ANIP 1. BABA LIA PMRBIL25mmeE yr My FUN PRIRIIO StthE. MRAK. MARROVESHFERELT WS. BALMS CBBsHR 20HUCHS, 2. SSRRE LF ALAR CHET SRRAICHUNT. AR HAO-MEBRTS. ABM CRAAMOMIC FROME CEB. RHEE RAL TBAT SO &. Ai PRR CBS BAO CEE OF ($. ARBSRAL CBATSO CK. 2.1 AMP ae A. 109-5000 : MBO Rt B. 501-5264 : Stee 2.2 RAS PS A. MIL-STD-202 : BH - BAABRORRBA 3. ieeee 3.1 Rat Ce Smt SS MAM ICMES NAR. He. HE MTske bo TEHBENTHNS CE, 2.5mm Pitch Battery Pack Connector 2.50n Ey F Ny FT U-KyDRABRIS - Product Specification (# miits) 108-5599 28 SEP 99 Rev B 1. Scope: 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of Battery Pack Connector. Applicable product descriptions and part numbers are as shown in Appendix 2. 2. Applicable Documents : The follawing documents farm a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conilict between the requirements of this specification and the refarenced documents, this specification shall take precedence. 2.1 AMP Specifications : A. 109-5000 : Test Specification, General Requirements for Test Methods B. 501-5264 : Test Report 2.2 Commercial Standards and Specifications : A. MIL-STD-202 : Test Methods for Electronic and Electrical Component Parts. 3. Requirements 3.1 Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. ARI LA CFRRSH BE Hh REA ARSS8Tel044844807 9Fax044-812--3203 l COMES SHICLU RS BRA CHY. ABIL SENET, MAOMEIOY CLSYHREREISRLBHtceSat, Copyright 1996 by AMP Incorporated, All Right Reserved. (tHCY of 16 Revised Per EC FJGO-1673-99ANP 2.5mm Pitch Battery Pack Connector 2.5mm Ey FAY FU -NyDRARIS 1085599 3.244 # A Usah () 757: Hat ROURE Bhi y oI Fh RABANS YOAAY FOLIC S7oyv va Aus AAT IT SBE A yy = (2) VL79S)): Hee RAM Soya Fit Ay + SANS PIOAAYyAD LIC SIS rake t BADLY 1) 7oao : BART ESE AS A BEVATE : ULO4 V-0 (2) VE7SOIL: SAR Bite AE SEPATt : UL94 V-0 3952 A. ERE : 30V DC B.S at :6A CRIBS -20T~+80T 3.4 THREES CRRA Gi iald Fig... (CHESHA BSH. HB, RURWR THEME ISR SLOBHANTHNSACS &, MR(IAHSICMESNAURU SEF CHbDNASA a&. 3.2 Materials A. Contact (1)Plug : Gopper Alloy Finish :Nickel-underplated all over. Palladium-nickel plated and gald-flash Plated at contact area (2}Receptacle : Copper Alloy Finish Nickel-underplated all over. Palladium-nickel plated and gold-flash Plated at contactarea B, Housing (4) Plug : Thermoplastic Molding Compound Color :Black, UL94V-0 (2) Receptacle : Thermaplastic Molding Compound Color :Black, UL94V-0 3.3 Ratings A. Voltage Rating > 30V DC B. Current Rating :6A C. Temperature Rating : 20C to +80C 3.4 Performance Requirements and Test Descriptions The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless otherwise specified, Rev. B 2 OF 10 Revised Per EC FJ00-1573-99ANP 2.5mm Pitch Battery Pack Connector 2.5mm EvF Ay TU-NyDRAAZZ 108-5599 3.5 REDE RALRRALOEA 3.6 Test Requirements and Procedures Summary Ina RESTA m i m fe FF ik Para. Test Items Requirements Procedures 3.5.1 | aOR Rm OMRRICaRLT | BRICLY, TAPS OMEL SESS WOce, ATRMERETS. 3.5.1 Examination of Product Meets requirements of product | Visual inspection drawing. No physical damage a 8 Hf FE Electrical Requirements 3.5.2 | RSBin 30m Q LAF (aH) ADYY A IMAARHRMALAIYS (A-VAYL) AR 20m LAF (eeeh) 2 hLEMBBE 20mVELT. RABBI 10mMAIL FORE CHET 4. Fig.2 3H. AMP #i#8 109-5311-1 3.5.2 Termination Resistance 30m Max. (Initial) Subject mated contacts assembled in (Low Level) AR 20m 2 Max.(Final) housing to 20 mV Max. open circuit at 10 mA, Fig.2 AMP Spec. 109-531 1-1 3.5.3 | iE WORE, FIyyrasa/ | 1KVAC 1 SPR ENA SAialic, ARGS REGU UY 2 Bt 0.5 mA LF BEA So PTH. AMP #848 109-5301 3.5.3 Dielectric withstanding No creeping discharge nor 1kVAC for 1 minute. Voltage flashover shall occur, Test between adjacent circuits of mated Current leakage :0.5mA Max. connectors. AMP Spec. 109-5301 3.5.4 | fee 1000 MQ LAE (#038) 500V DC 1 RENAN 100MQ ELE (SR) ARZF RAH V BHR IY So hI CALE. AMP #248 109-5302 3.5.4 Insulation Resistance 1000M& Min. (Initial) 500V DC for 1 minute. 100M Min. (Final) Test between adjacent circuits of mated connectors. AMP Spec. 109-5302 Fig. 1 (#<) Fig. 1 (CONT,) Rev. B 3 OF 10 Revised Per EC FJ00-1673-99ANP 2.5mm Pitch Battery Pack Connector 2.5omn EvFANy TU -NyDRIAARDS 1085599 TAB AR ae lA A ms if m RB A ik Para. Test Items Requirements Procedures 3.5.5 | meeLH FENSERSREBBLTC. | GRCLSRBRLASCMETSCe, ime FRIL30C LF AMP #248 109-5370 3.5.5 | Temperature Rising 30C Max. under loaded Measure temperature rising by energized specified current or rating current. current. AMP Spec. 109-5310 H Tt FE Mechanical Requirements 35.6 | IRFSBAA 141: ON (O.9 koh $e PIR RE 100mm/st PAILRI SASHES, AMP #8 109-5206 3.5.6 | Connector Mating Force | 1Pos.: 9 N (0.9 kgf) Max. Operation Speed : 100mm/min. Measure the force required to mate cannectors., AMP Spec. 109-5206 835.7 | RITA 148 0.3. N (0.03 kof) LE REE 100mm /St RICE SZHASMETS. AMP #148 109-5206 3.6.7 | Connector Unmating 1Pos.: 0.3 N (0.03 kgf} Min. Operation Speed : 100mm/min. Force Measure the force required tc unmate connectors. AMP Spec. 109-5206 3.5.8 | HATE AR 20mQ LAF (#8) fPIRVEBE : 100 mm/min (RU ake L Haz) mk S57: sooo Ut : 20008 AMP 824% 109-5213 3.5.8 Durability AR 20m 92 Max. (Final) Operation Speed : 100mm/min. (Repeated Mate / Number of Cycles Unmating) Plug : 6000 cycles Recptacle : 2000 cycles AMP Spec. 109-5213 Fig. 1 (#i<) Fig. 1 (CONT,) Rev. B 4 OF 10 Revised Per EC FJ0Q0-1673-992.5mm Pitch Battery Pack Connector 2.5m Ev FNRyFU-NyPAARGS 1085599 IB RRRIA A im #8 {B am OR A ik Para. Test items Requirements Procedures 3.5.9 | Feeh (2 AR) fAPOlusec, ECA SPER | RALAIARI SIT 52mm ORT, MRBLECAANCE, 10-55-10 HZICBS 1 UTS LORST E AR 20mQ IAF {eF SHSM SERS S=A Mic 2 BHF OSASCE, 100 mMA@ ia. AMP #2# 109-5201 3.5.9 Vibration No electrical discontinuity Mated connectors to 10-55-10 Hz (Low Frequency) greater than 0.1 # sec. shall traversed in 1 minute at 152mm occur, amplitude 2 hours each of 3 mutually AR 20m Max. perpendicular planes. 100 mA applied. AMP Spec. 109-5201 3.5.10 | Hi MREICKVO1usec. EOAS | MRE : 50G PERMBEECRWCE, MR/ANIVARD FRR AR 20mQ LLF BIR = 11msec. me =. 11.3 mis MRAM X,Y, ZHIERARIC 438 Gat 18 Fl 100 mA =i, AMP #28 109-5208 SFA 3.5.10 | Physical Shock No electrical discontinuity Accelerated Velocity : 50G greater than 0.1 sec. Waveform : Halfsin shall occur. Duration : 11m sec. AR 20m Max. Velocity Change : 11.3 m/sec. Number of Drops : 3 drops each to normal and reversed directions of X, Y and Z axes, totally 18 drops. 100 mA applied. AMP Spec. 109-5208 Condition A 3.5.11 | ATE RISE 95% ben Tuace, (tI : 230+5 SAR 3t05% GAPS FA : FIk7r 100 AMP #448 109-5203 3.5.11 | Solderability Wet Solder Coverage : Solder Temperature : 230 + 5 C 95 % Min. Immersion Duration : 3 + 0.5 sec. Flux : Alpha +00 AMP Spec. 109-5203 Fig. 1 (#E<) Fig. 1 {CONT.) Rev. B a OF 10 Revised Per EC FJ00-1673-99ANP 2.5mm Pitch Battery Pack Connector 2.500 Ev FNyFU-NySRARGS- 1085599 TAB HERIAB mS {8 me BR A ik Para, Test Items Requirements Procedures m im HB OT RE Environmental Requirements 3.5.12 | SB AR 20mQ LIF RMALLIARGS 40 /3053, 85C 307 CHReEITHPAIELST SH FILS. AMP #848 109-5103 3.5.12 | Thermal Shock AR 20m2 Max. Mated connector 40C /30min., 85C /30 min. Make this a cycle, repeat 5 cycles. AMP Spec. 109-5103 3.5.13 | RRR TOU Ye hI 100MQ db ERA) | RAL AIRES 25~65C AR 20m LIF 90~95% R.H.24heRe 10-7 SULEL, 100-4 DIVITO. 10C BABRISRHT 4. AMP #4#% 109-5106 3.5.13 | Humidity-Temperature Insulation resistance(Final) Mated connector, make 25~65C, Cycling 100 MQ Min, 95% R. H. 24 hours a cycle, repeat 10 Termination resistance cycles. AR 20m Max. Cold shock -10C performed AMP Spec. 109-5106 3.5.14 | Hi7k tee AR 20m2 LUE MALAIDAPFICT. 5%, 35 TOI MARR sop Ce, AMP #24% 109-5101 3.5.14 | Salt Spray AR 20m Max. Mated connectors with 5 %, 35C concentration for 24 hours. AMP Spec. 109-5101 Fig. 1 GE< ) Fig. 1 (CONT.) Rey. B OF 10 Revised Per EC FU00-1573-99ANP 2.5mm Pitch Battery Pack Connector 2.50n Evy FN FU -Nyv GRADS 1085599 TA i ER TA ma % ff m Ge A ik Para. Test Items Requirements Procedures 3.5.15 tt ATA RBS RRS CAC Le FU > hRRICRRU IS THR S. (SAREE > 260 5T SAVERS : 10210 AMP #148 109-5204 RFA AC FILAE OWS ak : 350 + 10 ey fi] : 3, B (AL. #47 VeRCMaeeEs 3.5.15 Resistance to Soldering Heat No physical damege shall occur, Test connector on PCB. Solder Tempature : 260 + 5C Immersion Duraticon : 10 + 1 sec. AMP Spec. 109-5204 Condition A&C Manual Soldering Tempature :350 + 5C Duration > 37, sec. No Pressurize a Tine 3.5.16 TRHAA (SO) AR 20mQ ELF Ra LAIR S SO27A : 10pom, 95 % A. H. 25, 24nhthl AMP #i# 109-5107 TFA 3.5.16 Industrial Gas (SO) AR 20m@ Max. Mated connector SC, Gas : 10ppm, 95 % R. H. 25C, 24 hours AMP Spec. 109-5107 Condition A 3.5.17 im Be ee eR (iT) AR 20mQ LF RS CEDARS B5'C OPI FIT RMMETS. AMP #24 109-5104 444A 3.5.17 Temperature Life {Heal Aging) AR 20m Max. Mated connector 85C, Duration :96 hours AMP Spec. 109-5104 Condition A Fig. 1 (#20) Fig. 1 (End) Rev. B TOF 10 Revised Per EG FJ00-1673-99ANIP 2.5mm Pitch Battery Pack Connector 2.5m Ev FAN FU Ny DP RIRDS 1085599 3.6 Renae RRO LER IRE 3.6 Product Qualification Test Sequence ERS Jb 7 /Test Gruoup IRI A Test Examination 1/2][a3]4f[5]6]7]8 {9 | 10 an SRP Test Sequence (a) Bi i ae Rote Examination of Product 17/15/19] 16/15]15[1,5] 15/13) 13 wei (A-LAW | owlee) 24/28] 25| 24/24} 2,4] 24 om Dielectric withstanding fr Fe Voltage 3.6 FRI Insulation Resistance 25 = : Vibration ie) (Eliz) (Low Frequency) 3 mh Physical Shock 4 ARGS RAD Connector Mating Force 3,6 Connector Unmating AAO Fah Force 4,7 . Durability (Repeated MAIS (82 U ik Li) Mate / Unmating) 5 (LAE ITTE Solderability 2 :a: Humidity-Temperature mane tf 2 JL Gycling 4 |3 : Resistance to Soldering (SATE ABATE Heat 2 ahs Thermal Shock 3 HE 7k OF Salt Spray 3 THAA (SO, industrial SO, Gas 3 a ae Temperature Life ine ih (ft) (Heat Aging) 3 WR 1 Appendix 1 (a) HAORFILRROMPERT. (a) Numbers indicate sequence in which the tests are performed. Rev. B OF 10 Revised Per EC FJ00-1673-992.5mm Pitch Battery Pack Connector ANP 2.5mm EyFANyFU-NyPAARGI 108-5599 iA BAIS Fit TCHS. The applicable product descriptions are as follows. 2.5mm Pitch Battery Connector Sirioes PLUG CONTACT REC. CONTACT Rev. B 4 OF 10 Revised Per EC FJ00-1673-992.5mm Pitch Battery Pack Connector ANP 2.5m Py FANy TU Ny DRIAADS 1085599 +E RR T. KUSUHARA 09 MAR. 98 (Prepared by) Name Date Job Title eal BH |. ENOMOTO 10 MAR. 98 (Checked by) Name Date Job Title BRA wR |. ENOMOTO 10 MAR. 98 (Approved by) Name Date Job Title Exe REV REV. EGN PREPARED CHECK APPROVAL aE. RECORD NUMBER {ERK RH me ORE aCSe RELEASED | FJo0-0502-98 | T.K | O9MAR98| LE | 10MAR798| LE | 10MAR98 A REVISED | Fuo0-1419-98| KK | o4AuUG9p| TK | O4AUG'S9 | T.Y | 04AUG'99 B REVISED | FJ00-1673-99| 1.K | 28SEP99 FI be Sep 39 coy |e er 6 10 OF 10 Rev. B Revised Per EC FJ00-1573-99