-_ ED-O8O2A ISSUE May 19,2004 SHARP OPTO-ELECTRONIC DEVICES DIVISION ELECTRONIC COMPONENTS GROUP SHARP CORPORATION SPECIFICATION DEVICE SPECIFICATION FOR Infrared Detecting unit for Remote Control MODEL No. GP1h Specified for Enclosed please find copies of the Specifications which consists of 1] pages including cover. After confirmation of the contents, please be sure to send back [| copies of the Specifications with approving signature on each. . CUSTOMER'S APPROVAL PRESENTED DATE _ DATE BY | By ff all H.Imanaka, Department General Manager of Engineering Dept, II Opto-Electronic Devices Div. ELECOM Group SHARP CORPORATIONV/10 urea stpmaieenevinemmarnennsti cmon ED 020204... eens series es i May 19, 2004 42 Product name : Infrared Detecting unit for Remote Control Model No. : 1. These specification sheets include materials protected under copyright of Sharp Corporation ("Sharp"). Please do not reproduce or cause anyone to reproduce them without Sharp's consent 2, When using this product, please observe the absolute maximum ratings and the instructions for use outhned in these specification sheets, as well as the precautions mentioned below. Sharp assumes no responsibility for any damage resulting from use of the product which does not comply with the absolute maximum ratings and the instructions included in these specification sheets, and the precautions mentioned below. (Precautions) (1) This product is designed for use in the following application areas ; -OAequipment + Audio visualequipment - Home appliances + Jelecommunication equipment (Terminal) If the use of the product in the above application areas is for equipment listed in paragraphs (2) or (3), please be sure to observe the precautions given in those respective paragraphs. (2) Appropriate measures, such as fail-safe design and redundant design considering the safety design of the overall system and equipment, should be taken to ensure reliability and safety when this product is used for equipment which demands high rehability and safety in function and precision, such as ; - Transportation control and safety equipment (aircraft, train, automobile etc.) Traffic signals + Gas leakage sensor breakers Rescue and security equipment + Other safety equipment _ etc. (3) Please do not use this product for equipment which require extremely high reliability and safety in function and precision, such as ; + Space equipment - Telecommunication equipment (for trunk lines) + Nuclear power control equipment + Medical equipment etc. ) (4) Please contact and consult with a Sharp sales representative if there are any questions regarding interpretation of the above three paragraphs. 3. Please contact and consult with a Sharp sales representative for any questions about this product.1. w > ta a Application { 2/10 ER-030) 20/0 GRIUXS IQs seTies This specifications applies to the model marked "C" in the following models of infrared detecting unit for remote control. The model list of GP1UX51Q8 series Application Model No. B.PF. center frequency (TYP) GP1UXS51Q8 40 kHz GP1UX51008 360 kHz GP1UX511908 38 = kHz GP1UX512Q8 36.7 kHz GP1UX513Q8 32.75 kHz Main application: TV set, VCR, Radio cassette recorder, Stereo Outline Refer to the attached sheet, Page 7. Ratings and characteristics Refer to the attached sheet, Page 4 to 6. Reliability Refer to the attached sheet, Page 8. Outgoing inspection Refer to the attached sheet, Page 9. Supplement 1) 2) 3) 4) 5) 6) 7) 8) This infrared detecting unit for remote control satisfies each performance requirements in para, 3.5, in the standard optical system in Fig.2. , This product is built-in photodiode. Product mass: Approx. 0.35 This product shall not contain the following materials. Also, the following materials shall not be used in the production process for this product. Materials for ODS: CFCs, Halon, Carbon tetrachloride, 1.1.1-Trichioroethane (Methyl chloroform) Brominated flame retardants . Specific brominated flame retardants such as the PBBOs and PBBs are not used in this device at all. Packing specification : Refer to the attached sheet, Page 10. Country of origin: China This product doesn't use lead. 7. Notes 1) Transmitting code When this infrared remote control detecting unit shall be > adopted for wireless remote control, please use it with the signal format of transmitter, which total duty ratio Dt (Emitting ame > Ns / Transmitting time for 1 block T) is 40% or less. ON signal time Ton (Pulse width of the presence of modulated IR) should be 200 2s ormore. Incase that the signal format of total duty and ON signal time is out of above conditions, there is a case that reception distance is much reduced or output is not appeared. Transmitting time for 1 block : smn AL nu == a D= (2 ty/T) X100 (%) =12) 3) 4) 5) 6) 4) 8) 3/10 BD- 030204. -GPIUXS1OS.seres bo oo > May, 19s: 204 os + Transmitter pr hoe Please use a light emitting unit (remote control transmitter) taking inio consideration such factors as the performances," characteristics and operating condition of the light emitting element and the characteristics of this light detecting unit. Detector face and cleaning If the surface of detector is smeared with dust or dirt, it may cause faulty operation. Caution shall be taken to avoid this. And do not touch the detector surface. If the surface was smeared, wipe it clean with soft cloth. ~ If any solvent is needed, Methyl alcohol, Ethy] alcohol, or Isopropyl alcohol should be used. Please don't carry out washing. Because, after washing the remainder in solvent or flux in this device cause malfunction. Marking on this device is defaced by washing. Mounting this product : It shall not be applied the terminal with unnecessary stress. Please don't push the detecting side (photodiode) from extemal. + In order to prevent electrostatic discharge of integrated circuit, human body and soldering iron, etc. shalf be grounded. - Since conductive thermoplasticity is used in 2nd mold resin, please be carefully not to contact to PCB land pattern. - When mounting, please mount the external circuit below. (CR filter) (External parts should be mounted as close as possible to the sensor.) (Circuit fixed number) R1=470 45% CI-47 p F The circuit constant is an example. It is different by mounting equipment. Please select it by your mounting equipment. This device has a transistor as protection element between Vcc and GND to improve anti-static electricity proof. Please be carefully not to apply exceeding the absolute maximum ratings of applying voltage and continuous high voltage spike noise because there is cases that transistor will be short by secondary breakdown generally. Please add CR filter (47 2.(1/10W), 10 2 F or more) such as external circuit example above near Vcc. Characteristics of this product There is a possibility that noise on output may be caused. by environmental condition etc. even if there is no inpul transmission signal. ; - Please shall confirm operation or your actual machine. Becanse the output pulse width of this product ts fluctuated by environmental conditions such as signal format, temperature, distance from transmitter, and so on. Soldering - Incase that this product is kept in high humidity condition, it may be hard to solder, please be careful enough about storage method. Depend on the flux you select, there are different solderabilities, so please select a suitable flux and use it. + Please dont do soldering this product by reflow. | Please make sure in case of hand soldering that you use the solder iron with less than 45W power and the solder iron point (edge) temperature is less than 320C within 3 seconds, and also don't add any force to lead frame directly. And please make sure never to touch 2nd mold resin by a soldering. Use condition Please use this device away from the dew drop. Be aware that the dew drop rusts shield case and others, may affect the electric characteristics. Outlook of device The Jead flamse may be deformed since the device is packed in vinyl bag.3. Ratings and characteristics 3.1 Schematic re ir (rus 3 sh aes ce Ri | Hh /\ PR Amp Limiter B.PF Demodulator Integrator GND Vcc Vout 3.2 Absolute maximum ratings Parameter Symbol Ratings Unit Supply voltage Vee i to 6.0 Vv Operating temperature Topr -10to+70 3X1 Storage temperature Tstz -20 to +70 cc Soldering temperature Tsol 260 (Soldering time : 5s) $<2 o Unit 31) No dew drop 22) 1.6mm at mounting on single-sided PCB PCB @ 3.3. Recommended operating conditions Solderable > Y Parameter Symbol Operating condition Unit Supply voltage Veo 4.5 to 5.5 V 3.4 Electrical characteristics (Unspecified Ta=25C, Veo=+5V) Parameter Symbol MIN. TYP. MAX. Unit Remark Current dissipation Iec - 0.5 0.6 mA No input light High level output voltage Vou Vec-0.5 - - Vv 3X3 Low level output voltage Voi - - 0.45 Vv 3 Igp= L6mA High level pulse width Ty 600 1200 LS 3 Low level! pulse width Tr 400 1000 us x3 B.PF. center frequency fo Kd kHz Output pull-up resistance Ry 70 100 130 kQ 3<3) The burst wave as shown in the figure on the right shali be transmitted by the transmitter shown in Fig.1. However, the carner frequency of transmitter is same as 34 kHz. Measuring shall be carried out f rom just after starting the transmission until 50 pulse. fo=3X4 Duty 50% Transmissive signal 600 n8 1000u5 Output signal 4/10 , ED-O3U20A ..GP1UXS51QS series .. May 19, 300477} - 1.6mm mY See tts<4) B.PF. center frequency : ED- )-O3U20A GPIUX510S series _ May 19, 3 2004 ro L fy of each model is shown in the list below. ~~ Model No. B.PF center frequency (TYP) GP1UX51Q5 40 kHz GPIUXS10Q8 36 kHz GP1UXS1108 38 kHz GP1UX51208 36.7 kHz GP1UX513Q8 32.75 kHz 3 5 Performance 5/10 The output signal of this infrared detecting unit shall satisfy the following requirements with the transmitter shown i in Fig.] used in the standard optical system in Fig.2. 3.5.1 Characteristics of linear reception distance The output signal shall satisfy the electrical characteristic requirements in para. 3.4 at L=0.2 to 8.5m, (5) Ev<10lx, =0 in Fig.2. 3.5.2 Characieristics of sensitivity angle reception distance The output signal shall satisfy the electrical characteristic requirements in para. 3.4 at L=0.2 to 6.0m, G5) Ev<10kx, <30 in Fig.2. 3.5.3 Characteristics of anti-outer peripheral light reception distance The output signal shall satisfy the electrical characteristic requirements in para. 3.4 at L=0.2 to 4.0m, 0X5, 2X6) Ev<=300lx, =0 in Fig.2. 35) It refers to detector face illuminance. 286) Outer peripheral light source : CIE standard light source A shall be used and placed at 45 from the perpendicular axis at the detector face center.6/10 _ED-03U20A__GP1UX51Q8 series Be wea es May T9004. penne sa cme a Sigg aitd ey . nod 20cm. . Ss Ce wend 10k 2 +5V Ba Ae ee g SA TS Transmitter (Phe GL521 is used) o f= K4 | Duty 50% G = Oscilloscope In the figure above, the transmitter shall be set as the output Vout (p-p) will be 40mV. Note that the PD49P1 in this application is the one with short-circuit current Isc2.6 A measured at Ev=100ix. (Ev is the illuminance by CIE standard light source A (tungsten Jamp)). Fig. 1 Transmitter Detector face luminance : Ev Transmitter Reception distance : L = (@ 3 indicates horizontal and vertical directions) f Fig.2 Standard optical system4 710 : ED-03U20A.- GP1UX5S1QS-series Oe eee On NB wo Stamp list Model No. Stamp GP1UX510S B GPIUX511Q8 Bl GP1UX51208 B2 GP1UX51308 B3 GP1UX51005 BO Production week indication list Lot No. Week fo. 55 B136 Ist | + BI36 2nd {pea B136 3rd 136 4th WY B136 Sth 7 B136 6th 2.9 6.9 28+ 1 \\ _ \ . 0.5 EN x1 2.54 x1 2.54 *1: Indicates root dimensions of connector Unspecified tolerance: 0.3 Lead material: Fe Lead finish : Solder dip (Sn, Ag, Cu). ist mold resin : Epoxy resin 2nd mold resin : Conductive resin (Polycarbonate, black) Product mass : Approx. 0.35 Crack of mesh portion should be Jess than two point, one portion length should be 0.4mm MAX. Burr should not affect the electrical characteristics. a * Stamp area aa [ Model name B136 |_____. Month (1 to 9, X,.Z) Year (2003: 3) Weekly production Lot No. is indicated by = Sharp mark hs La 6.9 2.8 rT | 44 eo U ay ion 1.2 ade ( Example of mounting drawing from solder side (Reference) Top of jens 2.54 2.54 7 Qo Aa nm YouR GND Vek 3 " - H g Scale GP1UXS51QS series N 3/ ame Outline Dimensions Unit 1=Vimm | Drawing No. RUD3Y45A8/10 ED-03U20A _GP1UXSI1QS. series Ho May. 9,22904 cq : 3 . : to - In the test *mmark above, the sample to be tested shall be left at normal temperature and humidity for 2hours after it is taken out of the chamber. (No dew drop) PCB ae Solderable > 7 Wy OIgeTraple es Uy Unit @ Foam 4. Reliability . i The reliability of products shall satisfy items listed below. Confidence level: 90% = = LYPD :100r20 i Sampl Test Items Test Conditions Failure Judgement oe = ) Criteria Defective(C) Terminal strength Weight:5N, 30s /each terminal n=11,C=0 (Tension) Terminal strength Weight : 2.5N n=l. C=0 (Bending) a -90 -0 , 2 times /each terminal , . Acceleration : 1000m/s, 6ms _ Shock 3 directions /3 times n=l, C=O Variable frequency Frequency range : 10 to 55Hz/ sweep 1min =I. C=0 vibration Overall amplitude : 1.5mm X, Y, Z/2h each eu: : High temp. and high Ta=40C, 90%RH, t=240h Performance test n=22, C=0 humidity storage in para. 3.5 * High temp, storage Ta=70C, =240h shouid not be satisfied. | n=27, C=0 * Low temp. storage Ta=-20C, 1=240h n=22, C=0 Ieyele = -20C. to +70C * Temperature cycling GO0min) GOmin) n=22, C=0 20 cycles test * Operation life = = ~ = (High temperature) Ta=70C, Vec=5V, t=240h n=22,C=0 MAX. 260C, 5s h , . . =11,C=0 Solder heat (1.6mm at mounting on single-sided PCB) nell,5. Outgoing spection (1) Inspection lot Inspection shall be carried out per each delivery lot. (2) Inspection method Asingle sampling plan, normal inspection level II based on ISO 2859 shall be applied. ED-03U20A GP1 9/10 UxS 1QS*series ~ May 19, 2004 2 evil Sabie 77e Baten: Classification of Defects Inspection Iterns AQL (%) 1 Electrical characteristic defect of Vou, Vor, T, and Tp in para. 3.4. 2 Distance between signal terminal and 2nd resin (0.2mm or more) Major defect (Except for GND terminal) 04 3 It should have no remarkable stains and cracks that give any influence of electrical characteristic on light detecting face. 1 Deformation of 2nd resin (Satisfying outline dimensions of item 2) Minor defect Stamp, Carved seal 1.5 2 | (itshould be possible to read stamp and carved seal of item 2. Stamp and carved seal should be indicated at fixed position.)10/10 ED-03U20A GPIUXSIQS series , btu wpten "May 19,2904 eal Product _ a Antistotic electricity bag a wilh device rolled Peas a wilh moliprain(Srolls) SN Le PN pntistotic electricity bag ee OR tig. D (Polyethylene) \ pecking cose _ (Corrugated cardboard} <Fig.d> Aniisictic elcctricily bag wilh cevice (countent 7O0pcs.} Cushion sheel(ureinone) Ka | ao SS, J . 2 < Model No. Quantity Lol No. <Fig.4> Packaging method 1. Put products of 100pcs. in the antistatic electricity bag. (Fig. 1) 2, Apack (item1) should be wrapped by cushion sheet (urethane). And five packs should contain in one box. (Fig. 2, Fig. 3) 3. Seal the packing box , and print the model No., quantity and lot No. (500pes. /a packing box) (Fig. 4) + Product mass at 500pes/package : Approximately 270g cal Scale GP1UXS5108 series Packing specification - Name Unit j= / mm| DrwingNo.| #RUD3Y46