PM300DV1A120 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Q R N (10 PLACES) 5 4 N3 2 1 M (3 PLACES) B E C2E1 E2 AA G G H TERMINAL CODE N P 5. FN0 5. FP0 4. VNC 4. VPC 3. CN1 3. CP1 2. NC 2. NC 1. VN1 1. VP1 Y C W R X VP1 VCC CP1 IN FPO FO TjA C1 TjK OUT NC V J Z Y Y S U T 5 4 P3 2 1 C1 F L (4 PLACES) IGBT AMP FWDi SINK SC GND VPC VN1 CIN FNO C2E1 TjA VCC OUT FO IGBT AMP FWDi SINK GND SC Gate Drive Circuit E2 VNC Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N Inches Millimeters 4.72 120.0 2.76 70.0 1.14 +0.04/-0.02 29.0 +1.0/-0.5 4.170.010 106.00.25 2.200.010 56.00.25 0.37 9.3 0.98 25.0 1.50 38.0 0.120.02 3.00.5 0.26 Rad. 6.5 Rad. 0.26 Dia. 6.5 Dia. M6 Metric M6 0.025 Sq. 0.64 Sq. 08/12 Rev. 1 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit TjK IN NC Single Phase IGBT Inverter Output 300 Amperes/1200 Volts P A D K (4 PLACES) IntellimodTM Module Dimensions Inches Millimeters P Q R S T U V W X Y Z AA 1.59 1.14 1.02 1.52 0.10 0.40 1.54 1.10 0.14 0.55 0.14 Dia. 0.72 40.5 29.0 26.0 38.5 2.54 10.16 39.0 28.0 3.5 14.0 3.5 Dia. 18.3 Protection Logic - Short Circuit - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300DV1A120 is a 1200V, 300 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 300 120 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM300DV1A120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM300DV1A120 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M6 Mounting Screws (Typical) -- 43 in-lb Mounting Torque, M6 Main Terminal Screws (Typical) -- 43 in-lb Module Weight (Typical) -- 510 Grams Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125C Start) Surge Supply Voltage (Applied between C1-E2, Surge Value) Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Base, AC 1 minute) VCC(prot) 800 Volts VCC(surge) 1000 Volts VRMS 2500 Volts VCES 1200 Volts Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) IC 300 Amperes Peak Collector Current (Pulse) ICRM 600 Amperes Emitter Current (TC = 25C) IE 300 Amperes Peak Emitter Current (Pulse) IERM 600 Amperes Ptot 1785 Watts Total Power Dissipation (TC = 25C)*1 Control Sector Supply Voltage (Applied Between VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage (Applied Between CP1-VPC, VN1-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC) VFO 20 Volts Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20 mA *1 Case temperature (TC) measured point is just under the chips. 2 08/12 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM300DV1A120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 300A, -- 1.65 2.15 Volts -- 1.85 2.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 300A, Emitter-Collector Voltage Switching Times Collector-Emitter Cutoff Current Pulsed, Tj = 125C VEC IE = 300A, VD = 15V, VCIN = 15V -- 2.3 3.3 Volts ton VD = 15V, VCIN = 0 ~ 15V, 0.3 0.8 2.0 s trr VCC = 600V, IC = 300A, -- 0.3 0.8 s tC(on) Tj = 125C, -- 0.4 1.0 s toff Inductive Load -- 2.4 3.3 s tC(off) (Per 1 Arm) -- 0.4 1.2 s ICES VCE = VCES, VD = 15V, -- -- 1.0 mA -- -- 10.0 mA -- 2 4 mA VCIN = 15, Tj = 25C VCE = VCES, VD = 15V, VCIN = 15, Tj = 125C Control Sector Circuit Current ID VD = 15V, VCIN = 15V, VP1-VPC VD = 15V, VCIN = 15V, VN1-VNC -- 2 4 mA Input ON Threshold Voltage Vth(on) 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts SC -20C Tj 125C, VD = 15V 450 -- -- Amperes Short Circuit Trip Level Short Circuit Current Delay Time Applied Between toff(SC) VD = 15V -- 0.2 -- s Over Temperature Protection OT Trip Level 135 -- -- C (Detect Temperature of Chip) OT(hys) Reset Level -- 20 -- C UV Trip Level 11.5 12.0 12.5 Volts Supply Circuit Under Voltage Protection (Tj 125C) Fault Output Current Fault Output Pulse Width UVr Hysteresis -- 12.5 -- Volts IFO(H) VD = 15V, VFO = 15V*2 -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V*2 VD = 15V*2 -- 10 15 mA 1.0 1.8 -- ms tFO *2 Fault output is given only when the internal SC, OT and UV protection. Fault output of SC, OT and UV protection operate by lower arms. Fault output of SC protecton given pulse. Fault output of OT, UV protection given pulse while over trip level. 08/12 Rev. 1 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM300DV1A120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Rth(j-c)Q Inverter IGBT (Per 1 Element)*1 -- Rth(j-c)D Inverter FWDi (Per 1 Element)*1 -- Rth(c-s) Case to Heatsink (Per 1 Module), -- 0.018 Min. Typ. Max. Units -- 0.07 K/Watt -- 0.107 K/Watt -- K/Watt Value Units Thermal Grease Applied*1 Recommended Conditions for Use Characteristic Symbol Condition Supply Voltage VCC Applied Across C1-E2 Terminals Control Supply Voltage VD Applied Between VP1-VPC, VN1-VNC*3 800 Volts 15 1.5 Volts Input ON Voltage VCIN(on) Applied Between 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC 4.0 Volts PWM Input Frequency fPWM Using Application Circuit 20 kHz Arm Shoot-Through Blocking Time tDEAD For IPM's each Input Signal 3.5 s *1 Case temperature (TC) measured point is just under the chips. *3 With ripple satisfying the following conditions: dv/dt swing 5V/s, variation 2V peak to peak. 4 08/12 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM300DV1A120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 13 200 COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) VD = 17V 2.0 150 100 1.5 50 0 1.0 1.5 IC = 300A 1.0 2.0 Tj = 25C Tj = 125C 12 13 14 15 16 17 2.5 VD = 15V Tj = 25C Tj = 125C 2.0 1.5 1.0 0.5 18 0 0 50 100 150 200 250 300 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) 300 101 101 SWITCHING TIMES, ton, toff, (s) Tj = 25C Tj = 125C 250 200 150 100 50 0 0 0.5 1.0 1.5 2.0 2.5 toff tc(off) 100 ton 100 Tj = 25C Tj = 125C 102 tc(on) 10-1 VCC = 600V VD = 15V INDUCTIVE LOAD 10-1 101 3.0 SWITCHING TIMES, tc(on), tc(off), (s) VD = 15V VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10-2 101 103 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) SWITCHING REVERSE RECOVERY LOSS CHARACTERISTICS (TYPICAL) 35 Tj = 25C Tj = 125C 30 0.6 Eoff 25 20 15 10 Eon 5 0 0 50 100 150 200 250 300 350 COLLECTOR CURRENT, IC, (AMPERES) 08/12 Rev. 1 VCC = 600V VD = 15V INDUCTIVE LOAD 0.5 240 Tj = 25C Tj = 125C 0.4 200 160 Irr 0.3 120 0.2 80 trr 0.1 0 0 50 40 0 100 150 200 250 300 350 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 20 SWITCHING LOSS, Err, (mJ/PULSE) VCC = 600V VD = 15V REVERSE RECOVERY CURRENT, Irr, (AMPERES) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 40 SWITCHING ENERGY, Eon, Eoff, (mJ/PULSE) 15 250 0 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 2.5 Tj = 25C REVERSE RECOVERY TIME, trr, (S) COLLECTOR CURRENT, IC, (AMPERES) 300 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) VCC = 600V VD = 15V INDUCTIVE LOAD 15 Tj = 25C Tj = 125C 10 5 0 0 100 200 300 400 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 90 VD = 15V 80 Tj = 25C Tj = 125C 70 CIRCUIT CURRENT, (mA) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) CIRCUIT CURRENT VS. FREQUENCY CURRENT (TYPICAL) 60 50 40 30 20 10 0 0 5 10 15 20 25 20 VD = 15V UVt UVr 16 12 8 4 0 -50 100 10-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 10-2 10-1 101 10-1 10-2 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.07 K/W 10-3 10-5 TIME, (s) 6 100 10-4 50 100 150 10-3 100 10-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) 2.0 VD = 15V 1.6 1.2 0.8 0.4 0 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (C) JUNCTION TEMPERATURE, Tj, (C) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth * (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth * (NORMALIZED VALUE) FREQUENCY CURRENT, fc, (kHz) 0 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25C) = 1.0 PM300DV1A120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts 10-1 100 101 10-5 10-4 10-3 10-1 10-2 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.107 K/W 10-3 TIME, (s) 08/12 Rev. 1