Terminals and Splices ~~ AMP POSITIVE LOCK Connectors <Mark I/ID The POSITIVE LOCK Connectors are wire-to-tab termination connectors designed to provide fast connect / disconnect and positive locking capabilities using a combination of specially designed receptacles and a housing that accommodates them. In the past, the methods of connection with tabs and receptacles often presented difficulties in wire termination because of their inherent high insertion and withdrawal forces making productivity extremely low. With these uniquely designed AMP POSITIVE LOCK Connectors, the insertion and withdrawl foreces are exceedingly low and as a result, assembling operation is greatly facilitated and cost reduced. \ This feature of low insertion and withdrawl forces not only helps prevent damage of tabs and other parts during the assembling of equipment but also protect operators from injuries as were often experienced in old days. Moreover, despite the low insertion force, the connectors are guaranteed of high electrical performance due to thorough consideration given to the contact surface design. HiFast Connect / Disconnect and Positive Locking Capabilities The receptacle is so designed that the mating tab can be inserted smoothly as the receptacle's spring lever is depressed. When the tab is completly inserted, the spring lever returns back to its original position and the boss on the tab fits into the tab hole and locks firmly. In this state, even if wire is pulled, it cannot be pulled out easily. To extract, hold the housing and pull it out. The spring lever butts against the inside wall of the housing, lock is released and wire can be pulled off easily. Receptacle Terminal Mark li Commercial Type Conn. (Shown for reference only) Gp Locking boss Spring lever Tab ~~. Insulation support Conductor crimping barrel \ Tab locking hole MContirmation of Tab Insertion When the tab is inserted into the receptacle, there is a clear sound of click which enables confirmation of tab insertion. Halfmating is thus prevented. WiGood Electrical Contact The receptacle and the tab are held in surface-to-surface contact, ensuring extremely good electrical contact. BiLoading of Receptacle Terminals in Housing The terminated receptacie terminals can be loaded in the housing by hand easily. When foaded, the terminals are retained in the housing firmly by a housing lance mechanism. WTypes of Connectors The POSITIVE LOCK connectors are availabe in two types, according to the configurations of receptacle terminals : Mark I / Mark I EX Series Mark I One-and 2 positions, For the 2- position Mark I, one position uses POSITIVE LOCK terminal and the other position 250 Series FASTON receptacle. @iMark Il Commercial Type 110 Series(1-and 3-positions ) 187 Series(1-, 2-, 3-and 4- positions ) 250 Series(1-, 2-and 4-positions and Flag type } For TRIAC use (3-position) Heavy Duty Type 250 Series(1-and 2-positions } For shield beam use (312 Series 3-position ) MEX Series These are terminals used without a housing. When necessary, a sleeve is available that can be aplied after a terminal is terminated. Also, there are a heat-resistant version of terminal that can be used without insulation and EX | Series which is loaded into the housing after termination. 17 Locking Mechanism (Mark li Commercial Type Connector) 1. Insert tab Cc Tab's hole \ i Tab Spnng f lever o- Locking boss Spring ever is depressed as tab 1s inserted. 2. Mating and lock When tab is inserted through, spring lever returns to orginal position and locking boss fits in tab's hole. 3. Extracting @ Housing wall Hold housing and pull wire. Spring lever butts against the slanting wail of housing and iocked tab is disengaged. =a f When tab is extracted, spring lever returns to orginal position by spring action. POSITIVE LOCK Connector Instruction Sheet: 1S-094JTerminals and Splices AMP POSITIVE LOCK Applicable Safety Standard The safety standards listed on the right are applied to specific part numbers, For confirmation of approval, contact our Sales Department by indicating the part number {s) in question. Please note that there are instances where the standards differ from AMP's performance specifications. <Mark I > UL File No.28476 (Recognized Component) Voltage Rating: As par requirements of equipment used. Current Rating: As par requirements of equipment used. CSA Report No.LR7189 Voltage Rating: 250V Current Rating: AWG #20=4A AWG #18=7A AWG #16=10A AWG #14=15A AWG #12=20A AWG #10=24A VDE License No.3184 Voltage Rating: 250V AC / 300V DC Current Rating: AWG #20=5A AWG #14=15A AWG #12= 20A AWG #10=25A Temperature Rating:80C Insulation Groove : B IP Protection : |P00 <Mark II > UL File No.E28476 (Recognized Component) Voltage Rating: As par requirements of equipment used. Current Rating: As par requirements of equipment used. CSA Report No.LR7189 Voltage Rating: 250V Current Rating: AWG #24=1.5A4 AWG #22=3A AWG #20=4A AWG #18=7A AWG #16=10A AWG #14=15A AWG #12=20A AWG #10=24A VDE License No.3184 Voltage Rating: 250V AC / 300V DC Current Rating: AWG #24=2.5A AWG #22=3A AWG #20=5A AWG #18=7A AWG #16=12A AWG #14=15A AWG #12=20A AWG #10=25A Temperature Rating: 80C insulation Groove : B IP Protection : [P00 <EX Series > UL File No.66717 (Recognized Component) Voltage Rating: As par requirements of equipment used. Current Rating: As par requirements of equipment used. CSA Report No..R7189 Voltage Rating: As par requirements of equipment used. Current Rating: As par requirements of equipment used. oNTerminals and Splices ~~ AMP POSITIVE LOCK Connectors <MarkI/ID Product Introduction Flag Style No. of Connector Type Descriptions Cir. Configuration 250 Series 1 Mark I Heavy-du . MEU 1960 Series/EASTON* 5 250 Series Mixed Type 250 Series FASTON Mixed Type (1 Circuit} (2 Circurt) 110 Series for Signal Circuit 5 SS, : st ie for Signa es 250 Series 187 Series for Signal Circuit ; seres for Signal 9 2 (7 Circurt) for Signal with Polanzing - (1 Circuit) Guide {2 Cireut) =~ 187 Series for Signal Circuit (2 Circuit) ~ with Polarizing Guide 2 NU \ (3 Circurt) 187 Series for Signal Circuit . with Locking Feature 1 tor Sena {2 Circuit} For Micro Switch 187 Senes for Signal Circuit 2 for Micro Switch 3 187 Series - for Signal (2 Circuit) | Commercial 187 Series for Signal Circuit 2 15mm Centerline 15mm Centerline 187 Series for 187 Series for Timer 4 187 Senes for Power Relay Timer (4 Circuit) (4 Circuit) 187 Series for Power Relay 4 >. 250 Senes ve I ircuf rs Mark I 1 (4 Circuit) ke 250 Series 2 250 Series , . 4 (1 Circuit} oe 250 Series Flag Style 1 250 Series Flag (1 Circuit) Connector for Triac es Connector for (Uses a mixture of 187/ 3 Triac (3 Circuit) 250 Series} 250 Series 1 Low Profile Type 250 Senes 250 Series 1 (1 Circuit) - . 250 Series 250 Series Double Lock Type] 1 Double Lock Type 1 Circuit] 250 Series/FASTON 2 ( 4 d Mixture Prallel Type leavy-du - WCU \550 Series/FASTON 5 312 Senes _ Mixture T Type for Sealed Beam 250 Series/FASTON 2 Flag Style (3 Circurt) Mixture Double Lock T Type a 312 Seri 312 Series for Sealed Beam | 3 for Sealed Beam 312 Series for Sealed Beam 3 (3 Circutt 19Terminals and Splices AMP POSITIVE LOCK Connectors (Mark I) Performance Data insulation Resistance: 100M2 min. Total Resistance: 3m max. (Initial) 6m max. (Final) Operating Temperature: 40 ~ +108C (for 1 Circuit} 40 ~ +130C (for 2 Circuits) Terminal Locking Force: 10kg min. Connector Insertion Extraction Force: 0.6 ~ 4kg (for 1 Circuit) 1 ~ 5kg (for 2 Circuits) Dielectric Withstanding Voltage: 1,800 VAC for one minute Product Specifications: 108 5113 (for 1 Circuit) 108 5114 {for 2 Circuits) 250 Series POSITIVE LOCK Receptacle Terminals Acceptable Tab Width: 6.35mm 250 Series FASTON Receptacle Terminals Acceptable Tab Width: 6.35mm Wire Range Insulation Dimensions Material and Part No. of Terminal AWG mm? Diameter L w Finish S.T. LP. Brass 170233-1 170265-1 20-14 0.50 ~ 2.27 2.2 ~ 3.1 22.3 7.4 Tin plated brass 1 2 1 9 Brass 170234-1 170266-1 12-10 3.08 ~ 5.27 3.8 ~ 49 22.3 7.4 Tin plated brass 1 3 1 2 Board Thickness: 0 4mm. Hand Tool Part No. : 755342-1 (372J) (AWG20-14), 723712-1 (for AWG12-10) Wire Range Insulation Dimensions Material and Part No. of Terminal AWG mm Diameter L Ww Finish (S.T.} 2-14 080-227 22~34 19.2 75 Brass 170082-2 : : : : : Tin plated brass 170032-5 14-12 200~337 29~38 19.2 7.5 Brass 170256-1 , , , : , Tin plated brass 170258-2 Board Thickness: 0. 3mm. 20Terminals and Splices ~~ AMP POSITIVE LOCK Connectors (Mark I) Housing Material: Heat Resistance 66 Nylon For 1 Circuit Part No.: For 2 Circuits Part No.: 171808-1 (Natural) 171810-1 (Natural) 171809-2 (Black) 171810-2 (Biack} 171808-3 (Brown) 171810-3 (Brown) Consult our Sales Dept. for other.housing colors. 250 Series Tab for PC Board Mount Material and Finish: Tin plated brass an (Mate with one position connector only) gz 0.025 ~F 0 5* 0.07 fy PC Board Layout Part No.: 170267-1 10 Re Reference Dimension 20.1 2 pe 9 2015 of Tab geet e ale p.g*o! . re- 0.9%! : : Tapp set T . a Nex omn 4 At Nt 9Min. . 6.3579! : Z Y 6 qbeet Note (3) 4 . qr - /g2*? Ct 0.1 4 Bh Lg22el \ C1 01 1.6 Min, Butting 4 g 0.025 ~ S- Butting g.g 20-025 / Surface tom Surtace Note (3) C +27 1... 10 +2: 10 *1- ' 5.4 (Min.) -t When using tab shoulder for When using resin etc., for butting. (For 1 Circuit) butting. (For 1 Circuit) 0.025 0.8 Notes: m7 1072: | (1) In fabricating tabs, make sure that burring and warping do not occur. = = == (2) When operating temperature exceeds 107C, 2 Ot FT { 4 Ci geet tab must be electroplated with tin (Plating | thickness: 3.8amin,} _ (3} When molding in tab with resin, etc., the dimension of its butting surface must be $mm min. wide and 5.4mm min. deep to ensure that the Positive Lock Connector housing butts 7? 20.1 | against the surface. 4 $2201 9 geo 0.75 #0 4G 79*0'5 Note (3) applies to 1- Circuit . connector only. Tab for mating with 2 Circuits Connector. Note (1) and (2) apply to 1 and 2 Circuits connectors. 21Terminals and Splices AMP POSITIVE LOCK* Connectors (Mark II) Performance Data Insulation Resistance: 1000MQ min. Total Resistance: 3m2 max. (Initial) 6mQ max. (Final) Operating Temperature: ~ 40 ~ +105C Terminal Locking Force: (187) 6kg min. (Initial) 5kg min. (Final) (250) 8kg min. (inital) 7kg min. (Final) Connector Insertion Force: (187) 3kg max. (per circuit) (250) 3.5kg max. (per circuit! Connector Extraction Force: 0.6kg min. (per circuit) Dielectric Withstanding Voltage 2,000 VAC (for one minute} Product Specifications: 1085252(110) 1085126(187) 1085338(187 wire-to-wire) 1085127(250) Application Specifications: 1145120(110) -~ 1145041(187) ? } 1745042(250) Instruction Sheet: (all positive lock} 1S-094J 1S-425.1(110) 22Terminals and Splices AMT POSITIVE LOCK Connectors(Mark I)/ Commercial Type 4110 Series(Straight-type) Receptacle Terminals Applicable Tab Width: 2.79mm Material: Pre-Tin Brass Receptacle Housing Applicable contact Part No.: 175411, 174777 Tab Dimension For Signal Circuit 3.75 172 Wire Range Insulation Part No. of Receptacle Terminal Part No. of AWG # mm? Diameter S.T.* L.P. Hand Tool 24-20 0.2~05 1.02~ 1.78 175411-1 175412-1 911737-1 20-16 0.5~1.25 2.10~3.10 174777-1 174778-1 *Air-feed Applicator should be used. Extraction Tool Part No.: 724659-4(IS-397J ) 5.95 Max. For 3 Circuit Material: UL94V-0 rated, 66 Nylon Part No.: 178832-1 (Natural) 178832-4 (Yellow) 178832-6 (Blue) 178832-7 (Red) For 1 Circuit Material: UL94V-2 rated, 66 Nylon Part No.: 174779-1(Natural ) For 1 Circuit Sagging of the tabs hole must Butting surface not exceed 0.08mm, r0.1 tor Top View )-27 sg 50.1 of housing a5 fo 0.5 4 P = SA o5 Top View yp aS 2ig20.3 Through Hole 5 Min. - 2 gt0.13 I 4 i , Jenene 3.5 Mi ze ' | TotteK R 0.08 Max. L_ ET gto. Lgsoig ay | 679! Section X-X gto.13 : 0.506 ' 0.506 ; . 4 . + . ~ Side View (See Housing |__| 2.95 Min. t. Side View tet: 10" Area 2.25 Min. Type A Type B 6 Min. (When using tab shoulder for butting) (When using resin, etc. , for butting) For 3 circuit Housing Outline a.gAc]ro.s a 3.gt?hp-- 2.87%! be 5.579! pi .2tt! Min. 7/01 22 Sey ,-- 8.0 |" 8.0 tee) | | 10 0.57992 23Terminals and Splices AMT POSITIVE LOCK Connectors (Mark II)/ Commercial Type 187 Series (Straight-type ) Terminals Tab Housings Applicable Terminal Part No.: 175179 Material: UL94V-0 rated, 66 Nylon Receptacle Housing Applicable Terminal Part No.: 170324 170325 170326 Material: See columns right. | 56 60 21.6 Receptacle . P . of Termi Wire Range = insulation art No. of Terminals ___ part No. of _ Material&Finish Receptacle _ Hend Toot awce m?_sCiameter ST LP. ST. ane N00 Pre-Tin Brass 170324-1 170330-1 - 24-20) = 0.22~0.53 1.5~2.7 Phos. Bronze/ Nickel Plated 170324-2 170330-2 _ 753898-1 Pre-Tin Phos. Bronze 170326-3 _ - Pre-Tin Brass 170325-1 170331-1 175179-1 20-16 80.51~138 19~3.4 Phos. Bronze/ Nickel Plated 170325-2 170331-2 _ 753899-1 Pre-Tin Phos. Bronze 170325-3 - = 18-14 0.70~ 2.98 One wie 2) 36, PreTin Brass 170326-1*#* 170332-1*** 753786-1 *Air feed Applicator Should be Used. **External Diameter of a wire 1.6 ~ 3.1mm. Extraction Tool Part No.: 724659-1(/S-106J } *** 763816-1(1S-237J } 102 5.4 6.8 4 +S 296 92 Ke For 1 Circuit (Junction Type, with For 1 Circuit (Free Hanging} Part No.:176448-1(Natural ) 176448-6(Blue) Mating Receptacle Housing Part No.:173974- (] locking } Part No.:179182-1(Natural ) 179182-6(Biue) 179182-9(Black } Mating Receptacle Housing Part No.:179183- [1] 5A at > a For 1 Circuit Material:UL94V-2 rated, 66 Nylon Part No :172074-1(Naturai } 172074-2(Black ) 172074-4(Yellow) 172074-5(Green } 172074-6(Blue) 172074-7(Red ) pS C7 24.3 Material:UL94V-0 rated, 66 Nylon Part No.:173974-1(Natural } 173974-2(Black ) 173974-4(Yellow) 173974-5(Green ) 17397 4-6(Biue}) 173974-7 (Red ) Mating Tab Housing Part No.: 176448- (1 24 For 1 Circuit (Junction type, with locking ) Material: UL94V-2 rated, 66 Nyion Part No.:179183-1(Natural ) 179183-6(Blue) 179183-9(Black ) Mating Tab Housing Part No.: 179182- (| o oNTerminals and Splices AMT POSITIVE LOCK Connectors (Mark II)/ Commercial Type 187 Series (Straight-type ) Receptacle Housings For 2 Circuits(6 mm Pitch) ~ Material:UL94\V-2 rated, 66 Nylon wy oo Part No.:172210-1(Natural) i 64 172210-2(Black) ~ 172210-4(Yellow} 18 172210-5(Green) 172210-6(Blue) Material:UL94V-0 rated, 66 Nylon Part No.: 1-172210-1 (Natural) 1-172210-2(Black) 1-172210-4(Yellow) 1-172210-5(Green) 1-172210-6(Biue) 1-172210-7(Red) For 2 Circuits(6 mm Pitch, with Polarized Guide) Material:\L94V-2 rated, 66 Nylon Part No.: 174587-1(Natural) 174587-4(Yellow) Saat 76 Material:UL94V-0 rated, 66 Nylon Part No.: 1-174587-1(Natural) 1-174587-4(Yellow) : 1-174587-5(Green) 30-7 1-174587-6(Blue) 1-174587-7 (Red) For 2 Circuits(7 mm Pitch) Material: UL94V-2 rated, 66 Nylon Part No.: 175578-1(Natural ) 175578-2(Black ) 175578-4(Yellow) 175578-5(Green) 175578-6(Blue) Material:UL94V-0 rated, 66 Nylon Part No.: 1-175578-1(Natural} 1-175578-2(Black) 1-175578-4(Yellow) 1-175578-5(Green) 1-175578-6(Biue} 1-175578-7(Red) For 2 Circuits(10 mm Pitch) Material:UL94V-0 rated, 66 Nylon Part No.: 179720-1(Natural) 179720-2(Black) 179720-4(Yellow) 179720-7(Red ) For 2 Circuits(15 mm Pitch, for electro-magnetic} Material: UL94V-0 rated, 66 Nylon Part No.:176498-1(Natural) 176498-2(Black) 176498-4(Yeliow) 176498-6(Blue) For 2 Circuits(for Micro-Switch) Material:UL94V-2 rated, 66 Nylon Part No.:174712-1(Natural) 174712-6(Blue) Material:UL94V-0 rated, 66 Nylon Part No.: 1-174712-1(Natural} 1-174712-4(Yelliow) 1-174712-6(Blue) 1-17.47 12-7(Red) For 3 Circuit (for Micro-Switch) Material: UL94V-2 rated, 66 Nylon Part No.: 172075-1(Natural) 172075-4(Yellow) 172075-5(Green) 172075-6(Biue) 172075-7(Red ) Material:UL94V-0 rated, 66 Nylon Part No.:1-172075-1 (Natural) 1-172075-4(Yellow) 1-172075-5(Green) 1-172075-6(Biue) 1-172075-7(Red) KO 042 IS eo 74 94 MO For 4 Circuit (for Timer) ce Material ran rated, 66 Part No.:174513(Natural ) 25 For 4 Circuits(for Power Relay) Material:UL94V-2 rated, 66 Nylon Part No.:173150-1(Natural } 173150-4(Yellow) 173150-7 (Red ) Material:UL94V-0 rated, 66 Nylon Part No.:1-173150-1(Natural } 1-173150-4(Yellow) 1-173150-6(Biue) 1-173150-7(Red )Terminals and Splices AMP POSITIVE LOCK Connectors (MARK 11) For 187 Series (For Signal Circuit) Mating Tab Dimension of Commercial Type must not exceed 0 08mm. Butting surface ~1 kk 10 housi 1.0 ~ 15 -AS 09 of USING 45, 4 og Top View N } k + P 5.4 Min, @ 4.752013 5.7 Min. a 4.752013 Top View Necessary space for ] Vy i : . og T > ae roo inserted _ t+ AL 1.928? (For one circuit) peer N 1.328" (For one circuit) up ions 3.270 sscowt O18 *$2 (For two circuits) g 35 +018 [2 | 61.5578? (For two circuits) 1.9 Min. .35 * 01 ~t | For 1 Circuit For 1 Circuit -L 4 Min. | _ == ( Side View Side View > 10 fr 1 0.52888s "0.570. at For 2 Circuits For 2 Circuits 10 . Side View 10 9 5+995, g gacus 10 Min. 0.52325, gets Side View (6mm Pitch) , : pe Sagging of the tabs hole ~ Sagging of the tabs hale must not exceed 0.08mm. Wee A must not exceed 0.08mm. Type B (When using tad shoulder for butting) (When using resin, etc., for butting) 26 For 2 Circuits{7mm Pitch) For 2 Circuits (With Polarized Guide) For 4 Circuits(Timer) we 10.25 -4 og 8.35 4 Butti rf Butting surface V4 6.35) 1.0 ag seace 10 of housing 20 farseos a4 09 ng 09 gry cl? ttl { t tT a NS Fro's 6s 2 A | 6.5/5.4 -& 4.754013 .7 Min. 4,720% Min. 5 to 3 a0) | eT 8 87 ye i 3 4! [ +0. 1A +008 = BN gi 5502 15.4201 L 61.5575" Spee) 1.5578" | | #139 Hole 2.4 Min. _ va.g5to1s | Hole 8.357015 12-4 32 ve) Tg 35.2038 8.35*. B 4 19 Type A R Type D.5 78:88 1 we? 0.57 bbe 17.9 29-28 47 WF y5tos T ' ; 6.07045 12.2502 6.208 70 +02 | 0.8 05 eo | TT by Min. 6.674" . 0.9 #01 . For 187 Series 5.4 ~ 65 3.22005 aH For 2 Circuits nd 6.352015 (For Micro Switch) itr . Mow | (10mm Pitch) (15mm Pitch) 1-9 Min. Yl og Top View 10.05 Min. Tae 4.75* eer - ciso \ .4 | sons Min A 4.75203 13.5720 0.520025 150 , 2.0 Min =| [~_f--} 34 Min, ore Side View Ref Te gg 0.15 . 19 __+ . 10% 9.5*00% Sagging of the tabs hole , 15 1.2 Max must not exceed 0.08mm. ' | ax. ' Ret. = 4 13,5292 | 20.025 H af Ht sy =| 0.5* Lg 4L_-L_ 143-4 2.0 Min. | +4 3.4 Min. __- fo 12.7 Ret. X G 6.65*15 aie} | oe} | f 7.6294) _tIbtop_t 2.4 Max. Side View 6.0** ae Power watt Housing Hg geors Relay 1972: Area Sagging of the tabs hole 1o+e! =} Dimensions for Power RelayTerminals and Splices AMT POSITIVE LOCK Connectors(Mark II) / Commercial Type , 250 Series Straight-type ____WireRange Insulation Part No. Part No. of Receptacle Terminals AWG# mm? Diameter S.T. LP. Hand Too! Applicable Tab Width: 22-18 0.31 ~ 0.89 15~31 170327 -1_ 170333 -1 755435 -1 Material: Pre-tin Brass 18-10 0.76 ~ 2.09 22~34 170328 -1_ 170334 -1 755436 -1 14-10 1.75~54 3.0 ~ 5.1 170329 -1 170335 -1 See Note *Air-feed Applicator should be used. Extraction Tool Part No.:724659-2(1S-106J) Note: P / N 911775-1= #14(One), #20+{#16(Two), #20 X 2 +{#16(Three) P/N 911776-1= #12 of #10(One} 0.0, L y Receptacle Housings 7 wot Applicable contact Part No.:170327 ~ aol 170328 170329 For 1 Circuit For 1 Circuit Material:94V-2 rated, Material: UL94V-0 rated, Material:94V-0 rated, 66 Nylon 66 Nylon 66 Nylon Part No.: 172076-1(Natural) Part No.:2-172076-1 (Natura!) Part No.: 177627-1 (Natural) 172076-2(Black) 2-172076-2(Black) 177627-4(Yellow) 172076-4(Yellow) 2-172076-4(Yellow) 177627-5(Green) 172076-5(Green) 2-172076-5(Green) 177627-6(Blue) ms 172076-6(Biue) 2-172076-6(Biue) 177627-7(Red) 172076-7 (Red) 2-172076-7 (Red) 177627-9(Black) For 2 Circuit rh Material: UL94V-0 rated, For 4 Circuit Material: UL94V-2 rated, 172469-7(Red) 27 66Nylon 66 Nylon Part No.:178833-1(Natural) Part No.:174429-1(Natural) 11.0 178833-4(Yellow) 178833-6(Blue) 178833-7 (Red) Flag Style Terminals Receptacle Connectors Insulation ____ PartNo. Part No. of Diameter S.T. L.P. Hand Tool Product Specifications: 15~3.1 172761-1 172762-1 753814-1 108-5162 28~52 172763 -1 172764 -1 753780 -1 Application Specifications: , : 172765 -1 172766 -1 753815 -1 114-5070 Instraction Sheet : IS-212J Housings SS For 1 Circuit Material:U\94V-2 rated, Material:UL94V-0 rated, 66 Nylon 66 Nylon Part No.:1-172469-1(Natural) Part No.: 172469-1(Natura!) 1-172469-2(Blue) 172469-2(Blue} 1-172469-3(Yellow) 172469-3(Yellow) 172469-4(Green)Terminals and Splices AMT POSITIVE LOCK Connectors (Mark II) / Commercial Type 250 Series, Mating Tab Dimension and Triac Connectors Mating Tab wt t0 Butting surface jj 10 Dimention 45 oN he 0.9 of housing 575 09 for 250 Series 7 i. Top View = 7.3 Min. sis 8.25 Min. - = Top View i d Necessary space for 4 at CL +02 eal housing to be inserted Paacet Set 85re 8.7 NL 91.6528? up to this line Min Th 795 | 10.25 =1 10 Butting suriace Side View \ i | | of housing ke I 5.1 Min. et Side View Sagging of the tabs hole + 0.06 + must not exceed 0.1mm 0.8" G.s Sagging of the tabs hole 10 08+ 9s Type A must not exceed 0.1mm. Type B (When using tab shoulder for butting} (When using resin, etc., for butting) For 2 Circuits For 4 Circuits 0.9 [8-354 nex 7.95 27.0805 LI #85" 0.878:8% r py 6.4205 gore 9.9701 9.9+! V4 | zs -O4 1.95 ie Ey 45 | TI rae Conductor tt gto 5 L : 9.9205 le 73 Min. 3,420.1 9.0205 Triac Connector ss Housings For 3 Circuit ousing Material:94\V-Z rated, Material:94\/-0 rated, Applicable 66 Nylon 66 Nylon Terminals 18.5 Part No.:172410-1(Natural) Part No.:2-172410-1(Natural) Part No.: 2-172410-4(Yellow) 187 SeriesOne 74 250 SeriesTwo Dimension 1), Tz (250): A=6.35?, B= 7.3 ~ 8.3 . . . Butting surtace of Mating Tab Dimension G (187): A= 4.75* B=5.4-58 housing for Triac Connector 5.35208 rs, 10.25%? f py a. 402 Sai ae 61.5528? qgeot fa 15570 7.15 al rt (6) ~~ ponent | (ey s., ine Housing to be -*> ST + i inserted up to i _ t ous TW - iageots 1. this line, A _ a ae Ae Po oi: , ro | job: Lo SS wH3.4e01 wo tem Lad Sagging of the tabs hole must not $27? 227 t- e277 5.7*%! ot exceed 0.08mm for G tab (187 series) Th Ta) Ta a tA (TT) Ig 202 uw 0.1mm for T; & T tab (250 series) 7.95* Mn. . +0. 0.870:88; Type A Type B {When using tab shoulder for butting) (When using resin, etc.. for butting) 28 oNTerminals and Splices AMP POSITIVE LOCK Connectors (MarkII) Heavy-duty Type 250 Series Receptacle Terminals Acceptable Tab Width: 6.35mm Material: Brass 250 Series Receptacle Housings Material: 94-2 rated, 66 Nylon Material: Brass Insulation Finish Part Nos. of Rec. Terminal part Nos. of Diameter ints ST. LP. Hand Tool 22-20 0.3~0.56 1.5~2.4 None 170462-1_ 1704531) 9379-1 Pre-tin 170452-2 170453-2 18-14. 0.75~2.27 2.2~3.4 None 1704641 1704651 373-1 Pre-tin 170454-2 170455-2 12-10 3,08~5,.27 3.6~5.0 None 170486-1_170457-1 0874-1 Pre-tin 170456-2 Extraction Tool Part No.: 724659-2 Application Spec.: 114-5060/Product Spec.: 108-5150/Instruction Sheet: CM-154J . Material: 94V-2 rated, Material: 66 Nylon Material: 94V-2 rated, 66 Nylon 66 Nylon Part No.: 174090-1 (Natural) Part No.: 172320-1(Natural) Part No.: 172863-2(Black) 174090-2(Black) 172320-2(Biack) 2 Circuits 14.5 Material: 94V-2 rated, Material: 94V-0 rated. Material: 94V-0 rated, 66 Nylon 66 Nylon 66 Nylon Part No.: 172433-1(Natural} Part No.: 172434-1(Natural} Part No.: 172864-2(Black) 172433-2(Black) 172434-2(Black) % Uses FASTON Receptacle terminal * Uses FASTON Receptacle terminal Uses FASTON Receptacle terminal P/N 170032 in circuit # 1. P/N 170032 in circuit # II P/N 170032 in circuit # I 29Terminals and Splices AMP POSITIVE LOCK Connectors (Mark IT) Heavy-duty Type 312 Series Connectors | Svaight Type for Sealed Beam Receptacie Terminal Product Specifications: 108-5131 Instruction Sheet: CM-120J Receptacle Housing (for 3 Circuits) Acceptable Tad Width: 7.92mm Wire Range: 0,.5~2.0mm Insutation Diameter: 2.2~3.4mm Material: Tin plated brass Part No.:170381-1(S.T.} Application Spec.: 114-5047 Extraction Tool Part No.: 724719-17 (IS-119J) Part No. :172236-1 (Natural) 172236-2 (Black) 172236-3 (Brown) 172236-5 (Biue) Applicable Terminal Part No.: 170381-1 (Three) Flag Type Receptacle Terminal Acceptable Tab Width: 7.92mm Wire Range: 0.5~2.0mm insulation Diameter: 2.2~3.4mm (Standard Wire} 1.38~1.8mm (Thin Wire) Material: Tin plated brass Application spec. :1 14-5079 (For standard wire} 114-5164 (For thin wire} Extraction Tool Part No. | 724719-1 (IS-119J) Receptacle Housing (for 3 Circuits) Flag Type (L) Terminal Part No, : 172795-1 (for standard wire / S.T.) Terminal Part No,: 175278-1 (for thin wire / S.T.) Insulation Diameter: 1.3~1.8mm Flag Type (R} Terminal Part No.: 172796-1 (for standard wire / .T.) Terminal Part No.: 175277-1 (for thin wire / S.T.) Insulation Diameter: 1.3~1.8mm Material: 66 Nylon Part No. :172615-2 (Black) 172615-3 (Brown) 172615-4 (Green) 172615-5 (Blue) Applicable Terminal Part No. :172795-1 or 175278-1 (Two) & 172796-1 or 175277 (One)Terminals and Splices AMP POSITIVE LOCK Connectors (Mark II) Mating Tab Dimension of Heavy-duty Type 250 Series (for 1 Circuit) we*= =o, 8.84 1088 0.87 8:8 Side View ! Side View 0.3 ~0.5 L 0.3~05 Necessary space for housing B th it in to be inserted up agent L-0.5 ~ 1.0 utting surtace of Ta dF 05 ~ 10 45) o> | Lae 2 iN N TT N j Top View @ 6.37%" 6.3% ~ | 8:8 Max. top View ce | \ \, y 0.4 r Sagging of the tabs hole ar a peter Sagging of the tabs hole 4qeot NW g2#0 must not exceed 0.Imm. L_ 10.1 Min. must not exceed 0.imm. [| __ 40.1 Min. =| 250 Series Parallel Type (for 2 Circuits) Type A (When using tab shoulder for butting) Type B (When using resin, etc., for butting) 19 0.8+9.%4 19*7 0.85803 09~05) sso Side View 03~05 9 gxo1 Side View Necessary space for housing tobe inserted uptothisting 4 L gs ~ 4.9 Butting surface ie l-0.5 ~ 1.0 Oe 2 ae i , i 45 L | 45 aN . y Ff yp Top View a 6.32%! Top View 6.4204 | 8.8 Max * : | i y Igor Th 2204 wut got Sagging of the tabs hole be 8703 Sagging of the tabs hole | _. must not exceed 0.1mm. 7 10.1 Min. 7 must not exceed 0.1mm. 10.1 Min. Type A (When using tab shoulder for butting) Type B (When using resin, etc., for butting) 250 Series T Type (for 2 Circuits) Necessary space for housing to be inserted up to this line 4 . ; 10 *? 0.3 ~ 0.5 grt Max = = 45227! 8.8 > UN 6.929) r KYL @2*2! < 05 1.0 Sagging of the qzot tabs hole must | gtgh oj ti exceed Imm. 10.1 Min, -| Type A (When using tab shoulder for butting) Butting surface of housing 40 3 ~ 08 / ages |" A 8 6. gent 01 oe 0.5 ~ 1.0 Sagging of the geo tabs hole must not exceed 0.1mm. r--- 10.1 Min. ~ go! 0.75 20.1 Type B (Whan using resin, etc., for butting) For Sealed Beam (for 3 Circuits) f= 12.5 Min. e4 63.157". Butting surtace of housing = 17,5 #02 ate 1. 4201 | | 01.1%! of A1.5 2" 7.92015 + ! Sagging of the tab's hale must not exceed 0.1mm. 31 N 10 +3 pO 0.76** g.7 702Terminals and Splices AMP POSITIVE LOCK* EX Series Receptacles Features - MLow insertion force (about half that of the FASTON receptacle ) Low withdrawal force M@icCompact design for spacesaving MiCan prevent half-mating Applicable to tabs of various specifications Designed and constructed in the way that when used bare, the terminal will not be entangled with the wire. 98187 and 250 Series depending on the width of the mating tab. Straight type and flag type and available with each series. Can be crimped, two at a time, by the high-speed, fully automatic AMPOMATOR* machine. Product Specifications: <187 Series / Straight Type > 108-5236 108-5257(for heat resistant) <187 Series / Flag Type > 108-5250 <250 Series / Straight Type > 108-5251 108-5322 (for heat resistant) <250 Series / Flag Type > 108-5254 Application Specifications: <187 Series / Straight Type > 114-5114 114-5125(for heat resistant) <187 Series / Flag Type > 114-5118 <250 Series / Straight Type > 114-5119 114-5146(for heat resistant) <250 Series / Flag Type > 114-5122 Instruction Sheet : |S-391J These receptacle terminals have been developed as an extension of the Low Insertion Force AMP Positive Lock product line which has proven performance in tab / receptacle connections. Compact in design, they are effective in saving space for installation. Like the popular AMP FASTON* receptacle terminals, this product is used without a housing. It is provided with an insulating sleeve which, acting as a housing, is assembled to the terminal after it has been crimped. Also, there is a heatresistant terminal that can be used in enviranments of up to 300C as a bare terminal. Accordingly, it can be used with tabs having the standard FASTON tab specification. It has a built-in lever for locking and releasing the tab, the height of which is designed to be not higher than the height of the curved portion of the receptacle where the mating tab is mated. Therefore, although not using a housing, there is no danger of the terminal being deformed during installation. The receptacle mates with the tab with its protrusion firmly locking into the tab's hole. When mated, there is a clear click sound confirming the mated condition. Thus, there is no possibility of half-mating between the receptacle and the tab. To pull out the tab, push down the locking lever of the receptacle. The receptacle's protrusion locked into the tab's hole is released and the tab can be withdrawn easily with a little force. The following types are available with the receptacle and the insulation sleeve, depending on the width of the mating tab : @187 Series Straight Type / Flag Type @250 Series Straight Type / Flag Type Anew 250 Series EX IE Connector has been developed that is used loaded in a housing after wire termination. Receptacles of this connector have tips that protrude from the housing, which facilitate confirmation of mating with tabs in narrow space. This EX II connector can also be used with bare terminals. Mating and unmating of tabs 32 can be done easely and without fail like other EX Series. Performance Data <187 Series> Current rating: (AWG ) #26=2.0A / #24=2.5A #22=3.0A / #20=5.0A #18=7.0A / #16=12A #14=15A4 Voltage rating: 250V AC Low level overall termination resistance: 3mQ max. (Initial ) 6mQ max. (Final } Operating temperature : -40 ~ + 200C Terminal locking force: 6kg min. <250 Series> Current rating: (AWG } #22=3.0A / #20=5.0A #18=7 OA / #16=12A #14=15A / #12=20A #10=25A Voltage rating: 250V AC Low level overall termination resistance: 3mMQ max. (Initial ) 6mMQ max. (Final ) Operating temperature : - 40~ + 300T Terminal locking force: 8kg min.Terminals and Splices ~ AMP POSITIVE LOCK EX Series Receptacles 187 Series (Straight Type and Flag Type) Straight Type Material and Finish: Receptaclefretin brass, 0.3mm thickness, stainless steel for heat resistant Sleeve Soft PVC UL94V-2 rated(Blue) UL94V-0 rated(Yellow) Flag Type Receptacle Contact Material and Finish: ReceptaclePretin brass, O,3mm thickness 22.5 ee Cut off Tab Cut off Tab Tv roo T 4 0.S5Max 0.5Max. 6.2 un a _---e 4 58 prea tnon 4 " b 7 Pe eet oe ee 3 as Trademark Receptacle Insulation Sleeve Wire Range Wire Ins. Part Number of Receptacle Part Number Part Number of AWG mm? Dia. Strip Form Loose Piece of Sleeve Hand Tool 26-22 0.14~0.53 1.3~3.6 173722-1 173723-1 174737-1 (Blue) 911587-1 20-14 0.50~2.20 1.9~4.4 173724-1 173726-1 174737-2 (Yellow) 911588-1 For heat-resistant 26-20 0.14~0.53 1.3~3.6 175032-1 20-14 0.50~2.20 1.9~4.4 175034-1 * Operating Temperature Range: 40~ + 200C (ambient temperature + temperature rise by current carrying} Sleeve housing not used. * * Mating tab is made of stainless steel. Wire Range Wire Ins. Part Number of AWG mm? Dia. (Strip Form) 22-16 0.30~1.42 1.7~4.32 176019-1 33Terminal and Splices AMP POSITIVE LOCK EX Series Receptacles 187 Series (Flag Type) Flag Type Sleeve Applicable Contact Part No.: 175019-1 Section A-A 27.4 A r 10.7 > 10.7 y) 145 a | | 4 Trade Mark fi (Rea Side} i _ ! T A | | : AY : Product Mark He (Rea Side) P- 4.84 r aa Insulation Sleeve One Touch Sleeve Wire Ins. . Part No. of Type Dia. Material (Color) Sleeve Soft PVC, UL94V-2 rated (Blue) 174816-1 Sleeve 1.7~4.32 Soft PVC, UL94V-0 rated (Yellow) 174816-2 One Touch Sleeve 1.7~3.1 6/6 Nylon, UL94V-2 rated (Natural) 1-178708-1 Mating Tab Dimension 6.35+035 3.220! 0.940" ropa Butting 14 Min| | Surtace \ 1399? Dia. Butting Surface 1 +2 0.520025 34Terminals and Splices ~ AMP POSITIVE LOCK EX Series Receptacles 250 Series (Straight Type and Flag Type) Straight Type 26.0 Material and Finish: Cut off ReceptacleFretin brass, Tab Cut off Tab ti | 0.41mm thickness, 05 Max. 0.5 Max. T ~ tf aT Stainless steel for heat resistant 85 - + a 8.0 ) Sleeve Soft PVC a roo tr so 7 UL94V-2 rated (Blue) 6 | a))) og. gE J)OUlUc ;lClC SE -- - ----- aor Ae ~~~ = UL94V-0 rated (Yellow) | | Trademark + 78 fF Receptacie insulation Sleeve Wire Range Wire Ins. Part Number of Receptacle Part Number Part Number of AWG mm? Dia. Strip Form Loose Piece of Sleeve Hand Tool 22-18 O.31~0:89 1.5~3.1 175020-1 175021-1 911589-1 174817-1 (Blue) __ 18-14 0.75~2.09 2.2~3.4 176022-1 175023-1 911590-1 17481 7-2 (Yellow), \H_ 15-10 1.75~5.40 3.0~5.1 175024-1 _ _ ot For heat resistant 18-14 0.76~-2.09 2.2~3.4 175164-1 * Operating Temperature Range. -40~ +300C {ambient temperature + temperature rise by current carrying} Sleeve housing not used. * *& Mating tab is made of stainless steel. Flag Type Receptacle Contact Material and Finish: ReceptaclePretin brass, 0.41mmi thickness Cut off Tab 0.5 Max Cut oft Tab 0.5 Max. Trademark n0 Max. ~~ Wire Range . . Part Number of Receptacle AWG mn? Wire Ins. Dia (Strip Form) 18-12 0.75~-3.37 2.8~5.3 175057-1 12-10 3.09~5.37 2.6~6.6 175178-1 35Terminals and Splices AMP POSITIVE LOCK EX Series Receptacles s a . oN 250 Series(Fiag Type) and Mating Tab Dimension Flag Type insulation Sleeve Sleeve Applicable Contact Part No.: 175067-1 7 t 13.7 po Section A-A | -----4 29.8 11.6 roar 116 17.4 rT ' . - 94 a) oT] Rape | a 7 ~ MARK tt 17.0 J) = (Rear Side) re ion 32 ; | i Leva" h-5.4| r . 7 D 35 | Re27 IIR Till Se] ds I tity T | ff 74 - Sleeve Type One Touch Sleeve Wire Ins. . Part Number of Type Dia. Material (Color) si SI > 8-53 Soft PVC, UL94V-2 rated (Blue) 174987-1 eeve O79. Y Soft PVC, UL94V-0 rated (Yellow) 174987-2 One Touch Sleeve 2.8~4.2 6/6 Nylon, UL94V-2 rated (Natural) 176497-1 u .O~4, 6/6 Nylon, UL94V-0 rated (Natural) 1-176497-1 Mating Tab Dimension 7952015 se 920! crt01 73 02 Min. 6.35* L | Butting = * 9 1.65*8? 1.4 Min. _.| LF Butting Face Tort? 9.gx0ees onTerminals and Splices _AMP POSITIVE LOCK EX Series Receptacles 250 Series (Straight-type) Terminals Material & Finish : 0-5 max. 0-5 max. Tin-plated brass 2.2 max. Trademark Product Specification : 7's 108-5437 Application Specification : 144-5195 b-6.3-1 Instruction Sheet : Wire Range Wire Ins. Part Number Part Number of Part Number of Applicators AWG# mm? Dia. Strip _ Loose Piece Hand Tool Desk Top Type _ For AL-15/40 22-18 0.31~ 0.89 1.5~3.1 179973-1 179988-1 234618-1 715863-2 715882-1 18-14 0.76~ 2.09 2.2 ~ 3.34 179974-1 179989-1 234619-1 715760-2 715881-1 15-10 1.75~ 5.4 3.0~43 179975-1 715802-2 715880-1 Housing (1-position) trademark "Material: 94V-0 rated, teen nylon [> Part Number : ala 179970-1 (natural) L. 179970-2(red) 179970-4(yellow) 179970-6(biue) a 179970-9(black 9970-9(black) xy 387 [Per J. a ; Zz _| View of terminal assembly Xb Applicable Tab Dimetnion 7.95 0.15 aa 0.920.! _ Cr O.t 73 LL. 2 i Butting 02 mn. | |__Surtece 1.6573? Dia. ~~ . Butting Surface This EX Series connectors can aoe be used for many applications. 1otZ 9 ete O75 For details, contact our Sales Department. 37