Instruction Sheet OSP Panel Feedthrough Hermetic Plug 408-4604 Receptacle Connector (was A.P. 45-130) (Two-Piece Construction) 26 AUG 04 Rev C OSP Panel Feedthrough Hermetic Plug Receptacle O" Ring Hermetic Seal Connector TYCO ELECTRONICS DESCRIPTION PART NUMBER 1059634-1 OSP Panel Pa el Feedthrough Feedth o gh Hermetic He etic Pl Plug g Receptacle (T (Two-Piece o Piece Co Construction) st ctio ) 1059637-1 1059648-1 Figure 1 1. INTRODUCTION This instruction sheet contains the assembly procedure for the OSP Panel Feedthrough Hermetic Plug Receptacle Connectors listed in Figure 1. These receptacle connectors are of a two-piece construction. NOTE Dimension on this sheet are in inches, unless 2. Insert a step reamer into the pilot hole and ream to the depth shown in Figure 3. 3. Tap .250-36 thread to the depth shown in Figure 3. 4. Plate according to the customer application. NOTE The recommended maximum total plating is .00019-inches. otherwise specified. Figures are not drawn to scale. NOTE The table in Figure 2 references the tooling used to apply these connectors. The table includes tool descriptions, the Tyco Electronics part number, and the previous part number. Note that plating is optional. 5. Clean in solvent. PART NUMBER CROSS-REFERENCE TOOL DESCRIPTION OSP Torque Tool Hermetic Seal Soldering Fixture Tyco Electronics Previous Part Number Part Number 1059773-1 4598-5014-54 1055509-1 2098-5614-54 Figure 2 Reasons for revision can be found in Section 3, REVISION SUMMARY. 2. ASSEMBLY PROCEDURE 2.1. Mounting Hole Preparation 1. Drill a pilot hole (0.046 .001) through the panel. E 2004 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved AMP and Tyco are trademarks. Figure 3 This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 For latest revision, call the FAX/PRODUCT INFO number. FAX/PRODUCT INFO 1-800-522-6752 *Trademark Other products, logos, and company names used are the property of their respective owners. For Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 2 LOC B OSP Panel Feedthrough Hermetic Plug Receptacle Connector 408-4604 2.2. Hermetic Seal Assembly Installation 1. Assemble the appropriate solder preform into the mounting hole. 2. Assemble the hermetic seal assembly into the mounting hole as shown in Figure 4. 3. Thread the hermetic seal soldering fixture into the mounting hole and bottom it. 4. Apply sufficient heat to flow solder. 5. After the solder has cooled, disassemble the hermetic seal soldering fixture. 2.3. Connector Installation Torque Tool 1059773-1 (Figure 5) 1. Thread the connector into the mounting hole. 2. Using the torque tool (1059773-1), torque the connector to 16-20 in.-lbs. Figure 5 3. This completes the installation of the connector. 3. REVISION SUMMARY These instructions were revised per EC 0990-1135-04: S Part number 1059648-1 was added; S The format was updated to current corporate requirements Hermetic Seal Solder Preform Soldering Fixture (1055509-1) Figure 4 2 of 2 Rev C