RAYCHEM Tubing Products Table of Contents Application Equipment HL1910E/HL2010E Light duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3, 2-4 ThermoGun HG Medium duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5, 2-6 CV-1981 and Heavy duty hot-air heating tool . . . . . . . . . . . . . . . . . . . . . . . . .2-7, 2-8 CV-1983 IR-1891 Heating work station for short length tubing . . . . . . . . . . . . . .2-9, 2-10 Model 81CE Heating oven for large, complex assemblies . . . . . . . . . . . .2-11, 2-12 RBK-ILSInstallation of splice sealing products adjacent to Processor MKII ultrasonic welder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13, 2-14 Model 105 Table-top or stand alone tunnel oven . . . . . . . . . . . . . . . . . .2-15, 2-16 Model 16B Table top belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17, 2-18 Model 19 Belt heater for processing a broad range of products . . . . .2-19, 2-20 Model 20 Upgraded belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21, 2-22 VBH-1 Versatile bed heater for large assemblies and substrates . . . . .2-23, 2-24 2 Application Equipment 2-1 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 Engineering Notes 2-2 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products HL1910E/HL2010E Light Duty Heating Tool 2 Product Facts Light duty, portable hot air heater Application Equipment The HL2010E and HL1910E hot air heat guns are designed to work with a standard line voltage (120V) on a wide variety of Raychem heat-shrinkable products. These tools are suitable for occasional use and are not recommended for applications requiring high duty cycles. Both tools supply forced hot air with an adjustable heat setting to meet the requirements of many different installation situations. A three position switch controls the air flow (150/300/500 l/min) Available in: The HL2010E tool is switched on and off at the three-stage switch and the temperature can be continuously adjusted over a range of 50C-630C by the pushbuttons. The temperature can be increased or reduced by 10C steps. An LCD display shows the actual temperature. The HL1910E tool is switched on and off at the two-stage switch and the temperature can be continuously adjusted over a range of 50C-600C at the thumbwheel (the numbers on it serve as guide only, 1 means 50C and max. temperature of 600C is attained at 9). A bench stand allowing use of both the HL2010E and the HL1910E as a bench tool is available as an option. Only two reflectors are required to cover most applications of heat-shrinkable tubing and SolderSleeve terminations. There is an adaptor available, which allows the use of PR type reflectors. Americas Europe Asia Pacific 2-3 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products HL1910E/HL2010E (Continued) Technical Specifications 120V AC 2000W 150 - 500 l/min 920g 280 mm <70dB Voltage Power Air flow Weight Length Noise Ordering Information HL2010E-120V tool: HL1910E-120V tool: HL2010E/HL1910E Accessories: Description HL2010E-KIT-120V HL1910E-KIT-120V HL1802E-074616 - SolderSleeve Terminators Reflector HL1802E-070519 - Heat-Shrinkable Tubings Reflector HL1802E-ADAPT-PR Adaptor for PR Series Reflector PR-13C-REFLECTOR PR-25D-REFLECTOR HL2010E-BENCH-STD Part Number CJ2087-000 CJ2086-000 832011-000 022611-000 444817-000 991974-000 989523-000 CJ2085-000 2-4 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products ThermoGun HG Medium Duty Heating Tool 2 Product Facts Stand-mounted or handheld, rugged unit for heavy-duty use Built-in stand and turbo-fandriven blower Adjustable side vents Adjustable temperature 1680 to 2160 watts Large reflector size High heat output for fast installation Application Equipment Applications Specifications Used for installing molded parts onto adapters or harnesses and installing a broad range of heatshrinkable products, including boots and tubing up to three inches in diameter. Model Power Requirements Input Watts Temperature Range CFM* RPM** HG-501A HG-502A HG-751A-C HG-752A 120 V, 60 Hz, 14 A 230 V, 50/60 Hz, 7 A 120 V, 60 Hz, 18 A 230 V, 50/60 Hz, 9 A 1680 1680 2160 1740 260C-399C [500F-750F] 260C-399C [500F-750F] 399C-538C [750F-1000F] 399C-538C [750F-1000F] 23 23 23 23 1700 1700 1700 1700 *CFM = Cubic feet per minute. **RPM = Revolutions per minute. Available in: Americas Europe Asia Pacific 2-5 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products ThermoGun HG (Continued) Accessories A-160-HG reflector (P/N 991017) for short lengths of tubing up to 19.05 [.75] in diameter. Must be ordered separately. Ordering Information A-170-HG reflector (P/N 991018) for short lengths of tubing 19.05-50.8 [.75-2] in diameter. Must be ordered separately. TG-23 reflector (P/N 991026) for boots up to 44.45 [1.75] in diameter. Must be ordered separately. Model* HG-501A HG-502A HG-751A-C HG-752A Housing Color Red Red Red Red Part No. 462047-000 389363-000 926935-000 026239-000 Accessories A-160-HG standard reflector A-170-HG large tubing reflector TG-23 small boot reflector TG-24 large boot reflector Tubing Application Diameters up to 19.05 [0.75] Diameters of 19.05-50.8 [0.75-2] Diameters up to 44.5 [1.75] -- Part No. 991017-000 991018-000 991026-000 991027-000 *Complete with bench stand. 2-6 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products CV-1981 and CV-1983 Heavy Duty Hot-Air Heating Tool 2 Product Facts Robust, double-insulated, heavy-duty unit Highest-wattage unit (1600-2260 watts) Integral stand that allows use as bench tool Safe, quiet operation Precisely variable temperature Variety of reflectors available Easy fixturing for dual opposing heating Application Equipment Applications Specifications Used for installing dual wall or single wall tubing up to three inches in diameter and for installing SolderSleeve devices. Closed loop version (PID) also available. Electrical Supply CV-1981-MK2 CV-1983 CV-1981 PID 120 V and 230 V 120 V and 230 V 120 V and 230 V Power Consumption CV-1981-MK2 CV-1983 CV-1981 PID 1600 W 2260 W/3060 W 1600 W Total System Noise CV-1981-MK2 CV-1983 CV-1981 PID 65dB 65dB >70dB Length CV-1981-MK2 CV-1983 CV-1981 PID 340 mm [13.4 in] 320 mm [12.6 in] 350 mm [13.8 in] Weight CV-1981-MK2 CV-1983 CV-1981 PID 1.3 Kg [2.90 lb] 1.5 Kg [3.30 lb] 1.4 Kg [3.10 lb] Air Flow CV-1981-MK2 CV-1983 CV-1981 PID Max 230 l/min Max 500 l/min 230 l/min Product Range All dual wall, single wall and molded part products. Various devices products. For other Raychem products , contact TE. Available in: Americas Europe Asia Pacific 2-7 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products CV-1981 and CV-1983 (Continued) Ordering Information Equipment CV-1981-MK2 CV-1983 CV-1981-PID CV-1983 Barrel Adapter Description CV-1981-120V1600W-CANMK2 CV-1981-120V1600W-UKMK2 CV-1981-230V1600WMK2 CV-1981-230V1600W-SEVMK2 CV-1981-230V1600-UKMK2 CV-1983-110V-2260W-UK CV-1983-220V-2260W CV-1983-220V-2260W-UK CV-1983-220V-3060W CV-1983-220V-3060W-UK CV-1981-120V-1600W-CANPIDF CV-1981-120V-1600W-UKPID CV-1981-230V-1600WPID CV-1981-230V-1600W-SEVPIDF CV-1981-230V-1600W-UKPIDF AD-1962 Accessories PR-12 reflector PR-13 reflector PR-13C reflector PR-21 reflector PR-24 reflector PR-24A reflector PR-25 reflector PR-25D reflector PR-26 reflector PR-33 reflector AD-1962 adapter for larger-barrel CV-1983 PR-34 reflector PR-51 Part No. A42716-000* E95798-000 813914-000 F25836-000 340970-000* 441753-000 773898-000 985426-000 538361-000 231866-000 839218-000 928826-000 958770-000 434366-000 385828-000 989172-000 Voltage 120V 120V 230V 230V 230V 120V 230V 230V 230V 230V 120V 120V 230V 230V 230V -- Application Tubing: 6.3-25.4 mm [0.25 in-1 in] Tubing: Up to 6 mm [0.25 in] Large SolderSleeve products Tubing: Up to 25.4 mm [1 in] Tubing/molded parts: 25.4-34.93 mm [1 in-1.38 in] Tubing/molded parts: 34.93-60.33 mm [1.38 in-2.38 in] SolderSleeve products: Up to 7 mm [0.28 in] SolderSleeve products: 6.3-12.7 mm [0.25 in-0.50 in] Small SolderSleeve products SolderSleeve products: 19.05-25.4 mm [0.75 in-1 in] -- SolderSleeve products: 12.0-20.0 mm [0.47 in-0.79 in] Special narrow reflector for molded part transitions [21.5 x 3.5 mm nozzle] [.85 in x .14 in] Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz -- Part No. 991973-000 991963-000 991974-000 991984-000 991964-000 991989-000 991965-000 989523-000 991967-000 997768-000 989172-000 989111-000 113069-000 *Note: A42716 supersedes and replaces 538005 340970 supersedes and replaces 923002 2-8 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products IR-1891 Heating Work Station for Short Length Tubing 2 Product Facts Automatic cycle start once heater is manually positioned over product, which gives improved process control (recommended for adhesivelined heat-shrinkable tubing e.g. sealing applications) Automatic heating head retraction at end of cycle prevents damage to components Multiple product fixture assemblies give increased process rates Cooling fan above each fixture assembly maintains holding fixture at an acceptable temperature Application Equipment Applications The IR-1891 is suitable for the installation of a range of Raychem heat-shrinkable tubing products onto a variety of small components, e.g. ring terminals, Faston terminals and small connectors etc. The machine is provided with two work stations and a moveable heating head. Each workstation is provided with supports for tooling fixtures (which must be specified and ordered separately). These support the workpieces and locate the tubing products. The operator loads the workpieces into the fixtures at one of the workstations, ensures that the tubing product is correctly positioned and then slides the heat head into position Available in: before initiating the heating cycle. The operator then continues with loading/ unloading the other work station whilst the heating cycle is taking place. The IR-1891-220V-ShuttleRetn is provided with closed loop temperature control and in addition the heat head is `locked' into position by use of an electromagnet during the heating cycle. Once the other workstation has been loaded and the first installation is complete, the heat head is moved into position over the product and the next heating cycle initiated. Heating times vary typically from 3 to 30 seconds depending on the size and type of tubing product. Process rates up to 1200 pieces/hour can be achieved depending on the Americas heating time and the time taken by the operator to load and unload the workpieces. The installation temperature/power can be varied according to product type/size and required cycle times. The heating elements, which are continuously energized, are of the infrared medium wave length type and consist of a coiled resistance wire contained in quartz glass tubes. The closed loop temperature control uses similar elements but having integral thermocouple sensors. Europe Asia Pacific 2-9 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products IR-1891 (Continued) Technical Specifications Electrical Supply Power Consumption Operating Temperature Process Rate Heating Times System Noise Dimensions - 508636-000 Dimensions - 613148-000 / 167309-000 / 289588-000 Base Plate Dimensions 289588-000 / 167309-000 Base Plate Dimensions 613148-000 Product Range Wide range of Raychem tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM. Maximum diameter 20 mm [0.8 in] and maximum length 60 mm [2.0 in] Ordering Information 230 V Single Phase 1600 W 650C max 1200 / hour maximum depending on application and operator 3 to 30 seconds depending on application < 70 dB L1100 x H650 x D500 mm [L43 x H25 x D20 in] L1100 x H900 x D500 mm [L43 x H35 x D20 in] L1040 x D450 mm [L41 x D18 in] L1040 x D397 mm [L41 x D16 in] Description *IR-1891-220V-Shuttle-Retn *IR-1891-220V-Retn-Syl Part No. 289588-000 613148-000 *Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed for each individual application. Accessories Description Part No. Grippers: IR-1891-SI-GRP-165-RD-1mm IR-1891-SI-GRP-165-CL-2mm IR-1891-SI-GRP-165-BK-3mm IR-1891-SI-GRP-165-WT-6mm Red Gripper with 1mm hole Clear Gripper with 2mm hole Black Gripper with 3mm hole White Gripper with 6mm hole 629602-000 112676-000 F83221-000 629602-000 Fixtures: IR-1891-Quick-Rel-ESS-6/1 IR-1891-Quick-Rel-ESS-8/2 IR-1891-Tool-Fixt-Bas-ESS ESS Cap (6/1) Fixture ESS Cap (8/2) Fixture Base Unit for Fixtures 096735-000 148597-000 760221-000 Note: A wider range of tooling fixtures and grippers designed for previous applications are available. Please contact TE for details. 2-10 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 81CE Discrete Heater for HeatShrinkable Tubing Products 2 Product Facts Closed-loop time and temperature control Controlled process Adaptable for different applications Bench top design CE approved for worldwide use Heater operation and over temperature alarm lights The Model 81CE is a CE Certified discrete-type table top heater which provides a controlled process for recovering a wide variety of Raychem heat-shrinkable products onto wire assemblies or other suitable substrates. Application Equipment Applications into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Controlled Oven Dwell Time Assemblies are loaded into spring loaded jaws on either side of the heating chamber which takes the assemblies into the oven for a pre-set number of seconds, then returns them to the home position for removal. The oven dwell time is selected using a 3-digit thumb wheel digital timer. The time can be set between 1 and 999 seconds for precise heating ensuring each assembly being processed sees the same precise amount of heat. Controlled Heating Zone Minimal Skill Requirements The Model 81 CE processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures are controlled by a thermocouple embedded There are clearly marked guides for aligning the assembly as well as the tubing or device being processed. The operator only has to center the assembly, then the tubing, and load it into the spring loaded jaws on either side of the heating chamber. The jaws grip and carry the assembly into the heating chamber and back to the home position when the time has expired. A protection circuit prevents the cycle from being initiated if the oven is not at the desired set point, preventing assemblies from being processed incorrectly. The small footprint allows the processor to be placed in close proximity to a welder, allowing a single operator to accomplish two tasks. Versatility Available in: The processor is designed to process a broad range of Raychem heat-shrinkable tubing products up to 25 mm [1.0 in] in diameter and 127 mm [5.0 in] in length. The infrared energy source is well-suited to effi- Americas Europe Asia Pacific cient processing of either single-wall or adhesivelined tubing. Temperature and time can be controlled to accommodate a wide variety of products and substrates. Safety Features: * Circuit breaker for current surges * Emergency Stop * Pinch points eliminated by the housing design * An over-temperature switch that shuts off all power in the event of an overheat condition * Automatic cool-down circuit to prevent heat damage to integral components * Circuit to prevent cycle initiation until the oven is up to temperature 2-11 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 81CE (Continued) Specifications and Dimensions Electrical Power Requirements Heating elements Timing System Part No. 071965 Part No. 704393-000 120 VAC, 1, 50/60 Hz, 15 A 220 VAC, 1 , 208-240 VAC, 15 A 2 ea. 400 watt stamped foil with quartz face infrared, one top & bottom Eagle Digital Timer, 1 to 999 seconds Mechanical Pneumatic cylinder requirement 30 - 40 PSI clean shop air for jaw traversing Dimensions cm [in.] Control box dimensions Control box weight Heating chamber dimensions Heating chamber weight Shipping dimensions Shipping weight 43.2 cm [17 in] L x 21.6 cm [8.5 in] W x 16.5 cm [6.5 in] H 7.7 Kg [17 lb] 38 cm [15 in] L x 24 cm [9.5 in] W x 34.3 cm [13.5 in] H 18 Kg [40 lbs] 61 cm [24 in] x 61 cm [24 in] x 53 cm [21 in] 41 Kg [90 lbs] Tubing sizes Inside diameter Length Up to 25 mm [1 in] Up to 127 mm [5 in] Version Model 81CE -120 Volt Model 81CE - 220 Volt Description CLTEQ-M81CE-120V-HTR CLTEQ-M81CE-240V-HTR Part No. 071965-000 704393-000 2-12 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products RBK-ILS-Processor MkII Installation of Splice Sealing Products Adjacent to Ultrasonic Welder 2 Product Facts Application Equipment Increased heating element life Installation times, temperatures and product size information (individual selection) Sequenced installations Operator key lock/password protection levels Automatic heater retraction on mains failure Automatic calibration (single cycle) RS232 interface allows time, temperature and product sizes for the next installation to be transferred from a remote machine (e.g. an ultrasonic welding tool) Machine hours and installation cycle counters Software upgradeable to support special applications Air cooling can be provided to an optional stub splice fixture in the RBK-Proc-Mk2Proc-Aircool version Applications The RBK-ILS-Processor MkII is a semi-automatic unit designed specifically to install splice sealing products onto ultrasonically welded or crimped splice joints used in automotive harnesses. The tool can operate in several modes: Stand-alone -- operator sets time and temperature. Sequenced -- preset times and temperatures can be sequenced automatically (and can also be randomly selected from sequence stored.) Available in: Automatic communication with upstream ultrasonic welder can allow time and temperature to be automatically set without operator intervention. The operator is able to efficiently load both machines and so minimize `dead time'. Installing Raychem splice sealing products immediately after welding gives reduced installation time and earliest possible mechanical protection for the welded joint. The operator positions the splice sealing product centrally over the splice joint and then locates the assembly into the gripper mechanism. The wire assembly is automatically ejected, with the splice sealing product installed and the joint area sealed, insulated and strain relieved. In-line or stub-type splices can be installed. Americas Europe Asia Pacific 2-13 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products RBK-ILS-Processor MkII (Continued) Technical Specifications Product Range Electrical Supply Power Consumption Operating Temperature Machine Cycle Times for splice sealing products used on typical range of automotive splices Total System Noise Dimensions Weight 220V-240V-50Hz 1.7 Amps (Max) 550C [1022F] (Max) (500C [932F] recommended) 6 to 20 seconds depending on wire size and the number or wires used <80dB 390 x 365 x 225 mm [15 x 14 x 9 in] 18 Kg [40 lb] RBK-ILS-125 Products RBK-ILS-85 Products For Other Raychem Products (eg RBK-VWS, RBK-ESS....) Sizes 1 to 3A Sizes 6/1 to 12/3 Contact TE Ordering Information Equipment Accessories Description RBK-Proc-Mk2-Processor RBK-Proc-Mk2-Proc-Aircool Stub splice fixture - RBK-ILS-Proc-Stub-Sp-Fix Air cooled stub splice fixture - RBK-ILS-Proc-Air-Cool-Kit 8 mm ring terminal fixture - RBK-ILS-Proc-Termfix-08mm Part No. 740331-000 A96930-000 981721-000 843800-000 049857-000 2-14 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 105 Tabletop Tunnel Oven 2 Product Facts Closed-loop speed and temperature control Continuous controlled process Adaptable for different applications CE approved for worldwide use Heater operation and overtemperature alarm lights The Model 105 Tunnel Oven is a reliable and versatile process heater which provides a controlled process for a wide variety of heatshrinkable products. The M105 is designed as an integrated modular unit. Assemblies are placed on the entry section of a mesh conveyor belt, transported through the heating chamber, across a bank of cooling fans then discharged from the rear of the conveyor. The M105 has two upper heating chamber height positions, 54 mm [2.11 in] and 98 mm [3.86 in].The position is adjusted by removing the pivot pins and relocating them in the bearing stands. The upper chamber is cantilevered to permit processing of assemblies that require only a portion of the assembly to pass through Available in: Application Equipment Applications the heat zone. The upper chamber is equipped with adjustable heat shields to maximize the oven heating efficiency for various applications. drive controller and DC drive motor ensure constant conveyor speed at any potentiometer setting from 100 to 999 [0.2 to 5.0 feet per minute], for precise heating of assemblies. Controlled Heating Zone The Model 105 Tunnel Oven has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures (ambient to 700C) are controlled by a thermocouple embedded into the upper heating element connected to a closed-loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Conveyor Speed Control The conveyor speed is precisely set by a 3-digit potentiometer. The SCR or adhesive-lined tubing. Heat output and drive speed can be controlled to accommodate a wide variety of products and substrates. Safety Features: Minimal Skill Requirements The open loading area of the entry section of the M105 requires that the operator simply place an assembly on the mesh conveyor belt within the effective width of the heat zone and collect it at the opposite end. Versatility The processor is designed to process a broad range of heat-shrinkable products up to 76.2 mm [3 in] in diameter and infinite length. The infrared energy source is well-suited to efficient processing of either single-wall Americas Europe Asia Pacific * Emergency Stop * Automatic cool-down circuit to extend the life of the components * Over-temperature switch that shuts off all power in the event of an overheat condition * Lockout on temperature and speed controllers to prevent unauthorized changes * Audible alarm indication of a heater failure * Circuit breaker for current overload 2-15 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 105 (Continued) Specifications and Dimensions Electrical Power requirements Heating elements Drive system Air flow (cooling) Operating temperature 210-240 VAC, 20A, 1, 50/60 Hz (2) 1500 watt infrared stamped foil with black quartz face, one top & bottom DC gear motor with closed loop motor controller, 3-digit thumbwheel 4 - 100 CFM fans, 2 - for upper heater housing, 2 - for product cooling Set Point (Heater Surface) - Ambient to 700C, Throughput = 50 to 200C Mechanical Conveyor belt system Belt Speed Wire mesh 70% open, with optional Teflon coating 6.1 cm [0.2 ft] to 152 cm [5.0 ft] per minute Dimensions cm [in] Processor dimensions Processor weight Control box dimensions Control box weight Shipping dimensions Shipping weight 99 cm [39 in] L x 68.5 cm [27 in] W x 41.7 cm [16.5 in] H 68 Kg [150 lb] 51.5 cm [20.25 in] L x 21.0 cm [8.25 in] W x 17.8 cm [7.0 in] H 7.7 Kg [17 lb] 134.6 cm [53 in] L x 116.8 cm [46 in] W x 63.5 cm [25 in] H 146 Kg [320 lbs] Tubing sizes Tubing diameter (max) Tubing length (max) Up to 76.2 mm [3.0 in] 356 mm [14 in] perpendicular to belt travel, unlimited length parallel to belt travel Version Model 105 Tunnel Oven Description CLTEQ-M105-TUNNEL-OVEN Part No. 955018-000 2-16 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 16B Tabletop Belt Heater 2 Product Facts Closed-loop speed and temperature control Continuous controlled process Adaptable for different applications Bench top design Heater operation and overtemperature alarm lights The Model 16B is our smallest (tabletop) conveyor type processor which provides a controlled process for a wide variety of heat-shrinkable tubing products. Double-sided timing belts on the top and bottom of the processing chamber draw the assemblies through a thermally controlled infrared heat zone and then through a fan-cooled cooling zone before depositing them into the unloading bin. Controlled Heating Zone The Model 16B processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures (ambient to 650 C) are controlled by a thermocouple embedded into the upper heating element connected to a Available in: Application Equipment Applications closed-loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Speed Control The belt speed is selected using a 3-digit thumbwheel via a closed-loop motor controller and DC gear motor. Minimal skill requirements There are clearly marked guides for aligning the assembly as well as the tubing or device being processed. The operator only has to center the assembly then the tubing and slide it into the belts. The belts grip and carry the assembly through the heating and cooling zone, depositing them into the unloading bin. Americas Labor costs are reduced significantly because once an operator loads an assembly, that operator can begin preparing another assembly. The throughput rate is usually limited by the rate at which the operator can load assemblies into the processor. Versatility The processor is designed to process a broad range of heat-shrinkable products up to 19 mm [0.75 in] in diameter and 90 mm [3.5 in] in length. The infrared energy source is well-suited to efficient processing of either single-wall or adhesivelined tubing. Heat output can be controlled to accommodate a wide variety of products and substrates. Europe Safety Features: * Circuit breaker for current surges * Pinch points protected by the housing * Belts that do not pinch with significant force * An over-temperature switch that kills power in the event of an overheat condition * Automatic cool-down circuit to prevent heat damage to components Asia Pacific 2-17 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 16B (Continued) Specifications and Dimensions Electrical Power Requirements Heating elements Drive system Air flow (cooling) Mechanical Conveyor belt system Part No. 827429-000 Part No. 584313-000, 047143-000 120 VAC, 1, 220 VAC, 1 , 50/60 Hz, 20 A 208-240 VAC, 15 A. 2 ea. 1000 watt stamped foil infrared with quartz face DC gear motor with closed loop motor controller, 3-digit thumbwheel 2 - 100 CFM fans in the upper heater housing Belt Speed Double sided timing belts; two on each side of the processor - pitch 9.5 mm [0.375 in] Up to 288 cm / min [7.5 ft / min] Dimensions cm [in] Processor dimensions Processor weight Shipping dimensions Shipping weight 48 cm [19 in] W x 109 cm [43 in] L x 33 cm [13 in] H 41 Kg [90 lbs] 61 cm [24 in] W x 112 cm [43 in] L x 56 cm [22 in] H 68 Kg [150 lbs] Tubing sizes Tubing diameter (max) Tubing length (max) Up to 19 mm [0.75 in] Up to 90 mm [3.5 in] Version Model 16B - 120 volt Model 16B - 220 volt (4-wire) Model 16B - 220 volt Mod. (3 wire with Transformer) Description CLTEQ-M16B-120V-3WIR CLTEQ-M16B-220V-4-WR CLTEQ-M16B-220V-3W-M Part No. 827429-000 584313-000 047143-000 2-18 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 19 Belt Heater for HeatShrinkable Tubing Products 2 Product Facts Closed-loop speed and temperature control Continuous controlled process Adaptable for different applications CE approved for worldwide use Self-diagnostic circuitry Parts counter and hour meter Application Equipment Applications Control Heating Zone Minimal Skill Requirements The Model 19 conveyor type processor is a reliable and versatile process heater which provides a controlled process for a wide variety of heat-shrinkable products. The Model 19 processor has two stamped foil heating elements that are manufactured to a strict wattage specification. There are clearly marked guides for aligning the assemblies as well as the tubing or device being processed. The operator only has to center the assembly, then the tubing and slide it into the belts. The belts grip and carry the assemblies through the heating and cooling zones, depositing them into the unloading bin. Double-sided timing belts on either side of the upper and lower heating chambers draw the assemblies through a thermally controlled infrared heat zone, then through a fan-cooled zone before depositing them into the unloading bin. The processor was designed to meet the requirements of the European Safety Directives and is CE approved, allowing for worldwide use. Available in: Consistent temperatures (ambient to 700C) are controlled by a thermocouple embedded into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Speed Control The belt speed is selected using a 3-digit thumbwheel (on the front panel) via a closed loop motor controller and DC gear motor. Versatility The processor is designed to process a broad range of Raychem heat-shrinkable products up to 25 mm [1 in] in diameter and 178 mm [7 in] in length. The infrared energy source is well-suited to efficient processing of either single wall or adhesive-lined Americas Europe Asia Pacific tubing. Temperature and speed can be controlled to accommodate a wide variety of products and substrates. Safety Features: * Emergency Stop * Automatic cool-down circuit to extend the life of the components * Over-temperature switch that shuts off all power in the event of an overheat condition * Lockout on temperature and speed controllers to prevent unauthorized changes 2-19 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 19 (Continued) Specifications and Dimensions Electrical Power requirements Heating elements Drive system Air flow (cooling) Operating temperature Mechanical Conveyor belt system 210-240 VAC, 20A, 1, 50/60 Hz 2 X Standard = 1580W, Wide = 1660W, Narrow = 880W DC gear motor with closed loop motor controller; 3-digit thumbwheel 2 - 100 CFM fans in the upper heater housing Set Point (Heater Surface) - Ambient to 700C, Through-put = 50 to 200C Belt Speed Double sided timing belts; two on each side of the processor - pitch 9.5 mm [0.375 in] Up to 152 cm / min [5.0 ft / min] Dimensions cm [in] Processor dimensions Shipping dimensions Processor weight Shipping weight 53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H 66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H 56 Kg [120 lbs] 86 Kg [190 lbs] Tubing sizes Tubing diameter (max) Tubing length (max) Up to 2.5 cm [1.0 in] Up to 12.7 cm [4.0 in] Standard or 178 mm [7.0 in] with Model 19 - Wide Version Model 19 - Standard (3.75 in. Elements) Model 19 - Wide (6 in. Elements) Model 19 - Narrow (1.5 in. Elements) Description CLTEQ-M19-BELT-HTR CLTEQ-M19-BELT-HTR-6IN CLTEQ-M19-BELTHTR-SS Part No. 714529-000 075135-000 D43037-000 Optional Attachments Floor Stand with wheels IR-1900-FLOOR-STAND 889664-000 2-20 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 20 Belt Heater for HeatShrinkable Tubing Products 2 Product Facts Closed-loop speed and temperature control Continuous controlled process Adaptable for different applications CE approved for worldwide use Heater operation and overtemperature alarm lights The Model 20 conveyor type processor is a reliable and versatile process heater, which provides a controlled process for a wide variety of heat-shrinkable products. Double-sided timing belts on either side of the upper and lower heating chambers draw the assemblies through a thermally controlled infrared heat zone, then through a fan-cooled zone before depositing them into the unloading bin. Controlled Heating Zone The Model 20 processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures (ambient to 700C) are controlled by a thermocouple embedded Available in: Application Equipment Applications into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Speed Control The belt speed is selected using a 3-digit thumbwheel (on the front panel) via a closed-loop motor controller and DC gear motor. Minimal Skill Requirements There are clearly marked guides for aligning the assemblies as well as the tubing or device being processed. The operator only has to center the substrate, then align the tubing and slide the assembly into the belts. The belts grip and carry the assemblies Americas through the heating and cooling zones, depositing them into the unloading bin. Versatility The processor is designed to process a broad range of Raychem heat-shrinkable products up to 25 mm [1 in] in diameter and 127 mm [4 in] in length. The infrared energy source is well-suited to efficient processing of either single wall or adhesive-lined tubing. Temperature and speed can be controlled to accommodate a wide variety of products and substrates. Safety Features: * Emergency Stop * Automatic cool-down circuit to extend the life of the components Europe * Over-temperature switch that shuts off all power in the event of an overheat condition * Lockout on temperature and speed controllers to prevent unauthorized changes New Features * Self-locking support post in the upper heating chamber for servicing, maintenance and emergency cool down * Reversing motor relay which runs the timing belts in reverse until the Set Point temperature has been reached, preventing the operator from loading assemblies into the machine * Hinged lower side panels for access to components, making routine service and maintenance much easier Asia Pacific 2-21 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 20 (Continued) Specifications and Dimensions Electrical Power requirements Heating elements Drive system Air flow (cooling) Operating temperature Mechanical Conveyor belt system 210-240 VAC, 20A, 1, 50/60 Hz 2 X Standard = 1580W, Wide = 1660W, Narrow = 880W DC gear motor with closed loop motor controller; 3-digit thumbwheel 2 - 100 CFM fans in the upper heater housing Set Point (Heater Surface) - Ambient to 700C, Through-put = 50 to 200C Belt Speed Double sided timing belts; two on each side of the processor - pitch 9.5 mm [0.375 in] Up to 152 cm / min [5.0 ft / min] Dimensions cm [in] Processor dimensions Shipping dimensions Processor weight Shipping weight 53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H 66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H 56 Kg [120 lbs] 86 Kg [190 lbs] Tubing sizes Tubing diameter (max.) Tubing length (max.) Up to 25 mm [1.0 in] Up to 104 mm [4.0 in] stand Version Model 20 - Standard (3.75 in. Elements) Description MODEL20CE-BELT-HEATER Part No. CB8546-000 Optional Attachments Floor Stand with wheels IR-1900-FLOOR-STAND 889664-000 2-22 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products VBH-1 Versatile Bed Heater for Large Assemblies and Substrates 2 Product Facts Application Equipment The Versatile Bed Heater (VBH-1) is the latest generation of reliable and versatile process heaters. Closed-loop speed and temperature control Controlled process Adaptable for a large variety long length and heat sensitive applications Heater operation and overtemperature alarm lights Heater and track are sold seperately. See available track lengths on page 2-24. Applications Speed Control Minimal Skill Requirements The VBH-1 is an integrated modular unit consisting of an upper and lower heater chamber with a transporter base and motorized wheels that are directed through an aluminum track. The heater transporter automatically stops when it reaches the parking station at either end of the process area. The belt speed is selected using a 3-digit thumbwheel (on the front panel) via a closed-loop motor controller and DC gear motor. The open loading area of the holding fixtures on the VBH-1 requires that the operator simply place the assembly on the holding fixtures within the effective width of the heat zone. The assemblies can be removed once the heater transporter has passed over the assemblies and has come to a complete stop in either the right or left parking stations. It has been designed to accommodate a large variety of difficult to process applications. With an adjustable upper heating chamber the heater separation can be adjusted from 37 mm [1.5 in] to a 150 mm [6 in] gap enabling the unit to process heat-shrinkable tubing products up to 127 mm [5 in} in diameter. The upper and lower chambers are provided with adjustable heat shields to maximize the oven heating efficiency. Available in: Controlled Heating Zone The VBH-1 processor has two stamped foil heating elements that are manufactured to a strict size and wattage specification. Consistent temperatures (ambient to 650C) are controlled by a thermocouple embedded into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Americas Versatility The traveling heater is designed to process a broad range of heat-shrinkable products up to 127 mm [5 in] in diameter and infinite length. Safety Features * Emergency Stop * Automatic cool-down circuit to extend the life of the components * Over-temperature switch that shuts off all power in the event of an overheat condition * Lockout on temperature and speed controllers to prevent unauthorized changes * Safety guards to protect operator from moving parts and hot surfaces The infrared energy source is well-suited for efficient processing of either singlewall or adhesive-lined tubing. Heat output and drive speed can be controlled to accommodate a wide variety of products and substrates. Europe Asia Pacific 2-23 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products VBH-1 (Continued) Specifications and Dimensions Electrical Power Requirements Heating elements Drive system Air flow (Cooling) Operating temperature 208/240 VAC, 1, 50/60 Hz, 20 A 2 X From 600 to1600 watt infrared stamped foil with quartz face 1/12 hp DC motor with SCR Drive controller with a 3 digit speed potentiometer 2 X 100 CFM fans in the upper heater housing / control box and 1 in lower chamber Set Point (Heater Surface) - Ambient to 650C, Through-put = 50 to 250C Mechanical Moving oven speed Heater separation Effective heating length Effective heating width 12.7 cm [0.50 ft] to 254 cm [10.0 ft] / Minute Adjustable from 37 mm [1.5 in] to 150 mm [6 In] Upper Position 355 mm [14 in] 254 mm [10 in] Dimensions cm [in] Control box dimensions Heating Chamber dimensions Heating System weight 407 mm [16 in] L x 305 mm [15 in] W x 125 mm [5 in] H 457 mm [18 in] L x 407 mm [16 in] W x 533 mm [21 in] H - Full extension 30 Kg [66 lb] Tubing sizes Tubing diameter Tubing length Up to 127 mm [5 in] 255 mm [10 in] perpendicular to heater travel, unlimited length parallel to heater Heating unit VBH-1 Bed Heater Description VBH-1-BED-HTR-220V-3WR Part No. CJ1047-000 Track 10 ft. Aluminum Track 15 ft. Aluminum Track Description VBH-1-BED-HTR-TRACK-10FT VBH-1-BED-HTR-TRACK-15FT Part No. CJ1494-000 CM6819-000 2-24 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666