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FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Features General Description The FBA42060 is an advanced PFC SPM(R) 45 module providing a fully-featured, high-performance Boost PFC (Power Factor Correction) input power stage for consumer, medical, and industrial applications. These modules integrate optimized gate drive of the built-in IGBT to minimize EMI and losses, while also providing multiple on-module protection features including under-voltage lockout, over-current shutdown, thermal monitoring, and fault reporting. These modules also feature a fullwave rectifier and high-performance output diode for additional space savings and mounting convenience. * UL Certified No. E209204 (UL1557) * 600 V - 20 A Single-Phase Boost PFC with Integral Gate Driver and Protection * Low Thermal Resistance Using Ceramic Substrate * Full-Wave Bridge Rectifier and High-Performance Output Diode * Optimized for 20kHz Switching Frequency * Built-in NTC Thermistor for Temperature Monitoring * Isolation Rating: 2000 Vrms/min. Applications * Single-Phase Boost PFC Converter Related Source * AN-9091 - Boost PFC Inductor Design Guide * AN-9072 - Motion SPM(R) 45 Series Mounting Guid- ance Figure 1. Package Overview Package Marking & Ordering Information Device Device Marking Package Packing Type Quantity FBA42060 FBA42060 SPMAA-F26 Rail 12 (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 1 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC March 2014 * For IGBTs: gate drive circuit, Over-Current Protection (OCP), control supply circuit Under-Voltage Lock-Out (UVLO) Protection * Fault signal: corresponding to OC and UV fault * Built-in NTC thermistor: temperature monitoring * Input interface: active-HIGH interface, works with 3.3 / 5 V logic, Schmitt trigger input Pin Configuration (26) N R (25) N R V TH (1) RTH (2) (24) N R (23) N R S (3) (22) N (21) N R (4) (20) (19) (18) (17) (16) (15) (14) (13) (12) (11) (10) PR (5) L (6) P (7) n.c (8) n.c (9) n.c n.c n.c COM V CC COM COM IN n.c V FO CSC Figure 2. Top View (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 2 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Integrated Drive, Protection and System Control Functions FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Pin Descriptions Pin Number Pin Name Pin Description 1 VTH 2 RTH 3 S AC Input for S-Phase 4 R AC Input for R-Phase 5 PR Positive DC-Link of Rectifier Thermistor Bias Voltage Series Resistor for The Use of Thermistor 6 L Inductor Connection 7 P Positive DC-Link Input 8, 9 N.C - 10 COC Signal Input for Over-Current Detection 11 VFO Fault Output 12 N.C - 13 IN 14 COM PWM Input for IGBT Drive 15 COM Common Supply Ground 16 VCC Common Supply Voltage of IC for IGBT Drive 17 COM Common Supply Ground 18 ~ 20 N.C Common Supply Ground - 21, 22 N Negative DC-Link Input 23 ~ 26 NR Negative DC-Link of Rectifier Diode Internal Equivalent Circuit (1)V TH (2)RTH NTC Thermistor (7)P (10)CSC Csc (11)VFO VFO (13)IN IN (14)(15)(17)COM (16)VCC (6)L (5)PR OUT COM (4)R (3)S VCC (21)(22)N (23)(24)(25)(26)NR Figure 3. Internal Block Diagram (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 3 www.fairchildsemi.com Converter Part Symbol Vi Vi(Surge) VPN VPN(Surge) Parameter Conditions Rating Unit Input Supply Voltage Applied between R - S 276 Vrms Input Supply Voltage (Surge) Applied between R - S 500 V Output Voltage Applied between PR - NR 450 V Output Supply Voltage (Surge) Applied between PR - NR 500 V VCES Collector - Emitter Voltage 600 V VRRM Repetitive Peak Reverse Voltage 600 V IC Each IGBT Collector Current TC = 25C, VCC = 15 V 20 A ICP Each IGBT Collector Current (Peak) TC = 25C, Under 1 ms Pulse Width 30 A IFSM Peak Forward Surge Current Single Half Sine-Wave TJ Operating Junction Temperature 200 A -40 ~ 150 C Rating Unit Control Part Symbol Parameter Conditions VCC Control Supply Voltage Applied between VCC - COM 20 V VIN Input Signal Voltage Applied between IN - COM -0.3 ~ VCC + 0.3 V VFO Fault Output Supply Voltage Applied between VFO - COM -0.3 ~ VCC + 0.3 V IFO Fault Output Current Sink Current at VFO Pin 1 mA VSC Current Sensing Input Voltage Applied between CSC - COM -0.3 ~ VCC + 0.3 V Total System Symbol Parameter TSTG Storage Temperature VISO Isolation Voltage Conditions 60 Hz, Sinusoidal, AC 1 Minute, Connect Pins to Heat Sink Plate Rating Unit -40 ~ 125 C 2000 Vrms Thermal Resistance Symbol Parameter Rth(j-c)Q Junction to Case Thermal Resistance at Chip Center Rth(j-c)D Rth(j-c)R (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 Condition Min. Typ. Max. Unit IGBT - - 2.5 C/W FRD - - 2.5 C/W Rectifier - - 2.5 C/W 4 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Absolute Maximum Ratings Converter Part Symbol VCE(SAT) Parameter Conditions IGBT Collector - Emitter Saturation Voltage Min. Typ. Max. Unit VCC = 15 V, VIN = 5V, IC = 20 A - 2.2 2.7 V VFF FRD Forward Voltage IF = 20 A - 2.1 2.6 V VFR Rectifier Forward Voltage IF = 20 A - 1.1 1.4 V tON Switching Characteristic VPN = 300 V, VCC = 15 V, IC = 20 A, VIN = 0 V 5 V, Inductive Load (1st Note 1) - 770 - ns - 640 - ns tOFF tC(ON) - 130 - ns tC(OFF) - 50 - ns trr - 40 - ns Irr - 4.0 - A - - 1 mA ICES Collector - Emitter Leakage Current VCE = VCES 1st Notes: 1. tON and tOFF include the propagation delay of the internal drive IC. tC(ON) and tC(OFF) are the switching time of IGBT itself under the given gate driving condition internally. For the detailed information, please see Figure 4. Figure 4. Switching Time Definitions (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 5 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Electrical Characteristics (TJ = 25C, unless otherwise specified.) Symbol Parameter Conditions IQCC Quiescent VCC Supply Current VCC = 15 V, VIN = 0V, VCC - COM VFOH Fault Output Voltage VSC = 0 V, VFO Circuit: 4.7 k to 5 V Pull-up Min. Typ. Max. Unit - - 2.65 mA 4.5 - - V - - 0.8 V VSC(ref) Over-Current Protection Trip VCC = 15 V (1st Note 2) Level Voltage of CSC pin VSC = 1 V, VFO Circuit: 4.7 k to 5 V Pull-up 0.45 0.50 0.55 V UVCCD Supply Circuit UnderVoltage Protection Detection Level 10.5 13.0 V Reset Level 11.0 VIN(ON) ON Threshold Voltage Applied between IN - COM VIN(OFF) OFF Threshold Voltage VFOL UVCCR RTH Resistance of Thermistor 13.5 V - 2.6 V 0.8 - - V TTH = 25C (1st Note 3) - 47.0 - k TTH = 100C - 2.9 - k - 1st Notes: 2. Over-current protection is functioning on IGBT. 3. TTH is the temperature of thermister itself. To know case temperature (TC), please make the experiment considering your application. . R-T Curve 200 MIN TYP MAX 4 MIN TYP MAX Resistance RTH[k] Resistance RTH[k] 150 100 3 2 1 95 100 105 110 115 120 125 o Temperature TTH[ C] 50 0 0 25 50 75 100 125 o Temperature TTH[ C] Figure 5. R-T Curve of The Built-in Thermistor (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 6 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Control Part Symbol Vi Parameter Conditions Input Supply Voltage VPN Applied between R - S Min. Typ. Max. Unit 198 220 242 Vrms Supply Voltage Applied between PR - N - 360 400 V Input Current VDC = 360 V, FSW = 20 kHz, VCC = 15 V, TC = 90C, TJ 150C - 20 - Apeak VCC Supply Voltage for inverter Applied between VCC - COM 13.5 15.0 16.5 V PWIN(ON) Minimum Input Pulse Width (1st Note 4) 0.5 - - s 0.5 - - s Ii PWIN(OFF) dVCC/dt -1 - 1 V/s fPWM Supply Variation PWM Input Frequency TJ 150C - 20 - kHz VSEN Voltage for Current Sensing Applied between N - COM (Including surge voltage) -4 - 4 V 1st Notes: 4. The PFC SPM(R) product might not make response if input pulse width is less than the recommended value. Mechanical Characteristics and Ratings Parameter Mounting Torque Conditions Mounting Screw: M3 Device Flatness Min. Typ. Max. Unit 0.6 0.7 0.8 N*m 0 - +120 m - 11 - g Recommended 0.7 N*m See Figure 6 Weight Figure 6. Flatness Measurement Position (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 7 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Recomended Operating Conditions Input Signal Protection Circuit State RESET SET RESET UVCCR a1 Control Supply Voltage UVCCD a6 a3 a2 a7 a4 Output Current a5 Fault Output Signal a1 : Control supply voltage rises: after the voltage rises UVCCR, the circuits start to operate when the next input is applied. a2 : Normal operation: IGBT ON and carrying current. a3 : Under-voltage detection (UVCCD). a4 : IGBT OFF in spite of control input condition. a5 : Fault output operation starts. a6 : Under-voltage reset (UVCCR). a7 : Normal operation: IGBT ON and carrying current. Figure 7. Under-Voltage Protection (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 8 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Time Charts of Protective Function c6 Protection Circuit State SET Internal IGBT Gate - Emitter Voltage c3 FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC IGBT Control Input c7 RESET c4 c2 OC c1 c8 Output Current SC Reference Voltage Sensing Voltage of Shunt Resistance Fault Output Signal c5 CR Circuit Time Constant Delay (with the external shunt resistance and CR connection) c1 : Normal operation: IGBT ON and carrying current. c2 : Over-current detection (OC trigger). c3 : Hard IGBT gate interrupt. c4 : IGBT turns OFF. c5 : Fault output timer operation starts. c6 : Input "LOW": IGBT OFF state. c7 : Input "HIGH": IGBT ON state, but during the active period of fault output the IGBT doesn't turn ON. c8 : IGBT OFF state Figure 8. Over Current Protection (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 9 www.fairchildsemi.com +5 V VTH NTC Thermistor RTH P R TH +5 V MCU / Controller R FO RF CSC L CSC CSC VFO IN COM +15 V V CC PR VFO VDC OUT IN R S COM VAC VCC NR N Current-sensing R SH Figure 9. Typical Application Circuit 2nd Notes: 1. To avoid malfunction, the wiring of each input should be as short as possible (less than 2 - 3 cm). 2. VFO output is open-drain type. This signal line should be pulled up to the positive side of the MCU or PFC controller power supply with a resistor that makes IFO up to 1 mA. 3. Input signal is active-HIGH type. There is a 5 k resistor inside the IC to pull-down each input signal line to GND. RC coupling circuits is recommanded for the prevention of input signal oscillation. RSCPS time constant should be selected in the range 50 ~ 150 ns (recommended RS = 100 , CPS = 1 nF). 4. To prevent errors of the protection function, the wiring around RF and CSC should be as short as possible. 5. In the over-current protection circuit, please select the RF, CSC time constant in the range 1~2 s. 6. Each capacitors should be mounted as close to the pins as possible. 7. Relays are used in almost every systems of electrical equipment in home appliances. In these cases, there should be sufficient distance between the MCU and the relays. 8. Internal NTC thermistor can be used for monitoring the case temperature and protecting the device from the over-heating operation. Please select an appropriate resistor RTH according to the application. For example, use RTH = 4.7 k that will make the voltage across RTH to be 2.5 V at 85C of the case temperature. 9. Please use an appropriate shunt resistor RSH to protect the intenal IGBT from the over-current operation. 10. It's recommended that anti-parallel diode should be connected with IGBT. (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 10 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Recommand circuit for Application FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC Detailed Package Outline Drawings Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or data on the drawing and contact a FairchildSemiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild's worldwide therm and conditions, specifically the the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor's online packaging area for the most recent package drawings: http://www.fairchildsemi.com/dwg/MO/MOD23AA.pdf (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 11 www.fairchildsemi.com FBA42060 PFC SPM(R) 45 Series for Single-Phase Boost PFC (c)2012 Fairchild Semiconductor Corporation FBA42060 Rev. C5 12 www.fairchildsemi.com ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries. ON Semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of ON Semiconductor's product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent-Marking.pdf. ON Semiconductor reserves the right to make changes without further notice to any products herein. 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ON Semiconductor does not convey any license under its patent rights nor the rights of others. ON Semiconductor products are not designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use ON Semiconductor products for any such unintended or unauthorized application, Buyer shall indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that ON Semiconductor was negligent regarding the design or manufacture of the part. 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