AMPLIMITE Connectors, Series 90 Series 90 Connectors Insert Arrangements 15 Position, Shell Size 1 MS 18273-2 26 Position, Shell Size 2 MS 18274-2 78 Position, Shell Size 5 MS 18277-2 44 Position, Shell Size 3 MS 18275-2 104 Position, Shell Size 6 MS 14004-1 62 Position, Shell Size 4 MS 18276-2 Technical Documents List Pin and Socket Connectors Performance Specifications 5 Note: Mating face of plug shown: receptacle is mirror image. All Series 90 AMPLIMITE military connectors conform to the latest amendments of military specification MIL-DTL-24308. For more detailed information, refer to MIL-DTL-24308. All Series 90 connectors are designed for a -67F to 257F [-55C to +125C] temperature range. The following is a list of technical documents that cover the application and performance of AMPLIMITE Series 90 military connectors, contacts, tooling and accessories. Military Specifications MIL-DTL-24308 Connectors, Electric, Rectangular, Miniature Polarized Shell, Rack and Panel, General Specifications for MIL-C-39029 Contacts, Electrical Connector, General Specification for NASA Specification GSFC-S-311-P-4 Non-Magnetic Connectors, General Specification for AMP Instruction Sheets 408-7516 AMP Application Tooling for MIL-C-39029 Contacts 408-7610 Application and Maintenance for AMP Hand Crimping Tool 90294-1 408-7508 AMP Insertion/Extraction Tools 91067-1, 91067-2 and 91067-3 408-7837 AMP Female Screwlock Kit 205817-8 and AMP Male Screw/Retainer Kit 211883-5 5127 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Size 22 Crimp Contacts for Series 90 Connectors (MIL-C-39029) Size 22 Crimp, Snap-In Contacts .030 [0.76] Pin Diameter Material and Finish Pin, Socket Body -- Copper alloy, plated gold over nickel underplate Socket Hood -- Passivated stainless steel Wire Size Range AWG [mm2] 22-28 Pin M39029/58-360 (Supersedes M24308/13-1) Ins. Dia. (Max.) Contact Configuration Tape Mounted Contacts1 AMP Part No. .054 1.38 Pin Socket 204370-5 204351-2 0.4-0.8 Socket M39029/57-354 (Supersedes M24308/12-1) Loose Piece Contacts Military AMP Part No. Part No. (M39029/) 58-360 57-354 Hand Tool Tool No. Positioner No. (M22520/) (M22520/) 204370-2 204351-1 02-01 02-01 02-09 02-06 Contact Color Bands orange, blue, black orange, green, yellow Tape mounted contacts are used in the AMP-TAPEMATIC Stripper/Crimper Machine Part Number 599406-7 (page 5142). Notes: 1. These contacts are used in Series 90 military connectors. 2. Insertion/Extraction Tool Part Number 91067-1 (Military Part Number M81969/1-04) is used to install and remove pin and socket contacts. 3. See AMP Instruction Sheet 408-7516 for wire length, tool and selector settings. 4. Color bands are read in the direction of terminal (wire barrel) end to mating end. 1 Size 22 Crimp Contacts for Series 90 Connectors (Industrial Grade) Size 22 Crimp, Snap-In Contacts .030 [0.76] Pin Diameter Material and Finish Pin Body -- Copper alloy with .000050-.000100 [0.00127-0.00254] gold plate over .000050-.000150 [0.00127-0.00381] nickel underplate Pin Wire Size Range AWG [mm2] 22-28 0.4-0.8 Ins. Dia. (Max.) .054 1.38 Tape Mounted Contact Contacts1 Configuration Part No. Pin Socket 1218699-2 -- Loose Piece Contacts Part No. 1218699-1 -- Hand Tool Tool No. Positioner No. (M22520/) (M22520/) 02-01 02-09 -- -- Tape mounted contacts are used in the AMP-TAPEMATIC Stripper/Crimper Machine Part Number 599406-7 (page 5142). Notes: 1. These contacts are used in Series 90 connectors. 2. Insertion/Extraction Tool Part Number 91067-1 (Military Part Number M81969/1-04) is used to install and remove pin and socket contacts. 3. See AMP Instruction Sheet 408-7516 for wire length, tool and selector settings. 1 5128 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Size 22 Posted Contacts for Series 90 Connectors Size 22 Posted Contacts Material and Finish Pin and Socket Body -- Leaded nickel copper or beryllium copper Socket Hood -- See chart below Pin (See drawing No. 207683 for latest configurations) Pin and Socket Insertion/Extraction Tool AMP Part Number 91067-1 or MIL Part Number M81969/1-04 Insertion tip, for replacement Part Number 126237-1 Extraction tip, for replacement Part Number 126195-2 Socket (See drawing No. 207684 for latest configurations) 5 Post Diameter .002 [ .050] .018 0.46 Post Extension C .025 [ 0.63] .175 4.45 .275 6.99 .525 13.34 .025 0.64 .018 0.46 .275 6.99 .275 6.99 .525 13.34 .175 4.45 Pin Part Nos. Socket 207683-6 207684-3 207683-2 207684-1 207683-4 207684-2 207683-8 207684-4 -- 207684-5 207683-9 -- 1-207683-1 -- Contact Plating Pin Socket .000050-.000100 .000050-.000100 [0.00127-0.00254] [0.00127-0.00254] thick gold plate over thick gold plate over .000100-.000150 .000100-.000250 [0.00254-0.00381] [0.00254-0.00635] thick copper underplate thick copper underplate .000050-.000100 [0.00127-0.00254] thick gold plate over .000050-.000150 [0.00127-0.00381] thick nickel underplate Pin and Socket Connectors Notes: 1. Contacts on this page can be used with connectors on pages 51305134, 5140. See page 5145 for PCB layouts. 2. Mating End of pin and socket complies with MIL-C-39029. Socket Hood Material and Finish Brass or Beryllium copper with .000050-.000100 [0.00127-0.00254] thick gold plate over .000100-.000250 [0.00254-0.00635] thick copper underplate Passivated Stainless Steel .000050-.000100 [0.00127-0.00254] thick gold plate over .000050-.000150 [0.00127-0.00381] thick nickel underplate Passivated Stainless Steel .000050-.000100 [0.00127-0.00254] thick gold plate over .000200-.000250 [0.00508-0.00635] thick nickel underplate -- .375 Max. [9.53] Ref. C Post extension when used in a standard connector 5129 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Crimp Plugs, Series 90, High Density Connectors (MIL Qualified) Material and Finish L Shell -- Steel, cadmium plated Insert -- Approved material per MIL-DTL-24308 Retention Clips -- Stainless steel or copper alloy A B .005 [ 0.13] .005 [ 0.13] (Inside) .120 .005 Dia. [3.05 0.13] 2 Holes (Inside) H (Industrial Grade) C Material and Finish J F .006 [ 0.15] .010 [ 0.25] .086-.091 [2.18-2.31] Dia. .031 .005 [0.79 0.13] .130 Max. [3.30] .070 Max. [1.78] Related Product Data .010 [ 0.25] .015 [ 0.38] Mating Face K .015 [ 0.38] .005 [ 0.13] D Shell -- Steel, zinc plated Insert -- Polyphenylene Sulfide (PPS) Retention Clips -- Stainless steel or copper alloy .010 [ 0.25] Cavity Identification -- page 5127 Contacts -- pages 5128, 5129 Mounting, Mating Dimensions -- page 5143 Accessories -- pages 5148-5150 G .375 [9.53] Max. .010 [ 0.25] .031 .005 [0.79 0.13] .008 .004 Overall Float For Misalignment [0.2 0.10] Free Float Floating Bushing Dual Mount Attention: MIL Qualified Connector marking Connector marking may differ from package marking. All connectors marked per MIL-DTL-24308. MIL Qualified No. of Contact Pos. (Shell Size) A B C Dimensions D F G H J K L 15 (1) .666 .329 .984 1.213 .235 .759 .494 .422 .030 .422 16.92 8.36 24.99 30.81 5.97 19.28 12.55 10.72 0.76 10.72 26 (2) .994 .329 1.312 1.541 .235 1.083 .494 .422 .030 .422 25.25 8.36 33.32 39.14 5.97 27.51 12.55 10.72 0.76 10.72 44 (3) 1.534 .329 1.852 2.088 .230 1.625 .494 .422 .039 .426 38.96 8.36 47.04 53.04 5.84 4.13 12.55 10.72 0.99 10.82 62 (4) 2.182 .329 2.500 2.729 .230 2.272 .494 .422 .039 .426 55.42 8.36 63.5 69.32 5.84 57.7 12.55 10.72 0.99 10.82 78 (5) 2.079 .441 2.406 2.635 .230 2.178 .605 .534 .039 .426 52.81 11.2 61.11 66.93 5.84 55.32 15.37 13.56 0.99 10.82 104 (6) 2.212 .503 2.500 2.729 .230 2.302 .668 .596 .039 .426 56.18 12.78 63.5 69.32 5.84 58.47 16.97 15.14 0.99 10.82 Standard Mount Military AMP Part No.2 Part No. M24308/ 4-264F 4-11F 4-265F 4-12F 4-266F 4-13F 4-267F 4-14F 4-268F 4-15F 4-269F 4-16F 204501-1 204513-2 204503-1 204515-2 204505-1 204517-2 204507-1 204519-2 204509-1 204521-2 204511-1 204523-2 Floating Bushing Mount Military AMP Part No. Part No. M24308/ 4-329F 204525-1 4-307F 204537-2 4-330F 204527-1 4-308F 204539-2 4-331F 204529-1 4-309F 204541-2 4-332F 204531-1 4-310F 204543-2 4-333F 204533-1 4-311F 204545-2 4-334F 204535-1 4-312F 204547-2 Description Industrial Grade3 Standard Mount Part No. Plug only Plug with pins1 Plug only Plug with pins1 Plug only Plug with pins1 Plug only Plug with pins1 Plug only Plug with pins1 Plug only Plug with pins1 1218746-1 -- 1218746-2 -- 1218746-3 -- 1218746-4 -- 1218746-5 -- 1218746-6 -- Notes: See pages 5151 through 5155 (military to AMP Part Number cross reference) for additional part numbers. 1 Size 22 sockets supplied with receptacles are loose piece. Notes: 2 "F" is stamped on connectors following M24308 part number as required. "F" designates cadmium shell plating. 3 Notes: Meets requirements of MIL-DTL-24308. 5130 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Crimp Receptacles, Series 90, High Density Connectors (MIL Qualified) A Material and Finish (Outside) Shell -- Steel, cadmium plated Insert -- Approved material per MIL-DTL-24308 Retention Clips -- Stainless steel or copper alloy Dia. .120.005 [3.050.13] 2 Holes F B (Industrial Grade) .429 .010 [10.9 0.25] .005 [ 0.13] .005 [ 0.13] C (Outside) Material and Finish Mating Face Shell -- Steel, zinc plated Insert -- Polyphenylene Sulfide (PPS) Retention Clips -- Stainless steel or copper alloy H .005 [ 0.13] .015 D [ 0.38] .015 [ 0.38] G .010 [ 0.25] .243 .005 [6.17 0.13] .010 [ 0.25] .086-.091 Dia. [2.18-2.31] .031 .005 [0.79 0.13] .130 Max. [3.30] .070 Max. [1.78] Related Product Data Cavity Identification -- page 5127 Contacts -- pages 5128, 5129 Mounting, Mating Dimensions -- page 5143 Accessories -- pages 5148-5150 E .375 [9.53] Max. .010 [ 0.25] .031 .005 [0.79 0.13] Float For Misalignment .008 .004 Overall [0.2 0.10] Free Float Floating Bushing Dual Mount 5 Pin and Socket Connectors Attention: Connector marking Connector marking may differ from package marking. All connectors marked per MIL-DTL-24308. Clinch Nut Mount MIL Qualified No. of Contact Pos. (Shell Size) C Dimensions D E A B F G H 15 (1) .643 16.33 .311 7.9 .984 1.213 .759 .494 .422 24.99 30.81 19.28 12.55 10.72 .030 0.76 26 (2) .971 24.66 .311 7.9 1.312 1.541 1.083 .494 .422 33.32 39.14 27.51 12.55 10.72 .030 0.76 44 (3) 1.511 38.38 .311 7.9 1.852 2.088 1.625 .494 .422 47.04 53.04 41.3 12.55 10.72 .039 0.99 62 (4) 2.159 54.84 .311 8.36 2.500 2.729 2.272 494 .422 63.5 69.32 57.7 12.55 10.72 .039 0.99 78 (5) 2.064 .423 2.406 2.635 2.178 .605 .534 52.43 10.74 61.11 66.93 55.32 15.37 13.56 .039 0.99 104 (6) 2.189 .485 2.500 2.729 2.302 .668 .596 55.6 12.32 63.5 69.32 58.47 16.97 15.14 .039 0.99 Standard Mount Military AMP Part No.2 Part No. M24308/ 2-286F 2-11F 2-287F 2-12F 2-288F 2-13F 2-289F 2-14F 2-290F 2-15F 2-291F 2-16F 204500-1 204512-2 204502-1 204514-2 204504-1 204516-2 204506-1 204518-2 204508-1 204520-2 204510-1 204522-2 Floating Bushing Mount Military AMP Part No. Part No. M24308/ 2-297F 204524-1 2-28F 204536-2 2-298F 204526-1 2-29F 204538-2 2-299F 204528-1 2-30F 204540-2 2-300F 204530-1 2-31F 204542-2 2-301F 204532-1 2-32F 204544-2 2-302F 204534-1 2-33F 204546-2 Description Industrial Grade3 Clinch Nut Mount Part No. Recept. only Recept. with sockets1 Recept. only Recept. with sockets1 Recept. only Recept. with sockets1 Recept. only Recept. with sockets1 Recept. only Recept. with sockets1 Recept. only Recept. with sockets1 1218747-1 -- 1218747-2 -- 1218747-3 -- 1218747-4 -- 1218747-5 -- 1218747-6 -- Notes: See pages 5151 through 5155 (military to AMP Part Number cross reference) for additional part numbers. 1 Size 22 sockets supplied with receptacles are loose piece. Notes: 2 "F" is stamped on connectors following M24308 part number as required. "F" designates cadmium shell plating. 3 Notes: Meets requirements of MIL-DTL-24308. 5131 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Non-Magnetic Crimp Plugs, Series 90, High Density Connectors (NASA Qualified) .005 [ 0.13] Connector Material and Finish A Shell -- Brass, gold plated Insert -- Approved material per MIL-DTL-24308 Retention Clips -- Copper alloy (Inside) Related Product Data B Cavity Identification -- page 5127 Mounting, Mating Specifications -- page 5143 Accessories -- pages 5148-5150 .005 [ 0.13] C (Inside) K .005 [ 0.13] Dia. 2 Holes .005 [ 0.13] D .015 [ 0.38] Mating Face F .006 [ 0.15] H .015 [ 0.38] .375 [9.53] Max. .070 Max. [1.78] L G Pin .125 [3.18] Ref. Grommet style only J .010 [ 0.25] .010 [ 0.25] Non-Magnetic Plugs per NASA Specification No. of Contact Pos. (Shell Size) Wire Size Range 22-28 0.4-0.08 26-28 0.15-0.08 .010 [ 0.25] AMP Part No. / NASA No. 204370-8 G-08-P1 206495-3 -- Max. insulation diameter .054 [1.38] Hand tool AMP Part Number 601966-1 or MIL Part Number M22520/2-01 Positioner AMP Part Number 601966-6 or MIL Part Number M22520/2-09 Contact Material and Finish Copper alloy, .000050-.000100 [0.00127-0.0254] thick gold plate over .000100-.000150 [0.0254-0.00381] thick copper underplate C B 15 (1) .666 16.92 .329 8.36 .984 1.213 24.99 30.81 .235 5.97 .759 .494 .422 .422 19.28 12.55 10.72 10.72 26 (2) .994 25.25 .329 8.36 1.312 1.541 33.32 39.14 .235 5.97 1.083 .494 .422 .422 27.51 12.55 10.72 10.72 44 (3) 1.534 38.96 .329 8.36 1.852 2.088 47.04 53.04 .230 5.84 1.625 .494 .422 .426 4.13 12.55 10.72 10.82 .329 8.36 D Dimensions F G A H J L 62 (4) 2.182 55.42 2.500 2.729 63.5 69.32 .230 5.84 2.272 .494 .422 .426 57.7 12.55 10.72 10.82 78 (5) 2.079 .441 2.406 2.635 52.81 11.20 61.11 66.93 .230 5.84 2.178 .605 .534 .426 57.7 15.37 13.56 10.82 104 (6) 2.212 .503 2.500 2.729 56.18 12.78 63.5 69.32 .230 5.84 2.302 .668 .596 .426 58.47 16.97 15.14 10.82 NASA No. AMP Part No. 311P407-1P-B-15 206498-1 311P407-1P-B-12 206498-4 311P407-2P-B-15 206500-1 311P407-2P-B-12 206500-4 311P407-3P-B-15 206063-2 311P407-3P-B-12 206063-4 311P407-4P-B-15 206502-1 311P407-4P-B-12 206502-4 311P407-5P-B-15 206504-1 311P407-5P-B-12 206504-4 311P407-6P-B-15 206066-2 311P407-6P-B-12 206066-4 K .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 Non-Magnetic Plugs With Silicone Rubber Rear Grommet1 No. of Contact Pos. (Shell Size) 15 (1) 26 (2) 44 (3) 62 (4) 78 (5) 104 (6) Pin and Socket Insertion/Extraction Tool AMP Part Number 91067-1 or MIL Part Number M81969/1-04 Insertion tip, for replacement Part Number 126237-1 Extraction tip, for replacement Part Number 126195-2 1 A B C D .666 16.92 .994 25.25 1.534 38.96 2.182 55.42 2.079 52.81 2.212 56.18 .329 8.36 .329 8.36 .329 8.36 .329 8.36 .441 11.20 .503 12.78 .984 24.99 1.312 33.32 1.852 47.04 2.500 63.5 2.406 61.11 2.500 63.5 1.213 30.81 1.541 39.14 2.088 53.04 2.729 69.32 2.635 66.93 2.729 69.32 Dimensions F G .235 5.97 .235 5.97 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .759 19.28 1.083 27.51 1.625 41.3 2.272 57.7 2.178 55.32 2.302 58.47 H J K L .494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37 .668 16.97 .422 10.72 .422 10.72 .422 10.72 .422 10.72 .534 13.56 .596 15.14 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .422 10.72 .422 10.72 .426 10.82 .426 10.82 .426 10.82 .426 10.82 AMP Part No. 211673-4 211674-4 211675-4 211676-4 211677-4 211678-4 Grommet provided for cable strain relief. 5132 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Non-Magnetic Crimp Receptacles, Series 90, High Density Connectors (NASA Qualified) .005 [ 0.13] Connector Material and Finish A Shell -- Brass, gold plated Insert -- Approved material per MIL-DTL-24308 Retention Clips -- Copper alloy (Outside) J B Related Product Data .005 [ 0.13] C (Outside) Cavity Identification -- page 5127 Mounting, Mating Specifications -- page 5143 Accessories -- pages 5148-5150 .005 [ 0.13] Dia. 2 Holes .005 [ 0.13] D .015 [ 0.38] Mating Face .243 .005 [6.17 0.13] F .015 [ 0.38] .375 [9.53] Max. .070 Max. [1.78] .429 .010 [10.90 0.25] E .125 Ref. [3.18] Grommet style only .010 [ 0.25] Socket G .010 [ 0.25] 5 Non-Magnetic Receptacles per NASA Specification AMP Part No. / NASA No. 206071-1 G-08-S1 206496-1 -- Max. insulation diameter .054 [1.38] Hand tool AMP Part Number 601966-1 or MIL Part Number M22520/2-01 Positioner AMP Part Number 601966-4 or MIL Part Number M22520/2-06 Contact and Hood Material and Finish Copper alloy, .000050-.000100 [0.00127-0.0254] thick gold plate over .000100-.000150 [0.0254-0.00381] thick copper underplate Dimensions D E A B C F G 15 (1) .643 16.33 .311 7.9 .984 24.99 1.213 30.81 .759 19.28 .494 12.55 .422 10.72 26 (2) .971 24.66 .311 7.9 1.312 33.32 1.541 39.14 1.083 27.51 .494 12.55 .422 10.72 44 (3) 1.511 38.38 .311 7.9 1.852 47.04 2.088 53.04 1.625 41.3 .494 12.55 .422 10.72 62 (4) 2.159 54.84 .311 7.9 2.500 63.5 2.729 69.32 2.272 57.7 .494 12.55 .422 10.72 78 (5) 2.064 52.43 .423 10.74 2.406 61.11 2.635 66.93 2.178 55.32 .605 15.37 .534 13.56 104 (6) 2.189 55.6 .485 12.32 2.500 63.5 2.729 69.32 2.302 58.47 668 16.97 .596 15.14 NASA No. AMP Part No. 311P407-1S-B-15 206499-1 311P407-1S-B-12 206499-4 311P407-2S-B-15 206501-1 311P407-2S-B-12 206501-4 311P407-3S-B-15 206064-2 311P407-3S-B-12 206064-4 311P407-4S-B-15 206503-1 311P407-4S-B-12 206503-4 311P407-5S-B-15 206505-1 311P407-5S-B-12 206505-4 311P407-6S-B-15 206065-2 311P407-6S-B-12 206065-4 J .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 .154 3.91 .120 3.05 Pin and Socket Connectors Wire Size Range 22-28 0.4-0.08 26-28 0.15-0.08 No. of Contact Pos. (Shell Size) Non-Magnetic Receptacles With Silicone Rubber Rear Grommet1 No. of Contact Pos. (Shell Size) 15 (1) 26 (2) 44 (3) 62 (4) 78 (5) 104 (6) Pin and Socket Insertion/Extraction Tool AMP Part Number 91067-1 or MIL Part Number M81969/1-04 Insertion tip, for replacement Part Number 126237-1 Extraction tip, for replacement Part Number 126195-2 1 A B C .643 16.33 .971 24.66 1.511 38.38 2.159 54.84 2.064 52.43 2.189 55.6 .311 7.9 .311 7.9 .311 7.9 .311 7.9 .423 10.74 .485 12.32 .984 24.99 1.312 33.32 1.852 47.04 2.500 63.5 2.406 61.11 2.500 63.5 Dimensions D E 1.213 30.81 1.541 39.14 2.088 53.04 2.729 69.32 2.635 66.93 2.729 69.32 .759 19.28 1.083 27.51 1.625 41.3 2.272 57.7 2.178 55.32 2.302 58.47 F G J .494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37 .668 16.97 .422 10.72 .422 10.72 .422 10.72 .422 10.72 .534 13.56 .596 15.14 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .120 3.05 AMP Part No. 211667-4 211668-4 211669-4 .211670-4 211671-4 211672-4 Grommet provided for cable strain relief. 5133 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Crimp Blindmate Plugs, Series 90, High Density Connectors Material and Finish Shell, Front -- Aluminum alloy, cadmium plated with yellow chromate Shell, Rear -- Steel, cadmium plated with yellow chromate Insert Assembly -- Approved material per MIL-DTL-24308 Retention Clips -- Stainless steel Related Product Data Cavity Identification -- page 5127 Contacts -- pages 5128, 5129 Mounting Specifications -- page 5143 Flange to flange spacing can be a max. of .270 [6.86] for Blindmate connectors. No. of Contact Pos. (Shell Size) Dimensions E F G H AMP Part No. .769/.750 19.53/19.05 .506 12.85 .432/.413 10.97/10.49 .257 6.53 213153-1 1.552 39.42 1.093/1.074 27.76/27.28 .506 12.85 .432/.413 10.97/10.49 .257 6.53 445010-1 1.852 47.04 2.099 53.31 1.635/1.616 41.53/41.05 .506 12.85 .432/.413 10.97/10.49 .257 6.53 445011-1 .324 8.23 2.500 63.5 2.740 69.6 2.282/2.263 57.96/57.48 .506 12.85 .432/.413 10.97/10.49 .257 6.53 213118-1 2.082 52.88 .444 11.28 2.406 61.11 2.646 67.21 2.188/2.167 55.58/55.04 .617 15.67 .544/.525 13.82/13.34 .257 6.53 445012-1 2.212 56.18 .503 12.78 2.500 63.5 2.740 69.6 2.302 58.47 .680 17.27 .606/.587 15.39/14.91 .267 6.78 212933-3 A B C D 15 (1) .656 16.66 .324 8.23 .984 24.99 1.224 31.09 26 (2) .984 25.0 .324 8.23 1.312 33.32 44 (3) 1.524 38.71 .324 8.23 62 (4) 2.172 55.17 78 (5) 104 (6) 5134 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Straight PCB, Series 90, High Density Connectors (Industrial Grade) Material and Finish Shell -- Steel, cadmium plated Insert -- Polyphenylene Sulfide (PPS) Retention Clips -- Stainless steel Related Product Data Cavity Identification -- page 5127 Contacts -- page 5129 Mounting, Mating Dimensions -- page 5143 Accessories -- pages 5148-5150 PCB Layouts -- See page 5145 or AMP customer drawing F .006 [0.15] (Plug) .005 [0.13] (Rcpt) 5 Replacement Socket Contact Part Number 207684-4 Pin and Socket Connectors Replacement Pin Contact Part Number 207683-8 Plugs No. of Contact Pos. (Shell Size) 15 (1) 26 (2) 44 (3) 62 (4) 78 (5) 104 (6) A (Inside) B (Inside) C D Dimensions F G H J K .666 16.92 .994 25.25 1.534 38.96 2.182 55.42 2.079 52.81 2.212 56.18 .329 8.36 .329 8.36 .329 8.36 .329 8.36 .441 11.20 .503 12.78 .984 24.99 1.312 33.32 1.852 47.04 2.500 63.5 2.406 61.11 2.500 63.5 1.213 30.81 1.541 39.14 2.088 53.04 2.729 69.32 2.635 66.93 2.729 69.32 .235 5.97 .235 5.97 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .759 19.28 1.083 27.51 1.625 41.3 2.272 57.7 2.178 55.32 2.302 58.47 .494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37 .668 16.97 .422 10.72 .422 10.72 .422 10.72 .422 10.72 .534 13.56 .596 15.14 .422 10.72 .422 10.72 .426 10.82 .426 10.82 .426 10.82 .426 10.82 C D Dimensions F G H J K .984 24.99 1.312 33.32 1.852 47.04 2.500 63.5 2.406 61.11 2.500 63.5 1.213 30.81 1.541 39.14 2.088 53.04 2.729 69.32 2.635 66.93 2.729 69.32 .243 6.17 .243 6.17 .243 6.17 .243 6.17 .243 6.17 .243 6.17 .759 19.28 1.083 27.51 1.625 41.3 2.272 57.7 2.178 55.32 2.302 58.47 .494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37 .668 16.97 .422 10.72 .422 10.72 .422 10.72 .422 10.72 .534 13.56 .596 15.14 .429 10.9 .429 10.9 .429 10.9 .429 10.9 .429 10.9 .429 10.9 AMP Part No. 208866-1 208867-1 208868-1 208869-1 208870-1 208871-1 Receptacles No. of Contact Pos. (Shell Size) 15 (1) 26 (2) 44 (3) 62 (4) 78 (5) 104 (6) A B (Outside) (Outside) .643 16.33 .971 24.66 1.511 38.38 2.159 54.84 2.064 52.43 2.189 55.6 .311 7.9 .311 7.9 .311 7.9 .311 7.9 .423 10.74 .485 12.32 AMP Part No. 208872-1 208873-1 208874-1 208875-1 208876-1 208877-1 5135 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Right-Angle PCB, Series 90, with Female Screwlocks Material and Finish Shell -- Brass, gold over copper plated Insert -- Diallyl phthalate or polyester or Polyphenylene Sulfide (PPS) B .450 .010 [11.43 0.25] Position 1 (Receptacle) E G .062 Ref. [1.57] .528 .010 [13.41 0.25] D .606 .010 [15.39 0.25] .670 .010 [17.02 0.25] .020 .003 [0.51 0.08] C .150 .025 [3.81 0.64] A CL of Mounting Hole Shell Size 1 thru 4 F C J Plugs No. of Contact Pos. (Shell Size) 15 (1) 26 (2) 44 (3) 62 (4) 78 (5) 104 (6) A B C 1.213 30.81 1.541 39.14 2.088 53.04 2.729 69.32 2.635 66.93 2.729 69.32 .666 16.92 .994 25.25 1.534 38.96 2.182 55.42 2.079 52.81 2.213 56.21 .984 24.99 1.312 33.32 1.852 47.04 2.500 63.50 2.406 61.11 2.500 63.50 A B C 1.213 30.81 1.541 39.14 2.088 53.04 2.729 69.32 2.635 66.93 2.729 69.32 .643 16.33 .971 24.66 1.511 38.38 2.159 54.84 2.064 52.43 2.188 55.58 .984 24.99 1.312 33.32 1.852 47.04 2.500 63.50 2.406 61.11 2.500 63.50 Dimensions D E .329 8.36 .329 8.36 .329 8.36 .329 8.36 .441 11.20 .503 12.78 .494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37 .668 16.97 F G J .422 10.72 .422 10.72 .426 10.82 .426 10.82 .426 10.82 .426 10.82 .246 .010 6.25 0.25 .246 .010 6.25 0.25 .246 .010 6.25 0.25 .246 .010 6.25 0.25 .246 .010 6.25 0.25 .246 .010 6.25 0.25 1.204 30.58 1.532 38.91 2.077 52.76 2.720 69.09 2.626 66.70 2.720 69.09 F G J .422 10.72 .422 10.72 .426 10.82 .426 10.82 .426 10.82 .426 10.82 .248 .010 6.30 0.25 .248 .010 6.30 0.25 .248 .010 6.30 0.25 .248 .010 6.30 0.25 .248 .010 6.30 0.25 .248 .010 6.30 0.25 1.204 30.58 1.532 38.91 2.077 52.76 2.720 69.09 2.626 66.70 2.726 69.24 AMP Part No. 1-593326-7 1-593326-8 1-593326-9 2-593326-0 2-593326-1 2-593326-2 Receptacles No. of Contact Pos. (Shell Size) 15 (1) 26 (2) 44 (3) 62 (4) 78 (5) 104 (6) Dimensions D E .311 7.90 .311 7.90 .311 7.90 .311 7.90 .423 10.74 .485 12.32 .494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37 .668 16.97 AMP Part No. 1-593327-7 1-593327-8 1-593327-9 2-593327-0 2-593327-1 2-593327-2 5136 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMPLIMITE Connectors, Series 90 Connector Savers, Series 90, High Density Connectors Connector savers prolong the life of permanently installed connectors which would otherwise be subjected to repeated cycles of mating and unmating, in applications such as test interfaces or on testing devices. Material and Finish 5 A (Outside) B (Outside) C .643 16.33 .311 7.9 .984 24.99 .971 24.66 .311 7.9 1.511 38.38 Dimensions D E (Inside) F G (Inside) H 1.213 30.81 .666 16.92 .494 12.55 .329 8.36 .235 5.97 1.312 33.32 1.541 39.14 .994 25.25 .494 12.55 .329 8.36 .235 5.97 .311 7.9 1.852 47.04 2.088 53.04 1.534 38.96 .494 12.55 .329 8.36 .230 5.84 2.159 54.84 .311 7.9 2.500 63.5 2.729 69.32 2.182 55.42 .494 12.55 .329 8.36 .230 5.84 2.064 52.43 .423 10.74 2.406 61.11 2.635 66.93 2.079 52.81 .605 15.37 .441 11.20 .230 5.84 2.189 55.60 .485 12.32 2.500 63.5 2.729 69.32 2.212 56.18 .668 16.97 .503 12.78 .230 5.84 No. of Contact Pos. (Shell Size) 15 (1) 26 (2) 44 (3) 62 (4) 78 (5) 104 (6) Standard (Cadmium Over Steel) Non-Magnetic (Gold Over Brass) 211010-1 211010-4 211011-1 211011-4 211012-1 211012-4 211013-1 211013-4 211014-1 211014-4 211015-1 211015-4 Pin and Socket Connectors Standard Shell -- Steel, cadmium plated Contact Body -- Beryllium copper, .000050 [0.00127] min. gold plate over .000050 [0.00127] min. nickel underplate Socket Hood -- Passivated stainless steel Insert -- Polyphenylene Sulfide (PPS) Spacer -- Black nylon Non Magnetic Shell -- Brass, gold plated Contact Body -- Beryllium copper, .000050 [0.00127] min. gold plate over .000050 [0.00127] min. copper underplate Socket Hood -- Brass, .000050 [0.00127] min. gold plate over .000100 [0.00254] min. copper underplate Insert -- Polyphenylene Sulfide (PPS) Spacer -- Black nylon 5137 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967