RHT 1990 Hand Crimp Tool Hand Crimp Tool Avikrimp and Insulkrimp Application Tooling Specification Sheet Order No. 64001-0100 Engineering No. RHT 1990 FEATURES A full cycle ratcheting hand tool ensures complete crimps Long handles for comfortable crimping with reduced crimping force A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of the three nests Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II 3-nested tool eliminates the need for additional tools SCOPE Products: AvikrimpTM /Insulkrimp TM Terminals and Splices 10 - 22 AWG and 6.0 - 0.5mm (Rings, Spades, Hooks, Block Spades and Flanged Spades). Testing The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the various specifications for different wire sizes and types. The tensile strength is shown in lbs (newtons) and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size Minimum Tensile Strength (lbs (newtons)) AWG mm *UL - 486 A *UL - 486 C **Military Class 2 EN 60352-2 EN 61238-1 22 8 (36) 8 (36) 15 (67) 0,5 14 (60) 11 (50) 20 13 (58) 10 (45) 19 (85) 0,75 19 (85) 17 (74) 18 20 (89) 10 (45) 38 (169) 1,0 24 (108) 22 (99) 16 30 (134) 15 (67) 50 (223) 1,5 34 (150) 33 (149) 14 50 (223) 25 (111) 70 (312) 2,5 52 (230) 56 (248) 12 70 (312) 35 (156) 110 (490) 4,0 70 (310) 89 (397) 10 80 (356) 40 (178) 150 (668) 6,0 81 (360) 100 (446) *UL - 486 A - Terminals (Copper conductors) *UL - 486 C - Butt Splices, Parallel Splices **Military Class 2- Military Approved Terminals Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 EN 60352 -2 - Telecom & signal cables EN 61238 -1 - Power Cables UNCONTROLLED COPY Page 1 of 19 RHT 1990 Hand Crimp Tool The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19023-0005 AMCT-2X .312 7.93 .145 3.68 19023-0007 AMMCT-2X .234 5.95 19025-0001 AMCT-5 .312 7.93 .140 3.55 19025-0002 AMCT-57 .312 7.93 .140 3.55 19026-0003 AMCT-8 .312 7.93 .140 3.55 19026-0004 AMCT-87 .312 7.93 19034-0001 A-769 .312 7.94 .145 3.68 19034-0002 A-259X .312 7.94 .145 3.68 19034-0005 A-269X .312 7.94 .145 3.68 19035-0001 A-559 .312 7.94 .145 3.68 19035-0003 A-569 .312 7.94 .145 3.68 19036-0001 A-859 .312 7.94 .145 3.68 19036-0003 A-869 .312 7.94 .145 3.68 19054-0031 A-220-02X .312 7.94 .145 3.68 19054-0032 A-220-04X .312 7.94 .145 3.68 19054-0033 A-220-06X .312 7.94 .145 3.68 19054-0035 A-221-06X .312 7.94 .145 3.68 19054-0037 A-221-08X .312 7.94 .145 3.68 19054-0039 A-221-10X .312 7.94 .145 3.68 19054-0041 A-222-10X .312 7.94 .145 3.68 19054-0042 A-222-14X .312 7.94 .145 3.68 19054-0044 A-222-56X .312 7.94 .145 3.68 19054-0046 A-226-10X .312 7.94 .145 3.68 19054-0047 A-226-14X .312 7.94 .145 3.68 19054-0048 A-226-38X .312 7.94 .145 3.68 19054-0050 A-226-56X .312 7.94 .145 3.68 19054-0051 A-232-04X .312 7.94 .145 3.68 19054-0052 A-232-06X .312 7.94 .145 3.68 19054-0054 A-232-08X .312 7.94 .145 3.68 19054-0058 A-233-08X .312 7.94 .145 3.68 19054-0059 A-233-10X .312 7.94 .145 3.68 19054-0060 AB-225-10HD .234 5.95 .175 4.44 19054-0061 AB-225-14HD .234 5.95 .175 4.44 19054-0062 AB-225-56HD .234 5.95 .175 4.44 19055-0001 A-620-02X .312 7.94 .145 3.68 19055-0003 A-620-04X .312 7.94 .145 3.68 19055-0006 A-620-06X .312 7.94 .145 3.68 19055-0008 A-621-06X .312 7.94 .145 3.68 19055-0011 A-621-08X .312 7.94 .145 3.68 19055-0014 A-621-10X .312 7.94 .145 3.68 19055-0016 A-622-10X .312 7.94 .145 3.68 19055-0018 A-622-14X .312 7.94 .145 3.68 19055-0020 A-622-56X .312 7.94 .145 3.68 19055-0022 A-626-10X .312 7.94 .145 3.68 19055-0023 A-626-14X .312 7.94 .145 3.68 19055-0025 A-626-38X .312 7.94 .145 3.68 19055-0027 A-626-56X .312 7.94 .145 3.68 19055-0029 A-632-04X .312 7.94 .145 3.68 19055-0031 A-632-06X .312 7.94 .145 3.68 19055-0033 A-632-08X .312 7.94 .145 3.68 19055-0038 A-633-10X .312 7.94 .145 3.68 19057-0001 A-520-02 .312 7.94 .145 3.68 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19057-0003 A-520-04 .312 7.94 .145 3.68 19057-0005 A-520-06 .312 7.94 .145 3.68 19057-0007 A-521-06 .312 7.94 .145 3.68 19057-0009 A-521-08 .312 7.94 .145 3.68 19057-0011 A-521-10 .312 7.94 .145 3.68 19057-0013 A-522-10 .312 7.94 .145 3.68 19057-0015 A-522-14 .312 7.94 .145 3.68 19057-0017 A-522-56 .312 7.94 .145 3.68 19057-0019 A-526-10 .312 7.94 .145 3.68 19057-0020 A-526-14 .312 7.94 .145 3.68 19057-0022 A-526-38 .312 7.94 .145 3.68 19057-0024 A-526-56 .312 7.94 .145 3.68 19057-0026 A-532-04 .312 7.94 .145 3.68 19057-0028 A-532-06 .312 7.94 .145 3.68 19057-0030 A-532-08 .312 7.94 .145 3.68 19057-0035 A-533-10 .312 7.94 .145 3.68 19058-0008 A-821-06 .312 7.94 .145 3.68 19070-0001 AA-2111-02X .234 5.95 .145 3.68 19070-0003 AA-2111-04X .234 5.95 .145 3.68 19070-0005 AA-220-02X .234 5.95 .145 3.68 19070-0007 AA-220-04X .234 5.95 .145 3.68 19070-0009 AA-220-06X .234 5.95 .145 3.68 19070-0011 AA-221-06X .234 5.95 .145 3.68 19070-0013 AA-221-08X .234 5.95 .145 3.68 19070-0015 AA-221-10X .234 5.95 .145 3.68 19070-0016 AA-221-10XR90 .234 5.95 .145 3.68 19070-0018 AA-221-10T45 .234 5.95 .145 3.68 19070-0019 AA-221-209X .234 5.95 .145 3.68 19070-0021 AA-222-10X .234 5.95 .145 3.68 19070-0023 AA-222-14X .234 5.95 .145 3.68 19070-0026 AA-222-56X .234 5.95 .145 3.68 19070-0029 AA-226-10X .234 5.95 .145 3.68 19070-0031 AA-226-14X .234 5.95 .145 3.68 19070-0033 AA-226-38X .234 5.95 .145 3.68 19070-0036 AA-226-56X .234 5.95 .145 3.68 19070-0038 AA-232-04X .234 5.95 .145 3.68 19070-0040 AA-232-06X .234 5.95 .145 3.68 19070-0044 AA-232-08X .234 5.95 .145 3.68 19070-0051 AA-233-10X .234 5.95 .145 3.68 19070-0394 AA-220-06XR90 .234 5.95 .145 3.68 19071-0001 AA-6111-02X .234 5.95 .145 3.68 19071-0003 AA-6111-04X .234 5.95 .145 3.68 19071-0005 AA-620-02X .234 5.95 .145 3.68 19071-0007 AA-620-04X .234 5.95 .145 3.68 19071-0009 AA-620-06X .234 5.95 .145 3.68 19071-0011 AA-621-06X .234 5.95 .145 3.68 19071-0013 AA-621-08X .234 5.95 .145 3.68 19071-0015 AA-621-10X .234 5.95 .145 3.68 19071-0017 AA-622-10X .234 5.95 .145 3.68 19071-0019 AA-622-14X .234 5.95 .145 3.68 19071-0021 AA-622-56X .234 5.95 .145 3.68 19071-0023 AA-626-10X .234 5.95 .145 3.68 UNCONTROLLED COPY Page 2 of 19 RHT 1990 Hand Crimp Tool Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19071-0024 AA-626-14X .234 5.95 .145 3.68 19071-0026 AA-626-38X .234 5.95 .145 3.68 19071-0028 AA-626-56X .234 5.95 .145 3.68 19071-0030 AA-632-04X .234 5.95 .145 3.68 19071-0032 AA-632-06X .234 5.95 .145 3.68 19071-0034 AA-632-08X .234 5.95 .145 3.68 19071-0040 AA-633-10X .234 5.95 .145 3.68 19073-0001 AA-8111-02 .250 6.35 .140 3.55 19073-0003 AA-8111-04 .250 6.35 .140 3.55 19073-0005 AA-820-02 .250 6.35 .140 3.55 19073-0007 AA-820-04 .250 6.35 .140 3.55 19073-0009 AA-820-06 .250 6.35 .140 3.55 19073-0011 AA-821-06 .250 6.35 .140 3.55 19073-0013 A-821-08 .312 7.94 .145 3.68 19073-0013 AA-821-08 .250 6.35 .140 3.55 19073-0017 AA-821-10 .250 6.35 .140 3.55 19073-0020 AA-821-209 .250 6.35 .140 3.55 19073-0022 AA-822-10 .250 6.35 .140 3.55 19073-0024 AA-822-14 .250 6.35 .140 3.55 19073-0025 AA-822-14R90 .250 6.35 .140 3.55 19073-0027 AA-822-56 .250 6.35 .140 3.55 19073-0029 AA-826-10 .250 6.35 .140 3.55 19073-0030 AA-826-14 .250 6.35 .140 3.55 19073-0032 AA-826-38 .250 6.35 .140 3.55 19073-0034 AA-826-56 .250 6.35 .140 3.55 19073-0036 AA-832-04 .250 6.35 .140 3.55 19073-0038 AA-832-06 .250 6.35 .140 3.55 19073-0042 AA-832-08 .250 6.35 .140 3.55 19073-0049 AA-833-10 .250 6.35 .140 3.55 19073-0051 AB-825-10HD .234 5.95 .170 4.31 19073-0053 AB-825-14HD .234 5.95 .170 4.31 19073-0055 AB-825-56HD .234 5.95 .170 4.31 19073-0303 AA-832-06R90 .250 6.35 .140 3.55 19080-0001 A-2006-MSX .312 7.94 .145 3.68 19081-0001 A-5006-MS .312 7.94 .145 3.68 19089-0001 A-205-04X .312 7.94 .145 3.68 19089-0002 A-205-06X .312 7.94 .145 3.68 19089-0004 A-206-06X .312 7.94 .145 3.68 19089-0005 A-206-08X .312 7.94 .145 3.68 19089-0006 A-206-10X .312 7.94 .145 3.68 19089-0007 A-214-04X .312 7.94 .145 3.68 19089-0008 A-214-06X .312 7.94 .145 3.68 19089-0009 A-214-08X .312 7.94 .145 3.68 19089-0010 A-292-06X .312 7.94 .145 3.68 19089-0012 A-292-08X .312 7.94 .145 3.68 19089-0013 A-292-10X .312 7.94 .145 3.68 19089-0014 A-295-06X .312 7.94 .145 3.68 19089-0015 A-295-08X .312 7.94 .145 3.68 19089-0016 A-295-10X .312 7.94 .145 3.68 19089-0017 A-298-04X .312 7.94 .145 3.68 19089-0018 A-298-06X .312 7.94 .145 3.68 19089-0019 A-298-08X .312 7.94 .145 3.68 19089-0020 A-298-10X .312 7.94 .145 3.68 19090-0001 AA-205-04X .234 5.95 .145 3.68 19090-0002 AA-205-06X .234 5.95 .145 3.68 19090-0007 AA-2110-02X .234 5.95 .145 3.68 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19090-0009 AA-2110-04X .234 5.95 .145 3.68 19090-0011 AA-214-04X .234 5.95 .145 3.68 19090-0013 AA-214-06X .234 5.95 .145 3.68 19090-0015 AA-214-08X .234 5.95 .145 3.68 19090-0024 AA-292-06X .234 5.95 .145 3.68 19090-0026 AA-292-08X .234 5.95 .145 3.68 19090-0028 AA-292-10X .234 5.95 .145 3.68 19090-0030 AA-295-06X .234 5.95 .145 3.68 19090-0032 AA-295-08X .234 5.95 .145 3.68 19090-0034 AA-295-10X .234 5.95 .145 3.68 19090-0036 AA-298-04X .234 5.95 .145 3.68 19090-0038 AA-298-06X .234 5.95 .145 3.68 19090-0040 AA-298-08X .234 5.95 .145 3.68 19090-0042 AA-298-10X .234 5.95 .145 3.68 19091-0001 A-605-04X .312 7.94 .145 3.68 19091-0003 A-605-06X .312 7.94 .145 3.68 19091-0006 A-606-06X .312 7.94 .145 3.68 19091-0008 A-606-08X .312 7.94 .145 3.68 19091-0010 A-606-10X .312 7.94 .145 3.68 19091-0012 A-614-04X .312 7.94 .145 3.68 19091-0014 A-614-06X .312 7.94 .145 3.68 19091-0016 A-614-08X .312 7.94 .145 3.68 19091-0018 A-692-06X .312 7.94 .145 3.68 19091-0020 A-692-08X .312 7.94 .145 3.68 19091-0022 A-692-10X .312 7.94 .145 3.68 19091-0024 A-695-06X .312 7.94 .145 3.68 19091-0026 A-695-08X .312 7.94 .145 3.68 19091-0028 A-695-10X .312 7.94 .145 3.68 19091-0030 A-698-04X .312 7.94 .145 3.68 19091-0032 A-698-06X .312 7.94 .145 3.68 19091-0034 A-698-08X .312 7.94 .145 3.68 19091-0036 A-698-10X .312 7.94 .145 3.68 19092-0001 AA-605-04X .234 5.95 .145 3.68 19092-0003 AA-605-06X .234 5.95 .145 3.68 19092-0009 AA-6110-02X .234 5.95 .145 3.68 19092-0011 AA-6110-04X .234 5.95 .145 3.68 19092-0013 AA-614-04X .234 5.95 .145 3.68 19092-0015 AA-614-06X .234 5.95 .145 3.68 19092-0017 AA-614-08X .234 5.95 .145 3.68 19092-0019 AA-692-06X .234 5.95 .145 3.68 19092-0021 AA-692-08X .234 5.95 .145 3.68 19092-0023 AA-692-10X .234 5.95 .145 3.68 19092-0025 AA-695-06X .234 5.95 .145 3.68 19092-0027 AA-695-08X .234 5.95 .145 3.68 19092-0029 AA-695-10X .234 5.95 .145 3.68 19092-0031 AA-698-04X .234 5.95 .145 3.68 19092-0033 AA-698-06X .234 5.95 .145 3.68 19092-0035 AA-698-08X .234 5.95 .145 3.68 19092-0037 AA-698-10X .234 5.95 .145 3.68 19094-0001 A-505-04 .312 7.94 .145 3.68 19094-0003 A-505-06 .312 7.94 .145 3.68 19094-0006 A-506-06 .312 7.94 .145 3.68 19094-0008 A-506-08 .312 7.94 .145 3.68 19094-0010 A-506-10 .312 7.94 .145 3.68 19094-0013 A-514-06 .312 7.94 .145 3.68 19094-0016 A-514-08 .312 7.94 .145 3.68 UNCONTROLLED COPY Page 3 of 19 RHT 1990 Hand Crimp Tool Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19094-0019 A-592-06 .312 7.94 .145 3.68 19094-0021 A-592-08 .312 7.94 .145 3.68 19094-0023 A-592-10 .312 7.94 .145 3.68 19094-0026 A-595-06 .312 7.94 .145 3.68 19094-0027 A-595-08 .312 7.94 .145 3.68 19094-0029 A-595-10 .312 7.94 .145 3.68 19094-0031 A-598-04 .312 7.94 .145 3.68 19094-0033 A-598-06 .312 7.94 .145 3.68 19094-0035 A-598-08 .312 7.94 .145 3.68 19094-0037 A-598-10 .312 7.94 .145 3.68 19095-0001 AA-805-04 .250 6.35 .140 3.55 19095-0003 AA-805-06 .250 6.35 .140 3.55 19095-0016 AA-814-04 .250 6.35 .145 3.68 19095-0018 AA-814-06 .250 6.35 .145 3.68 19095-0020 AA-814-08 .250 6.35 .145 3.68 19095-0036 AA-892-06 .250 6.35 .140 3.55 19095-0038 AA-892-08 .250 6.35 .140 3.55 19095-0040 AA-892-10 .250 6.35 .140 3.55 19095-0042 AA-895-06 .250 6.35 .140 3.55 19095-0044 AA-895-08 .250 6.35 .140 3.55 19095-0046 AA-895-10 .250 6.35 .140 3.55 19095-0048 AA-898-04 .250 6.35 .140 3.55 19095-0050 AA-898-06 .250 6.35 .140 3.55 19095-0052 AA-898-08 .250 6.35 .140 3.55 19095-0054 AA-898-10 .250 6.35 .140 3.55 19095-0142 AA-8110-02 .250 6.35 .140 3.55 19099-0001 AA-2190-06X .234 5.95 .145 3.68 19099-0003 AA-2191-08X .234 5.95 .145 3.68 19099-0005 AA-2192-10X .234 5.95 .145 3.68 19099-0007 AA-2704-05X .234 5.95 .145 3.68 19099-0009 AA-2704-06X .234 5.95 .145 3.68 19099-0011 AA-2705-08X .234 5.95 .145 3.68 19099-0012 AA-2706-10X .234 5.95 .145 3.68 19099-0013 AA-2714-08X .234 5.95 .145 3.68 19099-0015 AA-2715-10X .234 5.95 .145 3.68 19099-0081 AA-2704-04X .234 5.95 .145 3.68 19115-0001 AA-8190-06 .250 6.35 .143 3.63 19115-0003 AA-8191-08 .250 6.35 .143 3.63 19115-0005 AA-8192-10 .250 6.35 .143 3.63 19115-0007 AA-8704-05 .250 6.35 .140 3.55 19115-0009 AA-8704-06 .250 6.35 .140 3.55 19115-0011 AA-8705-08 .234 5.95 19115-0012 AA-8714-08 .250 6.35 .140 3.55 19115-0014 AA-8715-10 .250 6.35 .140 3.55 19115-0052 AA-8706-10 .234 5.95 19119-0001 A-2108-02X .312 7.94 .145 3.68 19119-0003 A-215-04X .312 7.94 .145 3.68 19119-0004 A-215-06X .312 7.94 .145 3.68 19119-0007 A-215-08X .312 7.94 .145 3.68 19119-0010 A-215-10X .312 7.94 .145 3.68 19119-0011 A-2461-04X .312 7.94 .145 3.68 19119-0012 A-2461-06X .312 7.94 .145 3.68 19119-0014 A-2461-08X .312 7.94 .145 3.68 19119-0015 A-2461-10X .312 7.94 .145 3.68 19119-0016 A-290-06X .312 7.94 .145 3.68 19119-0017 A-290-08X .312 7.94 .145 3.68 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19119-0018 A-290-10X .312 7.94 .145 3.68 19119-0019 A-293-06X .312 7.94 .145 3.68 19119-0020 A-293-08X .312 7.94 .145 3.68 19119-0021 A-293-10X .312 7.94 .145 3.68 19119-0022 A-296-04X .312 7.94 .145 3.68 19119-0023 A-296-06X .312 7.94 .145 3.68 19119-0024 A-296-08X .312 7.94 .145 3.68 19119-0095 A-290-10XX .312 7.94 .145 3.68 19120-0003 A-615-04X .312 7.94 .145 3.68 19120-0005 A-615-06X .312 7.94 .145 3.68 19120-0007 A-615-08X .312 7.94 .145 3.68 19120-0014 A-690-06X .312 7.94 .145 3.68 19120-0016 A-690-08X .312 7.94 .145 3.68 19120-0018 A-690-10X .312 7.94 .145 3.68 19120-0020 A-693-06X .312 7.94 .145 3.68 19120-0022 A-693-08X .312 7.94 .145 3.68 19120-0024 A-693-10X .312 7.94 .145 3.68 19120-0029 A-696-06X .312 7.94 .145 3.68 19120-0031 A-696-08X .312 7.94 .145 3.68 19121-0001 AA-2108-02X .234 5.95 .145 3.68 19121-0002 AA-2108-04X .234 5.95 .145 3.68 19121-0004 AA-215-04X .234 5.95 .145 3.68 19121-0005 AA-215-06X .234 5.95 .145 3.68 19121-0007 AA-215-08X .234 5.95 .145 3.68 19121-0009 AA-215-10X .234 5.95 .145 3.68 19121-0011 AA-2461-04X .234 5.95 .145 3.68 19121-0012 AA-2461-06X .234 5.95 .145 3.68 19121-0013 AA-2461-08X .234 5.95 .145 3.68 19121-0014 AA-2461-10X .234 5.95 .145 3.68 19121-0015 AA-290-06X .234 5.95 .145 3.68 19121-0016 AA-290-08X .234 5.95 .145 3.68 19121-0017 AA-290-10X .234 5.95 .145 3.68 19121-0018 AA-293-06X .234 5.95 .145 3.68 19121-0019 AA-293-08X .234 5.95 .145 3.68 19121-0020 AA-293-10X .234 5.95 .145 3.68 19121-0021 AA-296-04X .234 5.95 .145 3.68 19121-0022 AA-296-06X .234 5.95 .145 3.68 19121-0024 AA-296-08X .234 5.95 .145 3.68 19122-0001 AA-6108-02X .234 5.95 .145 3.68 19122-0003 AA-6108-04X .234 5.95 .145 3.68 19122-0005 AA-615-04X .234 5.95 .145 3.68 19122-0007 AA-615-06X .234 5.95 .145 3.68 19122-0009 AA-615-08X .234 5.95 .145 3.68 19122-0011 AA-690-06X .234 5.95 .145 3.68 19122-0013 AA-690-08X .234 5.95 .145 3.68 19122-0015 AA-690-10X .234 5.95 .145 3.68 19122-0017 AA-693-06X .234 5.95 .145 3.68 19122-0019 AA-693-08X .234 5.95 .145 3.68 19122-0021 AA-693-10X .234 5.95 .145 3.68 19122-0023 AA-696-04X .234 5.95 .145 3.68 19122-0025 AA-696-06X .234 5.95 .145 3.68 19125-0001 A-515-04 .312 7.94 .145 3.68 19125-0003 A-515-06 .312 7.94 .145 3.68 19125-0005 A-515-08 .312 7.94 .145 3.68 19125-0007 A-515-10 .312 7.94 .145 3.68 19125-0009 A-5461-04 .312 7.94 .145 3.68 UNCONTROLLED COPY Page 4 of 19 RHT 1990 Hand Crimp Tool Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19125-0010 A-5461-06 .312 7.94 .145 3.68 19125-0011 A-5461-08 .312 7.94 .145 3.68 19125-0012 A-5461-10 .312 7.94 .145 3.68 19125-0013 A-590-06 .312 7.94 .145 3.68 19125-0015 A-590-08 .312 7.94 .145 3.68 19125-0017 A-590-10 .312 7.94 .145 3.68 19125-0019 A-593-06 .312 7.94 .145 3.68 19125-0021 A-593-08 .312 7.94 .145 3.68 19125-0023 A-593-10 .312 7.94 .145 3.68 19125-0025 A-596-04 .312 7.94 .145 3.68 19125-0027 A-596-06 .312 7.94 .145 3.68 19125-0029 A-596-08 .312 7.94 .145 3.68 19126-0004 A-815-10 .312 7.94 .145 3.68 19126-0026 A-815-08 .312 7.94 .145 3.68 19127-0001 AA-8108-02 .250 6.35 .140 3.55 19127-0003 AA-8108-04 .250 6.35 .140 3.55 19127-0005 AA-815-04 .250 6.35 .143 3.63 19127-0007 AA-815-06 .250 6.35 .143 3.63 19127-0010 AA-815-08 .250 6.35 .143 3.63 19127-0012 AA-815-10 .250 6.35 .143 3.63 19127-0014 AA-8461-04 .250 6.35 .140 3.55 19127-0015 AA-8461-06 .250 6.35 .140 3.55 19127-0016 AA-8461-08 .250 6.35 .140 3.55 19127-0017 AA-8461-10 .250 6.35 .140 3.55 19127-0019 AA-890-06 .250 6.35 .140 3.55 19127-0021 AA-890-08 .250 6.35 .140 3.55 19127-0023 AA-890-10 .250 6.35 .140 3.55 19127-0025 AA-893-06 .250 6.35 .140 3.55 19127-0027 AA-893-08 .250 6.35 .140 3.55 19127-0029 AA-893-10 .250 6.35 .140 3.55 19127-0031 AA-896-04 .250 6.35 .140 3.55 19127-0033 AA-896-06 .250 6.35 .140 3.55 19127-0035 AA-896-08 .250 6.35 .140 3.55 19130-0002 A-2118-06X .312 7.94 .145 3.68 19130-0003 A-2118-08X .312 7.94 .145 3.68 19130-0004 A-234-04X .312 7.94 .145 3.68 19130-0005 A-234-06X .312 7.94 .145 3.68 19130-0006 A-234-08X .312 7.94 .145 3.68 19130-0007 A-234-10X .312 7.94 .145 3.68 19130-0008 A-238-04X .312 7.94 .145 3.68 19130-0009 A-238-06X .312 7.94 .145 3.68 19131-0027 AA-294-10X .234 5.95 .145 3.68 19131-0028 AA-294-08X .234 5.95 .145 3.68 19131-0029 AA-294-06X .234 5.95 .145 3.68 19131-0031 AA-238-06X .234 5.95 .145 3.68 19131-0033 AA-238-04X .234 5.95 .145 3.68 19131-0034 AA-234-10X .234 5.95 .145 3.68 19131-0036 AA-234-08X .234 5.95 .145 3.68 19131-0038 AA-234-06X .234 5.95 .145 3.68 19131-0039 AA-234-04X .234 5.95 .145 3.68 19131-0040 AA-2118-08X .234 5.95 .145 3.68 19131-0042 AA-2118-06X .234 5.95 .145 3.68 19131-0045 AA-2109-04X .234 5.95 .145 3.68 19131-0047 AA-2109-02X .234 5.95 .145 3.68 19133-0001 AA-634-04X .234 5.95 .145 3.68 19133-0002 AA-634-06X .234 5.95 .145 3.68 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19133-0003 AA-634-08X .234 5.95 .145 3.68 19133-0004 AA-634-10X .234 5.95 .145 3.68 19137-0002 A-5118-06 .312 7.94 .145 3.68 19137-0003 A-5118-08 .312 7.94 .145 3.68 19137-0004 A-534-04 .312 7.94 .145 3.68 19137-0005 A-534-06 .312 7.94 .145 3.68 19137-0006 A-534-08 .312 7.94 .145 3.68 19137-0007 A-534-10 .312 7.94 .145 3.68 19137-0008 A-538-04 .312 7.94 .145 3.68 19137-0009 A-538-06 .312 7.94 .145 3.68 19137-0010 A-591-06 .312 7.94 .145 3.68 19137-0011 A-591-08 .312 7.94 .145 3.68 19137-0012 A-591-10 .312 7.94 .145 3.68 19137-0013 A-594-06 .312 7.94 .145 3.68 19137-0014 A-594-08 .312 7.94 .145 3.68 19137-0015 A-594-10 .312 7.94 .145 3.68 19137-0016 A-597-04 .312 7.94 .145 3.68 19137-0017 A-597-06 .312 7.94 .145 3.68 19137-0018 A-597-08 .312 7.94 .145 3.68 19139-0001 AA-8109-02 .250 6.35 .143 3.63 19139-0003 AA-8109-04 .250 6.35 .143 3.63 19139-0006 AA-8118-06 .250 6.35 .143 3.63 19139-0008 AA-8118-08 .250 6.35 .143 3.63 19139-0009 AA-834-04 .250 6.35 .140 3.55 19139-0011 AA-834-06 .250 6.35 .140 3.55 19139-0013 AA-834-08 .250 6.35 .140 3.55 19139-0015 AA-834-10 .250 6.35 .140 3.55 19139-0016 AA-838-04 .250 6.35 .140 3.55 19139-0018 AA-838-06 .250 6.35 .140 3.55 19139-0020 AA-891-06 .250 6.35 .140 3.55 19139-0022 AA-891-08 .250 6.35 .140 3.55 19139-0024 AA-891-10 .250 6.35 .140 3.55 19139-0026 AA-894-06 .250 6.35 .140 3.55 19139-0028 AA-894-08 .250 6.35 .140 3.55 19139-0030 A-894-10 .312 7.94 .145 3.68 19139-0030 AA-894-10 .250 6.35 .140 3.55 19139-0032 AA-897-04 .250 6.35 .140 3.55 19139-0034 AA-897-06 .250 6.35 .140 3.55 19139-0036 AA-897-08 .250 6.35 .140 3.55 19142-0003 A-235-06X .312 7.94 .145 3.68 19142-0005 A-235-08X .312 7.94 .145 3.68 19142-0007 A-235-10X .312 7.94 .145 3.68 19142-0010 A-291-06X .312 7.94 .145 3.68 19142-0011 A-291-08X .312 7.94 .145 3.68 19142-0012 A-291-10X .312 7.94 .145 3.68 19142-0013 A-294-06X .312 7.94 .145 3.68 19142-0014 A-294-08X .312 7.94 .145 3.68 19142-0015 A-294-10X .312 7.94 .145 3.68 19142-0016 A-297-04X .312 7.94 .145 3.68 19142-0017 A-297-06X .312 7.94 .145 3.68 19142-0018 A-297-08X .312 7.94 .145 3.68 19143-0001 A-634-04X .312 7.94 .145 3.68 19143-0003 A-634-06X .312 7.94 .145 3.68 19143-0006 A-634-08X .312 7.94 .145 3.68 19143-0008 A-634-10X .312 7.94 .145 3.68 19143-0010 A-635-06X .312 7.94 .145 3.68 UNCONTROLLED COPY Page 5 of 19 RHT 1990 Hand Crimp Tool Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19143-0012 A-635-08X .312 7.94 .145 3.68 19143-0014 A-635-10X .312 7.94 .145 3.68 19143-0015 A-638-04X .312 7.94 .145 3.68 19143-0018 A-638-06X .312 7.94 .145 3.68 19143-0021 A-691-06X .312 7.94 .145 3.68 19143-0023 A-691-08X .312 7.94 .145 3.68 19143-0025 A-691-10X .312 7.94 .145 3.68 19143-0027 A-694-06X .312 7.94 .145 3.68 19143-0029 A-694-08X .312 7.94 .145 3.68 19143-0031 A-694-10X .312 7.94 .145 3.68 19143-0033 A-697-04X .312 7.94 .145 3.68 19143-0035 A-697-06X .312 7.94 .145 3.68 19143-0037 A-697-08X .312 7.94 .145 3.68 19144-0001 AA-235-06X .234 5.95 .145 3.68 19144-0003 AA-235-08X .234 5.95 .145 3.68 19144-0005 AA-235-10X .234 5.95 .145 3.68 19144-0007 AA-291-06X .234 5.95 .145 3.68 19144-0008 AA-291-08X .234 5.95 .145 3.68 19144-0009 AA-291-10X .234 5.95 .145 3.68 19144-0010 AA-297-04X .234 5.95 .145 3.68 19144-0011 AA-297-06X .234 5.95 .145 3.68 19144-0012 AA-297-08X .234 5.95 .145 3.68 19145-0001 AA-6109-02X .234 5.95 .145 3.68 19145-0003 AA-6109-04X .234 5.95 .145 3.68 19145-0011 AA-635-06X .234 5.95 .145 3.68 19145-0013 AA-635-08X .234 5.95 .145 3.68 19145-0015 AA-635-10X .234 5.95 .145 3.68 19145-0017 AA-638-04X .234 5.95 .145 3.68 19145-0019 AA-638-06X .234 5.95 .145 3.68 19145-0022 AA-691-06X .234 5.95 .145 3.68 19145-0024 AA-691-08X .234 5.95 .145 3.68 19145-0026 AA-691-10X .234 5.95 .145 3.68 19145-0028 AA-694-06X .234 5.95 .145 3.68 19145-0030 AA-694-08X .234 5.95 .145 3.68 19145-0032 AA-694-10X .234 5.95 .145 3.68 19145-0034 AA-697-04X .234 5.95 .145 3.68 19145-0036 AA-697-06X .234 5.95 .145 3.68 19145-0038 AA-697-08X .234 5.95 .145 3.68 19153-0002 AMCT-2NF .312 7.93 19154-0002 A-2450V .312 7.94 .145 3.68 19154-0004 A-245X .312 7.94 .145 3.68 19154-0005 A-245X-B .312 7.94 .145 3.68 19154-0009 A-L245X .281 7.14 .145 3.68 19154-0011 AS-V-345X .281 7.14 .145 3.68 19171-0001 A-210-06X .312 7.94 .145 3.68 19171-0003 A-210-08X .312 7.94 .145 3.68 19171-0005 A-210-10X .312 7.94 .145 3.68 19174-0001 A-510-06 .312 7.94 .145 3.68 19174-0003 A-510-08 .312 7.94 .145 3.68 19174-0005 A-510-10 .312 7.94 .145 3.68 19175-0001 A-610-06X .312 7.94 .145 3.68 19175-0003 A-610-08X .312 7.94 .145 3.68 19175-0005 A-610-10X .312 7.94 .145 3.68 19179-0002 AA-210-06X .234 5.95 .145 3.68 19179-0004 AA-210-08X .234 5.95 .145 3.68 19179-0006 AA-210-10X .234 5.95 .145 3.68 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19182-0001 AA-610-06X .234 5.95 .145 3.68 19182-0003 AA-610-08X .234 5.95 .145 3.68 19182-0005 AA-610-10X .234 5.95 .145 3.68 19183-0001 AA-810-06 .250 6.35 .140 3.55 19183-0003 AA-810-08 .250 6.35 .140 3.55 19183-0005 AA-810-10 .250 6.35 .140 3.55 19196-0005 A-535-06 .312 7.94 .145 3.68 19196-0007 A-535-08 .312 7.94 .145 3.68 19196-0009 A-535-10 .312 7.94 .145 3.68 19197-0002 A-834-08 .312 7.94 .145 3.68 19197-0006 A-835-08 .312 7.94 .145 3.68 19197-0043 A-838-06 .312 7.94 .145 3.68 19198-0004 AA-835-08 .250 6.35 .140 3.55 19198-0006 AA-835-10 .250 6.35 .140 3.55 19198-0070 AA-835-06 .250 6.35 .140 3.55 19199-0013 A-845 .312 7.94 .145 3.68 19200-0002 AS-845 .312 7.94 .140 3.55 19202-0010 AS-932 .312 7.93 .161 4.08 19202-0011 AS-932-DK .312 7.93 .161 4.08 19202-0013 AS-N-345 .281 7.14 .130 3.30 19202-0062 A-945 .312 7.94 .145 3.68 19202-0063 A-945-DK .312 7.94 .145 3.68 19204-0003 A-2XCX .312 7.94 19204-0004 A-2YCX .312 7.94 19204-0008 A-5XC .312 7.94 .145 3.68 19204-0009 A-5YC .312 7.94 .145 3.68 19206-0002 AS-V-302X .281 7.14 .150 3.81 19207-0002 AS-N-302 .281 7.14 19212-0003 WP-2218X .187 4.76 .145 3.68 19213-0003 WP-5218 .187 4.76 .140 3.55 19213-0009 WP-8218 .187 4.76 .140 3.55 MILITARY CLASS 2 Wire Size: 18 - 22 AWG 0.80 - 0.35mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19095-0022 AA-880-1 .250 6.35 .140 3.57 19095-0024 AA-881-1 .250 6.35 .140 3.57 19095-0026 AA-882-1 .250 6.35 .140 3.57 19095-0028 AA-883-1 .250 6.35 .140 3.57 19095-0030 AA-884-1 .250 6.35 .140 3.57 19095-0032 AA-885-1 .250 6.35 .140 3.57 19095-0034 AA-886-1 .250 6.35 .140 3.57 METRIC RING TERMINALS Wire Size: 1.0 - 0.5mm Wire Strip Terminal Length Terminal No. Eng No. (REF) In mm 19324-0001 AA1-832-M2,5 .250 6.35 19324-0002 AA1-832-M3 .250 6.35 19324-0003 AA1-832-M3,5 .250 6.35 19324-0004 AA1-821-M4 .250 6.35 19324-0005 AA1-822-M5 .250 6.35 UNCONTROLLED COPY Insulation Dia. Max. In mm .140 3.55 .140 3.55 .140 3.55 .140 3.55 .140 3.55 Page 6 of 19 RHT 1990 Hand Crimp Tool Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19023-0012 MCT-2X .312 7.93 .175 4.44 19023-0016 MMCT-2X .234 5.95 19025-0007 MCT-5 .312 7.93 .170 4.31 19025-0008 MCT-57 .312 7.93 .170 4.31 19025-0028 MMCT-5 .234 5.95 19026-0006 MCT-8 .312 7.93 19026-0008 MMCT-8 .234 5.95 19034-0004 B-789 .250 6.35 19034-0007 B-279X .312 7.94 .175 4.44 19034-0009 B-289X .312 7.94 19035-0005 B-579 .312 7.94 .170 4.31 19035-0006 B-579B .312 7.94 .170 4.31 19035-0009 B-589 .312 7.94 .170 4.31 19035-0010 B-589B .312 7.94 .170 4.31 19036-0006 B-879 .312 7.94 .170 4.31 19036-0008 B-889 .312 7.94 .170 4.31 19054-0063 B-201-12HDX .312 7.94 19054-0066 B-201-38HDX .312 7.94 19054-0070 B-201-76HDX .312 7.94 19054-0072 B-218-10X .312 7.94 .175 4.44 19054-0073 B-218-14X .312 7.94 .175 4.44 19054-0075 B-218-38X .312 7.94 .175 4.44 19054-0077 B-218-56X .312 7.94 .175 4.44 19054-0079 B-223-02X .312 7.94 .175 4.44 19054-0080 B-223-04X .312 7.94 .175 4.44 19054-0081 B-223-06X .312 7.94 .175 4.44 19054-0083 B-223-08X .312 7.94 .175 4.44 19054-0085 B-225-10X .312 7.94 .175 4.44 19054-0086 B-225-14X .312 7.94 .175 4.44 19054-0088 B-225-56X .312 7.94 .175 4.44 19054-0090 B-228-06HDX .312 7.94 19054-0092 B-228-08HDX .312 7.94 19054-0094 B-228-10HDX .312 7.94 19054-0096 B-230-10HDX .312 7.94 19054-0097 B-230-14HDX .312 7.94 19054-0098 B-230-56HDX .312 7.94 19054-0107 B-237-04X .312 7.94 .175 4.44 19054-0108 B-237-06X .312 7.94 .175 4.44 19054-0110 B-237-08X .312 7.94 .175 4.44 19054-0111 B-237-08XR90 .312 7.94 .175 4.44 19054-0113 B-237-10X .312 7.94 .175 4.44 19054-0114 B-237-10XR90 .312 7.94 .175 4.44 19054-0116 B-239-04X .312 7.94 .175 4.44 19054-0117 B-239-06X .312 7.94 .175 4.44 19054-0118 B-239-08X .312 7.94 .175 4.44 19054-0119 B-239-10X .312 7.94 .175 4.44 19054-0126 B-240-38HDX .312 7.94 19055-0046 B-618-10X .312 7.94 .175 4.44 19055-0048 B-618-14X .312 7.94 .175 4.44 19055-0050 B-618-38X .312 7.94 .175 4.44 19055-0052 B-618-56X .312 7.94 .175 4.44 19055-0054 B-623-02X .312 7.94 .175 4.44 19055-0056 B-623-04X .312 7.94 .175 4.44 19055-0059 B-623-06X .312 7.94 .175 4.44 19055-0061 B-623-08X .312 7.94 .175 4.44 19055-0063 B-625-10X .312 7.94 .175 4.44 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19055-0066 B-625-14X .312 7.94 .175 4.44 19055-0068 B-625-56X .312 7.94 .175 4.44 19055-0082 B-630-56HDX .312 7.94 .250 6.35 19055-0095 B-637-04X .312 7.94 .175 4.44 19055-0097 B-637-06X .312 7.94 .175 4.44 19055-0100 B-637-08X .312 7.94 .175 4.44 19055-0103 B-637-10X .312 7.94 .175 4.44 19055-0105 B-639-04X .312 7.94 .175 4.44 19055-0107 B-639-06X .312 7.94 .175 4.44 19055-0109 B-639-08X .312 7.94 .175 4.44 19055-0111 B-639-10X .312 7.94 .175 4.44 19057-0042 B-518-10 .312 7.94 .170 4.31 19057-0044 B-518-14 .312 7.94 .170 4.31 19057-0046 B-518-38 .312 7.94 .170 4.31 19057-0048 B-518-56 .312 7.94 .170 4.31 19057-0050 B-523-02 .312 7.94 .170 4.31 19057-0052 B-523-04 .312 7.94 .170 4.31 19057-0054 B-523-06 .312 7.94 .170 4.31 19057-0056 B-523-08 .312 7.94 .170 4.31 19057-0058 B-525-10 .312 7.94 .170 4.31 19057-0060 B-525-14 .312 7.94 .170 4.31 19057-0062 B-525-56 .312 7.94 .170 4.31 19057-0086 B-537-04 .312 7.94 .170 4.31 19057-0088 B-537-06 .312 7.94 .170 4.31 19057-0090 B-537-08 .312 7.94 .170 4.31 19057-0093 B-537-10 .312 7.94 .170 4.31 19057-0096 B-539-04 .312 7.94 .170 4.31 19057-0098 B-539-06 .312 7.94 .170 4.31 19057-0100 B-539-08 .312 7.94 .170 4.31 19057-0102 B-539-10 .312 7.94 .170 4.31 19058-0016 B-801-12HD .312 7.94 .225 5.72 19058-0020 B-801-14HD .312 7.94 .225 5.72 19058-0022 B-801-38HD .312 7.94 .225 5.72 19058-0024 B-801-56HD .312 7.94 .225 5.72 19058-0026 B-801-76HD .312 7.94 .225 5.72 19058-0058 B-830-10HDRR .312 7.94 .225 5.72 19058-0064 B-830-14HD-03 .312 7.94 .225 5.72 19058-0066 B-830-14HDRR .312 7.94 .225 5.72 19058-0073 B-830-56HD-03 .312 7.94 .225 5.72 19058-0075 B-830-56HDRR .312 7.94 .225 5.72 19058-0104 B-839-06 .312 7.94 .170 4.31 19058-0155 TT-1614HD .375 9.53 19058-0200 B-823-08 .312 7.94 .170 4.31 19070-0054 BB-218-10X .234 5.95 .175 4.41 19070-0057 BB-218-14X .234 5.95 .175 4.41 19070-0059 BB-218-38X .234 5.95 .175 4.41 19070-0063 BB-218-56X .234 5.95 .175 4.41 19070-0065 BB-223-02X .234 5.95 .175 4.41 19070-0067 BB-223-04X .234 5.95 .175 4.41 19070-0069 BB-223-06X .234 5.95 .175 4.41 19070-0071 BB-223-08X .234 5.95 .175 4.41 19070-0073 BB-225-10X .234 5.95 .175 4.41 19070-0075 BB-225-14X .234 5.95 .175 4.41 19070-0078 BB-225-56X .234 5.95 .175 4.41 19070-0081 BB-237-04X .234 5.95 .175 4.41 19070-0083 BB-237-06X .234 5.95 .175 4.41 UNCONTROLLED COPY Page 7 of 19 RHT 1990 Hand Crimp Tool Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19070-0086 BB-237-08X .234 5.95 .175 4.41 19070-0090 BB-237-10X .234 5.95 .175 4.44 19070-0095 BB-239-04X .234 5.95 .175 4.44 19070-0097 BB-239-06X .234 5.95 .175 4.44 19070-0099 BB-239-08X .234 5.95 .175 4.44 19070-0102 BB-239-10X .234 5.95 .175 4.44 19070-0397 BB-237-10XR90 .234 5.95 .175 4.44 19071-0042 BB-618-10X .234 5.95 .175 4.44 19071-0044 BB-618-14X .234 5.95 .175 4.44 19071-0046 BB-618-38X .234 5.95 .175 4.44 19071-0049 BB-618-56X .234 5.95 .175 4.44 19071-0051 BB-623-02X .234 5.95 .175 4.44 19071-0053 BB-623-04X .234 5.95 .175 4.44 19071-0055 BB-623-06X .234 5.95 .175 4.44 19071-0057 BB-623-08X .234 5.95 .175 4.44 19071-0060 BB-625-10X .234 5.95 .175 4.44 19071-0062 BB-625-14X .234 5.95 .175 4.44 19071-0064 BB-625-56X .234 5.95 .175 4.44 19071-0066 BB-637-04X .234 5.95 .175 4.44 19071-0068 BB-637-06X .234 5.95 .175 4.44 19071-0070 BB-637-08X .234 5.95 .175 4.44 19071-0072 BB-637-10X .234 5.95 .175 4.44 19071-0075 BB-639-04X .234 5.95 .175 4.44 19071-0077 BB-639-06X .234 5.95 .175 4.44 19071-0079 BB-639-08X .234 5.95 .175 4.44 19071-0081 BB-639-10X .234 5.95 .175 4.44 19073-0059 BB-818-38 .250 6.35 .170 4.31 19073-0061 BB-818-56 .250 6.35 .170 4.31 19073-0063 BB-823-02 .250 6.35 .170 4.31 19073-0065 BB-823-04 .250 6.35 .170 4.31 19073-0067 BB-823-06 .250 6.35 .170 4.31 19073-0072 BB-823-08 .250 6.35 .170 4.31 19073-0074 BB-825-10 .250 6.35 .170 4.31 19073-0076 BB-825-14 .250 6.35 .170 4.31 19073-0079 BB-825-56 .250 6.35 .170 4.31 19073-0081 BB-837-04 .250 6.35 .170 4.31 19073-0083 BB-837-06 .250 6.35 .170 4.31 19073-0085 BB-837-08 .250 6.35 .170 4.31 19073-0087 BB-837-10 .250 6.35 .170 4.31 19073-0094 BB-839-08 .250 6.35 .170 4.31 19073-0097 BB-839-10 .250 6.35 .170 4.31 19073-0301 BB-818-14 .250 6.35 .170 4.31 19080-0003 B-2006-MSX .312 7.94 .170 4.31 19081-0003 B-5006-MS .312 7.94 19089-0021 B-208-04X .312 7.94 .175 4.44 19089-0022 B-208-06X .312 7.94 .175 4.44 19089-0025 B-209-06X .312 7.94 .175 4.44 19089-0026 B-209-08X .312 7.94 .175 4.44 19089-0027 B-209-10X .312 7.94 .175 4.44 19089-0028 B-213-04X .312 7.94 .175 4.44 19089-0029 B-213-06X .312 7.94 .175 4.44 19089-0030 B-213-08X .312 7.94 .175 4.44 19089-0035 B-282-06X .312 7.94 .175 4.44 19089-0036 B-282-08X .312 7.94 .175 4.44 19089-0037 B-282-10X .312 7.94 .175 4.44 19089-0038 B-285-06X .312 7.94 .175 4.44 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19089-0039 B-285-08X .312 7.94 .175 4.44 19089-0040 B-285-10X .312 7.94 .175 4.44 19089-0041 B-288-04X .312 7.94 .175 4.44 19089-0042 B-288-06X .312 7.94 .175 4.44 19089-0043 B-288-08X .312 7.94 .175 4.44 19089-0044 B-288-10X .312 7.94 .175 4.44 19090-0044 BB-213-04X .234 5.95 .175 4.41 19090-0046 BB-213-06X .234 5.95 .175 4.41 19090-0048 BB-213-08X .234 5.95 .175 4.41 19090-0052 BB-282-06X .234 5.95 .175 4.44 19090-0054 BB-282-08X .234 5.95 .175 4.44 19090-0056 BB-282-10X .234 5.95 .175 4.44 19090-0060 BB-288-04X .234 5.95 .175 4.44 19090-0061 BB-285-06X .234 5.95 .175 4.44 19090-0063 BB-285-08X .234 5.95 .175 4.44 19090-0065 BB-285-10X .234 5.95 .175 4.44 19090-0071 BB-288-06X .234 5.95 .175 4.44 19090-0073 BB-288-08X .234 5.95 .175 4.44 19090-0075 BB-288-10X .234 5.95 .175 4.44 19091-0038 B-608-04X .312 7.94 .175 4.44 19091-0040 B-608-06X .312 7.94 .175 4.44 19091-0044 B-609-06X .312 7.94 .175 4.44 19091-0046 B-609-08X .312 7.94 .175 4.44 19091-0048 B-609-10X .312 7.94 .175 4.44 19091-0050 B-613-04X .312 7.94 .175 4.44 19091-0052 B-613-06X .312 7.94 .175 4.44 19091-0054 B-613-08X .312 7.94 .175 4.44 19091-0060 B-682-06X .312 7.94 .175 4.44 19091-0062 B-682-08X .312 7.94 .175 4.44 19091-0062 B-682-10X .312 7.94 .175 4.44 19091-0067 B-685-06X .312 7.94 .175 4.44 19091-0069 B-685-08X .312 7.94 .175 4.44 19091-0071 B-685-10X .312 7.94 .175 4.44 19091-0073 B-688-04X .312 7.94 .175 4.44 19091-0075 B-688-06X .312 7.94 .175 4.44 19091-0077 B-688-08X .312 7.94 .175 4.44 19091-0079 B-688-10X .312 7.94 .175 4.44 19092-0039 BB-613-04X .234 5.95 .175 4.44 19092-0041 BB-613-06X .234 5.95 .175 4.44 19092-0043 BB-613-08X .234 5.95 .175 4.44 19092-0045 BB-682-06X .234 5.95 .175 4.44 19092-0047 BB-682-08X .234 5.95 .175 4.44 19092-0049 BB-682-10X .234 5.95 .175 4.44 19092-0051 BB-685-06X .234 5.95 .175 4.44 19092-0053 BB-685-08X .234 5.95 .175 4.44 19092-0055 BB-685-10X .234 5.95 .175 4.44 19092-0057 BB-688-04X .234 5.95 .175 4.44 19092-0059 BB-688-06X .234 5.95 .175 4.44 19092-0061 BB-688-08X .234 5.95 .175 4.44 19092-0063 BB-688-10X .234 5.95 .175 4.44 19094-0039 B-508-04 .312 7.94 .170 4.31 19094-0041 B-508-06 .312 7.94 .170 4.31 19094-0045 B-509-06 .312 7.94 .170 4.31 19094-0047 B-509-08 .312 7.94 .170 4.31 19094-0049 B-509-10 .312 7.94 .170 4.31 19094-0051 B-513-04 .312 7.94 .170 4.31 UNCONTROLLED COPY Page 8 of 19 RHT 1990 Hand Crimp Tool Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19094-0053 B-513-06 .312 7.94 .170 4.31 19094-0055 B-513-08 .312 7.94 .170 4.31 19094-0061 B-582-06 .312 7.94 .170 4.31 19094-0063 B-582-08 .312 7.94 .170 4.31 19094-0065 B-582-10 .312 7.94 .170 4.31 19094-0067 B-585-06 .312 7.94 .170 4.31 19094-0069 B-585-08 .312 7.94 .170 4.31 19094-0071 B-585-10 .312 7.94 .170 4.31 19094-0073 B-588-04 .312 7.94 .170 4.31 19094-0075 B-588-06 .312 7.94 .170 4.31 19094-0077 B-588-08 .312 7.94 .170 4.31 19094-0079 B-588-10 .312 7.94 .170 4.31 19095-0056 BB-813-04 .250 6.35 .170 4.31 19095-0058 BB-813-06 .250 6.35 .170 4.31 19095-0060 BB-813-08 .250 6.35 .170 4.31 19095-0068 BB-882-06 .250 6.35 .170 4.31 19095-0070 BB-882-08 .250 6.35 .170 4.31 19095-0072 BB-882-10 .250 6.35 .170 4.31 19095-0081 BB-885-06 .250 6.35 .170 4.31 19095-0083 BB-885-08 .250 6.35 .170 4.31 19095-0085 BB-885-10 .250 6.35 .170 4.31 19095-0091 BB-888-04 .250 6.35 .170 4.31 19095-0093 BB-888-06 .250 6.35 .170 4.31 19095-0095 BB-888-08 .250 6.35 .170 4.31 19095-0097 BB-888-10 .250 6.35 .170 4.31 19095-0135 BB-883-10 .250 6.35 .170 4.31 19095-0138 BB-886-08 .250 6.35 .170 4.31 19095-0140 BB-887-06 .250 6.35 .170 4.31 19095-0141 BB-887-08 .250 6.35 .170 4.31 19099-0017 BB-2193-06X .234 5.95 .175 4.41 19099-0019 BB-2194-08X .234 5.95 .175 4.41 19099-0022 BB-2195-10X .234 5.95 .175 4.41 19099-0025 BB-2707-05X .234 5.95 .175 4.44 19099-0027 BB-2707-06X .234 5.95 .175 4.44 19099-0032 BB-2716-08X .234 5.95 .175 4.44 19099-0034 BB-2717-10X .234 5.95 .175 4.44 19115-0016 BB-8193-06 .250 6.35 .175 4.44 19115-0018 BB-8194-08 .250 6.35 .175 4.44 19115-0020 BB-8195-10 .250 6.35 .175 4.44 19115-0022 BB-8707-05 .250 6.35 .175 4.44 19115-0024 BB-8707-06 .250 6.35 .175 4.44 19115-0031 BB-8717-10 .250 6.35 .175 4.44 19115-0079 BB-8716-08 .250 6.35 .175 4.44 19119-0025 B-216-04X .312 7.94 .175 4.44 19119-0026 B-216-06X .312 7.94 .175 4.44 19119-0029 B-216-08X .312 7.94 .175 4.44 19119-0032 B-216-10X .312 7.94 .175 4.44 19119-0041 B-280-06X .312 7.94 .175 4.44 19119-0042 B-280-08X .312 7.94 .175 4.44 19119-0043 B-280-10X .312 7.94 .175 4.44 19119-0044 B-283-06X .312 7.94 .175 4.44 19119-0045 B-283-08X .312 7.94 .175 4.44 19119-0046 B-283-10X .312 7.94 .175 4.44 19119-0047 B-286-04X .312 7.94 .175 4.44 19119-0048 B-286-06X .312 7.94 .175 4.44 19119-0049 B-286-08X .312 7.94 .175 4.44 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19120-0033 B-616-04X .312 7.94 .175 4.44 19120-0035 B-616-06X .312 7.94 .175 4.44 19120-0037 B-616-08X .312 7.94 .175 4.44 19120-0039 B-616-10X .312 7.94 .175 4.44 19120-0051 B-680-06X .312 7.94 .175 4.44 19120-0053 B-680-08X .312 7.94 .175 4.44 19120-0055 B-680-10X .312 7.94 .175 4.44 19120-0057 B-683-06X .312 7.94 .175 4.44 19120-0059 B-683-08X .312 7.94 .175 4.44 19120-0061 B-683-10X .312 7.94 .175 4.44 19120-0063 B-686-04X .312 7.94 .175 4.44 19120-0065 B-686-06X .312 7.94 .175 4.44 19120-0067 B-686-08X .312 7.94 .175 4.44 19121-0025 BB-216-04X .234 5.95 .175 4.41 19121-0026 BB-216-06X .234 5.95 .175 4.41 19121-0028 BB-216-08X .234 5.95 .175 4.41 19121-0030 BB-216-10X .234 5.95 .175 4.41 19121-0032 BB-2491-06X .234 5.95 .175 4.44 19121-0033 BB-2491-08X .234 5.95 .175 4.44 19121-0034 BB-2491-10X .234 5.95 .175 4.44 19121-0035 BB-280-06X .234 5.95 .175 4.44 19121-0036 BB-280-08X .234 5.95 .175 4.44 19121-0037 BB-280-10X .234 5.95 .175 4.44 19121-0038 BB-283-06X .234 5.95 .175 4.44 19121-0039 BB-283-08X .234 5.95 .175 4.44 19121-0040 BB-283-10X .234 5.95 .175 4.44 19121-0042 BB-286-04X .234 5.95 .175 4.44 19121-0043 BB-286-06X .234 5.95 .175 4.44 19121-0044 BB-286-08X .234 5.95 .175 4.44 19122-0029 BB-616-04X .234 5.95 .175 4.44 19122-0031 BB-616-06X .234 5.95 .175 4.44 19122-0033 BB-616-08X .234 5.95 .175 4.44 19122-0036 BB-680-06X .234 5.95 .175 4.44 19122-0038 BB-680-08X .234 5.95 .175 4.44 19122-0040 BB-680-10X .234 5.95 .175 4.44 19122-0042 BB-683-06X .234 5.95 .175 4.44 19122-0044 BB-683-08X .234 5.95 .175 4.44 19122-0046 BB-683-10X .234 5.95 .175 4.44 19122-0048 BB-686-04X .234 5.95 .175 4.44 19122-0050 BB-686-06X .234 5.95 .175 4.44 19122-0052 BB-686-08X .234 5.95 .175 4.44 19125-0031 B-516-04 .312 7.94 .170 4.31 19125-0033 B-516-06 .312 7.94 .170 4.31 19125-0035 B-516-08 .312 7.94 .170 4.31 19125-0037 B-516-10 .312 7.94 .170 4.31 19125-0046 B-5491-06 .312 7.94 .170 4.31 19125-0047 B-5491-08 .312 7.94 .170 4.31 19125-0048 B-5491-10 .312 7.94 .170 4.31 19125-0049 B-580-06 .312 7.94 .170 4.31 19125-0051 B-580-08 .312 7.94 .170 4.31 19125-0053 B-580-10 .312 7.94 .170 4.31 19125-0055 B-583-06 .312 7.94 .170 4.31 19125-0057 B-583-08 .312 7.94 .170 4.31 19125-0059 B-583-10 .312 7.94 .170 4.31 19125-0061 B-586-04 .312 7.94 .170 4.31 19125-0063 B-586-06 .312 7.94 .170 4.31 UNCONTROLLED COPY Page 9 of 19 RHT 1990 Hand Crimp Tool Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19125-0065 B-586-08 .312 7.94 .170 4.31 19126-0005 B-816-06 .312 7.94 .170 4.31 19126-0007 B-816-10 .312 7.94 .170 4.31 19126-0023 B-816-08 .312 7.94 .170 4.31 19127-0037 BB-816-04 .250 6.35 .170 4.31 19127-0039 BB-816-06 .250 6.35 .170 4.31 19127-0042 BB-816-08 .250 6.35 .170 4.31 19127-0046 BB-8491-06 .250 6.35 .170 4.31 19127-0048 BB-8491-08 .250 6.35 .170 4.31 19127-0050 BB-8491-10 .250 6.35 .170 4.31 19127-0052 BB-880-06 .250 6.35 .170 4.31 19127-0054 BB-880-08 .250 6.35 .170 4.31 19127-0056 BB-880-10 .250 6.35 .170 4.31 19127-0058 BB-883-06 .250 6.35 .170 4.31 19127-0060 BB-883-08 .250 6.35 .170 4.31 19127-0065 BB-886-04 .250 6.35 .170 4.31 19127-0099 BB-816-10 .250 6.35 .170 4.31 19130-0010 B-2471-04X .312 7.94 .175 4.44 19130-0011 B-2471-06X .312 7.94 .175 4.44 19130-0038 B-2491-06X .312 7.94 .175 4.44 19130-0039 B-2491-08X .312 7.94 .175 4.44 19130-0040 B-2491-10X .312 7.94 .175 4.44 19130-0044 B-2781-06X .312 7.94 .175 4.44 19130-0045 B-2781-08X .312 7.94 .175 4.44 19130-0046 B-2781-10X .312 7.94 .175 4.44 19131-0007 BB-287-08X .234 5.95 .175 4.44 19131-0009 BB-287-06X .234 5.95 .175 4.44 19131-0011 BB-287-04X .234 5.95 .175 4.44 19131-0013 BB-284-10X .234 5.95 .175 4.44 19131-0014 BB-2781-10X .234 5.95 .175 4.44 19131-0015 BB-284-08X .234 5.95 .175 4.44 19131-0017 BB-284-06X .234 5.95 .175 4.44 19131-0018 BB-2781-08X .234 5.95 .175 4.44 19131-0020 BB-2781-06X .234 5.95 .175 4.44 19131-0021 BB-2781-04X .234 5.95 .175 4.44 19131-0023 BB-2471-06X .234 5.95 .175 4.44 19131-0025 BB-2471-04X .234 5.95 .175 4.44 19137-0019 B-5471-04 .312 7.94 .170 4.31 19137-0020 B-5471-06 .312 7.94 .170 4.31 19137-0021 B-5781-04 .312 7.94 .170 4.31 19137-0022 B-5781-06 .312 7.94 .170 4.31 19137-0023 B-5781-08 .312 7.94 .170 4.31 19137-0024 B-5781-10 .312 7.94 .170 4.31 19137-0025 B-581-06 .312 7.94 .170 4.31 19137-0026 B-581-08 .312 7.94 .170 4.31 19137-0027 B-581-10 .312 7.94 .170 4.31 19137-0028 B-584-06 .312 7.94 .170 4.31 19137-0029 B-584-08 .312 7.94 .170 4.31 19137-0030 B-584-10 .312 7.94 .170 4.31 19137-0031 B-587-04 .312 7.94 .170 4.31 19137-0032 B-587-06 .312 7.94 .170 4.31 19137-0033 B-587-08 .312 7.94 .170 4.31 19138-0001 B-8781-06 .312 7.94 .170 4.31 19138-0003 B-8781-10 .312 7.94 .170 4.31 19139-0038 BB-8471-04 .250 6.35 .170 4.31 19139-0039 BB-8471-06 .250 6.35 .170 4.31 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19139-0041 BB-8781-04 .250 6.35 .175 4.44 19139-0042 BB-8781-06 .250 6.35 .175 4.44 19139-0044 BB-8781-08 .250 6.35 .175 4.44 19139-0045 BB-8781-10 .250 6.35 .175 4.44 19142-0019 B-207-04X .312 7.94 .175 4.44 19142-0020 B-207-06X .312 7.94 .175 4.44 19142-0022 B-224-04X .312 7.94 .175 4.44 19142-0024 B-224-06X .312 7.94 .175 4.44 19142-0027 B-224-08X .312 7.94 .175 4.44 19142-0029 B-227-06X .312 7.94 .175 4.44 19142-0030 B-227-08X .312 7.94 .175 4.44 19142-0032 B-227-10X .312 7.94 .175 4.44 *19142-0036 B-241-10HDX .312 7.94 *19142-0040 B-268-14HDX .312 7.94 19142-0047 B-281-06X .312 7.94 .175 4.44 19142-0048 B-281-08X .312 7.94 .175 4.44 19142-0049 B-281-10X .312 7.94 .175 4.44 *Note: Use yellow nest on 14-16 AWG heavy duty "HD" parts 19142-0050 B-284-06X .312 7.94 .175 4.44 19142-0051 B-284-08X .312 7.94 .175 4.44 19142-0052 B-284-10X .312 7.94 .175 4.44 19142-0053 B-287-04X .312 7.94 .175 4.44 19142-0054 B-287-06X .312 7.94 .175 4.44 19142-0055 B-287-08X .312 7.94 .175 4.44 19143-0039 B-607-04X .312 7.94 .175 4.44 19143-0042 B-607-06X .312 7.94 .175 4.44 19143-0045 B-624-04X .312 7.94 .175 4.44 19143-0047 B-624-06X .312 7.94 .175 4.44 19143-0050 B-624-08X .312 7.94 .175 4.44 19143-0052 B-627-06X .312 7.94 .175 4.44 19143-0054 B-627-08X .312 7.94 .175 4.44 19143-0057 B-627-10X .312 7.94 .175 4.44 19143-0071 B-6781-06X .312 7.94 .175 4.44 19143-0072 B-6781-08X .312 7.94 .175 4.44 19143-0073 B-6781-10X .312 7.94 .175 4.44 19143-0074 B-681-06X .312 7.94 .175 4.44 19143-0076 B-681-08X .312 7.94 .175 4.44 19143-0078 B-681-10X .312 7.94 .175 4.44 19143-0080 B-684-06X .312 7.94 .175 4.44 19143-0082 B-684-08X .312 7.94 .175 4.44 19143-0084 B-684-10X .312 7.94 .175 4.44 19143-0086 B-687-04X .312 7.94 .175 4.44 19143-0088 B-687-06X .312 7.94 .175 4.44 19143-0090 B-687-08X .312 7.94 .175 4.44 19144-0013 BB-207-04X .234 5.95 .175 4.41 19144-0015 BB-207-06X .234 5.95 .175 4.41 19144-0017 BB-224-04X .234 5.95 19144-0018 BB-224-06X .234 5.95 19144-0020 BB-224-08X .234 5.95 19144-0022 BB-227-06X .234 5.95 19144-0024 BB-227-08X .234 5.95 19144-0026 BB-227-10X .234 5.95 19144-0028 BB-281-06X .234 5.95 .175 4.44 19144-0029 BB-281-08X .234 5.95 .175 4.44 19144-0030 BB-281-10X .234 5.95 .175 4.44 19145-0040 BB-607-04X .234 5.95 .175 4.44 UNCONTROLLED COPY Page 10 of 19 RHT 1990 Hand Crimp Tool Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19145-0042 BB-607-06X .234 5.95 .175 4.44 19145-0044 BB-624-04X .234 5.95 .175 4.44 19145-0046 BB-624-06X .234 5.95 .175 4.44 19145-0048 BB-624-08X .234 5.95 .175 4.44 19145-0050 BB-627-06X .234 5.95 .175 4.44 19145-0052 BB-627-08X .234 5.95 .175 4.44 19145-0054 BB-627-10X .234 5.95 .175 4.44 19145-0056 BB-681-06X .234 5.95 .175 4.44 19145-0058 BB-681-08X .234 5.95 .175 4.44 19145-0060 BB-681-10X .234 5.95 .175 4.44 19145-0062 BB-684-06X .234 5.95 .175 4.44 19145-0064 BB-684-08X .234 5.95 .175 4.44 19145-0066 BB-684-10X .234 5.95 .175 4.44 19145-0068 BB-687-04X .234 5.95 .175 4.44 19145-0070 BB-687-06X .234 5.95 .175 4.44 19145-0072 BB-687-08X .234 5.95 .175 4.44 19153-0005 MCT-2NF .312 7.93 19154-0013 B-231OV .234 5.95 .175 4.44 19154-0015 B-231X .234 5.95 .175 4.44 19154-0016 B-231X-B .234 5.95 .175 4.44 19154-0020 B-L231X .281 7.14 19154-0023 BS-V-331X .281 7.14 19171-0007 B-219-06X .312 7.94 .175 4.44 19171-0009 B-219-08X .312 7.94 .175 4.44 19171-0012 B-219-10X .312 7.94 .175 4.44 19174-0007 B-519-06 .312 7.94 .170 4.31 19174-0009 B-519-08 .312 7.94 .170 4.31 19174-0011 B-519-10 .312 7.94 .170 4.31 19175-0007 B-619-06X .312 7.94 .175 4.44 19175-0009 B-619-08X .312 7.94 .175 4.44 19175-0011 B-619-10X .312 7.94 .175 4.44 191760003 B-819-06 .312 7.94 .170 4.31 19179-0008 BB-219-06X .234 5.95 .175 4.41 19179-0010 BB-219-08X .234 5.95 .175 4.41 19179-0012 BB-219-10X .234 5.95 .175 4.41 19182-0007 BB-619-06X .234 5.95 .175 4.44 19182-0009 BB-619-08X .234 5.95 .175 4.44 19182-0011 BB-619-10X .234 5.95 .175 4.44 19183-0007 BB-819-06 .250 6.35 .170 4.31 19183-0009 BB-819-08 .250 6.35 .170 4.31 19183-0011 BB-819-10 .250 6.35 .170 4.31 19196-0024 B-507-04 .312 7.94 .170 4.31 19196-0026 B-507-06 .312 7.94 .170 4.31 19196-0030 B-524-04 .312 7.94 .170 4.31 19196-0032 B-524-06 .312 7.94 .170 4.31 19196-0034 B-524-08 .312 7.94 .170 4.31 19196-0037 B-527-06 .312 7.94 .170 4.31 19196-0039 B-527-08 .312 7.94 .170 4.31 19196-0041 B-527-10 .312 7.94 .170 4.31 19197-0037 B-824-08 .312 7.94 .170 4.31 19197-0042 B-807-06 .312 7.94 .170 4.31 19198-0010 BB-807-04 .250 6.35 .170 4.31 19198-0012 BB-807-06 .250 6.35 .170 4.31 19198-0014 BB-824-04 .250 6.35 19198-0016 BB-824-06 .250 6.35 .225 5.71 19198-0019 BB-824-08 .250 6.35 .225 5.71 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 14 - 16 AWG 2.00 - 1.30 mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19198-0021 BB-827-06 .250 6.35 .170 4.31 19198-0023 BB-827-08 .250 6.35 .170 4.31 19198-0025 BB-827-10 .250 6.35 .170 4.31 19198-0028 BB-881-06 .250 6.35 .170 4.31 19198-0029 BB-881-08 .250 6.35 .170 4.31 19198-0030 BB-881-10 .250 6.35 .170 4.31 19198-0031 BB-884-06 .250 6.35 .170 4.31 19198-0032 BB-884-08 .250 6.35 .170 4.31 19198-0033 BB-884-10 .250 6.35 .170 4.31 19198-0034 BB-887-04 .250 6.35 .170 4.31 19199-0003 B-831 .312 7.94 .170 4.31 19200-0001 BS-831 .312 7.94 .169 4.29 19202-0018 B-931 .312 7.94 19202-0019 B-931-DK .312 7.94 19202-0026 BS-942 .312 7.93 .199 5.05 19202-0027 BS-942-DK .312 7.93 .199 5.05 19202-0031 BS-N-331 .281 7.14 19204-0013 B-2XCX .312 7.94 19204-0014 B-2YCX .312 7.94 19204-0017 B-5XC .312 7.94 19204-0018 B-5YC .312 7.94 19206-0003 B-204OV .281 7.14 19206-0004 B-204X .281 7.14 .175 4.44 19206-0005 BS-V-304X .281 7.14 19207-0004 BS-N-304 .281 7.14 19212-0005 WP-2614X .187 4.76 .175 4.44 19213-0005 WP-5614 .187 4.76 .170 4.31 19213-0011 WP-8614 .187 4.76 .170 4.31 MILITARY CLASS 2 Wire Size: 14 - 16 AWG 2.00 - 1.30mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19095-0074 BB-882-2 .250 6.35 .171 4.36 19095-0076 BB-883-2 .250 6.35 .171 4.36 19095-0133 BB-880-2 .250 6.35 .171 4.36 19095-0134 BB-881-2 .250 6.35 .171 4.36 19095-0136 BB-884-2 .250 6.35 .171 4.36 19095-0137 BB-885-2 .250 6.35 .171 4.36 19095-0139 BB-886-2 .250 6.35 .171 4.36 METRIC RING TERMINALS Wire Size: 2.5 - 1.0mm Wire Strip Terminal Length Terminal No. Eng No. (REF) In mm 193240006 BB2,5-823-M3 .250 6.35 193240007 BB2,5-823-M3,5 .250 6.35 193240008 BB2,5-837-M4 .250 6.35 193240009 BB2,5-839-M5 .250 6.35 193240010 BB2,5-825-M6 .250 6.35 193240011 BB2,5-818-M8 .250 6.35 UNCONTROLLED COPY Insulation Dia. Max. In mm .170 4.31 .170 4.31 .170 4.31 .170 4.31 .170 4.31 .170 4.31 Page 11 of 19 RHT 1990 Hand Crimp Tool Wire Size: 10 - 12 AWG 5.00 - 3.00mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In. mm In. mm 19058-0154 TT-1210 .375 9.53 19070-0109 C-201-12X .375 9.53 .250 6.35 19070-0111 C-201-14X .375 9.53 .250 6.35 19070-0112 C-201-38X .375 9.53 .250 6.35 19070-0114 C-201-56X .375 9.53 .250 6.35 19070-0115 C-201-76X .375 9.53 .250 6.35 19070-0117 C-228-04X .375 9.53 .250 6.35 19070-0119 C-228-06X .375 9.53 .250 6.35 19070-0121 C-228-08X .375 9.53 .250 6.35 19070-0123 C-228-10X .375 9.53 .250 6.35 19070-0126 C-228-10XT45 .375 9.53 .250 6.35 19070-0130 C-230-10X .375 9.53 .250 6.35 19070-0132 C-230-14X .375 9.53 .250 6.35 19070-0134 C-230-38X .375 9.53 .250 6.35 19070-0136 C-230-56X .375 9.53 .250 6.35 19070-0141 C-236-04X .375 9.53 .250 6.35 19070-0143 C-236-06X .375 9.53 .250 6.35 19070-0145 C-236-08X .375 9.53 .250 6.35 19070-0148 C-240-10X .375 9.53 .250 6.35 19070-0150 C-240-14X .375 9.53 .250 6.35 19070-0153 C-240-38X .375 9.53 .250 6.35 19070-0155 C-240-56X .375 9.53 .250 6.35 19070-0275 C-236-08XR90 .375 9.53 .250 6.35 19070-0336 C-236-06XR90 .375 9.53 .250 6.35 19071-0084 C-601-12X .375 9.53 .250 6.35 19071-0085 C-601-14X .375 9.53 .250 6.35 19071-0086 C-601-38X .375 9.53 .250 6.35 19071-0087 C-601-56X .375 9.53 .250 6.35 19071-0088 C-601-76X .375 9.53 .250 6.35 19071-0089 C-628-04X .375 9.53 .250 6.35 19071-0092 C-628-06X .375 9.53 .250 6.35 19071-0095 C-628-08X .375 9.53 .250 6.35 19071-0098 C-628-10X .375 9.53 .250 6.35 19071-0100 C-628-209X .375 9.53 .250 6.35 19071-0103 C-630-10X .375 9.53 .250 6.35 19071-0106 C-630-14X .375 9.53 .250 6.35 19071-0110 C-630-56X .375 9.53 .250 6.35 19071-0115 C-636-04X .375 9.53 .250 6.35 19071-0117 C-636-06X .375 9.53 .250 6.35 19071-0119 C-636-08X .375 9.53 .250 6.35 19071-0121 C-640-10X .375 9.53 .250 6.35 19071-0123 C-640-14X .375 9.53 .250 6.35 19071-0127 C-640-38X .375 9.53 .250 6.35 19071-0130 C-640-56X .375 9.53 .250 6.35 19073-0101 C-501-12 .375 9.53 .225 5.17 19073-0102 C-501-14 .375 9.53 .225 5.17 19073-0103 C-501-38 .375 9.53 .225 5.17 19073-0104 C-501-56 .375 9.53 .225 5.17 19073-0105 C-501-76 .375 9.53 .225 5.17 19073-0106 C-528-04 .375 9.53 .225 5.17 19073-0108 C-528-06 .375 9.53 .225 5.17 19073-0110 C-528-08 .375 9.53 .225 5.17 19073-0113 C-528-10 .375 9.53 .225 5.17 19073-0117 C-530-10 .375 9.53 .225 5.17 19073-0119 C-530-14 .375 9.53 .225 5.17 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 10 - 12 AWG 5.00 - 3.00mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In. mm In. mm 19073-0122 C-530-38 .375 9.53 .225 5.17 19073-0123 C-530-56 .375 9.53 .225 5.17 19073-0128 C-536-04 .375 9.53 .225 5.17 19073-0130 C-536-06 .375 9.53 .225 5.17 19073-0132 C-536-08 .375 9.53 .225 5.17 19073-0134 C-540-10 .375 9.53 .225 5.17 19073-0136 C-540-14 .375 9.53 .225 5.17 19073-0139 C-540-38 .375 9.53 .225 5.17 19073-0143 C-540-56 .375 9.53 .225 5.17 19073-0145 C-801-12 .375 9.53 .225 5.71 19073-0147 C-801-12X .375 9.53 .225 5.71 19073-0148 C-801-14 .375 9.53 .225 5.71 19073-0149 C-801-14X .375 9.53 .225 5.71 19073-0150 C-801-38 .375 9.53 .225 5.71 19073-0151 C-801-38X .281 7.14 .225 5.71 19073-0152 C-801-56 .375 9.53 .225 5.71 19073-0153 C-801-56X .281 7.14 .225 5.71 19073-0154 C-801-76 .375 9.53 .225 5.71 19073-0155 C-801-76X .281 7.14 .225 5.71 19073-0156 C-828-04 .375 9.53 .225 5.71 19073-0158 C-828-04X .281 7.14 .225 5.71 19073-0160 C-828-06 .375 9.53 .225 5.71 19073-0163 C-828-06X .281 7.14 .225 5.71 19073-0165 C-828-08 .375 9.53 .225 5.71 19073-0168 C-828-08X .281 7.14 .225 5.71 19073-0170 C-828-10 .375 9.53 .225 5.71 19073-0173 C-828-10X .281 7.14 .225 5.71 19073-0176 C-828-209 .375 9.53 .225 5.71 19073-0179 C-830-10 .375 9.53 .225 5.71 19073-0181 C-830-10X .281 7.14 .225 5.71 19073-0182 C-830-10XLBK .375 9.53 .225 5.71 19073-0185 C-830-10XX .375 9.53 .225 5.71 19073-0188 C-830-14 .375 9.53 .225 5.71 19073-0191 C-830-14X .281 7.14 .225 5.71 19073-0192 C-830-14XLBK .375 9.53 .233 5.91 19073-0195 C-830-14XX .375 9.53 .320 8.12 19073-0200 C-830-56 .375 9.53 .233 5.91 19073-0202 C-830-56X .281 7.14 .250 6.35 19073-0203 C-830-56XLBK .375 9.53 .233 5.91 19073-0206 C-830-56XX .375 9.53 .320 8.12 19073-0212 C-836-04 .375 9.53 .225 5.71 19073-0214 C-836-04X .281 7.14 .250 6.35 19073-0216 C-836-06 .375 9.53 .225 5.71 19073-0220 C-836-06X .281 7.14 .250 6.35 19073-0222 C-836-08 .375 9.53 .225 5.71 19073-0225 C-836-08X .281 7.14 .250 6.35 19073-0227 C-840-10 .375 .953 .225 5.71 19073-0229 C-840-10X .281 7.14 .250 6.35 19073-0231 C-840-14 .375 9.53 .225 5.71 19073-0233 C-840-14X .281 7.14 .250 6.35 19073-0236 C-840-38 .375 9.53 .225 5.71 19073-0238 C-840-38X .281 7.14 .250 6.35 19073-0242 C-840-56 .375 9.53 .225 5.71 19073-0244 C-840-56X .281 7.14 .250 6.35 19073-0272 C-830-10XXBK .375 9.53 .225 5.71 19073-0273 C-830-14XXBK .375 9.53 .320 8.12 UNCONTROLLED COPY Page 12 of 19 RHT 1990 Hand Crimp Tool Wire Size: 10 - 12 AWG 5.00 - 3.00mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In. mm In. mm 19073-0274 C-830-56XXBK .375 9.53 .320 8.12 19080-0005 C-2006-MSX .375 9.53 .250 6.35 19081-0005 C-5006-MS .375 9.53 .225 5.17 19090-0077 C-2103-08X .375 9.53 .250 6.35 19090-0079 C-2106-06X .375 9.53 .250 6.35 19090-0081 C-212-06X .375 9.53 .250 6.35 19090-0083 C-212-08X .375 9.53 .250 6.35 19090-0085 C-212-10X .375 9.53 .250 6.35 19092-0065 C-6103-08X .375 9.53 .250 6.35 19092-0067 C-6106-06X .375 9.53 .250 6.35 19092-0069 C-612-06X .375 9.53 .250 6.35 19092-0071 C-612-08X .375 9.53 .250 6.35 19092-0073 C-612-10X .375 9.53 .250 6.35 19094-0081 C-5103-08 .375 9.53 .225 5.17 19094-0083 C-5106-06 .375 9.53 .225 5.17 19094-0085 C-512-06 .375 9.53 .225 5.17 19094-0087 C-512-08 .375 9.53 .225 5.17 19094-0089 C-512-10 .375 9.53 .225 5.17 19095-0099 C-8103-08 .375 9.53 .225 5.71 19095-0102 C-8106-06 .375 9.53 .225 5.71 19095-0105 C-812-06 .375 9.53 .225 5.71 19095-0108 C-812-08 .375 9.53 .225 5.71 19095-0111 C-812-10 .375 9.53 .225 5.71 19099-0036 C-2196-06X .375 9.53 .250 6.35 19099-0038 C-2197-08X .375 9.53 .250 6.35 19099-0040 C-2198-10X .375 9.53 .250 6.35 19099-0042 C-2199-14X .375 9.53 .250 6.35 19099-0043 C-2710-05X .375 9.53 .250 6.35 19099-0044 C-2710-06X .375 9.53 .250 6.35 19099-0048 C-2718-08X .375 9.53 .250 6.35 19099-0050 C-2719-10X .375 9.53 .250 6.35 19115-0033 C-8196-06 .375 9.53 .225 5.71 19115-0035 C-8197-08 .375 9.53 .225 5.71 19115-0037 C-8198-10 .375 9.53 .225 5.71 19115-0039 C-8199-14 .375 9.53 .225 5.71 19115-0041 C-8710-05 .375 9.53 .225 5.71 19115-0042 C-8710-06 .375 9.53 .225 5.71 19115-0046 C-8718-08 .375 9.53 .225 5.71 19115-0048 C-8719-10 .375 9.53 .225 5.71 19121-0045 C-2101-08X .375 9.53 .250 6.35 19121-0046 C-2104-06X .375 9.53 .250 6.35 19121-0047 C-2104-08X .375 9.53 .250 6.35 19121-0049 C-2104-10X .375 9.53 .250 6.35 19121-0051 C-217-06X .375 9.53 .250 6.35 19121-0053 C-217-08X .375 9.53 .250 6.35 19121-0056 C-217-10X .375 9.53 .250 6.35 19122-0054 C-6101-08X .375 9.53 .250 6.35 19122-0056 C-6104-06X .375 9.53 .250 6.35 19122-0060 C-617-06X .375 9.53 .250 6.35 19122-0062 C-617-08X .375 9.53 .250 6.35 19122-0064 C-617-10X .375 9.53 .250 6.35 19125-0067 C-5101-08 .375 9.53 .225 5.17 19125-0070 C-5104-06 .375 9.53 .225 5.17 19125-0074 C-517-06 .375 9.53 .225 5.17 19125-0076 C-517-08 .375 9.53 .225 5.17 19125-0078 C-517-10 .375 9.53 .225 5.17 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 Wire Size: 10 - 12 AWG 5.00 - 3.00mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In. mm In. mm 19127-0073 C-8101-08 .375 9.53 .225 5.71 19127-0077 C-8104-06 .375 9.53 .225 5.71 19127-0079 C-8104-06X .281 7.14 .225 5.71 19127-0081 C-8104-08 .375 9.53 .225 5.71 19127-0082 C-8104-10 .375 9.53 .225 5.71 19127-0083 C-817-06 .375 9.53 .225 5.71 19127-0086 C-817-08 .375 9.53 .225 5.71 19127-0089 C-817-10 .375 9.53 .225 5.71 19127-0091 C-817-10X .281 7.14 .225 5.71 19127-0101 C-8101-08X .281 7.14 .225 5.71 19127-0102 C-817-06X .281 7.14 .225 5.71 19127-0103 C-817-08X .281 7.14 .225 5.71 19131-0001 C-2481-10X .375 9.53 .250 6.35 19131-0002 C-2105-10X .375 9.53 .250 6.35 19131-0004 C-2105-08X .375 9.53 .250 6.35 19131-0006 C-2105-06X .375 9.53 .250 6.35 19131-0010 C-2102-08X .375 9.53 .250 6.35 19137-0035 C-5102-08 .375 9.53 .225 5.17 19137-0038 C-5105-06 .375 9.53 .225 5.17 19137-0040 C-5105-08 .375 9.53 .225 5.17 19137-0041 C-5105-10 .375 9.53 .225 5.17 19139-0057 C-8102-08 .375 9.53 .225 5.71 19139-0060 C-8105-08 .375 9.53 .225 5.71 19139-0061 C-8105-10 .375 9.53 .225 5.71 19144-0037 C-241-06X .375 9.53 .250 6.35 19144-0039 C-241-08X .375 9.53 .250 6.35 19144-0040 C-241-08XR90 .375 9.53 .250 6.35 19144-0042 C-241-10X .375 9.53 .250 6.35 19144-0045 C-268-10X .375 9.53 .250 6.35 19144-0046 C-268-14X .375 9.53 .250 6.35 19144-0047 C-268-56X .375 9.53 .250 6.35 19145-0075 C-6102-08X .375 9.53 .250 6.35 19145-0078 C-6105-06X .375 9.53 .250 6.35 19145-0082 C-641-06X .375 9.53 .250 6.35 19145-0084 C-641-08X .375 9.53 .250 6.35 19145-0088 C-641-10X .375 9.53 .250 6.35 19145-0091 C-668-10X .375 9.53 .250 6.35 19145-0093 C-668-14X .375 9.53 .250 6.35 19145-0094 C-668-56X .375 9.53 .250 6.35 19153-0003 CMCT-2NF .281 7.14 19154-0026 C-246OV .234 5.95 19154-0028 C-246X .234 5.95 .265 6.73 19154-0029 C-246X-B .234 5.95 .270 6.85 19154-0033 C-L246X .359 9.13 19154-0037 CS-V-346X .359 9.13 .260 6.60 19179-0014 C-211-06X .375 9.53 .250 6.35 19179-0016 C-211-08X .375 9.53 .250 6.35 19179-0019 C-211-10X .375 9.53 .250 6.35 19179-0021 C-299-14X .375 9.53 .250 6.35 19179-0022 C-299-56X .375 9.53 .250 6.35 19182-0016 C-699-14X .375 9.53 .250 6.35 19182-0017 C-699-56X .375 9.53 .250 6.35 19183-0013 C-811-06 .375 9.53 .225 5.71 19183-0016 C-811-08 .375 9.53 .225 5.71 19183-0019 C-811-10 .375 9.53 .225 5.71 19183-0022 C-899-14 .375 9.53 .225 5.71 UNCONTROLLED COPY Page 13 of 19 RHT 1990 Hand Crimp Tool Wire Size: 10 - 12 AWG 5.00 - 3.00mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In. mm In. mm 19183-0026 C-899-56 .375 9.53 .225 5.71 19183-0028 C-899-14X .281 7.14 19183-0029 C-811-08X .281 7.14 .225 5.71 19183-0031 C-811-10X .281 7.14 .225 5.71 19184-0001 C-511-06 .375 9.53 .225 5.17 19184-0003 C-511-08 .375 9.53 .225 5.17 19184-0005 C-511-10 .375 9.53 .225 5.17 19184-0007 C-599-14 .375 9.53 .225 5.17 19184-0008 C-599-56 .375 9.53 .225 5.17 19196-0068 C-541-10 .375 9.53 .225 5.17 19196-0071 C-568-10 .375 9.53 .225 5.17 19196-0072 C-568-14 .375 9.53 .225 5.17 19196-0074 C-568-56 .375 9.53 .225 5.17 19196-0075 C-541-06 .375 9.53 .225 5.17 19196-0077 C-541-08 .375 9.53 .225 5.17 19198-0039 C-8105-06 .375 9.53 .225 5.71 19198-0044 C-841-06 .375 9.53 .225 5.71 19198-0047 C-841-08 .375 9.53 .225 5.71 19198-0050 C-841-10 .375 9.53 .225 5.71 19198-0055 C-868-10 .375 9.53 .225 5.71 19198-0056 C-868-14 .375 9.53 .225 5.71 19198-0057 C-868-14X .281 7.14 .250 6.35 19198-0058 C-868-56 .375 9.53 .225 5.71 19198-0078 C-841-08X .281 7.14 .250 6.35 19198-0085 C-841-10X .281 7.14 .250 6.35 19199-0005 C-846 .312 7.94 .228 5.79 19200-0003 CS-846 .312 7.94 .230 5.84 Wire Size: 10 - 12 AWG 5.00 - 3.00mm Wire Strip Insulation Terminal Length Dia. Max. Terminal No. Eng No. (REF) In. mm In. mm 19202-0045 CS-952 .359 9.13 .276 19202-0046 CS-952-DK .359 9.13 .276 19202-0049 CS-N-346 .359 9.13 19204-0019 C-8XC .375 9.53 19204-0025 C-2XCX .375 9.53 .250 6.35 19204-0026 C-2YCX .375 9.53 .250 6.35 19204-0029 C-5XC .375 9.53 19204-0030 C-5YC .375 9.53 19204-0031 C-8YC .375 9.53 19206-0007 C-203OV .281 7.14 19206-0008 C-203X .281 7.14 19207-0005 CS-N-303 .281 7.14 19212-0001 WP-2210X .281 7.14 .250 6.35 19213-0001 WP-5210 .281 7.14 .220 5.58 19213-0007 WP-8210 .281 7.14 .225 5.71 Terminal No. 19324-0012 19324-0013 19324-0014 19324-0015 19324-0016 OPERATION METRIC RING TERMINALS Wire Size: 6.0 - 2.5mm Wire Strip Terminal Length Eng No. (REF) In mm C6-836-M4 .375 9.53 C6-828-M5 .375 9.53 C6-830-M6 .375 9.53 C6-830-M8 .375 9.53 C6-840-M10 .375 9.53 Insulation Dia. Max. In mm .225 5.71 .225 5.71 .225 5.71 .225 5.71 .225 5.71 JAWS OPEN Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release. TERMINAL Crimping Terminals 1. Push up on the locator blade and position the terminal with the barrel facing up into the proper color-coded nest with front edge of the barrel against the locator. See Figure 1. Release the locator blade to hold the terminal in position. 2. Partially close the tool to hold the terminal in place. See Figure 2. FRONT EDGE OF BARREL LOCATOR PUSH UP Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 UNCONTROLLED COPY Figure 1 Page 14 of 19 RHT1990 Hand Crimp Tool 3. Insert the properly stripped wire into the terminal barrel. See Figure 2 and 3. The wire end should butt against the wire stop position of the locator. Cycle the tool. CONDUCTOR PUNCH INSULATION PUNCH LOCATOR TERMINAL BARREL WIRE TERMINAL WIRE TERMINAL Figure 2 CONDUCTOR ANVIL Figure 3 INSULATION ANVIL Note: The tamper proof ratchet action will not release the tool until it has been fully closed. 4. Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location, and check for insulation closure. Locator is adjustable up and down to keep terminals straight after crimping. When crimping butt splices, the locator must be removed and the splice visually aligned with the tooling 1/16" inside the insulation crimp. See Figure 4. CONDUCTOR PUNCH BUTT SPLICE TERMINAL Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. INSULATION PUNCH WIRE INSULATION ANVIL CONDUCTOR ANVIL Figure 4 1/16" INSIDE INSULATION CRIMP 5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw, then insert a 3/32 hex wrench (supplied) into the bottom of the LOOSEN M4 SCREW lower die. See Figure 5. A clockwise rotation decreases insulation crimp while a counter-clockwise rotation increases insulation crimp. After adjusting retighten the M4 screw. Figure 5 Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth. Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 3/32" HEX WRENCH LUBRICATION POINTS (BOTH SIDES) LIGHT OIL (EVERY 3 MONTHS OR 5,000 CRIMPS) UNCONTROLLED COPY Page 15 of 19 RHT1990 Hand Crimp Tool 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in Figure 5, every 5,000 crimps or 3 months will significantly enhance the tool life and ensure a stable calibration. 4. When tool is not in use, keep the handles PRELOAD closed to prevent objects from becoming lodged 1.00 TEST POINT in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams 1. Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by lifting the ratchet release lever. See Figure 6. RATCHET PRELOAD 1.00 RELEASE LEVER PRELOAD ADJUSTMENT TEST POINT PUSH UP LOCKING SCREW Figure 6 How to Adjust Tool Preload (See Figure 6) Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. 2. 3. 4. 5. 6. Remove the screw and plastic cover washer. Note the setting wheel position. Lift the setting wheel off the axle. Turn the eccentric axle with a screwdriver. Turning the eccentric axle counter-clockwise will increase handle force. Replace the setting wheel to the axle, aligning the nearest notch in the setting wheel to the dowel pin. Replace the plastic cover washer and screw. Check the crimp specifications after tool handle preload force is adjusted. Tool Calibration PIN GAUGE IN CONDUCTOR CRIMP A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload. See Figure 6 to recalibrate. Nest Color Code Red Blue Yellow Doc No. ATS-640010100 Revision: Q Wire Range AWG 18 - 22 14 - 16 10 - 12 mm 0.35 - 0.80 1.30 - 2.00 3.30 - 5.00 "X" Dimension Conductor Crimp Mean Go No Go .108 .104 .112 .117 .112 .122 .147 .143 .152 Release Date: 05-10-02 Revision Date: 09-09-16 "X" " CONFINING" CRIMP Crimp Inspection Marking o oo o UNCONTROLLED COPY Page 16 of 19 RHT1990 Hand Crimp Tool Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life-tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Repetitive use of this tool should be avoided. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 UNCONTROLLED COPY Page 17 of 19 RHT1990 Hand Crimp Tool PARTS LIST Item Order No. 64001-0100 64000-0076 63810-0000 64005-0175 64001-0170 Description Quantity Hand Crimp Tool Figure 7 1 Repair Kit (Springs, Pins and E-Rings) 1 2 Handle 1 3 Locator Assembly 1 4 Tooling Kit 1 Tooling Kit Only 5 64001-0114 Conductor Punch 1 6 64001-0112 Conductor Anvil 1 7 64001-0115 Insulation Punch 1 8 64001-0113 Insulation Anvil 1 9 N/A 4 mm Diameter by 5.0mm Long Roll Pins 2** 10 N/A #10-32 by 5/16" Long Cup Pt. Set Screw 1** ** Available from an Industrial supply company such as MSC (1-800-645-7270). 2 M4 WING NUT M4 FLAT WASHER RATCHET RELEASE LEVER 3 SCREW AND PLASTIC COVER FOR HANDTOOL PRELOAD ADJUSTMENT M4 X 12LG PAN HEADSCREW 5 M4 X 30LG PAN HEAD SCREW 6 (2) 9 10 7 FOR SPRING ACCESS SWING OPEN COVER 8 1 4 Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 REPAIR KIT. ALL PARTS REQUIRED FOR REPAIR. (ONLY MAIN SPRING SHOWN) Figure 7 UNCONTROLLED COPY Page 18 of 19 RHT1990 Hand Crimp Tool Hand Crimp Tool Avikrimp and InsulKrimp Certificate of Calibration Order No. 64001-0100 Engineering No. RHT 1990 Tool Order Number __________________ Tool Eng. Number ___________________ Tool Revision ___________________ Serial Number ___________________ Date of Manufacture__________________ Handle Load Range at 1 inch from the Tips =______________ Actual =_____________ Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the "F" Crimp style. Range Conductor Nest # 1 = ____________-- Actual = ______________ Range Conductor Nest # 2 = ____________-- Actual = ______________ Range Conductor Nest # 3 = ____________-- Actual = ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Application Tooling Support 2200 Wellington Court Lisle, IL 60532 USA Phone: +1-402-458-TOOL (8665) E-mail: applicationtooling@molex.com Visit our Website at www.molex.com/applicationtooling Doc No. ATS-640010100 Revision: Q Release Date: 05-10-02 Revision Date: 09-09-16 UNCONTROLLED COPY Page 19 of 19 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Molex: 19139-0045 19139-0038