D-SUBMINIATURE
D*KL Series HTD/HPD Series
D*A Series Overmold Kits
D*U Series T* Series
Basic D Series Series 1 - High Reliability
Series 3 - High Reliability M24308 Series
Backshells/Junctionshells/Hoods Accessories
Application Tooling
4-1
4
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D-subminiature
Connectors
Information
Introduction
The D-subminiature is one of the most popular styles of connectors in the I/O categor y. It is used in computer,
telecom, datacom, medical, and test instrumentation applications as well as in the militar y and aerospace fields.
Types of D-subminiature connectors manufactured by Cinch
Printed Circuit Board connectors:
- Vertical connectors for panel mounting with Dip Solder PC tails.
- Right-Angle connectors for board mounting with Dip Solder PC tails.
Wire Termination connectors for cable assemblies or wire harnesses:
- Cr imp and Poke connectors.
- Solder Cup connectors.
- Insulation Displacement connectors IDCSto ter minate discrete wire or flat cable.
- Wire Wrap connectors .
How to read this section
The infor mation pages provide standard data common to all D-subminiature connectors. These include:
- D-subminiature contact arrangements - see page 4-5.
- Panel mounting specifications/hardware - see page 4-6.
- D-subminiature shell dimensions - see page 4-7.
- D-subminiature and combo D layouts - see pages 4-5, 4-8 thr u 4-10, and 4-56.
- General Performance Specifications - see page 4-2.
- PCB thickness chart - see page 4-8.
D-subminiature pages are grouped by ser ies. A series is a family of connectors with a similar performance level.
Each series shares a set of features and specifications, from economical and commercial grade product to
high-reliability and militar y connectors. Each series begins with a page outlining general features and
specifications of connectors, followed by the pages on individual connectors with drawings or features specific
to that connector. Drawings reflect clar ifications of dimensions not called out in the infor mation pages of this
catalog. The features of each series can be found in the chart on page 4-4.
Accessories including backshells, junction shells, and hoods as well as hardware can be found on pages 4-80
thru 4-99.
Termination tooling for Cinch connectors can be found at the end of the D-subminiature section of this
catalog on pages 4-100 thru 4-104.
4-2
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4
D-subminiature
Connectors
Information
Introduction
General Information
All connectors are inter mateable with any Cinch D-subminiature of comparable pin count and density, or the
D-sub connector of any other manufacturer complying dimensionally with MIL-C-24308.
Solder ter minations and boardlocks meet the requirements for solderability in accordance with MIL-STD-202,
Method 208.
DURABILITY
- Mated connectors are subjected to cycles of insertions and withdrawals specified on the catalog
page. After the prescribed cycles the connectors will meet the Cinch requirements concerning insertion-
withdrawal force, individual contact inser tion-withdrawal force, and contact resistance.
APPROVALS
- Most Cinch connectors have UL recognition and CSA approval; however, the specific approvals are listed
on the individual catalog pages.
CONTACTS
- Cinch connector contacts are generally offered in Gold Flash or 30µin. gold plating for commercial product,
and 50µin. gold plating for M24308 Series Military D-subminiature connectors.
- Cinch connectors utilize economical stamped and for med contacts and/or screw machine contacts for
enhanced perfor mance.
- Standard density connectors utilize size 20 contacts.
- Cinch 1.5 Density Ser ies connectors utilize size 22 contacts for greater density in a standard size
D-subminiature outer shell.
METAL SHELLS
- Commercial-grade steel shells are usually available in zinc plating with yellow chromate finish or tin plating.
- Tin-plated plugs have grounding indents.
- Militar y grade M24308 Series connector shells are generally steel or in cer tain cases non-magnetic brass with
cadmium plating and yellow chromate finish.
- Insulator mater ials are glass-filled polyester, glass-filled nylon, and diallyl phthalate.
The connectors are usually available in plugs and sockets in 9, 15, 25, 37, and 50 position sizes.
4-3 Call Toll Free: 1 (800) 323-9612
4
D-subminiature
Connectors
Information
Introduction
Printed Circuit Board Connectors
Cinch provides connectors in various footprints, contact diameters, and lengths in both ver tical and r ight-angle
PC mount styles with dip solder tails.
Cinch PCB connectors have metal shells.
Connectors for Terminating Cable Wire
Wire Wrap connectors are available in two tail lengths for two-wrap and three-wrap ter minations. The contact
is terminated by wrapping wire around it using a wire wrap gun. This connector is especially useful for
prototyping since the wire can be unwrapped and rewrapped if necessar y.
Solder Cup connectors allow reliable long-ter m ter mination by soldering the wire directly into the connector
contact. Cinch Solder Cups accommodate up to 20 AWG wire.
Crimp and Poke connectors allow the wire to be terminated more economically than wire wrap or solder cup
styles. Contacts are crimped and inser ted into the connector. In our D*U Series, the contact is crimped around
the conductor wire. In our D*A Series, the contact is crimped around the wire and the insulation. Crimp and Poke
connectors can be selectively loaded to save labor and material cost.
IDC connectors are an alternative to other types of wire ter mination connectors. IDC is much faster and ver y
reliable when all contacts are terminated and the volume is high. IDC utilizes mass ter mination of the cable wire.
This can save considerable time and expense in the cable assembly process. The estimated time of ter minating
two ends of a 25-conductor discrete wire cable with 25-position D-subminiature connectors is about 5-1/2 to 6
minutes less per cable assembly using IDC connectors and Cinch Auto-Clinch ter mination tooling versus using
Crimp and Poke connectors. This may vary considerably based on the operator, cable wire, and process.
Cinch offers IDC connectors in two versions-for discrete wire or flat ribbon ter mination.
Feature Guide
The char t below contains Cinch D-subminiature product features and styles grouped by series.
Performance Level Economical Commercial High-Reliability Military
Series D*KL HPD/HTD D*A D*U T Basic D Series 1 Series 3 M24308
T ermination T ype
Ver tical PCB 4-12 4-26 4-42 4-50
Right-Angle PCB 4-12 4-16 4-26 4-76
Crimp and Poke 4-16 4-20 4-26 4-72 4-76
Solder Cup 4-34 4-50 4-76
IDC
Wire Wrap
Insulator Material
G-F Nylon ••
G-F Polyester ••
Diallyl Phthalate ••
Shell Material
All Plastic
Steel Shell •••
Shell Plating
Tin-Lead Plating •••
Zinc Plating-Y/C finish ••
Cadmium Plating-Y/C finish •*
Contact Plating
Gold-Flash Plating •••
30µin. Gold Plating •••
50µin. Gold Plating •*
Contact T ype
Stamped Contacts •••
Machined Contacts ••
Accessories information star ts on page 4-80.
Tooling infor mation starts on page 4-100.
* Applies to Combination Layout Only.
4-4
4
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D-subminiature
Connectors
Information
Introduction
4-76
4-50
4-42
4-42
4-34
4-5 Call Toll Free: 1 (800) 323-9612
4
D-subminiature
Connectors
Information
Introduction
Contact Arrangements
NOTE: Mating face of plug is shown; socket is mirror image.
Standard Density Plug Inserts
1.5 Density Plug Inserts
4-6
4
D-subminiature
Connectors
Information
Panel Mounting Specifications
Dimensions
Mounting Method
Shell Front/ A B C D E F H
Size Positions Rear Panel in mm in mm in mm in mm in mm in mm in mm
Front 0.98 24.89 0.49 12.45 0.87 22.10 0.44 11.18 0.51 12.95 0.26 6.60 0.08 2.03
E9
Rear 0.98 24.89 0.49 12.45 0.81 20.57 0.40 10.16 0.45 11.43 0.23 5.84 0.13 3.30
Front 1.31 33.27 0.66 16.76 1.10 27.94 0.60 15.24 0.51 12.95 0.26 6.60 0.08 2.03
A15 Rear 1.31 33.27 0.66 16.76 1.13 28.70 0.57 14.48 0.45 11.43 0.23 5.84 0.13 3.30
Front 1.85 46.99 0.93 23.62 1.74 44.20 0.87 22.10 0.51 12.95 0.26 6.60 0.08 2.03
B25 Rear 1.85 46.99 0.93 23.62 1.67 42.42 0.84 21.34 0.45 11.43 0.23 5.84 0.13 3.30
Front 2.50 63.50 1.25 31.75 2.39 60.71 1.20 30.48 0.51 12.95 0.26 6.60 0.08 2.03
C37 Rear 2.50 63.50 1.25 31.75 2.33 59.18 1.16 29.46 0.45 11.43 0.23 5.84 0.13 3.30
Front 2.41 61.21 1.20 30.48 2.30 58.42 1.15 29.21 0.62 15.75 0.31 6.60 0.08 2.03
D50 Rear 2.41 61.21 1.20 30.48 2.22 56.39 1.11 28.19 0.56 14.22 0.28 5.84 0.13 3.30
PANEL MOUNTING HARDWARE: Aids in alignment of plug and receptacle .
Float Bushing Reverse Float Bushing
Floating Dual Bushing
4-40 Clinch Nut
Rear panel mounting
Rear panel mounting
Front and rear panel mounting
Front panel mounting
Introduction
Shells and Mounts
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Two Holes
.120 + .005 (3.05 + 0.13) Dia.
4
4-7
Mating Side Termination Side
A +.015" B +.010" B1 +.005" C +.005" D +.010" D1 +.010" E +.010"
Shell Connector (0.38mm) (0.25mm) (0.13 mm) (0.13mm) (0.25mm) (0.25mm) (0.25mm)
Size Positions Type in mm in mm in mm in mm in mm in mm in mm
E 9 Plug 1.213 30.81 -- -- .666 16.90 0.984 24.99 -- -- .329 8.40 .494 12.55
Socket 1.213 30.81 .640 16.26 -- -- 0.984 24.99 .308 7.82 -- -- .494 12.55
A 15 Plug 1.541 39.14 -- --- .994 25.30 1.312 33.32 -- --- .329 8.40 .494 12.55
Socket 1.541 39.14 .968 24.59 -- -- 1.312 33.32 .308 7.82 -- -- .494 12.55
B 25 Plug 2.088 53.04 -- -- 1.534 39.00 1.852 47.04 -- -- .329 8.40 .494 12.55
Socket 2.088 53.04 1.508 38.30 -- -- 1.852 47.04 .308 7.82 -- -- .494 12.55
C 37 Plug 2.729 69.32 -- --- 2.182 55.40 2.500 63.50 -- --- .329 8.40 .494 12.55
Socket 2.729 69.32 2.156 54.76 -- -- 2.500 63.50 .308 7.82 -- --- .494 12.55
D 50 Plug 2.635 66.93 -- -- 2.079 52.80 2.406 61.11 -- -- .436 11.07 .605 15.37
Socket 2.635 66.93 2.062 52.34 -- -- 2.406 61.11 .420 10.67 -- -- .605 15.37
G +.010" H +.010" J +.010" K +.005" L +.010" M +.010"
Shell Connector (0.25mm) (0.25mm) (0.25 mm) (0.25mm) (0.25mm) (0.25mm)
Size Positions Type in mm in mm in mm in mm in mm in mm
E 9 Plug .759 19.28 .422 10.72 .030 0.76 .236 5.99 .045 1.14 .422 10.72
Socket .759 19.28 .422 10.72 .030 0.76 .243 6.17 .045 1.14 .429 10.92
A 15 Plug 1.083 27.51 .422 10.72 .030 0.76 .236 5.99 .045 1.14 .422 10.72
Socket 1.083 27.51 .422 10.72 .030 0.76 .253 6.17 .045 1.14 .429 10.92
B 25 Plug 1.625 41.27 .422 10.72 .039 0.99 .231 5.87 .060 1.52 .426 10.82
Socket 1.625 41.27 .422 10.72 .030 0.76 .243 6.17 .045 1.14 .429 10.92
C 37 Plug 2.272 57.71 .422 10.72 .039 0.99 .231 5.87 .060 1.52 .426 10.82
Socket 2.272 57.71 .422 10.72 .030 0.76 .243 6.17 .045 1.14 .429 10.92
D 50 Plug 2.178 55.32 .534 13.56 .039 0.99 .231 5.87 .060 1.52 .426 10.82
Socket 2.178 55.32 .534 13.56 .030 0.76 .243 6.17 .045 1.14 .429 10.92
B and D are outside dimensions for socket. D and B are inside dimensions for plug.
D-subminiature
Connectors
Information
Introduction
Shells and Mounts
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4
4-8
D-subminiature
Connectors
Information
Introduction
Printed Circuit Board
Layout Hole Dimensions
Standard Density D-subminiature
Mounting Dimensions Board Layouts
Footprints (Component side shown)
9 Position
Shell Size E
25 Position
Shell Size B
15 Position
Shell Size A
The footpr ints on this page are standard for all metal
shell D-subminiature connectors.
On all right-angle D-subminiature connectors, the
shor t row of contacts is positioned closest to the
edge of the board.
PC Board Lead Hole Size
Terminal Dia. Hole Dia.
in mm in mm
.040 1.02 .055 1.40
.030 0.76 .045 1.14
.024-.025 0.61-0.64 .039 0.99
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15X
25X
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4
D-subminiature
Connectors
Information
Introduction
Printed Circuit Board
Layout Hole Dimensions
50 Position
Shell Size D
37 Position
Shell Size C
Standard Density D-subminiature
Mounting Dimensions Board Layouts
Footprints (Component side shown)
The footpr ints on this page are standard for all metal
shell D-subminiature connectors.
On all right-angle D-subminiature connectors, the
shor t row of contacts is positioned closest to the
edge of the board.
PC Board Lead Hole Size
Terminal Dia. Hole Dia.
in mm in mm
.040 1.02 .055 1.40
.030 0.76 .045 1.14
.024-.025 0.61-0.64 .039 0.99
4-10
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4
D-subminiature
Connectors
Information
Introduction
Printed Circuit Board
Layout Hole Dimensions
1.5 Density D-subminiature
Recommended PCB Layout for
Footprint (Component side shown)
15 Position
Shell Size E
62 Position
Shell Size C
26 Position
Shell Size A
44 Position
Shell Size B
The footpr ints on this page are standard for all metal
shell D-subminiature connectors.
On all right-angle D-subminiature connectors, the
shor t row of contacts is positioned closest to the
edge of the board.
PC Board Lead Hole Size
Terminal Dia. Hole Dia.
in mm in mm
.040 1.02 .055 1.40
.030 0.76 .045 1.14
.024-.025 0.61-0.64 .039 0.99
)
4-12
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FEATURES
Offered in right-angle or vertical PCB mount versions.
Available with gold flash or 30µin. gold plating.
Metal Shell provides grounding and shielding capability.
Approvals:
• UL Recognized: File E130965.
• CSA Approved: File LR97981.
See pages 4-5 thru 4-10 for standard dimensions, contact arrangements, and panel
mounting specifications.
MATERIALS
Insulator Material: Glass-filled polyester (black),
UL 94V-O rated
Contact Material: Socket - Phosphor bronze (stamped)
Plug - Brass (stamped)
Contact Plating: Gold flash or 30µin. gold in mating area and
tin/lead on tails. All over nickel.
Metal Shell: Steel with tin plating (grounding indents on plug)
ENVIRONMENTAL
Operating T emperature: -55°C to +125°C
Shock: 50G peak per MIL-STD-202, Method 213, Condition G
Vibration: 12 cycles in three per pendicular directions @
10-2000Hz, per MIL-STD-202, Method 204,
Condition D
Moisture Resistance: 90-95% relative humidity @ 40°C for 96
hours per MIL-STD-202, Method 103
ELECTRICAL
Withstanding Voltage: Right Angle - minimum AC 1250V
RMS @ sea level, Vertical -
minimum AC
1000V RMS @ sea level
Current Rating: 5 Amps
Contact Resistance: 15 milliohms maximum
Insulation Resistance: 5000 megohms maximum (initial);
1000 megohms (minimum) after
environmental testing
MECHANICAL
Individual Contact Insertion and
Separation Force (minimum/maximum): 0.7 oz./12 oz.
Durability: 500 mating cycles
D-subminiature Metal Shell
Right-Angle and Vertical PCB
D*KL Series
4-13 Call Toll Free: 1 (800) 323-9612
Economical D-subminiature Metal Shell
Right-Angle PCB
D*KL Series
Right-Angle Connectors
0.318" footpr int.
Available in 9, 15, and 25 position plugs and sockets.
Offered with 4-40 threaded inser ts for secure mounting to panels or with female screwlocks.
Boardlocks to provide mechanical hold-down during wave soldering process.
Materials:
- Boardlock: Brass with tin plating.
- Female Screwlock: Brass with nickel plating.
4-40 Threaded Inser ts Female Screwlocks
Size Gold Flash 30µin. Gold Gold Flash 30µin. Gold
9 DEKL-9SAT-E DEKL-9SAT-E2 DEKL-9SAT-F DEKL-9SAT-F2
15 DAKL-15SAT-E DAKL-15SAT-E2 DAKL-15SAT-F DAKL-15SAT-F2
25 DBKL-25SAT-E DBKL-25SAT-E2 DBKL-25SAT-F DBKL-25SAT-F2
4-40 Threaded Inser ts Female Screwlocks
Size Gold Flash 30µin. Gold Gold Flash 30µin. Gold
9 DEKL-9PATI-E DEKL-9PATI-E2 DEKL-9PATI-F DEKL-9PATI-F2
15 DAKL-15PATI-E DAKL-15PATI-E2 DAKL-15PATI-F DAKL-15PATI-F2
25 DBKL-25PATI-E DBKL-25PATI-E2 DBKL-25PATI-F DBKL-25PATI-F2
Right-Angle Sockets
Right-Angle Plugs
Ordering Information
4-14
4
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D-subminiature Metal Shell
Vertical PCB
D*KL Series
Plugs Sockets
Size Gold Flash 30µin. Gold Gold Flash 30µin. Gold
9 DEKL-9PUTI DEKL-9PUTI-2 DEKL-9SUT DEKL-9SUT-2
15 DAKL-15PUTI DAKL-15PUTI-2 DAKL-15SUT DAKL-15SUT-2
25 DBKL-25PUTI DBKL-25PUTI-2 DBKL-25SUT DBKL-25SUT-2
37 DCKL-37PUTI DCKL-37PUTI-2 DCKL-37SUT DCKL-37SUT-2
50 DDKL-50PUTI DDKL-50PUTI-2 DDKL-50SUT DDKL-50SUT-2
Vertical PCB Connectors
Ordering Information
Plug
Vertical Connectors:
- Available in 9, 15, 25, 37, and 50 position plugs and sockets with straight dip solder tails.
- 0.024" contact diameter.
- Offered with standard mounting holes.
4-16
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FEATURES
1.5 Density means the connector uses small size #22 contacts for a higher pin count in a
standard size shell. Also accepts standard D-subminiature accessories (hoods, backshells, etc.)
per the following char t:
1.5 D-sub Standard D-sub
Shell SizeNo. of Pins No. of Pins
E15 9
A2615
B4425
C6237
Offered in cable plugs and right-angle PCB mount sockets.
Metal Shell provides grounding and shielding capability.
Approvals:
Plugs: • UL Recognized - Files E170218 (UL1977) & E130965 (UL1863).
• CSA Approved - File LR31996-7.
Sockets: UL Recognized - File E170218.
See pages 4-5 thru 4-10 for standard dimensions, contact arrang ements, and panel
mounting specifications.
MATERIALS
Connector Shell: Steel with tin plating (grounding indents on plug)
Contact Material: Phosphor bronze (stamped)
Contact Plating:
Sockets: Gold flash or 30µin. gold in mating area and tin/lead
on tails. All over nickel.
Plugs: Gold flash or 30µin. gold in mating area and gold flash on
remainder. All over nickel.
ENVIRONMENTAL
Operating T emperature: -55°C to +125°C
Shock: 50G peak per MIL-STD-202, Method 213, Condition G
Vibration: 12 cycles in three per pendicular directions @10-2000Hz,
per MIL-STD-202, Method 204, Condition D
Moisture Resistance: 90-95% relative humidity @ 40°C for 96
hours per MlL-STD-202, Method 103
ELECTRICAL
Withstanding Voltage: Minimum 1000V RMS @ sea level
Current Rating: 3 Amps
Contact Resistance: 15 milliohms maximum
Insulation Resistance: 5000 megohms maximum (initial);
1000 megohms (minimum) after
environmental testing
MECHANICAL
Individual Contact Insertion and
Separation Force (minimum/maximum): 0.7 oz./12 oz.
Durability:
Plugs - 200 mating cycles
Sockets - 200 mating cycles
D-subminiature 1.5 Density Metal Shell
Crimp and Poke and Right-Angle PCB
HPD/HTD Series
4-17 Call Toll Free: 1 (800) 323-9612
D-subminiature 1.5 Density Metal Shell
Crimp and Poke Plugs
HTD Series
Connectors:
Offered with .120 mounting holes.
Shells offered with tin plating and grounding indents.
These connectors are designed to accommodate one repair cycle.
Contacts: (Not included with connectors, order separately)
Available with gold-flash plating or 30µin. gold.
Crimp and Poke versions are offered in reels of 15,000 or 300 contacts.
Solder and Poke contacts are packed loose.
Will accommodate 22-30 AWG wire.
Order contacts separately. See page 4-18.
T ermination T ooling:
Semi-automatic Stripper Cr imper Tool for 15,000 reels: #HTD-518. See page 4-102.
Crimp Contact Hand Tool for 300-piece reels: #HTD-266. See page 4-101.
Semi-automatic Hand Crimping Tool for individual contact termination: #HTD-544. See page 4-101.
Contact Inser tion/Extraction Tool: Cinch #CIET-22-DF. See page 4-101.
Materials:
Insulator Material: Black UL 94 V-0 glass-filled nylon.
Ordering Information
HTD Series 1. 5 Density Crimp and Poke Plug Connectors
Size Shell Size Catalog Number
15 E HTDE-15PTI-FO
26 A HTDA-26PTI-FO
44 B HTDB-44PTI-FO
62 C HTDC-62PTI-FO
4-18
4
Use with HTD Series 1.5 D-Sub Cr imp and Poke connectors and over mold kits.
All Crimp and Poke contacts are on right-hand feed reels.
Crimp and Poke Plug Contact
Solder and Poke Plug
HTD Series 1. 5 D-sub Male Crimp and Poke and Solder and Poke Contacts
Type of Crimp and Poke Crimp and Poke Solder and Poke
Packing 15,000 Reel 300 Reel Loose
Plating Gold Flash 30µin. Gold Gold Flash 30µin. Gold Gold Flash 30µin. Gold
Pin HTD-CP-9-15000 HTD-CP-1-15000 HTD-CP-9-300 HTD-CP-1-300 HTD-SP-9-10 Not Available
Ordering Information
D-subminiature 1.5 Density Metal Shell
Crimp and Poke Plugs
HTD Series
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4-19
4
D-subminiature 1.5 Density Metal Shell
Right-Angle PCB Sockets
HPD Series
.350" footprint.
Offered with fixed 4-40 threaded inser ts for secure mounting to panels or with assembled female screwlocks.
Boardlocks to maintain electrical continuity between shell and PC board ground and provide mechanical
hold-down during wave soldering process.
Available in standard configuration sockets, sizes 15, 26, 44, and 62 with black insulator.
15 position socket also available with royal blue insulator in Windows ‘95®configuration with Pin #9
recessed 0.050".
Materials:
Insulator Material: Glass-filled polyester (standard configuration - black, -9R configuration - blue),
UL 94V-0 rated.
Boardlock: Brass with tin plating. Female Screwlock: Brass with Nickel plating.
Dimensions
ABCD
Positions +.015 (+0.038) +.010 (+0.25) +.010 (+0.25)
in mm in mm in mm in mm
15 1.214 30.84 0.984 24.99 0.640 16.26 0.090 2.29
26 1.545 39.24 1.312 33.32 0.967 24.56 0.090 2.29
44 2.088 53.04 1.852 47.04 1.508 38.30 0.090 2.29
62 2.730 69.34 2.500 63.50 2.156 54.76 0.095 2.41
Shell 4-40 Threaded Inserts Female Screwlocks
Size Size Type Color Gold Flash 30µin. Gold Gold Flash 30µin. Gold
15 E Standard Black HPDEB-15SAT-E HPDEB-15SAT-E2 HPDEB-15SAT-F HPDEB-15SAT-F2
26 A Standard Black HPDAB-26SAT-E HPDAB-26SAT-E2 HPDAB-26SAT-F HPDAB-26SAT-F2
44 B Standard Black HPDBB-44SAT-E HPDBB-44SAT-E2 HPDBB-44SAT-F HPDBB-44SAT-F2
62 C Standard Black HPDCB-62SAT-E HPDCB-62SAT-E2 HPDCB-62SAT-F HPDCB-62SAT-F2
15 E Windows ‘95®Blue HPDEB-15SAT-E-9R HPDEB-15SAT-E2-9R HPDEB-15SAT-F-9R HPDEB-15SATF2-9R
Windows '95 is a registered trademark of Microsoft.
Ordering Information
HPD Series 1.5 Density Right-Angle Socket Connectors
WITH #4-40 FEMALE SCREWLOCKS
(ASSEMBLED)
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4-20
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FEATURES
Offered in 9, 15 , 25, 37, and 50 position plugs and sockets.
Contacts:
- Available with gold flash or 30µin. gold plating.
- Offered in 15,000 contact reel or 300 contact reel, or in loose-piece bags of 100 or 1000 each.
- Accommodate 20-24 AWG wire or 26-30 AWG wire .
- Not included with connector - order stamped contacts separately.
Approvals:
- UL Recognized - Files E170218 (UL1977) and E130965 (UL1863).
- CSA Approved - File LR31996.
See pages 4-5 thru 4-10 for standard dimensions, contact arrang ements, and panel
mounting specifications.
MATERIALS
Insulator Material: Glass-filled nylon (black), UL 94 V-O rated
Connector Shell: Steel with zinc plating and yellow chromate finish or tin
plating (plug has grounding indents)
Contact Material:
• Plug - Brass (stamped)
• Socket - Phosphor bronze (stamped)
Contact Plating: Gold flash or 30µin. gold in mating area and gold flash
on the remainder. All over nickel.
4-40 Clinch Nut: Steel with cadmium plating and yellow chromate finish
Dual Float Bushing: Stainless steel, passivated
ENVIRONMENTAL
Operating T emperature: -65°C to + 125°C
Shock: 50G peak per MIL-STD-202, Method 213, Condition G
Vibration: 12 cycles in three per pendicular directions @ 10-2000Hz, per
MIL-STD-202, Method 204, Condition D
Moisture Resistance: 90-95% relative humidity @ 40°C for 96 hours per
MIL-STD-202, Method 103
ELECTRICAL
Withstanding Voltage: Minimum 1000V RMS @ sea level
Current Rating: 5 Amps
Contact Resistance: 2.7 milliohms maximum
Insulation Resistance: 5000 megohms maximum (initial);
1000 megohms (minimum) after
environmental testing
MECHANICAL
Individual Contact Insertion and
Separation Force (minimum/maximum): 0.7 oz./12 oz.
Durability: 500 mating cycles
D-subminiature Metal Shell
Crimp and Poke
D*A Series
4-21 Call Toll Free: 1 (800) 323-9612
D-subminiature Metal Shell
Crimp and Poke Connectors
D*A Series
Offered with .120 mounting holes or 4-40 clinch nuts.
T ermination T ools
Semi-Automatic Str ipper Cr imper Tool for 15K reels: #GSC-20-30. See page 4-102.
Contact Inser tion/Extraction Tool: #CIET-20-HDB. See page 4-101.
Crimp Contact Hand Tool for 300-piece reels: #GHC-B (20-26 AWG wire) or Catalog #GHC-B1
(28-30 AWG wire). See page 4-101.
Crimp Contact Hand Tool for loose piece contacts: #HTD-544. See page 4-101.
.453 (11.51) MAX.
Ordering Information
D*A Series Crimp and Poke Connectors - Plugs
Zinc-plated shell with yellow chromate finish Tin-plated shell with grounding indents
Positions Mounting Holes 4-40 Clinch Nuts Mounting Holes 4-40 Clinch Nuts
9 DEA-9P-FO DEAE-9P-FO DEA-9PTI-FO DEAE-9PTI-FO
15 DAA-15P-FO DAAE-15P-FO DAA-15PTI-FO DAAE-15PTI-FO
25 DBA-25P-FO DBAE-25P-FO DBA-25PTI-FO DBAE-25PTI-FO
37 DCA-37P-FO DCAE-37P-FO DCA-37PTI-FO DCAE-37PTI-FO
50 DDA-50P-FO DDAE-50P-FO DDA-50PTI-FO DDAE-50PTI-FO
D*A Series Crimp and Poke Connectors - Sockets
Zinc-plated shell with yellow chromate finish Tin-plated shell
Positions Mounting Holes 4-40 Clinch Nuts Mounting Holes 4-40 Clinch Nuts
9 DEA-9S-FO DEAE-9S-FO DEA-9ST-FO DEAE-9ST-FO
15 DAA-15S-FO DAAE-15S-FO DAA-15ST-FO DAAE-15ST-FO
25 DBA-25S-FO DBAE-25S-FO DBA-25ST-FO DBAE-25ST-FO
37 DCA-37S-FO DCAE-37S-FO DCA-37ST-FO DCAE-37ST-FO
50 DDA-50S-FO DDAE-50S-FO DDA-50ST-FO DDAE-50ST-FO
4-22
4
Call Toll Free: 1 (800) 323-9612
D*A Series Crimp and Poke Contacts on Reels
Contacts per Reel 15,000 15,000 300 300
Wire Gauge 20-24 AWG 26-30 AWG 20-24 AWG 26-30 AWG
Plating Gold Flash 30µin. Gold Gold Flash 30µin. Gold Gold Flash 30µin. Gold Gold Flash 30µin. Gold
Pin DGP-15-1 DGP-15-2 DGP-15-3 DGP-15-4 DGP-3-1 DGP-3-2 DGP-3-3 DGP-3-4
Socket DGS-15-1 DGS-15-2 DGS-15-3 DGS-15-4 DGS-3-1 DGS-3-2 DGS-3-3 DGS-3-4
D-subminiature Metal Shell
Crimp and Poke Insulation Grip Contacts
D*A Series
D*A Series Crimp and Poke Loose-Piece Contacts
Contacts per Bag 100 100 1000 1000
Wire Gauge 20-24 AWG 26-30 AWG 20-24 AWG 26-30 AWG
Plating Gold Flash 30µin Gold Gold Flash 30µin Gold Gold Flash 30µin. Gold Gold Flash 30µin. Gold
Pin DGP-100L-1 DGP-100L-2 DGP-100L-3 DGP-100L-4 DGP-1000L-1 DGP-1000L-2 DGP-1000L-3 DGP-100L-4
Socket DGS-100L-1 DGS-100L-2 DGS-100L-3 DGS-100L-4 DGS-1000L-1 DGS-1000L-2 DGS-1000L-3 DGS-100L-4
Contacts
Ordering Information
Socket
Pin
4-24
Call Toll Free: 1 (800) 323-9612
D-subminiature Metal Shell
Overmold Kits
D*A and HTD Series
FEATURES
Cinch overmold kits enable you to overmold the connector of the cable assembly for less
material and process cost (versus a metal backshell), improved appearance, and improved
shielding of the connector to help meet RFI/EMI requirements.
An Overmold Kit catalog number consists of:
- D*A or HTD Crimp and Poke connector.
- Inside shielding cover.
- Outside shielding cover.
You will also need to order the following:
- Crimp and Poke stamped contacts must be ordered separately on page 4-22 for D*A
and page 4-18 for HTD connectors.
- Ferrules are required, but must be ordered separately according to the size necessar y to
accommodate the wire. See page 4-25.
- Termination tooling is required to crimp the wires on the connector.
- A hand tool and appropriate crimping die are required for crimping the ferrule.
All specifications on the connector portion of the overmold kit can be found on pag es 4-16 thru
4-17 for HPD 1.5 density and pag es 4-20 thru 4-21 for D*A series.
MATERIALS
Shield Covers: Steel (stamped) with tin/lead finish
Ferrule: Brass
Overmold Shielding Kits
CDE FGH
Positions in mm in mm in mm in mm Deg. in mm
9 Plug 0.270 6.86 0.705 17.91 1.320 33.53 0.520 13.21 75° 0.440 11.18
9 Socket 0.285 7.24 0.705 17.91 1.320 33.53 0.520 13.21 75° 0.440 11.18
15 Plug 0.270 6.86 1.050 26.67 1.320 33.53 0.520 13.21 58° 0.440 11.18
15 Socket 0.285 7.24 1.050 26.67 1.320 33.53 0.520 13.21 58° 0.440 11.18
25 Plug 0.275 6.99 1.590 40.39 1.320 33.53 0.520 13.21 40° 0.440 11.18
25 Socket 0.285 7.24 1.590 40.39 1.320 33.53 0.520 13.21 40° 0.440 11.18
37 Plug 0.275 6.99 2.240 56.90 1.620 41.15 0.750 19.05 32° 0.520 13.21
37 Socket 0.285 7.24 2.240 56.90 1.620 41.15 0.750 19.05 32° 0.520 13.21
Dimensions
4-25 Call Toll Free: 1 (800) 323-9612
D-subminiature Metal Shell
Overmold Kits and Ferrules
D*A and HTD Series
Pneumatic Bench Top Press for Cr imping Ferrules #FCT-551. See page 4-103.
Hand Tool for Cr imping Ferrules #FCT-552. See page 4-103.
Ordering Information
Catalog J K L Crimp Die
Number Type in mm in mm in mm Catalog No.
CF-51 1 .437 11.10 .200 5.08 .450 11.43 CD-07
CF-42 1 .437 11.10 .235 5.97 .450 11.43 CD-00
CF-43 1 .437 11.10 .250 6.35 .450 11.43 CD-01
CF-44 1 .437 11.10 .325 8.26 .450 11.43 CD-02
CF-45 1 .437 11.10 .350 8.89 .450 11.43 CD-03
CF-46 1 .437 11.10 375 9.53 .450 11.43 CD-04
CF-47 2 .437 11.10 .437 11.10 .450 11.43 CD-05
CF-50 2 .460 11.68 .460 11.68 .450 11.43 CD-06
Crimp Ferrule
HTD Series 1. 5 Density Plugs Overmold Kits
Overmold Kits (Cont’d)
Ordering Information
D*A Series Crimp and Poke Overmold Kits
Tin-plated shell
Positions Plugs Sockets
9 DEAO-9PTI-FO1 DEAO-9ST-FO1
15 DAAO-15PTI-FO1 DAAO-15ST-FO1
25 DBAO-25PTI-FO1 DBAO-25ST-FO1
37 DCAO-37PTI-FO1 DCAO-37ST-FO1
Size Shell Size Catalog Number
15 E HTDEO-15PTI-FO1
26 A HTDAO-26PTI-FO1
44 B HTDBO-44PTI-FO1