: Dualok 3. 1. 2. Service Class Connector Type Identification 88 -5565 II Shell Size & Insert Arrg. Code 4. 5. 6. Required Field Lanyard Length Code Contact Type/Alternate Keying Position 29 0 E P I SJT Access 2. CONNECTOR TYPE IDENTIFICATION 1. SERVICE CLASS 91 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C Aquacon Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug -5565 Series III 88 Designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C These are standard finishes. Consult Amphenol Aerospace for other variations. 3. SELECT A COMMERCIAL SHELL SIZE & INSERT ARRANGEMENT CODE MIL-DTL-38999, see insert availability chart on page 71. 0 THE REQUIRED FIELD IS ALWAYS A 0 6. SELECT A CONTACT TYPE/ALTERNATE KEYING POSITION 5. SELECT A LANYARD LENGTH CODE Lanyard Lanyard Length Length (in.) .236 (mm) 6.0 4.016 102 4.528 115 5.000 127 5.512 140 6.024 153 6.535 166 7.008 178 7.520 191 7.992 203 8.503 216 9.016 229 9.528 242 10.000 254 10.512 267 11.024 280 11.535 293 12.008 305 12.520 318 13.031 331 14.016 356 15.000 381 16.024 407 17.008 432 18.031 458 4. REQUIRED FIELD Lanyard Length Code For Part Number A B C D E F G H I J K L M N P R S T U V W X Y Z P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 72, then convert to Amphenol Commercial coding by the following chart. Pin Contacts Socket Contacts MS Letter Amphenol letter MS Letter Amphenol Letter PN P (normal) SN S (normal) PA G SA H PB I SB J PC K SC L PD M SD N PE R SE T A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 73 Fail-Safe Lanyard Release Plug-Crimp, Metal Military (D38999/29 & D38999/30), Commercial (88-5565 & 91-5565) III Dualok II I SJT Access Aquacon PART NUMBER BUILDER Page 71-73 ONLINE CONFIGURATOR www.amphenol-aerospace.com MILITARY D38999/29 Pin D38999/30 Socket Commercial 38999 STAINLESS STEEL 88-5565 91-5565 Series III METAL .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX D B LANYARD PULLED TAUT AGAINST A .500 .031 12.70 .79 DIA MANDREL BLUE BAND 1.781 MAX 45.24 MAX V THREAD METRIC 2.375 MAX 60.33 MAX LANYARD LENGTH (See Lanyard Length Table) Blue band indicates rear release contact retention system Inches MS Shell Size Code B Max D Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 Shell Size Millimeters A 74 Shell Size MS Shell Size Code B Max D Max Accessory Dia. V Thread Metric 11 B 46.89 28.17 M15X1.0-6g 13 C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g 25 J 68.71 50.08 M37X1.0-6g Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) Type 1 & 2 for MIL-STD-1760 38999 Applications- Lanyard Release Plug III Dualok HOW TO ORDER - BY MILITARY PART NUMBER FAIL-SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: 1. 2. 3. 4. 5. 6. 7. 8. Spec Sheet Number Service Class Lanyard Length Code Insert Arrangement Contact Style Alternate Keying Position Type Number D38999/ 31 W E 20 P N 1 D38999/ 2. SPECIFICATION SHEET NUMBER 31 Designates Lanyard Release Plug for MIL-STD-1760 with pin contacts 11 25-11 20 25-20 Access Aquacon Series III 5. INSERT ARRANGEMENT MIL-DTL-38999, Series III Tri-Start Connectors I SJT DOD Number Prefix 1. DOD NUMBER PREFIX II 6. CONTACT STYLE-P & A ARE VALID OPTIONS P Replaces the "no designation" option in the PIN on revision C and earlier revision of the Mil-Spec. A Designates supplied less contacts. 3. SERVICE CLASS F Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C W Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C N Is required for normal position. 8. TYPE NUMBER TYPE 1, 2 OR 6. SEE DRAWINGS ON PAGE 74. For accessories for lanyard release plugs see Accessories section. 4. LANYARD LENGTH CODE Lanyard Lanyard Length Length (in.) .236 (mm.) 7. ALTERNATE KEYING POSITION Lanyard Length Code for Part Number 6.0 6.024 6.535 7.008 7.520 7.992 8.504 9.016 9.528 153.0 166.0 178.0 191.0 203.0 216.0 229.0 242.0 E F G H I J K L A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 75 TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) for MIL-STD-1760 Crimp, Metal 38999 III PIN CONTACTS ONLY, SHELL SIZE 25 ONLY Dualok II I SJT Access 2.000 MAX 50.80 MAX ACCESS. DIA .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA ** 2.008 MAX 51.00 MAX 1.687 MAX 42.85 MAX 2.030 MAX 51.56 MAX METRIC THREAD M37X 1.0-6g0.100R Series III Aquacon TYPE 2 TYPE 6 .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE BLUE BAND .359 MAX 9.12 MAX ** 2.705 MAX 68.71 MAX METRIC 1.781 MAX THREAD 45.24 MAX M37X 2.375 MAX 1.0-6g 60.33 MAX 0.100R LANYARD LENGTH (See Lanyard Length Table) LANYARD LENGTH (See Lanyard Length Table) BLUE BAND TRI-START LANYARD SEPARATION FORCES .280 MIN 7.11 MIN FULL THREAD .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA 2.008 MAX 51.00 MAX METRIC THREAD M37X 1.0-6g0.100R Straight Plug (lbs. max.) 15 Degree Pull (lbs. max.) 25 90 100 INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 TYPE 1 (LONGER SHELL) BLUE BAND 2.499 MAX 63.47 MAX Shell Size Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 .13 dia. Mandrel All dimensions for reference only LANYARD LENGTH (See Lanyard Length Table) A S B R M 3 X D T 5 4 Y N PIN CONTACT DATA FOR MIL-STD-1760 C Z P 1 U Insert Arrangement Total Contacts 20 16 12 (Coax) 8 (Twinax) 25-20 N 30 10 13 4 3 F 2 W L Contact Service Rating E 6 7 V G K H J 25-20 PRIMARY INTERFACE SIGNAL SET CONTACTS FOR 25-20 PATTERN Standard Contacts Shell Size 25 Arrg. Number Number of Contacts 3 Size Contacts 8 Service Rating Twinax 4 12 Coax 13 16 N -20 10 A 76 20 Contact Location A, H, K 2,3 W, 5 C, D, E, F, J, M, N, P, R, T, U, Y, Z B, G, L, S, V, X, 1, 4, 6, 7 N A Pin Socket M39029/90-529 M39029/91-530 M39029/28-211 M39029/75-416 M39029/102-558 M39029/103-559 B H C G M39029/58-364 J L D F M39029/58-363 K M39029/56-352 E M39029/56-351 25-11 AUXILIARY POWER SIGNAL SET Contact Size Insert Arrangement Service Rating Total Contacts 20 10 (power) 25-11 N 11 2 9 Contact Legend 8 (twinax) 10 (power) 12 (coax) 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 TV Breakaway Fail-Safe Lanyard Release Commercial version of D38999/31, Type 6 38999 QUICK-DISCONNECT WITH AN AXIAL PULL OF LANYARD III Amphenol offers a commercial version of D38999/31 series III, type 6 connectors. Built from the same time-tested and quality components used in its Mil-Spec counterpart, Amphenol's commercial variant is designed to accept a wider variety of insert arrangements the Mil-Spec does not include. Available in shell size 25, these fail-safe connectors adopt an incredible amount of versatility without sacrificing performance or durability. Consult Amphenol Aerospace for more information. Dualok II I SJT Access FEATURES AND BENEFITS Aquacon * More versatile than the mil-spec * 25 lanyards lengths * Available in all size 25 arrangements Series III * Low force separation capabilities * Compatible with all mil-spec backshells and accessories * Mates to existing D38999 receptacles .583 .490 MIN + .005 - .001 SOCKET INSERT O2.000 MAX .591 +.003 -.000 .359 MAX .014 + .010 - .003 PIN INSERT TOWER .280 MIN FULL THD. .218 .017 .066 + .010 .003 PIN INSERT TOWER MASTER KEY .490 MIN O2.000 MAX O2.008 MAX .047 BLUE BAND 2.030 MAX R A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 77 TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725010, 88-725014, 88-725041) Version of D38999/31 Type 6 38999 III Dualok HOW TO ORDER 1. 2. 3. 4. 5. Service Class Shell Style Insert Arrg. Alternate Keying Position (End A) Lanyard Length Code 88 725010- 04 P K II I SJT Access Series III Aquacon PDS-250-1 1. FINISH* 3. INSERT ARRANGEMENT 04 88- Olive Drab Cadmium 91- Electroless Nickel 07 25-7 * Contact Amphenol for availability of other finishes. 11 25-11 17 25-17 20 25-20 24 25-24 26 25-26 29 25-29 35 25-35 37 25-37 41 25-41 43 25-43 46 25-46 61 25-61 62 25-62 90 25-90 F4 25-F4 2. SHELL STYLE 725010- D38999/31 Type 6 Extended 725014- Backskirt Integrated 725041- Banding Platform 4. KEYING Key Position 25-4 5. LANYARD LENGTH CODE Pin Lanyard Length Code For Part Number Socket N P S A G H B I J C K L D M N E R T Lanyard Lanyard Length Length (in.) .236 (mm) 6.0 4.016 102 4.528 115 5.000 127 5.512 140 6.024 153 6.535 166 7.008 178 7.520 191 7.992 203 8.503 216 9.016 229 9.528 242 10.000 254 10.512 267 11.024 280 11.535 293 12.008 305 12.520 318 13.031 331 14.016 356 15.000 381 16.024 407 17.008 432 18.031 458 187 25-187 A B C D E F G H I J K L M N P R S T U V W X Y Z INSERT ARRANGEMENTS A Z Y EE s p S P U A Z p m N A 78 Series III TV Service Rating Number of Contacts Contact Size M k A K U E 25-08 Twinax 8 8 Twinax B P V G J 25-11*** N 2 9 20 10 A S C R T H A B 4 Y N 1 M E X W Y M V G H 10 20 13 16 25-20*** N 3 4 8 Twinax 12 Coax Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com W J V E U F G H 25-24 I 12 16 D T L J 25-19 I 19 12 Z a K C S X F 2 K J E 6 7 L F H 6 8 Twinax 3 U R N D T 5 B P C Z P D S G E 99 84 2 8 Twinax N K D W F L F R L 25-17 M 36 22D G C F 82 78 M g h X K 68 76 53 28 97 22D E f Y L C H 25-07 M e u v n P 60 42 J G 93 21 D t w H 81 67 V d s r q R 94 15 B c 33 26 6 C b S B D 25-04 I 48 8 20 16 a 59 41 B A 85 75 19 K L M 32 G H J m N 79 74 25 g h k T Shell Size & Insert Arrg. for: f AA BB n R Series III TV Service Rating Number of Contacts Contact Size KK CC q T z 18 F e JJ 72 46 24 1 E d y HH LL DD r U Shell Size & Insert Arrg. for: FF t W V 7 A 64 16 D c x 29 22 C b GG u X B a w v 12 12 Insert Arrangements Commercial (88-725010 & 88-725014) Version of D38999/31 Type 6 38999 III 1 A 12 R 2 13 11 18 19 25 10 Shell Size & Insert Arrg. for: 4 f e D 7 F 25-26 24 H d X M n c K T D k g 8 W V T 2 C Shell Size & Insert Arrg. for: m 5 Series III TV h M L 4 f K e P CC z AA h i J m k j M L I 61 20 40 20 4 2 16 8 Coax 38 23 37 1 2 1 3 28 29 39 40 50 51 41 42 43 21 5 31 36 61 62 63 52 53 60 21 b 20 F G 59 49 35 19 32 65 58 7 56 33 45 59 72 86 73 101 87 115 128 142 102 9 116 129 10 46 16 45 60 8 44 57 47 17 J 55 48 18 H 64 66 143 11 155 156 12 167 168 184 185 14 15 176 177 13 34 32 46 22 E 11 20 12 33 6 54 H 3 4 4 30 G g K 25-61 20 16 F f LL N D e E BB I D d x g n R J y KK 187 25-62 25-90 25-F4 25-187 HD I I Size 22D=M, Balance =I N Service Rating 8 16 Number of Contacts Contact Size y k DD p S H PP 25-46 c N q T C d x JJ NN EE MM G B c w HH I Z w e f K L GG FF r U F c d x g h M 25 z w y k N J C n P B m 26 27 v W s V b v u X t 25-43 a p R 3 z n P H D a K L Z b E 24 Y q S 6 M R G Aquacon A Z a Y C S p B X u AA r d Y v AA q A t s U A 7 s 23 20 1 D r t B X u r T F e N 25-41 N/Inst. 11 2 3 16 12 Coax 8 Twinax 3 20 x f P E t s U c R G H 22 22D q u S F U D b h T V C a Access J A W B p w v E b V J m U Z n a h r V S A Y X g L I 37 16 W SJT G H 25-37 i j Series III TV Service Rating Number of Contacts Contact Size s k L Shell Size & Insert Arrg. for: p q t m W Z K M 128 22D C Z e 104 93 F 4 8 40 20 4 16 2 8 Twinax 49 22D Series III N 58 70 81 I E Y a b 25-35 B R 47 c M 114 I 29 16 A Y m n 25-29 4 8 Coax P 35 D X r N 128 121 14 W k p II C V h q d P G B g f R 125 4 E W J A T S V X K 5 12 U 94 105 115 e d Y 7 I 16 20 82 1 Z L 6 71 C M 5 16 Dualok 59 48 36 25 U c N 15 22 T b 8 Series III TV Service Rating Number of Contacts Contact Size 21 S 8 15 P a 24 17 23 9 3 14 20 B 13 16 4 12 187 23 Ground Plane Only SPECIALS 13 46 24 5 36 67 M 79 90 57 1 98 c b J a 3 100 Service Rating Number of Contacts Contact Size s r Z Y C 12 23 35 45 56 66 78 89 G 97 A E H A B C F D 25-97 25-16 25L-3 M M 3 16 M II 9 16 26 22D B E 25-92 92 22D G B D E W A F C D 101 4 Series III TV R g h S w j v T n k p m V U X F G P f u t H B N e d K 99 2 Shell Size & Insert Arrg. for: A L 13 12 6 20 2 4 1 8 C 25L-7 2 4 II 7 8 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 79 TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725014 & 88-725041) Version of D38999/31 Type 6 38999 88-725041 INTEGRATED BANDING PLATFORM III Dualok II I R SJT 2.186 MAX Access O1.400 REF 2 PLACES Series III Aquacon O1.456 REF 2 PLACES .216 REF .255 REF .379 REF .419 REF 88-725014 EXTENDED BACKSKIRT 2.534 REF 1.747 REF .787 REF .280 MINIMUM FULL THREAD R A 80 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D38999 Type Hybrid Breakaway - Series III Lower Profile Lanyard Release Plug, Crimp 38999 METAL SHELLS WITH COMPOSITE OPERATING SLEEVE III New Hybrid Lanyard Breakaway Fail-Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 Program. Amphenol's hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. Dualok II I SJT Other advantages include: * Lower profile compared to full metal breakaway Fail-Safe connectors * Less weight Access Aquacon New Hybrid Lanyard Release Plugs (Metal inside shells and Composite, lower profile outer sleeves) Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on Accessories section or the backshell section. CONDITION/TEST Consult Amphenol Aerospace for ordering of the new hybrid breakaway connectors. DESCRIPTION Series III This Hybrid Breakaway meets the applicable requirements of MIL-DTL-38999/31 including random & sine vibration, ice resistance, fluid immersion and hydrolytic stability tests. (Test reports are available upon request). REFERENCE Durability 400 complete mating/unmating cycles MIL-DTL-38999/31D High Impact Shock Nine hammer blows from 1,3 and 5 feet, three each in three axes on mounting panel. MIL-S- 901D Vibration 10 to 2000Hz in three perpendicular axes, 4 hours in each axis for a total of 12 hours with no fracturing or breaking of parts. MIL-STD-202F, Method 204 Ice Resistance Pull tested after conditioned with Ice water at -18C for 35 minutes. MIL-DTL-38999/31D Fail Safe Disengagement Rotationaly unmated 180 from full mate position and pull tested in both a straight direction and at 15. MIL-DTL-38999/31D High Speed Pull Separation 100 cycles at 30 feet per second. MIL-DTL-38999/31D STORES MANAGEMENT TYPE II, RAIL LAUNCH Plugs and Receptacles that meet MIL-STD-1760 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include: * Designed to MIL-C-83538 specifications * Bayonet and push pull coupling * Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available * Buffer provides flame barrier * Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. Stores Management Type II Rail Launch Connectors A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 81 MIL-DTL-38999/ 27599, Series II JT MIL-DTL-38999/ 27599, Series I LJT Series I LJT Series II JT FEATURES & BENEFITS Amphenol(R) LJT and JT Series subminiature cylindrical connectors are qualified to MIL-DTL-38999*, Series I and II respectively. These connectors were developed to meet the needs of the aerospace industry, and provided the impetus for development of the MIL-C-38999 specifications, which has been superseded by MIL-DTL-38999. Meeting or exceeding MIL-DTL-38999 requirements, Amphenol(R) JT/LJT connectors feature: * Lightweight, Space Saving Design * Contact Protection - 100% scoop-proof LJT design prevents bent pins and short circuits during mating * Quick Positive Coupling - 3 point bayonet lock system * Mismating Eliminated - with 5 key/keyway design * Error Proof Alternate Positioning - insured by different key/ keyway locations * EMI Shielding - grounding fingers standard in LJT Series; optional in JT Series * Nine Shell Sizes and a Variety of Shell Styles * Contact Options - size 8, 10, 12, 16, 20, 22M and 22D Crimp, Solder, PCB, Wire wrap, Coax, Twinax, Triax, Thermocouple, Fiber Optic and Filter * Fixed Solder Contacts - Amphenol MIL-DTL-38999 Series I LJT and II JT, are available in solder versions as both Commercial and Military qualified to MIL-DTL-27599 * Hermetic - air leakage limited to 1 X 10-7 cm3 per second optional * "Breakaway" Lanyard Release Style - available in LJT plugs. Provides quick disconnect of the connector plug and receptacle with axial pull on the lanyard. See pages 94-96. * Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, insert arrangements and application tools. * RoHS Compliant Product Available Consult Amphenol Aerospace Operations. TABLE OF CONTENTS MIL-DTL-38999, Series I and II Shell Size & Insert Arrangement Availability Insert Arrangement Drawings PCB Insert Arrangements Contact rating/Service Rating/Sealing Plugs 2-5 6-10 14-28 29-31 Series II 84-111 Series I112-141 82 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series II JT MIL-DTL-38999, Series I LJT 38999 III COMPONENTS Dualok Shell components are impact extruded or machined bar stock aluminum. Standard plating on shell components is cadmium over nickel. Many finishes are optional (see "Specifications" page 32). Hermetic seal receptacles are available in carbon steel or stainless steel shells. Dependable 5 key/keyway polarization with bayonet lock coupling is incorporated to aid and assure positive mating. II I SJT Access Insert material is a rigid dielectric with excellent electrical characteristics, providing durable protection for molded-in solder type contacts. Contrasting letter or number designations are used on insert faces. MIL-DTL-38999 Series I LJT CONTACTS Series II, I A fluorinated silicone interfacial seal wafer is featured on the mating face of "crimp type pin" inserts. This assures complete electrical isolation of pins when connector halves are mated. In addition, a main joint gasket is installed in the receptacle for moisture sealing between connector halves. Both features are also available for hermetic receptacles. Aquacon Maximum design flexibility is built into the JT/LJT Series, with a minimum of 2 to a maximum of 128 circuits per connector in a wide variety of contact arrangements. Contacts are available in sizes 8, 10, 12, 16, 20, 22, 22D and 22M with standard 50 micro inch minimum gold plating (100 micro inches optional). All socket contacts are probe proof. Crimp type rear removable contacts are featured in JT-R and LJT-R connectors. Solder termination contacts are also available, as well as PCB, wire wrap, thermocouple, fiber optic, coaxial, triaxial and twinax contact options. OPTIONAL FEATURES High temperature capability of 392F is available only in JTS or LJTS crimp type connectors. High temperature versions feature gold plated contacts, high temperature shell plating, stainless steel coupling nut spring, and epoxy inserts/fluorinated silicone grommet combination. Standard temperature capability for both solder and crimp is 302F. MIL-DTL-38999 Series II JT The JTN or LJTN type connectors are available for N2O4resistance provided they are mated, and un-grommeted rear faces are suitably protected. For information on Fail-Safe Lanyard Release style plugs, see pages 141. Where proof of high reliability and lot control is required, MS approved equivalents to most proprietary JT and LJT connectors are available. * MIL-DTL-38999 Series I supersedes MIL-C-38999 Series I. MIL-DTL-38999 Series II supersedes MIL-C-38999 Series II. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 83 MIL-DTL-38999/ 27599, Series II JT B TABLE OF CONTENTS FOR SECTION B MIL-DTL-38999, Series II JT Shell Size & Insert Arrangement Availability. . . . Insert Arrangement Drawings . . . . . . . . . PCB Insert Arrangements . . . . . . . . . . . Contact rating/Service Rating/Sealing Plugs. . . How to Order (Military) . . . . . . . . . . . . How to Order (Commercial) . . . . . . . . . . 2-5 6-10 14-28 29-31 85-86 87-89 JT Shell Styles: Crimp Wall Mounting Receptacle JT00R (MS27472).90 Crimp Wall Mounting Receptacle for Back Panel Mounting JTPQ00R (MS27497) . . . . . . . . 91 Crimp Line Receptacle JT01R. . . . . . . . . 92 Crimp Box Mounting Receptacles JT02RE (MS27499), JT02RE(053) (MS27513). . . . . . 93 Crimp Box Mounting Receptacle for Back Panel Mounting JTP02R (MS27508). . . . . . . . . 94 Crimp Jam Nut Receptacle JT07R (MS27474) . . . 95 Crimp Jam Nut Receptacle (Miniature Jam Nut Mounting Dimensions) JTL07R. . . . . . . . . 96 Crimp Straight Plug JT06R (MS27473) . . . . . . 97 Crimp Straight Plug with Grounding Fingers JTG06R (MS27484). . . . . . . . . . . . . 98 Crimp 90 Plug JT08R (MS27500) . . . . . . . 99 PCB: PCB Wall Mounting Receptacle (JTPQ00R). . . . PCB Box Mounting Receptacle, Back Panel (JTP02R) . . . . . . . . . . . . . . . . . PCB jam Nut Receptacle (JT07). . . . . . . . PCB Wall Mounting Receptacle Hermetic (JT00). . PCB box Mounting Receptacle Hermetic (JT02) . . PCB Jam Nut Receptacle Hermetic (JT07) . . . . PCB Solder Mounting Receptacle Hermetic (JTI) . . 106 107 108 109 110 111 Accessories: Section F. . . . . . . . . . . . . . . . . 164-183 HERMETIC: Hermetic Wall Mounting Receptacle JT00 (MS27475), Hermetic Box Mounting Receptacle JT02 (MS27476) . . . . . . . . . . . . . . 100 Hermetic Jam Nut Receptacle JT07 (MS27477 & MS27483) Hermetic Solder Mounting Receptacle JTI (MS27478 & MS27508) . . . . . . . . . . . 101 Solder Wall Mounting Receptacle JT00 (MS27334), Solder Box Mounting Receptacle JT02 (MS27335). 102 Solder Straight Plug JT06 (MS27336), Solder Straight Plug with Grounding Ring JTG06A. 103 Solder Jam Nut Receptacle JT07 (MS27337), Solder 90 Plug JT08 . . . . . . . . . . . . 104 B 84 105 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Military to Commercial Shell Style Conversion Table How to Order (Military) MILITARY DESCRIPTION COMMERCIAL 38999 MS27472 Crimp Wall Mounting Receptacle JT00 MS27497 Crimp Wall Mounting Receptacle (Back Panel Mounting) JTPQ00 MS27499 Crimp Box Mounting Receptacle JT02, JTS02, JTN02 II MS27513 Crimp Box Mounting Receptacle with grommet JT02, JTS02, JTN02 I MS27508 Crimp Box Mounting Receptacle (Back Panel Mounting) MS27473 Crimp Straight Plug MS27484 Crimp Straight Plug with Grounding Fingers MS27474 Crimp Jam Nut Receptacle JT07, JTS07, JTN07 MS27500 Crimp 90 plug JT08, JTS08, JTN08 MS27475 Hermetic Wall Mounting Receptacle JT00 MS27476 Hermetic Box Mounting Receptacle JT02, JTS02 MS27477 Hermetic Jam Nut Receptacle MS27478 Hermetic Solder Mounting Receptacle MS27334 Solder Wall Mounting Receptacle JT00 MS27335 Solder Box Mounting Receptacle JT02 MS27336 Solder Straight Plug JT06 MS27337 Solder Jam Mounting Receptacle JT07 III Dualok JTP02, JTPN02, JTPS02 JT06, JTS06, JTN06 JTG06, JTNG06 MIL-DTL-27599 Access Aquacon Series II JTSIY SJT HOW TO ORDER - MILITARY SERIES II 1. 2. 3. 4. 5. 6. 7. MS Number Service Class Shell Size Finishes Insert Arrangement Contact Style (P or S) Alternate Keying Position MS27472 E 14 A 18 P A 1. MS NUMBER SERIES II JT MS27472 Crimp Wall Mount Receptacle MS27497 Crimp Wall Mount Receptacle (Back Panel Mounting) MS27499 Crimp Box Mounting Receptacle MS27513 Crimp Box Mounting Receptacle with grommet MS27508 Crimp Box Mounting Receptacle (Back Panel Mounting) MS27473 Crimp Straight Plug MS27484 Crimp Straight Plug with Grounding Fingers MS27474 Crimp Jam Nut Receptacle MS27500 Crimp 90 plug MS27475 Hermetic Wall Mounting Receptacle MS27476 Hermetic Box Mounting Receptacle MS27477 Hermetic Jam Nut Receptacle MS27478 Hermetic Solder Mounting Receptacle MIL-DTL-27599 2. HERMETIC SERVICE CLASS WALL MOUNT (475) BOX MOUNT (476) JAM NUT (477) SOLDER MOUNT (478) Y Hermetically interfacial seal MS27334 Solder Wall Mount Receptacle MS27335 Solder Box Mounting Receptacle MS27336 Solder Straight Plug MS27337 Solder Jam Mounting Receptacle Service Class continues on next page. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 85 MIL-DTL-38999/27599, Series II JT How to Order (Military) 38999 2. SERVICE CLASS CRIMP III Dualok II I SJT Access Series II Aquacon SOLDER BOX WALL MOUNT BOX MOUNT WALL MOUNT JAM NUT MOUNT (472) (499) (334) (337) (335) BOX MOUNT WALL MOUNT STRAIGHT GROMMET BPM (497) PLUG (336) (513) STRAIGHT BOX MOUNT PLUG (473) BPM (508) STRAIGHT 90 Plug (500) PLUG GF (484) JAM NUT (474) E Environmental crimp applications. Box Mount versions using spacer grommets are not environmental. E P P T T Potting crimp applications. Supplied with spacer grommet and potting boot. P 5. INSERT ARRANGEMENT Environmental applications. Supplied without rear accessories. See table on page 2-5 Design provides serrations on rear threads of shells. T 1. 2. 3. 4. 5. 6. 7. MS Number Service Class Shell Size Finishes Insert Arrangement Contact Style (P or S) Alternate Keying Position MS27472 E 14 A 18 P A 3. & 5. SHELL SIZE See table on page 2-5 Shell Size & Insert Arrangement are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Place Shell Size in box 3 and Insert Arrangement in box 5. 6. CONTACTS 4. FINISHES Finish Military Finish Data Cadmium plated nickel base 175C Olive drab cadmium plate nickel base 175C Electroless nickel 200C Electroless nickel, space compatible 200C Anodic coating (Alumilite) 200C Chromate treated (Iridite 14-2) 125C Passivated steel 200C P Pin Contacts S Socket Contacts A B F B NORMAL A D C AB ROTATION LETTERS C E 10 JT REF Nickel-PTFE 175C RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) JT Key/Keyway Rotation 7. SELECT AN ALTERNATE KEYING POSITION "A" designates Alternate keying connector assembly. Other basic alternate keys are "B", "C" and "D". No letter required for normal rotation (no rotation) position. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connector is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connector, a receptacle is shown below. The angles for the plug are exactly the same except the direction of rotation is opposite of that shown for the receptacle. The "N" designation is not referenced in part number, it is omitted. B 86 AB ANGLE OF ROTATION (Degrees) Shell Size Normal A B C D 8 100 82 - - 118 10 100 86 72 128 114 12 100 80 68 132 120 14 100 79 66 134 121 16 100 82 70 130 118 18 100 82 70 130 118 20 100 82 70 130 118 22 100 85 74 126 115 24 100 85 74 126 115 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999/27599, Series II JT How to Order (Commercial) 1. Type & Style JT00 38999 2. 3. 4. 5. 6. Service Class RT Shell SizeInsert Arrg. 9-35 Contact Type P Alternate Position B Strain Relief/Finish Variation Suffix SR III Dualok (014) II Plugs Printed Circuit Board Hermetic CONNECTOR TYPE & STYLE Standard Junior Tri-Lock High Temperature Chemical and Fuel Resistant Miniature Miniature Mounting Miniature Mounting Mounting Dimensions/ Dimensions/ Dimensions Chemical Resistant High Temperature Wall Mounting Receptacle JT00 JTS00 JTN00 - - - Box Mounting Receptacle JT02 JTS02 JTN02 - - - Line Receptacle JT01 JTS01 JTN01 - - - Jam Nut Receptacle JT07 JTS07 JTN07 JTL07 JTLN07 JTLS07 Wall Mounting Receptacle (Back Panel) JTPQ00 JTPS00 JTPN00 Box Mounting Receptacle (Back Panel) JTP02 JTPS02 JTPN02 Straight Plug JT06 JTS06 JTN06 90 Plug JT08 JTS08 90 Plug with Grounding Fingers JTG08 Wall Mounting Receptacle (Back Panel) 88/91 56973 See page 105 for part number order guide Box Mounting Receptacle (Back Panel) 88/91 56974 See page 106 for part number order guide Jam Nut Receptacle 88/91 56975 See page 107 for part number order guide Wall Mounting Receptacle (Hermetic) 10-62643 See page 108 for part number order guide Box Mounting Receptacle (Hermitic) 10-62646 See page 109 for part number order guide Jam Nut Receptacle (Hermetic) 10-62644 See page 110 for part number order guide Solder Mount Receptacle (Hermetic) 10-62645 See page 111 for part number order guide JTN08 Wall Mounting Receptacle JT00 JTS00 JTN00 JT02 JTS02 JTN02 Jam Nut Receptacle JT07 JTS07 JTN07 Solder Mounting Receptacle JTI JTSI JTNI Wall Mounting Receptacle Box Mounting Receptacle Straight Plug Jam Nut Receptacle SJT Access Aquacon JTNG08 Box Mounting Receptacle I Series II Receptacle Crimp MIL-DTL-38999, SERIES II JTL07 JTLN07 90 Plug JTLS07 Solder Mounting Receptacle B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 87 MIL-DTL-38999/ 27599, Series II JT How to Order (Commercial) 38999 III 1. 2. SELECT A SERVICE CLASS Type & Style JT00 2. Service Class RT 3. 4. 5. 6. Shell SizeInsert Arrg. 9-35 Contact Type P Alternate Position B Strain Relief/Finish Variation Suffix SR (014) Dualok II 2. SERVICE CLASS CRIMP I SJT Access Aquacon SOLDER WALL MOUNT BOX MOUNT JAMNUT (JTL) WALL MOUNT BPM BOX MOUNT 90 PLUG BACKPANEL BOX MOUNT JAM NUT STRAIGHT PLUG Series II JT Series II LINE 90 WALL STRAIGHT STRAIGHT PLUG MOUNT PLUG PLUG GR GR STRAIGHT PLUG GF JAM NUT RE Environmental crimp applications. Box Mount versions using spacer grommets are not environmental. RE RP RP RT RT P P P Potting crimp applications. Supplied with spacer grommet and potting boot. Environmental applications. Supplied without rear accessories. Design provides serrations on rear threads of shells. A A General applications- applicable with strain relief. A Pressurized applications- applicable with strain relief. C 2. HERMETIC SERVICE CLASS WALL MOUNT BOX MOUNT JAM NUT SOLDER MOUNT Y Hermetically interfacial seal H Hermetic applications- Fused compression glass sealed inserts. Leakage rate less than .01 micron cu. ft./hr. (1 x 10-7 cc/sec.) at 15 psi differential. 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGE 2-5 First number represents Shell Size, second number is the Insert Arrangement. 1. 2. Type & Style Service Class 3. Shell SizeInsert Arrg. 22-2 4. Contact Type P 5. 6. Alternate Position Special Variations 4. SELECT A CONTACT TYPE Designates B 88 P Pin Contacts S Socket Contacts Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999/ 27599, Series II JT How to Order (Commercial) 1. Connector Type 2. Service Class 3. Shell Size Insert Arrg. 4. Contact Type 5. Alternate Position A NORMAL A D B 6. 38999 C AB Special Variations III ROTATION LETTERS Dualok II I 10 JT REF 5. SELECT AN ALTERNATE KEYING POSITION AB ANGLE OF ROTATION (Degrees) Normal A 2. 3. 4. 5. Shell SizeInsert Arrg. Contact Type Alternate Position 6. Special Variations ( ) 6. SELECT A STRAIN RELIEF OPTION OR FINISH VARIATION SUFFIX Strain Relief Options: "SR" designates a strain relief clamp. Strain reliefs are available only on Service Class "A", "C" and "RE" (see step 2. Service Class) Finish Variation Suffix: See finish variations available in table to your right. B C D 8 100 82 - - 118 10 100 86 72 128 114 12 100 80 68 132 120 14 100 79 66 134 121 16 100 82 70 130 118 18 100 82 70 130 118 20 100 82 70 130 118 22 100 85 74 126 115 24 100 85 74 126 115 Finish Military Finish Data Finish Suffix Finish Plus "SR" Suffix Cadmium plated nickel base 175C A Olive drab cadmium plate nickel base 175C B (014) (386) Electroless nickel 200C F (023) (424) (453) (467) (005) (300) (011) (344) Electroless nickel, space compatible 200C Anodic coating (Alumilite) 200C C Chromate treated (Iridite 14-2) 125C (SR) - - Nickel-PTFE 175C (045) (582) Zinc-Nickel Plated 175C (033) Passivated steel 200C E Series II Shell Size The "N" designation is not referenced in part number, it is omitted. Service Class Aquacon JT Key/Keyway Rotation A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connector is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connector, a receptacle is shown below. The angles for the plug are exactly the same except the direction of rotation is opposite of that shown for the receptacle. 1. Access RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) "A" designates Alternate keying connector assembly. Other basic alternate keys are "B", "C" and "D". No letter required for normal rotation (no rotation) position. Connector Type SJT Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 89 Wall Mounting Receptacle - Crimp Military (MS27472 & MS27479), Commercial (JT00, JTS00 & JTN00) (SR) 38999 Dualok II I SJT Access PART NUMBER BUILDER Page 85-89 MILITARY MS27472E MS27472P MS27472T MS27479E MS27479T Commercial III Aquacon JT00RT, JT00RE, JT00RP JTS00RT, JTS00RE, JTS00RP JTN00RT, JTN00RE, JTN00RP +.006 -.000 .380 +.000 -.005 L3 +.006 -.000 .380 +.000 -.005 L2 .322 .322 .031 Series II .200 N KK2 N S R (TP) V .031 .200 R S (TP) Commercial * JT00RT-XX-XXX ** JTS00RT-XX-XXX *** JTN00RT-XX-XXX T (4 HOLES) +.006 -.000 .380 +.000 -.005 Military MS27472T MS27479T Commercial * JT00RE-XX-XXX ** JTS00RE-XX-XXX *** JTN00RE-XX-XXX L1 +.000 -.005 .322 +.006 -.000 .380 Military MS27472E MS27479E L .322 F1 N N KK1 KK F .031 .031 .200 .005 DIA M * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), N2O4 resistant B 90 Shell Size F Dia. +.010 -.025 F1 Dia. .010 L Max. L1 Max. Commercial * JT00RP-XX-XXX ** JTS00RP-XX-XXX *** JTN00RP-XX-XXX L2 Max. L3 Max. .200 Military MS27472P N +.001 -.005 R (TP) S .016 Commercial * JT00RE-XX-XXX (SR) ** JTS00RE-XX-XXX (SR) *** JTN00RE-XX-XXX (SR) V Thread T UNEF Class .005 2A (Plated) KK Max. KK1 Dia. Max. KK2 Dia. Max. 8 .125 .444 1.094 .609 .547 .500 .473 .594 .812 .120 .4375-28 .812 .625 .578 10 .188 .558 1.094 .609 .547 .500 .590 .719 .938 .120 .5625-24 .875 .750 .703 12 .312 .683 1.094 .609 .547 .500 .750 .812 1.031 .120 .6875-24 1.000 .875 .828 14 .375 .808 1.344 .609 .547 .500 .875 .906 1.125 .120 .8125-20 1.125 1.000 .953 16 .500 .909 1.344 .609 .547 .500 1.000 .969 1.219 .120 .9375-20 1.188 1.125 1.078 18 .625 1.034 1.344 .609 .547 .500 1.125 1.062 1.312 .120 1.0625-18 1.438 1.250 1.203 20 .625 1.159 1.344 .609 .547 .500 1.250 1.156 1.438 .120 1.1875-18 1.438 1.375 1.328 22 .750 1.284 1.469 .609 .547 .500 1.375 1.250 1.562 .120 1.3125-18 1.625 1.500 1.453 24 .800 1.409 1.469 .688 .547 .500 1.500 1.375 1.688 .147 1.4375-18 1.719 1.625 1.578 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Wall Mounting Receptacle (Back Panel) - Crimp Military (MS27497), Commercial (JTPQ00 & JTPSQ00) 38999 III PART NUMBER BUILDER Page 85-89 Commercial MILITARY MS27497E MS27497P MS27497T Dualok II JTPQ00RE, JTPQ00RP, JTPQ00RT JTPSQ00RT I SJT +.000 -.005 .447 +.000 -.005 .438 MAX. .447 P Access .500 MAX. P Aquacon AD N AD N KK 2 SS V +.000 -.005 .322 R (TP) +.000 -.005 .322 .169 MAX. Commercial Military * JTPQ00RT-XX-XXX MS27497T ** JTPSQ00RT-XX-XXX S T (4 HOLES) +.000 -.005 .169 MAX. CommercialMilitary JTPQ00RE-XX-XXX MS27497E * +.000 -.005 L1 .447 .447 P AD Series II S R (TP) L P F1 KK1 N AD N KK F +.000 -.005 .322 .005 DIA M * +.000 -.005 .169 MAX. .322 CommercialMilitary JTPQ00RP-XX-XXX MS27497P .169 MAX. * Commercial JTPQ00RE-XX-XXX (SR) * Standard Junior Tri-Lock ** High temperature version Shell Size F Dia. +.010 -.025 F1 Dia. .010 L Max. L1 Max. N +.001 -.005 P Max. Panel Thickness 8 .125 .444 1.140 .468 .473 .142 10 .188 .558 1.140 .468 .590 .142 12 .312 .683 1.140 .468 .750 14 .375 .808 1.375 .468 16 .500 .909 1.375 18 .625 1.034 20 .625 1.159 22 .750 1.284 R (TP) S .016 T .005 V Thread UNEF Class 2A (Plated) AD Dia. .005 KK Max. KK1 Dia. Max. KK2 Dia. Max. SS Dia. +.000 -.016 .594 .812 .120 .4375-28 .516 .781 .625 .578 .563 .719 .938 .120 .5625-24 .633 .844 .750 .703 .680 .142 .812 1.031 .120 .6875-24 .802 .969 .875 .828 .859 .875 .142 .906 1.125 .120 .8125-20 .927 1.094 1.000 .953 .984 .468 1.000 .142 .969 1.219 .120 .9375-20 1.052 1.154 1.125 1.078 1.108 1.375 .468 1.125 .142 1.062 1.312 .120 1.0625-18 1.177 1.406 1.250 1.203 1.233 1.375 .468 1.250 .142 1.156 1.438 .120 1.1875-18 1.302 1.406 1.375 1.328 1.358 1.516 .468 1.375 .142 1.250 1.562 .120 1.3125-18 1.427 1.594 1.500 1.453 1.483 24 .800 1.409 only. 1.500 All dimensions for reference .540 1.500 .142 1.375 1.688 .147 1.4375-18 1.552 1.688 1.625 1.578 1.610 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 91 Line Receptacle - Crimp Commercial (JT01, JTS01 & JTN01) 38999 Dualok II I SJT Access Aquacon PART NUMBER BUILDER Page 85-89 Commercial III JT01RE, JT01RP, JT01RT JTS01RE, JTS01RP, JTS01RT JTN01RE, JTN01RP, JTN01RT .891 MAX. .938 MAX. .380 .380 +.006 -.000 .322 +.000 -.005 +.000 -.005 KK N N Series II +.006 -.000 .322 C V .580 S .580 .025 .025 Commercial * JT01RT-XX-XXX ** JTS01RT-XX-XXX *** JTN01RT-XX-XXX S Commercial * JT01RE-XX-XXX ** JTS01RE-XX-XXX *** JTN01RE-XX-XXX L1 L .380 .380 +.006 -.000 .322 +.000 -.005 +.006 -.000 .322 +.000 -.005 F N KK1 KK 2 N F .580 .580 .025 .025 Commercial * JT01RE-XX-XXX (SR) ** JTS01RE-XX-XXX (SR) *** JTN01RE-XX-XXX (SR) Commercial * JT01RP-XX-XXX ** JTS01RP-XX-XXX *** JTN01RP-XX-XXX * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), N2O4 resistant Shell Size B 92 F Dia. C Max. +.010 F1 Dia. +.010 -.025 L Max. L1 Max. N Dia. V Thread +.001 S +.017 UNEF Class KK -.005 -.016 2A (Plated) Dia. Max. KK1 Dia. Max. KK2 Max. .812 8 .965 .444 .125 1.031 1.562 .473 .812 .4375-28 .578 .625 10 1.089 .558 .188 1.031 1.562 .590 .938 .5625-24 .703 .750 .875 12 1.183 .683 .312 1.031 1.562 .750 1.031 .6875-24 .828 .875 1.000 14 1.277 .808 .375 1.031 1.812 .875 1.125 .8125-20 .953 1.000 1.125 16 1.371 .909 .500 1.031 1.812 1.000 1.219 .9375-20 1.078 1.125 1.188 18 1.465 1.034 .625 1.031 1.812 1.125 1.312 1.0625-18 1.203 1.250 1.438 20 1.589 1.159 .625 1.031 1.812 1.250 1.438 1.1875-18 1.328 1.375 1.438 22 1.715 1.284 .750 1.031 1.938 1.375 1.562 1.3125-18 1.453 1.500 1.625 24 1.838 1.409 .800 1.109 1.938 1.500 1.688 1.4375-18 1.578 1.625 1.719 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 1 Box Mounting Receptacle - Crimp Military (MS27499 & MS27513), Commercial (JT02) (053) 38999 MILITARY MS27499E MS27513E Commercial PART NUMBER BUILDER Page 85-89 III Dualok JT02RE JTS02RE JTN02RE II I SJT Access Aquacon +.006 -.000 .380 S .031 .200 +.000 -.005 R (TP) R (TP) N Series II .322 KK S T (4 HOLES) L Commercial * JT02RE-XX-XXX ** JTS02RE-XX-XXX *** JTN02RE-XX-XXX Military MS27499E .516 MAX. +.006 -.000 .380 .200 .031 +.000 -.005 Commercial- With Grommet * JT02RE-XX-XXX (053) ** JTS02RE-XX-XXX (053) *** JTN02RE-XX-XXX (053) .322 Military- With Grommet MS27513E N KK .005 DIA M L * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), N2O4 resistant Shell Size L Max. N +.001 -.005 R (TP) S .016 T Dia. .005 KK Dia. Max. 8 .286 .473 .594 .812 .120 .438 10 .286 .590 .719 .938 .120 .563 12 .286 .750 .812 1.031 .120 .688 14 .286 .875 .906 1.125 .120 .813 16 .286 1.000 .969 1.219 .120 .938 18 .286 1.125 1.062 1.312 .120 1.047 20 .286 1.250 1.156 1.438 .120 1.172 22 .286 1.375 1.250 1.562 .120 1.297 24 .286 1.500 1.375 1.688 .147 1.422 All dimensions for reference only. NOTE: For applications requiring an environmental seal, please refer to JT00R, page 91. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 93 Box Mounting Receptacle (Back Panel Mounting) Military (MS27508), Commercial (JTP02, JTPS02 & JTPN02) 38999 Dualok II I SJT Access Aquacon PART NUMBER BUILDER Page 85-89 MILITARY MS27508E Commercial III JTP02RE JTPS02RE JTPN02RE Series II +.006 -.000 +.000 -.005 S .505 .447 R (TP) P R (TP) AD S N KK +.000 -.005 T (4 HOLES) .322 .031 .138 L Commercial Military * JTP02RE-XX-XXX MS27508E ** JTPS02RE-XX-XXX *** JTPN02RE-XX-XXX .005 DIA M * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), N2O4 resistant Shell Size N +.001 L Max. -.005 P Max. Panel Thickness R (TP) S .016 T Dia. .005 AD Dia. KK Dia. .005 Max. 8 .225 .473 .147 .594 .812 .120 .516 .531 10 .225 .590 .152 .719 .938 .120 .633 .656 12 .225 .750 .152 .812 1.031 .120 .802 .828 14 .225 .875 .152 .906 1.125 .120 .927 .953 16 .225 1.000 .152 .969 1.219 .120 1.052 1.078 18 .225 1.125 .152 1.062 1.312 .120 1.177 1.203 20 .225 1.250 .179 1.156 1.438 .120 1.302 1.328 22 .225 1.375 .179 1.250 1.562 .120 1.427 1.453 24 .225 1.500 .169 1.375 1.688 .147 1.552 1.578 B 94 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Jam Nut Receptacle Military (MS27474), Commercial (JT07, JTS07 & JTN07) (SR) 38999 MILITARY MS27474E MS27474P MS27474T Commercial PART NUMBER BUILDER Page 85-89 III Dualok JT07RE, JT07RP, JT07RT JTS07RE, JTS07RP, JT0S7RT JTN07RE, JTN07RP, JTN07RT II I +.011 .094 - . 0 1 0 M +.011 .094 -.010 SJT .062 MIN.** .109 MAX. .062 MIN** .109 MAX. Access O RING O RING M Aquacon KK C KK 2 N Series II N F S (2 PLACES) H RR L3 RR Z Commercial A Commercial * JT07RE-XX-XXX (SR) *** JTS07RE-XX-XXX (SR) ****JTN07RE-XX-XXX (SR) M T L Z Military * JT07RE-XX-XXX *** JTS07RE-XX-XXX ****JTN07RE-XX-XXX +.011 .094 - . 0 1 0 MS27474E +.011 .094 - . 0 1 0 M .062 MIN.** .109 MAX. .062 MIN.** .109 MAX. O RING O RING F1 N K K1 N V RR H + * ** *** **** .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. "D" shaped mounting hole dimensions. Standard Junior Tri-Lock Panel Thickness High temperature version Clear iridite finish (gold color), N2O4 resistant A+ F Dia. Shell +.000 C +.010 Size -.010 Max. -.025 F1 Dia. Z L2 Z L1 RR CommercialMilitary * JT07RP-XX-XXX *** JTS07RP-XX-XXX ****JTN07RP-XX-XXX MS27474P CommercialMilitary * JT07RT-XX-XXX *** JTS07RT-XX-XXX ****JTN07RT-XX-XXX MS27474T N Dia. H Hex T+ V Thread KK1 L2 M L3 Dia. KK2 +.001 S +.017 L L1 +.010 UNEF Z KK -.016 Max. Max. Max. Max. .005 -.005 .016 -.000 Class 2A .031 Max. Max. Max. 1.250 RR Thread (Plated) Class 2A 8 .830 1.390 .125 .444 1.062 .484 .453 .563 1.047 .438 .473 .884 .4375-28 .144 .812 .625 .578 10 .955 1.515 .188 .558 1.188 .484 .453 .563 1.047 .438 .590 1.375 1.007 .5625-24 .144 .875 .750 .703 1.0000-20UNEF .8750-20UNEF 12 1.084 1.640 .312 .683 1.312 .484 .453 .563 1.047 .438 .750 1.500 1.134 .6875-24 .144 1.000 .875 .828 1.1250-18UNEF 14 1.208 1.765 .375 .808 1.438 .484 .453 .563 1.297 .438 .875 1.625 1.259 .8125-20 .144 1.125 1.000 .953 1.2500-18UNEF 16 1.333 1.953 .500 .909 1.562 .484 .453 .563 1.297 .438 1.000 1.781 1.384 .9375-20 .144 1.188 1.125 1.078 1.3750-18UNEF 18 1.459 2.031 .625 1.034 1.688 .484 .453 .563 1.297 .438 1.125 1.890 1.507 1.0625-18 .144 1.438 1.250 1.203 1.5000-18UNEF 20 1.576 2.156 .625 1.159 1.812 .453 .422 .531 1.266 .464 1.250 2.016 1.634 1.1875-18 .188 1.438 1.375 1.328 1.6250-18UNEF 22 1.701 2.280 .750 1.284 2.000 .453 .422 .531 1.391 .464 1.375 2.140 1.759 1.3125-18 .188 1.625 1.500 1.453 1.7500-18UNS 24 1.826 2.405 .800 1.409 2.125 .375 .422 .609 1.391 .464 1.500 2.265 1.884 1.4375-18 .188 1.719 1.625 1.578 1.8750-16UN B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 95 All dimensions for reference only. Jam Nut Receptacle - Crimp Commercial (JTL07, JTLS07 & JTLN07) (SR) 38999 Dualok II I SJT Access Aquacon PART NUMBER BUILDER Page 85-89 Commercial III JTL07RE, JTL07RP JTLS07RE, JT0S7RP JTLN07RE K M P O RING N Series II S KK K M H P RR O RING Z L2 S KK1 Commercial N * JTL07RP-XX-XXX *** JTLS07RP-XX-XXX ****JTLN07RP-XX-XXX A F RR Z L K M T P C O RING N Commercial * JTL07RE-XX-XXX (SR) *** JTLS07RE-XX-XXX (SR) ****JTLN07RE-XX-XXX (SR) KK RR Z L1 Commercial H + * *** **** .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. "D" shaped mounting hole dimensions. Miniature mounting dimensions High temperature version Clear iridite finish (gold color), N2O4 resistant A+ Shell +.000 Size -.010 B 96 * JTL07RE-XX-XXX *** JTLS07RE-XX-XXX ****JTLN07RE-XX-XXX N Dia. F Dia. H Hex K L2 M C +.001 +.010 +.017 +.011 L L1 Max. -.025 -.016 -.010 Max. Max. Max. .005 -.005 P Panel Thickness T+ S +.010 Z Min. Max. .016 -.000 .026 KK Dia. Max. KK1 Max. RR Thread Class 2A .5625-24UNEF 8 .542 1.077 .125 .750 .125 1.062 .641 .375 .630 .473 .062 .125 .938 .572 .047 .688 .812 10 .669 1.203 .188 .875 .125 1.062 .641 .375 .630 .590 .062 .125 1.062 .697 .047 .812 .875 .6875-24UNEF 12 .830 1.390 .312 1.062 .125 1.062 .641 .375 .630 .750 .062 .125 1.250 .844 .047 .938 1.000 .8750-20UNEF 14 .955 1.515 .375 1.188 .125 1.062 .641 .375 .630 .875 .062 .125 1.375 1.007 .047 1.062 1.125 1.0000-20UNEF 16 1.084 1.640 .500 1.312 .125 1.062 .641 .375 .630 1.000 .062 .125 1.500 1.134 .047 1.188 1.188 1.1250-18UNEF 1.438 1.2500-18UNEF 18 1.208 1.765 .625 1.438 .125 1.062 .641 .375 .630 1.125 .062 .125 1.625 1.259 .047 1.312 20 1.333 1.953 .625 1.562 .156 1.062 .703 .328 .755 1.250 .062 .250 1.812 1.384 .172 1.469 1.438 1.3750-18UNEF 22 1.459 2.075 .750 1.688 .156 1.062 .703 .328 .755 1.375 .062 .250 1.938 1.507 .172 1.594 1.625 1.5000-18UNEF 24 1.575 2.203 .800 1.812 .156 1.062 .703 .328 .755 1.500 .062 .250 2.062 1.634 .172 1.719 1.719 1.6250-18UNEF All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Straight Plug Military (MS27473), Commercial (JT06, JTS06 & JTN06) (SR) 38999 MILITARY MS27473E MS27473P MS27473T Commercial PART NUMBER BUILDER Page 85-89 III Dualok JT06RE, JT06RP, JT06RT JTS06RE, JT0S6RP, JT0S6RT JTN06RE, JTN06RP, JTN06RT II I SJT L2 L Access Aquacon KK 2 F1 +.003 .257 -.002 +.003 .325 .025 Commercial * JT06RE-XX-XXX (SR) ** JTS06RE-XX-XXX (SR) *** JTN06RE-XX-XXX(SR) Q .325 .025 .257 -.002 Commercial * JT06RE-XX-XXX ** JTS06RE-XX-XXX *** JTN06RE-XX-XXX L1 Series II KK 1 Military MS27473E L3 F KK V +.003 .257 -.002 +.003 .257 -.002 .325 .025 Commercial * JT06RP-XX-XXX ** JTS06RP-XX-XXX *** JTN06RP-XX-XXX Military MS27473P Commercial * JT06RT-XX-XXX ** JTS06RT-XX-XXX *** JTN06RT-XX-XXX * Standard Junior Tri-Lock ** High temperature version ***Clear iridite finish (gold color), N2O4 resistant Shell Size .325 .025 Military MS27473T V Thread Modified F Dia. F1 Dia. +.001 -.025 L Max. L1 Max. L2 Max. L3 Max. Q Dia Max. Class 2A UNEF Modified Major KK Dia. Dia. Max. KK1 Max. KK2 Dia. Max. 8 .444 .125 1.562 1.000 .938 .891 .734 .4375-28 .421 - .417 .625 .812 .578 10 .558 .188 1.562 1.000 .938 .891 .844 .5625-24 .542 - .538 .750 .875 .703 12 .683 .312 1.562 1.000 .938 .891 1.016 .6875-24 .667 - .663 .875 1.000 .828 14 .808 .375 1.812 1.000 .938 .891 1.141 .8125-20 .791 - .787 1.000 1.125 .953 16 .909 .500 1.812 1.000 .938 .891 1.265 .9375-20 .916 - .912 1.125 1.188 1.078 18 1.034 .625 1.812 1.000 .938 .891 1.391 1.0625-18 1.034 - 1.030 1.250 1.438 1.203 20 1.159 .625 1.812 1.000 .938 .891 1.500 1.1875-18 1.158 - 1.154 1.375 1.438 1.328 22 1.284 .750 1.938 1.000 .938 .891 1.625 1.3125-18 1.283 - 1.279 1.500 1.625 1.453 24 1.409 .800 1.938 1.062 .938 .891 1.750 1.4375-18 1.408 - 1.404 1.625 1.719 1.578 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 97 Straight Plug (With Grounding Fingers) - Crimp Military (MS27484), Commercial (JTG06 & JTNG06) 38999 Dualok II I SJT Access Aquacon PART NUMBER BUILDER Page 85-89 MILITARY MS27484E MS27484P MS27484T Commercial III JTG06RE, JTG06RP, JTG02RT JTNG06RE, JTNG06RP, JTNG06RT Series II .938 MAX. KK1 L1 GROUNDING FINGERS Q +.003 -.002 .025 .325 .257 F Commercial Military * JTG06RE-XX-XXX MS27484E ** JTNG06RE-XX-XXX GROUNDING FINGERS L +.003 -.002 .257 KK .025 .325 Commercial Military * JTG06RP-XX-XXX MS27484P ** JTNG06RP-XX-XXX GROUNDING FINGERS V +.003 -.002 .025 .325 .257 Commercial Military * JTG06RT-XX-XXX MS27484T ** JTNG06RT-XX-XXX * ** B 98 Plug with grounding fingers Clear iridite finish (gold color), N2O4 resistant Shell Size F Dia. V Thread Modified L Max. L1 Max. Q Dia Max. Class 2A UNEF Modified Major Dia. KK Dia. Max. KK1 Dia. Max. 8 .444 .891 1.000 .734 .4375-28 .421 - .417 .625 .578 10 .558 .891 1.000 .844 .5625-24 .542 - .538 .750 .703 12 .683 .891 1.000 1.016 .6875-24 .667 - .663 .875 .828 14 .808 .891 1.000 1.141 .8125-20 .791 - .787 1.000 .953 16 .909 .891 1.000 1.265 .9375-20 .916 - .912 1.125 1.078 18 1.034 .891 1.000 1.391 1.0625-18 1.034 - 1.030 1.250 1.203 20 1.159 .891 1.000 1.500 1.1875-18 1.158 - 1.154 1.375 1.328 22 1.284 .891 1.000 1.625 1.3125-18 1.283 - 1.279 1.500 1.453 24 1.409 .891 1.062 1.750 1.4375-18 1.408 - 1.404 1.625 1.578 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 90 Plug - Crimp Military (MS27500), Commercial (JT08R, JTS08 & JTN08) 38999 MILITARY MS27500E Commercial PART NUMBER BUILDER Page 85-89 III Dualok JT08RE, JT08RP JTS08RE, JT0S8RP JTN08RE, JTN08RP II I SJT Access Aquacon L1 * JT08RP-XX-XXX ** JTS08RP-XX-XXX *** JTN08RP-XX-XXX Series II Commercial FF +.003 -.002 .025 .257 .325 H Q K Commercial Military * JT08RE-XX-XXX ** JTS08RE-XX-XXX *** JTN08RE-XX-XXX MS27500E 1 FF +.003 -.002 .025 .257 .325 L* * * * KK * ** *** **** Standard Junior Tri-Lock High temperature version Clear iridite finish (gold color), N2O4 resistant Dimensions L and X1 are applicable when the end of the screw is flush with the surface BB. Shell Size H .010 K .010 L Max. L1 Max. Q Dia. Max. X Min. Cable X1 Max. Cable FF Max. X * * * * X1 FF1 Max. KK Max. 8 .547 .156 1.578 1.125 .734 .082 .234 .438 .984 .755 10 .709 .188 1.578 1.156 .844 .082 .234 .516 1.016 .755 12 .829 .281 1.656 1.250 1.016 .114 .328 .594 1.078 .817 14 1.000 .438 1.844 1.406 1.141 .176 .457 .656 1.203 .943 16 1.021 .500 2.000 1.469 1.265 .238 .634 .719 1.265 1.067 18 1.145 .562 2.046 1.531 1.391 .208 .614 .781 1.328 1.149 20 1.270 .625 2.125 1.594 1.500 .302 .608 .844 1.359 1.399 22 1.395 .688 2.250 1.656 1.625 .302 .823 .906 1.421 1.399 24 1.520 .750 2.422 1.797 1.750 .332 .853 .969 1.703 1.587 -BB- All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 99 Wall Mounting Receptacle -Hermetic Military (MS27475 & MS27482), Commercial (JT00 & JTS00) 38999 Dualok II I PART NUMBER BUILDER Page 85-89 MILITARY MS27475Y MS27482Y SJT Access Aquacon JT00H, JT00Y JTS00Y .317 R (TP) R (TP) S .308 S V .005 DIA M Series II .005 .317 .308 MAX .005 R (TP) R (TP) .375 .375 S S Commercial III +.016 -.005 +.016 -.005 Shell Size L Max. N +.001 -.005 R (TP) S .016 T (4 HOLES) T .005 V Thread Class 2A 8 .234 .473 .594 .812 .120 .5625-24UNEF 10 .234 .590 .719 .938 .120 .6875-24UNEF 12 .234 .750 .812 1.031 .120 .8125-20UNEF 14 .234 .875 .906 1.125 .120 .9375-20UNEF 16 .234 1.000 .969 1.219 .120 1.0625-18UNEF 18 .234 1.125 1.062 1.312 .120 1.1875-18UNEF 20 .234 1.250 1.156 1.438 .120 1.3125-18UNEF 22 .234 1.375 1.250 1.562 .120 1.4375-18UNEF 24 .313 1.500 1.375 1.688 .147 1.5625-18UNEF * ** *** V T (4 HOLES) L L Commercial Military * JT00H-XX-XXX ** JT00Y-XX-XXX *** JTS00Y-XX-XXX MS27475YXXDXXX MS27482YXXEXXX Standard Junior Tri-Lock Interfacial seal wafer High temperature version, interfacial seal wafer with stainless steel shell Box Mounting Receptacle - Hermetic Military (MS27476), Commercial (JT02 & JTS02) MILITARY MS27476Y Commercial PART NUMBER BUILDER Page 85-89 +.016 -.005 S S R (TP) R (TP) JT02H, JT02Y JTS02Y R (TP) T (4 HOLES) B 100 L +.006 -.015 N +.001 -.005 8 .051 .473 S R (TP) .016 .594 .812 T .005 KK +.001 -.005 .120 .562 10 .051 .590 .719 .938 .120 .672 12 .051 .750 .812 1.031 .120 .781 14 .051 .875 .906 1.125 .120 .906 16 .051 1.000 .969 1.219 .120 1.031 S R (TP) S N T (4 HOLES) N .005 .317 18 .051 1.125 1.062 1.312 .120 1.156 20 .051 1.250 1.156 1.438 .120 1.250 22 .080 1.375 1.250 1.562 .120 1.375 24 .080 1.500 1.375 1.688 .147 1.500 Commercial Military * JT02H-XX-XXX ** JT02Y-XX-XXX *** JTS02Y-XX-XXX MS27476YXXDXXX MS27476YXXEXXX * ** *** .375 L .005 DIA M Shell Size +.016 -.005 .375 Standard Junior Tri-Lock Interfacial seal wafer High temperature version, interfacial seal wafer with stainless steel shell All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com L KK .308 MAX .005 .317 KK .308 MA Jam Nut Receptacle - Hermetic Military (MS27477 & MS27483), Commercial (JT07 & JTS07) C C PART NUMBER BUILDER Page 85-89 S (2 PLACES) MILITARY MS27477Y MS27483Y Commercial H M M Z S (2 PLACES) .062 MIN.** .109 MAX H JT07H, JT07Y JTS07Y O RING 38999 Z III .062 MIN.** .109 MAX Dualok O RING II I A A SJT N N Access Aquacon RR RR Shell Size A+ +.000 -.010 C Max. H +.017 -.016 M .005 N +.001 -.005 S .016 T T+ +.010 -.000 Z Max. T Commercial Military * JT07H-XX-XXX *** JT07Y-XX-XX ****JTS07Y-XX-XXX MS27477YXXDXXX MS27483YXXEXXX Series II * Standard Junior Tri-Lock H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + "D" shaped mounting hole dimensions. ** Panel Thickness *** Interfacial seal wafer **** High temperature version, interfacial seal wafer with stainless steel shell RR Thread Class 2A 8 .830 1.390 1.062 .438 .473 1.250 .884 .244 .8750-20UNEF 10 .955 1.515 1.188 .438 .590 1.375 1.007 .244 1.0000-20UNEF 12 1.084 1.640 1.312 .438 .750 1.500 1.134 .244 1.1250-18UNEF 14 1.208 1.765 1.438 .438 .875 1.625 1.259 .244 1.2500-18UNEF 16 1.333 1.953 1.562 .438 1.000 1.781 1.384 .244 1.3750-18UNEF 18 1.459 2.031 1.688 .438 1.125 1.890 1.507 .244 1.5000-18UNEF 20 1.576 2.156 1.812 .464 1.250 2.016 1.634 .218 1.6250-18UNEF 22 1.701 2.280 2.000 .464 1.375 2.140 1.759 .218 1.7500-18UNS 24 1.826 2.405 2.125 .464 1.500 2.265 1.884 .218 1.8750-16UN Solder Mounting Receptacle - Hermetic Military (MS27478 & MS27503), Commercial (JTI & JTSI) MILITARY MS27478Y MS27503Y Commercial PART NUMBER BUILDER Page 85-89 Commercial * JTIH-XX-XXX ** JTIY-XX-XX *** JTSIY-XX-XXX JTIH, JTIY JTSIY Military MS27478YXXDXXX MS27503YXXEXXX +.011 -.010 GG .348 L Shell Size L +.011 -.010 N +.001 -.005 GG +.011 -.010 KK +.001 -.005 8 .078 .473 .687 .562 10 .078 .590 .797 .672 12 .078 .750 .906 .781 14 .078 .875 1.031 .906 16 .078 1.000 1.156 1.031 18 .078 1.125 1.281 1.156 20 .078 1.250 1.375 1.250 22 .107 1.375 1.500 1.375 24 .107 1.500 1.625 1.500 KK N .005 .317 * Standard Junior Tri-Lock ** Interfacial seal wafer *** High temperature version, interfacial seal wafer with stainless steel shell .340 MAX All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol Aerospace for availability and dimensions. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 101 Wall Mounting Receptacle - Solder Military (MS27334), Commercial (JT00 & JTN00) 38999 Dualok II I Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 85-89 MILITARY MS27334P MS27334T Commercial III SJT Access Series II Aquacon JT00A, JT00C, JT00P JTN00A, JTN00C, JTN00P Commercial *JT00P-XX-XXX *JTN00P-XX-XXX + * Standard Junior Tri-Lock NOTE: For availability of back panel mounting types, consult Amphenol Aerospace. Military MS27334P Commercial *JT00A-XX-XXX *JT00C-XX-XXX *JTN00A-XX-XXX *JTN00C-XX-XXX .005 DIA M Shell Size F Dia. Min. F1 +.010 -.025 L1 Max. Military Commercial *JT00A-XX-XXX(SR) *JTN00A-XX-XXX(SR) *JTN00C-XX-XXX(SR) MS27334T V Thread Modified LMax. L3 Max. N +.001 -.005 R (TP) S .016 T .005 Size Class 2A Modified Major Dia. KK Dia. Max. KK1 Max. .812 8 .312 .125 .422 .734 .234 .473 .594 .812 .120 .4375-28UNEF .421 - .417 .500 10 .429 .188 .422 .734 .234 .590 .719 .938 .120 .5625-24UNEF .542 - .538 .625 .875 12 .543 .312 .422 .734 .234 .750 .812 1.031 .120 .6875-24UNEF .667 - .663 .750 1.000 14 .668 .375 .422 .797 .234 .875 .906 1.125 .120 .8125-20UNEF .791 - .787 .875 1.125 16 .793 .500 .422 .797 .234 1.000 .969 1.219 .120 .9375-20UNEF .916 - .912 1.000 1.188 1.438 18 .894 .625 .422 .797 .234 1.125 1.062 1.312 .120 1.0625-18UNEF 1.034 - 1.030 1.109 20 1.019 .625 .422 .859 .234 1.250 1.156 1.438 .120 1.1875-18UNEF 1.158 - 1.154 1.234 1.438 22 1.144 .750 .422 .859 .234 1.375 1.250 1.562 .120 1.3125-18UNEF 1.283 - 1.279 1.359 1.625 24 1.269 .800 .422 .922 .313 1.500 1.375 1.688 .147 1.4375-18UNEF 1.408 - 1.404 1.484 1.719 Box Mounting Receptacle - Solder Military qualified to MIL-DTL-27599 Military (MS27335), Commercial (JT02 & JTN02) MILITARY MS27335T B 102 Commercial PART NUMBER BUILDER Page 85-89 JT02A, JT02C, JT02P JTN02A, JTN02C, JTN02P * Standard Junior Tri-Lock NOTE: For availability of back panel mounting types, consult Amphenol Aerospace. Shell Size N +.001 -.005 R (TP) S .016 + T .005 .005 DIA M KK Max. 8 .473 .594 .812 .120 .391 10 .590 .719 .938 .120 .508 12 .750 .812 1.031 .120 .622 14 .875 .906 1.125 .120 .749 16 1.000 .969 1.219 .120 .872 18 1.125 1.062 1.312 .120 .976 20 1.250 1.156 1.438 .120 1.101 22 1.375 1.250 1.562 .120 1.226 24 1.500 1.375 1.688 .147 1.351 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Straight Plug - Solder Military (MS27336), Commercial (JT06 & JTN06) Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 85-89 Commercial MILITARY MS27336P MS27336T Shell Size F Min. III Dualok JT06A, JT06P JTN06A, JTN06P II I SJT Access Aquacon Commercial *JT06P-XX-XXX *JTN06P-XX-XXX F+.010 -.025 H +.010 -.001 Military MS27336P Commercial *JT06A-XX-XXX *JTN06A-XX-XXX Military MS27336T Commercial *JT06A-XX-XXX(SR) *JTN06A-XX-XXX(SR) Series II *Standard Junior Tri-Lock 38999 V Thread Modified L Max. LMax. Q Max. LMax. Size Class 2A Modified Major Dia. KK Max. 8 .312 .125 .635 .812 .625 1.109 .734 .4375-28UNEF .421 - .417 .812 10 .429 .188 .734 .812 .625 1.109 .844 .5625-24UNEF .542 - .538 .875 12 .543 .312 .870 .812 .625 1.109 1.016 .6875-24UNEF .667 - .663 1.000 14 .668 .375 .996 .812 .625 1.172 1.141 .8125-20UNEF .791 - .787 1.125 16 .793 .500 1.122 .828 .625 1.172 1.265 .9375-20UNEF .916 - .912 1.188 18 .894 .625 1.246 .828 .625 1.172 1.391 1.0625-18UNEF 1.034 - 1.030 1.438 20 1.019 .625 1.372 .828 .625 1.234 1.500 1.1875-18UNEF 1.158 - 1.154 1.438 22 1.144 .750 1.496 .828 .625 1.234 1.625 1.3125-18UNEF 1.283 - 1.279 1.625 24 1.269 .800 1.622 .906 .688 1.297 1.750 1.4375-18UNEF 1.408 - 1.404 1.719 Straight Plug (With Grounding Ring) Military qualified to MIL-DTL-27599 Commercial (JTG06 & JTNG06) Commercial PART NUMBER BUILDER Page 85-89 * Plug with grounding fingers ** Coupling nut is clear iridite finish (gold color), shell and grounding fingers are gold plated N2O4 resistant. JTG06A JTNG06A Commercial *JTG06A-XX-XXX **JTNG06A-XX-XXX Shell Size H Dia. +.010 -.001 L Max. Q Dia. Max. V Thread Modified Size Class 2A Modified Major Dia. 8 .635 .625 .734 .4375-28UNEF .421 - .417 10 .734 .625 .844 .5625-24UNEF .542 - .538 12 .870 .625 1.016 .6875-24UNEF .667 - .663 14 .996 .625 1.141 .8125-20UNEF .791 - .787 16 1.122 .625 1.265 .9375-20UNEF .916 - .912 18 1.246 .625 1.391 1.0625-18UNEF 1.034 - 1.030 20 1.372 .625 1.500 1.1875-18UNEF 1.158 - 1.154 22 1.496 .625 1.625 1.3125-18UNEF 1.283 - 1.279 24 1.622 .688 1.750 1.4375-18UNEF 1.408 - 1.404 All dimensions for reference only. B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 103 Jam Mounting Receptacle - Solder Military (MS27337), Commercial (JT07 & JTN07) 38999 Dualok II MILITARY MS27337P I SJT Access Aquacon Series II Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 85-89 H + * ** Commercial III JT07A, JT07C, JT07P JTN07A, JTN07C, JTN07P .059 dia. min. 3 lockwire holes "D" shaped mounting hole dimensions. Standard Junior Tri-Lock Panel thickness O Ring not furnished with MS27337 Shell Size A+ +.000 -.010 Commercial *JT07P-XX-XXX *JTN07P-XX-XXX Military MS27337P Commercial *JT07A-XX-XXX *JT07C-XX-XXX *JTN07A-XX-XXX *JTN07C-XX-XXX C Max. F Min. F+.010 -.025 H +.017 -.016 L Max. M .005 N +.001 -.005 S .016 Commercial *JT07A-XX-XXX(SR) *JTN07A-XX-XXX(SR) *JTN07C-XX-XXX(SR) T+ +.010 -.000 KK Max. RR Thread Class 2A 8 .830 1.390 .312 .125 1.062 .666 .438 .473 1.250 .884 .812 .8750-20UNEF 10 .955 1.515 .429 .188 1.188 .666 .438 .590 1.375 1.007 .875 1.0000-20UNEF 12 1.084 1.640 .543 .312 1.312 .666 .438 .750 1.500 1.134 1.000 1.1250-18UNEF 14 1.208 1.765 .668 .375 1.438 .729 .438 .875 1.625 1.259 1.125 1.2500-18UNEF 16 1.333 1.953 .793 .500 1.562 .729 .438 1.000 1.781 1.384 1.188 1.3750-18UNEF 18 1.459 2.031 .894 .625 1.688 .729 .438 1.125 1.890 1.507 1.438 1.5000-18UNEF 20 1.576 2.156 1.019 .625 1.812 .765 .464 1.250 2.016 1.634 1.438 1.6250-18UNEF 22 1.701 2.280 1.144 .750 2.000 .765 .464 1.375 2.140 1.759 1.625 1.7500-18UNS 24 1.826 2.405 1.269 .800 2.125 .828 .464 1.500 2.265 1.884 1.719 1.8750-16UN 90 Plug - Solder Military qualified to MIL-DTL-27599 Commercial (JT08 & JTN08) Commercial PART NUMBER BUILDER Page 85-89 JT08P JTN08P Shell Size H Min. K Min. L Max. Q Max. FF Max. 8 .396 .126 .891 .734 .391 10 .532 .141 .906 .844 .438 12 .694 .173 .938 1.016 .516 14 .814 .266 1.031 1.141 .594 16 .985 .423 1.188 1.265 .656 18 1.006 .485 1.250 1.391 .719 20 1.130 .547 1.312 1.500 .781 22 1.255 .610 1.375 1.625 .844 24 1.380 .673 1.516 1.750 .906 All dimensions for reference only. B 104 Commercial *JT08P-XX-XXX *JTN08P-XX-XXX Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Wall Mounting Receptacle Commercial (JTPQ00R) 38999 III Dualok P PANEL THICKNESS I 1. Shell Finish 88/91 .000 .005 .322 2. Base Number 569 3. Coded Shell Size 73X SJT Access Aquacon N AD T 4 HOLES PCB TAIL STICKOUT* .257-.200 FOR SIZES 16 & 20 CONTACTS .268-.178 FOR SIZE 22D CONTACTS V THREAD 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS Series II R S (TP) See chart below II .438 MAX R (TP) SS PART # .000 .005 .447 S HOW TO ORDER 1. SELECT A SHELL FINISH: 88 91 4. SELECT AN INSERT ARRANGEMENT: Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number Consult Amphenol Aerospace for ordering of composite styles. 2. BASE NUMBER: 569 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 89 for alternate rotation letters to use. Base Number P S 3. SELECT A CODED SHELL SIZE: Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position See chart below 731-739, designates size 9-25 shell size. Example: 731= Size 9 Shell Shell Size 8 10 12 14 16 18 20 22 24 + .005 DIAM Coded Shell Size N +.001 -.005 P Max. Panel Thickness R (TP) S .016 T Dia. .005 V Thread Class 2A (Plated) AD Dia. .005 SS Dia. +.000 -.016 731 732 733 734 735 736 737 738 739 .473 .142 .594 .812 .120 .4375-28 UNEF .516 .563 .590 .142 .719 .938 .120 .5625-24 UNEF .633 .680 .750 .142 .812 1.031 .120 .6875-24 UNEF .802 .859 .875 .142 .906 1.125 .120 .8125-20 UNEF .927 .984 1.000 .142 .969 1.219 .120 .9375-20 UNEF 1.052 1.108 1.125 .142 1.062 1.312 .120 1.0625-18 UNEF 1.177 1.233 1.250 .142 1.156 1.438 .120 1.1875-18 UNEF 1.302 1.358 1.375 .142 1.250 1.562 .120 1.3125-18 UNEF 1.427 1.483 1.500 .142 1.375 1.688 .147 1.4375-18 UNEF 1.552 1.610 All dimensions for reference only. Most common options are shown; other options are available. B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 105 PCB Box Mounting Receptacle (Back Panel Mounting) Commercial (JTP02R) 38999 III .505 Dualok II S I R (TP) .447 .000 .005 .006 .000 P PANEL THICKNESS PCB TAIL STICKOUT* .455-.403 FOR SIZES 16 &20 CONTACTS .466-.409 FOR SIZE 22D CONTACTS SJT Access Aquacon Series II R S (TP) AD .322 T 4 HOLES 1. PART # See chart below N Shell Finish 88/91 2. Base Number 569 .000 .005 3. Coded Shell Size 74X KK .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS L 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P HOW TO ORDER 1. SELECT A SHELL FINISH: 88 91 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell -35 Designates Insert Arrangement Number Consult Amphenol Aerospace for ordering of composite styles. 2. BASE NUMBER: 569 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number Refer to page 89 for alternate rotation letters to use. P S 3. SELECT A CODED SHELL SIZE: Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position See chart below 741-749, designates size 9-25 shell size. Example: 741= Size 9 Shell + Shell Size 8 10 12 14 16 18 20 22 24 B 106 Coded Shell Size 741 742 743 744 745 746 747 748 749 .005 DIAM L Max. N +.001 -.005 P Max. Panel Thickness R (TP) S .016 T Dia. .005 AD Dia. .005 KK Dia. Max. .225 .473 .147 .594 .812 .120 .516 .531 .225 .590 .152 .719 .938 .120 .633 .656 .225 .750 .152 .812 1.031 .120 .802 .828 .225 .875 .152 .906 1.125 .120 .927 .953 .225 1.000 .152 .969 1.219 .120 1.052 1.078 .225 1.125 .152 1.062 1.312 .120 1.177 1.203 .225 1.250 .179 1.156 1.438 .120 1.302 1.328 .225 1.375 .179 1.250 1.562 .120 1.427 1.453 .225 1.500 .169 1.375 1.688 .147 1.552 1.578 All dimensions for reference only. Most common options are shown; other options are available Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Jam Nut Receptacle Commercial (JT07) 38999 C S (2 PLACES) M .094 H III + .011 - .010 Dualok .062 MIN. .109 MAX. PANEL THICKNESS II PCB TAIL STICKOUT* .272-.200 FOR SIZES 16 & 20 .283-.178 FOR SIZE 22D CONTACTS I SJT Access Aquacon N .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS Series II V THREAD L T* RR THREAD 1. PART # See chart below 2. Shell Finish 88/91 Base Number 569 3. Coded Shell Size 75X 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P HOW TO ORDER 1. SELECT A SHELL FINISH: 88 91 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell -35 Designates Insert Arrangement Number Consult Amphenol Aerospace for ordering of composite styles. 2. BASE NUMBER: 569 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number Refer to page 89 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 751-759, designates size 9-25 shell size. Example: 751= Size 9 Shell Shell Size 8 10 12 14 16 18 20 22 24 Coded Shell Size A* +.000 -.010 C Max. H Hex +.017 -.016 L Max. M .005 N +.001 -.005 S .016 751 752 753 754 755 756 757 758 759 .830 1.390 1.062 .453 .438 .473 .955 1.515 1.188 .453 .438 .590 1.084 1.640 1.312 .453 .438 1.208 1.765 1.438 .453 .438 1.333 1.953 1.562 .453 1.459 2.031 1.688 1.576 2.156 1.701 1.826 T* +.010 -.000 V Thread Class 2A (Plated) 1.250 .884 .4375-28 UNEF .8750-20 UNEF 1.375 1.007 .5625-24 UNEF 1.0000-20 UNEF .750 1.500 1.134 .6875-24 UNEF 1.1250-18 UNEF .875 1.625 1.259 .8125-20 UNEF 1.2500-18 UNEF .438 1.000 1.781 1.384 .9375-20 UNEF 1.3750-18 UNEF .453 .438 1.125 1.890 1.507 1.0625-18 UNEF 1.5000-18 UNEF 1.812 .422 .464 1.250 2.016 1.634 1.1875-18 UNEF 1.6250-18 UNEF 2.280 2.000 .422 .464 1.375 2.140 1.759 1.3125-18 UNEF 1.7500-18 UNS 2.405 2.125 .422 .464 1.500 2.265 1.884 1.4375-18 UNEF 1.8750-16 UN All dimensions for reference only. Most common options are shown; other options are available RR Thread Class 2A (Plated) H .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. * "D" shaped mounting hole dimensions Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 107 PCB Wall Mounting Receptacle Hermetic Commercial (JT00) 38999 III .375 Dualok II S I R (TP) +.016 -.005 PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 .317 .005 SJT Access R Aquacon (TP) S Series II V T (4 HOLES) 1. PART # See chart below Base Number 10-626 2. Coded Shell Size 431 Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 L 3. 4. 5. 6. Insert Arrg. -35 Contact Type/ Alt. Keying Position P Shell Finish 1 Tail Length B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 89 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 431-439, designates size 9-25 5. SELECT A SHELL FINISH: shell size. 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 6. SELECT A TAIL LENGTH: B .100.03 D .200.03 F .300.03 Designates Insert Arrangement Number .005 DIA M 8 10-626431-XXX .234 .473 .594 .812 .120 .5625-24UNEF 10 432-XXX 433-XXX 434-XXX 435-XXX 436-XXX 437-XXX 438-XXX 439-XXX .234 .590 .719 .938 .120 .6875-24UNEF 14 16 18 20 22 B 108 T Part Number 12 24 L Max. N +.001 -.005 Shell Size R (TP) S .016 .005 V Thread Class 2A .234 .750 .812 1.031 .120 .8125-20UNEF .234 .875 .906 1.125 .120 .9375-20UNEF .234 1.000 .969 1.219 .120 1.0625-18UNEF .234 1.125 1.062 1.312 .120 1.1875-18UNEF .234 1.250 1.156 1.438 .120 1.3125-18UNEF .234 1.375 1.250 1.562 .120 1.4375-18UNEF .313 1.500 1.375 1.688 .147 1.5625-18UNEF Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Box Mounting Receptacle Hermetic Commercial JT02 38999 +.016 -.005 S .375 R (TP) L R (TP) T (4 HOLES) See chart below Base Number 10-626 Coded Shell Size 461 II I Aquacon .005 .317 Series II PART # 2. Dualok Access Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 1. III SJT KK N S PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 3. 4. 5. 6. Insert Arrg. -35 Contact Type/ Alt. Keying Position P Shell Finish 1 Tail Length B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 89 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 461-469, designates size 9-25 5. SELECT A SHELL FINISH: shell size. 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 6. SELECT A TAIL LENGTH: B .100.03 D .200.03 F .300.03 Designates Insert Arrangement Number .005 DIA M Shell Size 8 10 12 14 16 18 20 22 24 Part Number 10-626461-XXX 462-XXX 463-XXX 464-XXX 465-XXX 466-XXX 467-XXX 468-XXX 469-XXX L +.006 -.015 N +.001 -.005 .051 .473 .051 .590 .051 R (TP) S .016 T .005 KK +.001 -.005 .594 .812 .120 .562 .719 .938 .120 .672 .750 .812 1.031 .120 .781 .051 .875 .906 1.125 .120 .906 .051 1.000 .969 1.219 .120 1.031 .051 1.125 1.062 1.312 .120 1.156 .051 1.250 1.156 1.438 .120 1.250 .080 1.375 1.250 1.562 .120 1.375 .080 1.500 1.375 1.688 .147 1.500 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 109 PCB Jam Nut Receptacle Hermetic Commercial (JT07) 38999 III C Dualok M S (2 PLACES) .062 MIN.** .109 MAX H II O RING I PCB TAIL LENGTH B .100 .03 D .200 .03 F .300 .03 SJT Access Aquacon A N Series II Size 22 DIA .030 .0005 20 DIA .040 .001 16 DIA .0625 .001 RR T 1. PART # See chart below 2. Base Number 10-626 Coded Shell Size 441 3. 4. 5. 6. Insert Arrg. -35 Contact Type/ Alt. Keying Position P Shell Finish 1 Tail Length B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 89 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 441-449, designates size 9-25 5. SELECT A SHELL FINISH: shell size. 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number Shell Size A+ +.000 -.010 C Max. H +.017 -.016 M .005 N +.001 -.005 S .016 T+ +.010 -.000 RR Thread Class 2A 10-626441-XXX .830 1.390 1.062 .438 .473 1.250 .884 .8750-20UNEF 10 442-XXX 443-XXX 444-XXX 445-XXX 446-XXX 447-XXX 448-XXX 449-XXX .955 1.515 1.188 .438 .590 1.375 1.007 1.0000-20UNEF 1.084 1.640 1.312 .438 .750 1.500 1.134 1.1250-18UNEF 1.208 1.765 1.438 .438 .875 1.625 1.259 1.2500-18UNEF 1.333 1.953 1.562 .438 1.000 1.781 1.384 1.3750-18UNEF 1.459 2.031 1.688 .438 1.125 1.890 1.507 1.5000-18UNEF 1.576 2.156 1.812 .464 1.250 2.016 1.634 1.6250-18UNEF 1.701 2.280 2.000 .464 1.375 2.140 1.759 1.7500-18UNS 1.826 2.405 2.125 .464 1.500 2.265 1.884 1.8750-16UN 14 16 18 20 22 24 110 B .100.03 D .200.03 F .300.03 8 12 B Part Number 6. SELECT A TAIL LENGTH: H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + "D" shaped mounting hole dimensions. ** Panel Thickness All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Solder Mounting Receptacle Hermetic Commercial (JTI) 38999 Base Number 10-626 Coded Shell Size 451 SJT Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 3. 4. 5. 6. Insert Arrg. -35 Contact Type/ Alt. Keying Position P Shell Finish 1 Tail Length B Series II See chart below I Aquacon .317 .005 PART # II Access KK N 2. Dualok PC TAIL LENGTH B .100 .03 D .200 .03 F .300 .03 L 1. III +.011 .348 -.010 GG HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 89 for alternate rotation letters to use. P S 2. SELECT A CODED SHELL SIZE: See chart below 451-459, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 6. SELECT A TAIL LENGTH: Designates Insert Arrangement Number Shell Size Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position B .100.03 D .200.03 F .300.03 Part Number L +.011 -.010 N +.001 -.005 GG +.011 -.010 KK +.001 -.005 8 10-626451-XXX .078 .473 .687 .562 10 452-XXX 453-XXX 454-XXX 455-XXX 456-XXX 457-XXX 458-XXX 459-XXX .078 .590 .797 .672 .078 .750 .906 .781 .078 .875 1.031 .906 .078 1.000 1.156 1.031 .078 1.125 1.281 1.156 .078 1.250 1.375 1.250 .107 1.375 1.500 1.375 .107 1.500 1.625 1.500 12 14 16 18 20 22 24 All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol Aerospace for availability and dimensions. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B 111 MIL-DTL-38999/ 27599, Series I LJT C TABLE OF CONTENTS FOR SECTION C Combined MIL-DTL-38999 Series I, II, III Shell Size & Insert Arrangement Availability. . . . Insert Arrangement Drawings . . . . . . . . . Contact -Ratings, Service Ratings, Finish Data . . Sealing Plugs. . . . . . . . . . . . . . . MIL-DTL-38999, Series II JT and Series I LJT Features and Benefits. . . . . . . . . . . . How to Order (Military) . . . . . . . . . . . . How to Order (Commercial) . . . . . . . . . . 2-5 10-17 18, 19 19 82-83 113-114 115-117 LJT SHELL STYLES: Crimp Wall Mounting Receptacle LJT00R (MS27466) . . . . . . . . . . . . . 118 Crimp Wall Mount Recept. for Back Panel Mounting LJTPQ00R (MS27656) . . . . . . . . . . . . . 119 Crimp Line Receptacle LJT01R . . . . . . . . 120 Crimp Box Mounting Receptacle LJT02R (MS27496), Crimp Box Mounting Receptacle for Back Panel Mounting LJTP02R (MS27505) . . . . 121 Crimp Jam Nut Receptacle LJT07R (MS27468) . . 122 Crimp Straight Plug LJT06R (MS27467) . . . . . 123 PCB Shell: PCB Wall Mounting Receptacle, Back Panel Mounting . . . . . . . . . . . . PCB Wall Mounting Receptacle, Back Panel Mounting, Clinch Nuts . . . . . . . PCB Box Mounting Receptacle, Back Panel Mounting . . . . . . . . . . . . PCB Box Mounting Receptacle, Back Panel Mounting, Clinch Nuts . . . . . . . PCB Jam Nut Receptacle (LJT07) . . . . . . . PCB Hermetic Wall Mounting Receptacle (LJT00). PCB Hermetic Jam Nut Receptacle . . . . . . . PCB Solder Mounting Receptacle (LJTI). . . . . 131 132 133 134 135 136 137 138 BREAKAWAY: Breakaway Fail-Safe How to Order (Military /Commercial). . . . . . . . . . . . 139 Breakaway Fail-Safe Insert Availability Chart . . . . 140 Breakaway Fail-Safe Overview/Information. . . . 141 ACCESSORIES: HERMETIC: Section F. . . . . . . . . . . . . . . . . 164-183 Hermetic Wall Mounting Receptacle LJT00 (MS27469) . . . . . . . . . . . . . . . . 124 Hermetic Jam Nut Receptacle LJT07 (MS27470) . . 125 Hermetic Solder Mounting Receptacle LJTL (MS27471) . . . . . . . . . . . . . . . . 126 Solder Wall Mounting Receptacle LJT00 (MS20026).127 Solder Line Receptacle LJT01 (MS20027). . . . 128 Solder Straight Plug LJT06 (MS20028). . . . . . 129 Solder Jam Nut Receptacle LJT07 (MS20029) . . . 130 C 112 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Military to Commercial Shell Style Conversion Table How to Order (Military) 38999 III Dualok MILITARY DESCRIPTION COMMERCIAL II LJT00 I MS27466 Crimp Wall Mounting Receptacle MS27656 Crimp Wall Mounting Receptacle (Back Panel) MS27496 Crimp Box Mounting Receptacle MS27505 Crimp Box Mounting Receptacle (Back Panel) MS27467 Crimp Straight Plug LJT06 MS27468 Crimp Jam Nut Receptacle LJT07 MS27469 Hermetic Wall Mounting Receptacle LJT00, LJTS00 MS27470 Hermetic Jam Nut Receptacle LJT07, LJTS07 MS27471 Hermetic Solder Mounting Receptacle LJTPQ00 SJT LJT02, LJTP02 LJTP02 Aquacon MS20026 Solder Wall Mounting Receptacle LJT00 Solder Line Receptacle LJT01 MS20028 Solder Straight Plug LJT06 MS20029 Solder Jam Mounting Receptacle LJT07 Series I LJTIH, LJTIY, LJTSIY MIL-DTL-27599 MS20027 Access HOW TO ORDER - MILITARY SERIES I 1. 2. 3. 4. 5. 6. 7. MS Number Service Class Shell Size Finishes Insert Arrangement Contact Style (P or S) Alternate Keying Position MS27466 E 14 A 18 P A 1. MS NUMBER SERIES I LJT MS27466 Crimp Wall Mounting Receptacle MS27656 Crimp Wall Mounting Receptacle (Back Panel Mounting) MS27496 Crimp Box Mounting Receptacle MS27505 Crimp Box Mounting Receptacle (Back Panel Mounting) MS27467 Crimp Straight Plug MS27468 Crimp Jam Nut Receptacle MS27469 Hermetic Wall Mounting Receptacle MS27470 Hermetic Jam Nut Receptacle MS27471 Hermetic Solder Mounting Receptacle 2. SERVICE CLASS CRIMP SOLDER WALL MOUNT BOX MOUNT WALL MOUNT JAM NUT (466) (496) (026) (029) WALL MOUNT BOX MOUNT LINE (027) BPM (656) BPM (505) STRAIGHT PLUG (467) STRAIGHT PLUG (028) JAM NUT (468) E Environmental crimp applications. Box Mount versions using spacer grommets are not environmental. E MIL-DTL-27599 MS20026 Solder Wall Mounting Receptacle MS20027 Solder Line Receptacle MS20028 Solder Straight Plug MS20029 Solder Jam Nut Receptacle 2. HERMETIC SERVICE CLASS WALL MOUNT (469) JAM NUT (470) P T P T Potting crimp applications. Supplied with spacer grommet and potting boot. Environmental applications. Supplied without rear accessories. Design provides serrations on rear threads of shells. SOLDER MOUNT (471) Y Hermetically interfacial seal Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 113 MIL-DTL-38999/ 27599, Series I LJT How to Order (Military) 38999 III 1. 2. 3. 4. 5. 6. 7. MS Number Service Class Shell Size Finishes Insert Arrangement Contact Style (P or S) Alternate Keying Position MS27466 E 14 A 18 P A Dualok II I SJT 3. SHELL SIZE 4. FINISHES See table on page 2-5 Finish Access Series I Aquacon Shell Size & Insert Arrangement are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Place Shell Size in box 3 and Insert Arrangement in box 5. 5. INSERT ARRANGEMENT Military Finish Data Cadmium plated nickel base 175C Olive drab cadmium plate nickel base 175C Electroless nickel 200C Electroless nickel, space compatible 200C Anodic coating (Alumilite) 200C Chromate treated (Iridite 14-2) 125C Passivated steel 200C See table on page 2-5 A B F C 6. CONTACTS P Pin Contacts S Socket Contacts E Nickel-PTFE 175C 4. HERMETIC FINISHES Military Finish Data Finish Carbon steel shell tin plated & contacts Stainless steel shell passivated Stainless steel nickel plated D N N 7. ALTERNATE KEYING POSITION "A" designates Alternate keying connector assembly. Other basic alternate keys are "B", "C" and "D". No letter required for normal rotation (no rotation) position. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connector is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connector, a receptacle is shown below. The angles for the plug are exactly the same except the direction of rotation is opposite of that shown for the receptacle. The "N" designation is not referenced in part number, it is omitted. LJT Key/Keyway Rotation AB ANGLE OF ROTATION (Degrees) B AB NORMAL A D C ROTATION LETTERS 5 LJT REF C 114 RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) Shell Size Normal A B C D 9 95 77 - - 113 11 95 81 67 123 109 13 95 75 63 127 115 15 95 74 61 129 116 17 95 77 65 125 113 19 95 77 65 125 113 21 95 77 65 125 113 23 95 80 69 121 110 25 95 80 69 121 110 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) 1. 2. 3. 4. 5. 6. Table & Style Service Class Shell Size -Insert Arrg. Contact Style (P or S) Alternate Keying Position Strain Relief/Finish Variation Suffix** LJT00 RT 9-35 P B (014) ** If Required 38999 III Dualok II I SJT Plugs Printed Circuit Board High Temperature Chemical and Fuel Resistant Wall Mounting Receptacle LJT00 LJTS00 LJTN00 Box Mounting Receptacle LJT02 LJTS02 LJTN02 Line Receptacle LJT01 LJTS01 LJTN01 Jam Nut Receptacle LJT07 LJTS07 LJTN07 Wall Mounting Receptacle (Back Panel) LJTPQ00 LJTPS00 LJTPN00 Box Mounting Receptacle (Back Panel) LJTP02 LJTPS02 LJTPN02 Straight Plug LJT06 LJTS06 LJTN06 Wall Mounting Receptacle See page 130 for part number order guide Wall Mounting Receptacle (Back Panel) See page 131 for part number order guide Wall Mounting Receptacle (Back Panel) (Clinch Nut) See page 132 for part number order guide Box Mounting Receptacle (Back Panel) See page 133 for part number order guide Box Mounting Receptacle (Back Panel) (Clinch Nut) See page 134 for part number order guide Jam Nut Receptacle See page 135 for part number order guide Hermetic CONNECTOR TYPE & STYLE Long Junior Tri-Lock Wall Mounting Receptacle Jam Nut Receptacle See page 136 for part number order guide Jam Nut Receptacle (Hermetic) See page 137 for part number order guide Solder Mounting Receptacle (Hermetic) See page 138 for part number order guide Wall Mounting Receptacle LJT00 LJTS00 LJTN00 Jam Nut Receptacle LJT07 LJTS07 LJTN07 Solder Mounting Receptacle LJTI LJTSI LJTNI Line Receptacle Jam Nut Receptacle Straight Plug Solder Mounting Receptacle Access Aquacon Series I Receptacle Crimp SERIES I Lanyard Release Plug (See pages 94-96 for ordering) C Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 115 MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) 38999 III 2. SERVICE CLASS Dualok II I SJT Access CRIMP WALL MOUNT Box Mount PLUG LINE JAM NUT Aquacon RP Potting crimp applications. Supplied with spacer grommet and potting boot. Series II JT RE Series I Crimp Contacts/ Connectors RE RT Environmental crimp applications. Supplied with a grommet and compression nut. Can be supplied with strain relief integral with compression nut "RE(SR)". Environmental applications. Supplied without rear accessories. Design provides serrations on rear threads of shells. SOLDER WALL MOUNT Solder Contacts/ Connectors LINE STRAIGHT PLUG JAM NUT P Potting applications: These connectors are supplied with a potting boot. All shells are designed with integral features to retain potting boots. C Pressurized applications T MIL-DTL-27599 applications-general duty, pressurized (receptacle only) (LJT only molded in solder type contacts) Not applicable with Box Mount Styles HERMETIC WALL MOUNT JAM NUT SOLDER MOUNTING RECEPTACLE Y Same as "H" with interfacial seal. H Hermetic applications- Fused compression glass sealed inserts. Leakage rate less than .01 micron cu. ft./hr. (1 x 10-7 cc/sec.) at 15 psi differential. 4. SHELL SIZE & INSERT ARRANGEMENT SEE PAGE 2-5 First number represents Shell Size, second number is the Insert Arrangement. 5. CONTACTS C 116 P Pin Contacts S Socket Contacts Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) 38999 6. ALTERNATE KEYING POSITION "A" designates Alternate keying connector assembly. Other basic alternate keys are "B", "C" and "D". No letter required for normal rotation (no rotation) position. B NORMAL A D III C Dualok ROTATION LETTERS AB II I A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connector is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connector, a receptacle is shown below. The angles for the plug are exactly the same except the direction of rotation is opposite of that shown for the receptacle. SJT 5 LJT REF Normal A B C D 9 95 77 - - 113 11 95 81 67 123 109 13 95 75 63 127 115 15 95 74 61 129 116 17 95 77 65 125 113 19 95 77 65 125 113 21 95 77 65 125 113 23 95 80 69 121 110 25 95 80 69 121 110 Finish Finish Suffix Finish Plus "SR" Suffix Class RE and C Only Cadmium plated nickel base 175C (SR) Olive drab cadmium plate nickel base 175C (014) (386) Electroless nickel 200C (023) (424) Finish Suffix Electroless nickel, space compatible 200C (453) (467) (468) Anodic coating (Alumilite) 200C (005) (300) (162) Chromate treated (Iridite 14-2) 125C (011) (344) () Passivated steel 200C - - Nickel-PTFE 175C (045) (582) Zinc-Nickel Plated 175C (033) 7. HERMETIC FINISHES Carbon steel shell tin plated & contacts Stainless steel shell passivated Stainless steel nickel plated Shell Size Series I LJT Key/Keyway Rotation AB ANGLE OF ROTATION (Degrees) 7. FINISHES Strain Relief Options: "SR" designates a strain relief clamp. Strain reliefs are available only on Service Class "C" and "RE" (see step 3. Service Class) Finish Variation Suffix: See finish variations available in table to your right. Finish Aquacon RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) The "N" designation is not referenced in part number, it is omitted. 7. SELECT A STRAIN RELIEF OPTION OR FINISH VARIATION SUFFIX Access Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 117 Wall Mounting Receptacle - Crimp Military (MS27466), Commercial (LJT00R) 38999 Dualok II I SJT Access Aquacon PART NUMBER BUILDER Page 113-117 MILITARY MS27466E MS27466P MS27466T Commercial III LJT00RE LJT00RP LJT00RT .717 +.006 -.000 Series I 1.656 MAX .496 MAX M S D N R (TP) VIEW D ENLARGED FOR COAXIAL USE ONLY V Commercial LJT00RE-XX-XXX LJT00RT-XX-XXX .031 .200 R S (TP) .717 T (4 HOLES) +.006 -.000 L M F N .031 .200 KK Commercial LJT00RP-XX-XXX .005 DIA M C 118 Shell Size F Dia. .010 9 .444 Military MS27466E MS27466T L Max. M +.000 -.005 N +.001 -.005 R (TP) S .016 T Dia. .005 V Thread Class 2A (Plated) KK Dia. Max .813 .632 .572 .719 .938 .128 .4375-28 UNEF .608 11 .558 .813 .632 .700 .812 1.031 .128 .5625-24 UNEF .734 13 .683 .813 .632 .850 .906 1.125 .128 .6875-24 UNEF .858 15 .808 .813 .632 .975 .969 1.219 .128 .8125-20 UNEF .984 17 .909 .813 .632 1.100 1.062 1.312 .128 .9375-20 UNEF 1.110 19 1.034 .813 .632 1.207 1.156 1.438 .128 1.0625-18 UNEF 1.234 21 1.159 .906 .602 1.332 1.250 1.562 .128 1.1875-18 UNEF 1.360 23 1.284 .906 .602 1.457 1.375 1.688 .147 1.3125-18 UNEF 1.484 25 1.409 .906 .602 1.582 1.500 1.812 .147 1.4375-18 UNEF 1.610 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Military MS27466P Wall Mounting Receptacle (Back Panel Mounting) Military (MS27656), Commercial (LJTPQ00R) 38999 MILITARY MS27656E MS27656P MS27656T Commercial PART NUMBER BUILDER Page 113-117 III Dualok LJTQ00RE LJTPQ00RP LJTPQ00RT II I SJT Access L MAX +.006 Z Aquacon .844 MAX .905 -.000 S D N R (TP) Series I M VIEW D ENLARGED FOR COAXIAL USE ONLY V Commercial LJTPQ00RE-XX-XXX LJTPQ00RT-XX-XXX P R S (TP) Military MS27656E MS27656T L 1 MAX T (4 HOLES) SS +.006 Z .905 -.000 M N F KK P Commercial LJTPQ00RP-XX-XXX Military MS27656P .005 DIA M L Max. L1 Max. M +.000 -.005 .453 .641 .820 .572 .234 .719 .938 .128 .4375-28 UNEF .138 .625 .662 .558 .453 .641 .820 .700 .234 .812 1.031 .128 .5625-24 UNEF .138 .750 .810 .683 .453 .641 .820 .850 .234 .906 1.125 .128 .6875-24 UNEF .138 .875 .960 Shell Size F Dia. .010 9 .444 11 13 N Dia. P Max. Panel S +.011 Thickness R (TP) -.010 T Dia. .005 V Thread Class 2A (Plated) Z Max KK Dia. Max SS Dia. +.000 -.016 15 .808 .453 .641 .820 .975 .234 .969 1.219 .128 .8125-20 UNEF .138 1.000 1.085 17 .909 .453 .641 .820 1.100 .234 1.062 1.312 .128 .9375-20 UNEF .138 1.125 1.210 19 1.034 .453 .641 .820 1.207 .234 1.156 1.438 .128 1.0625-18 UNEF .138 1.250 1.317 21 1.159 .484 .672 .790 1.332 .204 1.250 1.562 .128 1.1875-18 UNEF .168 1.375 1.442 23 1.284 .484 .672 .790 1.457 .204 1.375 1.688 .147 1.3125-18 UNEF .168 1.500 1.567 25 1.409 .484 .672 .790 1.582 .193 1.500 1.812 .147 1.4375-18 UNEF .168 1.625 1.692 All dimensions for reference only. Note: MS27656 superseded MS 27515. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 119 Line Receptacle - Crimp Commercial (LJT01R) 38999 Dualok II I SJT Access Series I Aquacon PART NUMBER BUILDER Page 113-117 Commercial III LJT01RE LJT01RT LJT01RP C 1.219 MAX S .717 +.006 -.000 M D S N V .918 .031 Commercial LJT01RE-XX-XXX LJT01RT-XX-XXX LJT01RP-XX-XXX C 120 Shell Size C Max. M +.000 -.005 N +.001 -.005 S .016 V Thread Class 2A (Plated) 9 1.094 .632 .572 .938 .4375-28 UNEF 11 1.188 .632 .700 1.031 .5625-24 UNEF 13 1.281 .632 .850 1.125 .6875-24 UNEF 15 1.375 .632 .975 1.219 .8125-20 UNEF 17 1.469 .632 1.100 1.312 .9375-20 UNEF 19 1.594 .632 1.207 1.438 1.0625-18 UNEF 21 1.719 .602 1.332 1.562 1.1875-18 UNEF 23 1.844 .602 1.457 1.688 1.3125-18 UNEF 25 1.969 .602 1.582 1.812 1.4375-18 UNEF 1.656 MAX VIEW D ENLARGED FOR COAXIAL USE ONLY All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Box Mounting Receptacle (Back Panel Mounting) Military (MS27496 & MS27505), Commercial (LJT02R & LJTP02R) 38999 MILITARY MS27496E MS27505E Commercial PART NUMBER BUILDER Page 113-117 III Dualok LJT02RE LJTP02RE (Back Panel Mounting) II I SJT Access Aquacon .717 +.006 -.000 .297 MAX. S .031 Series I .200 M KK N R (TP) Commercial LJT02RE-XX-XXX Military MS27496E R S (TP) L MAX .905 SS +.006 -.000 Z M1 T (4 HOLES) N KK P Commercial LJTP02RE-XX-XXX Military MS27505E .005 DIA M Shell Size M1 M +.000 +.001 L Max. -.005 -.005 N Dia +.001 -.005 P Max. Panel Thickness R (TP) S +.011 -.010 T Dia. .005 Z .031 KK Dia. +.006 -.005 SS Dia. +.000 -.016 9 .203 .632 .820 .572 .234 .719 .938 .128 .107 .433 .662 11 .203 .632 .820 .700 .234 .812 1.031 .128 .107 .557 .810 13 .203 .632 .820 .850 .234 .906 1.125 .128 .107 .676 .960 15 .203 .632 .820 .975 .234 .969 1.219 .128 .107 .801 1.085 17 .203 .632 .820 1.100 .234 1.062 1.312 .128 .107 .926 1.210 19 .203 .632 .820 1.207 .234 1.156 1.438 .128 .107 1.032 1.317 21 .234 .602 .790 1.332 .204 1.250 1.562 .128 .137 1.157 1.442 23 .234 .602 .790 1.457 .204 1.375 1.688 .147 .137 1.282 1.567 25 .234 .602 .790 1.582 .193 1.500 1.812 .147 .137 1.407 1.692 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 121 Jam Nut Receptacle - Crimp Military (MS27468), Commercial (LJT07R) 38999 Dualok II I SJT PART NUMBER BUILDER Page 113-117 MILITARY MS27468E MS27468P MS27468T Access Series I Aquacon Commercial III LJT07RE, LJT07RP, LJT07RT .328 MAX. A D N .750 MAX. C RR T .915 .005 V .010 .020 .062 MIN. .125 MAX. PANEL THICKNESS Commercial LJT07RE-XX-XXX LJT07RT-XX-XXX Military MS27468E MS27468T VIEW D ENLARGED FOR COAXIAL USE ONLY L MAX. H S A F N KK RR .915 .005 PANEL THICKNESS Commercial LJT07RP-XX-XXX Shell Size 122 Military MS27468P .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. "D" shaped mounting hole dimensions. H + C .010 .020 .062 MIN. .125 MAX. A+ +.000 -.010 C Max. F Dia. .010 H Hex +.017 -.016 L Max. N +.001 -.005 S .016 T+ +.010 -.000 V Thread Class 2A (Plated) KK Dia. Max. RR Thread Class 2A (Plated) 9 .669 1.199 .444 .875 .625 .572 1.062 .697 .4375-28 UNEF .608 .6875-24 UNEF 11 .769 1.386 .558 1.000 .625 .700 1.250 .822 .5625-24 UNEF .734 .8125-20 UNEF 13 .955 1.511 .683 1.188 .625 .850 1.375 1.007 .6875-24 UNEF .858 1.0000-20 UNEF 15 1.084 1.636 .808 1.312 .625 .975 1.500 1.134 .8125-20 UNEF .984 1.1250-18 UNEF 17 1.208 1.761 .909 1.438 .625 1.100 1.625 1.259 .9375-20 UNEF 1.110 1.2500-18 UNEF 19 1.333 1.949 1.034 1.562 .656 1.207 1.812 1.384 1.0625-18 UNEF 1.234 1.3750-18 UNEF 21 1.459 2.073 1.159 1.688 .750 1.332 1.938 1.507 1.1875-18 UNEF 1.360 1.5000-18 UNEF 23 1.580 2.199 1.284 1.812 .750 1.457 2.062 1.634 1.3125-18 UNEF 1.484 1.6250-18 UNEF 25 1.709 2.323 1.409 2.000 .750 1.582 2.188 1.759 1.4375-18 UNEF 1.610 1.7500-18 UNS All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Straight Plug - Crimp Military (MS27467), Commercial (LJT06R) 38999 MILITARY MS27467E MS27467P MS27467T Commercial PART NUMBER BUILDER Page 113-117 III Dualok LJT06RE, LJT02RP, LJT02RT II I SJT Access Aquacon 1.219 MAX D 1.656 MAX Series I GROUNDING RING V +.003 -.002 .025 .325 .594 Q Commercial LJT06RE-XX-XXX LJT06RT-XX-XXX Military MS27467E MS27467T VIEW D ENLARGED FOR COAXIAL USE ONLY L GROUNDING RING F +.003 -.002 KK .025 .325 .594 Commercial LJT06RP-XX-XXX Military MS27467P Shell Size F Dia. .010 L Max. Q Max. V Thread Class 2A (Plated) KK Dia. Max. 9 .444 1.531 .844 .4375-28 UNEF .608 11 .528 1.531 .969 .5625-24 UNEF .734 13 .683 1.531 1.141 .6875-24 UNEF .858 15 .808 1.531 1.266 .8125-20 UNEF .984 17 .909 1.531 1.391 .9375-20 UNEF 1.110 19 1.034 1.531 1.500 1.0625-18 UNEF 1.234 21 1.159 1.625 1.625 1.1875-18 UNEF 1.360 23 1.284 1.625 1.750 1.3125-18 UNEF 1.484 25 1.409 1.625 1.875 1.4375-18 UNEF 1.610 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 123 Wall Mounting Receptacle - Hermetic Military (MS27469), Commercial (LJT00) 38999 Dualok II I SJT Access Series I Aquacon PART NUMBER BUILDER Page 113-117 MILITARY MS27469Y Commercial III LJT00H, LJT00Y LJTS00Y 1.047 S .005 .005 .741 R (TP) .659 R S (TP) +.010 -.000 .258 .025 N RR T (4 HOLES) Commercial * LJT00H-XX-XXX ** LJT00Y-XX-XXX *** LJTS00Y-XX-XXX Military MS27469YXXD MS27469YXXE .005 DIA M * Long Junior Tri-Lock ** Interfacial seal wafer *** High temperature version, interfacial seal wafer with stainless steel shell Shell Size C 124 N Dia. +.001 -.005 R (TP) S .016 T Dia. .005 RR Thread Class 2A 9 .572 .719 .938 .128 .6875-24 UNEF 11 .700 .812 1.031 .128 .8125-20 UNEF 13 .850 .906 1.125 .128 .9375-20 UNEF 15 .975 .969 1.219 .128 1.0625-18 UNEF 17 1.100 1.062 1.312 .128 1.1875-18 UNEF 19 1.207 1.156 1.438 .128 1.3125-18 UNEF 21 1.332 1.250 1.562 .128 1.4375-18 UNEF 23 1.457 1.375 1.688 .147 1.5625-18 UNEF 25 1.582 1.500 1.812 .147 1.6875-18 UNEF All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Jam Nut Receptacle - Hermetic Military (MS27470) Commercial (LJT07 & LJTS07) 38999 MILITARY MS27470Y Commercial PART NUMBER BUILDER Page 113-117 III Dualok LJT07H, LJT07Y LJTS07Y II I SJT Access Aquacon L .025 .025 .084 A A N N KK T H H .915 .915 .062 MIN. .005 .062 MIN. .125 MAX. .125 MAX. PANEL THICKNESS PANEL THICKNESS S S Commercial * LJT07H-XX-XXX ** LJT07Y-XX-XXX *** LJTS07Y-XX-XXX H + * ** *** .005 KK RR RR T L .084 Series I C C Military MS27470YXXD MS27470YXXE .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. "D" shaped mounting hole dimensions. *Long Junior Tri-Lock Interfacial seal wafer High temperature version, interfacial seal wafer with stainless steel shell Shell Size A+ +.000 -.010 C Max. H Hex N +.017 +.000 -.016 L Max. -.005 S .016 T+ +.010 -.000 KK +.011 -.000 RR Thread Class 2A (Plated) 9 .669 1.199 .875 .297 .572 1.062 .697 .642 .6875-24 UNEF 11 .769 1.386 1.000 .297 .700 1.250 .822 .766 .8125-20 UNEF 13 .955 1.511 1.188 .297 .850 1.375 1.007 .892 1.0000-20 UNEF 15 1.084 1.636 1.312 .297 .975 1.500 1.134 1.018 1.1250-18 UNEF 17 1.208 1.761 1.438 .297 1.100 1.625 1.259 1.142 1.2500-18 UNEF 19 1.333 1.949 1.562 .328 1.207 1.812 1.384 1.268 1.3750-18 UNEF 21 1.459 2.073 1.688 .328 1.332 1.938 1.507 1.392 1.5000-18 UNEF 23 1.580 2.199 1.812 .328 1.457 2.062 1.634 1.518 1.6250-18 UNEF 25 1.709 2.328 2.000 .328 1.582 2.188 1.759 1.642 1.7500-18 UNS All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 125 Solder Mounting Receptacle - Hermetic Military (MS27471), Commercial (LJTI & LJTSI) 38999 Dualok II I SJT Access MILITARY MS27471Y LJTIH, LJTIY LJTSIY Series I Aquacon PART NUMBER BUILDER Page 113-117 Commercial III L L +.006 -.005 M +.006 .031 -.005 .031 M +.030 .304 -.040 +.030 .304 -.040 N KK N KK SS SS Commercial * LJTIH-XX-XXX ** LJTIY-XX-XXX *** LJTSIY-XX-XXX GG GG Military MS27471YXXD MS27471YXXE * Long Junior Tri-Lock ** Interfacial seal wafer *** High temperature version, interfacial seal wafer with stainless steel shell C 126 Shell Size N Dia. +.001 -.005 SS Dia. +.000 -.016 L +.011 -.000 M +.006 -.005 GG Dia. +.011 -.010 KK Dia. +.001 -.005 9 .572 .662 .789 .125 .750 .672 11 .700 .810 .789 .125 .844 .781 13 .850 .960 .789 .125 .969 .906 15 .975 1.085 .789 .125 1.094 1.031 17 1.100 1.210 .789 .125 1.218 1.156 19 1.207 1.317 .789 .125 1.312 1.250 1.375 21 1.332 1.442 .789 .125 1.438 23 1.457 1.567 .821 .156 1.563 1.500 25 1.582 1.692 .821 .156 1.688 1.625 All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol Aerospace for availability and dimensions. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Wall Mounting Receptacle - Solder Military (MS20026), Commercial (LJT00) Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 113-117 Commercial MILITARY MS20020T 38999 III Dualok LJT00T, LJT00C, LJT00P II I SJT Access Aquacon Series I Commercial LJT00P-XX-XXX Commercial Military LJT00T-XX-XXX MS20026T LJT00C-XX-XXX + .005 DIA M NOTE: For availability of back panel mounting types, check with nearest sales office or call Amphenol Aerospace. Shell Size F Dia. L Max. M +.000 -.005 N +.001 -.005 R (TP) S .016 T Dia. .005 V Thread Class 2A UNEF (Plated) KK Dia. Max. .608 9 .327 .625 .632 .572 .719 .938 .128 .4375-28 11 .444 .625 .632 .700 .812 1.031 .128 .5625-24 .734 13 .558 .625 .632 .850 .906 1.125 .128 .6875-24 .858 15 .683 .625 .632 .975 .969 1.219 .128 .8125-20 .984 17 .808 .625 .632 1.100 1.062 1.312 .128 .9375-20 1.110 19 .909 .625 .632 1.207 1.156 1.438 .128 1.0625-18 1.234 21 1.034 .703 .602 1.332 1.250 1.562 .128 1.1875-18 1.360 23 1.159 .703 .602 1.457 1.375 1.688 .147 1.3125-18 1.484 25 1.284 .703 .602 1.582 1.500 1.812 .147 1.4375-18 1.610 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 127 Line Receptacle - Solder Military (MS20027), Commercial (LJT01) 38999 Dualok II I SJT Access MILITARY MS20027T LJT01T, LJT01C, LJT01P Series I Aquacon Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 113-117 Commercial III Commercial Military LJT01T-XX-XXX MS20027T LJT01C-XX-XXX Shell Size C 128 C Max. F Dia. L Max. M +.000 -.005 N +.001 -.005 Commercial LJT01P-XX-XXX S .016 V Thread Class 2A UNEF (Plated) KK Dia. Max. 9 1.094 .327 .625 .632 .572 .938 .4375-28 .608 11 1.188 .444 .625 .632 .700 1.031 .5625-24 .734 13 1.281 .558 .625 .632 .850 1.125 .6875-24 .858 15 1.375 .683 .625 .632 .975 1.219 .8125-20 .984 17 1.469 .808 .625 .632 1.100 1.312 .9375-20 1.110 19 1.594 .909 .625 .632 1.207 1.438 1.0625-18 1.234 21 1.719 1.034 .703 .602 1.332 1.562 1.1875-18 1.360 23 1.844 1.159 .703 .602 1.457 1.688 1.3125-18 1.484 25 1.969 1.284 .703 .602 1.582 1.812 1.4375-18 1.610 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Straight Plug -Solder Military (MS20028), Commercial (LJT06) Military qualified to MIL-DTL-27599 MILITARY MS20028T Commercial PART NUMBER BUILDER Page 113-117 38999 III Dualok LJT06T, LJT06C, LJT06P, II I SJT Access Aquacon Series I Commercial Military LJT06T-XX-XXX MS20028T LJT06C-XX-XXX Shell Size F Dia. Commercial LJT06P-XX-XXX L Max. L1 Max. Q Max. V Thread Class 2A UNEF (Plated) KK Dia. Max. .608 9 .327 1.128 1.488 .844 .4375-28 11 .444 1.128 1.488 .969 .5625-24 .734 13 .558 1.128 1.488 1.141 .6875-24 .858 15 .683 1.128 1.488 1.266 .8125-20 .984 17 .808 1.128 1.488 1.391 .9375-20 1.110 19 .909 1.128 1.488 1.500 1.0625-18 1.234 21 1.034 1.128 1.566 1.625 1.1875-18 1.360 23 1.159 1.128 1.566 1.750 1.3125-18 1.484 25 1.284 1.191 1.644 1.875 1.4375-18 1.610 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 129 Jam Nut Receptacle - Solder Military (MS20029), Commercial (LJT07) 38999 Dualok II Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 113-117 MILITARY MS20029P I SJT Access LJT07P, LJT07T Series I Aquacon Commercial III Commercial LJT07T-XX-XXX + Commercial Military LJT07P-XX-XXX MS20029P "D" shaped mounting hole dimensions Shell Size A+ +.000 -.010 C Max. F Dia. H Hex +.017 -.016 L Max. L1 Max. N +.001 -.005 S .016 T+ +.010 -.000 KK +.011 -.000 KK1 Dia. Max. RR Thread Class 2A (Plated) 9 .669 1.199 .327 .875 .234 .625 .572 1.062 .697 .516 .608 .6875-24UNEF 11 .769 1.386 .444 1.000 .234 .625 .700 1.250 .822 .642 .734 .8125-20UNEF 13 .955 1.511 .558 1.188 .234 .625 .850 1.375 1.007 .766 .858 1.0000-20UNEF 15 1.084 1.636 .683 1.312 .234 .625 .975 1.500 1.134 .892 .984 1.1250-18UNEF 17 1.208 1.761 .808 1.438 .234 .625 1.100 1.625 1.259 1.018 1.110 1.2500-18UNEF 19 1.333 1.949 .909 1.562 .266 .625 1.207 1.812 1.384 1.142 1.234 1.3750-18UNEF 21 1.459 2.073 1.034 1.688 .266 .656 1.332 1.938 1.507 1.268 1.360 1.5000-18UNEF 23 1.580 2.199 1.159 1.812 .266 .750 1.457 2.062 1.634 1.392 1.484 1.6250-18UNEF 25 1.709 2.323 1.284 2.000 .266 .750 1.582 2.188 1.759 1.518 1.610 1.7500-18UNS All dimensions for reference only. C 130 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Wall Mounting Receptacle (Back Panel Mounting) Commercial (LJTPQ00) 38999 III Dualok L MAX S .905 R (TP) I .006 .000 M R (TP) S II PCB TAIL STICKOUT* .281-.235 FOR SIZES 16 & 20 CONTACTS .249-.188 FOR SIZE 22D CONTACTS See chart below P 2. Shell Finish 88/91 Base Number 569 Aquacon 3. Coded Shell Size 70X 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P Series I V THREAD .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS T (4 HOLES) PART # Access N SS 1. SJT HOW TO ORDER 1. SELECT A SHELL FINISH: 88 91 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: 569 Refer to page 117 for alternate rotation letters to use. Base Number P S 3. SELECT A CODED SHELL SIZE: Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position See chart below 701-709, designates size 9-25 shell size. Example: 701= Size 9 Shell Shell Size 9 11 13 15 17 19 21 23 25 Coded Shell Size 701 702 703 704 705 706 707 708 709 + .005 DIAM T Dia. .005 V Thread Class 2A (Plated) SS Dia. +.000 -.016 L Max. M +.000 -.005 N Dia. P Max. Panel Thickness R (TP) .453 .820 .572 .234 .719 .938 .128 .4375-28 UNEF .662 .453 .820 .700 .234 .812 1.031 .128 .5625-24 UNEF .810 .453 .820 .850 .234 .906 1.125 .128 .6875-24 UNEF .960 .453 .820 .975 .234 .969 1.219 .128 .8125-20 UNEF 1.085 .453 .820 1.100 .234 1.062 1.312 .128 .9375-20 UNEF 1.210 .453 .820 1.207 .234 1.156 1.438 .128 1.0625-18 UNEF 1.317 .484 .790 1.332 .204 1.250 1.562 .128 1.1875-18 UNEF 1.442 .484 .790 1.457 .204 1.375 1.688 .147 1.3125-18 UNEF 1.567 .484 .790 1.582 .193 1.500 1.812 .147 1.4375-18 UNEF 1.692 S +.011 -.010 All dimensions for reference only. Most common options are shown; other options are available. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 131 PCB Wall Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) 38999 Commercial (LJTPQ00) CONNECTOR WITH CLINCH NUTS (4 PLACES) III Dualok L MAX II S I .905 R (TP) SJT .006 .000 M Access PCB TAIL STICKOUT* .281-.235 FOR SIZES 16 & 20 CONTACTS .249-.188 FOR SIZE 22D CONTACTS Aquacon R (TP) S N Series I .062 .001 DIA. FOR SIZE 16 CONTACTS T THREAD CLINCH NUT SS 1. PART # See chart below Shell Finish 88/91 2. Base Number 628 P 3. Coded Shell Size 70X 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P HOW TO ORDER 91 Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell -35 Designates Insert Arrangement Number Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: 628 .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS 4. SELECT AN INSERT ARRANGEMENT: 1. SELECT A SHELL FINISH: 88 V THREAD Refer to page 117 for alternate rotation letters to use. P S Base Number Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 701-709, designates size 9-25 shell size. Example: 701= Size 9 Shell Shell Size 9 11 13 15 17 19 21 23 25 C 132 Coded Shell Size 701 702 703 704 705 706 707 708 709 + L Max. M +.000 -.005 N Dia. P Max. Panel Thickness R (TP) .453 .820 .572 .234 .453 .820 .700 .234 .453 .820 .850 .453 .820 .453 .453 .005 DIAM S +.011 -.010 T Thread V Thread Class 2A (Plated) SS Dia. +.000 -.016 .719 .938 .112-40UNJC-3B .4375-28 UNEF .662 .812 1.031 .112-40UNJC-3B .5625-24 UNEF .810 .234 .906 1.125 .112-40UNJC-3B .6875-24 UNEF .960 .975 .234 .969 1.219 .112-40UNJC-3B .8125-20 UNEF 1.085 .820 1.100 .234 1.062 1.312 .112-40UNJC-3B .9375-20 UNEF 1.210 .820 1.207 .234 1.156 1.438 .112-40UNJC-3B 1.0625-18 UNEF 1.317 .484 .790 1.332 .204 1.250 1.562 .112-40UNJC-3B 1.1875-18 UNEF 1.442 .484 .790 1.457 .204 1.375 1.688 .138-32UNJC-3B 1.3125-18 UNEF 1.567 .484 .790 1.582 .193 1.500 1.812 .138-32UNJC-3B 1.4375-18 UNEF 1.692 All dimensions for reference only. *Consult Amphenol for more information on ordering connectors with clinch nuts. There is also a 3mm clinch nut available (part number 88/91-628401/409) Most common options are shown; other options are available. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Box Mounting Receptacle (Back Panel Mounting) Commercial (LJTP02) 38999 III L MAX. S .006 .000 .905 R (TP) Dualok II PCB TAIL STICKOUT* .454-.401 FOR SIZES 16 720 CONTACTS .468-.406 FOR SIZE 22D CONTACTS M I SJT Access Aquacon R (TP) KK N S P T (4 HOLES) 1. PART # See chart below 2. Shell Finish 88/91 Base Number 569 3. Coded Shell Size 71X 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P Series I SS .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS HOW TO ORDER 1. SELECT A SHELL FINISH: 88 91 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: 569 Refer to page 117 for alternate rotation letters to use. Base Number P S 3. SELECT A CODED SHELL SIZE: Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position See chart below 711-719, designates size 9-25 shell size. Example: 711= Size 9 Shell Shell Size 9 11 13 15 17 19 21 23 25 Coded Shell Size 711 712 713 714 715 716 717 718 719 + L Max. M +.000 -.005 N +.001 -.005 P Max. Panel Thickness R (TP) .203 .820 .572 .234 .719 .203 .820 .700 .234 .812 .203 .820 .850 .234 .906 .203 .820 .975 .234 .203 .820 1.100 .203 .820 1.207 .234 .790 .234 .234 S +.011 -.010 .005 DIAM T Dia. .005 KK Dia. +.006 -.005 SS Dia. +.000 -.016 .938 .128 .433 .662 1.031 .128 .557 .810 1.125 .128 .676 .960 .969 1.219 .128 .801 1.085 .234 1.062 1.312 .128 .926 1.210 .234 1.156 1.438 .128 1.032 1.317 1.332 .204 1.250 1.562 .128 1.157 1.442 .790 1.457 .204 1.375 1.688 .147 1.282 1.567 .790 1.582 .193 1.500 1.812 .147 1.407 1.692 All dimensions for reference only. Most common options are shown; other options are available. C Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 133 PCB Box Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) 38999 Commercial (LJTP02) CONNECTOR WITH CLINCH NUTS (4 PLACES) III Dualok II L MAX. I S SJT Access .006 .000 .905 R (TP) PCB TAIL STICKOUT* .454-.401 FOR SIZES 16 & 20 CONTACTS .468-.406 FOR SIZE 22D CONTACTS M Aquacon Series I R (TP) T THREAD CLINCH NUT SS 1. PART # See chart below KK N S Shell Finish 88/91 2. Base Number 628 .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS P 3. Coded Shell Size 71X 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P HOW TO ORDER 1. SELECT A SHELL FINISH: 88 91 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: 628 Refer to page 117 for alternate rotation letters to use. Base Number P S 3. SELECT A CODED SHELL SIZE: Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position See chart below 711-719, designates size 9-25 shell size. Example: 711= Size 9 Shell Coded Shell L Max. M +.000 -.005 N +.001 -.005 P Max. Panel Thickness R (TP) S +.011 -.010 T Thread KK Dia. +.006 -.005 SS Dia. +.000 -.016 9 711 712 713 714 715 716 717 718 719 .203 .820 .572 .234 .719 1.031 .112-40UNJC-3B .433 .662 .203 .820 .700 .234 .812 1.125 .112-40UNJC-3B .557 .810 .203 .820 .850 .234 .906 1.172 .112-40UNJC-3B .676 .960 .203 .820 .975 .234 .969 1.281 .112-40UNJC-3B .801 1.085 .203 .820 1.100 .234 1.062 1.375 .112-40UNJC-3B .926 1.210 .203 .820 1.207 .234 1.156 1.469 .112-40UNJC-3B 1.032 1.317 .234 .790 1.332 .204 1.250 1.625 .112-40UNJC-3B 1.157 1.442 .234 .790 1.457 .204 1.375 1.750 .138-32UNJC-3B 1.282 1.567 .234 .790 1.582 .193 1.500 1.875 .138-32UNJC-3B 1.407 1.692 13 15 17 19 21 23 25 134 .005 DIAM Shell Size 11 C + All dimensions for reference only. *Consult Amphenol for more information on ordering connectors with clinch nuts. There is also a 3mm clinch nut available (part number 88/91-628410/419) Most common options are shown; other options are available. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Jam Nut Receptacle Commercial (LJT07) 38999 III Dualok C .328 MAX. II T PCB TAIL STICKOUT* .229-.175 FOR SIZE 16 & 20 CONTACTS .243-.182 FOR SIZE 22D CONTACTS I SJT Access A* Aquacon N RR THREAD H V THREAD S .062 MIN. .125 MAX PANEL THICKNESS .915 .005 1. PART # See chart below 2. Shell Finish 88/91 Base Number 569 3. Coded Shell Size 72X 4. 5. Insert Arrg. - 35 Contact Type/Alt. Keying P Series I .062 .001 DIA. FOR SIZE 16 CONTACT .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number Designates olive drab cadmium plated connector shell Designates electroless nickel plated connector shell 88 91 Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ KEYING POSITIONS: 2. BASE NUMBER: 569 Refer to page 117 for alternate rotation letters to use. Base Number P S 3. SELECT A CODED SHELL SIZE: Designates Pin Contacts in Normal Position Designates Socket Contacts in Normal Position See chart below 721-729, designates size 9-25 shell size. Example: 721= Size 9 Shell Shell Size Coded Shell 9 721 722 723 724 725 726 727 728 729 11 13 15 17 19 21 23 25 A* +.000 -.010 C Max. .669 .769 H Hex +.017 -.016 L Max. N +.001 -.005 S .016 T* +.010 -.000 V Thread Class 2A (Plated) 1.199 .875 .625 .572 1.062 .697 .4375-28 UNEF 1.386 1.000 .625 .700 1.250 .822 .5625-24 UNEF .8125-20 UNEF .955 1.511 1.188 .625 .850 1.375 1.007 .6875-24 UNEF 1.0000-20 UNEF 1.084 1.636 1.312 .625 .975 1.500 1.134 .8125-20 UNEF 1.1250-18 UNEF 1.208 1.761 1.438 .625 1.100 1.625 1.259 .9375-20 UNEF 1.2500-18 UNEF 1.333 1.949 1.562 .656 1.207 1.812 1.384 1.0625-18 UNEF 1.3750-18 UNEF 1.459 2.073 1.688 .750 1.332 1.938 1.507 1.1875-18 UNEF 1.5000-18 UNEF 1.580 2.199 1.812 .750 1.457 2.062 1.634 1.3125-18 UNEF 1.6250-18 UNEF 1.709 2.323 2.000 .750 1.582 2.188 1.759 1.4375-18 UNEF 1.7500-18 UNS All dimensions for reference only. Most common options are shown; other options are available. RR Thread Class 2A (Plated) .6875-24 UNEF H .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. * "D" shaped mounting hole dimensions Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 135 PCB Hermetic Wall Mounting Receptacle Commercial (LJT00) 38999 III Dualok II 1.047 S I SJT .005 .741 R (TP) Access .005 .659 +.010 -.000 PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 Aquacon Series I R S (TP) N Size 22 O.030 .0005 20 O.040 .001 RR 16 O.0625 .001 T (4 HOLES) 1. PART # See chart below Base Number 10-626 2. Coded Shell Size 401 3. 4. 5. 6. Insert Arrg. -35 Contact Type/ Alt. Keying Position P Shell Finish 1 Tail Length B HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 401-409, designates size 9-25 shell size. 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number 6. SELECT A TAIL LENGTH: B .100.03 D .200.03 F .300.03 + Shell Size Part Number N Dia. +.001 -.005 9 10-626401-XXX .572 11 402-XXX 403-XXX 404-XXX 405-XXX 406-XXX 407-XXX 408-XXX 409-XXX .700 13 15 17 19 21 C 136 23 25 R TP) .005 DIAM S .016 T Dia. .005 RR Thread Class 2A .719 .938 .128 .6875-24 UNEF .812 1.031 .128 .8125-20 UNEF .850 .906 1.125 .128 .9375-20 UNEF .975 .969 1.219 .128 1.0625-18 UNEF 1.100 1.062 1.312 .128 1.1875-18 UNEF 1.207 1.156 1.438 .128 1.3125-18 UNEF 1.332 1.250 1.562 .128 1.4375-18 UNEF 1.457 1.375 1.688 .147 1.5625-18 UNEF 1.582 1.500 1.812 .147 1.6875-18 UNEF All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Hermetic Jam Nut Receptacle 38999 III Dualok II L C .915 H .062 MIN. .125 MAX. .005 PANEL THICKNESS S 1. PART # See chart below 2. Base Number 10-626 Coded Shell Size 411 3. 4. 5. 6. Insert Arrg. -35 Contact Type/ Alt. Keying Position P Shell Finish 1 Tail Length B HOW TO ORDER SJT Access Series I Size 22 DIA .030.0005 20 DIA .040.001 16 DIA .0625.001 RR T I Aquacon KK N A PCB TAIL LENGTH B .100 .03 D .200 .03 F .300 .03 4. CONTACT TYPE/ KEYING POSITIONS: 1. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 411-419, designates size 9-25 shell size. Example: 411 = Size 9 Shell 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number 6. SELECT A TAIL LENGTH B .100.03 D .200.03 F .300.03 All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol for availability and dimensions. Shell Size Part Number 9 10-626411-XXX 11 412-XXX 413-XXX 414-XXX 415-XXX 416-XXX 417-XXX 418-XXX 419-XXX 13 15 17 19 21 23 25 A+ +.000 -.010 C Max. .669 1.199 H Hex N T+ KK +.017 L +.000 S +.010 +.011 -.016 Max. -.005 .016 -.000 -.000 RR Thread Class 2A (Plated) .875 .297 .572 1.062 .697 .642 .769 1.386 1.000 .297 .700 1.250 .822 .766 .8125-20 UNEF .955 1.511 1.188 .297 .850 1.375 1.007 .892 1.0000-20 UNEF 1.084 1.636 1.312 .297 .6875-24 UNEF .975 1.500 1.134 1.018 1.1250-18 UNEF 1.208 1.761 1.438 .297 1.100 1.625 1.259 1.142 1.2500-18 UNEF 1.333 1.949 1.562 .328 1.207 1.812 1.384 1.268 1.3750-18 UNEF 1.459 2.073 1.688 .328 1.332 1.938 1.507 1.392 1.5000-18 UNEF 1.580 2.199 1.812 .328 1.457 2.062 1.634 1.518 1.6250-18 UNEF 1.709 2.328 2.000 .328 1.582 2.188 1.759 1.642 1.7500-18 UNS All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 137 PCB Hermetic Solder Mounting Receptacle Commercial (LJTI) 38999 III Dualok II I L M SJT PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 +.006 -.005 Access .031 Aquacon KK Series I N SS GG 1. PART # See chart below Base Number 10-626 2. Coded Shell Size 421 DIA. Size 22 .030 .0005 20 .040 .001 16 .0625 .001 3. 4. 5. 6. Insert Arrg. -35 Contact Type/ Alt. Keying Position P Shell Finish 1 Tail Length B HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III Her- 10-626 metic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 421-429, designates size 9-25 shell size. Example: 421 = Size 9 Shell 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. -35 Designates Insert Arrangement Number 6. SELECT A TAIL LENGTH: B .100.03 D .200.03 F .300.03 All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol for availability and dimensions. Shell Size 9 11 13 15 17 19 21 23 C 138 25 N Dia. +.001 Part Number -.005 10-626421-XXX .572 SS Dia. +.000 -.016 .662 L +.011 -.000 .789 M +.006 -.005 .125 GG Dia. +.011 -.010 .750 KK Dia. +.001 -.005 .672 422-XXX 423-XXX 424-XXX 425-XXX 426-XXX 427-XXX 428-XXX 429-XXX .700 .810 .789 .125 .844 .781 .850 .960 .789 .125 .969 .906 .975 1.085 .789 .125 1.094 1.031 1.100 1.210 .789 .125 1.218 1.156 1.207 1.317 .789 .125 1.312 1.250 1.332 1.442 .789 .125 1.438 1.375 1.457 1.567 .821 .156 1.563 1.500 1.582 1.692 .821 .156 1.688 1.625 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Series I, LJT Breakaway Fail Safe Lanyard Release Plug How to Order, cont. HOW TO ORDER-MILITARY FAIL SAFE MS27661 HOW TO ORDER-COMMERCIAL FAIL SAFE 88-5388 OR 91-5388 1. MS Number 2. Service Class 3. Shell Size 4. Finish 5. Insert Arrg. 6. Contact Style 7. Alternate Position MS27661 T 17 B 35 P A 1. MS27661 NUMBER 1. Finish 2. 3. Connector Shell Size Type & Insert Identification Arrangement 88 5388 29 38999 4. Lanyard Length Code 5. Contact Type Alternate Rotation of Insert 40 P Designates corrosion resistant olive drab cadmium plate over 1. SELECT A FINISH 88 nickel, 500 hour extended salt spray, EMI -50dB @ 10 GHz 2. SELECT A SERVICE CLASS 6. SELECT A CONTACT STYLE specification min., 175C E For environmental crimp applications (inactive for new design) T For environmental crimp applications with serrations on rear threads of shell Aquacon 5388 Designates MIL-DTL-38999, Series I LJT Lanyard 4. SELECT A FINISH B Designates corrosion resistant olive drab cadmium plated aluminum, 500 hour extended salt spray, EMI shielding effectiveness -50dB @ 10 GHz specification min., 175C F Designates electroless nickel plated aluminum, 48 hour salt spray, EMI shielding effectiveness -65dB @10 GHz500 specification min., 200C Series I These are standard finishes. Consult Amphenol Aerospace, Sidney, NY for variations. Release Plug TYPE IDENTIFICATION 2. CONNECTOR 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT Shell sizes are MIL-DTL-38999, Series III from sizes 11 thru 25. The basic part number selected specifies the insert arrangement. See Table I (page 140) for coded part number that correlates to insert arrangement. 4. SELECT A LANYARD LENGTH CODE See Table II (page 140) for lanyard length code number. These are standard finishes. Consult Amphenol Aerospace for variations. 5. SELECT A CONTACT TYPE/ALTERNATE ROTATION OF INSERT 5. SELECT AN INSERT ARRANGEMENT MIL-DTL-38999, see insert identification chart on page 140. 6. SELECT A CONTACT STYLE Designates Lanyard Release plug with socket contacts Access cation min., 48 hour salt spray, 200C 2. CONNECTOR TYPE IDENTIFICATION S I Designates electroless nickel plated aluminum, MIL-DTL-38999, sizes 11 through 25, see chart on page 140. Designates Lanyard Release plug with pin contacts II 91 optimum EMI shielding effectiveness -65dB @ 10 GHz specifi- 3. SELECT A SHELL SIZE P Dualok SJT 1. SELECT A FINISH MS Number designates MIL-DTL-38999, Series I LJT Lanyard Release Plug III P Designates Lanyard Release plug with pin contacts S Designates Lanyard Release plug with socket contacts When an alternate position of the connector is required to prevent crossmating, a different letter (other than P or S) is used. See alternate positioning for LJT (to your left), then convert to Amphenol commercial coding by the following chart below. B AB NORMAL A D C ROTATION LETTERS 7. ALTERNATE KEYING POSITION For alternate position of connector (to prevent cross-mating) see LJT key/keyway rotation below. (No letter is required for normal) 5 LJT REF LJT Key/Keyway Rotation RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) Pin Contacts MS Letter Amphenol Letter P PA PB PC PD P (normal) E R W Y Socket Contacts MS Letter Amphenol Letter S SA SB SC SD S (normal) F T X Z AB ANGLE OF ROTATION (Degrees) Shell Size 9 11 13 15 17 19 21 23 25 Normal 95 95 95 95 95 95 95 95 95 A 77 81 75 74 77 77 77 80 80 B 67 63 61 65 65 65 69 69 C 123 127 129 125 125 125 121 121 D 113 109 115 116 113 113 113 110 110 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C 139 Series I, LJT Breakaway Fail Safe Lanyard Release Plug Insert Availability 38999 III Dualok TABLE I INSERT ARRANGEMENT CODE INSERT AVAILABILITY Shell Size / Insert Arrangement Contact Size Service Rating Total Contacts 22D 20 II 11-2 I 2 I 11-35 M 13 11-98 I 6 13-4 I 4 Access 13-8 I 8 Aquacon 13-35 M 22 13-98 I 10 15-5 II 5 15-15 I 15 14 15-18 I 18 18 15-19 I 19 15-35 M 37 15-97 I 12 17-6 I 6 17-8 II 8 17-26 I 26 17-35 M 55 Series I SJT 140 12 8 Coax Coax* 8 Twinax 2 6 4 8 22 10 5 1 19 37 8 4 6 8 26 55 17-99 I 23 19-11 II 11 19-32 I 32 19-35 M 66 21-11 I 11 21-16 II 16 21-35 M 79 21-39 I 39 37 21-41 I 41 41 21 2 11 32 66 11 16 79 2 23-21 II 21 23-35 M 100 23-53 I 53 23-54 M 53 23-55 I 55 55 48 8 10 13 25-4 I 56 25-19 I 19 25-20 N 30 25-24 I 24 21 53 40 9 4 19 12 I 29 25-35 M 128 25-43 I 43 23 20 25-46 I 46 40 4 25-61 I 61 61 4 3 12 29 128 Straight Plug (lbs. max.) 15 Degree Pull (lbs. Max.) 45 55 90 100 MIL-DTL-38999 Insert Arrangement 88/91-538808 06 07 10 11 13 14 18 22 19 20 27 28 29 30 31 37 39 40 47 48 49 50 51 57 58 59 60 66 74 67 68 69 70 71 72 11-99 11-35 11-98 13-4 13-8 13-98 13-35 15-5 15-18 15-19 15-35 17-6 17-8 17-26 17-35 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-41 21-39 23-21 23-35 23-53 23-55 25-19 25-4 25-29 25-35 25-43 25-61 25-46 25-2 TABLE II LANYARD LENGTH CODES 100 25-29 Shell Size 11 13 15 17 19 21 23 25 12 13 LJT Lanyard Separation Forces C 16 Basic Part Number 2* * For RG 180/U and RG 195/U cables only. (Check Amphenol Aerospace, Sidney, NY for other cable applications). For availability of other insert arrangements and accessories consult Amphenol Aerospace. Lanyard Length (in.) .250 4.000 4.250 4.500 4.750 5.000 5.250 5.500 5.750 6.000 6.250 6.500 6.750 7.000 7.250 7.500 7.750 8.000 8.250 8.500 8.750 9.000 9.250 9.500 9.750 MS No Code Std. Length 6.250 Commercial Code 40 41 42 43 50 51 52 53 60 61 62 63 70 71 72 73 80 81 82 83 90 91 92 93 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Series I, LJT Breakaway Fail Safe Quick-Disconnect with Axial Pull of Lanyard Amphenol LJT Breakaway Fail Safe Connectors provide unequaled performance in environments requiring instant disengagement. 38999 Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the "Breakaway" Fail Safe connector family offers a wide range of electrical and mechanical features: Dualok * Instant decoupling and damage free separation * Completely intermateable with standard LJT receptacles * Inventory support commonality through the use of standard insert arrangements and contacts SJT III II I Access Aquacon The LJT Breakaway Fail Safe connector features which provide EMI EMP shielding in excess of MIL-DTL-38999 Series I requirements: LJT Breakaway Fail Safe In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with: * * * * * Series I Breakaway un-mating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. After completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. Increased pull-force capability Custom lanyard lengths and backshells Low force separation capabilities Low insertion/separation force contacts Non-cadmium finishes Custom JT Series Breakaway designs have been developed for special applications; however the LJT Series is recommended over the JT Series for the quick-disconnect breakaway style. * Solid metal-to-metal coupling * EMI grounding fingers * Conductive finishes Contact Amphenol Aerospace for more information on breakaway, quick-disconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999 Series III, MIL-DTL-26482, MIL-DTL-83723) also offer breakaway quick-disconnect connectors. Lanyard Release Plug - Fail Safe Military (MS27661) Commercial (LJT 88-5388/91-5388) To complete order number see page 140. +.003 .594 -.002 +.007 .575 -.003 SOCKET INSERT Shell Size A Dia. Max. B Max. D Max. Accessory Dia. L Max. V Thread UNEF Class 2A (Plated) 11 1.393 1.797 .740 1.703 .5625-24 13 1.558 1.969 .926 1.703 .6875-24 15 1.669 2.078 1.051 1.703 .8125-20 17 1.797 2.203 1.176 1.703 .9375-20 19 1.926 2.323 1.300 1.703 1.0625-18 21 2.054 2.469 1.426 1.703 1.1875-18 23 2.183 2.594 1.551 1.703 1.3125-18 25 2.293 2.703 1.676 1.766 1.4375-18 .275 MAX. OUTER SLEEVE MOVEMENT DURING MATING +.012 .019 -.003 PIN INSERT V D LANYARD PULLED TAUT AGAINST A .500 .031 DIA. MANDREL B L MS LANYARD LENGTH 6.250 STD. FOR PROPRIETARY LANYARD LENGTH SEE LANYARD LENGTH TABLE A All dimensions for reference only. C Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 141 SJT Series D TABLE OF CONTENTS FOR SECTION D Features, Specification . . . . . . . . . . . . 143 How to Order . . . . . . . . . . . . . . . 144 Insert Availability. . . . . . . . . . . . . . 145 SJT SHELL STYLES: Crimp Wall Mounting Receptacle SJT00RT. . . . Crimp Wall Mount Receptacle Back Panel Mount SJTP00RT . . . . . . . . . . . . . . . . Crimp Box Mounting Receptacle for Back Panel Mounting SJTP02RE. . . . . . . . . . . . . . Crimp Jam Nut Receptacle SJT07RT . . . . . . . Crimp Straight Plug SJT06RT. . . . . . . . . Crimp Straight Plug with Grounding Fingers. . . . Hermetic Solder Mounting Receptacle SJTIY. . . Hermetic Jam Nut Receptacle SJT07Y . . . . . 146 146 147 147 148 148 149 149 ACCESSORIES: Section F. . . . . . . . . . . . . . . . . 164-183 SJT Typical Markets: * Military & Commercial Aviation (older designs) * Applications Complaint with European Specifications: PAN6433-2, LN29729, VG96912 * Military Vehicles D 142 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol SJT Features, Specifications Amphenol(R) SJT connectors combine unique design features of the scoop-proof LJT series within standard mounting dimensions of JT types. Available in a wide range of shell sizes, finishes, insert arrangements and accessories. 38999 III Dualok Components II Standard connectors use aluminum shells. Standard plating on shell components is cadmium over nickel with many optional finishes available. A dependable 5-key/keyway shell polarization with bayonet-lock coupling is incorporated to aid and assure positive mating. I SJT The insert material is a high-temperature, rigid dielectric polymer providing excellent electrical characteristics. A fluorinated silicone interfacial seal is featured on the mating face of the pin inserts, assuring complete electrical isolation of the pins when connector halves are mated. Contrasting letter or number designations are used on the insert faces. A main joint gasket is installed in the receptacles for moisture sealing between connector halves. Access SJT features: Serrated and threaded shells, with a moisture sealing pilot for back shells, accept a wide range of accessories. Hermetic seal receptacles are available in carbon steel or stainless steel shells. * Standard mounting dimensions - MIL-DTL-38999, Series II** dimensions Contacts Rear insertable/rear release crimp contacts are standard in SJT connectors. Power contacts are available in sizes 10, 12, 16, 20, 22M and 22D. All socket contacts are probe proof. Standard contact plating is 50 m minimum gold. Coaxial contacts are available in sizes 8, 12 and 16 to accommodate a wide range of coaxial cables; see Coaxial contact information in the High Speed Contact section of this catalog. Size 8 and 12 Twinax contacts are also available; see Concentric Twinax contact information in the High Speed Contact section of this catalog. SJT * 100% scoop-proof design - basic MIL-DTL-38999 Series I* lengths Aquacon * Compliance with European Specifications - PAN6433-2, LN29729, VG96912 Optional Features Special adaptations of the SJT are available for hermetic and high temperature applications. The SJTS high temperature connector is rated at 392F. SJT hermetic receptacles are described on page 150. Specials Special types are available, such as connectors less contacts and circular rack and panel connectors with solderless wrap contacts. A complete listing of connector types, shell styles and service classes appears on page 145, How to Order. For further information on special application requirements, contact an Amphenol Sales Person or visit www.amphenol-aerospace.com for more information. CONTACT RATING Contact Size 22M 22D 22 20 16 12 10 Power Test Current Standard Hermetic 3 5 5 7.5 13 23 33 2 3 3 5 10 17 NA Maximum Millivolt Drop Crimp* 45 73 73 55 49 42 33 Maximum Millivolt Drop Hermetic 60 85 85 60 85 85 NA * When using silver plated wire Contact Size Crimp Well Data Well Diameter Min. Well Depth 22M .028 .001 .141 22D .0345 .0010 .141 22 .0365 .0010 .141 20 .047 .001 .209 16 .067 .001 .209 12 .100 .002 .209 10 (Power) .137 .002 .355 SERVICE RATING** Service Rating M Suggested Operating Voltage (Sea Level) AC (RMS) DC 400 550 Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft. 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS ** Please note that the establishment of electrical safety factors is left entirely in the designer's hands, since he is in the best possible position to know what peak voltage, switching surges, transients, etc., can be expected in a particular circuit. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D 143 SJT How to Order, Alternate Rotations 38999 III 1. 2. 3. 4. 5. Connector Type SJT, Shell Style, Service Class Shell SizeInsert Arrangement. Contact Type Alternate Keying Position Finish Variations Suffix SJT00RT 18-66 P A (XXX) Dualok II SJT SERIES I Standard Scoop-Proof Junior Tri-Lock Wall Mounting Receptacle (without rear accessories) Jam Nut Receptacle (without rear accessories) SJT07RT Straight Plug SJT06RT High Temperature Back Panel Mounted SJT00RT SJTP00RT Box Mounting Receptacle (with grommet & nut) (can be supplied with strain relief intergral) SJTP02RE Straight Plug with Grounding Fingers SJTG06RT Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial seal. Hermetic CONNECTOR TYPE & STYLE SJT Aquacon Receptacle Crimp Access Plugs SJT Jam Nut Receptacle SJT07Y Solder Mounting Receptacle SJTIY 2. SHELL SIZE & INSERT ARRANGEMENT SEE PAGE 145 3. CONTACT TYPE First number represents Shell Size, second number is the Insert Arrangement. 4. ALTERNATE KEYING POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connector is the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. AB angles shown are viewed from the front face of the connector. A receptacle is shown below. The angles for the plug are exactly the same, except the direction of rotation is opposite of that shown for the receptacle. KEY/KEYWAY ROTATION AB ANGLE OF ROTATION (DEGREES) Shell Size 8 10 12 14 16 18 20 22 24 Normal 95 95 95 95 95 95 95 95 95 P Pin Contacts S Socket Contacts 5. FINISH VARIATION SUFFIX Finish Suffix Aluminum Shell Components Non-Hermetic SJT/SJTG Bright Cadmium Plated Nickel Base Olive Drab Cadmium Plate Nickel Base (005) (011) (014) Electroless Nickel Coating (023) Anodic Coating (Alumilite) Chromate Treated (Iridite 14-2) A B C D 81 75 74 77 77 77 80 80 67 63 61 65 65 65 69 69 123 127 129 125 125 125 121 121 109 115 116 113 113 113 110 110 Hermetic Connectors Carbon Steel Shell, Tin Plated Shell and Contacts Stainless Steel Shell, Gold Plated Contacts SJT( )Y Consult Amphenol RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) D 144 Indicated Finish Standard for SJT Types Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com SJT Insert Availability and Identification Contact Size Crimp 8-6 8-35 8-44 8-98 10-2 10-4 10-5 10-13 10-35 10-98 12-4 12-8 12-22 12-35 12-98 14-5 14-15 14-18 14-19 14-35 14-37 14-97 16-2 16-6 16-8 16-13 16-26 16-35 16-42 16-55 16-99 18-11 18-32 18-35 18-66 20-1 20-2 20-11 20-16 20-35 20-39 20-41 20-75 20-79 22-1 22-2 22-21 22-35 22-53 24-1 24-2 24-4 24-7 24-11 24-19 24-20 24-24 24-29 24-35 24-37 24-43 24-46 24-61 X X X X X Hermetics* Class Y X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Service Rating Total Contacts M M M I I I I M M I I I M M I II I I I M M I M I II I I M M M I II I M M M M I II M I I M II M M II M I M M I M N I N I I M I I I I 6 6 4 3 2 4 5 13 13 6 4 8 22 22 10 5 15 18 19 37 37 12 39 6 8 13 26 55 42 55 23 11 32 66 66 79 65 11 16 79 39 41 4 19 100 85 21 100 53 128 100 56 99 11 19 30 24 29 128 37 43 46 61 22D 22M 22 20 16 12 12 (Coax) 10 (Power) 8 (Coax) 8 (Twinax) 6 38999 III Dualok 6 II 4 3 I 2 4 5 SJT 13 Access 13 Aquacon 6 4 8 22 22 SJT Shell Size 10 14 18 19 5 1 37 37 8 4 38 1** 6 8 13 26 55 42 55 21 2 11 32 66 66 79 65 11 16 79 37 41 2 4 2 17 100 85 21 100 53 128 100 48 8 97 2** 2 9 19 10 13*** 12 29 4 3 12 128 Not tooled for 02-RE * Pin inserts only (contact Amphenol for socket availability). ** twinax contacts for MIL-C-17/176-00002 cable. *** Two size 16 contacts dedicated to fiber optics. Consult Amphenol or Fiber Optic Section for more information. 23 40 61 37 20 4 2 Must be ordered separately Coax Contacts for RG180 or RG195 cable. Size 8 Coax and Twinax are interchangeable. For availability of size 12 twinax contacts, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D 145 SJT00RT - Crimp Wall Mounting Receptacle III Dualok II I SJT Access PART NUMBER BUILDER Page 144 Commercial 38999 SJT00RT Aquacon SJT Note: Standard wall mount may be back panel mounted where panel thickness does not exceed these dimensions. For thicker panel applications, SJTP00RT should be used. Shell Size L Max M +.000 -.005 R (TP) S .016 T .005 V Thread Modified Class 2A UNEF (Plated) Modified Major Dia. N +.001 -.005 P** Max 8 .500 .632 .594 .812 .120 .4375-28 .421 - .417 .473 .117 10 .500 .632 .719 .938 .120 .5625-24 .542 - .538 .590 .117 12 .500 .632 .812 1.031 .120 .6875-24 .667 - .663 .750 .117 14 .500 .632 .906 1.125 .120 .8125-20 .791 - .787 .875 .117 16 .500 .632 .969 1.219 .120 .9375-20 .916 - .912 1.000 .117 18 .500 .632 1.062 1.312 .120 1.0625-18 1.034 - 1.030 1.125 .117 20 .500 .602 1.156 1.438 .120 1.1875-18 1.158 - 1.154 1.250 .087 22 .500 .602 1.250 1.562 .120 1.3125-18 1.283 - 1.279 1.375 .087 24 .550 .602 1.375 1.688 .147 1.4375-18 1.408 - 1.404 1.500 .055 SJTP00RT - Crimp Wall Mounting Receptacle (Back Panel Mounting) Commercial PART NUMBER BUILDER Page 144 D 146 SJTP00RT Shell Size F +.000 -.005 K +.006 -.000 L Max. M +.000 -.005 R (TP) S +.011 -.010 T .005 Z .031 V Thread Class 2A (Plated) UNEF P Dia. +.001 -.005 W Max. G Max. 8 .609 .945 .539 .860 .594 .812 .120 .062 .4375-28 .516 .812 .345 10 .609 .945 .539 .860 .719 .938 .120 .062 .5625-24 .633 .812 .345 12 .609 .945 .539 .860 .812 1.031 .120 .062 .6875-24 .802 .812 .345 14 .609 .945 .539 .860 .906 1.125 .120 .062 .8125-20 .927 .812 .345 16 .609 .945 .539 .860 .969 1.219 .120 .062 .9375-20 1.052 .812 .345 18 .609 .945 .539 .860 1.062 1.312 .120 .062 1.0625-18 1.177 .812 .345 20 .609 .945 .539 .860 1.156 1.438 .120 .062 1.1875-18 1.302 .812 .345 22 .609 .945 .539 .860 1.250 1.562 .120 .062 1.3125-18 1.427 .812 .345 24 .750 1.085 .493 1.000 1.375 1.688 .147 .078 1.4375-18 1.552 .781 .452 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com SJTP02RE - Crimp Box Mounting Receptacle (Back Panel Mounting) 38999 Commercial PART NUMBER BUILDER Page 144 III SJTP02RE Dualok II I SJT Access Aquacon K +.006 -.000 M +.000 -.005 R (TP) S +.011 -.010 T .005 Z .031 P Dia. +.001 -.005 KK Dia. +.005 -.002 G Max. .345 8 .609 .945 .860 .594 .812 .120 .062 .516 .417 10 .609 .945 .860 .719 .938 .120 .062 .633 .538 .345 12 .609 .945 .860 .812 1.031 .120 .062 .802 .663 .345 14 .609 .945 .860 .906 1.125 .120 .062 .927 .787 .345 16 .609 .945 .860 .969 1.219 .120 .062 1.052 .912 .345 18 .609 .945 .860 1.062 1.312 .120 .062 1.177 1.030 .345 20 .609 .945 .860 1.156 1.438 .120 .062 1.302 1.154 .345 22 .609 .945 .860 1.250 1.562 .120 .062 1.427 1.279 .345 24 .750 1.085 1.000 1.375 1.688 .147 .078 1.552 1.404 .452 SJT Shell Size F +.000 -.005 SJT07RT - Crimp Jam Nut Receptacle Commercial PART NUMBER BUILDER Page 144 * ** SJT07RT "D" shaped panel cut-out dimensions Oversize threads. Check accessory threads before ordering Shell Size A* +.000 -.010 H Hex +.017 -.016 S .016 V Thread Class 2A UNEF (Plated) R Thread Class 2A UNEF (Plated) N +.001 -.005 C Max. T* +.010 -.000 8 .542 .750 .938 .5625-24 .5625-24 .473 1.078 .572 10 .669 .875 1.062 .6875-24 .6875-24 .590 1.203 .697 12 .830 1.062 1.250 .8125-20 .8750-20 .750 1.391 .884 14 .955 1.188 1.375 .9375-20 1.0000-20 .875 1.515 1.007 16 1.084 1.312 1.500 1.0625-18 1.1250-18 1.000 1.641 1.134 18 1.208 1.438 1.625 1.1875-18 1.2500-18 1.125 1.766 1.259 20 1.333 1.562 1.812 1.3125-18 1.3750-18 1.250 1.953 1.384 22 1.459 1.688 1.938 1.4375-18 1.5000-18 1.375 2.078 1.507 24 1.580 1.812 2.062 1.4375-18 1.6250-18 1.500 2.203 1.634 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D 147 SJT06RT/SJTG06RT - Crimp Straight Plug/Straight Plug (with Grounding Fingers) III Dualok II I SJT Access PART NUMBER BUILDER Page 144 Commercial 38999 SJT06RT SJTG06RT SJT Aquacon SJT06RT SJTG06RT V Thread Shell Size 8 L Max 1.219 Q Dia. Max. .734 Class 2A UNEF (Plated) .4375-28 10 12 Modified Major Dia. .421 - .417 1.219 .844 .5625-24 .542 - .538 1.219 1.016 .6875-24 .667 - .663 14 1.219 1.141 .8125-20 .791 - .787 16 1.219 1.265 .9375-20 .916 - .912 18 1.219 1.391 1.0625-18 1.034 - 1.030 20 1.219 1.500 1.1875-18 1.158 - 1.154 22 1.219 1.625 1.3125-18 1.283 - 1.279 24 1.258 1.750 1.4375-18 1.408 - 1.404 All dimensions for reference only. D 148 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com SJTIY - Hermetic Solder Mounting Receptacle 38999 Commercial PART NUMBER BUILDER Page 144 III SJTIY Dualok II I SJT Access Aquacon L +.011 -.000 .789 M +.006 -.005 .125 10 .789 .125 .797 .672 .590 12 .789 .125 .906 .781 .750 14 .789 .125 1.031 .906 .875 16 .789 .125 1.156 1.031 1.000 18 .789 .125 1.281 1.156 1.125 20 .789 .125 1.375 1.250 1.250 22 .821 .156 1.500 1.375 1.375 24 .821 .156 1.625 1.500 1.500 K Dia. +.001 -.005 .562 N +.001 -.005 .473 SJT Shell Size 8 G Dia. +.011 -.010 .687 SJT07Y - Hermetic Jam Nut Receptacle Commercial PART NUMBER BUILDER Page 144 * SJT07Y "D" shaped panel cut-out dimensions H Hex +.017 -.016 .750 .297 .297 .955 .297 1.641 1.084 1.766 1.208 1.250 1.953 22 1.375 24 1.500 Shell Size 8 N +.001 -.005 .473 10 12 S .016 .938 KK +.011 -.000 .642 RR Thread Class 2A UNEF (Plated) .5625-24 T* +.010 -.000 .572 .875 1.062 .766 .6875-24 .697 1.062 1.250 .892 .8750-20 .884 1.188 1.375 1.018 1.0000-20 1.007 .297 1.312 1.500 1.142 1.1250-18 1.134 .328 1.438 1.625 1.268 1.2500-18 1.259 1.333 .328 1.562 1.812 1.392 1.3750-18 1.384 2.078 1.459 .328 1.688 1.938 1.518 1.5000-18 1.507 2.203 1.580 .328 1.812 2.062 1.642 1.6250-18 1.634 C Max. 1.078 A* +.000 -.010 .542 L Max. .297 .590 1.203 .669 .750 1.391 .830 14 .875 1.515 16 1.000 18 1.125 20 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D 149 Aquacon Series E TABLE OF CONTENTS FOR SECTION E Design Features. . . . . . . . . . . . . . Specifications, Alternate Positioning . . . . . . Insert Availability. . . . . . . . . . . . . . Insert Arrangements . . . . . . . . . . . . . How to Order . . . . . . . . . . . . . . . 151 152 153 154-155 156 SJT SHELL STYLES: AJ6/AS6 Straight Plug . . . . . . . . . . . . AJ7H/ AS7H Hermetic Jam Nut Receptacle . . . . AJ7/ AS7 Jam Nut Receptacle . . . . . . . . . . AJOH Hermetic Square Flange Receptacle. . . . . 157 158 159 160 ACCESSORIES/INSTALLATION SECTION F: Protection Caps. . . . . . . . . . . . . . 161 Installation Instructions/ Application Tools . . . . 162 Contact Installation. . . . . . . . . . . . . 163 SJT Typical Markets: * Military & Commercial AviationTypical (older designs) Aquacon Connector Markets: * Applications Complaint with European Specifications: * Oceanic/Fluid Immersion Applications PAN6433-2, LN29729, VG96912 * Navy Seal Breathers * Military Vehicles * Space Applications that require Water Immersion E 150 Amphenol Aerospace Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Aquacon Immersible Connectors Design Features The Amphenol(R) Aquacon Series of connectors has been designed to provide maximum service in oceanic or fluid immersion applications. The AJ Aquacon offers the following features: * 1500 PSI Capability * "O" Ring Sealing, Thread * Threaded Coupling * Visual Mating Indication * Design Flexibility 38999 III STRAIGHT PLUG AJ6 / AS6 Dualok II I SJT Access Aquacon Connectors are available in a straight plug and two receptacle styles (see photos at right), with numerous MILDTL-38999 insert patterns. Aquacon NON-HERMETIC JAM NUT RECEPTACLE AJ7 / AS7 Aquacon A specially designed aluminum bronze coupling nut and type 316 stainless steel shells resist corrosion and provide a pressure withstanding connector. Positive threaded coupling. "O" rings, and a color band visual indicator assure sealing and proper mating. A rear accessory thread provides for the use of EMI hardware or molding adapters. HERMETIC JAM NUT RECEPTACLE AJ7H/AS7H HERMETIC SQUARE FLANGE RECEPTACLE AJ0H AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts. Hermetically sealed (1 X 10-6 cc/sec leakage rate) arrangements are also available. DESIGN FEATURES OF AQUACON SERIES CONNECTORS 6 1 2 2 5 4 3 5 1. 2. 3. 4. 5. 6. Corrosion resistant aluminum bronze coupling nut and stainless steel sleeve Hermetic and non-hermetic inserts in MIL-DTL-38999 patterns. Glass or hard dielectric material. Visual mating indicator 1500 PSI sealing capability assured by threaded coupling and "O" ring Pin or socket contacts in either plug or receptacle Environmental resistant molded cable terminations with or without EMI accessory Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com E 151 Aquacon Series Specifications, Alternate Positioning 38999 III Dualok II AQUACON CONTACT RATINGS Contact Size Test Current Maximum Millivolt Drop Crimp Well Data Solder Well Data Standard Hermetic Crimp Solder Solder Hermetic Diameter Depth 22M 3 2 30 20 60 .029 .001 .141 22D 5 - 40 - - .0345 .001 .141 22 5 3 40 20 85 .0365 .001 .141 20 7.5 5 35 20 60 .047 .001 .209 16 13 10 25 20 85 .067 .001 .209 12 23 17 25 20 85 .100 .002 .209 I SJT Access Aquacon Aquacon Diameter .029 +.004 -.000 .036 +.004 -.000 .094 .044 +.004 -.000 .125 .078 +.004 -.002 .141 .116 .004 Suggested Operating Voltage (Sea Level) AC (RMS) DC M 400 550 I 600 850 II 900 1250 The establishment of electrical safety factors is left entirely in the designer's hands, as he can best determine what peak voltage, swtiching surges, transients, etc. can be expected in a particular circuit. ALTERNATE POSITIONING Alternate positioning of connectors allows connectors with identical insert arrangements to be mounted side by side by providing a positive means of eliminating inadvertent cross-mating or cross- plugging. Alternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation. Recommended practice is to use alternate position inserts only when necessary. AQUACON MASTER KEY/KEYWAY ROTATION Shell Size E 152 AB Angle of Rotation (Degrees) B C NORMAL Normal A D 8 100 82 10 100 86 72 128 114 12 100 80 68 132 120 14 100 79 66 134 121 16 100 82 70 130 118 18 100 82 70 130 118 20 100 82 70 130 118 22 100 85 74 126 115 24 100 85 74 126 115 118 B AB A D C .094 - - AQUACON SERVICE RATINGS Service Rating Depth ROTATION LETTER 10 AJ or AS Ref RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (FRONT FACE OF AJ or AS RECEPTACLE SHOWN) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com .151 Aquacon Series Insert Availability Aquacon Shell Size Solder 8-3 X 8-6 X Hermetic* Service Rating** Total Contacts X M 3 X X M 6 8-35 X X M 6 8-44 X M 4 8-98 Crimp 38999 Contact Size 22D 22M 22 20 16 12 III Dualok 3 II 6 I 6 4 SJT X X I 3 3 Access 10-5 X X X I 5 5 Aquacon 10-13 X X X M 13 X X M 13 10-35 X X X I 6 12-3 X X X II 3 12-8 X 12-35 X X I 8 X X M 22 13 6 3 8 22 12-98 X X X I 10 14-5 X X X II 5 I 15 14 X I 18 18 14-15 X X 14-18 X X X X M 37 X X X M 37 X X I 6 16-8 X X X II 8 16-26 X 14-35 14-37 16-6 16-35 X X I 26 X X M 55 X M 55 II 11 16-55 X X 18-11 X X 18-32 X 18-35 18-66 X 20-1 I 32 M 66 X X X 22-21 X X 22-32 X 22-35 22-55 X X X 16 I 41 M 85 II 21 I 32 M 100 I 55 X X 24-19 X X I 19 24-24 X I 24 X M 128 X I 61 24-35 24-61 X 32 66 65 79 X 11 II 39 X 55 M I X 26 55 66 M X 6 8 79 X X 37 66 X 1 37 79 X 22-2 5 M X 20-41 X 10 M X 20-35 20-39 X X X 20-2 20-16 X X Aquacon 10-98 13 65 16 79 37 2 41 85 21 32 100 55 19 12 12 128 61 * Tooled for pin inserts only (contact Amphenol for socket availability). ** See specifications AS Aquacon version - these arrangements use SJT (38999 type) patterns that incorporate size 12 contacts. See how to order page 156. Additional insert arrangements may be made available upon request. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com E 153 Aquacon Series Insert Arrangements Front face of pin inserts illustrated 38999 III Dualok C A SJT 5 4 6 1 2 B II I 5 4 6 3 1 2 3 3 D B 9 B C 1 10 A E C A 1 4 2 2 11 13 8 7 13 8 4 5 6 10 1 11 9 3 12 7 2 Insert Arrangement 8-3 8-6 8-35 8-44 8-98 10-5 10-13 10-35 Service Rating M M M M I I M M Number of Contacts 3 6 6 4 3 5 13 13 Aquacon Contact Size 20 22M 22D 22 20 20 22M 22D Aquacon 4 5 6 Access A E F D B F A C C B H E B 1 A G 21 A H 22 G C F D B K J E K A E B J C D D L A M B C R N H C P G L T U J D S R H G E F A M N B P K F 10-98 12-3 12-8 12-35 12-98 14-5 14-15 14-18 Service Rating I II I M I II I I Number of Contacts 6 3 8 22 10 5 14 1 18 Contact Size 20 16 20 22D 20 16 20 16 20 31 21 A A 1 1 E 21 G B N Z M L H F D F C 11 R Pa S B C E D A T B b 10 4 C U D V E W 17 32 25 47 53 55 52 3 9 16 24 31 39 46 Insert Arrangement 14-35 14-37 16-6 16-8 16-26 16-35 Service Rating M M I II I M Number of Contacts 37 37 6 8 26 55 Contact Size 22D 22M 12 16 20 22D 10 17 32 40 25 4 J 47 1 53 3 55 H 9 52 16 24 31 39 46 S C L F D E P d N c B U e R B K G A T A j M D X E h a L W g b K J Z H 4 C V f Y G F 10 17 25 34 43 51 58 4 64 1 2 10 17 25 34 1 43 51 58 9 16 24 33 42 50 31 51 1 64 3 66 2 66 63 3 79 21 71 61 9 57 16 24 33 42 50 57 63 41 11 Insert Arrangement 16-55 18-11 18-32 18-35 18-66 20-1 Service Rating M II I M M M Number of Contacts 55 11 32 66 66 79 Contact Size 22M 16 20 22D 22M 22M See page 152 for service ratings and contact sizes. AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 156. CONTACT LEGEND 40 1 c Y X G F K J H C D E Insert Arrangement 31 8 12 16 E 154 3 12 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 22 22M 22D AJ Aquacon Insert Arrangements Front face of pin inserts illustrated 38999 1 1 L 21 A M K 41 J 65 R H 79 21 51 G E F 11 71 61 D h g r M d p J K S E b c i P G f e M L N H E a n p q Dualok D Z m t r g C Y k s h R F B X j T D a n L U C Z m q f e N 11 Y III A W V B k P 41 X i R P A j S N C 31 61 T 31 51 B S W V U c d II F b G I H J K SJT Insert Arrangement 20-2 20-16 20-35 20-39 20-41 Access Service Rating M II M I I Aquacon Number of Contacts 65 16 79 37 2 41 Contact Size 22 16 22D 20 16 20 39 58 48 N 67 5 1 A M 75 82 X V K 85 11 74 47 28 38 K Y J F G W H G V F 2 3 D U e f X T d j g 8 16 25 35 46 56 67 77 5 6 7 E 94 S m 95 k 96 97 98 99 100 4 15 24 34 45 55 66 76 85 U T 86 1 S C c h Z D E H 66 57 S T U J 81 19 C A R B P L a R L 4 B W N b M P A V n B W P N 93 22-32 22-35 22-55 Service Rating M II I M I Number of Contacts 85 21 32 100 55 Contact Size 22 16 20 22D 20 A L K N U J P V R T D S H G E R N C Y M K D T a W V J H 36 48 59 71 82 94 105 115 W s V 125 4 E U F 7 24 35 47 58 70 81 93 114 104 n P CC M L 24-35 24-61 Service Rating I I M I Number of Contacts 19 12 12 128 61 Contact Size 12 16 12 22D 20 12 16 20 22 F G AA h i J 24-24 8 f g BB k j D e E z 24-19 CONTACT LEGEND y KK Insert Arrangement See page 152 for service ratings and contact sizes. AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 156. x LL m N d JJ PP DD R w HH EE MM C c NN p S 128 121 FF q T 14 G GG B b v u X t r U A Z a Y C Z L 25 1 S X F 8 15 B P H J 22-21 B D E s a DD F t b u c G d 22-2 A r Z CC Insert Arrangement M Y q AA z GG BB HH j y FF i EE x w h v g f e M L K R C X p Aquacon 29 20 12 H K 22M 22D E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 155 AJ Aquacon How to Order 38999 III 1. 2. 3. 4. 5. 6. Connector & Shell Style Contact Type Shell Size - Insert Arrangement Contact Configuration Insert Rotation Special Variation AJ6 R- 20-41 S A (445) Dualok II AQUACON IMMERSIBLE CONNECTORS Aquacon with JT (38999 Type) Inserts Aquacon with SJT (38999 Type) inserts- size 12 contacts only Receptacle Crimp Jam Nut Receptacle AJ7 AS7 Plugs I Straight Plug AJ6 AS6 SJT CONNECTOR TYPE & STYLE Aquacon Aquacon Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial seal. Hermetic Access Jam Nut Receptacle AJ7 Square Flange AJ0 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 2. CONTACT TYPE Receptacle C Non-Removable Solder Termination R Removable Crimp Termination H Hermetic (Glass Seal) Solder Termination (Receptacles only) Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. 4. CONTACTS Plug C AS7 Non-Removable Solder Termination 5. ALTERNATE POSITIONING P Pin Contacts S Socket Contacts Hermetics are available only in pin contacts. Alternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation. Recommended practice is to use alternate position inserts only when necessary. NORMAL B AB A D C ROTATION LETTER AQUACON MASTER KEY/KEYWAY ROTATION Shell Size E 156 AB Angle of Rotation (Degrees) Normal A 8 100 82 B C D 10 100 86 72 128 114 12 100 80 68 132 120 14 100 79 66 134 121 16 100 82 70 130 118 6. SPECIAL VARIATIONS 18 100 82 70 130 118 (168) Rear Accessory Thread for Non-Hermetic Jam Nut Receptacle only. 20 100 82 70 130 118 22 100 85 74 126 115 (445) Hex Coupling and Rear Accessory Threads for Straight Plug only. 24 100 85 74 126 115 118 10 AJ or AS Ref RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (FRONT FACE OF AJ or AS RECEPTACLE SHOWN) Consult Amphenol Aerospace for other options and special variations available. See how to order protection caps on page 161. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com AJ6 / AS6 Aquacon Straight Plug 38999 PART NUMBER BUILDER Page 156 III Commercial AJ6XAS6X- Dualok II I SJT Access Aquacon MOLDING LIMIT S V THREAD Aquacon AJ6X-XX-XXX(445) F P THREAD M L MOLDING LIMIT S V THREAD AS6X-XX-XXX(445) F AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts P THREAD M L1 Shell Size F Dia. +.000 -.005 L Max. (AJ) L1 Max. (AS) M .010 P Thread Class 2B S Hex .016 V Thread Class 2A UNEF 8 .477 1.067 1.430 .360 .750-20 UNEF .875 .5625-24 10 .602 1.067 1.430 .360 .875-20 UNEF 1.000 .6875-24 12 .727 1.062 1.430 .360 1.000-20 UNEF 1.125 .8125-20 14 .852 1.062 1.430 .360 1.125-18 UNEF 1.250 .9375-20 16 .977 1.062 1.430 .360 1.250-18 UNEF 1.375 1.0625-18 18 1.102 1.062 1.430 .360 1.375-18 UNEF 1.500 1.1875-18 20 1.227 1.312 1.680 .610 1.500-18 UNEF 1.625 1.3125-18 22 1.352 1.312 1.680 .610 1.625-18 UNEF 1.750 1.4375-18 24 1.477 1.312 1.680 .610 1.750-18 UNS 1.875 1.5625-18 All dimensions for reference only. E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 157 AJ7H / AS7H Aquacon Hermetic Jam Nut Receptacle III Dualok II I SJT Access PART NUMBER BUILDER Page 156 Commercial 38999 AJ7HAS7H- S Aquacon Aquacon G X AJ7H-XX-XXX(XXX) H A THREAD M L S G X1 H AS7H-XX-XXX(XXX) A THREAD M L1 AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts X Bulkhead Thickness Shell Size A Thread Class 2A G Dia. H +.000 -.000 L .010 (Hermetic AJ) (AJ) (AS) 8 .750-20 UNEF 1.125 .700 1.125 1.500 .125 .938 .03 - .31 .06 - .72 10 .875-20 UNEF 1.250 .825 1.125 1.500 .125 1.062 .03 - .31 .06 - .72 12 1.000-20 UNEF 1.406 .950 1.125 1.500 .125 1.188 .03 - .31 06 - .72 14 1.125-18 UNEF 1.531 1.075 1.125 1.500 .125 1.312 .03 - .31 06 - .72 16 1.250-18 UNEF 1.654 1.200 1.125 1.500 .125 1.438 .03 - .31 06 - .72 18 1.375-18 UNEF 1.844 1.325 1.125 1.500 .125 1.562 .03 - .31 06 - .72 20 1.500-18 UNEF 2.000 1.450 1.250 1.500 .188 1.688 .03 - .38 06 - .65 22 1.625-18 UNEF 2.125 1.575 1.250 1.500 .188 1.812 .03 - .38 06 - .65 24 1.750-18 UNS 2.250 1.700 1.250 1.500 .188 2.000 .03 - .38 06 - .65 M S Hex .016 All dimensions for reference only. E 158 X1 Bulkhead Thickness L1 +.000 -.010 (Hermetic AS) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com AJ7 / AS7 Aquacon Jam Nut Receptacle 38999 Commercial PART NUMBER BUILDER Page 156 III AJ7XASJX- Dualok II I SJT S Access X Aquacon AJ7X-XX-XXX(168) F H Aquacon G V THREAD A THREAD M L S G X1 F H ASJX-XX-XXX(168) V THREAD A THREAD L1 M AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts Shell Size A Thread Class 2A F +.000 -.005 G Dia. H +.000 -.005 L .010 (AJ) L1 +.000 -.010 (AS) M S Hex .016 V Thread Class 2A UNEF X Bulkhead Thickness X1 Bulkhead Thickness (AJ) (AS) 8 .750-20 UNEF .477 1.125 .700 1.484 1.750 .125 .938 .5625-24 .03 - .31 .03 - .58 10 .875-20 UNEF .602 1.250 .825 1.484 1.750 .125 1.062 .6875-24 .03 - .31 .03 - .58 12 1.000-20 UNEF .727 1.406 .950 1.484 1.750 .125 1.188 .8125-20 .03 - .31 .03 - .58 14 1.125-18 UNEF .852 1.531 1.075 1.484 1.750 .125 1.312 .9375-20 .03 - .31 .03 - .58 16 1.250-18 UNEF .977 1.654 1.200 1.484 1.750 .125 1.438 1.0625-18 .03 - .31 .03 - .58 18 1.375-18 UNEF 1.102 1.844 1.325 1.484 1.750 .125 1.562 1.1875-18 .03 - .31 .03 - .58 20 1.500-18 UNEF 1.227 2.000 1.450 1.609 1.750 .188 1.688 1.3125-18 .03 - .38 .03 - .50 22 1.625-18 UNEF 1.352 2.125 1.575 1.609 1.750 .188 1.812 1.4375-18 .03 - .38 .03 - .50 24 1.750-18 UNS 1.477 2.250 1.700 1.609 1.750 .188 2.000 1.5625-18 .03 - .38 .03 - .50 All dimensions for reference only. E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 159 AJ0H Aquacon Hermetic Square Flange Receptacle III Dualok II I SJT Access PART NUMBER BUILDER Page 156 Commercial 38999 AJOH- S Aquacon R Aquacon PACKING (POS II) S PACKING (POS I) R AJ0H-XX-XXX(XXX) F A THREAD M T 4 HOLES G L The Aquacon Hermetic Square Flange Receptacle is available in AJ style only which incorporates contact sizes 22D, 22M, 22, 20 or 16. Shell Size A Thread Class 2A F Dia. +.000 -.001 G .030 L M R S T .005 Packing Pos I Part Number 8 .750-20 UNEF .685 .344 1.125 .125 .719 .938 .128 10-90351-15 10-90351-14 10 .875-20 UNEF .810 .344 1.125 .125 .812 1.031 .128 10-90351-17 10-90351-16 12 1.000-20 UNEF .935 .344 1.125 .125 .906 1.125 .128 10-90351-19 10-90351-18 14 1.125-18 UNEF 1.060 .344 1.125 .125 .969 1.219 .128 10-90351-21 10-90351-20 16 1.250-18 UNEF 1.185 .344 1.125 .125 1.062 1.312 .128 10-90351-23 10-90351-22 18 1.375-18 UNEF 1.248 .344 1.125 .125 1.156 1.438 .128 10-90351-24 10-90351-24 20 1.500-18 UNEF 1.373 .375 1.219 .188 1.250 1.562 .128 10-90351-26 10-90351-26 22 1.625-18 UNEF 1.498 .375 1.219 .188 1.375 1.688 .147 10-90351-28 10-90351-28 24 1.750-18 UNS 1.623 .375 1.219 .188 1.500 1.812 .147 10-90351-29 10-90351-29 All dimensions for reference only. E 160 Packing Pos II Part Number Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Aquacon Series Protection Caps RECEPTACLE PROTECTION CAP 10-377664-XX .760 MAX S III Shell Size P Thread Class 2A R Ref. S Hex +.005 -.010 8 .750-20 UNEF 1.010 .875 10 .875-20 UNEF 1.155 1.000 12 1.000-20 UNEF 1.299 1.125 SJT 14 1.125-18 UNEF 1.443 1.250 Access 16 1.250-18 UNEF 1.588 1.375 Aquacon 18 1.375-18 UNEF 1.732 1.500 20 1.500-18 UNEF 1.876 1.625 22 1.625-18 UNEF 2.021 1.750 24 1.750-18 UNS 2.165 1.875 P R 38999 Shell Size A Dia. Max. B +.031 -.000 D Thread Class 2A .750-20 UNEF A B 1.000 8 .771 .625 10 .898 .625 .875-20 UNEF 12 1.010 .625 1.000-20 UNEF 14 1.137 .625 1.125-18 UNEF 16 1.264 .625 1.250-18 UNEF 18 1.392 .625 1.375-18 UNEF 20 1.519 .688 1.500-18 UNEF 22 1.646 .688 1.625-18 UNEF 24 1.744 .688 1.750-18 UNS II I Aquacon PLUG PROTECTION CAP 10-399623-XX D Dualok All dimensions for reference only. HOW TO ORDER PROTECTION CAPS Protection Cap Style Cap Size (Correlates to Connector Shell Size) For Receptacle Connector 10-377664 - 20 For Plug Connector 10-399623 - 20 E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 161 Aquacon Series Installation Instructions, Application Tools 38999 III Dualok II RECEPTACLE "O" RING RACKING REQUIREMENTS ARP 568 UNIFORM DASH NUMBER MOLDING Suggested method of assembly to cable for Aquacon plugs and cable connecting receptacles is molding. The mold sealing diameter has been designed to use a common mold for both plug and receptacle in a given shell size. Access Aquacon Aquacon SEALING In a mated condition, the red visual mating indicator band must be fully concealed by the plug coupling nut to assure to reliable, pressure rated sealed joint. Failure to fully tighten the coupling nut may allow leakage through the main joint seal. The red visual mating indicator is so located that only a full and proper mating of the plug and receptacle will cause the indicator to be fully hidden by the plug coupling nut. Red Visual Mating Indicator Band R B Rear mount jam nut B +.010 -.000 R +.010 -.000 8 .705 .759 10 .830 .884 12 .955 1.007 14 1.080 1.134 16 1.205 1.259 18 1.330 1.384 20 1.455 1.507 22 1.580 1.634 24 1.705 1.759 8 ARP-014 ARP-019 10 ARP-016 ARP-021 12 ARP-018 ARP-023 14 ARP-020 ARP-025 16 ARP-022 ARP-027 18 ARP-024 ARP-029 20 ARP-026 ARP-030 22 ARP-028 ARP-031 24 ARP-029 ARP-032 Salt-Water Depth in Feet The integrity of an "O" ring hydrostatic shell is dependent upon the flatness of the surface on which the receptacle is mounted. Surface finishes of 23 microns or less are recommended for "O" ring sealing areas when jam nut or through bulkhead receptacles are mounted. Shell Size Shell to Mounting Surface Seal CONVERSION TABLE SALT WATER DEPTH TO HYDROSTATIC PRESSURE MOUNTING SURFACES MOUNTING CUTOUTS Main Joint Seal Jam Nut I SJT Shell Size Pounds per Sq. Inch Salt-Water Depth in Feet 10 4 2,000 890 25 11 2,500 1,113 50 22 3,000 1,335 Pounds per Sq. Inch 75 33 4,000 1,780 100 45 5,000 2,225 200 89 6,000 2,670 250 111 7,000 3,115 300 134 7,500 3,338 400 178 8,000 3,560 500 223 9,000 4,005 600 267 10,000 4,450 750 334 15,000 6,675 800 356 20,000 8,900 1,000 445 25,000 11,125 APPLICATION TOOLING Contact Size Crimping Tool Positioner Insertion Tool* Removal Tool* Sealing Plug* Color Code 22M M22520/2-01 M22520/2-09 11-8674-24 11-8675-24 10-405996-22 Black 22D M22520/2-01 M22520/2-09 11-8674-24 11-8675-24 10-405996-22 Black 22 M22520/2-01 M22520/2-09 11-8674-22 11-8675-22 10-405996-22 Black 20 M22520/1-01 M22520/1-04 11-8674-20 11-8675-20 10-405996-20 Red 16 M22520/1-01 M22520/1-04 11-8674-16 11-8675-16 10-405996-16 Blue 12 M22520/1-01 M2520/1-04 11-8674-12 11-8675-12 10-405996-12 Yellow * Amphenol Part Numbers Pin only. Use M22520/2-06 for socket contacts. Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability. ** Available online at www.amphenol-aerospace.com/termination instructions E 162 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Reference Publication L-624 Aquacon Series Contact Installation CONTACT INSTALLATION 38999 III WIRE AND CABLE PREPARATION 1. Dualok Cut wire or cable to desired length. Strip insulation from end of wire in accordance with the following table. Hot wire stripping methods are recommended. Avoid nicking or cutting wire strands. II I SJT WIRE STRIP LENGTH IN INCHES Contact Type Solder Aquacon 22M 22D 22 20 16 1/8 - 1/8 5/32 5/32 1/8 - 5/32 12 7/32 - 1/4 SOLDER CONTACT TERMINATION CRIMP CONTACT TERMINATION 1. Clean conductors and pre-tin with a good grade 60/40 tin-lead solder to 1/16 inch. 2. Pre-tin contact solder well. 3. With connector in a suitable holding device, solder wells facing operator, and the cutaway portion of the wells up, insert pre-tinned conductor into contact well. Apply heat to closed side of wire well to make joint. Remove heat and allow joint to cool. 4. A resistance soldering unit of approximately 125 watts is recommended. If a soldering iron is used, do not exceed 20 watts for size 22M, 22D and 22 contacts; 80 watts for size 20: and 150 watts for size 16 and 12 contacts. 5. Wipe or brush excess flux from terminations. 1. 2. 3. CONTACT INSERTION CONTACT REMOVAL 1. 2. 3. 1. 2. 3. Select proper insertion tool from Application Tooling table on previous page. With contact/wire assembly properly positioned in the insertion tool, push forward, directly in line with the grommet hole, until the contact is felt to snap into place. Remove insertion tool. All unused contact positions must be filled with uncrimped contacts. In addition, sealing plugs (see Application Tooling table) should be inserted in all unused grommet holes. Aquacon Crimp Access Contact Size Select proper crimping tool and positioner from Application Tooling table on previous page. Position wire in wire well. Wire must be visible in the inspection hole provided. With the wire in place, insert the contact fully into the crimping tool. Squeeze the crimping tool handles to the full extent of their travel. The recommended crimping tools are the "full cycling" type and will not release until a complete crimp is made. Release pressure on handles and remove the completed crimped contact/ wire assembly. Select proper removal tool from Application Tooling table on previous page. Carefully insert removal tool until contact to be removed is released. Aquacon contacts are rear release, rear removable. Remove contact. E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 163 Accessories and Tools for MIL-DTL-38999 Series III, II, I and SJT F TABLE OF CONTENTS FOR SECTION F Accessories for MIL-DTL-38999 Connectors MIL-DTL-38999 Backshells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Refers to Backshell Section from Amphenol PCD) Protection Caps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dummy Receptacles for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Clamps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories for Series III Breakaway Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection Caps for Series II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strain Reliefs for Series II, I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection Caps for Series I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strain Reliefs for Series I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection Caps for SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dummy Receptacles & Cable Clamps for SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Header Assemblies for Series III, II, I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Tools (Crimp, Insertion, Removal) for Series III, II, I, SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly Instructions for Series III, II, I, SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 165 166, 167 168 169 170 171, 172 173 174, 175 176 177 178 179, 180 181 182, 183 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999 Backshells Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol 38999 connectors, both military and non-military. 38999 Backshells are an integral part of any circular connector when it comes to reliable cable connections. Amphenol divisions team up globally to provide a very large assortment of backshells for use with 38999 Series of connectors, as well as other circular series. Dualok This Accessories and Tools section covers what is offered from Amphenol Aerospace, Sidney, NY. For MIL-DTL-38999 Series III, II, I and SJT (reference table of contents on preceding page). I III II SJT Access Aquacon Accessories The section of this catalog called "Backshells" covers the backshell and adapters that are provided through the Amphenol PCD/Amphenol India divisions. Please refer to this section for: * Backshells for Connector Family "L", which includes MIL-DTL-38999 Series III and Series IV * Backshells for Connector Family "K", which includes MIL-DTL-38999 Series I and Series II * Backshells for Connector Family "J", which includes MIL-DTL-24682 (Matrix, Series 2), MIL-DTL-5015 (Matrix, MS3400 Series), MIL-DTL-83723 (Series I & III), MIL-DTL-81703 (Series III) The variety of types of backshells and adapters covered in the Backshells section of this catalog include: * Non-environmental backshells * Environmental backshells * Non-environmental EMI/RFI backshells * Environmental EMI/RFI backshells * Shrink boot adapters * Crimp ring adapters * Band lock adapters * Pre-shield adapters For more information contact: Amphenol Aerospace: www.amphenol-aerospace.com (phone: 800-678-0141) or visit www.backshellworld.com or email: sales@backshellworld.com F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 165 MIL-DTL-38999, Series III TV Receptacle Protection Cap 38999 .797 MAX 20.24 MAX A III Dualok II I SJT .578 MAX 14.68 MAX A *10-552943-XXX Access Aquacon B .797 MAX 20.24 MAX A *10-553310-XXX Accessories .167 +.010 -.005 4.24 +.25 -.13 6.000 APPROX 152.40 APPROX B D *10-553970-XXX 6.000 APPROX 152.40 APPROX B *10-553120-XXX 3.500 APPROX 88.90 APPROX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel Inches base, 10-552943-119 Millimeters Shell Size MS Shell Size Code B Dia. Max. D Dia. +.25 -.00 17.86 Shell Size A Thread Class 2B 0.1P-0.3L-TS B Dia. Max. D Dia. +.010 -.000 9 .6250 .875 .703 9 A 22.23 B 25.40 21.44 11 .7500 1.000 .844 11 13 .8750 1.125 1.016 13 C 28.58 25.81 15 1.0000 1.250 1.141 15 D 31.75 28.98 17 1.1875 1.438 1.266 17 E 36.53 32.16 19 1.2500 1.500 1.391 19 F 38.10 35.33 21 1.3750 1.625 1.516 21 G 41.28 38.51 H 44.45 41.68 J 47.63 44.86 23 1.5000 1.750 1.641 23 25 1.6250 1.875 1.766 25 All dimensions for reference only. TV SERIES III MS METAL PROTECTION CAPS Shell Size F 166 MS Shell Size Code MS Receptacle Protection Cap 9 A D38999/33W9X* 11 B D38999/33W11X* 13 C D38999/33W13X* 15 D D38999/33W15X* 17 E D38999/33W17X* 19 F D38999/33W19X* Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. TV SERIES III PLASTIC PROTECTION CAPS Shell Size Receptacle 21 G D38999/33W21X* 9 10-70500-10 23 H D38999/33W23X* 11 10-70500-12 25 J D38999/33W25X* 13 10-70500-14 15 10-70500-16 17 10-70500-19 19 10-70500-20 21 10-70500-22 23 10-70500-24 25 10-70524-1 * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering MS Metal protection caps. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV Plug Protection Cap *10-552944-XXX 38999 1.166 MAX 29.62 MAX B III .167 +.010 -.005 4.24 +.25 -.13 N Dualok II 5.000 APPROX 127.00 APPROX I SJT Access D B N 5.000 APPROX 127.00 APPROX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 Shell Size A Thread Class 2B 0.1P-0.3L-TS D Dia. +.010 -.000 Millimeters Inches N Dia. Max. Shell Size MS Shell Size Code D Dia. +.25 -.00 N Dia. Max. 22.73 9 .6250 .516 .895 9 A 13.11 11 .7500 .641 1.000 11 B 16.28 25.40 13 .8750 .766 1.171 13 C 19.46 29.74 32.99 15 1.0000 .891 1.299 15 D 22.63 17 1.1875 1.016 1.436 17 E 25.81 36.47 19 1.2500 1.141 1.543 19 F 28.98 39.19 21 1.3750 1.266 1.670 21 G 32.16 42.42 23 1.5000 1.343 1.787 23 H 34.11 45.39 25 1.6250 1.516 1.914 25 J 38.51 48.62 Accessories *10-553998-XXX Aquacon 1.166 MAX 29.62 MAX All dimensions for reference only. TV SERIES III MS METAL PROTECTION CAPS Shell Size MS Shell Size Code MS Plug Protection Cap 9 A D38999/32W9X* 11 B D38999/32W11X* 13 C D38999/32W13X* 15 D D38999/32W15X* Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. TV SERIES III PLASTIC PROTECTION CAPS 17 E D38999/32W17X* 19 F D38999/32W19X* Shell Size Plug 21 G D38999/32W21X* 9 10-70506-14 23 H D38999/32W23X* 11 10-70506-16 25 J D38999/32W25X* 13 10-70500-18 15 10-70500-20 17 10-70500-22 19 10-70500-24 * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering MS Metal protection caps. 21 10-70524-1 23 10-70506-28 25 10-70500-28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com F 167 MIL-DTL-38999, Series III TV Dummy Receptacle 38999 III Dualok II I PART NUMBER REFERENCE. SEE NOTE BELOW TO COMPLETE. SJT Access *10-553974-XXX S 2 PLACES Aquacon R1 2 PLACES M Accessories R2 2 PLACES TT 4 PLACES W T 4 PLACES .005 M B THREAD .13 M * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) 9 A .6250 Inches M +.020 -.000 R1 R2 .822 .719 .594 S .010 T .008 -.006 W .010 TT .008 -.006 .938 .128 .098 .216 11 B .7500 .822 .812 .719 1.031 .128 .098 .194 13 C .8750 .822 .906 .812 1.125 .128 .098 .194 15 D 1.0000 .822 .969 .906 1.219 .128 .098 .173 17 E 1.1875 .822 1.062 .969 1.312 .128 .098 .194 19 F 1.2500 .822 1.156 1.062 1.438 .128 .098 .194 21 G 1.3750 .791 1.250 1.156 1.562 .128 .125 .194 23 H 1.5000 .791 1.375 1.250 1.688 .154 .125 .242 25 J 1.6250 .791 1.500 1.375 1.812 .154 .125 .242 Millimeters Finish Olive Drab, Cadmium, Nickel Base Electroless Nickel F 168 10-No Suffix -XX9 -XXG Shell Size MS Shell Size Coded M +.51 -.00 R1 R2 S .25 T +.20 -.15 W .25 TT +.20 -.15 9 A 20.88 18.26 15.09 23.83 3.25 2.49 5.49 11 B 20.88 20.62 18.26 26.19 3.25 2.49 4.93 13 C 20.88 23.01 20.62 28.58 3.25 2.49 4.93 15 D 20.88 24.61 23.01 30.96 3.25 2.49 4.93 17 E 20.88 26.97 24.61 33.32 3.25 2.49 4.93 19 F 20.88 29.36 26.97 36.53 3.25 2.49 4.93 21 G 20.09 31.75 29.36 39.67 3.25 3.18 4.93 23 H 20.09 34.93 31.75 42.88 3.91 3.18 6.15 25 J 20.09 38.10 34.93 46.02 3.91 3.18 6.15 All dimensions for reference only. Designates true position dimensioning. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV Cable Clamps 38999 III Dualok II I L SJT Straight Style *10-552681-XXX metal coupling Access KK FF Aquacon V THREAD Accessories .270 +.010 -.020 6.86 +.25 -.51 F1 F2 U KK V THREAD 90 Degree Elbow Style *10-552682-XXX metal coupling LL .270 +.010 -.020 6.86 +.25 -.51 F1 F2 VIEW AT A FF A * To complete order number, see suffix chart below. Examples: Clamp with metal coupling nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. Shell Size Inches MS Shell Size Code F1 Min. Dia. Cable F2 Max. Dia. Cable L Max. U Max. FF Dia. Max. KK Dia. Max. LL Max. 9 A .094 .203 1.431 .656 .347 .629 1.015 11 B .141 .250 1.431 .688 .394 .756 1.062 13 C .172 .323 1.431 .750 .467 .883 1.125 15 D .203 .422 1.431 .859 .566 1.011 1.328 17 E .234 .500 1.431 .937 .644 1.138 1.392 19 F .265 .562 1.431 1.000 .706 1.265 1.453 21 G .297 .625 1.492 1.062 .769 1.393 1.609 23 H .328 .703 1.492 1.141 .847 1.488 1.656 25 J .359 .765 1.492 1.203 .909 1.616 1.719 Millimeters Finish 10-No Suffix Olive Drab, Cadmium Nickel Base -XX9 Electroless Nickel -XXG Shell Size MS Shell Size Code F1 Min. Dia. Cable F2 Max. Dia. Cable L Max. U Max. V Thread Metric FF Dia. Max. KK Dia. Max. LL Max. 9 A 2.39 5.16 36.35 16.66 M12X1-6H 8.81 15.98 25.78 11 B 3.58 6.35 36.35 17.48 M15X1-6H 10.01 19.20 26.97 13 C 4.37 8.20 36.35 19.05 M18X1-6H 11.86 22.43 28.58 15 D 5.16 10.72 36.35 21.82 M22X1-6H 14.38 25.68 33.73 17 E 5.94 12.70 36.35 23.80 M25X1-6H 16.36 28.91 35.36 19 F 6.73 21 G reference 7.54 All dimensions for only. 14.27 36.35 25.40 M28X1-6H 17.93 32.13 36.91 15.88 37.90 26.97 M31X1-6H 19.53 35.38 40.87 23 H 8.83 17.86 37.90 28.98 M34X1-6H 21.51 37.80 42.06 25 J 9.12 19.43 37.90 30.56 M37X1-6H 23.09 41.05 43.66 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com F 169 38999, Series III TV Breakaway Fail Safe Backshells, Dummy Contacts, Wire Combs 38999 III Dualok II I SJT Access Low Profile Backshells in shell size 25 with the following features: * Olive drab cadmium finish * 90 degree termination * Low profile design with three heights ranging from 1.010 to 1.660 * Rear access covers to help ease harness assembly and repairability * Amphenol part numbers: 10-640000-XXX Accessories Aquacon Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors. BACKSHELLS ARE OFFERED FOR USE WITH BREAKAWAY FAIL SAFE CONNECTORS IN THREE HEIGHTS DUMMY CONTACTS * * * * Available in size 12 and size 8 Provide a cost effective alternative for sealing unused contact cavities Size 8 part number: T3-4008-59P Size 12 part number: T3-4012-59P WIRE COMBS * Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading * Amphenol part number: 21-33626-XXX For information on how to order these accessory products for Breakaway Fail Safe connectors, consult Amphenol Aerospace. ACCESSORY PRODUCTS FOR BREAKAWAY CONNECTORS: DUMMY CONTACTS AND WIRE COMBS F 170 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series II JT Plug Protection Cap .812 MAX 38999 III Dualok A N II B C I SJT Access +.010 .167 -.005 DIA. Aquacon *10-547138-XXX (MS27510XXXC) .562 MAX A1 N *10-241853-XXX (MS27510XXXA) Shell Size A Dia. Max. A1 Dia. Max. B +.000 -.016 C Approx. N Dia. +.001 -.005 8 .719 .703 .563 3.000 .473 Chromate Treat -XX0 10 .844 .828 .680 3.000 .590 Anodic Coating 12 1.000 .984 .859 3.500 .750 14 1.125 1.109 .984 3.500 .875 Cadmium Plate Nickel Base 16 1.250 1.234 1.108 3.500 1.000 18 1.375 1.359 1.233 3.500 1.125 20 1.500 1.484 1.358 4.000 1.250 22 1.625 1.609 1.483 4.000 1.375 24 1.750 1.734 1.610 4.000 1.500 All dimensions for reference only. Accessories For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241853-107, MS27510A10C or MS27510A10A. Finish 10-Number Suffix MS Number Suffix with chain MS Number Suffix without chain -XX5 CXXC CXXA -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA SERIES II JT PLASTIC PROTECTION CAPS Shell Size 8 Plug 10-70500-10 9 10 10-70506-14 10-70506-14 11 12 10-70506-16 10-70506-16 13 14 10-70506-18 10-70506-18 15 16 10-70506-20 10-70506-20 17 18 10-70506-22 10-70506-22 19 20 10-70506-24 10-70506-24 21 22 10-70576-24 10-70576-24 23 10-70506-28 25 10-558651-25 24 10-70506-28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com F 171 MIL-DTL-38999, Series II JT Receptacle Protection Cap 38999 III Dualok .812 MAX II .531 MAX I SJT Access A A Aquacon C Accessories *10-241856-XXX (MS27511XXXA) +.010 -.005 *10-547136-XXX .167 (MS27511XXXC)DIA. .781 MAX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241802-107, MS27511A10C, MS27511A10A Shell Size A Dia. Max. C Approx. D +.010 -.000 8 .719 3.000 .891 A C *10-241802-XXX SERIES II JT PLASTIC PROTECTION CAPS 10 .844 3.000 1.016 Shell Size 12 1.000 3.500 1.141 8 14 1.125 3.500 1.266 16 1.250 3.500 1.391 18 1.375 3.500 1.516 20 1.500 4.000 1.641 22 1.625 4.000 1.766 24 1.750 4.000 1.891 10 12 13 14 172 MS Number Suffix without chain Chromate Treat -XX0 Anodic Coating -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA 10-70500-14 10-70506-16 16 MS Number Suffix with chain 10-70500-12 10-70506-14 15 10-Number Suffix 10-70500-10 10-70506-12 11 10-70500-16 10-70506-18 17 Finish Receptacle 10-70506-10S 9 3.000 for MS27511 All dimensions for reference only. F D 18 10-70500-18 10-70506-20 19 20 10-70500-20 10-70506-22 21 22 10-70500-22 10-70506-24 23 24 10-70500-24 10-70576-24 25 10-70506-28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series II JT MIL-DTL-38999, Series I LJT Strain Relief (Crimp Type) 38999 III Dualok II I SJT L Access B G Aquacon BB Y Accessories GROMMET *10-405982-XXX (MS27506XXX-2 REFERENCE M85049/49) For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10-part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. Finish 10-Number Suffix MS27506 Suffix M85049/49 Suffix Chromate Treat -XX0 NA Anodic Coating -XX5 CXX-2 (-2-XXA) Cadmium Plate Nickel Base -XX7 AXX-2 NA Olive drab, Cadmium, Nickel base -XX9 BXX-2 (-2-XXW) Electroless Nickel -XXG FXX-2 (-2-XXN) For example: Shell size 10 with cadmium plate, nickel base would be 10-405982-107 or M85049/49-2-10W Shell Size B Dia. +.010 -.025 G Max. L Max. Y Thread (Modified) Size Class 2B Modified Minor Dia. BB Dia. +.000 -.011 Screw Size 8 .125 .775 .984 .4375-28UNEF .399 - .405 .250 6-32UNC 10 .188 .837 .984 .5625-24UNEF .524 - .529 .312 6-32UNC 12 .312 .963 .984 .6875-24UNEF .649 - .654 .438 6-32UNC 14 .375 1.087 1.234 .8125-20UNEF .766 - .771 .562 6-32UNC 16 .500 1.150 1.234 .9375-20UNEF .891 - .896 .625 6-32UNC 18 .625 1.400 1.234 1.0625-18UNEF 1.002 - 1.007 .750 8-32UNC 20 .625 1.400 1.234 1.1875-18UNEF 1.135 - 1.140 .750 8-32UNC 22 .750 1.587 1.359 1.3125-18UNEF 1.252 - 1.257 .938 8-32UNC 24 .800 1.681 1.281 1.4375-18UNEF 1.377 - 1.382 1.000 8-32UNC All dimensions for reference only. Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol Aerospace. F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 173 MIL-DTL-38999, Series I LJT Plug Protection Cap 38999 1.141 MAX III Dualok II I D N SJT 5.000 REF Access Aquacon B *10-421399-XXX Accessories .906 MAX .906 MAX D N .167 +.010 -.005 M D N *(MS27501XXXC) * 10-275196-XXX (MS27501XXXA) * To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A. Shell Size B Dia. Ref D Dia. Max. M .250 N Dia. +.001 -.005 9 .180 .812 3.000 .572 11 .180 .938 3.000 .700 13 .180 1.062 3.500 .850 15 .180 1.188 3.500 .975 17 .180 1.312 3.500 1.100 19 .209 1.438 3.500 1.207 21 .209 1.562 4.000 1.332 23 .209 1.688 4.000 1.457 25 .209 1.812 4.000 1.582 SERIES I LJT PLASTIC PROTECTION CAPS Shell Size 8 9 10 12 F 174 Chromate Treat -XX0 Anodic Coating -XX5 MS Number Suffix with chain MS Number Suffix without chain AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG All dimensions for reference only. 15 16 20 10-70506-24 10-70506-24 21 FXXA 10-70506-22 10-70506-22 19 22 FXXC 10-70506-20 10-70506-20 18 -XX7 10-70506-18 10-70506-18 17 Cadmium Plate Nickel Base 10-70506-16 10-70506-16 14 10- Number Suffix 10-70506-14 10-70506-14 11 13 Finish Plug 10-70500-10 10-70576-24 10-70576-24 23 10-70506-28 25 10-558651-25 24 10-70506-28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT Receptacle Protection Cap L1 Series I LJT 38999 III Dualok D .167 L +.010 -.005 M II I SJT Access *(MS27502XXXC) Aquacon D +.010 .167 -.005 B *10-427406-XXX L1 L Accessories 6.000 APPROX D D 3.500 APPROX * 10-275197-XXX (MS27502XXXA) *10-427950-XXX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A. SERIES I LJT PLASTIC PROTECTION CAPS Shell Size B Dia. +.010 -.000 D Dia. Max. L Max. L1 Max M .250 9 .703 .844 1.070 .844 3.000 11 .844 .969 1.070 .844 3.000 13 1.016 1.125 1.070 .844 3.500 15 1.141 1.250 1.070 .844 3.500 17 1.266 1.406 1.070 .844 3.500 19 1.391 1.500 1.070 .844 3.500 21 1.516 1.625 1.070 .844 4.000 23 1.641 1.750 1.070 .844 4.000 25 1.766 1.875 1.089 .875 4.000 Shell Size 8 9 10 12 14 10-Number Suffix 15 16 -XX0 Anodic Coating -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA All dimensions for reference only. 10-70500-16 10-70506-18 18 10-70500-18 10-70506-20 19 20 Chromate Treat 10-70500-14 10-70506-16 17 Finish 10-70500-12 10-70506-14 13 MS Number Suffix without chain 10-70500-10 10-70506-12 11 MS Number Suffix with chain Receptacle 10-70506-10S 10-70500-20 10-70506-22 21 22 10-70500-22 10-70506-24 23 24 10-70500-24 10-70576-24 25 10-70506-28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com F 175 MIL-DTL-38999, Series I LJT Strain Relief (Solder Type) 38999 III Dualok II I SJT L Access Aquacon BB GG Accessories Y B *10-436792-XXX For military type cable clamp see MS27506 or M85049/49 on page 173. *To complete order number, add shell size and suffix number. Finish 10-Number Suffix Chromate treat -XX0 Anodic coating -XX5 Cadmium Plate Nickel Base -XX7 Olive Drab, Cadmium, Nickel Base -XX9 Electroless Nickel -XXG For example: Shell size 11 with cadmium plate, nickel base would be 10-436792-117. Shell Size B Dia. +.010 -.025 L Max. Y Thread Class 2B (Plated) GG Max. BB Dia. +.000 -.011 9 .125 .859 .4375-28 UNEF .775 .250 11 .188 .859 .5625-24 UNEF .837 .312 13 .312 .859 .6875-24 UNEF .963 .438 15 .375 1.109 .8125-20 UNEF 1.087 .562 17 .500 1.109 .9375-20 UNEF 1.150 .625 19 .625 1.109 1.0625-18 UNEF 1.400 .750 21 .625 1.109 1.1875-18 UNEF 1.400 .750 23 .750 1.234 1.3125-18 UNEF 1.587 .938 25 .800 1.234 1.4375-18 UNEF 1.681 1.000 All dimensions for reference only. F 176 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com SJT - Accessories Plug Protection Cap/Receptacle Protection Cap 38999 III PLUG PROTECTION CAP RECEPTACLE PROTECTION CAP Dualok II I SJT Access Aquacon *10-476801-XXX *10-325943-XXX Accessories *10-476810-XXX * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476810-107. * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-325943-107. Plug Shell Size D Dia. Max. N Dia. +.001 -.005 Receptacle Shell Size DD Dia. Max. L Max. 8 .734 .828 8 .688 .473 10 .844 .828 10 .812 .590 12 1.016 .828 12 .969 .750 14 1.141 .828 14 1.094 .875 16 1.265 .828 16 1.219 1.000 18 1.391 .828 18 1.344 1.125 20 1.500 .828 20 1.469 1.250 22 1.625 .828 22 1.594 1.375 24 1.750 .859 24 1.719 1.500 All dimensions for reference only SJT PLASTIC PROTECTION CAPS Protection Cap Finish Suffix Shell Size Plug Receptacle Bright Cadmium Plated Nickel Base XX7 8 10-70500-10 10-70506-10S Anodic Coating (Alumilite) XX5 10 10-70500-14 10-70506-12 Chromate Treated (Iridite 14-2) XX0 12 10-70500-16 10-70506-14 Olive Drab Cadmium Plate Nickel Base XX9 14 10-70500-18 10-70506-16 Electroless Nickel Coating XXG 16 10-70500-20 10-70506-18 18 10-70500-22 10-70506-20 20 10-70500-24 10-70506-22 22 10-70524-1 10-70506-24 24 10-70506-28 10-70524-1 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com F 177 SJT - Accessories Dummy Receptacle, Cable Clamp 38999 III Dualok II DUMMY RECEPTACLE Dummy Receptacle Finish I SJT Access Aquacon Accessories * Suffix Bright Cadmium Plated Nickel Base XX7 Anodic Coating (Alumilite) XX5 Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 Electroless Nickel Coating XXG To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476807-107. Dummy Receptacle Shell Size D Dia. Max. L Max. *10-476807-XXX 8 .734 .828 10 .844 .828 12 1.016 .828 14 1.141 .828 16 1.265 .828 18 1.391 .828 20 1.500 .828 22 1.625 .828 24 1.750 .859 All dimensions for reference only CABLE CLAMP Cable Clamp Finish Suffix Bright Cadmium Plated Nickel Base XX7 Anodic Coating (Alumilite) XX5 Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 Electroless Nickel Coating XXG * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476808-107. Cable Clamp Shell Size *10-476808-XXX F 178 A Dia. +.010 -.025 B Dia. +.000 -.011 L Max. Y Thread Class 2B UNEF (Plated) GG Max. 8 .125 .250 .922 .4375-28 .775 10 .188 .312 .922 .5625-24 .837 12 .312 .438 .922 .6875-24 .963 14 .375 .562 1.172 .8125-20 1.087 16 .500 .625 1.172 .9375-20 1.150 18 .625 .750 1.172 1.0625-18 1.400 20 .625 .750 1.172 1.1875-18 1.400 22 .750 .938 1.297 1.3125-18 1.587 24 .800 1.000 1.297 1.4375-18 1.681 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV, II JT, I LJT Universal "Header Assembly" for Flex Print or PC Board 38999 MOUNTS TO ALL MIL-DTL-38999 III The universal header assembly from Amphenol provides for easy separation of the connector from the board. Dualok The header assembly is comprised of a short pin/socket contact. The tail end of the contact is soldered to the through hole of the flex or printed circuit board. The socket is embedded in the insulator, making electrical contact with the printed circuit tail of the connector. I SJT Access Aquacon HEADERS PROVIDE EASY SEPARATION OF THE CONNECTOR FROM THE PC BOARD. * Circular and square header assemblies available * Cost and time savings in the manufacturing process * Assemblies can be vapor phase or wave soldered to flex/printed circuit board * Allows electrical testing when installed properly. * Connector assemblies can be easily removed from and reattached to the header assembly. MOUNTING APPLICATIONS * Amphenol square universal headers are slotted to allow mounting to all series of MIL-DTL-38999 or MIL-DTL-26482 connectors without special alterations. * Amphenol circular universal headers are designed to accommodate the rear flange of PCB Board Mount shells, series MIL-DTL-38999 connectors without special alterations. * The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. * Connectors with dual flange mounting hardware can be provided to allow easy mounting to the panel or the header assembly. - Forward flange would mount the connector to the panel - Rear flange would be used to mount to the header assembly. * Various types of captivated or loose attaching screws can be utilized for unique applications. MOUNTING TO RECTANGULAR ARINC CONNECTORS Accessories FEATURES AND BENEFITS: II * Headers for ARINC connector arrangements accommodate up to 150 pins * Consult Amphenol Canada, Ontario for ARINC configurations. MATERIALS * Body is molded or machined from FR-4. * Electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. See drawing of standard header on next page. * For information on Header Assemblies for MIL-DTL-26482 connector, consult Amphenol Aerospace. F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 179 MIL-DTL-38999, Series III TV, II JT, I LJT Universal "Header Assembly" for Flex Print or PC Board .175 .005 38999 SIZE 22 AND 23 CONTACT VIEW III Dualok The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors. II .020 .001 VISUAL INDICATOR NOTCH FOR TOP CL OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) I SJT Access VISUAL INDICATOR NOTCH FOR TOP CL OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) S Aquacon R1 J DIA. R2 T B PCB STICKOUT (SEE SUFFIX CHART BELOW) Accessories SIZE 16 AND 20 CONTACT VIEW B PCB STICKOUT (SEE SUFFIX CHART BELOW) .050 W .040 .001 (SIZE 20) .0625 .0010 (SIZE 16) TT .128 DIA. +.008 - .006 .195 .005 W NOTE: Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails. Size 22 & 23 accepts .018 to .022 dia. PCB tails F RADIUS Square Assembly Part Number Shell Size F Radius S .005 T+ .008 - .006 R1 TP R2 TP TT + .008 - .006 21-904008-XX( ) 8/9 21-904010-XX( ) 10/11 .094 .938 .128 .719 .594 .216 .094 1.031 .128 .812 .719 .194 21-904012-XX( ) 12/13 .094 1.125 .128 .906 .812 .194 21-904014-XX( ) 14/15 .125 1.219 .128 .969 .906 .173 21-904016-XX( ) 16/17 .125 1.312 .128 1.062 .969 .194 21-904018-XX( ) 18/19 .125 1.438 .128 1.156 1.062 .194 21-904020-XX( ) 20/21 .125 1.562 .128 1.250 1.156 .194 21-904022-XX( ) 22/23 .125 1.688 .154 1.375 1.250 .242 21-904024-XX( ) 24/25 .125 1.812 .154 1.500 1.375 .242 TP designates true position dimensioning. Circular Assembly Part Number Shell Size J Dia. .005 W 21-905008-XX( ) 21-905010-XX( ) 21-905012-XX( ) 21-905014-XX( ) 21-905016-XX( ) 21-905018-XX( ) 21-905020-XX( ) 21-905022-XX( ) 21-905024-XX( ) 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 1.016 .532 1.062 .601 1.250 .703 1.375 .791 1.500 .875 HOW TO ORDER INFORMATION FOR HEADER ASSEMBLY WITH MIL-DTL-38999 CONNECTORS 1. 2. 3. 4. Series Type PCB Suffix 21- 9040 Shell Size & Insert Arrg. 08-03P 1 1. SERIES 2. TYPE 21- 9040 Square 9050 Circular Header Assembly 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. The dash is required. See MIL-STD-1560 or 1669 document for coordinates of inserts. F 180 *Shell size designation for MIL-DTL-38999 Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2. 4. CONTACT PCB STICKOUT Suffix Shell Size* Contact PCB Stickout Length 1 08 .120 1 09 .120 2 3 10 12 14 .185 .270 NA NA 2 3 2 3 1 2 3 1 15 16 16 18 20 B .015 Stickout .185 .270 .185 .270 20 22 22 22 .120 .185 .270 23 .120 24 25 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 1.625 .975 1.750 1.053 1.875 1.145 2.000 1.233 38999, Series I LJT, II JT, III TV, & SJT Application Tools All crimping tools included are the "full cycling" type and when used as specified in the installation instructions L-624 covering the TV, CTV and MS series connectors, will provide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. The following data includes information pertaining to the application tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MIL-DTL-38999 Series III connectors. For additional information on coax, twinax and triax contact tools, see High Speed Contact section of this catalog. 12 Pin and Socket Crimping Tool Turret Die or Positioner M22520/1-01 M22520/1-04 Contact Size/Type M22520/1-01 M22520/7-01 20 Pin and Socket M22520/1-01 M22520/2-01 M22520/7-01 M22520/1-04 M22520/2-10 M22520/7-08 22, 22D, 22M Pin M22520/2-01 M22520/7-01 M22520/2-09 M22520/7-07 22, 22D, 22M Socket Series I, III M22520/2-01 M22520/7-01 M22520/2-07 M22520/7-05 22D Socket Series II M22520/2-01 M22520/7-01 M22520/2-06 M22520/7-06 8 Twinax Center Pin and Socket M22520/2-01 8 Twinax Intermediate Outer Pin & Socket M22520/5-01 Turret Die or Positioner M22520/2-01 M22520/2-31 M22520/5-01 8 Coaxial Outer Pin and Socket M22520/5-01 M22520/10-01 16 Coaxial Inner Pin and Socket 16 Coaxial Outer Pin and Socket 12 Coaxial Inner Pin and Socket 12 Coaxial Outer Pin and Socket 10 (Power) M22520/2-37 M22520/5-200 Dualok II M22520/5-05 Die Closure B M22520/5-41 Die Closure B M22520/10-07 Die Closure B M22520/2-01 M22520/2-35 M22520/4-02 M22520/4-01 M22520/2-34 M22520/2-01 M22520/31-01 M22520/31-02 TP-201423 SJT Access Aquacon Accessories 16 Pin and Socket Crimping Tool 8 Coaxial Inner Pin and Socket M22520/1-04 M22520/7-04 III I CRIMPING TOOLS Contact Size/Type 38999 Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. INSERTION TOOLS Use with Contact Size Plastic Tools Metal Tools MS Part Number Color Angle Type 10 (Power M81969/14-05* Gray / (White) M81969/8-11 Green 12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12 11-8794-12 Yellow 16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16 11-8794-16 Blue 20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20 11-8794-20 Red 22 M81969/14-09 Brown/White M81969/8-03 11-8674-22 11-8794-22 Brown 22D, 22M M81969/14-01* Green / (White) M81969/8-01 11-8674-24 11-8794-24 Black MS Part No. 8 Coaxial Straight Type Commercial Part No. Commercial Part No. Color None Required 8 Twinax None None None Red REMOVAL TOOLS Use with Contact Size Plastic Tools MS Part Number Metal Tools Color For Unwired Contacts Commercial Part No. Angle Type MS Part No. M81969/8-12 Commercial Part No. Straight Type Commercial Part No. Color 10 (Power) M81969/14-05* (Gray) / White 12 M81969/14-04* (Yellow) / White 11-10050-11 M81969/8-10 11-8675-12 11-8795-12 Yellow / White Green / White 16 M81969/14-03* (Blue) / White 11-10050-10 M81969/8-08 11-8675-16 11-8795-16 Blue / White 20 M81969/14-10* (Orange) / Red 11-10050-9 M81969/8-06 11-8675-20 11-8795-20 Red / Orange 22 M81969/14-09* (Brown)/White 11-10050-8 M81969/8-04 11-8675-22 11-8795-22 Brown/White 22D, 22M M81969/14-01* (Green) / White 11-10050-7 M81969/8-02 11-8675-24 11-8795-24 Green / White 8 Coaxial M81969/14-12 Green None None 11-9170 DRK264-8 N/A 8 Twinax M81969/14-12 Green None None 11-9170 N/A N/A For information about contacts see page 29. The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those specified, the plastic tools must be used. To be determined. * Double end insertion/removal tool. Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability. ** Twinax insertion tools are available only in a straight type, metal version. Daniels Manufacturing Co. part number Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com F 181 38999, Series I LJT, II JT, III TV, & SJT Assembly Instructions 38999 III Dualok II I SJT Access Aquacon WIRE STRIPPING STRIPPING DIMENSIONS 1. Strip wire to required length. (See Figure at right). When using hot wire stripping, do not wipe melted insulation material on wire strands; with mechanical strippers do not cut or nick strands. 2. See Table 1 for proper finished outside wire dimensions. 3. Twist strands together to form a firm bundle. 4. Insert stripped wire into contact applying slight pressure until wire insulation butts against wire well. Check inspection hole to see that wire strands are visible. If there are strayed wire strands, entire wire end should be re-twisted. When wire is stripped and properly installed into contact, the next step is to crimp the wire inside the contact by using the proper crimping tool. Accessories 1. Insert stripped wire into contact crimp pot. Wire must be visible through inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open, insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible through inspection hole in contact. A 22. 22M, 22D .125 (3.18) 20 .188 (4.77) 16 .188 (4.77) 12 .188 (4.77) A Table 1 Contact Size CRIMPING See table on preceding page for recommended M22520 series crimping tools, turret head or positioner selection settings according to contact size, part number and wire gauge size. Wire Size Wire Dimension (inches)** Min. Max. 10 .135 .162 12 .097 .142 16 .065 .109 20 .040 .077 22 .034 .060 22M, 22D .030 .050 ** Min. diameters to insure moisture proof assembly; max. diameters to permit use of metal removal tools. VISUAL INSPECTION HOLE Examples of M22520 Series Crimping Tools: Shown top: tool used for small size 22, 22D and 22M contacts. Shown bottom: tool used for size 20, 16 or 12 contacts and has a positioner that can be dialed for each contact size. CONTACT INSERTION 1. First remove hardware from the plug and receptacle and slide the hardware over wires in proper sequence. 2. Use proper plastic or metal insertion tool for corresponding contact. (Consult Insertion Tool table on preceding page). Slide correct tool (with plastic tool use colored end) over wire insulation and slide forward until tool bottoms against rear contact shoulder. 3. Next align the tool and contact up to the properly identified cavity at rear of connector plug. Use firm, even pressure; do not use excessive pressure. It is recommended to start at the center cavity. Contact must be aligned with grommet hole and not inserted at an angle. Push forward until contact is felt to snap into position within insert. Plastic tool with contact in proper position. F 182 Note: All plastic tools are double-ended. The colored side is the insertion tool and the white side is the removal tool. Metal tool with contact. Continued on next page. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 38999, Series I LJT, II JT, III TV, & SJT Installation Instructions, cont. 38999 III CONTACT INSERTION, CONT. 4. Remove tool and pull back lightly on wire, making sure contact stays properly seated and isn't dragged back with the tool. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs. (Refer to sealing plug charts for Series III on page 29, for Series I & II and SJT see page 30-31. 6. Reassemble plug or receptacle hardware - slide forward and tighten using connector pliers. Connector holding tools are recommended while tightening back accessories. When using strain relief, center wires at bar clamp. Slide clamp grommet into position and tighten clamp bar screws. When tightening screws, pressure should be applied in the same direction that clamp is threaded to rear threads of connector. When not using clamp grommet, build up wire bundle with vinyl tape so clamp bar will maintain pressure on wires. Dualok II I SJT Access Aquacon Accessories CAUTION, when inserting or removing contacts, do not spread or rotate tool tips. CONTACT REMOVAL 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. 2. Use proper plastic or metal removal tool for corresponding contact. (Consult Removal Tool table on page 167). Slide correct size tool over wire insulation. 3. Insert plastic or metal removal tool into contact cavity until tool tips enter rear grommet and come to a positive stop. Hold tool tip firmly against positive stop on contact shoulder. Grip wire and simultaneously remove tool and contact. (On occasion, it may be necessary to remove tool, rotate 90 and reinsert.) Use white end of plastic tool for removal of contacts. Removal of contacts with metal tool. F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 183