o22mm LED Pilot Light Indicators - AP22M Series Sunlight-viewable - Ultra-bright LED Indicators! Outstanding visibility, even in direct sunlight. High visibility from all directions Unique optical design Brightness x2 x100 Actual Size x100 Twice as bright as standard pilot lights when viewed from the front, and up to 100 times brighter than standard pilot lights when viewed from side angles. o22mm Ultra-bright LED Pilot Lights - AP22M Series Key Features * Viewable in direct sunlight. * Visible from all directions. * The use of an ultra-bright LED that is not susceptible to external scattered light ensures high visibility and provides for more accurate recognition. * Integrated terminal cover is IP20 (finger protection), preventing electrical shocks. * UL and c-UL listed, EN standard compliant. * Colored and clear lenses are offered. * UL Type 4X Specifications Operating Temperature -25 to +55C (no freezing) Storage Temperature -45 to +80C (no freezing) Operating Humidity 45-85%RH (no condensation) Insulation Resistance 100M (DC500V megger) Over Voltage Category II (IEC60664-1) Impulse Dielectric Strength 2.5kV (IEC60664-1, IEC60947-5-1) Pollution Degree 3 (IEC60947-5-1) Dielectric Strength Between terminals of different poles: 2,000V AC, 1 min Between live and non-live parts: 2,000V AC, 1 min Vibration Resistance Operation limit 5-55Hz half amplitude: 0.5mm Damage limit 30Hz half amplitude: 1.5mm Shock Resistance Operation limit 100m/s2 (10G) Damage limit 1000m/s2 (100G) Degree of Protection Panel front: IP66 (IEC 60529), UL Type 4X Terminals: IP20 Terminal Size M3.5 screw Tightening Torque Terminal Screw 1.0N*m Locking Ring 2.0N*m Wire Size AWG16 ~ AWG14, 2 wires max. Weight (approx.) 18g LED Lamp Ratings 888.317.4332 X1 LED Chip Rectifier Diode Rated Voltage 12V DC, 24V AC/DC, 120V AC Voltage Range 12V DC 5%, 24V AC/DC 10%, 120V AC 10% LED Illumination Color Red (R), Green (G), Yellow (Y), Amber (A), Blue (S), and White (PW) Rated Current 12V DC: R, A, Y - 21mA; G, S, PW - 22mA 24V AC/DC, 120V AC: 24mA (all colors) LED Life (Ref.) Approx. 30,000 Hrs. at rated voltage @ 25C in specified environmental conditions (The brightness reduces to 50% of initial value.) Colors R, A, and Y X1 Resistor X2 Colors G, S, & PW LED Chip Equivalent Circuit Rectifier Diode X2 X2 Drawing Key LED Chip X1 Resistor Rectifier Diode Zenner Diode Resistor Part Numbers Pilot Lights Appearance Lens Rated Voltage Color Part Number Lamp Color AP22M-2Qkj R G Y A S PW AP22M-2QkCj R G Y A S 12V DC 24V AC/DC 120V AC Clear 1. 2. 3. 4. In place of j insert LED color code: R (red), G (green), Y (yellow), A (amber), S (blue), and PW (white). White (PW) only available as colored lens. In place of k insert voltage code. For 12V DC use (3), for 24V AC/DC use (4), for 120V AC use (H). LED cannot be removed or replaced. Accessories & Replacement Parts Appearance Material Part Number Notes Used for mounting unit into a panel. Locking Ring Wrench Metal (brass) MW9Z-T1 Resin YW9Z-PL12j Lens Dimension: o29.8mm H14.5mm In place of j insert color code: R (red), G (geen), Y (yellow), A (amber), S (blue), C (clear*) Rubber Gasket 2 HW9Z-WM .15 0 1.6 t 0.5 Nitrile rubber 8 2 110 2 8.0 0.1 5 1. Nameplates: HWAM, HWAS-0, and CWAM. Go to www.IDEC.com/usa and review HW and CW Series catalogs for detailed information. 2. *Use a clear lens (C) for a PW (White) LED. Dimensions (mm) Panel cut-out (mm) Lens Locking Ring 22. R0.8 max. 3.2 +0.2 0 Rubber Gasket 40 50 M3.5 Terminal Screw 24.1 +0.4 0 3 +00.4 Panel Thickness 0.86 9. 20.4 o2 8 +0.2 A 3.2mm 0 opening (notch) is used to stop rotation. (Not necessary if a nameplate is not used.) 42 15.5 Safety Instructions T urn off the power before installation, removal, wiring, maintenance and inspection. Failure to turn off power may cause an electrical shock or fire hazard. When wiring, use proper size wires (AWG16 - AWG14) to meet voltage and current requirements. Tighten the terminal screws to the recommended tightening torque (1.0N*m). Operating with loose terminal screws may cause overheating and fire. Installation Instructions Panel Mounting Mounting Notes Remove the locking ring and check if the rubber gasket is properly aligned. Then insert the AP22M unit, align the "TOP" marking with the recess into the panel cut-out, and tighten the locking ring. Applicable Wires The applicable wire sizes are from AWG14 to AWG16 with 2 wires max. A ring-tongue terminal cannot be used. Applicable Terminal 4max. 4max. 6min. 6min. 4max. 4max. 6min. 6min. 1.6 max. 1.7max. 8max. 3.6min. 8max. 3.6min. 3. 6m in . 3. 68max. m in . 8max. "TOP"marking location 8max. 8max. 1.6 max. Ferule Crimp Terminal Fork Crimp Terminal 1.7max. Pilot Light Rubber Gasket 8max. 8max. 4max. 6min. 4max. 1.6 max. 1.7max. 8max. 3.6min. . 3. 6m Locking Ring in 8max. Bare Wire 6min. When installing the pilot light into a panel cut-out, use locking ring wrench (part number MW9Z-T1) to tighten the locking ring to the recommended torque of 2.0N*m. Do not use pliers and do not tighten excessively, otherwise the unit may become damaged. 8max. 8max. Noise External noise may cause the LED chips to deteriorate, leading to a reduction in brightness, a change in color, or malfunction. We recommend the following solution if this problem exists. However, please note that this solution will vary depending on the operating environment and the application. Circuit Zener Diode Reference Value Zener Voltage: 15V (1W) LED Great Visibility - even from inside a train (automatic safety fence on Pilot Light - Compact Size - Perfect for mounting in small or narrow surfaces. a train station platform) IDEC Canada Ltd. * 3155 Pepper Mill Court, Unit 4 * Mississauga, Ontario, L5L 4X7 * 905.890.8561 * 888.317.IDEC * www.IDEC.com/Canada (c)2014 IDEC Corporation. All Rights Reserved.