277146-1 - Tyco Electronics

AMPOWER Terminals and Splices

Catalog 82025 Revised 05-95

Product Facts

■Designed for large cables

and leads

■Ideally suited for power

generation and distribution

■Accepts a wide range of

stranded copper wires (6

AWG to 1000 MCM [13-

507 mm2]— for terminals

and up to 1500 MCM [760

mm2] for splices)

■Available in a variety of ter-

minal and splice styles

■High-quality, seamless

tubular copper for maxi-

mum conductivity

■Listed by Underwriters

Laboratories, Inc.

File No. E12388,

Spec. 486

■Certified by the Canadian

Standards

Association

File No. LR7189

Technical Documents:

Instruction Sheets

408-1565

408-1602

408-1606

408-2464

408-2953

The AMPOWER product

line is available in a variety

of terminal and splice

styles to suit your design

requirements.

AMPOWER terminals and

splices are ideally suited for

power generation and dis-

tribution. This makes elec-

trical equipment subject to

continuous operation, such

as generators, motors and

welders, a perfect applica-

tion for AMPOWER prod-

ucts. In addition, other

applications include inter-

connections of power sup-

plies to computers and

peripheral equipment.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMP, AMP FAX, AMPOWER, DYNA-CRIMP,

and TYCO are trademarks.

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Table of Contents

Crimp Method

Our compression crimping

method of terminating elec-

trical wire is an exact sci-

ence. The application tech-

nique is totally

mechanical and therefore

completely controllable.

For this reason it is also uni-

form from first to last crimp.

Variables common to other

methods such as melting

temperature, flux composi-

tion, entrapped gases, heat

deformation of conductors,

oxidation and the like are

eliminated. The termination

resulting from this method

offers excellent tensile

strength and high conduc-

tivity.

AMPOWER terminals and

splices are made of high

quality seamless tubular

copper for excellent con-

ductivity. Our special tin

plating process inhibits cor-

rosion, and provides trou-

ble-free service. A special

die stamping process con-

verts the copper tube into a

double thickness rectangu-

lar tongue with a short

strong transfer section.

These factors combine with

the formulated AMPOWER

terminal crimp to produce

excellent conductivity and

excellent strength.

Stud Size Dimensions1

Stud Stud Stud Hole

Size Dia. Dia.

10 .190 .197

4.83 5.00

1/4 .250 .265

M6 6.35 6.73

5/6 .312 .328

M8 7.92 8.33

3/8 .375 .390

9.53 9.91

7/16 .437 .453

11.1 11.51

1/2 .500 .515

M12 12.7 13.08

5/8 .625 .656

M16 15.88 16.66

3/4 .750 .781

19.05 19.84

7/8 .875 .906

M22 22.23 23.01

11.000 1.031

25.4 26.19

1 1/8 1.125 1.156

28.58 29.36

1 1/4 1.250 1.281

31.75 32.54

1Use as an aid for the selection of proper

terminal size.

Product Facts, Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Performance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9

Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11

Special Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3 - 14

Part Number Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Support Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Before Crimping After Crimping

Specified Packaging

Wire Size No. of Terminals

Per Package

6 and 4 AWG 100

2 AWG and

1/0 thru 50

4/0 AWG

250-1500 MCM 25

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Performance Requirements

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Features

1. Versatility

Stranded wires, crimped

with the DYNA-CRIMP tool,

become almost a homoge-

neous mass with the

AMPOWER terminal or

splice barrel.

Long barrel terminals and

splices are offered for

applications where space

limitations and accessibility

make it difficult to locate the

proper crimp area.

Complementing this versa-

tility is the stud hole style

available with AMPOWER

terminals. They are sup-

plied with one, two or with-

out stud holes for special

requirements, or they can

be ordered with extra long

tongues at a slightly higher

cost.

2. Strength

AMPOWER terminals have

formidable strength and

resistance to vibration suit-

able for their intended use.

This strength comes from

the double-thick tongue and

short transfer section of the

barrel, and is achieved with-

out sacrificing any current

carrying capacity. In addi-

tion, great tensile strength is

imparted to the AMPOWER

terminals and splices by

means of AMP’s formulated

“C” crimp-tensile strength

approaches the strength of

the conductors.

3. Economy

An important part of all AMP

products is low installed

cost. This is a result of the

tool and terminal team, the

elimination of clutter found

in other methods, plus the

speed and ease of applica-

tion. And AMP’s matching

tooling creates the correct

crimp. As a result, you save

money every time an

AMPOWER product is

installed.

4. Conductivity, Corrosion

Resistance and

Temperature Rise

The center of the AMP ter-

mination method is the

exactly controlled “C” crimp

that forms the terminal or

splice barrel into an almost

homogeneous unit. As a

result, conductivity is maxi-

mized and tensile strength

approaches that of the wire.

Proper compression crimp-

ing brings the terminal into

intimate contact with the

conductor, producing

excellent resistance to cor-

rosion. Tests of temperature

rise above ambient also

confirm the excellent perfor-

mance of AMPOWER termi-

nals and splices.

5. Positive Inspection

Standard AMPOWER termi-

nals and splices are sup-

plied with inspection slots in

the barrel, allowing the tool

operator or inspector to

determine at a glance

whether the conductors

have been fully and prop-

erly inserted into the barrel.

This can be done either

before or after crimping.

Wire stops prevent over

insertion of conductors, and

bell mouth construction

makes it easy to insert con-

ductors into the barrel.

6. Broad Wire Size Range

Covering wire sizes from

6 AWG to 1000 MCM

[13 to 507 mm2] — for termi-

nals and up to 1500

[760 mm2] for splices.

AMPOWER terminals and

splices provide reliability

and low cost installation for

power equipment using

large cable sizes.

Terminals

With Two Stud Holes

See pages 5-9

Long Barrel Terminal

Without Stud Hole

See pages 5-9

Standard Terminals

With One Stud Hole

See pages 5-9

Parallel Splice

See page 11

Standard Terminals

Without Stud Hole

See pages 5-9

Butt Splice

See page 10

Long Barrel Terminal

With Stud Hole

See pages 5-9

Long Barrel

Butt Splice

See page 8

Note: See page 12 for Special

Terminals.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Terminals

Base Material:

Annealed Copper

(ASTM B-188)2

Electrodeposited Tin Plate

(MIL-T-10727)

Wire Wire Barrel Tongue Stud Dimensions Part

Size Range I.D. Thickness Style Size L H C K F W Number

Min. Max. Max. Max. Min. Min. Max.

A — 1.41 — — — .74 .69 328140-2

35.81 18.80 17.53

B10 1.41 .32 .42 — — .69 328141-2

— 35.81 8.13 10.67 17.53

B1/4 1.41 .32 .42 — — .69 328142-2

6 AWG220,800- .219 .08 M6 35.81 8.13 10.67 17.53

13-15 33,100 5.56 2.03 B5/16 1.41 .32 .42 — — .69 328143-2

mm2CM M8 35.81 8.13 10.67 17.53

B3/8 1.41 .32 .42 — — .69 328144-2

— 35.81 8.13 10.67 17.53

B1/2 1.43 .38 .43 — — .77 328158-2

M12 36.32 9.65 10.92 19.56

A — 1.41 — — — .74 .69 328160-2

35.81 18.80 17.53

B1/4 1.41 .32 .42 — — .69 328162-2

M6 35.81 8.13 10.67 17.53

4 AWG233,100- .275 .08 B5/16 1.41 .32 .42 — — .69 328163-2

21 52,600 6.99 2.03 M8 35.81 8.13 10.67 17.53

mm2CM B3/8 1.41 .32 .42 — — .69 328164-2

— 35.81 8.13 10.67 17.53

B1/2 1.46 .40 .43 — — .77 328178-2

M12 37.08 10.16 10.92 19.56

A — 1.62 — — — .82 .71 325200-2

41.15 20.83 18.03

B1/4 1.62 .34 .50 — — .71 325201-2

M6 41.15 8.64 12.70 18.03

B5/16 1.62 .34 .50 — — .71 325202-2

M8 41.15 8.64 12.70 18.03

2 AWG 52,600- .362 .09 B3/8 1.62 .34 .50 — — .71 325203-234-35 83,700 9.19 2.29 — 41.15 8.64 12.70 18.03

mm2CM A — 2.62 — — — 1.83 .71 325207-2

66.55 46.48 18.03

B1/2 1.70 .41 .50 — — .78 325250-2

M12 43.18 10.41 12.70 19.81

C3/8 2.63 .34 .50 1.00 —.71 326799-2

— 66.80 8.64 12.70 25.40 18.03

A — 1.97 — — — 1.03 .87 325300-2

50.04 26.16 22.10

A — 3.05 — — — 2.03 .87 325308-2

77.47 51.56 22.10

G — 4.24 — — — 2.83 .87 325318-2

107.70 71.88 22.10

B1/4 1.97 .42 .62 — — .87 325301-2

M6 50.04 10.67 15.75 22.10

B5/16 1.97 .42 .62 — — .87 325302-2

83,700- .458 .10 M8 50.04 10.67 15.75 22.10

1/0 AWG 119,500 11.63 2.54 B3/8 1.97 .42 .62 — — .87 325303-2

50-60 CM — 50.04 10.67 15.75 22.10mm2

B7/16 1.97 .42 .62 —__ .87 325304-2

__ 50.04 10.67 15.75 22.10

C5/16 2.94 .42 .62 —1.00 .87 328169-2

M8 74.68 10.67 15.75 25.40 22.10

B1/2 1.97 .42 .62 — — .87 325305-2

M12 50.04 10.67 15.75 22.10

C3/8 2.98 .42 .62 1.00 —.87 326800-2

— 75.69 10.67 15.75 25.40 22.10

I1/2 4.27 .42 .62 1.75 —.87 53680-2

M12 108.46 10.67 15.75 44.45 22.10

1Per NEMA specification.

2Terminals for wire sizes 6 AWG and 4 AWG are manufactured from annealed copper per ASTM B-152.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Terminals (Continued)

Wire Wire Barrel Tongue Stud Dimensions Part

Size Range I.D. Thickness Style Size L H C K F W Number

Min. Max. Max. Max. Min. Min. Max.

B1/4 2.11 .47 .62 —.97 325401-2**

M6 53.59 11.94 15.75 —24.64

B5/16 2.11 .47 .62 — — .97 325402-2**

M8 53.59 11.94 15.75 24.64

C5/16 3.02 .42 .88 .687 —.97 50990-2**

M8 76.71 10.67 22.35 17.45 24.64

C5/16 2.50 .32 .50 .687 —.97 55992-1-2**

M8 63.50 8.13 12.70 17.45 24.64

B3/8 2.11 .47 .62 — — .97 325403-2**

2/0 AWG 119,500- — 53.59 11.94 15.75 24.64

67-70 150,500 .513 .11 B1/2 2.11 .47 .62 — — .97 325405-2**

mm2CM 13.03 2.79 M12 53.59 11.94 15.75 24.64

A3.86 —2.83 .97 325406-2**—98.04 — — 71.88 24.64

C3/8 3.12 .47 .62 1.00 —.97 326801-2**

— 79.25 11.94 15.75 25.40 24.64

H3/8 2.72 .47 .62 —.97 325410-2**

— 69.09 11.94 15.75 —24.64

G4.44 —2.88 .97 325411-1**—112.78 — — 73.15 24.64

I1/2 4.47 .47 .62 1.75 —.97 53681-2**

M12 113.54 11.94 15.75 44.45 24.64

B5/16 2.26 .52 .62 — — 1.08 325502-2**

M8 57.40 13.21 15.75 27.43

B3/8 2.26 .52 .62 — — 1.08 325503-2**

— 57.40 13.21 15.75 27.43

B1/2 2.26 .52 .62 — — 1.08 325505-2**

M12 57.40 13.21 15.75 27.43

3/0 AWG 150,500- A — 4.02 — — — 2.89 1.08 325508-2**

80-95 190,000 .576 .12 102.11 73.41 27.43

mm2CM 14.63 3.05 G — 4.66 — — — 2.94 1.08 325514-2**

118.36 74.68 27.43

C5/16 3.27 .52 .62 1.00 —1.08 325516-2**

M8 83.05 13.21 15.75 25.40 27.43

I1/2 4.69 .52 .62 1.75 —1.08 53682-2**

M12 119.13 13.21 15.75 44.45 27.43

C3/8 3.27 .52 .62 1.00 —1.08 326802-2**

— 83.05 13.21 15.75 25.40 27.43

A — 2.45 — — — 1.19 1.19 325600-2**

62.23 30.23 30.23

B5/16 2.45 .59 .62 — — 1.19 325602-2**

M8 62.23 14.99 15.75 30.23

B3/8 2.45 .59 .62 — — 1.19 325603-2**

— 62.23 14.99 15.75 30.23

B3/8 2.45 .59 .62 — — 1.19 325603-2**

— 62.23 14.99 15.75 30.23

B1/2 2.45 .59 .62 — — 1.19 325605-2**

4/0 AWG 190,000- M12 62.23 14.99 15.75 30.23

100-125 231,000 .648 .13 C3/8 3.46 .59 .62 1.00 —1.19 326803-2**

mm2CM 16.46 3.30 — 87.88 14.99 15.75 25.40 30.23

A — 4.21 — — — 2.95 1.19 325610-2**

106.93 74.93 30.23

A — 3.46 — — — 2.20 1.19 325611-2**

87.88 55.88 30.23

G — 4.94 — — — 2.95 1.19 325614-2**

125.48 74.93 30.23

C1/2 4.21 .59 .62 1.75 —1.19 327284-2**

M12 106.93 14.99 15.75 44.45 30.23

I1/2 4.94 .59 .62 1.75 —1.19 353683-2**

M12 125.48 14.99 15.75 44.45 30.23

** No sight hole.

1Per NEMA specification.

Base Material:

Annealed Copper

(ASTM B-188)

Electrodeposited Tin Plate

(MIL-T-10727)

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Terminals (Continued)

Wire Wire Barrel Tongue Stud Dimensions Part

Size Range I.D. Thickness Style Size L H C K F W Number

Min. Max. Max. Max. Min. Min. Max.

B5/16 2.58 .63 .62 — — 1.28 -1325702-3**

M8 65.53 16.00 15.75 32.51

B3/8 2.58 .63 .62 — — 1.28 -1325703-3**

— 65.53 16.00 15.75 32.51

B1/2 2.58 .63 .62 — — 1.28 -1325705-3**

M12 65.53 16.00 15.75 32.51

B5/8 2.70 .63 .75 — — 1.28 -1325707-3**

— 68.57 16.00 19.05 32.51

A2.89 —1.54 1.28 -1325708-3**

250 MCM 231-275 .690 .15 —73.41 — — 39.12 32.51

127 mm2MCM 17.53 3.81 A4.84 —3.49 1.28 -1325712-3**

—122.94 — — 88.65 32.51

A4.84 —3.49 1.28 1-325712-3**

—122.94 — — 88.65 32.51

A3.59 —2.29 1.28 -1325716-3**

—91.19 — — 58.17 32.51

G5.63 —3.54 1.28 -1325719-3**

—143. — — 89.92 32.51

C3/8 3.59 .63 .62 1.00 —1.28 -1326804-3**

— 91.19 16.00 15.75 25.40 32.51

C1/2 4.34 .63 .62 1.75 —1.28 -1327285-3**

M12 110.24 16.00 15.75 44.45 32.51

C5/16 3.58 .63 .62 .875 —1.38 -1276917-1**

M8 90.93 16.00 15.75 22.23 35.05

B5/16 2.69 .63 .62 — — 1.40 -1325802-3**

M8 68.33 16.00 15.75 35.56

B3/8 2.69 .63 .62 — — 1.40 -1325803-3**

— 68.33 16.00 15.75 35.56

B3/8 2.69 .63 .62 — — 1.40 -1325803-1***

— 68.33 16.00 15.75 35.56

B1/2 2.69 .63 .62 — — 1.40 -1325805-3**

M12 68.33 16.00 15.75 35.56

B1/2 2.69 .63 .62 — — 1.40 -1325805-1**

M12 68.33 16.00 15.75 35.56

A2.82 —1.37 1.40 2-325806-2**

300 MCM 275-325 .758 .16 —71.63 — — 34.80 35.56

152 mm2MCM 19.25 4.06 B5/8 2.82 .63 .75 — — 1.40 -1325807-3**

— 71.63 16.00 19.05 35.56

C3/8 3.70 .63 .62 1.00 —1.40 -1326805-3**

— 93.98 16.00 15.75 25.40 35.56

C3/8 3.70 .63 .62 1.00 —1.40 -1326805-1**

— 93.98 16.00 15.75 25.40 35.56

C1/2 4.43 .63 .62 1.75 —1.40 -1327286-3**

M12 112.52 16.00 15.75 44.45 35.56

B3/8 2.42 .41 .62 — — 1.40 -1325814-3**

— 61.47 10.41 15.75 35.56

C3/8 4.51 .63 .62 1.00 —1.40 -155993-1-3**

— 114.55 16.00 15.75 25.4 35.56

A5.15 —3.70 1.40 -1325816-3**

—130.81 — — 93.98 35.56

G6.01 —3.70 1.40 -1325821-3**

—152.65 — — 93.98 35.56

I1/2 5.25 .61 .62 1.75 —1.40 -153684-2

M12 133.35 15.49 15.75 44.45 35.56

* Cleaned but not plated.

** No sight hole.

1Per NEMA Specifications.

Base Material:

Annealed Copper

(ASTM B-188)

Electrodeposited Tin Plate

(MIL-T-10727)

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Terminals (Continued)

Base Material:

Annealed Copper

(ASTM B-188)

Electrodeposited Tin Plate

(MIL-T-10727)

Wire Wire Barrel Tongue Stud Dimensions Part

Size Range I.D. Thickness Style Size L H C K F W Number

Min. Max. Max. Max. Min. Min. Max.

A — 4.54 — — — 3.00 1.51 1-325917-1**

115.32 76.20 38.35

B1/2 4.06 .54 .71 1.25 —1.51 1-325926-1**

M12 103.12 13.72 18.03 31.75 38.35

A — 2.86 — — — 1.41 1.51 1-325956*-1*

72.64 35.81 38.35

B3/8 2.79 .63 .62 — — 1.51 1-325903-1**

— 70.87 16.00 15.75 38.35

B1/2 2.79 .63 .62 — — 1.51 1-325905-1**

M12 70.87 16.00 15.75 38.35

350 325-375 .819 .17 B1/2 2.79 .63 .62 — — 1.51 1-325905-1**MCM MCM 20.80 4.32 M12 70.87 16.00 15.75 38.35

177mm2

A — 2.91 — — — 1.42 1.51 1-325906-1**

73.91 36.07 38.35

C3/8 3.79 .63 .62 1.00 —1.51 1-326806-1**

— 96.27 16.00 15.75 25.40 38.35

C3/8 3.79 .63 .62 1.00 —1.51 1-326806-1**

— 96.27 16.00 15.75 25.40 38.35

C1/2 4.55 .63 .62 1.75 —1.51 1-327287-1**

M12 115.57 16.00 15.75 44.45 38.35

I1/2 5.47 .63 .62 1.75 —1.51 31-53641-2**

M12 138.94 16.00 15.75 44.45 38.35

A3/8 2.89 .63 .62 — — 1.61 1-326003-1**

— 73.41 16.00 15.75 40.89

B1/2 2.89 .63 .62 — — 1.61 1-326005-1**

M12 73.41 16.00 15.75 40.89

B1/2 2.89 .63 .62 — — 1.61 1-326005-2**

M12 73.41 16.00 15.75 40.89

B5/8 3.01 .63 .75 — — 1.61 1-326007-1**

M16 76.45 16.00 19.05 40.89

400 375-450 .876 .18 A — 3.59 — — — 1.99 1.61 1-326012-2***MCM MCM 22.25 4.57 91.19 50.55 40.89

203mm2

B — 4.88 — — — 3.24 1.61 1-326016-1**

123.95 82.30 40.89

C3/8 3.90 .63 .62 1.00 —1.61 1-326807-1**

— 99.06 16.00 15.75 25.40 40.89

G — 5.87 — — — 3.21 1.61 1-326021-1**

149.10 81.53 40.89

H5/8 4.00 .63 .75 — — 1.61 1-326020-1**

M16 101.60 16.00 19.05 40.89

B3/8 3.29 .76 .75 — — 1.80 1-326103-1**

— 83.57 19.30 19.05 45.72

B1/2 3.29 .76 .75 — — 1.80 1-326105-1**

M12 83.57 19.30 19.05 45.72

B5/8 3.29 .76 .75 — — 1.80 1-326106-1**

M16 83.57 19.30 19.05 45.72

A — 3.43 — — — 1.68 1.80 1- 326107-1***

87.12 42.67 45.72

A — 3.79 — — — 2.04 1.80 2-326111-1**

500 450-550 .981 .20 96.27 51.82 45.72

MCM MCM 24.92 5.08 A — 5.00 — — — 3.25 1.80 1-326117-1**

253mm2127.00 82.55 45.72

C1/2 4.80 .61 .62 1.75 —1.80 1-327289-1**

M12 121.92 15.49 15.75 44.45 45.72

C3/8 4.05 .63 .62 1.00 —1.80 1-326808-1**

— 102.87 16.00 15.75 25.40 45.72

G — 6.08 — — — 3.20 1.80 1-326123-1**

154.43 81.28 45.72

I1/2 5.88 .63 .62 1.75 —1.80 31-53642-2**

M12 149.35 16.00 15.75 44.45 45.72

**Cleaned but not plated.

**No sight hole.

1Per NEMA specification.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Terminals (Continued) and Splices

Base Material:

Annealed Copper

(ASTM B-188)

Electrodeposited Tin Plate

(MIL-T-10727)

Note: Refer to art on facing page.

Splices

Long Barrel

Butt Splice

Wire Size Range:

1/0 AWG to 500 MCM

[50 to 253 mm2]

Base Material:

Annealed Copper

(ASTM B-188)

Electrodeposited Tin Plate

(MIL-T-10727)

Wire Wire Barrel Tongue Stud Dimensions Part

Size Range I.D. Thickness Style Size L H C K F W Number

Min. Max. Max. Max. Min. Min. Max.

F1/2 4.46 .54 .71 1.25 —1.95 2-276916-1**

M12 113.28 13.72 18.03 31.75 49.53

D — 4.02 — — — 2.12 1.95 1-326211-1**

102.11 53.85 49.53

G — 6.28 — — — 3.25 1.95 2-326222-1**

550-650 1.075 .22 159.51 82.55 49.53

MCM 27.31 5.59 F3/8 4.22 .63 .62 1.00 —1.95 2-326809-1**

— 107.19 16.00 15.75 25.40 49.53

F1/2 4.97 .63 .62 1.75 —1.95 2-327290-1**

M12 126.24 16.00 15.75 44.45 49.53

F1/2 4.97 .63 .62 1.75 —1.95 2-327290-1**

M12 126.24 16.00 15.75 44.45 49.53

E1/2 3.59 .76 .75 — — 2.12 2-326305-1**

650-750 1.162 .24 M12 91.19 19.30 19.05 53.85

MCM 29.51 6.10 I1/2 6.35 .63 .62 1.75 —2.12 53686-2**

M12 161.29 16.00 15.75 44.45 53.85

E1/2 3.72 .76 .75 — — 2.26 2-326405-1**

— 94.49 19.30 19.05 57.40

E5/8 3.72 .76 .75 — — 2.26 2-326406-1**

750-850 1.242 .25 M12 94.49 19.30 19.05 57.40

MCM 31.55 6.35 D — 4.47 — — — 2.24 2.26 2-326413-1**

113.54 56.90 57.40

F1/2 5.23 .63 .62 1.75 —2.26 2327292-1*

M12 132.84 16.00 15.75 44.45 57.40

10002950-1125 1.390 .28 1/2 5.63 .63 .81 1.75 —2.51 2327294-1*

MCM MCM 35.31 7.11 FM12 143.00 16.00 20.57 44.45 63.75

507mm2

** Cleaned but not plated.

** No sight hole.

2Two crimps necessary.

Wire Wire Barrel Dimensions Part

Size Range I.D. T L Number

Min. Max.

.468 .042 2.42

1/0 AWG 83,700-119,500 CM 11.89 1.07 61.47 53081

4/0 AWG 190-231 MCM .658 .059 3.24 53084

16.71 1.50 82.30

250 MCM 231-275 MCM .700 .065 3.51 53085

17.78 1.65 89.15

350 MCM 325-378 MCM .829 .077 4.06 53087

21.06 1.96 103.12

400 MCM 375-450 MCM .886 .083 4.34 53088

22.50 2.11 110.24

500 MCM 450-550 MCM .991 .092 4.75 53089

25.17 2.34 120.65

6002

MCM

304mm2

7002

MCM

355mm2

8002

MCM

405mm2

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Splices (Continued)

Butt Splice

Wire Size Range:

2 AWG to 1500 MCM

[34 to 760 mm2]

Base Material:

Annealed Copper

(ASTM B-188)

Electrodeposited Tin Plate

(MIL-T-10727)

Wire Wire Barrel Dimensions Part

Size Range I.D. T L Number

Min. Max.

.372 .039 1.05

2 AWG 52,600-83,700 CM 9.45 .99 26.67 1-324457-4*

1/0 AWG 83,700-119,500 CM .468 .042 1.24 1-324458-4*

11.89 1.07 31.50

2/0 AWG 119,500-150,500 CM .523 .047 1.38 1-324459-4*

13.28 1.19 35.05

3/0 AWG 150,500-190,000 CM .586 .053 1.52 1-324460-4*

14.88 1.35 38.61

3/0 AWG 150,500-190,000 CM .586 .053 1.77 1-324460-3*

14.88 1.35 44.96

4/0 AWG 190-231 MCM .658 .059 1.65 1-324461-4*

16.71 1.50 41.91

4/0 AWG 190-231 MCM .658 .059 1.89 2-324461-3*

16.71 1.50 48.01

250 MCM 231-275 MCM .700 .065 1.79 1-324462-4*

17.78 1.65 45.47

300 MCM 275-325 MCM .768 .071 1.93 1-324463-4*

19.51 1.80 49.02

300 MCM 275-325 MCM .768 .071 2.15 2-324463-4*

19.51 1.80 54.61

350 MCM 325-375 MCM .829 .077 2.06 1-324464-4*

21.06 1.96 52.32

400 MCM 375-450 MCM .886 .083 2.20 1-324465-4*

22.50 2.11 55.88

500 MCM 450-550 MCM .991 .092 2.41 1-324466-4*

25.17 2.34 61.21

500 MCM 450-550 MCM .991 .092 2.64 2-324466-2*

25.17 2.34 67.06

600 MCM1550-650 MCM 1.085 .101 2.61 1-324467

27.56 2.57 66.29

600 MCM1550-650 MCM 1.085 .101 2.84 2-324467-3

27.56 2.57 72.14

700 MCM1650-750 MCM 1.172 .109 2.79 1-324468*

29.77 2.77 70.87

800 MCM1750-850 MCM 1.252 .118 2.96 1-3244694*

31.80 3.00 75.18

800 MCM1750-850 MCM 1.252 .118 3.31 2-324469-2

31.80 3.00 84.07

900 MCM1850-950 MCM 1.328 .125 3.13 2-324470-4*

33.73 3.18 79.50

1000 MCM1950-1125 MCM 1.400 .131 3.27 2-324471

1-4* 35.56 3.33 83.06

1000 MCM1950-1125 MCM 1.400 .131 3.62 2-324471-1

35.56 3.33 91.95

1250 MCM11125-1300 MCM 1.812 .140 4.06 1-253182-1

46.02 3.56 103.12

1500 MCM11300-1600 MCM 1.718 .158 5.07 1-253646-3

43.64 4.01 128.78

*Cleaned but not plated.

1Two crimps necessary on each end.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Splices (Continued)

Wire Wire Barrel Dimensions Part

Size Range I.D. T L Number

Min. Max.

2 AWG 52,600-83,700 CM .372 .039 .49 1-324442

9.45 .99 12.45

2 AWG 52,600-83,700 CM .372 .039 .49 1-324442-0*

9.45 .99 12.45

1/0 AWG 83,700-119,500 CM .468 .042 .58 1-324443

11.89 1.07 14.73

2/0 AWG 119,500-190,000 CM .523 .047 .64 1-324444

13.28 1.19 16.26

2/0 AWG 119,500-190,000 CM .523 .047 .64 1-324444-0*

13.28 1.19 16.26

3/0 AWG 150,500-190,000 CM .586 .053 .71 1-324445

14.88 1.35 18.03

4/0 AWG 190-231 MCM .658 .059 .77 1-324446

16.71 1.50 19.56

4/0 AWG 190-231 MCM .658 .059 .77 1-324446-0*

16.71 1.50 19.56

250 MCM 231-275 MCM .700 .065 .83 1-324447

17.78 1.65 21.08

300 MCM 275-325 MCM .768 .071 .89 2-324448

19.51 1.80 22.61

300 MCM 275-325 MCM .768 .071 .89 1-324448-0*

19.51 1.80 22.61

350 MCM 325-375 MCM .829 .077 .96 2-324449

21.05 1.96 24.38

400 MCM 375-450 MCM .886 .083 1.02 1-324450

22.50 2.11 25.91

500 MCM 450-550 MCM .991 .092 1.11 2-324451

25.17 2.34 28.19

500 MCM 450-550 MCM .991 .092 1.11 1-324451-0*

25.17 2.34 28.19

600 MCM1550-650 MCM 1.085 .101 1.21 2-324452

27.56 2.57 30.73

700 MCM1650-750 MCM 1.172 .109 1.29 1-324453

29.77 2.77 32.77

800 MCM1750-850 MCM 1.252 .118 1.36 1-324454

31.80 3.00 34.54

800 MCM1750-850 MCM 1.252 .118 1.36 1-324454-0*

31.80 3.00 34.54

900 MCM1850-950 MCM 1.328 .125 1.44 1-324455

33.73 3.18 36.58

900 MCM1850-950 MCM 1.328 .125 1.44 1-324455-0*

33.73 3.18 36.58

1000 MCM1950-1125 MCM 1.400 .131 1.50 2-324456

35.56 3.33 38.10

1000 MCM1950-1125 MCM 1.400 .131 1.50 1-324456-0*

35.56 3.33 38.10

*Cleaned but not plated.

1Two crimps necessary.

Parallel Splice

Wire Size Range:

2 AWG to 1000 MCM

[34 to 507 mm2]

Base Material:

Annealed Copper

(ASTM B-188)

Electrodeposited Tin Plate

(MIL-T-10727)

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Special Terminals

90° Bent Terminals

Wire Size Range:

2 AWG to 350 MCM

[34 to 375 mm2]

90° Bent

Centerline 2-Hole

Slotted Stud Hole Heavy Duty 4-Hole

Slotted Stud Hole

Wire Size Range:

400 to 500 MCM

[203 to 253 mm2]

Heavy Duty 4-Hole

Wire Size Range:

350 to 600 MCM

[177mm2to 304mm2]

Center 2-Hole Terminals

Wire Size Range:

4/0 AWG to 600 MCM

[100 mm2to 304 mm2]

Dimensions

Wire Wire Stud Barrel Tongue

Size Range Size I.D. Thickness L W F H Part

Min. Max. Min. Max. Min. Max. Number

3/16 .362 .09 .76 .71 .70 .30

— 9.19 2.29 19.30 18.03 17.78 7.62 325223-1**

(2) 1/4 .362 .09 1.68 .69 .144 .28

2 AWG 52,600 M6 9.19 2.29 42.67 17.53 3.66 7.11 325221-1**

34-35 83,700 1/4 .362 .09 .76 .71 .70 .30

mm2CM M6 9.19 2.29 19.30 18.03 17.78 7.62 55813-1**

3/8 .362 .09 .76 .71 .70 .30

— 9.19 2.29 19.30 18.03 17.78 7.62 55817-1**

1/0 AWG 83,700-119,500 5/16 .468 .10 .85 .87 .95 .42

CM M8 11.89 2.54 21.59 22.10 24.13 10.67 325320**

4/0 AWG 190-231 3/8 .658 .13 1.20 1.19 2.24 .59

MCM 16.71 3.30 30.46 30.23 56.90 14.99 54634-2**

** Two Stud Holes

Dimensions

Wire Wire Stud Barrel Tongue

Size Range Size I.D. Thickness L H C K W Part

Min. Max. Max. Max. Min. Max. Number

400 375-450 3/8 .876 .18 5.82 .44 3.29 1.30 1.61

MCM MCM — 22.25 4.57 147.83 11.18 83.57 33.02 40.89 276963-1

500 450-550 3/8 .981 .20 6.01 .44 3.25 1.30 1.80

MCM MCM — 24.92 5.08 6.35 11.18 82.55 33.02 45.72 276964-1

Dimensions

Wire Wire Stud Barrel Tongue

Size Range Size I.D. Thickness L H C K W Part

Min. Max. Max. Max. Min. Max. Number

350 325-375 1/2 .850 .26 4.85 .531 2.50 1.25 2.38

MCM MCM M12 21.59 6.60 123.19 13.49 63.50 31.75 60.45 276920-1

500 450-550 1/2 .991 .27 4.93 .531 2.50 1.25 2.38

MCM MCM M12 25.17 6.85 125.22 13.49 63.50 31.75 60.45 277146-1

6002550-650 1/2 1.120 .26 4.93 .531 2.50 1.25 2.38

MCM MCM M12 28.45 6.60 125.22 13.49 63.50 31.75 60.45 276919-1

2Two crimps necessary.

Dimensions

Wire Wire Stud Barrel Tongue

Size Range Size I.D. Thickness L H C K W Part

Min. Max. Max. Max. Min. Max. Number

4/0 AWG 190-231 5/16 .648 .13 4.24 .45 1.93 .875 1.19

MCM M8 16.46 3.30 107.70 11.43 49.02 22.23 30.23 277143-1

444.4 444.4 3/8 .991 .26 4.01 .45 2.00 1.00 1.26

MCM MCM — 25.17 6.60 101.85 11.43 50.80 25.40 32.00 326151-1

500 450-550 3/8 .991 .26 4.01 .45 2.00 1.00 1.26

MCM MCM — 25.17 6.60 101.85 11.43 50.80 25.40 32.00 276887-1

6002550-650 3/8 1.085 .31 4.10 .45 2.00 1.00 1.26

MCM MCM — 27.56 7.87 104.14 11.43 50.80 25.40 32.00 276918-1

2Two crimps necessary.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Tooling

DYNA-CRIMP Tool

Heads and Dies

Hydraulic Hand Tool

Part No. 59973-1

(See chart for die numbers)

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Tooling (Continued)

AMP application tools are

designed to produce a

carefully controlled uniform

pressure crimp, regardless

of how they are powered.

All tools shown are specially

designed for AMP products

and are precision machined

from hard tool steel.

Foot Operated Power Unit

314979-1 (Hose, head and dies not included)

Refer to the table below for accessories.

Power Unit Only

(Includes Pressure Release)

115 Volts (60 Hz)— 69120-13

230 Volts (60 Hz)— 69120-23

DYNA-CRIMP Electric

Hydraulic Power Unit

Power Units Accessories

For Use With Accessory Description Accessory Remarks

Power Unit No. Part No.

7' Handle Control Assembly—Hose & Cord 59907-7

15' Handle Control Assembly—Hose & Cord 1-59907-5

21' Handle Control Assembly—Hose & Cord 2-59907-1

69120-1328' Handle Control Assembly—Hose & Cord 2-59907-8

69120-2315' Foot Switch Assembly 68284-1 Need Hose Assembly

314979-1 3' Hose Assembly 59909-3 68284-1 Foot Switch

7' Hose Assembly 59909-7 Assembly needed with

15' Hose Assembly 1-59909-5 these Hose Assemblies

21' Hose Assembly 2-59909-1 and 69120

3-Way Multi-Directional Value 592201

69120-133-Way Multi-Directional Value (Elec.Ctl) 59220-21For use with

69120-236-Way Multi-Directional Value 592211Foot Switch only

6-Way Multi-Directional Value (Elec.Ctl) 59221-21

1Contact AMP Incorporated for usage recommendations.

2Also see AMP Customer Manual CM 1980.

3Also see AMP Customer Manual CM 1950.

Note: All Hoses and Handle Control Assemblies have a 3⁄8" high male coupler (311470-1) on each end.

All Power Units and Heads have a 3⁄8" high female coupler (311471-1).

Typical interchangable hose,

head and dies not included

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

Part Number Index

Note: This numerical index lists all cataloged

parts by base no. only. Complete part nos.

(with prefixes and/or suffixes) are shown on

the page(s) indicated.

50990 6

52682 6

53081 9

53084 9

53085 9

53087 9

53088 9

53089 9

53182 10

53641 8

53642 8

53646 10

53680 5

53681 6

53683 6

53684 7

53686 9

54634 12

55813 12

55817 12

55992 6

55993 7

276887 12

276916 9

276917 7

276918 12

276919 12

276920 12

276963 12

277143 12

277146 12

321860 5

324442 11

324443 11

324444 11

324445 11

324446 11

324447 11

324448 11

324449 11

Part No. Page

324450 11

324451 11

324452 11

324453 11

324454 11

324455 11

324456 11

324457 10

324458 10

324459 10

324460 10

324461 10

324462 10

324463 10

324464 10

324465 10

324466 10

324467 10

324468 10

324469 10

324470 10

324471 10

325200 5

325201 5

325202 5

325203 5

325207 5

325221 12

325223 12

325250 5

325300 5

325301 5

325302 5

325303 5

325304 5

325305 5

325308 5

325318 5

325320 12

325401 6

325402 6

325403 6

325405 6

325406 6

Part No. Page 325410 6

325411 6

325502 6

325503 6

325505 6

325508 6

325514 6

325516 6

325600 6

325602 6

325603 6

325605 6

325610 6

325611 6

325614 6

325702 7

325703 7

325705 7

325707 7

325708 7

325712 7

325716 7

325719 7

325802 7

325803 7

325805 7

325806 7

325807 7

325814 7

325816 7

325821 7

325903 8

325905 8

325906 8

325917 8

325924 12

326003 8

326005 8

326007 8

326012 8

326016 8

326020 8

326021 8

326103 8

Part No. Page Part No. Page

326105 8

326106 8

326107 8

326111 8

326117 8

326123 8

326151 12

326211 9

326222 9

326305 9

326405 9

326406 9

326413 9

326799 5

326800 5

326801 6

326802 6

326803 6

326804 7

326805 7

326806 8

326807 8

326808 8

326809 9

327284 6

327285 7

327286 7

327287 8

327289 8

327290 9

327292 9

327294 9

328140 5

328141 5

328142 5

328143 5

328144 5

328158 5

328162 5

328163 5

328164 5

328169 5

328178 5

AMPOWER Terminals and Splices Catalog 82052

Revised 05-95

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets are

metric equivalents.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com

Answers

to your

questions are

just a phone

call or mouse

click away.

On-Line Catalog

http://catalog.tycoelectronics.com

If you prefer to find your information electronically,

check out our web site featuring a catalog containing

over 155,000 products. Customer drawings, specifica-

tions, test reports, CAD models and electrical SPICE

models, PCB layouts and panel cutouts can be down-

loaded from the web site. Cross references to hundreds

of competitors makes it even easier to find the right

part for nearly any application.

Technical Support

USA: 1-800-522-6752 • Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com/help

Our Technical Support Specialists provide information

on ditributor locations, drawing/prints,

application/product specifications, PCB layouts, techni-

cal information, plating, electrical characteristics,

dimensions, value added capabities, and 3D

modeling/simulation.

Tooling Assistance

USA: 1-800-522-6752 • Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com/help

Tooling support specialists will assist you in selecting

hand tools, machines and applicators, identify tooling

parts, and provide information about maintenance,

adjustment and repair.

Customer Service

USA: 1-800-522-6752 • Canada: 1-905-475-6222

Mexico: 01-800-733-8926

www.tycoelectronics.com/help

Receive price and delivery information immediately.

You can also place new orders, change or expedite

existing orders, and request product samples and litera-

ture through the Customer Service Department.

AMP FAX®Service

USA: 1-800-522-6752 • Canada: 1-800-245-4356

Mexico: 001-717-986-3500 (toll call to USA)

Documents available through AMP FAX include part-

numbers/catalog pages, drawings, application/product

specifications, PCB layouts, and distributor information.

Order as many as 20 pages of information at a time,

with more than 100,000 drawings, specs, and more

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(

Support Services

82025–1M–GIC–DSP–01-02

Printed in the U.S.A. Tyco Electronics Corporation, Harrisburg, PA 17105