SPECIFICATION CONTROL DRAWING
Tyco El ectronics
300 Constitution Dr
Menlo Park, CA
94025, U.S.A.
TITLE:
FLEXIBLE SOLDERSHIELD SPLICE KIT
NI-PLATED SHIELD
Unless otherwise specified dimensions are in
millimeters.
[Inches dimensions are shown in brackets] Raychem DOCUMENT NO.:
D-150-0318-NF
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS
IN MICRON
Tyco Electronics reserves the right to
amend this drawing at any time. Users
should evaluate the suitability of the
product for their application.
REV: B DATE: 16-Apr-07
DRAWN BY:
P.TALLY CAGE CODE:
06090 REPLACES:
D050028 ECO NUMBER:
07-008954 SCALE: NTS SIZE:
A SHEET: 1 of 3
© 2005-2007 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
MATERIALS
1. CABLE SEALING SLEEVE:
INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride.
MELTABLE RINGS: Immersion resistant thermoplastic.
2. FLEXIBLE SOLDERSHIELD:
INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride.
SOLDER RING: TYPE Sn96 per ANSI/J-STD-006.
BRAID: Ni-plated copper braid. The ends shall be impregnated with Sn96 solder and coated with type ROM1 flux
per ANSI/J-STD-004.
3. CRIMP SEALING SLEEVE:
INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride.
MELTABLE RINGS: Immersion resistant thermoplastic.
4. CRIMP: Red stripe color code.
BASE METAL: Copper Alloy 101 or 102 per ASTM B75.
PLATING: Ni-plated per SAE AMS-QQ-N-290.
APPLICATION
1. This kit is designed to provide an immersion resistant splice in 55PC6159-22 and/or 831-4877619 cables when installed as
outlined herein.
Cable dimensions shall be within the range:
Conductor : 26 – 20 AWG (conductors smaller than 0.51 [0.020] in diameter must be folded back).
Jacket diameter: 2.54 to 3.94 [0.100 to 0.155]
2. Temperature range: -65ºC to +175ºC.
SPECIFICATION CONTROL DRAWING
D-150-0318-NF
Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets]
DOCUMENT NO.:
D-150-0318-NF REV:
B ECO NUMBER:
07-008954 DATE:
16-Apr-07 SHEET:
2 of 3
© 2005-2007 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
INSTALLATION PROCEDURE
A. Application Equipment:
a) Heating tools: b) Crimp tool:
AA-400 Super heater with soldersleeve reflector AD-1377 Crimp Tool or equivalent
CV-5300 Mini-gun with MG-1 soldersleeve reflector
CV-4505 Shop air heater with soldersleeve tip
500 A Thermogun with TG-14A reflector
HL1802E Steinel Hot-air heater with PR25 soldersleeve reflector
B: For Single Shield Cable to Single Shield Cable Splice.
1. Place the Cable Sealing Sleeve, Flexible SolderShield and Crimp Sealing Sleeve on the cable attached to connector.
2. Strip cables as shown below.
3. Crimp cable conductor onto metal crimp barrel.
4. Install Crimp Sealing Sleeve on crimp barrel.
5. Fold the shields back with all strands grouped together.
6. Install the Flexible SolderShield as shown.
7. Install the Cable Sealing Sleeve as shown.
SPECIFICATION CONTROL DRAWING
D-150-0318-NF
Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets]
DOCUMENT NO.:
D-150-0318-NF REV:
B ECO NUMBER:
07-008954 DATE:
16-Apr-07 SHEET:
3 of 3
© 2005-2007 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
C: For Single Shield Cable to Double Shield Cable Splice.
1. Place the Cable Sealing Sleeve, Flexible SolderShield and Crimp Sealing Sleeve on the cable attached to connector.
2. Strip cables as shown below.
3. Crimp cable conductor onto metal Crimp barrel.
4. Install Crimp Sealing Sleeve on crimp barrel.
5. On the single shield side, fold the shields back to jacket with all strands grouped together.
6. Install the Flexible SolderShield as shown.
7. Install the Cable Sealing Sleeve as shown.
