WORLD-BEAM(R) Q20 Series Sensors WORLD-BEAM(R) Q20 Series Sensors Compact, Self-Contained Family of Sensors Features * * * * * * * * * * Photoelectric sensors in a compact, rugged, sealed, over-molded plastic housing Standard 3 mm threaded mounting holes on 25.4 mm (1") spacing Advanced electronic design for excellent noise immunity and cross-talk avoidance Threaded metal M8 connector on Pico-style quick-disconnect models 10 to 30V dc operation with complementary solid-state outputs (1 normally open, 1 normally closed); PNP (sourcing) or NPN (sinking), depending on model Complete offering of mounting brackets and apertures available Crosstalk prevention filters available for visible red opposed mode pairs Exceptional optical performance with easy to align visible red emitters Background suppression models provide reliable detection up to 150 mm while ignoring objects in the background Background suppression models provide stable detection in the presence of fluorescent lights Overview Banner's Q20 family of sensors offers a full complement of sensing modes, with the excellent performance expected of much larger sensors. Their compact plastic housings feature overmolded construction for superior robustness and sealing. Their popular rectangular design is easy to mount into tight spaces; integral threaded mounting holes eliminate the need for separate mounting nuts. The single-turn Gain potentiometer on most models and bright LEDs (positioned on top of the housing for 360 visibility) provide easy alignment and configuration for reliable sensing (see Figure 1. Features on page 1). WARNING: Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death. This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. P/N 127816_web rev. G 3/20/2012 3 2 1 Figure 1. Features (varies with model, see Specifications on page 3.) 1. Output LED 2. Power LED 3. Single-Turn Gain Potentiometer (Retro and Diffuse models only) WORLD-BEAM(R) Q20 Series Sensors Models Sensing Mode 624 nm Visible Red Effective Beam: 10 mm (0.4") Opposed 850 nm Infrared Effective Beam: 10 mm (0.4") Model* Range Q20E Q20PR N/A 12 m (39.4') Polarized Retro NPN Q20EL N/A Q20PRL 20 m (65.6') Retro PNP 4m (13') Q20PLV Q20NLV PNP NPN Q20PLP Q20NLP 660 nm Visible Red PNP Q20NR Q20NRL 660 nm Visible Red Output** NPN PNP 6m (20') NPN Diffuse-mode and fixed-field performance based on use of 90% reflectance white test card. 624 nm Visible Red Q20PDL Q20NDL Diffuse - Long-Range 850 nm Infrared 624 nm Visible Red Q20PFF50 Q20NFF50 Q20PFF100 Fixed-Field Q20NFF100 FIXED-FIELD Visible Red Q20PFF150 Q20NFF150 NPN PNP 1500 mm (59") Q20PD Q20ND 655 nm Visible Red 800 mm (32") Q20PDXL Q20NDXL Diffuse - Short-Range PNP NPN PNP 250 mm (10") 50 mm (2") cutoff 100 mm (4") cutoff 150 mm (6") cutoff NPN PNP NPN PNP NPN PNP NPN * Only standard 2 m (6.5') cable models are listed. For 9 m (30') cable, add suffix "W/30" to the model number (e.g., Q20E W/30). 2 www.bannerengineering.com - tel: 763-544-3164 P/N 127816_web rev. G WORLD-BEAM(R) Q20 Series Sensors QD models: * * * * For 4-pin Pico-style (threaded) integral QD, add suffix "Q7" (e.g., Q20EQ7). For 4-pin Pico-style (threaded) 150 mm (6") pigtail QD, add suffix "Q" (e.g., Q20EQ). For 4-pin Euro-style 150 mm (6") pigtail QD, add suffix "Q5" (e.g., Q20EQ5). For 150 mm (6") PUR pigtail cable with 4-pin threaded Euro-style QD connector, add "QPMA" to model number (e.g., Q20EQPMA) Range is specified using a model BRT-84 reflector. **Available with Health or Alarm Mode output; contact factory for details. Specifications Supply Voltage Fixed-Field: 10 to 30V dc (10% maximum ripple within specified limits) at less than 25 mA, exclusive of load All others: 10 to 30V dc (10% maximum ripple within specified limits) at less than 18 mA, exclusive of load Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration 100 mA with short circuit protection OFF-state leakage current:NPN: < 200 A sinking (see Application Note 2); PNP: < 10 A sourcing ON-state saturation voltage:NPN: < 1.6V @ 100 mA; PNP: < 3.0V @ 100 mA Output Response Time Opposed Mode: 1 millisecond ON/600 microseconds OFF Fixed-Field: 3 milliseconds ON/1.5 milliseconds OFF All others: 800 microseconds ON/OFF Note:100 millisecond delay on power-up; outputs do not conduct during this time Indicators Two LED Indicators: Power (green) and Output (yellow) Fixed-Field models: Green ON Steady: Power ON Yellow ON Steady: Black (LO) wire conducting All other models: Green ON Steady: Power ON Green flashing: Output overloaded (varies with model) Yellow ON steady: Black (LO) wire conducting Yellow flashing: Marginal excess gain (1 to 1.5X) Black (LO) wire conducting Adjustments Diffuse, Retroreflective, and Polarized Retroreflective models (only): Single-turn Sensitivity (Gain) adjustment potentiometer P/N 127816_web rev. G Repeatability Opposed Mode: 140 microseconds Fixed-Field: 182 microseconds All others: 155 microseconds Construction Housing: ABS Lenses: PMMA Gain Adjuster: PBT (Retro and Diffuse models only) Connections 2 m (6.5') or 9 m (30') 4-wire PVC cable, 150 mm (6") pigtail with 4-pin threaded Pico-style (Q) or Euro-style (Q5) connector, or 4-pin integral threaded Pico-style connector (Q7), depending on model Operating Conditions Temperature: -20 to +60 C (-4 to +140 F) Relative Humidity: 95% @ 50 C (non-condensing) Environmental Rating IEC IP67 (NEMA 6) PW12 1200 PSI washdown Vibration and Mechanical Shock All models meet Mil. Std. 202F requirements method 201A (vibration: 10 to 60 Hz max., double amplitude 0.06", maximum acceleration 10G). Also meets IEC 947-5-2; 30G 11 ms duration, half sine wave Applications Notes 1. Opposed mode sensor spacing can be reduced by alternating emitters and receivers or by applying cross talk filters (visible red models only) 2. NPN off-state leakage current is <200 A for load resistances > 3k or optically isolated loads. For load currents of 100 mA, leakage is <1% of load current. Certifications www.bannerengineering.com - tel: 763-544-3164 3 WORLD-BEAM(R) Q20 Series Sensors Performance Curves Excess Gain Beam Pattern 1000 E X C E S S Opposed G A I N Q20 Opposed Mode Q20 1200 mm Opposed 47" Infrared 800 mm 100 400 mm 0 10 Filter Infrared Visible 1.0 m 3.0' 10 m 30' 16" 31" 1200 mm 47" 100 m 300' 0 3m 9.8' 6m 19.7' 9m 29.5' G A I N Q20 Polarized Retroreflective with BRT-84 Reflector 100 mm 4" 50 mm 2" 0 0 50 mm 2" 100 mm 4" 150 mm 6" 1.0 m 3.0' 0 10 m 30' 1m 3.3' 2m 6.6' 1000 G A I N 4m 13' 5m 16' Q20 Retroreflective with BRT-84 Reflector Q20 150 mm 100 mm 4" 50 mm 2" 0 0 50 mm 2" 100 mm 4" 150 mm 6" 10 1 0.1 m 0.3' 3m 10' Retroreflective 100 0.01 m 0.03' 6" DISTANCE DISTANCE Retro* 21 m 68.9' 150 mm 1 E X C E S S 18 m 59.0' Q20 10 0.1 m 0.3' 15 m 49.2' Polarized Retro 100 0.01 m 0.03' 12 m 39.4' DISTANCE 1000 Polarized Retro* 0 800 mm DISTANCE E X C E S S 16" Visible Filters 400 mm 1 0.1 m 0.3' 31" 1.0 m 3.0' 0 10 m 30' 2m 6.6' 4m 13' 6" 6m 20' 8m 26' 10 m 33' DISTANCE DISTANCE Diffuse mode performance based on 90% reflectance white test card 1000 E X C E S S Diffuse - Short Range G A I N Q20 Diffuse - short range Q20 30 mm Short Range Diffuse 20 mm 0.8" 10 mm 0.4" 100 0 10 1.0 mm 0.04" 10.0 mm 0.4" 100 mm 4.0" 0 10 mm 0.4" 20 mm 0.8" 30 mm 1.2" 1 0 1000 mm 40.0" 50 mm 2.0" 100 mm 4.0" 1000 Diffuse - Long Range G A I N Q20 60 mm Long Range Diffuse 40 mm Infrared Visible 1 10.0 mm 0.4" 100 mm 4.0" 1000 mm 40.0" 10000 mm 400" DISTANCE 4 250 mm 10" www.bannerengineering.com - tel: 763-544-3164 2.4" Infrared Visible 0 1.0 mm 0.04" 200 mm 8.0" Q20 Diffuse - long range 20 mm 100 10 150 mm 6.0" DISTANCE DISTANCE E X C E S S 1.2" 1.6" 0.8" 0 20 mm 0.8" 40 mm 1.6" 60 mm 2.4" 0 300 mm 12" 600 mm 24" 900 mm 1200 mm 1500 mm 35" 47" 59" DISTANCE P/N 127816_web rev. G WORLD-BEAM(R) Q20 Series Sensors Excess Gain Fixed-Field mode performance based on 90% reflectance white test card 1000 Fixed-Field 50 mm E X C E S S G A I N Q20 FF O 6 mm spot size at 25 mm O 6 mm spot size at 50 mm cutoff Using 18% gray test card: cutoff distance will be 95% of value shown Using 6% black test card: cutoff distance will be 90% of value shown 50 mm 100 10 1 1.0 mm 0.04" 10.0 mm 0.4" 100 mm 4.0" 1000 mm 40.0" DISTANCE 1000 E X C E S S Fixed-Field 100 mm G A I N Q20 FF O 6 mm spot size at 50 mm O 6 mm spot size at 100 mm cutoff Using 18% gray test card: cutoff distance will be 90% of value shown Using 6% black test card: cutoff distance will be 85% of value shown 100 mm 100 10 1 1.0 mm 0.04" 10.0 mm 0.4" 100 mm 4.0" 1000 mm 40.0" DISTANCE 1000 E X C E S S Fixed-Field 150 mm G A I N Q20 FF O 6 mm spot size at 75 mm O 9 mm spot size at 150 mm cutoff Using 18% gray test card: cutoff distance will be 80% of value shown Using 6% black test card: cutoff distance will be 70% of value shown 150 mm 100 10 1 1.0 mm 0.04" 10.0 mm 0.4" 100 mm 4.0" 1000 mm 40.0" DISTANCE *Performance based on use of a model BRT-84 retroreflector. See Accessories on page 7-9. Additionally, see the Accessories section of the current Banner catalog, or www.bannerengineering.com for complete information. NOTE: Polarized sensors require corner cube type retroreflective targets only. P/N 127816_web rev. G www.bannerengineering.com - tel: 763-544-3164 5 WORLD-BEAM(R) Q20 Series Sensors Dimensions Cabled and Pigtail QD Models 20.0 mm (0.79") 3.3 mm (0.13") Integral QD Models 12.0 mm (0.47") 1.8 mm (0.07") 3.3 mm (0.13") 10.5 mm (0.42") 25.4 mm (1.00") FF Models: 9.9 mm (0.39") LP Models: 8.0 mm (0.31") Other Models: 10.9 mm (0.43") 32.0 mm (1.26") 42.0 mm (1.65") 2X M3 X0.5 Max. Torque 0.56 Nm (5 in. lbs.) 2 - M3 screws (12 mm) washers included Hookups Emitters Wiring Key: 1 + 10-30V dc - 3 PNP (Sourcing) Outputs 1 4 2 NPN (Sinking) Outputs + 10-30V dc - 3 Load Load 1 = Brown 2 = White 3 = Blue 4 = Black 1 + 10-30V dc - 3 4 2 Load Load Cabled hookups only are shown. Hookups for QD models are functionally identical. 6 www.bannerengineering.com - tel: 763-544-3164 P/N 127816_web rev. G WORLD-BEAM(R) Q20 Series Sensors Accessories Quick-Disconnect (QD) Cordsets 4-Pin Euro-Style -- Single-Ended Model Length MQDC-406 2 m (6.5') MQDC-415 5 m (15') MQDC-430 9 m (30') MQDC-406RA 2 m (6.5') MQDC-415RA 5 m (15') MQDC-430RA 9 m (30') Description Dimensions Pinout 1 42 Typ. [1.65"] 4-pin Euro-style, straight 2 M12 x 1 o 15 [0.59"] 32 Typ. [1.26"] 4-pin Euro-style right-angle 4 3 1 = Brown 2 = White 3 = Blue 4 = Black 30 Typ. [1.18"] M12 x 1 o 14.5 [0.57"] 4-Pin Pico-Style Snap-On Connectors Style Model Length Dimensions Pinout 4 4-pin Pico-style straight, Snapon Connector 4-pin Pico-style Right-angle, Snap-on Connector o 8.4 mm max. [0.33"] PKG4-2 2 1 3 2 m (6.5') 31.2 mm max. [1.20"] 29 mm max. PKW4Z-2 2 m (6.5') 16.9 mm o 10.9 mm Wiring Key: 1 = Brown 2 = White 3 = Blue 4 = Black 4-Pin Pico Pico Threaded RA P/N 127816_web rev. G www.bannerengineering.com - tel: 763-544-3164 7 WORLD-BEAM(R) Q20 Series Sensors 4-Pin Pico-Style Connector with M8 Threads Style Model 4-pin Pico-style straight with M8 threads 4-pin Pico-style Right-angle with M8 threads PKG4M-2 PKG4M-9 Length 2 m (6.5') 9 m (30') Dimensions Pinout 4 34.7 mm (1.37") M8 x 1 3 9.6 mm (0.38") Wiring Key: 1 = Brown 2 = White 3 = Blue 4 = Black 23.5 mm PKW4M-2 PKW4M-9 2 1 2 m (6.5') 9 m (30') 16.5 mm o 9.6 mm M8 x 1 Accessory Mounting Brackets 4-Pin Pico SMBQ20L SMBQ20LV * Sensor vertical base mount * +/- 5 tip, +/- 7 swivel * Stainless steel * Sensor vertical back mount * +/- 10 tip * Stainless steel SMBQ20H SMBQ20U * Sensor horizontal flange mount * +/- 10 swivel * Stainless steel * Sensor vertical base mount with protection * +/- 22.5 swivel * Stainless steel Cross Talk Prevention Filters (Visible Red Models Only) Model* Description Reduced Sensor Range E/R (two apertures used) PFQ20-H Stainless steel (natural color) PFQ20-V Stainless steel (colorized black) 7.5 mm (0.3") dia. 6.0 m (21.3") * The "H" and "V" in the model numbers refer to the polarization of the filter material. Since they are visually identical, the "H" models have been left the natural stainless steel and the "V" models have been colored black. 8 www.bannerengineering.com - tel: 763-544-3164 P/N 127816_web rev. G WORLD-BEAM(R) Q20 Series Sensors Apertures Model Description Reduced Sensor Range E/R (two apertures used) Reduced Sensor Range EL/RL (two apertures used) APQ20-0.5 Circular Hole 0.5 mm (0.02") dia. 0.10 m (0.33') 0.18 m (0.6') APQ20-1 1 mm (0.04") dia. 0.35 m (1.14') 0.66 m (2.1') APQ20-2 2 mm (0.08") dia. 1.5 m (4.9') 2.9 m (9.5') 0.5 mm (0.02") dia. 1.4 m (4.6') 2.3 m (7.5') APQ20-1V 1 mm (0.04") dia. 2.8 m (9.2') 4.8 m (15.7') APQ20-2V 2 mm (0.08") dia. 5.8 m (19.0') 8.6 m (28.2') APQ20-0.5V APK-Q20 Vertical Slot Kit Includes two of each type Banner Engineering Corp Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp.