tyco 108-36033 __ Design Rev 07 Electronics Objectives EC Standard LGH Connectors, Series 1/21, 1/2LI, 11, 1LI, 21, 3l and 41 DESIGN OBJECTIVES The product described in this document has not been fully tested to ensure confonnance to the requirements outlined below. Therefore Tyco Electronics makes no representation or warranty, express or implied, that the product will cornply with these requirements. Further, Tyco Electronics may change these requirements based on the results of additional testing and evaluation. Contact Tyco Electronics Engineering fer further details. 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for the Tyco Electronics LGH standard high voltage 1/21, 1/2LI, 11, 1LI, 2l, 3l and 41 series molded end leads and receptacles. These leads and receptacles are designed for commercial, industrial and military type applications requiring operation over wide environments. 1.2. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. Tyco Electronics Documents 109 Series: Test Specifications as indicated in Figure 1 109-197: AMP Test Specifications vs EIA and IEC Test Methods 114 : Application Specification 501- : Qualification Test Report 2.2. Commercial Standard EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications 2.3. Military Standard MIL-STD-202: Test Methods For Electronic And Electrical Component Parts 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 2000 Tyco Electronics Comoration This controlled decument is subject to change. 4 of 6 Hartisbutg. PA For latest revision call AMP FAX*/Product Into All Intemational Rights Reserved. number 1-800-522-6752. * Trademark I Indicates change LOCB DESIGN OBJECTIVES 11Dec00tyco / Electronics 108-36033 3.2. Materials Materials used in the construction of this product shall be as specified on the applicable product drawing. 3.3. Ratings Voltage: . 1f2\: 10 kilovolts . 1/2LI: 15 kilovolts . 1: 20 kilovolts . iL: 25 kilovolts . Zl: 39 kilovolts . 3: 40 kilovolts . Al: 50 kilovolts * Temperature: -55 to 125C 3.4. Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per EIA-364. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Initial examination of product. Meets requirements of product drawing. ElA-364-18. Visual and dimensional (C of C) inspection per product drawing. Final examination of product. Meets visual requirements. ElA-364-18. Visual inspection. ELECTRICAL Contact resistance. 100 milliohms maximum. ElA-364-6. Measure potential drop of mated specimens at 1 ampere maximum. Calculate resistance. See Figure 3. Insulation resistance. 5000 megohms minimum. ElA-364-21. Test between contacts of mated lead connector assemblies and ground. Withstanding voltage. Series Test Voltage (kvDC) 1/2! 15 1/2LI 23 1| 30 1ul 38 2l 45 3] 55 Al 60 5 microamperes maximum leakage current. 3 minute hold. EIA-364-20, Condition |. Test between contacts of mated lead connector assemblies and ground. Figure 1 (cont) Rev 1 2or6 DESIGN OBJECTIVES 11Dec00tyco / Electronics 108-36033 Test Description Requirement MECHANICAL Procedure Vibration, sinusoidal. No discontinuities of 10 microseconds or longer duration. See Note. EIA-364-28, Test Condition |. Subject mated specimens to 10-55- 10 Hz traversed in 1 minute with 1.5 mm [.06 in] maximum total excursion. 2 hours in each of 3 mutually perpendicular planes. Mechanical shock. No discontinuities of 1 microsecond | EIA-364-27, or longer duration. Method H. See Note. Subject mated specimens to 30 G's half-sine shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. Durability. See Note. ElA-364-9. Mate and unmate gold plated specimens for 500 cycles and tin plated specimens for 50 cycles ata maximum rate of 500 cycles per hour. Contact engaging force. 20 ounces maximum. AMP Spec 109-35. Measure force necessary to engage using gage 2 to a depth of .19 inch for 1/2] and 1/2LI and .25 inch for 11, 1LI, 2l, 31 and 4l. See Figure 4. Contact separating force. 3 ounces minimum. AMP Spec 109-35. Size 3 times using gage 2. Then insert gage 1 to depth of .19 Inch for 1/2l and 1/2LI and .25 inch for 11, 1LI, 2l, 3l and 41 and measure force necessary to separate. See Figure 4. ENVIRONMENTAL Thermal shock. See Note. EIA-364-32. Subject specimens to 5 cycles between -55 and 125C. Humidity, steady state. See Note. EIA-364-31, Method Il, Gondition A. Subject specimens to 40C and 90 to 95% RH for 96 hours. Temperature life. See Note. ElA-364-17, Method A, Test Condition 5, Test Time Condition A. Subject mated specimens to 125C for 96 hours. Figure 1 (cont) Rev 1 3of6 DESIGN OBJECTIVES 11Dec00tyco / Electronics 108-36033 Test Description Requirement Procedure Barometric pressure, temperature |See Note. MIL-STD 202, cycling. Method 105C, Condition C. Hermetic seal. Leakage rate less than 1X 10% ce |MIL-STD 202, He/sec. Method 112C, See Note. Condition C. NOTE 2. 3.6. NOTE (a) (b) (c) (d) Figure 1 (end) Product Qualification and Requalitication Test Sequence Shall meet visual requirements, show no physical damage, and meet requirements of additional fests as specified in the Product Qualification and Requalification Test Sequence shown in Figure Test or Examination Test Group (a) Initial examination of product Contact resistance Insulation resistance Withstanding voltage Vibration Mechanical shock Durability Contact engaging force Contact separating force Thermal shock Humidity, steady state Temperature life Barometric pressure, temperature cycling Hermetic seal Final examination of product 1 2(c) Test Sequence (b} 1,19 1,18 48 5,9 2 3 3,11,15 413,17 9 10 10 11 7 8 5,17 6 6,18 7 14 15 12 14 16 13(d) 2,12,16 19 18 See paragraph 4.1.A. Numbers indicate sequence in which tests are performed. This test group is applicable to hermetic seal type recepiacies only. HiPot is performed at each temperature extreme and reduced barometric pressure, 70000 feet. Figure 2 Rev 1 4of6 DESIGN OBJECTIVES 11Dec00tyco / Electronics 108-36033 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Specimen Selection Specimens shall be prepared in accordance with applicaole Instruction Sheets and shall be selected at random from current production. Test group 1 shall consist of 28 lead assemblies and receptacles; 4 each from 1/2, 1/2LI, LI, 1Ll, 21, 3l and 41 series. Test group 2 shall consist of 14 hermetic seal type receptacles; 2 each from 1/21, 1/2LI, LI, 1LI, 21, 3l and 41 series. B. Test Sequence 4.2. Qualification inspection shall be verified by testing specimens as specified in Figure 2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Rev 1 5ot6 DESIGN OBJECTIVES 11Dec00tyco / Electronics 108-36033 Contact Resistance - | Measurement Points ) Pover Supply Figure 3 Contact Resistance Measurement Points ae Min Gage Number A Dimension B Dimension 1 .0165 +.0001/-.0000 Maximum flat 2 -0635 +.0000/-.0001 .015 Nene (a2) Contact: Size 16 (Db) Materiai: Tungsten carbide Figure 4 Engaging & Separating Gage Rev 1 6ot6 DESIGN OBJECTIVES 11Dec00