High Power Connector Series High Power Connector Series Amphenol Ltd combines the benefits of field proven Mil-DTL-38999 Series III circular connectors with hyperbolic contacts that extend the boundaries of high power connector technology. Designed to meet the latest military and industrial specifications and stringent safety requirements, WPTV38999 connectors are being utilised across a wide range of critical power applications. Amphenol is the foremost manufacturer of both connectors and interconnect systems specifically for applications within military, aerospace and industrial markets. As such, Amphenol has recognised a distinct trend towards increasing power and voltage requirements within a range of applications including military and electric drive vehicles, aircraft handling and military base station installations. High reliability applications including vehicular, aerospace, industrial, automation, mining, offshore and other harsh environments can all be addressed using the WPTV 38999 which is derived from the standard MIL-DTL-38999 series originally designed by Amphenol. Critical features of this series including six unique keyways, an anti-decoupling mechanism, superior EMI performance, Tri-Start thread, 500 hrs Salt Spray endurance, GVA Compliance and high vibration tolerance. The modular, easy to install WPTV 38999 Series of connectors provide IP2X finger protection on both plugs and receptacles in addition to being fully IP69K sealed against ingress of dust and moisture. Flange Mount, Jam Nut or Inline standard connections with either straight or right angled EMC backshells are offered with single pole, high 2 WPTV 38999 SERIES reliability, low contact resistance RADSOK(R) contacts giving durability beyond 500 mating cycles. The use of RADSOK(R) contacts creates an electrical interface that exceeds typical interconnect requirements via a hyperbolic socket contact construction. RADSOK(R) distributes normal forces over a high percentage of the mating surface to ensure a smooth and even engagement force with exceptionally high performance under vibration. WPTV 38999 connectors are available in a variety of shell materials including Aluminium Alloy, Titanium, Stainless Steel and Aluminium Bronze; in a variety of plating finishes including Amphenol's environmental award winning RoHS compliant Black Zinc Nickel, Electroless Nickel and Olive Drab Cadmium; and equipped with a variety of contact termination styles including crimp, busbar and lug termination. In addition, Amphenol is able to offer a full range of custom configurations to allow breakaway, throughbulkhead or push-pull functionality. Amphenol also offers a full design and manufacturing service utilising standard WPTV 38999 connectors in traditionally built cable harnesses or low-profile overmoulded configurations up to 1000A capacity. Contents 38999 38999 38999 38999 38999 38999 38999 38999 38999 38999 terminology backshell options mating options part numbering performance information keyway orientations backshell exit-angle contact information chart de-rating chart crimp contact chart 4 5 5 6 7 8 8 9 9 10 Contents WPTV WPTV WPTV WPTV WPTV WPTV WPTV WPTV WPTV WPTV Plugs Table of styles 06 Inline Plug - 06 Inline Plug - 06 Inline Plug - 06 Inline Plug - 06 Inline Plug - 06 Inline Plug - Locking Ring Only, Crimp Termination Locking Ring Only, Threaded Post Termination Locking Ring Only, Flat Tail Termination Locking Ring Only, Tapped Hole Termination Straight Backshell, Crimp Termination 90 Backshell, Crimp Termination 11 12 13 14 15 16 17 Table of styles 00 Wall Mount Receptacle - Locking Ring Only, Crimp Termination 00 Wall Mount Receptacle - Locking Ring Only, Threaded Post Termination 00 Wall Mount Receptacle - Locking Ring Only, Flat Tail Termination 00 Wall Mount Receptacle - Locking Ring Only, Tapped Hole Termination 00 Wall Mount Receptacle - Straight Backshell, Crimp Termination 00 Wall Mount Receptacle - 90 Backshell, Crimp Termination 01 Inline Receptacle - Locking Ring Only, Crimp Termination 01 Inline Receptacle - Locking Ring Only, Threaded Post Termination 01 Inline Receptacle - Locking Ring Only, Flat Tail Termination 01 Inline Receptacle - Locking Ring Only, Tapped Hole Termination 01 Inline Receptacle - Straight Backshell, Crimp Termination 01 Inline Receptacle - 90 Backshell, Crimp Termination 07 Jam Nut Receptacle - Locking Ring Only, Crimp Termination 07 Jam Nut Receptacle - Locking Ring Only, Threaded Post Termination 07 Jam Nut Receptacle - Locking Ring Only, Flat Tail Termination 07 Jam Nut Receptacle - Locking Ring Only, Tapped Hole Termination 07 Jam Nut Receptacle - Straight Backshell, Crimp Termination 07 Jam Nut Receptacle - 90 Backshell, Crimp Termination 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Receptacles Accessories Table of styles Cap assembly part numbering PC Metal cap assembly for plugs PC-LZ Polymer cap assembly for plugs RC Metal cap assembly for receptacles RC-LZ Polymer cap assembly for receptacles 38 39 40 41 42 43 Installation Guide to installation instructions Panel cutout data Backshell dimensions Tooling Torque fixtures Castellated panel nut 44 45 46 47 48 48 Range extensions 49 WPTV 38999 SERIES 3 WPTV 38999 terminology WPTV 38999 terminology Coupling ring Right angle backshell Backshell insulator Crimp lug Insulator IP 2X finger protection 4 WPTV 38999 SERIES Locking ring only Straight backshell Backshell and mating options WPTV 38999 backshell options 90 backshell WPTV 38999 mating options WPTV-00XXXX-XXX-XX Receptacle - Wall mount style WPTV-06XXXX-XXX-XX Plug WPTV-01XXXX-XXX-XX Receptacle - In-line style WPTV-07XXXX-XXX-XX Receptacle - Jam nut style WPTV 38999 SERIES 5 WPTV 38999 part numbering Part numbering Example: WPTV - 06 ZN 25 - 1000 - 6 P N B (W587) = castellated nut for jam nut connectors used in space constraint (W638) = to denote sealing gasket supplied with wall-mount connectors (W52) = Aluminium, Olive Drab Zinc Cobalt plating WPTV- XX XX XX- XXXX- X X X X Series identifier Material and finish Shell size Amperage rating at 40C Contact termination Contact gender Key orientation Accessory style ZN = Aluminium, Black Zinc Nickel 13 85 N 120 1 = Standard crimp P = Pin 15 S = Socket A 17 185 A = Locking ring with lip for heatshrink boot 21 RW = Aluminium, 23 Cad Olive Drab 25 (not RoHS) 340 Style 00 = Wall mount receptacle 01 = In-line receptacle 06 = In-line plug 07 = Jam nut receptacle 500 1000 RF = Aluminium, Electroless Nickel 2 = Threaded post 3 = Flat tail with cross hole 5 = Tapped hole with locking flats B C D E B = Straight EMC backshell C = 90 EMC backshell 6,7,8, = Reduced crimp barrel options, see page 10 SS = Stainless Steel* RB = Aluminium Bronze* *Consult factory for availability Part number example WPTV- 06 ZN 25- 1000- WPTV 38999 Series 6PNB Straight EMC backshell In-line plug Black zinc nickel plated Aluminium shell Normal key Shell size 25 Reduced crimp contact, seepage 10 Pin contact 1000A current rating 6 WPTV 38999 SERIES Test Parameter Performance information WPTV 38999 performance information Description Electrical Current Rating Up to 1000A, see page 9 for de-rating information Shell to Shell Continuity Less than 2.50m initially, in accordance with EIA-364-83 Shell to Backshell Continuity Less than 5.00m initially, in accordance with EIA-364-83 Contact Resistance See page 9 Insulation Resistance 5000M Working Voltage Size 13 to 15: 500Vac RMS at sea level, 600Vdc at sea level Size 17 to 25: 875Vac RMS at sea level, 1238Vdc at sea level Dielectric Withstand Voltage Size 13 to 15: At 1500Vac RMS, 2mA max leakage current in accordance with EIA-364-2 Size 17 to 25: At 2625Vac RMS, 2mA max leakage current in accordance with EIA-364-2 EMI 360 screening facilitated with straight or 90 EMC backshell Technical Mating Durability 500 cycles minimum, contacts rated to 20,000 cycles Non-Magnetic Yes Termination Style Crimp, Lug, Bus-bar Coupling Method Anti-vibration Tri-start thread Mating Force As Per MIL-DTL-38999L Table IV Backshell Options Straight, Right Angle or Locking Ring only Panel Cutouts As per MIL-DTL-38999L for rear mounting receptacles only Environmental Operating Temperature -55C to +150C Sealing (Mated and Unmated) IP69K, 1hr at 2 metres immersion and proof against high pressure steam jet cleaning Salt Spray Plating dependant, eg 500hrs for Black Zinc Nickel Shock and Vibration In accordance with DEF-STAN 00-35 Iss 4 Ch2 01 test M1 Appendix A Figs A22 - High Level and A23 Low Level Impact In accordance with EIA-364-42 Light Service Class Fluid Resistance As per Mil-DTL-38999L Safety IP2X Finger Protection in accordance with BS EN 60529 mechanical finger RoHS Compliant Yes, unless Olive Drab Cadmium plate is specified WPTV 38999 SERIES 7 Keyway orientations WPTV 38999 keyway orientations A plug with a given orientation letter will mate with a receptacle with the same orientation letter. The angles for a given connector are the same whether it contains a pin or socket contact. Views shown are from front face of the connector. Shell size 13 to 15 17 to 25 Keyway AR/AP letter BR/BP CR/CP DR/DP N 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 Keyway rotation Receptacle Keyway orientation Plug Key orientation AR AP BR DR CR BP DP CP WPTV 38999 backshell exit-angle A key feature of the WPTV 38999 connectors is the flexibility to select the exit angle of the 90backshell at the time of installation. The angle of exit relative to the main keyway can be set in 45 degree increments and is fixed at the time of terminating the connector. This enables adjustments to be made and optimisation of the mounting and cable runs right up until the point of installation. Castellated teeth on the back end of the connector shell mesh to those of the right-angle backshell and are secured as the contact is fixed in place using the 90contact assembly tooling described on page 47. 8 WPTV 38999 SERIES The below table provides supplementary data on electrical properties of the high performance Radsok contacts used in WPTV 38999 connectors. Shell size Pin contact size (mm) Contact resistance (m) Max current rating (A) @40C ambient Contact mating force (N) 13 3.6 mm 0.15 85A 10 15 6.0 mm 0.11 120A 20 17 8.0 mm 0.08 185A 50 21 10.0 mm 0.06 340A 70 23 14.0 mm 0.05 500A 90 25 18.0 mm 0.02 1000A 130 WPTV 38999 de-rating chart The chart below is intended as a guide only and it is the designer's responsibility to consider all physical and environmental factors which may affect de-rating, however Amphenol Ltd welcomes the opportunity to work alongside the designer in specifying appropriate solutions. 1200 1000 Current (A) 800 600 400 200 0 25 50 Size 25 1000A (240mm2) Size 23 500A (120mm2) Size 21 340A (95mm2) Size 17 185A (50mm2) Size 15 120A (25mm2) Size 13 85A (16mm2) 75 100 125 150 Ambient temperature (C) WPTV 38999 SERIES 9 Contact information and de-rating charts WPTV 38999 contact information chart Crimp contact chart WPTV 38999 crimp contact chart WPTV 38999 connectors may be terminated to many cable brands including Axon, Habia, Huber+Suhner, Prysmian and TE. Different methods of cable construction can lead to variations in stranding, compactness, tolerances and dimensions beyond our control. Therefore, whilst Amphenol cannot recommend the use of any particular cable type or brand, our Application Engineers are available to offer advice on crimp termination methods depending upon what tooling the Designer has available. The table below is intended as a guide only and it is recommended that crimp and pull-off tests be conducted to verify the contact termination method and tooling ultimately selected by the Designer. For details of proven crimp tooling and die sets please refer to document 123GB-0846 available on the Amphenol WPTV 38999 website. Shell size & current rating 13-85 15-120 17-185 21-340 23-500 25-1000 10 WPTV 38999 SERIES Contact termination Crimp barrel bore ID Min acceptable cable core OD Approx cable current rating @ 40C -1 0.230 (05.84) 0.205 (05.20) 185A -6 0.191 (04.85) 0.157 (04.00) 140A -7 0.154 (03.91) 0.116 (02.95) 100A -1 0.317 (08.05) 0.260 (06.60) 250A -6 0.230 (05.84) 0.205 (05.20) 185A -1 0.423 (10.74) 0.362 (09.20) 395A -6 0.364 (09.25) 0.297 (07.55) 310A -1 0.585 (14.86) 0.492 (12.50) 600A -6 0.498 (12.65) 0.439 (11.15) 500A -7 0.423 (10.74) 0.362 (09.20) 395A -1 0.673 (17.09) 0.565 (14.35) 715A -6 0.585 (14.86) 0.492 (12.50) 600A -7 0.498 (12.65) 0.439 (11.15) 500A -8 0.423 (10.74) 0.362 (09.20) 395A -6 0.947 (24.05) 0.866 (22.00) 1115A -7 0.829 (21.06) 0.748 (19.00) 920A -8 0.752 (19.10) 0.669 (17.00) 810A -9 0.673 (17.09) 0.565 (14.35) 715A Plugs - table of styles Plugs - table of styles WPTV-06 A style Page 12 WPTV-06 B style Page 16 WPTV-06 C style Page 17 WPTV 38999 SERIES 11 Plug WPTV-06XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options Plugs Inline Plug - Locking Ring Only, Crimp Termination Shell Size A B OC Size 13 1.529 (38.84) 1.819 (46.20) 1.121 (28.47) Size 15 1.754 (44.55) 2.114 (53.70) 1.249 (31.72) Size 17 1.868 (47.45) 2.378 (60.40) 1.386 (35.20) Size 21 2.023 (51.38) 2.587 (65.71) 1.620 (41.15) Size 23 2.228 (56.59) 3.249 (85.52) 1.737 (44.12) Size 25 2.475 (62.87) 4.072 (103.43) 1.864 (47.35) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 12 WPTV 38999 SERIES Plug WPTV-06XXXX-XXXX-2XXA Plugs Inline Plug - Locking Ring Only, Threaded Post Termination Shell Size A B OC D E F Thread G Size 13 1.529 (38.84) 1.869 (47.47) 1.121 (28.47) 2.070 (52.58) 2.548 (64.72) 0.274 (6.96) M4 Size 15 1.754 (44.55) 2.093 (53.16) 1.249 (31.72) 2.294 (58.27) 2.772 (70.41) 0.392 (9.96) M6 Size 17 1.868 (47.45) 2.208 (56.08) 1.386 (35.20) 2.473 (62.81) 3.070 (77.98) 0.510 (12.95) M8 Size 21 2.023 (51.38) 2.480 (62.99) 1.620 (41.15) 2.808 (71.32) 3.523 (89.48) 0.667 (16.94) M10 Size 23 2.228 (56.59) 2.685 (68.20) 1.737 (44.12) 3.107 (78.92) 3.900 (99.06) 0.746 (18.95) M12 Size 25 2.475 (62.87) 2.932 (74.47) 1.864 (47.35) 3.355 (85.22) 4.148 (105.36) 0.746 (18.95) M12 All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 13 Plug WPTV-06XXXX-XXXX-3XXA Plugs Inline Plug - Locking Ring Only, Flat Tail Termination Shell Size A B OC D OE F G Size 13 1.529 (38.84) 1.869 (47.47) 1.121 (28.47) 2.814 (71.48) 0.200 (5.08) 0.433 (11.00) 0.145 (3.68) Size 15 1.754 (44.55) 2.093 (53.16) 1.249 (31.72) 3.038 (77.16) 0.279 (7.09) 0.433 (11.00) 0.145 (3.68) Size 17 1.868 (47.45) 2.208 (56.08) 1.386 (35.20) 3.153 (80.09) 0.358 (9.09) 0.433 (11.00) 0.205 (5.21) Size 21 2.023 (51.38) 2.480 (62.99) 1.620 (41.15) 3.424 (86.97) 0.436 (11.07) 0.433 (11.00) 0.205 (5.21) Size 23 2.228 (56.59) 2.685 (68.20) 1.737 (44.12) 3.785 (96.14) 0.515 (13.08) 0.472 (11.99) 0.255 (6.48) Size 25 2.475 (62.87) 2.932 (74.47) 1.864 (47.35) 4.033 (102.44) 0.515 (13.08) 0.472 (11.99) 0.255 (6.48) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 14 WPTV 38999 SERIES Plug WPTV-06XXXX-XXXX-5XXA Plugs Inline Plug - Locking Ring Only, Tapped Hole Termination Shell Size A B OC D E Thread F Size 13 1.529 (38.84) 1.869 (47.47) 1.121 (28.47) 2.070 (52.58) 0.274 (6.96) M4 x 12mm deep Size 15 1.754 (44.55) 2.093 (53.16) 1.249 (31.72) 2.294 (58.27) 0.392 (9.96) M6 x 12mm deep Size 17 1.868 (47.45) 2.208 (56.08) 1.386 (35.20) 2.473 (62.81) 0.510 (12.95) M8 x 15mm deep Size 21 2.023 (51.38) 2.480 (62.99) 1.620 (41.15) 2.808 (71.32) 0.667 (16.94) M10 x 18mm deep Size 23 2.228 (56.59) 2.685 (68.20) 1.737 (44.12) 3.107 (78.92) 0.746 (18.95) M12 x 18mm deep Size 25 2.475 (62.87) 2.932 (74.47) 1.864 (47.35) 3.355 (85.22) 0.746 (18.95) M12 x 18mm deep All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 15 Plug WPTV-06XXXX-XXXX-1XXB, also -6, -7, and -8 and reduced crimp options Plugs Inline Plug - Straight Backshell, Crimp Termination Shell Size A OB Size 13 2.556 (64.92) 1.121 (28.47) Size 15 2.781 (70.64) 1.249 (31.72) Size 17 2.895 (73.53) 1.386 (35.20) Size 21 3.050 (77.47) 1.620 (41.15) Size 23 3.255 (82.68) 1.737 (44.12) Size 25 4.055 (103.00) 1.864 (47.35) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 16 WPTV 38999 SERIES Plug WPTV-06XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options Plugs Inline Plug - 90 Backshell, Crimp Termination Shell Size A B OC D E Size 13 2.139 (54.33) 2.343 (59.51) 1.121 (28.47) 0.782 (19.86) 1.832 (46.53) Size 15 2.476 (62.89) 2.453 (62.31) 1.249 (31.72) 0.940 (23.88) 1.984 (50.39) Size 17 2.689 (68.30) 2.569 (65.25) 1.386 (35.20) 1.033 (26.24) 2.131 (54.13) Size 21 2.888 (73.36) 2.929 (74.40) 1.620 (41.15) 1.263 (32.08) 2.248 (57.10) Size 23 3.265 (82.93) 3.051 (77.50) 1.737 (44.12) 1.387 (35.23) 2.368 (60.15) Size 25 3.772 (95.81) 3.676 (93.37) 1.864 (47.35) 1.726 (43.84) 2.808 (71.32) See page 47 for necessary 90 contact assembly tooling. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 17 Receptacles - table of styles Receptacles - table of styles WPTV-00 A style Page 20 WPTV-00 B style Page 24 WPTV-00 C style Page 25 WPTV-01 A style Page 26 WPTV-01 B style Page 30 WPTV-01 C style Page 31 18 WPTV 38999 SERIES Receptacles - table of styles Receptacles - table of styles WPTV-07 A style Page 32 WPTV-07 B style Page 36 WPTV-07 C style Page 37 WPTV 38999 SERIES 19 Receptacle WPTV-00XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options Receptacles Wall Mount Receptacle - Locking Ring Only, Crimp Termination Shell size A B C D E F Size 13 0.868 (22.05) 1.529 (38.84) 1.819 (46.20) 1.125 (28.58) 0.906 (23.01) 0.812 (20.62) Size 15 1.093 (27.76) 1.754 (44.55) 2.114 (53.70) 1.219 (30.96) 0.969 (24.61) 0.906 (23.01) Size 17 1.207 (30.66) 1.868 (47.45) 2.378 (60.40) 1.312 (33.32) 1.062 (26.97) 0.969 (24.61) Size 21 1.362 (34.59) 2.023 (51.38) 2.587 (65.71) 1.562 (39.67) 1.250 (31.75) 1.156 (29.36) Size 23 1.447 (36.75) 2.228 (56.59) 3.249 (85.52) 1.689 (42.90) 1.375 (34.93) 1.250 (31.75) Size 25 1.694 (43.03) 2.475 (62.87) 4.052 (102.92) 1.812 (46.02) 1.500 (38.10) 1.375 (34.93) Use (W638) = to denote sealing gasket supplied with wall-mount connectors. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 20 WPTV 38999 SERIES Receptacle WPTV-00XXXX-XXXX-2XXA, also -6, -7, and -8 reduced crimp options Receptacles Wall Mount Receptacle - Locking Ring Only, Threaded Post Termination Shell Size A B C D E F G Thread H J K Size 13 0.868 (22.05) 1.529 (38.84) 1.869 (47.47) 1.125 (28.58) 2.070 (52.58) 2.548 (64.72) 0.274 (6.96) M4 0.906 (23.01) 0.812 (20.62) Size 15 1.093 (27.76) 1.754 (44.55) 2.093 (53.16) 1.219 (30.96) 2.294 (58.27) 2.772 (70.41) 0.392 (9.96) M6 0.969 (24.61) 0.906 (23.01) Size 17 1.207 (30.66) 1.868 (47.45) 2.208 (56.08) 1.312 (33.32) 2.473 (62.81) 3.070 (77.98) 0.510 (12.95) M8 1.062 (26.97) 0.969 (24.61) Size 21 1.362 (34.59) 2.023 (51.38) 2.480 (62.99) 1.562 (39.67) 2.808 (71.32) 3.523 (89.48) 0.667 (16.94) M10 1.250 (31.75) 1.156 (29.36) Size 23 1.447 (36.75) 2.228 (56.59) 2.685 (68.20) 1.689 (42.90) 3.107 (78.92) 3.900 (99.06) 0.746 (18.95) M12 1.375 (34.93) 1.250 (31.75) Size 25 1.694 (43.03) 2.475 (62.87) 2.932 (74.47) 1.812 (46.02) 3.355 (85.22) 4.148 (105.36) 0.746 (18.95) M12 1.500 (38.10) 1.375 (34.93) Use (W638) = to denote sealing gasket supplied with wall-mount connectors. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 21 Receptacle WPTV-00XXXX-XXXX-3XXA Receptacles Wall Mount Receptacle - Locking Ring Only, Flat Tail Termination Shell size A B C D E OF G H J K Size 13 0.868 (22.05) 1.529 (38.84) 1.869 (47.47) 1.125 (28.58) 2.814 (71.48) 2.548 (64.72) 0.433 (11.00) 0.145 (3.68) 0.906 (23.01) 0.812 (20.62) Size 15 1.093 (27.76) 1.754 (44.55) 2.093 (53.16) 1.219 (30.96) 3.038 (77.16) 2.772 (70.41) 0.433 (11.00) 0.145 (3.68) 0.969 (24.61) 0.906 (23.01) Size 17 1.207 (30.66) 1.868 (47.45) 2.208 (56.08) 1.312 (33.32) 3.153 (80.09) 3.070 (77.98) 0.433 (11.00) 0.205 (5.21) 1.062 (26.97) 0.969 (24.61) Size 21 1.362 (34.59) 2.023 (51.38) 2.480 (62.99) 1.562 (39.67) 3.424 (86.97) 3.523 (89.48) 0.433 (11.00) 0.205 (5.21) 1.250 (31.75) 1.156 (29.36) Size 23 1.447 (36.75) 2.228 (56.59) 2.685 (68.20) 1.689 (42.90) 3.785 (96.14) 3.900 (99.06) 0.472 (11.99) 0.255 (6.48) 1.375 (34.93) 1.250 (31.75) Size 25 1.694 (43.03) 2.475 (62.87) 2.932 (74.47) 1.812 (46.02) 4.033 (102.44) 4.148 (105.36) 0.472 (11.99) 0.255 (6.48) 1.500 (38.10) 1.375 (34.93) Use (W638) = to denote sealing gasket supplied with wall-mount connectors. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 22 WPTV 38999 SERIES Receptacle WPTV-00XXXX-XXXX-5XXA Receptacles Wall Mount Receptacle - Locking Ring Only, Tapped Hole Termination Shell size A B C D E F Thread G H J Size 13 0.868 (22.05) 1.529 (38.84) 1.869 (47.47) 1.125 (28.58) 2.070 (52.58 0.274 (6.96) M4 x 12mm deep 0.906 (23.01) 0.812 (20.62) Size 15 1.093 (27.76) 1.754 (44.55) 2.093 (53.16) 1.219 (30.96) 2.294 (58.27) 0.392 (9.96) M6 x 12mm deep 0.969 (24.61) 0.906 (23.01) Size 17 1.207 (30.66) 1.868 (47.45) 2.208 (56.08) 1.312 (33.32) 2.473 (62.81) 0.510 (12.95) M8 x 15mm deep 1.062 (26.97) 0.969 (24.61) Size 21 1.362 (34.59) 2.023 (51.38) 2.480 (62.99) 1.562 (39.67) 2.808 (71.32) 0.667 (16.94) M10 x 18mm deep 1.250 (31.75) 1.156 (29.36) Size 23 1.447 (36.75) 2.228 (56.59) 2.685 (68.20) 1.689 (42.90) 3.107 (78.92) 0.746 (18.95) M12 x 18mm deep 1.375 (34.93) 1.250 (31.75) Size 25 1.694 (43.03) 2.475 (62.87) 2.932 (74.47) 1.812 (46.02) 3.355 (85.22) 0.746 (18.95) M12 x 18mm deep 1.500 (38.10) 1.375 (34.93) Use (W638) = to denote sealing gasket supplied with wall-mount connectors. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 23 Receptacle WPTV-00XXXX-XXXX-1XXB, also -6, -7, and -8 reduced crimp options Receptacles Wall Mount Receptacle - Straight Backshell, Crimp Termination Shell size A B C D E Size 13 0.868 (22.05) 2.556 (64.92) 1.125 (28.58) 0.906 (23.01) 0.812 (20.62) Size 15 1.093 (27.76) 2.781 (70.64) 1.219 (30.96) 0.969 (24.61) 0.906 (23.01) Size 17 1.207 (30.66) 2.895 (73.53) 1.312 (33.32) 1.062 (26.97) 0.969 (24.61) Size 21 1.362 (34.59) 3.050 (77.47) 1.562 (39.67) 1.250 (31.75) 1.156 (29.36) Size 23 1.447 (36.75) 3.255 (82.68) 1.689 (42.90) 1.375 (34.93) 1.250 (31.75) Size 25 1.694 (43.03) 4.055 (103.00) 1.812(46.02) 1.500 (38.10) 1.375 (34.93) Use (W638) = to denote sealing gasket supplied with wall-mount connectors. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 24 WPTV 38999 SERIES Receptacle WPTV-00XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options Receptacles Wall Mount Receptacle - 90 Backshell, Crimp Termination Shell Size A B C D E F G H Size 13 0.868 (22.05) 2.556 (64.92) 2.343 (59.51) 1.125 (28.58) 0.782 (19.86) 1.832 (46.53) 0.906 (23.01) 0.812 (20.62) Size 15 1.093 (27.76) 2.781 (70.64) 2.453 (62.31) 1.219 (30.96) 0.940 (23.88) 1.984 (50.39) 0.969 (24.61) 0.906 (23.01) Size 17 1.207 (30.66) 2.895 (73.53) 2.569 (65.25) 1.312 (33.32) 1.033 (26.24) 2.131 (54.13) 1.062 (26.97) 0.969 (24.61) Size 21 1.362 (34.59) 3.050 (77.47) 2.929 (74.40) 1.562 (39.67) 1.263 (32.08) 2.248 (57.10) 1.250 (31.75) 1.156 (29.36) Size 23 1.447 (36.75) 3.255 (82.68) 3.051 (77.50) 1.689 (42.90) 1.387 (35.23) 2.368 (60.15) 1.375 (34.93) 1.250 (31.75) Size 25 1.694 (43.03) 4.055 (103.00) 3.676 (93.37) 1.812(46.02) 1.726 (43.84) 2.808 (71.32) 1.500 (38.10) 1.375 (34.93) Use (W638) = to denote sealing gasket supplied with wall-mount connectors. See page 47 for necessary 90 contact assembly tooling. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 25 Receptacle WPTV-01XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options Receptacles Inline Receptacle - Locking Ring Only, Crimp Termination Shell size A B OC Size 13 1.529 (38.84) 1.819 (46.20) 1.093 (27.76) Size 15 1.754 (44.55) 2.114 (53.70) 1.220 (30.99) Size 17 1.868 (47.45) 2.378 (60.40) 1.357 (34.47) Size 21 2.023 (51.38) 2.587 (65.71) 1.591 (40.41) Size 23 2.228 (56.59) 3.249 (82.52) 1.708 (43.38) Size 25 2.475 (62.87) 4.052 (102.92) 1.835 (46.61) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 26 WPTV 38999 SERIES Receptacle WPTV-01XXXX-XXXX-2XXA Receptacles Inline Receptacle - Locking Ring Only, Threaded Post Termination Shell Size A B OC D E F Thread G Size 13 1.529 (38.84) 1.869 (47.47) 1.093 (27.76) 2.070 (52.58) 2.548 (64.72) 0.274 (6.96) M4 Size 15 1.754 (44.55) 2.093 (53.16) 1.220 (30.99) 2.294 (58.27) 2.772 (70.41) 0.392 (9.96) M6 Size 17 1.868 (47.45) 2.208 (56.08) 1.357 (34.47) 2.473 (62.81) 3.070 (77.98) 0.510 (12.95) M8 Size 21 2.023 (51.38) 2.480 (62.99) 1.591 (40.41) 2.808 (71.32) 3.523 (89.48) 0.667 (16.94) M10 Size 23 2.228 (56.59) 2.685 (68.20) 1.708 (43.38) 3.107 (78.92) 3.900 (99.06) 0.746 (18.95) M12 Size 25 2.475 (62.87) 2.932 (74.47) 1.835 (46.61) 3.355 (85.22) 4.148 (105.36) 0.746 (18.95) M12 All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 27 Receptacle WPTV-01XXXX-XXXX-3XXA Receptacles Inline Receptacle - Locking Ring Only, Flat Tail Termination Shell size A B OC D E F G Size 13 1.529 (38.84) 1.869 (47.47) 1.093 (27.76) 2.814 (71.48) 0.200 (5.08) 0.433 (11.00) 0.145 (3.68) Size 15 1.754 (44.55) 2.093 (53.16) 1.220 (30.99) 3.038 (77.16) 0.279 (7.09) 0.433 (11.00) 0.145 (3.68) Size 17 1.868 (47.45) 2.208 (56.08) 1.357 (34.47) 3.153 (80.09) 0.358 (9.09) 0.433 (11.00) 0.205 (5.21) Size 21 2.023 (51.38) 2.480 (62.99) 1.591 (40.41) 3.424 (86.97) 0.436 (11.07) 0.433 (11.00) 0.205 (5.21) Size 23 2.228 (56.59) 2.685 (68.20) 1.708 (43.38) 3.785 (96.14) 0.515 (13.08) 0.472 (11.99) 0.255 (6.48) Size 25 2.475 (62.87) 2.932 (74.47) 1.835 (46.61) 4.033 (102.44) 0.515 (13.08) 0.472 (11.99) 0.255 (6.48) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 28 WPTV 38999 SERIES Receptacle WPTV-01XXXX-XXXX-5XXA Receptacles Inline Receptacle - Locking Ring Only, Tapped Hole Termination Shell Size A B OC D E Thread F Size 13 1.529 (38.84) 1.869 (47.47) 1.093 (27.76) 2.070 (52.58) 0.274 (6.96) M4 x 12mm deep Size 15 1.754 (44.55) 2.093 (53.16) 1.220 (30.99) 2.294 (58.27) 0.392 (9.96) M6 x 12mm deep Size 17 1.868 (47.45) 2.208 (56.08) 1.357 (34.47) 2.473 (62.81) 0.510 (12.95) M8 x 15mm deep Size 21 2.023 (51.38) 2.480 (62.99) 1.591 (40.41) 2.808 (71.32) 0.667 (16.94) M10 x 18mm deep Size 23 2.228 (56.59) 2.685 (68.20) 1.708 (43.38) 3.107 (78.92) 0.746 (18.95) M12 x 18mm deep Size 25 2.475 (62.87) 2.932 (74.47) 1.835 (46.61) 3.355 (85.22) 0.746 (18.95) M12 x 18mm deep All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 29 Receptacle WPTV-01XXXX-XXXX-1XXB, also -6, -7, and -8 reduced crimp options Receptacles Inline Receptacle - Straight Backshell, Crimp Termination Shell size A OB Size 13 2.556 (64.92) 1.093 (27.76) Size 15 2.781 (70.64) 1.220 (30.99) Size 17 2.895 (73.53) 1.357 (34.47) Size 21 3.050 (77.47) 1.591 (40.41) Size 23 3.255 (82.68) 1.708 (43.38) Size 25 4.055 (103.00) 1.835 (46.61) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 30 WPTV 38999 SERIES Receptacle WPTV-01XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options Receptacles Inline Receptacle - 90 Backshell, Crimp Termination Shell Size A B OC D E Size 13 2.139 (54.33) 2.343 (59.51) 1.093 (27.76) 0.782 (19.86) 1.832 (46.53) Size 15 2.476 (62.89) 2.453 (62.31) 1.220 (30.99) 0.940 (23.88) 1.984 (50.39) Size 17 2.689 (68.30) 2.569 (65.25) 1.357 (34.47) 1.033 (26.24) 2.131 (54.13) Size 21 2.888 (73.36) 2.929 (74.40) 1.591 (40.41) 1.263 (32.08) 2.248 (57.10) Size 23 3.265 (82.93) 3.051 (77.50) 1.708 (43.38) 1.387 (35.23) 2.368 (60.15) Size 25 3.772 (95.81) 3.676 (93.37) 1.835 (46.61) 1.726 (43.84) 2.808 (71.32) See page 47 for necessary 90 contact assembly tooling. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 31 Receptacle WPTV-07XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options Receptacles Jam Nut Receptacle - Locking Ring Only, Crimp Termination Shell size A B C OD E Size 13 0.984 (24.99) 1.529 (38.84) 1.819 (46.20) 1.499 (38.07) 1.375 (34.93) Size 15 1.209 (30.71) 1.754 (44.55) 2.114 (53.70) 1.625 (41.28) 1.500 (38.10) Size 17 1.323 (33.60) 1.868 (47.45) 2.378 (60.40) 1.750 (44.45) 1.625 (41.28) Size 21 1.478 (37.54) 2.023 (51.38) 2.587 (65.71) 2.062 (52.37) 1.938 (49.23) Size 23 1.683 (42.75) 2.228 (56.59) 3.249 (85.52) 2.188 (55.58) 2.062 (52.37) Size 25 1.930 (49.02) 2.475 (62.87) 4.052 (102.92) 2.311 (58.70) 2.188 (55.58) Use (W587) = to denote castellated panel nut. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 32 WPTV 38999 SERIES Receptacle WPTV-07XXXX-XXXX-2XXA, also -6, -7, and -8 reduced crimp options Receptacles Jam Nut Receptacle - Locking Ring Only, Threaded Post Termination Shell Size A B C OD E F G H Thread J Size 13 0.984 (24.99) 1.529 (38.84) 1.869 (46.20) 1.499 (38.07) 1.375 (34.93) 2.070 (52.58) 2.548 (64.72) 0.274 (6.96) M4 Size 15 1.209 (30.71) 1.754 (44.55) 2.093 (53.70) 1.625 (41.28) 1.500 (38.10) 2.294 (58.27) 2.772 (70.41) 0.392 (9.96) M6 Size 17 1.323 (33.60) 1.868 (47.45) 2.208 (60.40) 1.750 (44.45) 1.625 (41.28) 2.473 (62.81) 3.070 (77.98) 0.510 (12.95) M8 Size 21 1.478 (37.54) 2.023 (51.38) 2.480 (65.71) 2.062 (52.37) 1.938 (49.23) 2.808 (71.32) 3.523 (89.48) 0.667 (16.94) M10 Size 23 1.683 (42.75) 2.228 (56.59) 2.685 (85.52) 2.188 (55.58) 2.062 (52.37) 3.107 (78.92) 3.900 (99.06) 0.746 (18.95) M12 Size 25 1.930 (49.02) 2.475 (62.87) 2.932 (102.92) 2.311 (58.70) 2.188 (55.58) 3.355 (85.22) 4.148 (105.36) 0.746 (18.95) M12 Use (W587) = to denote castellated panel nut. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 33 Receptacle WPTV-07XXXX-XXXX-3XXA Receptacles Jam Nut Receptacle - Locking Ring Only, Flat Tail Termination Shell size A B C OD E F OG H J Size 13 0.984 (24.99) 1.529 (38.84) 1.869 (46.20) 1.499 (38.07) 1.375 (34.93) 2.814 (71.48) 0.200 (5.08) 0.433 (11.00) 0.145 (3.68) Size 15 1.209 (30.71) 1.754 (44.55) 2.093 (53.70) 1.625 (41.28) 1.500 (38.10) 3.038 (77.16) 0.279 (7.09) 0.433 (11.00) 0.145 (3.68) Size 17 1.323 (33.60) 1.868 (47.45) 2.208 (60.40) 1.750 (44.45) 1.625 (41.28) 3.153 (80.09) 0.358 (9.09) 0.433 (11.00) 0.205 (5.21) Size 21 1.478 (37.54) 2.023 (51.38) 2.480 (65.71) 2.062 (52.37) 1.938 (49.23) 3.424 (86.97) 0.436 (11.07) 0.433 (11.00) 0.205 (5.21) Size 23 1.683 (42.75) 2.228 (56.59) 2.685 (85.52) 2.188 (55.58) 2.062 (52.37) 3.785 (96.14) 0.515 (13.08) 0.472 (11.99) 0.255 (6.48) Size 25 1.930 (49.02) 2.475 (62.87) 2.932 (102.92) 2.311 (58.70) 2.188 (55.58) 4.033 (102.44) 0.515 (13.08) 0.472 (11.99) 0.255 (6.48) Use (W587) = to denote castellated panel nut. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 34 WPTV 38999 SERIES Receptacle WPTV-07XXXX-XXXX-5XXA Receptacles Jam Nut Receptacle - Locking Ring Only, Tapped Hole Termination Shell Size A B C OD E F G Thread H Size 13 0.984 (24.99) 1.529 (38.84) 1.869 (46.20) 1.499 (38.07) 1.375 (34.93) 2.070 (52.58) 0.274 (6.96) M4 x 12mm deep Size 15 1.209 (30.71) 1.754 (44.55) 2.093 (53.70) 1.625 (41.28) 1.500 (38.10) 2.294 (58.27) 0.392 (9.96) M6 x 12mm deep Size 17 1.323 (33.60) 1.868 (47.45) 2.208 (60.40) 1.750 (44.45) 1.625 (41.28) 2.473 (62.81) 0.510 (12.95) M8 x 15mm deep Size 21 1.478 (37.54) 2.023 (51.38) 2.480 (65.71) 2.062 (52.37) 1.938 (49.23) 2.808 (71.32) 0.667 (16.94) M10 x 18mm deep Size 23 1.683 (42.75) 2.228 (56.59) 2.685 (85.52) 2.188 (55.58) 2.062 (52.37) 3.107 (78.92) 0.746 (18.95) M12 x 18mm deep Size 25 1.930 (49.02) 2.475 (62.87) 2.932 (102.92) 2.311 (58.70) 2.188 (55.58) 3.355 (85.22) 0.746 (18.95) M12 x 18mm deep Use (W587) = to denote castellated panel nut. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 35 Receptacle WPTV-07XXXX-XXXX-1XXB, also -6, -7, and -8 reduced crimp options Receptacles Jam Nut Receptacle - Straight Backshell, Crimp Termination Shell size A B OC D Size 13 0.984 (24.99) 2.556 (64.92) 1.499 (38.07) 1.375 (34.93) Size 15 1.209 (30.71) 2.781 (70.64) 1.625 (41.28) 1.500 (38.10) Size 17 1.323 (33.60) 2.895 (73.53) 1.750 (44.45) 1.625 (41.28) Size 21 1.478 (37.54) 3.050 (77.47) 2.062 (52.37) 1.938 (49.23) Size 23 1.683 (42.75) 3.255 (82.68) 2.188 (55.58) 2.062 (52.37) Size 25 1.930 (49.02) 4.055 (103.00) 2.311 (58.70) 2.188 (55.58) Use (W587) = to denote castellated panel nut. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 36 WPTV 38999 SERIES Receptacle WPTV-07XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options Receptacles Jam Nut Receptacle - 90 Backshell, Crimp Termination Shell Size 1 A B C OD E F G Size 13 0.984 (24.99) 2.139 (54.33) 2.343 (59.51) 1.499 (38.07) 1.375 (34.93) 0.782 (19.86) 1.832 (46.53) Size 15 1.209 (30.71) 2.476 (62.89) 2.453 (62.31) 1.625 (41.28) 1.500 (38.10) 0.940 (23.88) 1.984 (50.39) Size 17 1.323 (33.60) 2.689 (68.30) 2.569 (65.25) 1.750 (44.45) 1.625 (41.28) 1.033 (26.24) 2.131 (54.13) Size 21 1.478 (37.54) 2.888 (73.36) 2.929 (74.40) 2.062 (52.37) 1.938 (49.23) 1.263 (32.08) 2.248 (57.10) Size 23 1.683 (42.75) 3.265 (82.93) 3.051 (77.50) 2.188 (55.58) 2.062 (52.37) 1.387 (35.23) 2.368 (60.15) Size 25 1.930 (49.02) 3.772 (95.81) 3.676 (93.37) 2.311 (58.70) 2.188 (55.58) 1.726 (43.84) 2.808 (71.32) Use (W587) = to denote castellated panel nut. See page 47 for necessary 90 contact assembly tooling. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 37 Accessories - table of styles Accessories - table of styles WPTV-PC-XX-XX Page 40 WPTV-PC-LZ-XX Page 41 WPTV-RC-XX-XX Page 42 WPTV-RC-LZ-XX Page 43 38 WPTV 38999 SERIES Cap assembly part numbering Accessories Cap assembly part numbering WPTVSeries identifier XX- XX- XX Style Material and finish Shell size PC = Plug Cap RC = Receptacle Cap ZN = Aluminium, Black Zinc Nickel RW= Aluminium, Cad Olive Drab RF = Aluminium, Electroless Nickel SS = Stainless Steel* RB= Aluminium Bronze* LZ = Low Smoke Zero Halogen Reinforced Polymer 13 15 17 21 23 25 *consult factory for availability Part number example WPTV- PC- ZN- 23- Series Plug Cap Black Zinc Nickel finish Aluminium body Shell size 23 The dust cap for the WPTV 38999 series is available in two styles: metal or polymer. WPTV 38999 caps are all supplied with a 450mm +/- 6mm black Terylene cord lanyard, basic crimp ferrule and crimp eyelet for the user to terminate to their own specification. WPTV 38999 SERIES 39 Accessories WPTV-PC-XX-XX Accessories Metal cap assembly for plugs LENGTH 17.72" 1/4" (450mm 6mm) Shell size Part number OA L Size 13 WPTV-PC-XX-13 1.161 (29.49) 0.961 (24.41) Size 15 WPTV-PC-XX-15 1.240 (31.50) 1.186 (30.12) Size 17 WPTV-PC-XX-17 1.375 (34.93) 1.294 (32.87) Size 21 WPTV-PC-XX-21 1.610 (40.89) 1.329 (33.76) Size 23 WPTV-PC-XX-23 1.730 (43.94) 1.534 (38.96) Size 25 WPTV-PC-XX-25 1.855 (47.12) 1.782 (45.26) XX = material and finish All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 40 WPTV 38999 SERIES Accessories WPTV-PC-LZ-XX Accessories Polymer cap assembly for plugs LENGTH 17.72" 1/4" (450mm 6mm) Shell size Part number OA L Size 13 WPTV-PC-LZ-13 1.485 (37.72) 1.892 (48.06) Size 15 WPTV-PC-LZ-15 1.614 (41.00) 2.116 (53.75) Size 17 WPTV-PC-LZ-17 1.751 (44.48) 2.211 (56.16) Size 21 WPTV-PC-LZ-21 1.985 (50.42) 2.265 (57.53) Size 23 WPTV-PC-LZ-23 2.102 (53.39) 2.471 (62.76) Size 25 WPTV-PC-LZ-25 2.229 (56.62) 2.688 (68.28) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 41 Accessories WPTV-RC-XX-XX Accessories Metal cap assembly for receptacles LENGTH 17.72" 1/4" (450mm 6mm) Shell size Part number OA L Size 13 WPTV-RC-XX-13 1.091 (27.71) 0.938 (23.83) Size 15 WPTV-RC-XX-15 1.217 (30.91) 1.128 (28.65) Size 17 WPTV-RC-XX-17 1.418 (36.02) 1.242 (31.55) Size 21 WPTV-RC-XX-21 1.573 (39.95) 1.297 (32.94) Size 23 WPTV-RC-XX-23 1.699 (43.15) 1.520 (38.61) Size 25 WPTV-RC-XX-25 1.825 (46.36) 1.742 (44.25) XX = material and finish. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 42 WPTV 38999 SERIES Accessories WPTV-RC-LZ-XX Accessories Polymer cap assembly for receptacles LENGTH 17.72" 1/4" (450mm 6mm) Shell size Part number OA L Size 13 WPTV-RC-LZ-13 1.160 (29.46) 1.528 (38.81) Size 15 WPTV-RC-LZ-15 1.285 (32.64) 1.608 (40.84) Size 17 WPTV-RC-LZ-17 1.438 (36.53) 1.608 (40.84) Size 21 WPTV-RC-LZ-21 1.648 (41.86) 1.608 (40.84) Size 23 WPTV-RC-LZ-23 1.773 (45.03) 1.608 (40.84) Size 25 WPTV-RC-LZ-25 1.895 (48.13) 1.608 (40.84) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. WPTV 38999 SERIES 43 Installation Guide to installation documents available on request Installation The following documents are available on request or from our website to provide additional information regarding the termination and installation of WPTV 38999 connectors. Document title Description 123GB-0826 Panel cutout dimensions for all sizes and styles 123GB-0839 Assembly instructions for wall mount receptacles with part numbers beginning WPTV-00... 123GB-0840 Assembly instructions for inline receptacles with part numbers beginning WPTV-01... 123GB-0841 Assembly instructions for plugs with part numbers beginning WPTV-06... 123GB-0842 Assembly instructions for jam nut receptacles with part numbers beginning WPTV-07... 123GB-0845 Specified torque settings for contact and backshell assembly 123GB-0846 Contains information regarding crimp tools and settings for carrying out crimp termination to straight and right angle backshell connectors 44 WPTV 38999 SERIES Installation Installation Panel cut-out data Shell size A B C Imperial C Metric D E F H - max panel thickness J Size 13 0.922 (23.42) 0.875 (22.22) 0.128 (3.25) 0.134 (3.40) 1.010 (25.65) 0.906 (23.01) 0.955 (24.26) 0.234 (05.94) 1.552 (39.42) Size 15 1.047 (26.59) 1.080 (25.91) 0.128 (3.25) 0.134 (3.40) 1.135 (28.83) 0.969 (24.61) 1.085 (27.56) 0.234 (05.94) 1.674 (42.52) Size 17 1.219 (30.96) 1.160 (29.46) 0.128 (3.25) 0.134 (3.40) 1.260 (32.00) 1.062 (26.97) 1.210 (30.73) 0.234 (05.94) 1.800 (45.72) Size 21 1.422 (36.12) 1.350 (34.25) 0.128 (3.25) 0.134 (3.40) 1.510 (38.35) 1.250 (31.75) 1.460 (37.08) 0.204 (05.18) 2.036 (51.71) Size 23 1.547 (39.29) 1.513 (38.43) 0.154 (3.91) 0.177 (4.50) 1.635 (41.53) 1.375 (34.93) 1.585 (40.26) 0.204 (05.18) 2.162 (54.91) Size 25 1.672 (42.47) 1.631 (41.43) 0.150 (3.81) 0.177 (4.50) 1.760 (44.70) 1.500 (38.10) 1.710 (43.43) 0.204 (05.18) 2.284 (58.01) Notes: WPTV 38999 is designed to fit within existing MIL-DTL-38999L panel cutouts when fitting from the rear of the panel in all cases. When installing wall mount receptacles choose dimensions from either the C Imperial or C Metric columns dependant on the fixings selected. Jam nut mounting receptacles, Wall mount straight backshell `B' style and all 90 backshell `C' style connectors are designed for rear mounting applications only. Jam nut max panel thickness is 0.125 (03.18), minimum 0.062 (01.57). Use (W638) deviation code to specify panel sealing gasket to be supplied with Wall mount connector. Please note spacing of connectors and cable may affect heat generation and/or cross-talk, and thus should be taken into account when calculating de-rating. WPTV 38999 SERIES 45 Backshell dimensions Installation Backshell dimensions The dimensions given below are intended to aid with the selection of heatshrink tubes, adaptors and termination accessories. WPTV 38999 connectors are already supplied complete with backshell components thus eliminating the need to separately procure a suitable strain relief clamp or adaptor. WPTV 38999 backshells are designed to suit termination by either traditional heatshrink or overmoulding and feature a knurled area for braid retention providing both strain relief and 360 degree screening for when shielded cable is selected. Shell size OA OB OC OD OE Size 13 0.804 (20.42) 0.782 (19.86) 0.689 (17.50) 0.592 (15.04) 0.708 (17.98) Size 15 0.992 (25.20) 0.940 (23.88) 0.848 (21.54) 0.751 (19.08) 0.867 (22.02) Size 17 1.117 (28.37) 1.033 (26.24) 0.941 (23.90) 0.841 (21.36) 0.957 (24.31) Size 21 1.429 (36.30) 1.263 (32.08) 1.121 (28.47) 1.073 (27.25) 1.189 (30.20) Size 23 1.554 (39.47) 1.387 (35.23) 1.245 (31.62) 1.198 (30.43) 1.314 (33.38) Size 25 1.554 (39.47) 1.726 (43.84) 1.584 (40.23) 1.537 (39.04) 1.653 (41.99) For 90 EMC backshell there is no variation between OA and OB; OB value applies to both diameters. All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale. 46 WPTV 38999 SERIES Tooling 90contact assembly tooling The contact assembly tooling below is required to terminate connectors with part numbers ending `C' which denotes a right angle backshell. The tools are required to secure the contact into the backshell assembly. Tooling is gender specific to pin or socket contacts but generic across connector styles - e.g. Plug and Receptacle. For instructions and recommended torque values view the latest issue of document reference 123gb-0845 on our website. Pin contact assembly tooling Series Style Size 294GB - 5063 - 13 Reference view 15 17 21 23 25 Socket contact assembly tooling Series Style Size 294GB - 5064 - 13 Reference view 15 17 21 23 25 Castellated Jam nut (W587) assembly tooling A castellated panel nut is provided in place of a standard nut when deviation W587 is applied to the connector part number. This castellated nut is tightened with the below tooling and used in instances where there are space constraints which prohibit the use ofaspanner, or where an extra element of tamper proofing is desired. Series Style Size 294GB - 5065 - 13 Reference view 15 17 21 23 25 WPTV 38999 SERIES 47 Installation - tooling Installation Installation - torque fixtures Installation Torque fixtures The below torque fixtures are available to order as an assembly aid for the termination of backshells and locking rings to the correct torque values. Whilst by no means essential, they are a useful aid in reducing termination and assembly time. For instructions and recommended torque values view the latest issue of document reference 123GB-0845 on our website. Torque fixture to assist with assembly of plug connectors Series Style Size Key 294GB - 5069 - 13 - N 15 - A 17 - B 21 - C 23 - D 25 - E Reference view Torque fixture to assist with assembly of receptacle connectors Series Style Size Key 294GB - 5070 - 13 - N 15 - A 17 - B 21 - C 23 - D 25 - E Castellated panel nut (W587) Part Number A B `E' Thread 418-2280-13-XX 1.188 (30.18) 0.998 (25.35) M25 418-2280-15-XX 1.300 (33.02) 1.118 (28.40) M28 418-2280-17-XX 1.438 (36.53) 1.274 (32.36) M32 418-2280-21-XX 1.688 (42.88) 1.465 (37.21) M38 418-2280-23-XX 1.812 (46.02) 1.628 (41.35) M41 418-2280-25-XX 2.000 (50.80) 1.746 (44.35) M44 48 WPTV 38999 SERIES Reference view Amphenol Ltd has developed a number of complementary products to the WPTV 38999 range extending its applicability beyond the traditional interconnect styles and methods. The following information is provided as an indicator of available WPTV 38999 range extensions but it is by no means exhaustive. Please consult with the Amphenol Application Engineering team to specify the most appropriate solution for each scenario and should more information be required, then please request a more detailed data sheet or drawing. Through Bulkhead WPTV 38999 Intermateable with standard WPTV 38999s in a compact bulkhead penetrating format. Supplied as square flange mounting or jam nut mounting. Also available in extended reach penetration shells. WPTV - B J ZN - 23 - 500 - P S N WPTV - WPTV 38999 Series B - Thru-bulkhead style J - Jam nut style (omit for wall mount) ZN - Material/finish (options W, K, S, B) 23 - Shell size (options 13, 15, 17, 21, 23, 25) 500 - Current rating (options 85, 120, 185, 340, 500, 1000) P - Contact gender short side (options P, S) S - Contact gender long side (options P, S) N - Keyway (options N, A, B, C, D, E) Reverse Bayonet WPTV 5015 Standard WPTV single-pole power contacts and insulators housed within MIL-C-5015 reverse bayonet style shells for use on vehicle applications in particular. WP97 - 06 ZN 23 - 500 - 1 P N A WP97 - WPTV 97 Series 06 - Shell style (options 00, 01, 06, 07) ZN - Material/finish (options RW, RF, SS, RB) 23 - Shell size (options 13, 15, 17, 21, 23, 25) 500 - Current rating (options 85, 120, 185, 340, 500, 1000) 1 - Contact termination (1, 2, 3, 5, 6, 7, 8) P - Pin contact gender (options P, S) N - Keyway (options N) A - Backshell (options A, B, C) WPTV 38999 SERIES 49 Range extensions Range extensions Range extensions Range extensions Push-Pull WPTV Standard WPTV single-pole power contacts and insulators housed within a breakaway style shell for rack and panel or push-pull applications. WPPP - 06 ZN 23 - 500 - 1 P N A WPPP - WPTV Push-Pull Series 06 - Shell style (options 00, 01, 06, 07) ZN - Material/finish (options RW, RF) 23 - Shell size (options 13, 15, 17, 21, 23, 25) 500 - Current rating (options 85, 120, 185, 340, 500, 1000) 1 - Contact termination (1, 2, 3, 5, 6, 7, 8) P - Pin contact gender (options P, S) N - Keyway (options N, A, B, C, D, E) A - Backshell (options A, B, C) WPTV LITE WPTV LITE is adapted for use with aluminium power cable or busbars and is almost 40% lighter than WPTV 38999. On applications where weight is at a premium, WPTV LITE, when used with compatible aluminium conductors, results in overall power system weight savings of over 30% on average. WPTV - 06 ZN WPTV - WPTV 38999 Series 06 - Shell style (options 00, 01, 06, 07) ZN - Material/finish (options RW, RF, SS, RB, RT) 23 - Shell size (options 17, 21, 23, 25) 500 - Current rating (options 185, 340, 500, 1000) 1 - Contact termination (1, 2, 3, 5, 6, 7, 8) M - Aluminium contact gender (options M, F) N - Keyway (options N, A, B, C, D, E) A - Backshell (options A, B, C) 50 WPTV 38999 SERIES 23 - 500 - 1 M N A Range extensions For use where multiple poles are required. Suitable for use on batteries. Contact genders are interchangeable and may also be mixed pin-socket combinations - consult factory for availability. Supplied with crimp or busbar style contacts. Contains safety interlock contacts as standard. WPRR - 06 ZN 3x1 - 185 - 1 P N A WPRR - Rectangular Multi-Pole WPTV Series 06 - Shell style (options 00, 06) ZN - Material/finish (options RW, RF) 3x1 - Contact array (X contacts by Y contacts) 185 - Current rating (options 85, 120, 185, 340, 500, 1000) 1 - Contact termination (1, 2, 3, 5, 6, 7, 8) P - Contact gender (options P, S) N - Keyway (options N, A, B, C) A - Backshell (options A, B, C) Circular Multi-Pole WPTV 38999 For use where multiple poles are required in a circular format. Supplied with crimp or busbar style contacts. Contains safety interlock contacts as standard. WPTV - 06 ZN 33 - 3 - 185 - 1 P N A WPTV - WPTV 38999 Series 06 - Shell style (options 00, 01, 06, 07) ZN - Material/finish (options RW, RF, SS, RB, RT) 33 - Shell size (options 29, 33, 37, 41) 3 - Number of contacts 185 - Current rating (options 85, 120, 185, 340, 500, 1000) 1 - Contact termination (1, 2, 3, 5, 6, 7, 8) P - Contact gender (options P, S) N - Keyway (options N, A, B, C, D, E) A - Backshell (options A, B, C) Products are sold subject to Amphenol's conditions of sale ("the standard conditions"). All specifications and statements contained herein are believed to be correct at the time of printing, but no representation or warranty, express or implied, is given as to any specification or statement contained herein. Product specifications including performance characteristics are typical only and subject to deviation. Specifications are also subject to change without notice. Users should not assume that all safety measures are indicated or that other measures may not be required. Norepresentation or warranty, express or implied, is given that any use of products (including any stated or suggested use) does not infringe any patent, registered design or other third party rights and no stated or suggested use of products can be taken to recommend any such infringement. WPTV 38999 SERIES 51 Range extensions Rectangular Multi-Pole WPTV BWC388111/15 Worldwide sales contacts Europe Amphenol Ltd, UK Thanet Way, Whitstable Kent, CT5 3JF United Kingdom T: +44 1227 773 200 Amphenol Socapex, France 948, promenade de l'Arve BP29 74311 Thyez Cedex France T: +33 4 50 89 28 00 Amphenol Air LB, France 10 rue champ Raymond 08110 Carignan France T: +33 3 24 22 32 70 Amphenol AIR LB GmbH, Germany Am Kleinbahnhof 4 66740 Saarlouis Germany T: +49 6831 981 00 Amphenol Nordic T: +46 702 129 200 Amphenol Switzerland andSouth Centre Switzerland, Slovenia, Serbia, Montenegro,Yugoslavia, Greece, Bulgaria 948, promenade de l'Arve BP29 74311 Thyez Cedex France T: +33 4 50 89 28 00 Amphenol Italy Via Barbaiana n.5 20020 Lainate, Milano Italy T: +39 293 254 214 Amphenol Benelux Zadelmaker 121 NL 2401 PD Alphen aan den Rijn The Netherlands T: +31 172 444 903 Amphenol Iberica Edificio Burgosol, Oficina nr 55 Comunidad de Madrid, 35 bis Las Rozas (Madrid) Spain T: +34 91 640 73 06 Amphenol Poland and CentralEast Europe Austria, Poland, Czech Republic, Slovakia, Romania Wiener gasse 68 2380 Perchtoldsdorf Austria T: +43 699 10396 071 North America Asia Amphenol PCD USA 72 Cherry Hill Drive Beverly, MA. 01915-1065 USA T: +1 978 624 3400 Amphenol Daeshin, Korea 558 SongNae-2 Dong, SoSa-Gu, Bucheon City, Gyeonggi-do 422-040, Korea T: +82 32 610 3800 Amphenol Japan 471-1 Deba, Ritto-City Shiga 520-3041 Japan T: +81 77 553 8501 Amphenol Canada Corporation 605 Milner Avenue Toronto, Ontario Canada M1B 5X6 T: +1 416 291 4401 Amphenol Interconnect India Private Limited 105 Bhosari Industrial Area Pune 411 026 India T: +91 203 068 8304 Amphenol PCD CO Ltd, China Building 21, 1st Liao Keng Industrial Zone, Shi Yan Street Bao An District, Shenzhen 518108 China T: +86 755 8173 8000 Amphenol Argentina Av. Callao 930 2do piso Oficina B "Plaza" C1023 - AAP, Buenos Aires Argentina T: +54 11 4815 6886 Bar-Tec Ltd, Israel 3 Hagavish Street, K fir-Barkan Bldg East Industrial Zone Kfar-Sava, 44102 Israel T: +972 9 764 4100 Amphenol South Africa 30 Impala Road 2196 Chislehurston Sandton South Africa T: +27 11 783 9517 Amphenol Australia Pty Limited 22 Industry Boulevard Carrum Downs, Victoria 3201 Australia T: +61 8796 8888 Amphenol Mexico Prolongacion Reforma 61-6 B2 Col Passo de las Lomas CP.013130 Mexico T: +52 55 5258 9984 Amphenol Turkey Sun Plaza 15 Kat: 15 Maslak Hah. Bilim Sok. No.5 Sisli/Istanbul, 34398 Turkey T: +90 212 367 92 19 Other areas Amphenol Do Brazil Rua Diogo Moreira 132, 20 andar, rooms 2001-2-3 CEP: 05423 010 Sao Paulo SP Brazil T: +55 11 3815 1003 Amphenol Russia Yaroslavskaja Street 8 129164 Moscow Russia T: +7 495 937 6341 For more information call +44 (0)1227 773200 Amphenol Ltd Thanet Way Whitstable Kent CT5 3JF | Email: info@amphenol.co.uk | www.amphenol.co.uk November 2015