Amphenol 608 Series Circular Environmental Connectors Approved to BS9522 F0020 (Pattern 608) CE30 Design Features * * * * * * Keyway Polarisation. Ni Aluminium Bronze Shells. Threaded Anti Vibration coupling mechanism. Crimp or Solder Contacts. -55 to + 125 C Temp Range High Impact Strength The Amphenol 608 series is a range of nickel aluminium bronze connectors with a 2 start acme thread coupling mechanism. The rugged design features and highly corrosion resistant materials make this connector series ideal for marine applications where equipment is continually exposed to rough treatment and salt laden atmosphere. Amphenol Limited Connector Styles Straight Plug British Standard Part No C2560-xx-xx-xxxx Amphenol Part No (Crimp) 608-36T-xx-xxxx (Solder) 608-56T-xx-xxxx SHELL SIZE A MAX. mm in. A1 MAX. mm in. C D!A MAX. mm in. E MAX. mm in. F THREAD (CLASS 2A) 8 21.1 .83 7 10 23.8 .94 9 12 28.2 1.11 14 31.4 1.24 13 36.5 1.44 15 16 32.9 1.30 25.4 1.00 18 39.3 1.55 20 42.5 1.67 22 45.3 1.78 24 48.4 1.91 H MAX. mm in. /16 - 28 U.N.E.F. /16 - 24 U.N.E.F. 14.8 .58 /16 - 24 U.N.E.F. 11 /16 - 20 U.N.E.F. 22.98 .905 24.89 .980 /16 - 20 U.N.E.F. 1 1/16 - 18 U.N.E.F. 1 3/16 - 18 U.N.E.F. 16.3 .64 1 5/16 - 18 U.N.E.F. 1 7/16 - 18 U.N.E.F. Wall Mount Receptacle British Standard Part No C2561-xx-xx-xxxx Amphenol Part No (Crimp) 608-30T-xx-xxxx (Solder) 608-50T-xx-xxxx Max Panel Thickness, Shell Size 8-18, 0.10in (2.6mm) 20-24, 0.24in (6.1 mm) SHELL SIZE A MAX. A1 MAX. B MAX. C MAX mm. in. mm. in. mm. in. mm. E MAX. in. mm. 8 21.1 .83 10 12 14 mm. 24.3 .96 9/ 16 - 24 U.N.E.F. 26.6 1.05 11/ 16 - 24 U.N.E.F. 13/ 16 - 20 U.N.E.F. 15/ 16 - 20 U.N.E.F. 31.2 1.23 18 33.8 1.33 20 37.0 1.46 .07 in. 22.98 .905 3.1 .12 1 1/16 - 18 U.N.E.F. 1 3/16 - 18 U.N.E.F. 34.6 1.37 27.2 1.07 14.8 58 40.1 1.58 2.6 24 (CLASS 2A) - 28 U.N.E.F. 32.9 1.30 25.6 1.01 11.7 46 29.0 1.15 1.8 D DIA .13 .005 mm in. MAX. 7/ 16 16 22 in. F THREAD .10 15.5 61 43.3 1.71 1 5/16 - 18 U.N.E.F. 26.41 1.040 1 7/16 - 18 U.N.E.F. 3.9 .15 Jam Nut Receptacle Single Hole Fixing (With Accessory Thread) British Standard Part No C2562 Amphenol Part No (Crimp) 608-37T-xx-xxxx (Solder) 608-57T-xx-xxxx Max Panel Thickness, Shell Size 8-18, 0.10 in (2.6mm) 20-24, 0.24in (6.1 mm) SHELL SIZE A MAX. mm. in. A1 MAX. mm. in. B MAX. mm. in. 32.9 30.0 17.7 8 10 12 1.30 1.18 .70 C MAX. mm. in. 27.4 1.08 D MAX. mm. in. 24.3 .96 E MAX. mm. in. 30.5 1.20 27.4 1.08 22.7 .89 35.4 1.39 32.2 1.27 27.2 1.07 14 38.4 1.51 35.4 1.39 30.5 1.20 16 41.7 1.64 38.5 1.52 33.6 1.32 18 44.7 1.76 41.6 1.64 36.9 1.45 20 49.6 1.95 46.5 1.83 39.9 1.57 43.2 1.70 46.3 1.82 22 34.6 1.37 32.7 1.29 24 22.5 .89 57.6 2.07 49.7 1.96 23.6 .93 55.8 2.20 52.8 2.08 3.3 4.1 .13 K MAX. mm. in. 19.3 .76 .16 Jam Nut Receptacle Single Hole Fixing (No Accessory Thread, Solder Contacts only) British Standard Part No C2563-xx-xx-xxxx Amphenol Part No (Solder) 608-57A-xx-xxxx Max Panel Thickness, Shell Size 8-18, 0.10in (2.6mm) 20-24, 0.24in (6.1 mm) SHELL SIZE A MAX. mm. in. B MAX. mm. in. 8 10 12 14 .70 18 20 24 mm. in. 27.4 1.08 24.3 .96 30.5 25.6 1.01 17.7 16 22 C MAX. mm. in. 27.2 1.07 22.5 .89 23.6 .93 D MAX. 1.2 27.4 1.08 35.4 1.39 32.2 1.27 38.4 1.51 35.4 1.4 41.7 1.64 38.5 1.52 44.7 1.76 41.6 1.64 49.6 1.95 46.5 1.83 52.6 2.07 49.7 1.96 55.8 2.20 52.8 2.08 E MAX. mm. in. 3.3 4.1 .13 .16 H MAX. mm. in. 21.4 .84 27.0 1.06 28.0 1.10 K MAX. mm. in. 19.3 .76 22.7 .89 27.2 1.07 30.5 1.2 33.6 1.32 36.9 1.45 39.9 1.57 43.2 1.7 46.3 1.82 Insert Arrangements Panel Mounting Details Arrangement Crimp Solder No Contacts a dia SHELL SIZE .13 .005 mm. in. T CRS MIN W DIA X .25 .010 CRS (T.P.) in. mm. in. mm. 22.7 .89 14.3 .56 15.09 .954 27.4 10 25.4 1.00 17.3 .68 18.26 .719 30.5 1.2 12 29.8 1.18 21.4 .84 20.62 .812 35.4 1.39 23.70 .933 22.33 .879 33.0 1.30 24.4 .96 23.01 .906 38.4 1.51 26.77 1.054 25.45 1.002 38.1 1.50 27.7 1.09 24.61 .969 41.7 1.64 29.95 1.179 28.65 1.128 18 40.9 1.61 30.8 1.21 26.97 1.062 44.7 1.76 33.12 1.304 31.83 1.253 20 44.0 1.74 3.41 1.34 29.36 1.156 49.3 1.94 36.30 1.429 35.00 1.378 46.8 1.85 37.1 1.46 31.75 1.250 52.8 2.08 39.47 1.554 38.18 1.503 50.0 1.97 40.1 1.59 34.93 1.375 55.8 2.20 42.65 1.679 41.35 1.628 3.3 .13 22 24 4.2 .17 in. Z mm. 16 mm. Y DIA .13 .005 .13 .005 8 14 in. V CRS MIN mm. in. mm. in. 1.08 15.90 .626 14.94 .588 18.92 .745 17.91 .705 Contact Size Rating 08-33 X X 3 10-02 X X 2 10-06 X X 6 20 1 12-03 X X 3 16 2 12-10 X X 10 20 1 14-05 X X 5 16 14-15 X X 15 20 14-19 X X 19 20 1 16-08 X X 8 16 2 16-26 X X 26 20 1 18-11 X X 11 16 2 18-32 X X 32 20 1 20-16 X X 16 16 2 20-41 X X 41 20 1 22-21 X X 21 16 2 22-55 X X 55 20 1 24-61 X X 61 20 1 Voltage Rating Sea Level 20 1 16 2 2 16 1 1 2 Working Voltage DC 700 1250 Voltage Proof DC 2100 3000 *Please note that the establishment of electrical safety factors is left entirely in the designer's hands, since he is in the best position to know what peak voltages, switching surges, transients, etc . can be expected in a particular circuit Accessories Connector Ordering Codes Amphenol Part No British Standard Part No Accessory and Tool Ordering Code Keyway Orientation ANGLE SHELL SIZE `N' B' `C' `E' `F' 08 105 - - 118 82 10 105 85 125 115 85 12 105 89 121 115 85 14 105 91 119 75 120 16 105 93 117 75 120 18 105 95 115 75 120 20 105 95 115 75 120 22 105 97 113 75 120 24 105 97 113 75 120 Connectors are supplied with a full complement of contacts but can be supplied separately. Assembly Instructions Contact Size Colour Code Contact Part Nos Quantity Per Pack Suitable Wire Sizes AWG 20 RED 16 BLUE 2012224 in mm Permissible Insulation O.D. range for Grommet sealing in mm Stripping Lengths 0.220 - 0.260 in mm pin: 162GB-149-20,000-05-pk25 25 0.032 - 0.020 0.047 - 0.085 skt: 16268-101-20,000-05-pk25 25 0.81 - 0.51 1.19 - 2.16 5.6 - 6.6 pin: 162GB-149-16,000-05-pk25 25 0.051 - 0.032 0.066 - 0.109 0.220 - 0.260 skt: 16268-101-16.000-05-pk25 25 1.295 - 0.81 1.675 - 2.77 5.6 - 6.6 16:18:20 Wire Stripping Strip 5 6mm ( 220 in ) to 6 6mm (.260 in ) of insulation from end of wire for both size 20 and 16 contacts taking care not to cut or nick strands. If ends fray twist them back to their original lay Crimp Wire to Contact Use (M22520 1-01) with Turret Head (M22520/1-02). Release and rotate Turret Knob to proper contact size (as per colour code) and lock adjust Selector Knob on handle to correct wire size (see table) Insert stripped wire into Contact Pocket until it is visible through inspection hole Fully seat Contact in Crimp Tool Positioner and close handles in one full stroke (The Rachel will not release until tool has completed full stroke) Inspect Crimp for wire visibility through Inspection Hole Crimping Jaw Setting Contact Size 20 16 Wire Size Crimp Jaw Setting 24 22 20 20 18 16 No 2 No 3 No 4 No 4 No 5 No 6 Contact Insertion Select the proper insertion tool for the size of contact as per table The insertion tool and procedure are the same for both pin and socket contacts Slide rear accessory and sleeve over wire bundle Lay wire in groove of insertion tool and slide contact into front of 1001 until it is properly located in tool probe Insert contact into the correct hole in the rear face of the grommet Keeping contact in line with the axis of the hole, apply a smooth even push on the tool until the contact is fully seated in position Note it is essential that the contact and tool are correctly aligned with the axis of hole during insertion to prevent damage to contacts Withdraw tool at right angles to grommet surface until completely free of connector All contacts must be inserted whether in circuit or not and the appropriate size sealing plug used behind any contacts that are not wired. Push the sealing plug by hand until it is fully seated. Contact Size Insertion Tool Part No Removal Tool Part No Grommet Sealing Plug 20 MS 24256A-20 (T 2594-20) MS 242568-20 (T 2018-20) 162GB-130-20000 16 MS 24256A-16 (T 2594-16) MS24256R-16 (T 2018-16) 162GB-130-16000 Contact Removal CAUTION extra care is required in this operation to prevent damage to the connector Remove the rear accessory and sleeve and slide back on wire bundle Select the proper removal tool for the size of contact from table The same tool is used for both pin and socket contacts Position the removal tool over the contacts to be removed and push until tool probe is fully bottomed, shown when indicator band enters insert hole Tool is inserted to first band only when removing pin contacts and to second band for socket contacts removal Slide the plunger knob forward to remove contact N B removed tool is inserted into hole of connector. Amphenol 608 Specials Hermetic Receptacles Combat Serial Highway Wall Mount, Jam Nut, Soldermount 100 Data Bus, DEF Stan 00-19 Amphenol 716 Series Consult Factory for Availability. Full Range Tooled - Consult Factory for Data. Low Pass EMI Filter Receptacles Through Bulkhead Receptacles Consult Factory for Availability. Consult Factory for Availability. NOTICE Products are sold subject to Amphenol's conditions of sale ("the standard conditions"). All specifications and statements contained herein are believed to be correct at the time of printing, but no representation or warranty, express or implied, is given as to any specification or statement contained herein. Product specifications including performance characteristics are typical only and subject to deviation. Specifications are also subject to change without notice. User should not assume that all safety measures are indicated or that other measures may not be required. No representation or Warranty, express or implied, is given that any use of products (including any stated or suggested use) does not infringe any patent, registered design or other third party rights and no stated or suggested use of products can be taken to recommend any such infringement. Amphenol Limited Thanet Way, Whitstable, Kent, CT5 3JF, England. Telephone: (01227) 773200 Fax: (01227) 276571 Amphenol 608 Series RFI sealed backshells for 608 crimp connectors Shell size 8 10 12 14 16 18 20 22 24 Dia `A' max 21.00 23.8 28.15 31.30 36.45 39.25 42.40 45.34 48.00 Length `B' max 106.70 106.70 106.70 106.70 111.70 111.70 113.40 113.40 113.40 Shell size Thread `A' Thread `B' 11/ x 20 7/ X 28 8 16 16 UN-2A UNEF-2B 13/ X 20 9/ X 24 10 16 16 UNEF-2A UNEF-2B 11/ X 20 11/ X 24 12 16 16 UNEF-2A UNEF-2B 13/ X 20 1 1/16 X 20 14 16 UN-2A UNEF-2B 15/ X 20 1 1/4 X 20 16 16 UN-2A UNEF-2B 1 3/8 X 20 1 1/16 X 18 18 UN-2A UNEF-2B 1 1/2 X 20 1 3/16 X 18 20 UN-2A UNEF-2B 1 9/16 X 20 1 5/16 X 18 22 UN-2A UNEF-2B 1 11/16 X 20 1 7/16 X 18 24 UN-2A UNEF-2B Shell size Connector Amphenol Ltd Marine Products Dia `C' max 21.03 23.80 28.27 31.34 36.50 39.27 42.42 45.21 48.39 Part No 608-146-08 Nato No 5935-99-654- 608-146-10 6251 608-146-12 6252 608-146-14 6253 608-146-16 6254 608-146-18 6255 608-146-20 6256 608-146-22 6257 608-146-24 6258 Thread 'A' Thread 'B' Part No Outlet 10 8 12 10 14 10 16 12 18 14 20 16 22 16 24 18 6250 Nato No. 5935-99-654 11/16 x 20 UN-2A 13/16 x 20 UNEF-2A 13/16 x 20 UNEF-2A 15/16 X 20 UNEF-2A 1 13/16 X 20 UN-2A 1 1/4 X 20 UN-2A 1 1/4 X 20 UN-2A 3/ X 20 8 UN-2A 9/18 x 24 UNEF-2B 11/16 x 24 UNEF-2B 13/16 x 20 UNEF-2B 15/16 X 20 UNEF-2B 1 1/16 X 20 UNEF-2B 1 5/16 X 18 UNEF-2B 1 5/16 X 18 UNEF-2B 1 11/16 X 18 UNEF-2B 608-147-10 6268 608-147-12 6269 608-147-14 6270 608-147-16 6271 608-147-18 6272 608-147-20 6273 608-147-22 6274 608-147-24 6275 608 Series RFI sealed backshells for 608 crimp connectors Shell `A' dia Length Size max. `A' max. 8 21.00 65.55 10 23.80 65.55 12 28.15 65.55 14 31.30 65.55 16 36.45 70.55 18 39.25 70.55 20 42.40 70.55 22 45.34 70.55 24 48.00 70.55 Rear section Shell size 8 10 12 14 16 18 20 22 24 Thread 'C' 11/16 x 20 UN-2B 13/16 X 20 UNEF-2B 15/16 X 20 UNEF-2B 1 1/16 X 20 UN-2B 1 1/4 X 20 UN-2B 1 3/8 X 20 UN-2B 1 1/2 X 20 UN-2B 1 9/16 X 20 UN-2B 1 11/16 X 20 UN-2B Cable diameter (mm) Part Number 8mm to 4mm 11mm to 7mm 8mm to 4mm 14mm to 10mm 11 mm to 7mm 17mm to 13mm 14mm to 10mm 11mm to 7mm 20mm to 16mm 17mm to 13mm 14mm to 10mm 11 mm to 7mm 23mm to 19mm 20mm to 16mm 17mm to 13mm 14mm to 10mm 26mm to 22mm 23mm to 19mm 20mm to 16mm 17mm to 13mm 14mm to 10mm 29mm to 25mm 26mm to 22mm 23mm to 19mm 20mm to 16mm 17mm to 13mm 32mm to 28mm 29mm to 25mm 26mm to 22mm 23mm to 19mm 20mm to 16mm 17mm to 13mm 608-149-6302 608-149-6303 608-149-6305 608-149-6310 608-149-6311 608-149-6537 608-149-6314 608-149-6316 608-149-6320 608-149-6322 608-149-6325 608-149-6538 608-149-6360 608-149-6361 608-149-6539 608-149-6541 608-149-6542 608-149-6543 608-149-6335 608-149-6337 608-149-6544 608-149-6545 608-149-6343 608-149-6546 608-149-6344 608-149-6547 608-149-6548 608-149-6549 608-149-6550 608-149-6348 608-149-6349 608-149-6551 Part No 608-148-08 608-148-10 608-148-12 608-148-14 608-148-16 608-148-18 608-148-20 608-148-22 608-148-24 Nato No 5935-99-6546284 6285 6286 6287 6288 6289 6290 6291 6292 Nato number 5935-99-654 6302 6303 6305 6310 6311 6537 6314 6316 6320 6322 6325 6538 6360 6361 6539 6541 6542 6543 6335 6337 6544 6545 6343 6546 6344 6547 6548 6549 6550 6348 6349 6551 Note: Size 20 seal plugs are supplied with each seal kit Notice: Products are sold subject to AMPHENOL's condition of sale ("the standard conditions'). All specifications and statements are believed to be correct at the lime of printing, but no representation of warranty, express or Implied Is given as to any specification or statement contained herein. Product specifications including performance characteristics are typical only, and subject to deviation. Specifications are also subject to change without notice. User should not assume that all safety measures are indicated or that any other measures may not be required. No representation or warranty, express or Implied, Is given that any use of products (Including any stated or suggested use) does not Infringe any patent, registered design or other third party rights and no suggested use of products can be taken to recommend such infringement. Amphenol AMPHENOL LIMITED Thanet Way, Whitstable, Kent CT5 3JF Tel. 0227 773200 Fax 0227 276571