Instruction Sheet
OSP Panel Feedthrough Hermetic Plug
Receptacle Connector 408-4604
(was A.P. 45-130)
LOC B
1
of 2
E
2004 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
AMP and Tyco are trademarks. *Trademark
Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1-800-722-1111
FAX/PRODUCT INFO 1-800-522-6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
This controlled document is subject to change.
For latest revision, call the FAX/PRODUCT INFO number.
26 AUG 04 Rev C
(Two-Piece Construction)
O" Ring Connector Hermetic Seal
OSP Panel Feedthrough Hermetic Plug Receptacle
TYCO ELECTRONICS
PART NUMBER DESCRIPTION
1059634-1
OSP Pa el Feedth o gh He etic Pl g Receptacle (T o Piece Co st ctio )
1059637-1
OSP P
ane
lF
ee
dth
roug
hH
erme
ti
c
Pl
ug
R
ecep
t
ac
l
e
(T
wo-
Pi
ece
C
ons
t
ruc
ti
on
)
1059648-1
Figure 1
1. INTRODUCTION
This instruction sheet contains the assembly
procedure for the OSP Panel Feedthrough Hermetic
Plug Receptacle Connectors listed in Figure 1. These
receptacle connectors are of a two–piece
construction.
Dimension on this sheet are in inches, unless
otherwise specified. Figures are not drawn to
scale.
The table in Figure 2 references the tooling used to
apply these connectors. The table includes tool
descriptions, the Tyco Electronics part number, and
the previous part number.
TOOL
PART NUMBER CROSS-REFERENCE
TOOL
DESCRIPTION Tyco Electronics
Part Number
Previous
Part Number
OSP Torque Tool 1059773-1 4598-5014-54
Hermetic Seal
Soldering Fixture 1055509-1 2098-5614-54
Figure 2
Reasons for revision can be found in Section 3,
REVISION SUMMARY.
2. ASSEMBLY PROCEDURE
2.1. Mounting Hole Preparation
1. Drill a pilot hole (0.046 ± .001) through the
panel.
2. Insert a step reamer into the pilot hole and ream
to the depth shown in Figure 3.
3. Tap .250–36 thread to the depth shown in
Figure 3.
4. Plate according to the customer application.
The recommended maximum total plating is
.00019-inches.
Note that plating is optional.
5. Clean in solvent.
Figure 3
NOTE NOTE
NOTE
408-4604
OSP Panel Feedthrough Hermetic Plug Receptacle Connector
Rev
C2
of 2
2.2. Hermetic Seal Assembly Installation
1. Assemble the appropriate solder preform into
the mounting hole.
2. Assemble the hermetic seal assembly into the
mounting hole as shown in Figure 4.
3. Thread the hermetic seal soldering fixture into
the mounting hole and bottom it.
4. Apply sufficient heat to flow solder.
5. After the solder has cooled, disassemble the
hermetic seal soldering fixture.
2.3. Connector Installation
(Figure 5)
1. Thread the connector into the mounting hole.
2. Using the torque tool (1059773–1), torque the
connector to 16–20 in.–lbs.
3. This completes the installation of the connector.
3. REVISION SUMMARY
These instructions were revised per
EC 0990–1135–04:
S
Part number 1059648–1 was added;
S
The format was updated to current corporate
requirements
Figure 4
Hermetic Seal
Solder Preform
Soldering Fixture
(1055509-1)
Figure 5
Torque Tool
1059773-1
