108-78180-1 Product Specification 28MAY08 Rev. C CONNECTOR / HDMI 1. Scope : 1.1 1.1 Contents HDMI This specification covers the requirements for product performance, test methods and quality assurance provisions of HDMI connector. Applicable product description and part numbers are as shown in Appendix 1. 2. Applicable Documents: 2. The following documents form a part of specification to the extent specified herein. this In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP A. 109-5000 2.1 AMP Specifications : : A. 109-5000 : Test Specification,General Requirements B. 501-5640-1 : for Test Methods B. 501-5640-1 : Test Report 2.2 2.2 Commercial Standards and Specifications High Difinition Multimedia Interface specification, High Difinition Multimedia Interface specification version1.3a version1.3a 3. 3. Requirements : -- Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) (c)Copyright 2008 by Tyco Electronics AMP K.K. All Right Reserved. Trade Mark 1 of 12 Product Specification / 3.1 108-78180-1 3.1 Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 3.2 Materials : A. A. Contact Rceptacle Signal Contact: Copper Alloy. Au over Ni plate on contact area and Sn over Ni plate on soldering area. Plug Signal Contact: Copper Alloy. Au over Ni plate on contact area and Sn over Ni plate on soldering area. B. B. Housing :UL94V-0 Receptacle Housing : Thermoplastic UL94V-0 :UL94V-0 Plug Housing C. : Thermoplastic UL94V-0 C. Other 3.3 Shell : Copper Alloy, Sn plate 3.3 Ratings : A. : 40V AC A. Voltage Rating : 40V AC B. : 0.5A B. Current Rating : 0.5A C. : 25C+70C C. Temperature Rating :25C to +70C 3.4 3.4 Performance Requirements and Test Descriptions : 1 The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Table 1. All tests shall be performed in the room temperature, unless otherwise specified. Rev. C 2 of 12 Product Specification / 108-78180-1 3.5 3.5 Test Requirements and Procedures Summary Para. Test Items 3.5.1 Requirements Procedures Examination of Product No physical damage Visual inspection No physical damage HDMI,1.3a 3.5.2 Examination of Dimensions required in the Dimensional inspection shall be performed Mechanical Specification HDMI specification, version using suitable measureing tool 1.3a shall be satisfied. Electrical Requirements 50m 50m ANSI/EIA-364-23 20V10mA ANSI/EIA-364-06A-83 5V100mA 3.5.3 Contact and Shell Resistance Initial Value Mated connector Contact: 50mMax. Shell: 50mMax. Contact : ANSI/EIA-364-23 Open circuit 20mV Max., 10mA Shell: ANSI/EIA-364-06A-83 Open circuit 5V Max., 100mA ANSI/EIA-364-20, Method 301 500V AC 0.5mA 300V AC 3.5.4 1 Dielectric Withstanding No creeping discharge nor ANSI/EIA-364-20, Method 301 Voltage flashover shall be occurred. Unmated connector: 500V AC Current leakage : Mated connector: 300V AC 0.5mA Max. Apply a voltage above between adjacent contacts and contact and shell for 1 minute. 1 Table 1 Cont. Rev. C 3 of 12 Product Specification / Para. Test Items 108-78180-1 Requirements Procedures 100M ANSI/EIA-364-21, Method 302 10M 500V DC 150V DC 3.5.5 1 Insulation Resistance 100M Min. ANSI/EIA-364-21, Method 302 Unmated connector Unmated connector: apply 500V DC 10M Min. Mated connector: apply 150V DC Mated connector Apply a voltage above between adjacent contacts and contact and shell for 1 minute. 30 3.5.6 75mm Temperature Rising 30 C Max. under loaded rating Contacts series-wired,apply test current of current. loaded rating current to the circuit,and measure the temperature rising by probing on soldered areas of contacts,after the temperature becomes stabilized Deduct ambient temperature from the measured value. Cable length : 75mm 3.5.7 IEC-801-2 8mm 1kV8kV1kV 2 Electrical Discharge No evidence of Discharge to IEC-801-2 Test unmated connector from contacts. 1kV to 8kV in 1kV steps using 8mm ball prove. Refer to Fig 2. Mechanical Requirements 44.1N4.5kgf ANSI/EIA-364-13 25 mm/ 3.5.8 Insertion Force 44.1N4.5kgf Max. ANSI/EIA-364-13 Operation Speed: 25 mm/min Measure a force required to mate the connectors. 1 Table 1 Cont. Rev. C 4 of 12 Product Specification / Para. Test Items 108-78180-1 Requirements Procedures 9.8N1.0kgf ANSI/EIA-364-13 39.2N4.0kgf 25 mm/ 3.5.9 Withdrawal Force 9.8N1.0kgf Min. ANSI/EIA-364-13 39.2N4.0kgf Max. Operation Speed : 25mm/min Measure a force required to withdraw the connectors. 1sec ANSI/EIA-364-41, Condition I 3.5.3 2100 3.5.4 X=3.7x 2.5x 180(90) 3 DC100mA 3.5.10 Cable Flex Discontinuity: 1s Max. ANSI/EIA-364-41, Condition I Dielectric Withstanding Voltage: 100 cycle in each of 2 planes dimension Conform to item of 3.5.3 Insulation Resistance: Conform to item of 3.5.4 X=3.7 x Cable Diameter, Roller Diameter: 2.5 x Max. cable dia. Bend angle: 180(90on one side) Refer to Fig. 3 Electrical load:DC100mA current shall be flowed during the test. 10,000 10050/ 20m 3.5.11 20m Durability Contact and shell resistance: Durability: 10,000 cycles Repeated Mate / (after test: change from initial value) Automatic cycling, 10050 cycles/h Unmating Contact: 20m Max. Shell: 20m Max. 1 Table 1 Cont. Rev. C 5 of 12 Product Specification / Para. Test Items 3.5.12 108-78180-1 Requirements Procedures 3.5.1 ANSI/EIA-364-28 Condition Method 5A 1.52mm P-P or 147m/s {15G} 2050-2000-50Hz Vibration (High Frequency) 2 20m X.Y.Z 12(36). 20m DC100mA 1sec Appearance: ANSI/EIA-364-28 Condition Method 5A Conform to item of 3.5.1 Contact and shell resistance: 2 Amplitude: 1.52mm P-P or 147m/s {15G} Sweep time: 50-2000-50Hz in 20 min (after test: change from initial value) Duration: 12 times in each Contact: 20m Max. (total of 36 times)X.Y.Z axes. Shell: 20m Max.. DC100mA current shall be flowed during Discontinuity: 1sec maximum the test. 3.5.1 ANSI/EIA-364-27 Condition A 11ms 2 20m 490m/s {50G}, 20m X..Y.Z3 1sec 3.5.13 Shock Appearance: ANSI/EIA-364-27 Condition A Conform to item of 3.5.1 Contact and shell resistance: Duration: 11ms Waveform: half sine, 2 (after test: change from initial value) 490m/s {50G}, Contact: 20m Max. 3 strokes in each X..Y.Z axes. Shell: 20m Max. Discontinuity: 1sec Max. Environmental Requirements 95% : 2305C : 30.5 3.5.14 : 100 Solderability Wet Solder Coverage : Solder Temperature : 2305 C 95% Minimum Immersion Duration : 30.5 seconds Flux : Alpha 100 1 Table 1 Cont. Rev. C 6 of 12 Product Specification / Para. Test Items 108-78180-1 Requirements Procedures 3.5.1 ANSI/EIA-364-32 Condition I -55/+85C, 30, 10 20m 20m 3.5.15 Thermal Shock Appearance: ANSI/EIA-364-32 Condition I Conform to item of 3.5.1 Contact and shell resistance: Mated connector -55/+85C, 30 min each, 10 cycles (after test: change from initial value) Contact: 20mMax. Shell: 20m Max. A3.5.1 ANSI/EIA-364-31 Method A 20m 20m 3.5.1 B 3.5.3 +25~+85, 8095%RH, 4(96) 24 3.5.4 Humidity 3.5.16 A; Appearance: ANSI/EIA-364-31 Method Conform to item of 3.5.1 A; Mated connector Contact and shell resistance: B;Unmated connector (after test: change from initial value) +25~+85, 80 to 95%RH, 4 cycles (96h) Contact: 20m Max. Upon completion of the test, specimens Shell: 20m Max. shall be conditioned at ambient room B; Appearance: conditions for 24h, after which the Conform to item of 3.5.1 specified measurements shall be Dielectric Withstanding Voltage: performed. Conform to item of 3.5.3 Insulation Resistance: Conform to item of 3.5.4 1 Table 1 Cont. Rev. C 7 of 12 Product Specification / Para. Test Items Requirements Procedures 108-78180-1 3.5.1 ANSI/EIA-364-17,Condition 4, Method A +1052, 250 20m 12 20m 3.5.17 Thermal Aging ANSI/EIA-364-17,Condition 4, Method A Appearance: Conform to item of 3.5.1 Mated connector Contact an shell resistance: +1052, 250h (after test: change from initial value) Upon completion of the exposure period, Contact: 20m Max. the test specimens shall be conditioned at Shell: 20m Max. ambient room conditions for 1 to 2h, after which the specified measurements shall be performed. 4 150180 60~120 230 30~40 : 260 3.5.18 4 Resistance to Reflow Tested housing shall show no Test connector on PCB. Soldering Heat evidence of deformation or Pre-Heat 150180: 60~120s fusion of housing and no Heat 230: 30~40s physical demage. Heat Peak 260 Refer to Fig 4. 35 5 24H (8H 16H 3 ) 3.5.19 No corrosion that damages Salt Splay (H2S) 3.5.20 Hydrogen Sulfide (H2S) function of connector allowed. 35Concentration 5 24H (8Hx3cycle, 16H Break) H2S 3 ppm, 40 C, 80% RH, 96 No corrosion that damages Mated connector function of connector allowed. H2S Gas: 3 ppm, 40 C, 80% RH, 96h 1 Table 1 End Rev. C 8 of 12 Product Specification / 108-78180-1 4. 4. Product Qualification Test Sequence /Test Group Test Examination 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 /Test Sequence (a) 1,4,7 1,6,9 1,4, 1,4, ,10 ,12 7 8 1,4 2,5,8 2,4,7 2,5 ,11 ,10,13 ,8 2,5 Examination of Product Examination of Mechanical Specification Contact and Shell Resistance Dielectric withstanding Voltage 2,5 2 Insulation Resistance 6,9 3 Temperature Rising Electrical Discharge Insertion Force Withdrawal Force Cable Flex (100) Durability (100 cycle) (10,000) Durability (10,000 cycle) Vibration 3(b) Physical Shock 6(b) Thermal Shock Humidity Thermal Aging Solderability () Resistance to Reflow Soldering Heat Solt Spray (H2S) Hydrogen Sulfide (H2S) 1 1 1 1 1 1(b) 3 3 3 5 9(c) 11(c) 6 3 7(d) 8 1 1 1 1 (a) /Numbers indicate sequence in which the tests are performed. (b) / Measure discontinuitiy during the test. (c) (B) / Unmated each connectors and test. (Test condition B) (d) (A) / Mated connectors together and test. (Test condition A) (e) HDMI / This test shall be accordance with HDMI compliance test specification. 2 Table 2 End. Rev. C 9 of 12 Product Specification / Part Number -1747981- -1827059- -1770019-2 108-78180-1 Description HDMI 19 POS RECEPTACLE ASSY SMT TYPE HDMI 19 SMT HDMI 19 POS RECEPTACLE ASSY SMT TYPE HDMI 19 SMT HDMI Cable Assembly, 3m long HDMI 3m 1 Appendix 1 Rev. C 10 of 12 Product Specification / 1 108-78180-1 Fig. 1 Contact and Shell Resistance Measuring point DISCHARGE ELECTRODE 2 Fig. 2 Test method of Electrostatic Discharge Rev. C 11 of 12 Product Specification / 108-78180-1 NEAREST END OF INTERNAL CABLE CLAMP ROLLERS TO SUIT CABLE DIA. FIXED CABLE HOLDING FIXTURE 3 Fig. 3 Test method of Cable Flex 260 230 180 150 60120 3040 4 Fig 4. Temperature Profile of Reflow Soldering Rev. C 12 of 12