2015 Microchip Technology Inc. DS40001785A
HV9805
120VAC Off-Line LED Driver
Evaluation Board
User’s Guide
DS40001785A-page 2 2015 Microchip Technology Inc.
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ISBN: 978-1-63277-149-0
2015 Microchip Technology Inc. DS40001785A-page 3
Object of Declaration: HV9805 120VAC Off-Line LED Driver Evaluation Board
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
2015 Microchip Technology Inc. DS40001785A-page 4
NOTES:
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
2015 Microchip Technology Inc. DS40001785A-page 5
Table of Contents
Preface ........................................................................................................................... 7
Introduction.......................................................................................................................... 7
Document Layout ................................................................................................................ 7
Conventions Used in this Guide .......................................................................................... 8
Recommended Reading...................................................................................................... 9
The Microchip Web Site ...................................................................................................... 9
Customer Support ............................................................................................................... 9
Revision History................................................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction ................................................................................................................. 11
1.2 HV9805 Device Short Overview ................................................................................. 11
1.2.1 HV9805 Device Key Features ................................................................................... 12
1.2.2 Two-Stage Topology: ................................................................................................ 13
1.3 What Does the HV9805 120VAC Off-Line LED Driver Evaluation Board Do? ............ 13
1.4 What is Included in the HV9805 120VAC Off-Line LED Driver Evaluation Board Kit? 14
Chapter 2. Installation and Operation
2.1 Introduction ................................................................................................................. 15
2.1.1 Board Features .......................................................................................................... 15
2.2 Getting Started ........................................................................................................... 16
2.2.1 Powering the Evaluation Board ................................................................................. 16
2.3 How does the HV9805 120VAC Off-Line LED Driver Evaluation Board Work? .......... 17
2.4 Board Testing, Test Points Waveforms and Overall Measured Parameters .............. 19
2.4.1 Board Testing ............................................................................................................19
2.4.2 Test Points Waveforms ............................................................................................. 19
2.4.3 Overall Measured Parameters ................................................................................... 24
Appendix A. Schematic and Layouts
A.1 Introduction ................................................................................................................ 27
A.2 Board – Schematic ..................................................................................................... 28
A.3 Board – Top Silk ......................................................................................................... 29
A.4 Board – Top Copper ................................................................................................... 29
A.5 Board – Bottom Copper ............................................................................................. 30
Appendix B. Bill of Materials (BOM)
Worldwide Sales and Service .................................................................................... 34
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 6 2015 Microchip Technology Inc.
NOTES:
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
2015 Microchip Technology Inc. DS40001785A-page 7
Preface
INTRODUCTION
This chapter contains general information that will be useful to know before using the
HV9805 120VAC Off-Line LED Driver Evaluation Board. Items discussed in this chapter
include:
• Document Layout
• Conventions Used in this Guide
•Recommended Reading
•The Microchip Web Site
•Customer Support
•Revision History
DOCUMENT LAYOUT
This document describes how to use the HV9805 120VAC Off-Line LED Driver
Evaluation Board as a development tool for specific applications driven by HV9805.
The document is organized as follows:
•Chapter 1. “Product Overview” – Important information about the HV9805
120VAC Off-Line LED Driver Evaluation Board.
•Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with the evaluation board, how to operate and test it.
•Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the HV9805 120VAC Off-Line LED Driver Evaluation Board.
•Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
HV9805 120VAC Off-Line LED Driver Evaluation Board.
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
HV9805 120VAC Off-Line LED Driver Evaluation Board
DS40001785A-page 8 2015 Microchip Technology Inc.
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog
A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
“Save project before build”
Underlined, italic text with
right angle bracket
A menu path File>Save
Bold characters A dialog button Click OK
A tab Click the Power tab
N‘Rnnnn A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
4‘b0010, 2‘hF1
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A’
Italic Courier New A variable argument file.o, where file can be
any valid filename
Square brackets [ ] Optional arguments mcc18 [options] file
[options]
Curly brackets and pipe
character: { | }
Choice of mutually exclusive
arguments; an OR selection
errorlevel {0|1}
Ellipses... Replaces repeated text var_name [,
var_name...]
Represents code supplied by
user
void main (void)
{ ...
}
Preface
2015 Microchip Technology Inc. DS40001785A-page 9
RECOMMENDED READING
This user's guide describes how to use HV9805 120VAC Off-Line LED Driver Evalua-
tion Board. Another useful document is listed below. The following Microchip document
is available and recommended as supplemental reference resources.
HV9805 Data Sheet, Off-Line LED Driver with True DC Output Current (DS20005374)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
•Product Support – Data sheets and errata, application notes and sample pro-
grams, design resources, user’s guides and hardware support documents, latest
software releases and archived software
•General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
•Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
• Distributor or Representative
• Local Sales Office
• Field Application Engineer (FAE)
• Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
REVISION HISTORY
Revision A (March 2015)
This is the initial release of this document.
HV9805 120VAC Off-Line LED Driver Evaluation Board
DS40001785A-page 10 2015 Microchip Technology Inc.
NOTES:
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
2015 Microchip Technology Inc. DS40001785A-page 11
Chapter 1. Product Overview
1.1 INTRODUCTION
This chapter provides an overview of the HV9805 120VAC Off-Line LED Driver
Evaluation Board and covers the following topics:
•HV9805 Device Short Overview
•What Does the HV9805 120VAC Off-Line LED Driver Evaluation Board Do?
•What is Included in the HV9805 120VAC Off-Line LED Driver Evaluation Board
Kit?
1.2 HV9805 DEVICE SHORT OVERVIEW
The HV9805 driver integrated circuit (IC) is targeted at general light-emitting diode
(LED) lighting products, such as LED lamps and LED lighting fixtures with an
approximate maximum power rating of 25W at 120VAC and 50W at 230VAC.
A two-stage topology provides true constant current drive for the LED load while
drawing mains power with a high power factor. The first stage, a Boundary Conduction
mode boost converter, transfers power from the AC line to a second stage, with a high
power factor and high efficiency.
The second stage, a linear regulator arranged for operation with low overhead voltage,
transfers power from the first stage to the LED load with true constant current and
protects the LED load from overvoltage that may pass from mains to the output of the
first stage.
The IC is particularly geared to drive a high-voltage LED load. An LED load arranged
as a high-voltage load is capable of offering cost advantages in terms of heat
management and optics.
The boost converter employs a cascode switch for high-speed switching and
convenient generation of the VDD supply. The control device of the cascode switch is
integrated into the HV9805 and is rated for a peak current of 0.7A.
The current for powering the VDD supply is derived by way of an internal connection to
the cascode switch.
Applications that require lower load voltage can be accommodated by adapting the first
stage to the SEPIC topology.
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 12 2015 Microchip Technology Inc.
1.2.1 HV9805 Device Key Features
• Provides true DC light, and protects load from line voltage transients
• Driver topology includes:
- Boundary Conduction Mode (BCM) Boost Converter with Power Factor
Correction
a) High Power Factor (0.98 typical)
b) High Efficiency (90% typical)
- Linear Post-Regulator with Low Overhead Voltage
a) Zero LED Current/Brightness Ripple
b) Overvoltage Protection for LEDs
c) High Efficiency
d) ±4% Temperature Reference Accuracy
•Simple V
DD Supply:
- No Auxiliary Winding Required
• Boost Converter Cascode Switch:
- Internal Switch rated at 700 mA peak
- Supports up to 25W at 120VAC
- Supports up to 50W at 230VAC
• Compatibility with SEPIC Topology for Low Output Voltage Applications
• Available Package: 10-Lead MSOP
FIGURE 1-1: Typical HV9805 Off-Line LED Driver Circuit.
AC
CBUS
CBST
CREC
CHVX
CHVY
CVAL
CVDD
DBST
DNVAL
BVS
8
CRG 7
CRS 6
CSH
3
CSL
2
DRV
10
GND
9
HVR
5
HVS
4
VDD
HV9805
LBST
LED
MBST
MCRX
RLBS
RBVB
RBVT
RCRS
RCSH
RCSL
RHVB
RHVT
RBST
RHVX
RVAL
ZDRV
ZBST
ZHVS
CBVS
1
RCSL = RCSA
RCSH = RCSA + RVAL
Product Overview
2015 Microchip Technology Inc. DS40001785A-page 13
1.2.2 Two-Stage Topology:
The two-stage topology of the HV9805 device consists of:
• Boundary Conduction Mode (BCM) and Power Factor Correction (PFC) Boost
Converter
• LED Side Linear Regulator
1.2.2.1 FIRST STAGE: BCM PFC BOOST CONVERTER
• Produce a DC bus voltage VBUS with high efficiency, (95%)
• With 100 Hz (120 Hz) ripple and slow regulation (10 Hz BW)
• Direct connection of HV LEDs to the bus results in
- Relatively large LED current ripple
- Direct exposure of LEDs to line voltage transients
1.2.2.2 SECOND STAGE: LINEAR REGULATOR IN SERIES WITH LED LOAD
• Arranged as a constant current regulator with fast response (>1 kHz)
• LED current is true DC
• LEDs are protected from line overvoltage
• Linear regulator lowers efficiency only 2%
• Continuous Current Regulator (CCR) maintains the headroom voltage VHDR at a
low value (~ 6V)
• Uses the smallest electrolytic capacitors possible (efficiency versus cost trade-off)
• Smooth DC LED current, CCR rejects the larger bus voltage ripple
FIGURE 1-2: Principal Diagram, Two-Stage Topology.
AC
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 14 2015 Microchip Technology Inc.
1.3 WHAT DOES THE HV9805 120VAC OFF-LINE LED DRIVER EVALUATION
BOARD DO?
The HV9805 120VAC Off-Line LED Driver Evaluation Board is used to evaluate and
demonstrate the Microchip HV9805 device in the following topology: a 215V – 265V
output Boost Converter application followed by a LED-side linear current regulator,
supplied from the mains 120VAC, to drive a string of 70 – 90 LEDs .
The HV9805 120VAC Off-Line LED Driver Evaluation Board was developed to help
engineers reduce the cycle time of product design.
1.4 WHAT IS INCLUDED IN THE HV9805 120VAC OFF-LINE LED DRIVER
EVALUATION BOARD KIT?
The HV9805 120VAC Off-Line LED Driver Evaluation Board kit includes:
• HV9805 120VAC Off-Line LED Driver Evaluation Board (ADM00651)
• Information Sheet
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
2015 Microchip Technology Inc. DS40001785A-page 15
Chapter 2. Installation and Operation
2.1 INTRODUCTION
The HV9805 control IC provides true current drive for LED lamps and fixtures by way
of a simple two-stage power supply topology comprised of a boundary mode (BCM)
boost converter and a linear constant current regulator. The constant current regulator
removes the influence of bus voltage variation on the LED load operating and current,
and protects the LED load from potentially damaging transients that may originate from
mains overvoltage events. The IC is targeted at designs operating at a single line
voltage, such as 120VAC or 230VAC, and thus, does not support designs for the
universal input voltage range. The efficiency of the constant current regulator is
maximized by minimizing the DC component of the headroom voltage.
2.1.1 Board Features
The HV9805 120VAC Off-Line LED Driver Evaluation Board has the following features:
• Input Voltage: 120VAC ±15%, at 60 Hz Typical
• Output Current: 90 mA ±5%
• Efficiency: over 90%
• Switching Frequency: up to 135 kHz
• Output LED String Voltage: 240V (nom)
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
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2.2 GETTING STARTED
The HV9805 120VAC Off-Line LED Driver Evaluation Board is fully assembled and
tested to evaluate and demonstrate the HV9805 LED driver.
2.2.1 Powering the Evaluation Board
The board is connected directly to 120VAC. A variable AC power supply is needed for
testing and evaluation in the laboratory. The power supply requires an output capability
of at least 1A and a voltage range from 0 to 150VAC. This can be obtained from an
autotransformer supplied from the mains or an electronic AC/AC power supply (for
example, the Chroma ATE Inc. 61500 series).
The power connectors are listed here:
• The input connectors, J1 and J2, are placed on the left side of the board and
marked 120VAC ~, as shown in Figure 2-1.
• The output connectors, J3 and J4, are called LED+ and LED- and are located on
the right side of the board.
FIGURE 2-1: Connection Diagram.
To power the board, follow these steps:
1. Connect the power at J1, 120VAC~ and J2, 120VAC~ terminals of the board.
2. Connect a voltmeter and the LED string at J3 (LED+) and J4 (LED-) connectors,
as shown in Figure 2-1. The LED string can be formed with 70 to 90 LED cells (3
LEDs in parallel), 80 mA SMD LED, 280 mW. An example is shown in Figure 2-2.
FIGURE 2-2: LED Load String Example.
+
Electronic
LED Load/
Configurable
LED Load
Board
–
V1-
Meter
V2-
Meter
~
Adjustable
120VAC
Power
Supply
~
2853
1
LED +
2853 2853 2853 2853
1
LED -
LED LOAD
1 2 3 4 5 ---------------------------------- 90LED cells
Installation and Operation
2015 Microchip Technology Inc. DS40001785A-page 17
2.3 HOW DOES THE HV9805 120VAC OFF-LINE LED DRIVER EVALUATION
BOARD WORK?
The board was designed to supply by means of a common mode filter, a rectifier, a
boost converter followed by a linear regulator, both conducted by the HV9805 driver,
directly from the 120VAC mains and an LED load with constant current, also controlling
the power factor. The topology used in this evaluation board is a Boundary Conduction
Mode (BCM) boost converter followed by a linear current regulator on the LED side in
order to assure true current and high efficiency.
The HV9805 device has the following regulators:
• The VDD regulator, which is inside the chip (only the filter capacitor is outside)
• The LED current regulator
• The headroom voltage regulator
• The line current waveform regulator
The LED current can be programmed using Equation 2-1.
EQUATION 2-1: SENSE RESISTORS RELATIONSHIP
EXAMPLE 2-1:
The headroom voltage is programmed to the desired level using Equation 2-2.
EQUATION 2-2: THE DESIRED DC LEVEL OF HEADROOM VOLTAGE
EXAMPLE 2-2:
If: ILED =90 mA
Then: RCRS =11.11Ω
Choose: R11A = R11B = 22Ω = 2 × RCRS
For: VHDC =4V
Then: KDIV = 1.25/4 = 0.3125
Therefore: RHVT/RHVB =2.2
Then: RHVB =10 kΩ
Choose: RHVT =22 kΩ
VREF, CCR ILED R
CRS
=
Where:
VREF
, CCR = 1.0V (at 100% current level)
ILED = LED current
RCRS = Resistor's value is selected by the designer
VREF, HVR VHDC K
DIV
=
KDIV
RHVB
RHVB RHVT
+
---------------------------------------=
Where:
VREF, HVR = 1.25V
VHDC = DC level of the headroom voltage
KDIV = Attenuation of the headroom voltage divider
RHVT, RHVB = Top and bottom resistor of the headroom voltage divider
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 18 2015 Microchip Technology Inc.
The DC level of the bus voltage is regulated to be the total sum of the DC level of the
headroom voltage and the operating voltage of the LED load, and will thereby vary
during operation with changes in the forward voltage of the LED load.
EXAMPLE 2-3:
The power dissipation of the LED current regulator must be low, so the DC level of the
headroom voltage (VHDC) will be minimized, the dissipation being calculated using
Equation 2-3.
EQUATION 2-3: THE POWER DISSIPATION OF THE LED CURRENT
REGULATOR
The output voltage of the control amplifier provides the on-time reference for the boost
converter control circuitry, according to Equation 2-4.
EQUATION 2-4: THE ON-TIME REFERENCE FOR THE BOOST CONVERTER
CONTROL (TON)
If an 80 LEDs string is used, a forward voltage drop on each LED of 3V is assumed.
Then, the Bus Voltage level will be:
VDC = 80 × 3 + VHDC = 240 + 4 = 244VDC
Note: In order to have a good valley detection, choose an LED string voltage
bigger by 20 to 30V than the peak input voltage (which is usually 138VAC).
In this condition, the minimum LED load voltage is
VLED MIN = 20 + 1.41 × 138 = 215VDC
PDIS I
LED VHDC
=
Where:
PDIS = Power dissipation of the current LED regulator
ILED = LED current
VHDC = DC level of the headroom voltage
PDIS =0.090A × 4V= 0.36W
TON K
HVR V
HVR
=
Where:
TON = On-time reference signal from the headroom voltage regulator
KHVR = Gain of the on-time modulator
VHVR =5V
KHVR =2.2 µs/V
TON =5 × 2.2 µs = 11 µs
Installation and Operation
2015 Microchip Technology Inc. DS40001785A-page 19
2.4 BOARD TESTING, TEST POINTS WAVEFORMS AND OVERALL MEASURED
PARAMETERS
2.4.1 Board Testing
To start testing the evaluation board follow the next steps:
1. Power the board at 120VAC.
2. Check that the voltmeter indicates the LED load voltage (do not overcome
270VDC).
3. With a power supply of 120VAC, verify whether the current regulated through the
LED strings is about 90 mA (by means of an ampere-meter connected in series
with the LEDs).
The following steps are possible if a variable AC power supply or an autotransformer
is available:
4. Set the power supply to 100VAC and verify whether the output current on the LED
side stays regulated (IOUT ~90 mA).
5. Set the power supply to 150VAC and verify whether the output current on the LED
side stays regulated (IOUT ~90 mA). Also, check that the voltage stays regulated
on V2, near the value 240V.
2.4.2 Test Points Waveforms
The board has several test points that help engineers to analyze the switch node's
waveforms of HV9805 device output:
The regulated headroom voltage is approximately 8V, in order to reduce the losses on
the linear regulator.
TABLE 2-1: TEST POINTS
Test Point Description
TP1 Boost inductor (L3) voltage
TP2 Rectified line voltage VDC
TP3 Bus voltage sense (BVS pin voltage)
TP4 (SW) The voltage on switching node (DRV pin) of the HV9805 device
TP5 Inductor current sense voltage
TP6 VDD voltage on IC (VDD pin voltage), (6.5 to 8 V)
TP7 Gate control voltage (CRG pin) of the linear regulator
TP8 The LED current sense (CRS pin)
TP10 GND
TP11 – TP12 LED string voltage
TP13 High-voltage sense (HVS pin voltage)
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 20 2015 Microchip Technology Inc.
The signal waveforms from the significant points of the design are presented in
Figures 2-3 – 2-11.
FIGURE 2-3: Boost Inductor Voltage (TP1) and DRV Pin Voltage (TP4),
Working on the Lower Side of the Sinus Wave Input Voltage.
FIGURE 2-4: Boost Inductor Voltage (TP1) and DRV Pin Voltage (TP4),
Working on the Upper Side of the Sinus Wave Input Voltage.
Installation and Operation
2015 Microchip Technology Inc. DS40001785A-page 21
FIGURE 2-5: LED Load Voltage (TP12 – TP13) and DRV Pin Voltage (TP4) in
Operation Mode.
FIGURE 2-6: LED Load Voltage (TP12 – TP13) and DRV Pin Voltage (TP4) in
Startup Mode.
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 22 2015 Microchip Technology Inc.
FIGURE 2-7: LED Load Voltage (TP12 – TP13) and DRV Pin Voltage (TP4) in
Stop Mode.
FIGURE 2-8: Input Voltage and Input Current, Phase Look.
Installation and Operation
2015 Microchip Technology Inc. DS40001785A-page 23
FIGURE 2-9: DC Line Voltage (TP2) and DRV Pin Voltage (TP4) in Operation
Mode.
FIGURE 2-10: HV9805 Supply Voltage (VDD pin, TP6) and Control Gate Voltage
(TP7 CRG PIN) at Startup Mode.
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 24 2015 Microchip Technology Inc.
FIGURE 2-11: HV9805 Supply Voltage (VDD pin, TP6) and Control Gate Voltage
(TP7 CRG PIN) at Stop Mode.
2.4.3 Overall Measured Parameters
The overall parameters of the Evaluation Board are presented in Figures 2-12 – 2-16.
FIGURE 2-12: Variation of the LED Current Vs. Mains Input Voltage.
0
10
20
30
40
50
60
70
80
90
100
90 100 110 120 130 140 150
160
LED Current, I
LED
(mA)
Input Voltage (V
RMS
)
Installation and Operation
2015 Microchip Technology Inc. DS40001785A-page 25
FIGURE 2-13: Variation of Input Current and Input Voltage.
FIGURE 2-14: Total Harmonic Distortion (THD) and Input Voltage.
0
50
100
150
200
250
90 100 110 120 130 140 150
Input Current (mA
506
)
0
0.5
1
1.5
2
2.5
3
90 100 110 120 130 140 150
160
Total Harmonic Distorsion (%)
Input Voltage (V
RMS
)
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 26 2015 Microchip Technology Inc.
FIGURE 2-15: Efficiency and Input Voltage.
FIGURE 2-16: Power Factor (PF) and Input Voltage.
60.00
65.00
70.00
75.00
80.00
85.00
90.00
95.00
90 100 110 120 130 140 150
160
Efficiency (%)
Input Voltage (VRMS)
0.8
0.82
0.84
0.86
0.88
0.9
0.92
0.94
0.96
0.98
1
90 100 110 120 130 140 150
160
Power Factor
Input Voltage (V
RMS
)
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
2015 Microchip Technology Inc. DS40001785A-page 27
Appendix A. Schematic and Layouts
A.1 INTRODUCTION
This appendix contains the following schematics and layouts for the HV9805 120VAC
Off-Line LED Driver Evaluation Board.
•Board – Schematic
•Board – Top Silk
•Board – Top Copper
•Board – Bottom Copper
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 28 2015 Microchip Technology Inc.
A.2 BOARD – SCHEMATIC
VDD
1
CSL
2
CSH
3
HVS
4
HVR
5CRS 6
CRG 7
BVS 8
GND 9
DRV 10
V
DD
CSL
CS
H
HVS
HV
R
C
R
S
C
R
G
B
VS
G
N
D
DR
V
IC1
HV9805
MF72-200D9
NTC1
100nF
200VAC
B32561J6104K189
C2
TR5 383 2A
F1
1.5 mH
MSS1210-155KEB
L1
1
2
3
BAV99
DN1
1 4
2 3
CMC1
SRF0905/2.2m
1.5 mH
MSS1210-155KEB
L2
220n
200VAC
B32561J6224k
C4
3R
1%
R9B
3R
1%
R9A
GND
200R
0805
1%
R4
200R
0805
1%
R1
10k
0805
1%
R10
10k
0805
1%
R8
GNDGND
1k
1206
1%
R22
10pF
1kV
1206
C22
10uF
25V
1206
C6
GND
2.2uF
16V
0805
C12
1k
0805
1%
R2
0.1uF
50V
0805
C11
GND GND GND
2
1
3
BSP130
M2
2
1
3
IPD50R399CP
M1
22R
1206
1%
R11A
22R
1206
1%
R11B
GND
499k
1206
1%
R6A
499k
1206
1%
R6B
1A / 600V
STTH1L06A
D1
47uF
350V
EEV-EB2V470M
C8A
GND
18V
Z2
0.1uF
50V
0805
C10
GND
1M
0805
1%
R1A
1M
0805
1%
R1B
1M
0805
1%
R1C
14.7k
0805
1%
R3
0.01uF
50V
0805
C7
GNDGND
22k
0805
1%
R12
10k
0805
1%
R13
1 3
4.7V
D2
GNDGND
TP PAD PCB 1.6x1
TP2 TP PAD PCB 1.6x1
TP1
TP PAD PCB 1.6x1
TP7
TP PAD PCB 1.6x1
TP6
TP PAD PCB 1.6x1
TP8
TP PAD PCB 1.6x1
TP5
TP PAD PCB 1.6x1
TP3
TP PAD PCB 1.6x1
TP9
TP PAD PCB 1.6x1
TP4
12
OSTVI022152
J1
12
OSTVI022152
J3
12
OSTVI022152
J2
12
OSTVI022152
J4
LED +
LED -
47uF
350V
EEV-EB2V470M
C8
GND
S07K175
MOV1
S07K175
MOV2
100nF
200VAC
B32561J6104K189
C3
18V
Z1
GND
1000u
L3
4
1
3
2
BR1
MB6S
1
TP LOOP Tin
TP10
10uF
25V
1206
C1
GND
TP13
TP12
TP11
150k
0805
1%
R5
150k
0805
1%
R6
150k
0805
1%
R7
GREEN
LD1
Schematic and Layouts
2015 Microchip Technology Inc. DS40001785A-page 29
A.3 BOARD – TOP SILK
A.4 BOARD – TOP COPPER
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 30 2015 Microchip Technology Inc.
A.5 BOARD – BOTTOM COPPER
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
2015 Microchip Technology Inc. DS40001785A-page 31
Appendix B. Bill of Materials (BOM)
TABLE B-1: BILL OF MATERIALS (BOM)
Qty. Reference Description Manufacturer Part Number
1 BR1 IC RECT BRIDGE 0.5A 600V
4SOIC
Fairchild Semiconductor®MB6S
2 C1, C6 CAP CER 10 μF 25V 10%
X7R SMD 1206
Samsung
Electro-Mechanics America, Inc.
CL31B106KAHNFNE
2 C2, C3 Film Capacitors 0.1 μF 400V
10%
EPCOS AG B32561J6104K
1 C4 Film Capacitors 0.22 μF 400V
10%
EPCOS AG B32561J6224K
1 C7 CAP CER 10 nF 50V 10%
X7R SMD 0805
Kemet®C0805C103K5RACTU
1 C8, C8A CAP ALUM 47 μF 350V SMD Panasonic® – ECG EEV-EB2V470M
2 C10, C11 CAP CER 0.1 μF 50V 10%
X7R SMD 0805
Yageo Corporation CC0805KRX7R9BB104
1 C12 CAP CER 2.2 μF 16V 10%
X7R SMD 0805
TDK Corporation C2012X7R1C225K125AB
1 C22 CAP CER 10 pF 1 kV 10%
C0G SMD 1206
Kemet C1206C100KDGACTU
1 CMC1 INDUCTOR COMMON
MODE 2000 UH 0.6A
Bourns®, Inc. SRF0905-202Y
1 D1 Diode UltraFast 1A 600V
80 ns SMA
STMicroelectronics STTH1L06A
1 D2 DIODE ZENER 4.7V 350 MW
SOT23-3
Fairchild Semiconductor BZX84C4V7
1 DN1 DIODE ARRAY GP 70V 200
MA SOT23-3
Fairchild Semiconductor BAV99
1 F1 FUSE BOARD MOUNT 2A
300VAC RAD
Littelfuse®38312000000
1 IC1 High Voltage LED Driver Microchip Technology Inc. HV9805MG-G
4 J1, J2, J3,
J4
CON TERMINAL 5.08 mm
16A
PHOENIX CONTACT MKDSN2, 5/2-5.08
2 L1, L2 Power Inductor 1500 μH 10%
0.81 A
Coilcraft MSS1210-155KEB
1 L3 FIXED IND 1000 µH 0.9A
1200 mΩ
Würth Elektronik 7687709102
1 LD1 DIO LED GREEN 2V 30 mA
120 mcd Diffuse SMD 0805
Avago Technologies HSMM-C170
1 M1 MOSFET N-CH 550V 9A
TO-252
Infineon Technologies AG IPD50R399CP-ND
1 M2 MOSFET N-CH 300V 350 MA
SC73
NXP Semiconductors BSP130
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 32 2015 Microchip Technology Inc.
2MOV1,
MOV2
VARISTOR 243V 1.2 KA
DISC 7 MM
EPCOS AG S07K175
1 NTC1 CURRENT LIMITER INRSH
200Ω 20%
Cantherm MF72-200D9
1 PCB HV9805 120VAC Off-Line LED
Driver Evaluation Board –
Printed Circuit Board
Microchip Technology Inc. 04-10387
2 R1, R4 RES 200R 1% 1/8W SMD
0805
Yageo Corporation RC0805FR-07200RL
1 R2 RES 1k 1% 1/10W SMD 0805 Yageo Corporation RC0805FR-071KL
1 R3 RES TKF 14.7k 1% 1/8W
SMD 0805
Yageo Corporation RC0805FR-0714K7L
3 R5, R6, R7 RES 100k 1% 1/8W SMD
0805
Panasonic – ECG RC0805FR-07100KL
1 R12 RES 22k 1% 1/8W SMD 0805 Yageo Corporation RC0805FR-0722KL
4 R13, R8,
R10
RES 10k 1% 1/16W SMD
0805
Yageo Corporation RC0805FR-0710KL
1 R22 RES 1k 1% 1/4W SMD 1206 Yageo Corporation RC1206FR-071KL
3 R1 A, R1B,
R1C
RES 1M 1% 1/8W SMD 0805 Yageo Corporation RC0805FR-071ML
2 R6A, R6B RES TKF 499k 1% 1/4W SMD
1206
Yageo Corporation RC1206FR-07499KL
2 R9A, R9B RES TKF 3R 1% 1/4W SMD
1206
Yageo Corporation RC0805FR-073R01L
2R11A,
R11B
RES 22R 1% 1/2W SMD 1206 Yageo Corporation RC1206FR-0722RL
1 TP10 CON TP LOOP Tin SMD Harwin Plc. S1751-46R
2 Z1, Z2 DIODE ZENER 18V 500 MW
SOD123
Fairchild Semiconductor MMSZ5248B
TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)
Qty. Reference Description Manufacturer Part Number
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
Bill of Materials (BOM)
2015 Microchip Technology Inc. DS40001785A-page 33
NOTES:
DS40001785A-page 34 2015 Microchip Technology Inc.
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01/27/15