AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric Axial Cemented Fusible Leaded Wirewound Safety Resistors FEATURES * UL1412 recognized; UL file no. E362452 * Surge voltage handling capability (up to 6 kV) (1.2 / 50 s pulse in IEC 61000-4-5) * Silent and safe fusing * Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS * Energy meters * LED drivers ADDITIONAL RESOURCES * White goods 3D 3D * Power supplies 3D Models ACxx-CS series wirewound safety resistors are designed to be used as fusible safety resistors (or AC mains input resistors). The resistor fuses "without a bang" when AC mains voltage is applied. At the same time, it acts as an in-rush current limiting resistor for normal operation. The specially developed lacquer coating has superior thermal and electrical insulating properties. This allows designers to more easily meet the requirements of safety approval, whilst eliminating the need to put additional fuses in series with the input resistor. STANDARD ELECTRICAL SPECIFICATIONS POWER RATING P40 POWER RATING P70 AC01-CS 1.1 W 1W AC03-CS 3W AC05-CS 5W TYPE LIMITING VOLTAGE Umax. V RESISTANCE RANGE (1) TOLERANCE TEMPERATURE COEFFICIENT P x R 3 to 100 5% 200 ppm/K 2.5 W P x R 4.7 to 100 5% 200 ppm/K 4.5 W P x R 10 to 100 5% 200 ppm/K Note (1) Resistance value to be selected for 5 % from E24 series TECHNICAL SPECIFICATIONS DESCRIPTION AC01-CS AC03-CS Operating temperature range -40 C to 200 C Max. resistance change for 116 % of P70, R max., after 1000 h: (5 % R + 0.1 ) Revision: 17-Jan-2020 AC05-CS Document Number: 28909 1 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: AC03000002209JACCS A C 0 3 0 0 0 0 0 2 2 0 9 J A C C S TYPE VERSION TCR/MATERIAL RESISTANCE TOLERANCE PACKAGING SPECIAL AC01 = AC01000 AC03 = AC03000 AC05 = AC05000 0 = neutral 1 = radial taped 0 = neutral (0 option for AC01-CS and AC03-CS) A = 4 kV B = 6 kV (A and B option for AC05..CS) 3 digit value 1 digit multiplier MULTIPLIER 8 = *10-2 9 = *10-1 0 = *100 1 = *101 J=5% AC 6B 6F R1 RB CS = Safety Product Description: AC03-CS 22R 5 % AC G63 CDxxxx AC03-CS 22R 5% AC G63 CDxxxx TYPE RESISTANCE TOLERANCE PACKAGING TAPE WIDTH SPECIAL 5% AC 6B 6F R1 RB G63 G83 G93 AC01-CS AC03-CS AC05-CS PACKAGING TYPE CODE QUANTITY PACKAGING STYLE WIDTH PITCH DIMENSIONS AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 5 mm 85 mm x 72 mm x 260 mm R1 1000 Taped acc. to IEC 60286-2 on a reel - - - AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 5 mm 85 mm x 120 mm x 270 mm R1 1000 Taped acc. to IEC 60286-2 on a reel - - - 6B 250 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm AC01-CS AC03-CS 110 mm x 87 mm x 325 mm 10 mm AC05-CS 6F 250 Taped acc. to IEC 60286-1 fan-folded in a box 93 mm RB 250 Taped acc. to IEC 60286-2 on a reel - Revision: 17-Jan-2020 120 mm x 87 mm x 325 mm - - Document Number: 28909 2 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com DESCRIPTION ACxx-CS wirewound safety resistor series is designed to be used as fusible safety resistor (or, AC mains input resistors). It uses specially selected resistive winding wire and special non-flammable silicon cement coating material to ensure safe and silent fusing operation in overload conditions. Vishay Draloric The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: * 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) The resistor fuses "without a bang" when AC mains voltage is applied. At the same time, it acts as an in-rush current limiting resistor for the normal operation. * 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU The specially developed lacquer coating has superior thermal and electrical insulating properties. This allows designers to more easily meet the requirements of safety approval, whilst eliminating the need to put additional fuses in series with the input resistor. * 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Production is strictly controlled and follows an extensive set of instructions established for reproducibility. Plated steel termination caps are firmly pressed on the ceramic rods. Connecting wires of electrolytic copper plated with 100 % pure tin are welded to the termination caps. Suitable resistive wire is selected as a winding material. An optimized number of windings are wound on a high grade ceramic body. The resistor elements are covered by a green protective coating designed for electrical, mechanical and climatic protection. The special coating provides ideal and silent fusing of the component in overload condition, without burning or explosion. The ohmic value, tolerance, rated dissipation is stamp marked. Also "S" is marked for safety version and "4S" and "6S" is marked for AC05-CS 4 kV and 6 kV version respectively. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are stuck directly on the adhesive tapes in accordance with IEC 60286-1. Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. ASSEMBLY The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines. Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using wave or dipping. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. The immunity of the plating against tin whisker growth, in compliance with IEC 60068-2-82, has been proven under extensive testing. The encapsulant is resistant to cleaning solvent specified in IEC 60115-1 (4). The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. APPROVALS These resistors (AC03-CS and AC05-CS) have UL1412 approval (UL file no. E362452). RELATED PRODUCTS MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: * IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (1) * The Global Automotive Declarable Substance List (GADSL) (2) * The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (3) for its supply chain For a correlated range of wirewound resistors with high pulse handling capability, please see: Z300-Cxx series "High Surge Axial Cemented Wirewound Resistors" www.vishay.com/doc?21027 For a correlated range of standard wirewound resistors, please see: Z300 series "Industrial Axial Cemented Wirewound Resistors" www.vishay.com/doc?21007 and Z300-C00 series "Commercial Axial Cemented Wirewound Resistors" www.vishay.com/doc?21047 Notes (1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474 (2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org (3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table (4) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability Revision: 17-Jan-2020 Document Number: 28909 3 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric RATED POWER IN % FUNCTIONAL PERFORMANCE 120 100 80 60 40 20 0 - 40 50 40 70 0 100 150 200 250 AMBIENT TEMPERATURE IN C DERATING 150 FUSING TIME IN s FUSING TIME IN s Fusing time window defined against overload power applied. 125 100 25 20 15 75 10 50 5 25 0 20 22 24 28 30 32 0 20 40 60 OVERLOAD POWER IN W 80 100 120 140 OVERLOAD POWER IN W FUSING CHARACTERISTICS OF AC03-CS: 4.7 R 100 FUSING TIME IN s FUSING CHARACTERISTICS OF AC01-CS: 3.0 R 100 60 50 40 35 20 10 0 0 100 150 200 250 OVERLOAD POWER IN W FUSING CHARACTERISTICS OF AC05-CS: 10 R 100 Revision: 17-Jan-2020 Document Number: 28909 4 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE ENERGY IN JOULES Pulse energy curve defined against the offered ohmic range. 8 7 6 5 4 3 2 1 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN PULSE ENERGY CURVE FOR AC01-CS ENERGY IN JOULES (1.2 / 50 s; 10 pulses at 30 s interval) 30 25 20 15 10 5 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN PULSE ENERGY CURVE FOR AC03-CS ENERGY IN JOULES (1.2 / 50 s; 10 pulses at 30 s interval) 60 50 40 30 20 10 0 10 22 33 39 47 56 62 68 75 82 91 100 RESISTANCE VALUE () PULSE ENERGY CURVE FOR AC05-CS (1.2 / 50 s; 10 pulses at 30 s interval) Revision: 17-Jan-2020 Document Number: 28909 5 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE PEAK PULSE VOLTAGE IN kV Peak Voltage (1.2 / 50 s) graph defined against offered ohmic range. 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN PEAK VOLTAGE LIMIT FOR AC01-CS PEAK PULSE VOLTAGE IN kV (1.2 / 50 s; 10 pulses at 30 s interval) 5 4 3 2 1 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN PEAK PULSE VOLTAGE LIMIT FOR AC03-CS (1.2 / 50 s; 10 pulses at 30 s interval) PEAK PULSE VOLTAGE LIMIT FOR AC05-CS (1.2 / 50 s; 10 pulses at 30 s interval) 4 kV (10 to 20 ) and 6 kV (22 to 100 ) Revision: 17-Jan-2020 Document Number: 28909 6 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric TESTS PROCEDURES AND REQUIREMENTS All tests are carried out in accordance with the following specifications: * Temperature: 15 C to 35 C * IEC 60115-1, generic specification (includes tests) * Relative humidity: 45 % to 75 % The test and requirements table contains only the most important tests. For the full test schedule refer to the documents above. * Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar) The tests are carried out in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category -40 / 200 / 56 (rated temperature range: lower category temperature, upper category temperature; damp heat, steady state, test duration: 56 days) is valid. Unless otherwise specified the following values apply: For performing some of the tests, the components are mounted on a test board in accordance with IEC 60115-1, 4.31. In test table below, only the relevant and commonly referred tests and related clauses of IEC 60115-1 and IEC 60068-2-xx test methods are mentioned. TEST PROCEDURES AND REQUIREMENTS IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (RMAX.) 4.13 - Short time overload Room temperature; 10x rated power P40; 5s (2 % R + 0.1 ) 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion No damage (0.5 % R + 0.05) 4.18 20 (Tb) Resistance to soldering heat Unmounted components (260 5) C; (10 1) s (0.5 % R + 0.05) IEC 60115-1 CLAUSE 4.23 Climatic sequence: 4.23.2 2 (Ba) Dry heat 16 h; 200 C 4.23.3 30 (Db) Damp heat (accelerated) 1st cycle 24 h; 55 C; 90 % to 100 % RH 4.23.4 1 (Aa) Cold 2 h; -55 C (1 % R + 0.05 ) 4.23.5 13 (M) Low air pressure 2 h; 8.5 kPa; 15 C to 35 C 4.23.6 30 (Db) Damp heat remaining cyclic 5 days; 55 C; 95 % to 100 % RH; 5 cycles 4.24 78 (Cab) Damp heat, (steady state) 56 days; (40 2) C; (93 5) % RH (5 % R + 0.1 ) 4.25.2 - Endurance (at room temperature) 1000 h; loaded with 116 % of P70; 1.5 h ON and 0.5 h OFF (5 % R + 0.1 ) 4.25.3 - Endurance (at 200 C) 1000 h; without load (5 % R + 0.1 ) - - 1.2 / 50 s surge test as defined in IEC 61000-4-5 (up to 6 kV) Internal impedance of surge tester is 2 ; 10 pulses at 30 s interval (5 % R + 0.1 ) - - Fail safe mains fusing at 230 VAC - Resistance > 100 k, fusing time < 2 s (fusing without flame and explosion) Revision: 17-Jan-2020 Document Number: 28909 7 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric DIMENSIONS L L d L1 B B D AC01-CS and AC03-CS AC05-CS DIMENSIONS - Leaded resistor types, mass and relevant physical dimensions MODEL AC01-CS (1) AC03-CS AC05-CS (2) Lmax. L1 max. Dmax. dnom. B MASS 11.0 mm 13.0 mm 5.0 mm 0.7 mm 63 mm 0.52 g 13.0 mm 19.0 mm 6.0 mm 0.8 mm 63 mm 0.78 g 83 mm 2.25 g 93 mm 2.5 g 17.0 mm 17.0 mm 10.0 mm 0.8 mm Notes (1) For AC01-CS, dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, D max. might reach 5.5 mm (2) For AC05-CS, L = L ; there is no lacquer on termination lead 1 AC01-CS RADIAL Pitch of components 5.0 mm DIMENSIONS in millimeters P Pitch of components H1 L1 W P 12.7 1.0 Lead to lead distance F 4.8 + 0.7 / - 0 Tape width W 18 0.5 Component height H1 30.0 3 Min. lead wire (tape portion) shortest lead L1 2.5 F AC03-CS RADIAL Pitch of components 5.0 mm DIMENSIONS in millimeters P Pitch of components H1 L1 W F P 12.7 1.0 Lead to lead distance F 5.00 0.5 Tape width W 18 0.5 Maximum component height H1 34 Min. lead wire (tape portion) shortest lead L1 2.5 AC05-CS RADIAL Pitch of components 7.50 mm DIMENSIONS in millimeters P Pitch of components H1 L1 W P 25.4 1.0 Lead to lead distance F 7.50 0.5 Tape width W 18 0.5 Component height H1 37 2 Min. lead wire (tape portion) shortest lead L1 2.5 F Revision: 17-Jan-2020 Document Number: 28909 8 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Statements regarding the suitability of products for certain types of applications are based on Vishay's knowledge of typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements about the suitability of products for a particular application. It is the customer's responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer's technical experts. Product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. (c) 2021 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED Revision: 01-Jan-2021 1 Document Number: 91000