Instruction Sheet 408-9544 AMP* AMPLIMITE* Quik-Snap (was IS 9544) ARP Backshell Kit 110CT93. RevB SELF-TAPPING SCREWS LATCHES eo 7 | g STRAIN RELIEF CLIP CABLE CLAMP 3 oe 180 CABLE EXIT CABLE GATE RETAINER ore oS 120 CABLE EXIT OUTBOARD BOSS CONNECTOR FLANGE SLOT USED WITH METAL-SHELL CONNECTORS ONLY: INCLUDED IN OPTIONAL BACKSHELL KIT KIT PART NUMBER CONNECTOR eOPTIONAL KIT SHELL | NUMBER OF POSITIONS INDIVIDUAL BULK PACKED INDIVIDUAL BULKPACKED | [~Hpp-20,HDE | HOP-22 7501001 750100-2 749914-2 7499141 i 9 15 750101-1 750101~2 749915-2 749915-1 2 15 26 750078-1 750078-2 749626-2 749626-1 3 25 44 750987-1 750987-2 74991 6-2 749916-1 4 37 62 Figure 1 1. INTRODUCTION 2. DESCRIPTION This instruction sheet covers the assembly of the AMP AMPLIMITE Quik-Snap Backshell Kit. The kit is a one-piece, all-plastic cable clamp designed for use with either the AMPLIMITE HDP-20, HDP-22, or HDE all-plastic or metal-shell connectors. For related product information, refer to Catalog 82068. Read these instructions thoroughly before assembling the kits. Measurements are in metnc units [followed by U.S. customary units in brackets]. Figures and illustrations are for identification only and are not drawn io scale. Reasons for reissue are provided in Section 5, REVISION SUMMARY. Each kit contains one hinged cabie clamp, two self-tapping screws, one strain relief clip, and one cable gate which is used to close an unused exit. For metal-shell connector applications, an optional kit is available with two retainer clips and mounting screws, which are used in connector-to-connector mating. Kits are available for connector sizes 1, 2,3, and 4 with a cable exit option of 180 or 120. Refer to Figure 1. 3. ASSEMBLY PROCEDURE Terminate connector to be used with the cable clamp kit according to the instructions packaged with the connector. Then, proceed as follows: AMP Incorporaled, Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAX/PRODUCT INFO 1-800-522-6752 1of3 This AMP controlled document is subject lo change. For latest revision call the AMP FAX number. Copyright 1993 by AMP incorporated. All Rights Reserved. "Trademark Revised Per EC 0990-0252-93, EC 0020-0973-93 AMP AMPLIMITE Quik-Snap Backsheil Kit 408-9544 After termination, the distance between the back of the connector assembly and the end of of contacts on the bottom so that the cable wires are not pinched when the cable clamp is closed. See Figure 2. 3. Locate the cable jacket between the strain relief bosses of the cable clamp. Place the strain relief clip over the cable jacket. the cable jacket must not exceed 28.19 mm [1.11 in]. Refer to Figure 2. a. For cable with a small outside diameter, JACKET orient the strain relief clip down, as shown in Figure 4, Detail A. b. For cable with a large outside ciameter, orient clip up, as shown in Figure 4, Detail B. 4, insert the self-tapping screws through the holes of the strain relief clip and tighten screws not more than .33 Nem [8 in.-Ib.} torque. oN if using @ special application, refer to Section 4, SPECIAL APPLICATIONS, before inserting Selftapping screws. 5. Close cover and secure latches. AMPLIMITE CONNECTOR NY > END OF 6. If using a metal-shell connector, insert each LONGER CABLE mounting screw through the back of each flange CONTACTS CONNECTOR JACKET hole. Slide each retainer clip around each side of ASSEMBLY the flange and mounting screw. See Figure 2. The retainer clips will snap into place when Figure 2 peda properly assembled. 1. Choose the preferred cable exit and use cable gate to close off the unused exit. Slide the gate in position as shown in Figure 3. 4, SPECIAL APPLICATIONS For special applications, the cable clamp cover may 2. Position the flange of the connector in the slot at be secured with one special self-tapping screw in the the front of the cable clamp. Place the ionger row outboard boss. Refer to Figure 5. Order screw GATE IN POSITION FOR 120 CABLE EXIT. NOTE CURVE ON GATE FACES IN. GATE IN POSITION FOR 180 CABLE EXIT, NOTE CURVE ON GATE FACES OUT. Figure 3 20f3 RevB AMP DETAIL A t Lite POSITIONED DOWN CABLE JACKET AMP AMPLIMITE Quik-Snap Backshell Kit 408-9544 DETAIL B STRAIN RELIEF CLIP f STRAIN RELIEF CLIP LawAL% POSITIONED UP Ul Figure 4 separately (AMP Part No. 28593-1)} and install as foliows: 1. Pierce a hole in the cable clamp cover as indicated in Figure 5. 2. If using the 120 cable exit, insert one self-iapping screw through the hole in the strain relief clip opposite the outboard boss, leaving the other hole empty for the special screw. Refer to Figure 5, Detail A. Close cover and secure latches. Insert the special screw in the pierced hole. The special screw will secure the cable clamp cover as well as the strain relief clip. If using the 180 cable exit, insert self-tapping screws through holes in strain relief clip, close cover and secure latches. Insert the special self- tapping screw in pierced hole. Refer to Figure 5, Detail B. A combination of washers 3.8t-mm [.150-inj thick should be inserted under the special self- tapping screw on the inside of the cable clamp. See Figure 5. 3. Tighten the special self-tapping screw; do not exceed .33 Nem [3 in.-ib.] torque. 5. REVISION SUMMARY Revisions to this document include: Per EC 0990-0252-93: @ New format Added metric dimensions Per EC 0020-0973-93: e Added individual and bulk packed part numbers for backshell kit; and added bulk packed part numbers for optional backshell kit in Figure 1 @ Indicated outboard boss on cable clamp in Figure 1 e Changed integral gate to cable gate e Changed cable gate from being attached to cable clamp to being separate in Figure 1 e Added description of optional backshell kit for metal-shell connector applications in Section 2 e Noted position of curve on gate for 120 and 180 cable exits DETAIL A PIERCE COVER HERE COMBINATION OF WASHERS SELF TAPPING SCREW DETAIL B BOSS SELF- TAPPING RevB 30f3