108108-5246 Product Specification 06 JUL '2010 Rev.L 1.25 mm F-P connector (Board To Board) 1. 1. 1.1 1.1 Scope : Contents 1.25F-P This specification covers the requirements for product performance, test methods and quality assurance provisions of AMP 1.25 F-P Connector Fig.1-1,1-2,1-3,1-4 (Board To Board). Applicable product descriptions and part numbers are as shown in Fig.1-1,1-2,1-3,1-4. 2. 2. 2.1 TE 411-5546 : B. 501-5205 : 2.2 A. The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 A. MIL-STD-202 : Applicable Documents: TE Specifications : A. 411-5546 Instruction Sheet B. 501-5205 Test Report 2.2 Commercial Standards and pecifications : A. MIL-STD-202 : Test Methods for Electronic and Electrical Component Parts. 3. 3.1 3. 3.1 Requirements : Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 213-8535 3-5-8 1 of Tyco Electronics Japan G.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) This document is subject to change. Call local TE for the latest revision. (c) Copyright 2010 by Tyco Electronics Japan G.K. All rights reserved. * : Trademark 21 Product Specification 3.2 A. 3.2 A. 108-5246 Materials : Receptacle contact: Phosphor Bronze Alloy Tin Plated Products ( 0.5m) 0.8m min. thick tin plating over 0.2m 0.5 m min. thick nickel underplating. Gold Plated Products (m) All over 1m min. thick nickel plating. Contact Area: 0.05m min. thick gold plating over 0.4m 0.4m min.thick palladium-nickel underplating. 0.05m Solder Area: Gold Plated (Thickness:0.05m min.) (0.05m B. B. 0.5 DIA Post Brass 0.5 Dia: 0.5m 0.8m min. thick tin plating over 0.5m min. thick copper underplating. 0.8m) C. 0.2m min. thick gold plating over 1m 0.2m) min. thick nickel underplating C. D. 6/6UL94 F. 6/6UL94 Rev. L V-0... Spacer Housing 6/6 Nylon (UL: 94 V-0)...Black V-0... Header Housing PPS (UL: 94 V-0)...Black E. Receptale Housing PPS (UL: 94 V-0)...Black V-0... PPSUL94 V-0... E. Gold Plated Products 1m PPSUL94 D. Tin Plated Products F. Relay Header Housing 6/6 Nylon (UL: 94 V-0)...Black 2 of 21 Product Specification 3.3 A. 3.3 50 V AC/DC B. 0.5A C. 30 C +105 Voltage Rating: 50 V AC/DC B. Current Rating: 0.5A C. Temperature Rating :30 C to +105 C The upper limit of the temperature includes the temperature rising resulted by the energized ) Fig.2 Ratings : A. ( 3.4 108-5246 electrical current. 3.4 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 2. All tests shall be performed in the room temperature, unless otherwise specified. Rev. L 3 of 21 Product Specification 3.5 3.5 Test Requirements and Procedures Summary: 3.5.1 Para. 3.5.1 Test Items Examination of Product 108-5246 Requirements Procedures Meets requirements of product Visual inspection drawing. No physical damage Electrical Requirements 3.5.2 10 m () () 20 m () 20 mV 10 mA Fig.6 3.5.2 Termination Resistance 10 mMax. (Initial) Subject mated contacts ssembled (Low Level) 20 mMax. (Final) in housing to 20 mV max. open circuit at 10 mA max.. Fig.6. 3.5.3 500 M () 100 M () MIL-STD-202302 A 100 V DC10% 3.5.3 Insulation Resistance 1 500 MMin. (Initial) Measure by appling test 100 MMin. (Final) potential between the adjacent contacts, and between the conacts and ground in the mated connectors. MIL-STD-202, METHOD 302 Condition A, 100 V DC10%, I minute 3.5.4 3.5.4 0.5k V AC( ) 0.5mA MIL-STD-202301 Dielectric withstanding Connector must withstand test Measure by appling test Voltage potential of 0.5K V AC for 1 potential between the adjacent minute. Current leakage must contacts, and between the be 0.5 mA Max. conacts and ground in the mated connectors. MIL-STD-202,METHOD 301 Fig.2 Fig.2 (To be continued) Rev. L 4 of 21 Product Specification Para. 3.5.5 3.5.5 Test Items 108-5246 Requirements Procedures 30 C Temperature Rising VS 30 C Max. under loaded Measure temperature rising by Current rating current. energized current. Environmental Requirements 3.5.6 3.5.6 Humidity, Steady State 3.5.7 90 20m 95402 100M 500 MIL-STD202103,C Subject mated connetors to Termination Resistance steady state humidity at 40 (Low Level)(Final) and 90-95% R.H. for 500 hours. 20 m max. MIL-STD-202, METHOD 103, Insulation Resistance(Final) Condition C. 100M max. 852C 20 m ) 500 MIL-STD-202108C 3.5.7 Heat Resistivity Termination Resistance Subject mated connectors to (Low level)(Final) heat resistivity at 852Cfor 20 m Max. 500 hours,per MIL-STD-202,METHOD 108, Condition C 3.5.8 20 m ) 55 C / 30 +85 C / 30 1 25 MIL-STD-202107A-1 3.5.8 Thermal Shock Termination Resistance Subject mated connectors to 25 (Low level)(Final) cycles between 55C and +85 C 20 m Max. for 30 minutes each. MIL-STD-202,METHOD 107, Condition A-1 Fig.2 Fig.2(To be continued) Rev. L 5 of 21 Product Specification Para. 3.5.9 3.5.9 3.5.10 Test Items Resistance to Cold 108-5246 Requirements Procedures 403C 20 m ) 500 Termination Resistance Subject mated connectors to cold (Low level)(Final) resistivity at403C for 500 20 m Max. hours. 35C,5 % 20 m ) 48 MIL-STD-202101B 3.5.10 Salt Spray Termination Resistance Subject mated to 35C, 5 % salt (Low level)(Final) concentration for 48 hours. 20 m Max. MIL-STD-202,METHOD 101, Condition B. 3.5.11 28% 20 m ) 400g 40 3.5.11 Ammonia Gas Resistivity Termination Resistance Subject mated connectors to the (Low level)(Final) ammonia gas atmosphere, which is 20 m Max. generated from 400g of 28% ammonia solutioin in the desiccator in the closed chamber for 40 minutes. Temperature in the desiccator :room tempeature 3.5.12 3.5.12 SO2 SO2 20 m ) 103ppm,95 % 96 Sulfurous Acid Gas Termination Resistance Subject mated connectors to Resistivity (Low level)(Final) sulfurous acid gas resistivity at 20 m Max. 103 ppm SO2 concentration at Test samples shall shown no 95 % R.H.min.for 96 hours evidence of abnormalitites in appearance. Physical Requirements 3.5.13 4.9 N(0.5 kgf) 3.5.13 Contact Retention Force 4.9 N(0.5 kgf) Min. Apply an axial pull-off load to contact. Fig.2 Fig.2(To be continued) Rev. L 6 of 21 Product Specification Para. 3.5.14 Test Items Requirements Fig.4,Fig.5 108-5246 Procedures 20mm30 3.5.14 Mating /Unmating Force Fig.4, Fig.5 Measure the mating force and the unmating force when receptacle assembly and post header assembly are mated and unmated for 30 cycles at a rate of 20 mm a minute. 3.5.15 3.5.15 30 () 20 m () . Durability Termination resistance Mate and unmate connectors for (Repeated Mate / Unmating) (low level)(Final) 30 cycles. 20 m Max. 3.5.16 1 sec. 1.52 mm 10-55-10 Hz 1 20 m () 2 MIL-STD-202201 Fig.7 3.5.16 Vibration No electrical discontinuity Subject mated connectors to Sinusoidal greater than 1 sec. shall 10-55-10 Hz traversed in 1 Low Frequency occur. minute at 1.52 mm amplitude 2 Termination resistance hours each of 3 mutually (low level)(Final) perpendicular planes. 20 m Max. MIL-STD-202,METHOD 201 The clamping manner shall be in accordance with Fig. 7, after mating the connectors. Fig.2 Fig.2(To be continued) Rev. L 7 of 21 Product Specification Para. 3.5.17 Test Items 108-5246 Requirements Procedures 1sec Fig.8 () 10000Fig.9 DC 20 m () 10V,1mA Fig.7 3.5.17 Hammerring Shocks No electrical discontinuity Subject mated connectors on PCB greater than 1sec.shall as shown in Fig.7,Under 10000 occur. cycles of repeated hammering Termination resistance shocks of the condition as (low level)(Final) shown in Fig.8,with the test 20 m Max. current of 1mA at 10VDC applied to the circuit as shown in Fig.9.During the test, the circuit shall be monitored for fluctuation of electrical resistance. The clamping manner shall be in accordance with Fig.7 after mating the connectors. 3.5.18 1 sec. 11m 50G 20 m () 18 MIL-STD-202213,A Fig.7 Fig.2 Fig.2(To be continued) Rev. L 8 of 21 Product Specification Para. 3.5.18 Test Items Physical Shock 108-5246 Requirements Procedures No electrical discontinuity Subject mated connectors to 50 G's greater than 1sec. shall half sine shock pulses of 16 occur. millisecond duration, 3 shocks in Termination resistance each direction applied along the (low level)(Final) 3 mutually perpendicular planes 20 m Max. to totally 18 shocks. MIL-STD-202,METHOD 213 Condition A The clamping manner shall be in accordance with Fig.7 after mating the connectors. 3.5.19 10 240 5 C 3 0.5 5 100 () -3.0-0.5 95 % 3.5.19 Solderability Appearance of the specimen The soldering tine areas of the shall be inspected after the contacts in post header assembly and test with the assistance of a receptacle header assembly shall be magnifier capable of giving a tested by immersing in flux.(Alpha magnification of 10 X . More 100, non-active rosin base) for 3 to than 95% of the tested area of 5 seconds first, then immerse into the contact shall appear soldering tub filled with melted sufficiently working fresh Sn-3.0Ag-0.5Cu controlled at 240 coverage of wet solder, 5 C for 30.5 seconds without concentration of void area in one place or whose total area is not greater than 5% of the tested area. Fig.2 Fig.2(To be continued) Rev. L 9 of 21 Product Specification Para. 3.5.20 Test Items 108-5246 Requirements 10 Procedures DIP 260 101 SMT Fig.10 36010+1-0 3.5.20 Resistance to Soldering Appearance of the specimen Heat shall be inspected after the assembly and receptacle header Aftre mounting post header test with the assistance of a assembly mounted on PCB, expose magnifier capable of giving a the samples under the soldering magnification of 10 X for heat of the following conditions. damage such as cracks, ships The specified temperature is or melting. measured at the surface of PCB. <DIP TYPE> Immersing the soldering tine areas into soldering tub at 2605C for 101 seconds. <SMT TYPE> Reflow cycles: 2 times Temperature profile:as shown in Fig.10. <Manual test> Expose under the head of the top of iron at 36010 for 3+1-0 seconds. To be no damage by the top of iron etc.at soldering tynes. Fig.3 Note: Tested products shall be conforming to the requirements of the visual inspection without physical damage, also meeting the requirements of the additional tests specified in the sequence tests specified in Fig.3 Fig.2 Fig.2 (End) Rev. L 10 of 21 Product Specification 3.6 3.6 Product Qualification () () SO2 () 108-5246 and Requalification Tests Test Examination /Test Group(a) 6 7 8 9 10 11 12 13 14 15 16 17 /Test Sequence (b) 1,6 1,3 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1 1 1,5 1,5 1,5 1,5 1,3 1.3 1 Examination of Product Termination Resistance (Low Level) Insulation Resistance 2,5 Dielectric withstanding 3 Voltage Temperature Rising vs Current Humidity (Steady State) 4 Heat Resistivity Thermal Shock Resistance to Cold Salt Spray Ammonia Gas Resistivity SO2 Gas Resistivity Contact Retention Force Mating/Unmating Force 2 3 4 5 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2 3 3 3 3 3 3 3 2 2 Durability Vibration (Low Frequency) Hammering Shocks 3 3 3 Physical Shocks Solderability Resistance to Soldering Heat 3 2 2 (a)4.1.A/See Par.4.1.A (b)/Numbers indicate sequence in which the tests are performed. Fig.3 4. 4. Quality Assurance Provisions 4.1 4.1 Qualification Testing A. Rev. L 11 of 21 Product Specification 108-5246 A. Sample Selection Connector housing and contacts shall be prepared in accordance with applicable Instruction Sheets.They shall be selected at random from current production. Connector Mating / Unmating Force 30 No. of Pos Initial and 30 cycles Connector Mating /Unmating Force N (kgf) N (kgf) Mating Force N (kgf) Unmating Force N (kgf) min. max. 4 5 6 7 8 9 10 12 14 16 17 18 20 22 24 26 30 40 50 13.72 ( 1.4 ) 2.94 ( 0.3 ) 17.64 ( 1.8 ) 3.92 ( 0.4 ) 21.56 ( 2.2 ) 4.90 ( 0.5 ) 25.48 29.40 34.30 ( ( ( 2.6 3.0 3.5 ) ) ) 5.88 6.86 7.84 ( 0.6 ) ( 0.7 ) ( 0.8 ) 39.20 ( 4.0 ) 8.82 ( 0.9 ) 44.10 49.00 54.88 60.76 66.64 78.40 102.90 127.40 ( 4.5 ) ( 5.0 ) ( 5.6 ) ( 6.2 ) ( 6.8 ) ( 8.0 ) ( 10.5 ) ( 13.0 ) 9.80 10.78 11.76 12.74 13.72 15.68 22.54 29.40 ( ( ( ( ( ( ( ( 1.0 1.1 1.2 1.3 1.4 1.6 2.3 3.0 ) ) ) ) ) ) ) ) Fig. 4 Contact Mating / Unmating Force N (kgf) Mating Force N (kgf) max. 1.96 ( 0.20 Initial N (kgf) Unmating Force N (kgf) min. ) 0.39 ( 0.04 ) Fig. 5 Rev. L 12 of 21 Product Specification DIP Single Row Type Double Row Type (P.C.B Vertical Mount Type) DIP TYPE 108-5246 SMT SMT TYPE Fig.61/2 Fig.6 (1/2) Rev. L Method of Termination Resistance Measuring 13 of 21 Product Specification DIP Single Row Type Double Row Type (P.C.B Horizontal Mount Type) DIP TYPE 108-5246 SMT SMT TYPE Fig.62/2 Fig.6 (2/2) Rev. L Method of Termination Resistance Measuring 14 of 21 Product Specification 108-5246 Fig. 7 Fig. 7 Method of Connector Mounting for Vibration, Hammering Shock and Physical Shock Rev. L 15 of 21 Product Specification 108-5246 Fig. 8 Fig.8 Method of Hammering Shock Test Rev. L 16 of 21 Product Specification 108-5246 Fig. 9 Fig.9 Circuit of Monitoring Resistance Fig. 10 Fig.10 Soldering Heat Resistance Temperature Profile Rev. L 17 of 21 Product Specification 108-5246 Tin-Lead Products [] Fig.1-1 [Single Row] Fig.1-1 Product part No. Description DIP DIP Type Receptacle Header Assembly (V) Vertical Type 174633 (H) Horizontal Type 174634 Post Header Assembly Receptacle Header Assembly SMT SMT Type Post Header Assembly Rev. L (V) Vertical Type (H) Horizontal Type 5,7mm Mating Height 5,7mm (V) Vertical Type On Taping Part No. In Tube Part No. 174642 with Positioner Boss 174637 175636 w/o Positioner Boss 174902 175628 with Positioner Boss 174638 175637 w/o Positioner Boss 174903 175629 with Positioner Boss 174820 179016 175642 w/o Positioner Boss 174644 179017 175634 with Polymide Tape with Positioner Boss 1827158 18 of 21 Product Specification 108-5246 Tined-Lead Products [2] Fig.1-2 [Double Row] Fig.1-2 Description Receptacle Header Assembly (V) Vertical Type (H) Horizontal Type Product part No. Short Rib Short Rib 14mm Mating height 14mm with spacer Post Header Assembly V Vertical Type In Tube Part No. 174635 5,7 mm Mating height 5,7 mm DIP DIP Type On Taping Part No. Short Rib 176870 174636 176892 176942 174643 176944 176942 175543 5 mm Mating height 5 mm 176895 10 mm Mating height 10 mm 176320 11 mm Mating height 11 mm 176871 (H) Horizontal Type (H) 176943 Relay Header Assembly 175699 176943 Fig. 1-2 Fig. 1-2 (To be continued) Rev. L 19 of 21 Product Specification Description V Vertical Type Receptacle Header Assembly (H) Horizontal Type 6 without 6P SMT SMT Type 5,6.5,7 mm Mating height 5,6.5,7 mm 8,10.5 mm Mating height 8,10.5 mm (V) Post Header Assembly Vertical Type (V) 5,6.5,10 mm Mating height 5,6.5,10 mm 7 mm Mating height 7 mm 8,10.5,11 mm Mating height 8,10.5,11 mm 8 mm Mating height 8 mm with Positioner Boss w/o Positioner Boss with Positioner Boss Short Rib w/o Positioner Boss w/o Positioner Boss With Polymide with Positioner Boss Tape with Positioner Boss w/o Positioner Boss with Positioner Boss Short Rib w/o Positioner Boss with Positioner Boss w/o Positioner Boss with Positioner Boss w/o Positioner Boss with Positioner Boss w/o Positioner Boss with Positioner Boss Short Rib w/o Positioner Boss with Positioner Boss Short Rib w/o Positioner Boss with Positioner Boss Short Rib w/o Positioner Boss with with Positioner Boss Polymide Tape with w/o Positioner Boss Polymide Tape Fig. 1-2 Fig. 1-2 Rev. L 108-5246 Product part No. On Taping Part No. 174639 175638 174904 175630 176311 176313 176768 176770 1123747 1123748 In Tube Part No. 1554683 174640 175639 176910 174905 175631 176912 176490 176491 179611 176893 176894 176913 900765 900766 900763 900764 174821 176890 175643 174645 176891 175635 176756 177704 176833 178040 177705 178038 176140 177530 176314 176769 177531 176771 177592 177594 177593 177595 176757 177594 176834 178041 177595 178039 1318379 1123745 1123746 (End) 20 of 21 Product Specification 108-5246 Gold Plated Products [1] Fig.1-3 [Single Row] Fig.1-3 Product part No. On Taping Part No. with Positioner Boss 1318323 1318325 with Positioner Boss 1318324 Description Receptacle Header Assembly SMT SMT Type (V) Post Header Assembly Vertical Type (V) In Tube Part No. (V) Vertical Type 1318326 [2] Fig.1-4 [Double Row] Fig.1-4 Description Receptacle Header Assembly SMT SMT Type (V) Post Header Assembly Vertical Type(V) Rev. L Product part No. On Taping Part No. (V) Vertical Type Short Rib with Positioner Boss 178347 177851 (H) Horizontal Type Short Rib with Positioner Boss 353479 343580 with Positioner Boss 353481 353482 w/o Positioner Boss 917090 917091 8 mm Mating height 8 mm with Positioner Boss 353508 353509 10 mm Mating height 10 mm w/o Positioner Boss 178386 177852 5 mm Mating height 5 mm Short Rib In Tube Part No. 21 of 21