Instruction Sheet Tool and Die Selection for TE CONNECTIVITY Terminals and Splices 408-2614 30 NOV 17 Rev H 1. SOLISTRAND* TERMINALS AND SPLICES SOLISTRAND* Terminals and Splices (Refer to pages 4 and 5 for application tooling and accessories). Parallel Splice Butt Splice Flag Terminal Terminal Figure 1 1.1. Tool and Die Selections Hydraulic Dies for 59973-1, 69065 Wire Size Nest 8 8 H.D. 6 6 H.D. 4 4 H.D. 2 2 H.D. 1/0 1/0 H.D. Dies for 69067 Indenter 48126 48355 48128-1 48127-1 48128 48127 48129-1 48127-1 48129 48127 48130-1 48127-1 48130 48127 48132-1 48131-1 48132 48131 48133-1 48131-1 2/0 48133 --- 3/0 48134 48131 4/0 300430 250-300 MCM 300-350 MCM 400 MCM 500-600 MCM ^ Flag Terminals --------- ----------- Nest Indenter 48126^ 48506^ 48128-1 48128^ 48508^ 48129-1 48129^ 48509^ 48130-1 48130^ 48510^ 48132-1 48132^ 48652^ 48133-1 48133^ 48805^ 48134^ 48806^ 300430^ 48807^ --------- 48355^ 48505^ 48127-1 48127^ 48507^ 48127-1 48127^ 48507^ 48127-1 48127^ 48507^ 48131-1 48131^ 48511^ 48131-1 48131^ 48511^ 48131^ 48511^ 48131^ 48511^ --------- 59975-5, 69069 with/SelfContained Dies 59975-1 69069 --59975-1 69069 --59975-1 69069 --59975-1 69069 --- Dies for 48445-1, 1752788-1 Dies for 69082, 1752786-1 --- Dies for 69097 Dies for 69099, 1752868-1 Nest Indenter --- 46146 46145 69216 --- --- --- --- --- --- --- 46134 46133 69217 --- --- --- --- --- --- --- 46135 46133 69218 --- --- --- --- --- --- --- 46136 46133 45433 --- --- --- --- --- --- --- --- 46138 46137 45436 --- --- --- --- --- --- --- --- --- --- --- 45439 --- --- --- --- --- 45442 --- --- --- --- --- 45445 --------- 48816 48817 48818 48819 69911 69912 69913 69914 --------- --------- --------- Figure 2 (c) 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. *Trademark PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 5 408-2614 Hand Tools Wire Size 26-22 22-18 22-16 16-14 14-12 HAND TOOLS 4 69363 --49935 49935 49592 49935 49965 (Flag Only) 69339 (Str. Wire) 69355 59083 (No Ratchet) --- 2 --- 1/0 --- 12-10 16-14 H.D. 8 6 Long Handle, Heavy Head Figure 3 Pneumatic and Tape PNEUMATIC Wire Size 26-22 22-18 22-16 16-14 14-12 12-10 16-14 H.D. Heads for 626 Heads for 69015 Jaws for 68068-[ ] Dies for 69710-1 --314516-1 679301-1 314516-1 679301-1 314517-1 679301-1 314518-1 679301-1 --- --- --- --- --- --- --- --- 47812 --- --- 47813 --- --- --- 90566-1 --- 679301-1 --- --- 47814 68242-1 68338-1 --- --- 68243-1 68312-1 --- --- 68313-1 --- --- --- --- --- --- --- --- --- 49956 68135 48412 48172 6 1338758-1 68136 48413 4 --48173 --48174 2 ----48415 1/0 --48183 -- Flag Terminals, Str. Wire Only, Single Indent 8 TAPE Dies for 69875 Dies Reversed for 68250-1 Standard 68108-1 --- 1338757-1 --68240-1 68096-1 68241-1 68097-1 ------- Figure 4 Rev H 2 of 5 408-2614 2. AMPOWER* TERMINALS AND SPLICES Terminal Quick Disconnect Parallel Splice Butt Splice Figure 5 2.1. Tool and Die Selections Hydraulic (Use Power Unit 69120-[ ] or 314979-1) Wire Size 6 4 2 1/0 2/0 3/0 4/0 250 MCM 300 MCM Dies for 69099 1752868-1 69133-1 69134-2 46765-3 46766-2 68361-1 (with Locator) 46767-2 68253-1 (with Locator) 46749-2 59867-1 (with Locator) 46750-2 68304-1 (with Locator) 46751-2 68203-1 46752-2 Dies for 69082 1752786-1 ------- Dies for 69065 59973-1 ----46321-3 Dies for 58445-1 1752788-1 ------- --- 46322-2 --- --- --- 46323-2 --- --- --- 46324-2 --- --- --- 46325-2 --- --- --- --- 46326-2 --- --- --- --- --- --- --- --- --- --- ----------------- ----------------- ------------68114-1 68282-1 --69653 350 MCM 46753-2 68204-1 46754-2 400 MCM --68332-1 46755-2 500 MCM --68206-1 600 MCM --46756-2 600 H.D. --59870-1 700 MCM --46757-2 800 MCM --46758-2 900 MCM --46759-2 1000 MCM --46760-2 1250 MCM ----1500 MCM ----Quick Disconnect Terminals Only Dies for 68073-2 ------- Figure 6 Rev H 3 of 5 408-2614 Tooling and Accessories Handle Control w/Hose and Cord 59907-[ ] and 1901775-[ ] DYNA-CRIMP* Hydraulic Power Units 69120-1 (115 VAC - 60 Hz) 1804700-1 (115 VAC - 60 Hz) 69120-2 (230 VAC - 60 Hz) 1804700-2 (230 VAC - 60 Hz) Foot Control 68284-1 3-Way Multidirectional Valve 59220 (No Safety Sw) 59220-2 (w/Safety Sw) Hose Assy w/Crimping Head Coupling 59909-[ ], 1583662-[ ] Hand Tool 59975-1 Hand-Operated Hydraulic Pump 314979-1 1583661-1 AMP-TAPETRONIC* Machine 68250-1 626 Pneumatic Tooling Systems Hand Tool 59973-1 AMP-TAPETRONIC* Machine 69875 68068 69015 Figure 7 Rev H 4 of 5 408-2614 Tooling and Accessories Hydraulic Crimping Heads 58445-1 1752788-1 69065 69097 69067 69082 1752786-1 69099 1752868-1 69069 68073-2 Figure 8 Hand Tools Long and Short Handle 69710-1 Heavy Head Figure 9 3. REVISION SUMMARY All paragraphs revised due to formatting adjustments and editing. Corrections to Figure 6 were made, as follows: added line item for 350 MCM and corrected line item for 400 MCM to match previous revision. Rev H 5 of 5 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 300430 48129 48134 48355