Data Sheet August 1, 2006 Austin MinilynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5 Vdc Output; 3A Output Current RoHS Compliant Features Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Delivers up to 3A output current High efficiency - 91% at 3.3V full load (VIN = 12.0V) Small size and low profile: 20.3 mm x 11.4 mm x 7.27 mm (0.80 in x 0.45 in x 0.286 in) Applications Low output ripple and noise Constant switching frequency (300 kHz) Output voltage programmable from 0.75 Vdc to 5.5 Vdc via external resistor Distributed power architectures Line Regulation: 0.3% (typical) Intermediate bus voltage applications Load Regulation: 0.4% (typical) Telecommunications equipment Temperature Regulation: 0.4 % (typical) Servers and storage applications Remote On/Off Networking equipment Output overcurrent protection (non-latching) Enterprise Networks Wide operating temperature range (-40C to 85C) Latest generation IC's (DSP, FPGA, ASIC) and Microprocessor powered applications UL* 60950-1Recognized, CSA C22.2 No. 60950-103 Certified, and VDE 0805:2001-12 (EN60950-1) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities Description TM Austin MiniLynx 12V SMT (surface mount technology) power modules are non-isolated dc-dc converters that can deliver up to 3A of output current with full load efficiency of 91% at 3.3V output. These modules provide precisely regulated output voltage programmable via external resistor from 0.75Vdc to 5.5Vdc over a wide range of input voltage (VIN = 8.3 - 14V). Their open-frame construction and small footprint enable designers to develop cost- and space-efficient solutions. In addition to sequencing, standard features include remote On/Off, programmable output voltage and over current protection. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: DS04-027 ver. 0.5 PDF name: minilynx_12v_smt_ds.pdf Data Sheet August 1, 2006 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 15 Vdc All TA -40 85 C All Tstg -55 125 C Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Vo,set 3.63 VIN 8.3 12 14 Vdc Vo,set > 3.63 VIN 8.3 12 13.2 Vdc All IIN,max 2.2 Adc VO,set = 0.75Vdc IIN,No load 45 mA VO,set = 5.5Vdc IIN,No load 150 mA All IIN,stand-by 1.2 mA Inrush Transient All I 2t Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) All 30 Input Ripple Rejection (120Hz) All 30 Operating Input Voltage Maximum Input Current Unit (VIN= VIN, min to VIN, max, IO=IO, max VO,set = 3.3Vdc) Input No Load Current (VIN = VIN, nom Vdc, IO = 0, module enabled) Input Stand-by Current (VIN = 5.5Vdc, module disabled) 0.4 A2s mAp-p dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 6 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information. Tyco Electronics Power Systems 2 Data Sheet August 1, 2006 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Electrical Specifications (continued) Parameter Output Voltage Set-point Device Symbol Min Typ Max Unit All VO, set -2.5 VO, set +2.5 % VO, set All VO, set -3% +4% % VO, set All VO 0.7525 5.5 Vdc (VIN=IN, min, IO=IO, max, TA=25C) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation Line (VIN=VIN, min to VIN, max) All 0.3 % VO, set Load (IO=IO, min to IO, max) All 0.4 % VO, set Temperature (Tref =TA, min to TA, max) All 0.4 % VO, set RMS (5Hz to 20MHz bandwidth) All 10 15 mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All 30 50 mVpk-pk Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Cout = 1F ceramic//10Ftantalum capacitors) External Capacitance ESR 1 m All CO, max 1000 F ESR 10 m All CO, max 3000 F Output Current All Io 0 3 Adc Output Current Limit Inception (Hiccup Mode ) All IO, lim 200 % Io All IO, s/c 2 Adc (VO= 90% of VO, set) Output Short-Circuit Current (VO250mV) ( Hiccup Mode ) Efficiency VIN= VIN, nom, TA=25C IO=IO, max , VO= VO,set Switching Frequency VO,set = 1.2Vdc 81.5 % VO, set = 1.5Vdc 84.0 % VO,set = 1.8Vdc 86.0 % VO,set = 2.5Vdc 89.0 % VO,set = 3.3Vdc 91.0 % VO,set = 5.0Vdc All fsw 93.0 300 kHz % All Vpk 200 mV Dynamic Load Response (dIo/dt=2.5A/s; VIN = VIN, nom; TA=25C) Load Change from Io= 50% to 100% of Io,max; 1F ceramic// 10 F tantalum Peak Deviation Settling Time (Vo<10% peak deviation) All ts 25 s (dIo/dt=2.5A/s; VIN = VIN, nom; TA=25C) All Vpk 200 mV All ts 25 s Load Change from Io= 100% to 50%of Io,max: 1F ceramic// 10 F tantalum Peak Deviation Settling Time (Vo<10% peak deviation) Tyco Electronics Power Systems 3 Data Sheet August 1, 2006 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit (dIo/dt=2.5A/s; V VIN = VIN, nom; TA=25C) Load Change from Io= 50% to 100% of Io,max; Co = 2x150 F polymer capacitors Peak Deviation All Vpk 75 mV Settling Time (Vo<10% peak deviation) All ts 100 s (dIo/dt=2.5A/s; VIN = VIN, nom; TA=25C) Load Change from Io= 100% to 50%of Io,max: Co = 2x150 F polymer capacitors Peak Deviation All Vpk 75 mV Settling Time (Vo<10% peak deviation) All ts 100 s Dynamic Load Response General Specifications Parameter Min Calculated MTBF (VIN= VIN, nom, IO= 0.8IO, max, TA=40C) Telecordia SR 332 Issue 1: Method 1, case 3 Weight Tyco Electronics Power Systems Typ Max 10,865,800 2.8 (0.1) Unit Hours g (oz.) 4 Data Sheet August 1, 2006 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal interface Device code with Suffix "4" - Positive logic (On/Off is open collector/drain logic input; Signal referenced to GND - See feature description section) Input High Voltage (Module ON) All VIH VIN, max V All IIH 10 A Input Low Voltage (Module OFF) All VIL -0.2 0.3 V Input Low Current All IIL 0.2 1 mA Input High Voltage (Module OFF) All VIH 2.5 Input High Current All IIH Input Low Voltage (Module ON) All VIL Input low Current All IIL All Tdelay All All Input High Current Device Code with no suffix - Negative Logic (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) VIN,max Vdc 0.2 1 mA 0.3 Vdc 10 A 3 msec Tdelay 3 msec Trise 4 6 msec 1 % VO, set 140 C -0.2 Turn-On Delay and Rise Times (IO=IO, max , VIN = VIN, nom, TA = 25 oC, ) Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which VIN =VIN, min until Vo=10% of Vo,set) Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) Output voltage overshoot - Startup IO= IO, max; VIN = 8.3 to 14Vdc, TA = 25 oC Overtemperature Protection All Tref (See Thermal Consideration section) Input Undervoltage Lockout Turn-on Threshold All 7.9 V Turn-off Threshold All 7.8 V Tyco Electronics Power Systems 5 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Characteristic Curves 88 92 86 90 84 88 EFFICIENCY, (%) EFFICIENCY, (%) The following figures provide typical characteristics for the Austin MiniLynx 82 80 78 76 VIN = 8.3V 74 VIN = 12.0V 72 VIN =14.0V 70 0 0.6 1.2 1.8 TM 12 V SMT modules at 25C. 86 84 82 80 VIN = 8.3V 78 VIN =12.0V 76 VIN = 14.0V 74 2.4 0 3 0.6 OUTPUT CURRENT, IO (A) 2.4 3 Figure 4. Converter Efficiency versus Output Current (Vout = 2.5Vdc). 88 95 86 92 84 89 EFFICIENCY, (%) EFFICIENCY, (%) 1.8 OUTPUT CURRENT, IO (A) Figure 1. Converter Efficiency versus Output Current (Vout = 1.2Vdc). 82 80 78 76 VIN = 8.3V 74 VIN = 12.0V 72 VIN = 14.0V 70 0 0.6 1.2 1.8 2.4 86 83 80 VIN = 8.3V 77 VIN = 12.0V 74 VIN = 14.0V 71 3 0 0.6 OUTPUT CURRENT, IO (A) 96 86 93 EFFICIENCY, (%) 99 88 84 82 80 78 VIN = 8.3V VIN = 12.0V 74 VIN = 14.0V 0.6 1.2 1.8 2.4 OUTPUT CURRENT, IO (A) Figure 3. Converter Efficiency versus Output Current (Vout = 1.8Vdc). Tyco Electronics Power Systems 2.4 3 90 87 84 81 VIN = 8.3V 78 VIN = 12.0V 75 VIN =14.0V 72 72 0 1.8 Figure 5. Converter Efficiency versus Output Current (Vout = 3.3Vdc). 90 76 1.2 OUTPUT CURRENT, IO (A) Figure 2. Converter Efficiency versus Output Current (Vout = 1.5Vdc). EFFICIENCY, (%) 1.2 3 0 0.6 1.2 1.8 2.4 3 OUTPUT CURRENT, IO (A) Figure 6. Converter Efficiency versus Output Current (Vout = 5.0Vdc). 6 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Characteristic Curves (continued) 0.2 0 7 8 9 10 11 12 INPUT VOLTAGE, VIN (V) VO (V) (10mV/div) OUTPUT VOLTAGE Figure 7. Input voltage vs. Input Current (Vout =3.3Vdc). TIME, t (1s/div) VO (V) (10mV/div) OUTPUT VOLTAGE Figure 8. Typical Output Ripple and Noise (VIN = 12.0V dc, Vo = 0.75Vdc, Io=3A). TIME, t (1s/div) Figure 9. Typical Output Ripple and Noise (VIN = 12.0V dc, Vo = 3.3Vdc, Io=3A). Tyco Electronics Power Systems 13 14 VO (V) (200mV/div) IO (A) (1A/div) 0.4 12V SMT modules at 25C. TIME, t (5 s/div) Figure 10. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3Vdc). VO (V) (200mV/div) 0.6 IO (A) (1A/div) 0.8 OUTPUT CURRENT, OUTPUT VOLTAGE Io=0A 1 TM TIME, t (5 s/div) Figure 11. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 3.3 Vdc). VO (V) (50mV/div) INPUT CURRENT, IIN (A) Io=1.5A 1.2 IO (A) (2A/div) Io=3A 1.4 OUTPUT CURRENT, OUTPUT VOLTAGE 1.6 OUTPUT CURRENT, OUTPUT VOLTAGE The following figures provide typical characteristics for the Austin MiniLynx TIME, t (50s/div) Figure 12. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3 Vdc, Cext = 2x150 F Polymer Capacitors). 7 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Characteristic Curves (continued) VO (V) (1V/div) VIN (V) (10V/div) INPUT VOLTAGE OUTPUT VOLTAGE TIME, t (2ms/div) TIME, t (2ms/div) VO (V) (0.5V/div) TIME, t (2ms/div) Figure 17 Typical Start-Up Using Remote On/Off with Prebias (VIN = 12.0Vdc, Vo = 1.8Vdc, Io = 1.0A, Vbias =1.0Vdc). OUTPUT CURRENT, VO (V) (1V/div) VOn/off(V) (10V/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 14. Typical Start-Up Using Remote On/Off (VIN = 12.0Vdc, Vo = 3.3Vdc, Io = 3A). OUTPUT VOLTAGE VO (V) (1V/div) VOn/off(V) (10V/div) TIME, t (2ms/div) 12 V SMT modules at 25C. Figure 16. Typical Start-Up with application of Vin (VIN = 12.0Vdc, Vo = 3.3Vdc, Io = 3A). VOn/off(V) (10V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 13. Transient Response to Dynamic Load Change from 100% of 50% full load (Vo = 3.3Vdc, Cext = 2x150 F Polymer Capacitors). ON/OFF VOLTAGE TIME, t (100s/div) TM IO (A) (5A/div) OUTPUT CURRENT, OUTPUTVOLTAGE IO (A) (1A/div) VO (V) (50mV/div) The following figures provide typical characteristics for the Austin MiniLynx TIME, t (10ms/div) Figure 15. Typical Start-Up Using Remote On/Off with Figure 18. Output short circuit Current Low-ESR external capacitors (7x150uF Polymer) (VIN = 12.0Vdc, Vo = 0.75Vdc). (VIN = 12.0Vdc, Vo = 3.3Vdc, Io = 3A, Co = 1050 F). Tyco Electronics Power Systems 8 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Characteristic Curves (continued) TM 3.5 3.5 3 3.0 2.5 2 1.5 1 100 LFM 0.5 0 LFM 0 20 30 40 50 60 70 80 90 O OUTPUT CURRENT, Io (A) OUTPUT CURRENT, Io (A) The following figures provide thermal derating curves for the Austin MiniLynx 12 V SMT modules. 2.5 2.0 1.5 1.0 100 LFM 0.5 0 LFM 0.0 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C AMBIENT TEMPERATURE, TA C Figure 19. Derating Output Current versus Local Ambient Temperature and Airflow (VIN = 12.0 Vdc, Vo=0.75Vdc). Figure 22. Derating Output Current versus Local Ambient Temperature and Airflow (VIN = 12 Vdc, Vo=5.0 Vdc). OUTPUT CURRENT, Io (A) 3.5 3.0 2.5 2.0 1.5 1.0 100 LFM 0.5 0 LFM 0.0 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C Figure 20. Derating Output Current versus Local Ambient Temperature and Airflow (VIN = 12.0Vdc, Vo=1.8 Vdc). OUTPUT CURRENT, Io (A) 3.5 3.0 2.5 2.0 1.5 1.0 100 LFM 0.5 0 LFM 0.0 20 30 40 50 60 70 80 90 AMBIENT TEMPERATURE, TA OC Figure 21. Derating Output Current versus Local Ambient Temperature and Airflow (VIN = 12.0Vdc, Vo=3.3 Vdc). Tyco Electronics Power Systems 9 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Test Configurations Design Considerations CURRENT PROBE TO OSCILLOSCOPE LTEST VIN(+) BATTERY 1H CIN CS 1000F Electrolytic 2x100F Tantalum E.S.R.<0.1 @ 20C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 23. Input Reflected Ripple Current Test Setup. Input Filtering TM Austin MiniLynx 12V SMT module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability in the presence of inductive traces that supply input voltage to the module. In a typical application, 2x47 F low-ESR ceramic capacitors (TDK part #: C4532X5R1C476M) will be sufficient to provide adequate ripple voltage at the input of the module. To further minimize ripple voltage at the input, additional ceramic capacitors are recommended at the input of the module. Figure 26 shows input ripple voltage (mVp-p) for various outputs with 2x47F and with 4x47 F ceramic capacitor (TDK part #: C4532X5R1C226M) at full load. V O (+) RESISTIVE LOAD 1uF . 10uF SCOPE COM GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 24. Output Ripple and Noise Test Setup. Input Ripple Voltage (mVp-p) COPPER STRIP TBD Output Voltage (Vdc) Rdistribution Rcontact Rcontact VIN(+) Rcontact Rcontact COM Figure 26. Input ripple voltage for various outputs with 1x22 F ceramic capacitor at the input (fullload). RLOAD VO VIN Rdistribution Rdistribution VO Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 25. Output Voltage and Efficiency Test Setup. VO. IO Efficiency = VIN. IIN Tyco Electronics Power Systems x 100 % 10 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Design Considerations (continued) Safety Considerations Output Filtering For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed. TM The Austin MiniLynx 12 V SMT module is designed for low output ripple voltage and will meet the maximum output ripple specification with 1 F ceramic and 10 F tantalum capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. To perform specific stability and transient response analysis, use Tyco Power's Stability Analysis Tool (SAT) available at power.tycoelectronics.com. Please contact your local Tyco Power application engineer for availability of characteristic model of these Austin Lynx modules. Tyco Electronics Power Systems For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fastacting fuse with a maximum rating of 6A in the positive input lead. 11 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Feature Description VIN+ Remote On/Off TM Austin MiniLynx 12V SMT power modules feature an On/Off pin for remote On/Off operation. Two On/Off TM logic options are available in the Austin MiniLynx 12V series modules. Positive Logic On/Off signal, device code suffix "4", turns the module ON during a logic High on the On/Off pin and turns the module OFF during a logic Low. Negative logic On/Off signal, no device code suffix, turns the module OFF during logic High and turns the module ON during logic Low. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 27. The On/Off pin is an open collector/drain logic input signal (Von/Off) that is referenced to ground. During a logic-high (On/Off pin is pulled high internal to the module) when the transistor Q1 is in the Off state, the power module is ON. Maximum allowable leakage current of the transistor when Von/off = VIN,max is 10A. Applying a logic-low when the transistor Q1 is turned-On, the power module is OFF. During this state VOn/Off must be less than 0.3V. When not using positive logic On/off pin, leave the pin unconnected or tie to VIN. MODULE VIN+ R2 I ON/OFF Q2 R1 PWM Enable R3 + VON/OFF PWM Enable R1 Q2 CSS Q1 R2 GND _ Figure 28. Circuit configuration for using negative logic On/OFF. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 3.5A. At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. Overtemperature Protection Q1 Q3 CSS R4 GND I ON/OFF ON/OFF Input Undervoltage Lockout ON/OFF + VON/OFF MODULE Rpull-up _ Figure 27. Circuit configuration for using positive logic On/OFF. To provide over temperature protection in a fault condition, the unit relies upon the thermal protection feature of the controller IC. The unit will shutdown if the thermal reference point Tref2, (see Figure 31) exceeds o 140 C (typical), but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restarts after it cools down. For negative logic On/Off devices, the circuit configuration is shown is Figure 28. The On/Off pin is pulled high with an external pull-up resistor (typical Rpullup = 68k, +/- 5%). When transistor Q1 is in the Off state, logic High is applied to the On/Off pin and the power module is Off. The minimum On/off voltage for logic High on the On/Off pin is 2.5 Vdc. To turn the module ON, logic Low is applied to the On/Off pin by turning ON Q1. When not using the negative logic On/Off, leave the pin unconnected or tie to GND. Tyco Electronics Power Systems 12 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Feature Descriptions (continued) Output Voltage Programming The output voltage of the Austin MiniLynxTM 12V can be programmed to any voltage from 0.75Vdc to 5.5Vdc by connecting a resistor (shown as Rtrim in Figure 29) between Trim and GND pins of the module. Without an external resistor between Trim and GND pins, the output of the module will be 0.7525Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation: 10500 Rtrim = - 1000 Vo - 0 . 7525 Rtrim is the external resistor in Vo is the desired output voltage For example, to program the output voltage of the TM Austin MiniLynx 12V module to 1.8V, Rtrim is calculated as follows: 10500 - 1000 1.8 - 0.7525 Rtrim = Using 1% tolerance trim resistor, set point tolerance of 2% is achieved as specified in the electrical specification. The Lynx Programming Tool, available at power.tycoelectronics.com under the Design Tools section, helps determine the required external trim resistor needed for a specific output voltage. Voltage Margining Output voltage margining can be implemented in the TM Austin MiniLynx modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to the Output pin for margining-down. Figure 30 shows the circuit configuration for output voltage margining. The Lynx Programming Tool, available at power.tycoelectronics.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Tyco Field Application Engineer or Account Manager for additional details. Vo Rtrim = 9.024 k V IN(+) Rmargin-down Austin Lynx or Lynx II Series V O(+) Q2 Trim ON/OFF LOAD TRIM Rmargin-up R trim Rtrim GND Q1 Figure 29. Circuit configuration to program output voltage using an external resistor. Table 1 provides Rtrim values required for some common output voltages. Table 1 VO, set (V) Figure 30. Circuit Configuration for margining Output voltage. Rtrim (K) 0.7525 Open 1.2 22.46 1.5 13.05 1.8 9.024 2.5 5.009 3.3 3.122 5.0 1.472 Tyco Electronics Power Systems GND 13 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 32. Note that the airflow is parallel to the long axis of the module as shown in figure 31. The derating data applies to airflow in either direction of the module's long axis. 25.4_ (1.0) Wind Tunnel PWBs Power Module 76.2_ (3.0) x 5.97_ (0.235) Air Flow Probe Location for measuring airflow and ambient temperature Air flow Figure 32. Thermal Test Set-up. Heat Transfer via Convection Tref Figure 31. Tref Temperature measurement location. Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered by various module versus local ambient temperature (TA) for natural convection and up to 0.5m/s (100 ft./min) are shown in the Characteristics Curves section. The thermal reference point, Tref used in the specifications is shown in Figure 32. For reliable o operation this temperature should not exceed 115 C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Tyco Electronics Power Systems 14 Data Sheet August 1, 2006 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Mechanical Outline Dimensions are in inches and (millimeters). Tolerances: x.xx in. 0.02 in. (x.x mm 0.5 mm) [unless otherwise indicated] x.xxx in 0.010 in. (x.xx mm 0.25 mm) Bottom View Co-planarity (max): 0.102 [0.004] Side View PIN FUNCTION 1 On/Off 2 VIN 3 GND 4 Trim 5 VOUT Tyco Electronics Power Systems 15 Data Sheet August 1, 2006 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Recommended Pad Layout Dimensions are in inches and (millimeters). Tolerances: x.xx in. 0.02 in. (x.x mm 0.5 mm) [unless otherwise indicated] x.xxx in 0.010 in. (x.xx mm 0.25 mm) PIN FUNCTION 1 On/Off 2 VIN 3 GND 4 Trim 5 VOUT Tyco Electronics Power Systems 16 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Packaging Details TM The Austin MiniLynx 12 V SMT version is supplied in tape & reel as standard. Modules are shipped in quantities of 400 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions Outside diameter: Inside diameter: Tape Width: 330.2 mm (13.00) 177.8 mm (7.00") 44.0 mm (1.73") Tyco Electronics Power Systems 17 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Surface Mount Information Pick and Place TM The Austin MiniLynx 12 V SMT modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and placing. The label meets all the requirements for surface mount processing, as well as safety standards and is able to withstand maximum reflow temperature. The label also carries product information such as product code, serial number and location of manufacture. In a conventional Tin/Lead (Sn/Pb) solder process peak reflow temperatures are limited to less than 235oC. Typically, the eutectic solder melts at 183oC, wets the land, and subsequently wicks the device connection. Sufficient time must be allowed to fuse the plating on the connection to ensure a reliable solder joint. There are several types of SMT reflow technologies currently used in the industry. These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared), or a combination of convection/IR. For reliable soldering the solder reflow profile should be established by accurately measuring the modules CP connector temperatures. 300 P eak Temp 235oC Figure 33. Pick and Place Location. REFLOW TEMP (C) 250 Nozzle Recommendations Tin Lead Soldering TM The Austin MiniLynx 12V SMT power modules are lead free modules and can be soldered either in a lead-free solder process or in a conventional Tin/Lead (Sn/Pb) process. It is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly. The following instructions must be observed when soldering these units. Failure to observe these instructions may result in the failure of or cause damage to the modules, and can adversely affect long-term reliability. Tyco Electronics Power Systems 200 150 So ak zo ne 30-240s 100 50 Tlim above 205oC P reheat zo ne max 4oCs -1 0 REFLOW TIME (S) Figure 34. Reflow Profile for Tin/Lead (Sn/Pb) process. 240 235 MAX TEMP SOLDER (C) The module weight has been kept to a minimum by using open frame construction. Even so, these modules have a relatively large mass when compared to conventional SMT components. Variables such as nozzle size, tip style, vacuum pressure and pick & placement speed should be considered to optimize this process. The minimum recommended nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 8 mm max. Co o ling zo ne 1-4oCs -1 Heat zo ne max 4oCs -1 230 225 220 215 210 205 200 0 10 20 30 40 50 60 o Figure 35. Time Limit Curve Above 205 C Reflow for Tin Lead (Sn/Pb) process. 18 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Surface Mount Information (continued) Lead Free Soldering The -Z version Austin MiniLynx 12V SMT modules are lead-free (Pb-free) and RoHS compliant and are both forward and backward compatible in a Pb-free and a SnPb soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Figure. 36. MSL Rating The Austin MiniLynx 12V SMT modules have a MSL rating of 2. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages Tyco Electronics Power Systems should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of <= 30C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40 C, < 90% relative humidity. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Tyco Electronics Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). 300 Per J-STD-020 Rev. C Peak Temp 260C 250 Reflow Temp (C) Data Sheet August 1, 2006 200 150 * Min. Time Above 235C 15 Seconds Heating Zone 1C/Second Cooling Zone *Time Above 217C 60 Seconds 100 50 0 Reflow Time (Seconds) Figure 36. Recommended linear reflow profile using Sn/Ag/Cu solder. 19 Austin MiniLynxTM 12V SMT Non-isolated Power Modules: 8.3 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 3A output current Data Sheet August 1, 2006 Ordering Information Please contact your Tyco Electronics' Sales Representative for pricing, availability and optional features. Table 3. Device Codes Device Code Input Voltage Output Voltage Output Current Efficiency 3.3V@ 3A On/Off Logic Connector Type Comcodes 108991213 AXA003A0X-SR 8.3 - 14Vdc 0.75 - 5.5Vdc 3A 89.0 % Negative SMT AXA003A0X4-SR 8.3 - 14Vdc 0.75 - 5.5Vdc 3A 89.0 % Positive SMT 108991221 AXA003A0X-SRZ 8.3 - 14Vdc 0.75 - 5.5Vdc 3A 89.0 % Negative SMT CC109101276 AXA003A0X4-SRZ 8.3 - 14Vdc 0.75 - 5.5Vdc 3A 89.0 % Positive SMT CC109102266 -Z refers to RoHS compliant Versions Europe, Middle-East and Africa Headquarters Tyco Electronics (UK) Ltd Tel: +44 (0) 1344 469 300 Latin America, Brazil, Caribbean Headquarters Tyco Electronics Power Systems World Wide Headquarters Tyco Electronics Power Systems, Inc. 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.power.tycoelectronics.com e-mail: techsupport1@tycoelectronics.com Tel: +56 2 209 8211 India Headquarters Tyco Electronics Systems India Pte. Ltd. Tel: +91 80 841 1633 x3001 Asia-Pacific Headquarters Tyco Electronics Singapore Pte. Ltd. Tel: +65 6416 4283 Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2003 Tyco Electronics Power Systems, Inc., (Mesquite, Texas) All International Rights Reserved. Document No: DS04-027 ver. 0.5 PDF name: minilynx_12v_smt_ds.pdf