AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem
Application Tooling
The Tools to Make Every Connection Count
PAGE 2AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem Application Tooling
The Tools to Make Every Connection Count
HIGH QUALITY
• Manufactured to TE Connectivity’s
strict quality standards
• Tools are designed to make every job
easy and trouble-free
• Made from the highest quality
materials for low cost of ownership
EASY TO USE
• Designed and developed with the
operator in mind
• Convenient, easy to use features
make installations faster and easier
• More choice in tooling, from
simple hand tools to advanced,
automatic operation
APPLICATION SPECIFIC
• Tools oered by TE are designed
to aid in the installation of
TE wire and cable products
• Decades of experience are
applied to the development of all
TE installation tools
• Choose from a wide range of tools
for any cable management task
TE Connectivity (TE) oers a variety of dependable
hand and bench-mount tools for crimping Raychem
devices and heating heat-shrinkable products. The
tools help give you more accuracy in terminations—
increasing productivity, reducing rework, and taking
the guesswork out of procedures. With easy-to-use
controls and ergonomic design, Raychem tools help
make the job go faster and easier.
HAND CRIMPING TOOLS
AD-1377 Hand Crimping Tool 3
AD-1522-1 Hand Crimping Tool 4
AD-1381 Hand Crimping Tool 5
INFRARED HEATING TOOLS
IR-550/ED-7 Heating Tool and Controller Kit 6
IR-550 Infrared Heating Tools 8
Mini-Ray MK5 Infrared Heating Tool 10
Mini-Ray MK4 Heating Tool Systems 12
HOT AIR HEATING TOOLS
CV2014 Series ThermoGun Heating Tool 15
CV1981 and CV1983 Series ThermoGun Heating Tools 17
HL1920E and HL2020E Heat Guns 20
COMPRESSED AIR HEATING TOOLS
AA-400 Super Heater Compressed Air Heating Tool 22
HT-900B Compressed Air Nitrogen Heater Tools 24
HEATING TOOLS FOR TINEL-LOCK RING SCREENED TERMINATIONS
AD-5000 Installation Tool 26
AD-5020 Installation Tool 28
RH-396X Tinel-Lock Installation Tool 30
UNDERWATER SPLICE KIT
Underwater Cable Splice (UWCS) Kit 32
ACCESSORIES
AD-1319-9 Holding Fixture for Heat-Shrinkable Devices 34
PRODUCTS AND RECOMMENDED TOOLING 36
TE Components . . . TE Technology . . . TE Know-how . . .
AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem
SEACON | Rochester | DEUTSCH
Empower Engineers to Solve Problems, Moving the World Forward.
PAGE 3AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem AD-1377
Hand Crimping Tool
VERSATILE
• Crimps MiniSeal splices, covering a
wire range from 26 to 12 AWG
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
• Designed for an easy and smooth
eort to achieve the crimp
• Inside cavities are polished to
bring maximum reliability to the
crimping operation
QUALIFICATIONS
• Tool: MIL-DTL-22520/37-01
• Calibration Gauge:
MIL-DTL-22520/39-01
AD-1377 Hand Crimping Tool
Tool is used for crimping wire terminations with MiniSeal splices.
AD-1377-CRIMP-TOOL-3-CVTY
MIL-DTL-22520/37-01
The Raychem AD-1377 crimp tool from TE is designed for MiniSeal
splices. It has a pre-set crimp depth that provides the optimum
combination of tensile strength and insulation integrity in the finished
splice. The ratcheted release ensures full closure of the tool to help
prevent undercrimping.
The tool is calibrated with standard gauge pins or with TE calibration
gauge AD-1386. The drawing supplied with the tool defines appropriate
cavity dimensions as diameters for the “Go” and “No Go” conditions.
Specifications
DIMENSION
• Overall Length: 230 mm (9”) approx.
WEIGHT
• 350 g (12.3 oz.)
AD-1377 Crimp Tool for MiniSeal Splices
Accessories and Replacement Parts
Ordering Information
Model Description Part No.
Mil Spec MiniSeal Splice Crimp Tool AD-1377 AD-1377-CRIMP-TOOL-3-CVTY 992008-000
MiniSeal Splice Crimp Tool AD-1377-S-SPEC-CRIMP-TOOL 959025-000
Calibration Gauge AD-1386-CALIBRATION-GAUGE 992013-000
Parts Description Part No.
Crimp Locator AD-1377-103-CRIMP-LOCATOR 994855-000
Spring AD-1377-P-E118-TOR-SPRNG 994123-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 4AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem AD-1522-1
Hand Crimping Tool
VERSATILE
• Crimps DuraSeal crimp splices,
covering a range from 22 to 10 AWG
EASY TO USE
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
• Designed for an easy and smooth
eort to achieve the crimp
• Inside cavities are polished to
bring maximum reliability to the
crimping operation
AD-1522-1 Hand Crimping Tool
Tool is used for completing wire terminations using
DuraSeal splices.
The Raychem AD-1522-1 crimp tool from TE can be used on all
DuraSeal splices. It has a pre-set crimp depth that provides the
optimum combination of tensile strength and insulation integrity
in the finished splice. The ratcheted release ensures full closure
of the tool to help prevent undercrimping.
The tool is calibrated with standard gauge pins or with
TE calibration gauge AE-2245. The drawing supplied with the
tool defines appropriate cavity dimensions as diameters for
the “Go” and “No Go” conditions.
Specifications
DIMENSION
• Overall Length: 230 mm (9") approx.
WEIGHT
• 350 g (12.3 oz.)
PRODUCT RANGE
• DuraSeal Crimp Splices and Terminals
AD-1522-1 Crimp Tool for DuraSeal Splices
Ordering Information
Product Description Part No.
Crimp Tool AD-1522-1-CRIMPING-TOOL 047011-000
Calibration Gauge AE-2245 020435-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 5AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem AD-1381
Hand Crimping Tool
VERSATILE
• Crimps cold-applied gel-filled
splices, covering a wire range from
26 to 12 AWG
EASY TO USE
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
• Designed for an easy and smooth
eort to achieve the crimp
QUALIFICATIONS
• Tool: MIL-DTL-22520/44-01
• Calibration Gauge:
MIL-DTL-22520/39-03
AD-1381 Hand Crimping Tool
Tool is used to crimp cold-applied gel-filled splices with wires
ranging from 26 to 12 AWG.
The Raychem AD-1381 crimping tool from TE terminates
cold-applied splices, which are TE’s in-line, sealed, crimp splices
designed for 150°C applications.
The tool has a pre-set crimp depth that provides the optimum
combination of tensile strength and insulation integrity in the finished
splice. The ratcheted release ensures full closure of the tool to help
prevent undercrimping.
The tool is calibrated with standard gauge pins or with the TE
calibration gauge AD-1382. The drawing supplied with the tool
defines appropriate cavity dimensions as diameters for the
“Go” and “No Go” conditions.
Specifications
DIMENSION
• Overall Length: 230 mm (9") approx.
WEIGHT
• 350 g (12.3 oz.)
COLD-APPLIED SPLICE PRODUCT RANGE
• D-436-36-COLD: 26 to 20 AWG wire range
• D-436-37-COLD: 18 to 16 AWG wire range
• D-436-38-COLD: 14 to 12 AWG wire range
AD-1381 Hand Crimping Tool
Ordering Information
Model Description Part No.
AD-1381 Hand Crimping Tool AD-1381-CRIMP-TOOL-3-CVTY CS1660-000
Calibration Gauge AD-1382-CALIBRATION-GAUGE 992013-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 6AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem IR-550/ED-7
Heating Tool and Controller Kit
COMPREHENSIVE
• Controller and foot-pedal-operated
portable infrared heating tool
• Controller keypad enables the
selection of the operation mode up
to 20 stored programmed sequences
EASY TO USE
• Provides reliable installation of
SolderSleeve and MiniSeal devices,
SolderTacts contacts, and
TE heat-shrinkable products
• Controller can be used in a manual
or automatic mode
FLEXIBLE OPERATION
• Manual Mode: Applies full power
when foot pedal is depressed, and
removed power when the pedal is
released
• Automatic Mode: Controls duration
and level of power according to
a preset sequence stored in
memory when foot pedal is pressed
and released
IR-550/ED-7 Heating Tool and Controller Kit
Kit is used to install SolderSleeve and MiniSeal devices,
SolderTacts contacts, and TE heat-shrinkable products.
The Raychem IR-550/ED-7 from TE provides a convenient
portable electric infrared heating tool and controller. This system
gives fast, reliable installations of SolderSleeve devices, MiniSeal
devices, SolderTacts contacts, and TE heat-shrinkable products.
The foot-pedal-operated, benchtop tool allows both manual
and automatic control of the heating tool. In the manual mode,
the operator uses the foot pedal to start and stop the heating
sequence. In the automatic mode, the power and duration of
heating—including varying levels and times in the sequence—
allow consistent and precise application of heat. The controller
can store up to 20 sequences in memory.
Specifications
INPUT POWER
• IR-550/ED-7-KIT: 220 V, 50 Hz, 7.3 A
• ED-7-001-550 Controller: 220 V, 50 Hz, 2.8 A
• IR-550-MK3-CE-MINUS Heating Tool: 220 V, 50 Hz, 4.5 A
DIMENSIONS
• ED-7-001-550: 160 mm x 120 mm x 250 mm (6.29" x 4.7" x 9.8")
• IR-550-MK3-CE-MINUS: 113.2 mm x 119.3 mm x 250 mm
(4.46” x 4.7” x 9.8”)
WEIGHT
• IR-550/ED-7-KIT: 8.7 kg (19.1 lb.)
• ED-7-001-550: 6.2 kg (13.6 lb.)
• IR-550-MK3-CE-MINUS: 2.5 kg (5.5 lb.)
Application Tooling
PAGE 7AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
IR-550/ED-7 Heating Tool and Controller Kit
Accessories and Replacement Parts
Ordering Information
Model Description Part No.
IR-550/ED-7 Heating Tool and Controller IR-550/ED-7-KIT CV1032-000
Parts Description Part No.
Infrared Heating Tool IR-550-MK3-CE-MINUS-00 CY8483-000
Controller* ED-7-001-550 CV2777-000
Lamp 220/230 500 W Lamp IR-550-303-CE-LAMP F95965-000
Foot Switch Assembly IR-550-301-CE-FOOT-SW-ASSY F91912-000
Viewing Window (frame not included) IR-550-238-VIEWING-WINDOW 007510-000
RG-2 Reflector, SolderSleeve Reflector, 19 mm (.75") IR-500-24-RG-2-SLD-SL-REF 993770-000
RG-6 Reflector, Large-Diameter Solder Sleeve
Terminations. Aperture is 25, 4 mm (1.0") wide IR-550-19-RG-6-NOSECONE 994590-000
Holding Fixture ED-7-001-550-HOLD-FIX CV4406-000
PCB for Controller ED-7-001-550-PCB CV4408-000
Filter IR-550-237-FLTR-DUAL-COAT 118902-000
*Controller can be purchased separately.
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 8AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem IR-550
Infrared Heating Tools
CAPABLE
• Designed for fast installation of
SolderSleeve terminations, MiniSeal
terminations, SolderTacts contacts,
and heat-shrinkable tubing
• Controls include a power switch, foot
switch, and a handle-mounted switch
• The IR-550-300-MARKIII-CE unit is
CE approved
SAFE OPERATION
• Fan keeps external surfaces cool and
allows for long-duration heating
• Thermostatic switch helps protect
from overheating
• Optical filter helps reduce glare from
the lamp for safer observation
• A 30-degree base reduces eye strain
and glare to others working nearby
CONVENIENT
• Viewing window enables viewing of
the heating process
• Foot switch or handle switch
operation
• Designed primarily as a benchtop
heating tool
IR-550-50-MARKII-HT-TOOL (120 V)
IR-550-300-MARKIII-CE (230 V)
The Raychem IR-550 heating tool from TE is a portable electric
infrared heating tool designed for fast, reliable installation of
Raychem SolderSleeve terminations, MiniSeal terminations,
SolderTacts contacts, and heat-shrinkable tubing.
The IR-550 heating tool can be used as a hand tool, but is primarily
designed as a bench-top heating tool. As a hand tool, it is operated
using a switch on the handle. As a bench-top heating tool, it can be
operated by either a foot switch or handle switch.
A halogen lamp provides the radiant heat source, and reflectors
focus the heat from the lamp to concentrate it within the work area
of the front reflector. Interchangeable front reflectors are designed
for specific product applications.
An optical filter between the lamp and the work area reduces the
glare from the lamp, allowing the operator to observe the heating
process. The tool also has a viewing window to further reduce glare.
The 30-degree base has been designed to further reduce eye strain
and glare to others working nearby.
The IR-550-50 is a single unit containing both controls and infrared
tool. For the IR-550-300, the control box and infrared tool are
separate units.
IR-550-50-MARKII-HT-TOOL - 120 V
IR-550-300-MARKIII-CE - 230 V
Application Tooling
PAGE 9AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Specifications
IR-550-50 IR-550-300
Input Power 120 V, 50-60 Hz, 4.5 A 230 V, 50–60 Hz, 3 A
Weight 2.5 kg (5.5 lb.) 4.8 kg (10 lb.) approx.
Dimensions 113 x 120 x 249 mm
(4.46" x 4.7" x 9.8")
Control Box: 152 x 120 x 19.mm (6" x 4.7" x .75")
Tool: 114 x 209 x 249 mm (4.5" x 8.2" x 9.8")
Duty Cycle 80%, 90-second max. heating times
Lamp Life 1000+ hours of intermittent use
IR-550 Infrared Heating Tools
Reflectors
Accessories and Replacement Parts
Ordering Information
Model Description Part No.
IR-550-50 Heating Tool IR-550-50-MARKII-HT-TOOL 994350-000
IR-550-300 Heating Tool IR-550-300-MARKIII-CE C66438-000
Parts Description Part No.
RG-2 Reflector for SolderSleeve Terminations
19.0 mm (.75") Wide Aperture IR-500-24-RG-2-REFLECTOR 993770-000
RG-6 Reflector For Large-Diameter SolderSleeve Terminations
25.4 mm (1.0") Wide Aperture IR-550-19-RG-6-NOSECONE 994590-000
RG-9 Reflector
9.525 mm (.375") Wide Aperture IR-550-39-RG-9-REFLECTOR 993693-000
RG-11 Reflector;
12.7 mm (9.5") Wide Aperture IR-550-41-RG-11-REFLECTOR 993695-000
Parts Common to Both IR-550-50 and -300 Description Part No.
Upgrade Kit: Filter, Viewing Window,
Inner Reflector-Outer Reflector IR-550-240-Refurb-KIT 529600-000
Filter IR-550-237-FLTR-DUAL-COAT 118902-000
Button, Large, Black AES-IR550-C23-BUTTON C33802-000
Viewing Window (Frame Not Included) IR-550-238-VIEWING-WINDOW 007510-000
Parts for IR-550-50 Only
Lamp (120 V) IR-1000-P-N-13-LAMP 993020-000
Foot Switch Assembly IR-550-216-FOOT-SWITCH-ASSY 994375-000
Parts for IR-550-300 Only
Lamp (220-230 V), 500 W IR-550-303-CE-LAMP F95965-000
Foot Switch Assembly IR-550-301-CE-FOOT-SW-ASSY F91912-000
PC Board AES-IR550-63-PC-BRD 576297-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 10AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem Mini-Ray MK5
Infrared Heating Tool
CONVENIENT
• Portable, lightweight and
convenient for use where workspace
is constrained
• Product being installed is visible
during the heating cycle
• Available as a complete kit,
comprised of manual control box,
hand tool, AT3130 reflector and
spare bulb
SAFE AND EFFICIENT
• Heat energy is derived from a
tungsten halogen lamp and focused
onto the product with a reflector
• Optical filter eliminates unwanted UV
emissions and excess visible light,
reducing glare for the operator
• UL Approved
EASY TO USE
• Hand-held unit with simple
trigger operation
• Options available for products up to
9 mm diameter
• Tool can be used with either 230 V
or 110 V (nom.) power supply
Mini-Ray MK5 Infrared Heating Tool
Tool is designed for installing SolderSleeve termination products
up to 9 mm diameter.
IR1759-MK5-AT3130-ED-CONT
The Raychem Mini-Ray MK5 tool from TE is a hand-held infrared
heating tool designed for use in installing TE’s SolderSleeve
termination products. The tool is portable, lightweight and
convenient for use where workspace is constrained.
The hand tool is fan cooled and has low heat emission, as the
lamp is only energized on demand. The heat energy is derived
from a halogen lamp and is focused onto the product by means
of the reflector design.
The IR1759-MK5 standard aperture is recommended for products
up to 6 mm diameter, and the IR-3104-MK4/A large aperture for
installing products up to 9 mm diameter. This version of the tool
will accept larger diameter components, but uniform heating
cannot be assured.
The Raychem ED-7 controller is a simple unit, with no variable
time or variable power memory functions. It maintains power
to the lamp for as long as the tool’s trigger switch remains
depressed. The controller can be used with either 230 V or 110 V
supply voltage.
NOTE: Control unit ED-7-CONT-230/110V-MK5 is used with
the IR-1759-MK5-GUN and cannot be used with or fitted to
other existing Mini-Ray systems (such as 1759-MK4/A and
IR-3104-Mk4/A hand tool).
ROHS Information can be found at the following
website: http://www.te.com/customersupport/
productcompliance/
This product must not be disposed of as
municipal waste.
Application Tooling
PAGE 11AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Specifications
HEATING TOOL
• Supply Voltage: 24.0 VAC Nom.
• Typical Operating Temperature: 600°C @ 10-second operation
• Typical Heating Time: 15 to >70 seconds
• Lamp: 250 W tungsten halogen, 800 cycles
• Noise: 51 dB (A)
• Weight: 1.1 kg (2.4 lb.)
• Power Cord Length: 3.1 m
CONTROLLER
• Supply Voltage: 230 V, 50 Hz or 110 V, 50-60 Hz
• Input Current: 6.3 A
• Output Voltage: 24.0 VAX
• Weight: 8.0 kg (17.6 lb.)
• Dimension: 160 x 120 x 250 mm
IR-1759 Infrared Heating Tools
Ordering Information
Model Description Part No.
Mini-Ray Infrared Heating Tool
IR1759-MK5-AT3130-EDCont
(With manual control box, hand tool,
AT3130 reflector and spare bulb)
CV3948-000
*Note: Heating tool and controller not sold separately.
Accessories and Replacement Parts
Part Description Part No.
Heating Tool IR-1759-MK5-GUN* CV4411-000
Controller ED-7-CONT-230/110V-MK5* CV4409-000
Reflectors for Standard Aperture
Reflector With Vee Block AT-3130 988299-000
Reflector for SolderTacts Contacts AT-3131 988300-000
Reflector With Clamps AT-3132 988301-000
Reflector With Clamps and 5 mm Mask AT-3132 -MK31 879865-000
Reflector With Special Vee Block AT-3191 588701-000
Linear Reflector AE-205 988596-000
Reflectors For Large Aperture (Requires Conversion Kit AE-897)
Conversion Kit From Standard To Large Aperture AE-897 966953-000
Reflector With Clamps AT-3134 988303-000
Reflector With Clamps AT-3147 988328-000
Linear Reflector AE-206 988314-000
Inner Reflectors
For Standard Aperture AE-424 Standard IR-1759 547918-000
For Large Aperture AE-153 3104 988285-000
Replacement Parts
PCB For Trigger/Handle IR-1759-MK5-TRIGGER-PCB CV4416-000
Thermal Switch With Plate/Tubing IR-1759-MK5-THRMSW-PLT CV4418-000
Dual Filter AES-IR1759-100- FILTER-DUL 431468-000
Main PCB ED-7-CONT-MK5-PCB CV4414-000
Filter Spring IE-1759 AE-900 277774-000
Bulb, 250 W, 24 V IR1759/3104 NAE-143-3 988208-000
Replacement Connector, De-Pin Tool, and Instructions IR1759-MK5-REPCON-DEPINTL EG2846-000
Cable, Trigger PCB, Lamp Holder, and Thermal Switch IR-1759-MK5-CABLE-ASY CV4412-000
PAGE 12AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem Mini-Ray MK4
Heating Tool Systems
SAFE AND EFFICIENT
• Product being installed is visible
during the heating cycle
• Optical filter eliminates unwanted UV
emissions and excess visible light,
reducing glare for the operator
• Heat energy from a tungsten
halogen lamp is focused onto the
product with a reflector
VERSATILE
• Controller can be used in a manual
mode with the trigger switch or by
pre-set time and power
• Up to 20 memory locations are
available for the storage of time/
power values
COMPONENTS
• The ED-7-Cont-230 V/110 V
controller is a simple unit, with no
variable time or variable power
memory functions
• The ED-7-001/002 control units
provide controls for both power
and time, and are suitable where the
use of pre-set installation conditions
is required
• The ED-7-Batterybox controller is
designed for remote areas, and can
install approximately 50 x 30 second
installations before recharging
COMPLETE
• A kit product is available, comprising
manual control box, hand tool,
AT3130 reflector and bulb
Mini-Ray MK4 Infrared Heating Tool
Designed for installing SolderSleeve termination products
up to 9 mm diameter.
IR-1759-MK4/A, IR-3104-MK4/A
ED-7-001/002, ED-7-CONT-230 V/110 V
ED-7-BATTERYBOX-230 V/110 V
The Raychem Mini-Ray MK4 tool from TE is a hand held
infrared heating tool designed for use in installing SolderSleeve
termination products. The tool is portable, lightweight and
convenient for use where workspace is restricted.
The hand tool is fan cooled and has low heat emission as the
lamp is only energized on demand. A duty cycle up to 50% is
permissible with a maximum heating time of 50 seconds. With
the ED-7-Cont and ED-7-Batterybox, this duty cycle is fixed
within the controller software.
The controllers have a new software feature that improves
filter and bulb life. The heat energy is derived from a halogen
lamp and is focused onto the product by means of the reflector
design. The IR-1759-MK4/A standard aperture is recommended
for products up to 6 mm diameter and the IR-3104-MK4/A large
aperture for products up to 9 mm diameter. This version of
the tool will accept larger diameter components, but uniform
heating is not then assured.
Note: Current optical filters still fit the older MK III tools.
Application Tooling
PAGE 13AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Specifications
Mini-Ray MK4 Heating Tool System
Hand Tool Control Units
IR-1759/IR-3104 ED-7-001/002 ED-7-Cont ED-7-Batterybox
Supply Voltage 21.5 VAC nom.
230 VAC,
50 Hz and
110 V, 50-60 Hz
230 VAC, 50 Hz or
110 V, 50-60 Hz
NP7-12FR
Yuasa 12 V 7 Ah
Input Current — 4 A/10 A 6.3 A
2 x 12 V
batteries, not
supplied
Output Voltage —
16-22 VAC
(dependent on
program)
21.5 VAC 22 VDC nominal
Weight 1.1 kg (2.4 lb.) 6.2 kg
(13.6 lb.) 8.0 kg (17.6 lb.) 8.5 kg, 160
(18.7 lb.)
Typical Operating
Temperature 500°C @ 10 second operation — — —
Typical Heating Time 15 seconds — — —
Halogen Lamp. Power/
Live, Typical Values
250 W x 24 V average life 10,000
cycles @ 50% duty cycle — — —
Noise 41 dB (A) — — —
Power Cord Length 3.1 m — — —
Dimensions — 6.3" x 4.7" x 9.8"
Timer A
Memory Locations
(001 and 002 only)
—1-250 secs
20 Memory — —
IR-1759 Infrared Heating Tools
Ordering Information
Model Description Part No.
Mini-Ray MK4 Heating Tool System IR1759-MK4-AT3130-EDCont
Hand tool/Reflector/Control Box CF0024-000
IR-1759-MK4/A (1) Hand tool, standard aperture CF0025-000
IR-3104-MK4/A (1) Hand tool large aperture CF5497-000
IR1759-MK4AT3130-ED-7-001 Hand tool/standard aperture/
Timed 230 V Control Box EG3472-000
ED-7-001-MK4-230V-50HZ Control Box with time control-230 V CF0199-000
ED-7-002-MK4-110V-60HZ Control Box with time control-110 V CF0201-000
ED-7-CONT-230/11OV-MK4 Control Box manual control 110/230 CF0026-000
ED-7-BATTBOX-MK4-230/110V Battery Box† CF0200-000
†Battery box takes 2X12V batteries, type NP7-12FR. Please note that TE does not supply replacement batteries.
(1) Note: No control box or reflector supplied. Hand tool only.
*Note: Current optical filters still fit the older MK III tools.
PAGE 14AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Application Tooling
Accessories and Replacement Parts
Ordering Information (continued)
Model Description Part No.
AE-153 Inner reflector for large aperture (3104)* 988285-000
AE-424 Inner reflector for standard aperture* 547918-000
AES-IR1759-100- FILTER-DUL Standard filter* 431468-000
AES-IR1759-300-FLT-LRG Large filter F52511-000
ED-7-CONT-PCB PCB* CA3022-000
AE-900 Filter spring IR-1759* 277774-000
AE-897 Conversion kit for standard to Large aperture* 966953-000
AT-3130 Reflector to fit standard aperture standard Vee block* 988299-000
AT-3131 Reflector to fit standard aperture for SolderTacts contacts* 988300-000
AT-3132 Reflector to fit standard aperture* 988301-000
AT-3132-MK31/1 Reflector to fit standard aperture with clamps* 879865-000
AT-3134 Reflector to fit large aperture with standard Vee block* 988303-000
AT-3147 Reflector to fit large aperture with clamps* 988328-000
AT-3191 Reflector to fit standard aperture special Vee block* 588701-000
ED-7-CONT-TRANSFORMER Transformer 139128-000
ED-7-BATT-FRONT-PANEL Comes complete with PCB 132692-000
IR-1759/3104-CABLE-ASSY Trigger PCB/cable/fan/lamp holder* 585643-000
NAE-143-3 Bulb 250 W, 24 V IR1759/3104* 988208-000
AE-205 Linear reflector for standard aperture 988596-000
AE-226 Linear reflector for large aperture 988314-000
AT-3134/AE-897 Reflector and conversion kit (see above) 934630-000
NAE-109-02 Lamp support 988382-000
NAE-152-1 Fan 988204-000
MINIRAY-GUN-CASE Mini-Ray heat gun case CM8837-000
*Items marked with an asterisk are compatible and can be used with MK2/MK3 IR1759.
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 15AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem CV2014 Series
ThermoGun Heating Tool
SPACE AND WEIGHT EFFICIENT
• Ultra compact design
• Lightweight: 600 g (1.32 lb.)
POWERFUL
• Produces temperatures to 650°C
• Electronic steplessly controlled
temperature
• Electronic steplessly controlled
airflow
• Electronic heating element
protection
SAFE
• Low noise
• Built in stand
• UL Approved
CV2014 Series ThermoGun Heating Tool
Tool is used for installing TE heat-shrink tubing and SolderSleeve
terminations, and for making cable repairs.
CV2014-JETS-120V460W-UL
CV2014-JETS-230V460W-EU
CV2014-JETS-230V460W-UK
The small, but powerful Raychem CV2014 hot air gun is
capable of producing temperatures of up to 600°C. It can be
used for installing heat-shrink tubing, SolderSleeve devices,
and cable repair products.
PR Reflectors as shown below can be used with a
reflector adapter.
Specifications
POWER
• Voltage: 120 V (US models) or 230 V (UK/EU models)
• Power Consumption: 460 W
AIR
• Air Flow (@ 20°C): 20 to 80 l/min
TEMPERATURE
• Temperature Range: 40°C to 650°C
DIMENSIONS
• Size (L x ø): 235 mm L × 70 mm dia., 9.25" L x 2.75 dia.
Handle is 40 mm (1.6") dia.
WEIGHT
• 0.6 kg (1.3 lb.) (with 3 m cord)
Application Tooling
PAGE 16AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
CV2014 Series ThermoGun Heating Tools
Ordering Information
Model Plug Description Part No.
Hot Jet S 120 V/460 W UL (US) CV2014-JETS-120V460W-UL EG2900-000
Hot Jet S 230 V/460 W Schuko (EU) CV2014-JETS-230V460W-EU EG2902-000
Reflectors
Reflector/Application Description Part No.
PR Reflector adaptor CV2014-PR-ADAPTOR EG3417-000
PR-38: Large cable repair PR-38-REFLECTOR EG2498-000
PR-13: Tubing up to 6 mm dia. PR-13-REFLECTOR 991963-000
PR-13-C: Tubing 6 to 12 mm dia. PR-13C-REFLECTOR 991974-000
PR-25: SolderSleeve products up to 6 mm dia. PR-25-REFLECTOR 991965-000
PR-25-D: SolderSleeve products 6 to 12 mm dia. PR-25D-REFLECTOR 989523-000
PR-26: Miniature SolderSleeve products and small products PR-26-REFLECTOR 991967-000
PR-33: For SolderSleeve products 20 to 27 mm dia. PR-33-REFLECTOR 997768-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 17AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem CV1981 and CV1983 Series
ThermoGun Heating Tools
VERSATILE
• Heavy-duty bench or hand held hot
air tool
• Intelligent e-Drive operating unit
• Digital temperature indicator
(AT models) for easy adjustment to
product requirements
CAPABLE
• Wide temperature range:
40°C to +650°C
• Precise temperature control on AT
models allows tool temperature
to be matched to the heat-shrink
product’s requirements
• Closed-loop controlled temperature
• Open-loop controlled air volume
SAFE
• Ergonomic handling
• Modern design
• Safety guard
CV1981 Series ThermoGun Heating Tool
CV1983 Series ThermoGun Heating Tool
Raychem CV1981 and CV1983 Series ThermoGun heating tools
from TE are intelligent, robust, double insulated heavy-duty
tools. The tools use an internal thermocouple to ensure accurate
output temperature.
CV1981 AT model use closed-loop control to ensure that
the set value is achieved even while supply voltage varies
slightly. The digital display shows set temperature and
measured temperature simultaneously. AT models also feature
adjustable airflow.
A motor-driven fan forces air through the heating element,
which is enclosed in a stainless steel barrel and safety guard.
The tool is fitted with power control, to allow for adjustment
of output temperature. An integral stand allows the tool to be
used as a bench tool.
The heating tool is available in a variety of models and is
suited to a wide range of heat-shrink applications. The various
PR Series push-on reflectors are easily and quickly attached
to the gun.
CV1981 and CV1983 Series ThermoGun Heating Tools
ThermoGun heating tools are used for installation of TE heat-
shrink products, molded parts, and SolderSleeve terminations.
Application Tooling
PAGE 18AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Specifications
CV1981 CV1983
Power Consumption 1600 W 2300 W/2400 W/3400 W
Voltage 120 V or 230 V
Temperatures 40°C to 650°C
Air Flow (20°C) 240 l/min max.
Dimensions Tool: 338 mm L x 90 mm dia. (13.3" L x 3.5" dia.)
Handle: 56 mm (2.2" dia.)
Weight 990 g (2 lb.) 1.3 kg (2.9 lb.)
Ordering Information
Heating Tools
Model Description Part No.
CV1981 AT Series (with Controlled Temperature, Adjustable Air Volume, and Digital Display)
230 V, 1600 W, EU Plug CV1981-ATPID-230V1600W-EU EG1106-000
230 V, 1600 W, UK Plug CV1981-ATPID-230V1600W-UK EG1108-000
120 V, 1600 W, US Plug CV1981-ATPID-120V1600W-US EG1110-000
120 V, 1600 W, CEE Plug CV1981-ATPID120V1600W-CEE EG1112-000
CV1981 ST Series†
230 V, 1600 W, EU Plug CV1981-ST-230V1600W-EU EG1114-000
230 V, 1600 W, Swiss Plug CV1981-ST-230V1600W-CH* EG1115-000
230 V, 1600 W, UK Plug CV1981-ST-230V1600W-UK* EG1116-000
120 V, 1600 W, US Plug CV1981-ST-120V1600W-US* EG1118-000
120 V, 1600 W, CEE Plug CV1981-ST-120V1600W-CEE* EG1120-000
CV1983 ST Series†
230 V, 3400 W, EU Plug CV1983-ST-230V3400W-EU EG0998-000
230 V, 2300 W, EU Plug CV1983-ST-230V2300W-EU EG1100-000
120 V, 2400 W, CEE Plug CV1983-ST-120V2400W-CEE EG1102-000
230 V, 3400 W, CEE Plug CV1983-ST-230V3400W-CEE EG1104-000
*Note: Refer to TE installation guides and Codes of Practice for appropriate temperature settings.
† ST tooling does not feature digital display.
Spare/replacement elements for CV1981 and CV1983
Accessories and Replacement Parts
Description Part No.
CV1981-ATSTELEM-230V1600W EG8165-000
CV1981-ATSTELEM-120V1600W EG8166-000
CV1983-STELEM-230V3400W EG8167-000
CV1983-STELEM-230V3400W EG8168-000
CV1983-STELEM-120V2400W EG8169-000
Application Tooling
PAGE 19AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Spares for CV1981MK2-PID, CV1983M2
Reflectors
Accessories and Replacement Parts (continued)
Description Part No.
CV-1981-PID-ELEM-120V 179178-000
CV-1981-PID-ELEM-230V 091282-000
CV-1983-M2-230V-2200W-ELE D40442-000
CV-1983-M2-230V-3060W-ELE 123906-000
Part Description Part No.
AD-1962-CV1648-PR.RFL-ADP Adaptor to CV1983 for PR Series Reflectors 989172-000
AD-1999-Temp-Meas-Rflt Temperature Measurement Reflector 932525-000
PR-12-REFLECTOR For Tubing 6 to 25 mm Dia. 991973-000
PR-13-REFLECTOR For Tubing up to 6 mm Dia. 991963-000
PR-13C-REFLECTOR For Tubing 6 - 12 mm Dia. 991974-000
PR-21-REFLECTOR For Tubing 6 - 25 mm Dia. 991984-000
PR-24-REFLECTOR For Small Molded Parts and Tubing 25 to 35 mm Dia. 991964-000
PR-24-A-REFLECTOR For Small Molded Parts and Tubing 35 to 60 mm Dia. 991989-000
PR-25-REFLECTOR For SolderSleeve Products up to 6 mm Dia. 991965-000
PR-25-D-REFLECTOR For SolderSleeve Products 6 to 12 mm Dia. 989523-000
PR-26-REFLECTOR For Miniature SolderSleeve Products and Small Products 991967-000
PR-27-REFLECTOR Special 997858-000
PR-33-REFLECTOR For SolderSleeve Products 20 to 27 mm Dia. 997768-000
PR-34-REFLECTOR For SolderSleeve Products 12 to 20 mm Dia. 989111-000
PR-ATUM-HTAT-16/4-32/8 For HTAT 16/4 - 32/8 463664-000
AD-7-025 Unicure Heat Shield (HS1) 121629-000
Accessories and Replacement Parts
Reflectors Applications Description Part No.
A-160-HG Up to 19 mm (0.75") Dia. Tubing TG-12/A-160-HG-RFL-SMALL 991017-000
A-170-HG 19 to 51 mm (0.75" to 2") Dia. Tubing A-170-HG 991018-000
TG-23 44 to 51 mm (1.75") Dia. Tubing TG-23/A-205-HG 991026-000
TG-24 Molded Parts TG-24-RFL-LGE-BOOT 991027-000
A-160-HG Reflector A-170-HG Reflector TG-23 Reflector
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
TG-23 and TG-24 reflectors will fit
CV-1981 and CV-1983 heat guns
using adaptor part 989172-000
AD-1962-CV1648-PR.RFL-ADP
PAGE 20AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Heat Guns for
Raychem Products
HL1920E
CONVENIENT
• Electronic temperature control
• Hand-held and self-resting
• Industrial grade rubber power cord
RELIABLE
• Thermal fuse
• Dual air vents
• Ergonomic soft grip handle
HL2020E
ADVANCED
• Electronically controlled hot air tool
with LCD display
• Adjustable by joystick from 80°C to
630°C in 10°C steps
• Current working temperature and
airflow rate is indicated on the display
SAFE, COMFORTABLE
• Residual heat indicator to
prevent burns
• Ergonomic soft grip handle
HL1920E
HL2020E
HL1920E
The HL1920E heat gun is a powerful, electronically controlled
hot air gun with temperature control and cool air stage.
The switch, located on the grip handle, is used for setting
temperature and airflow. The heat gun can be conveniently
operated using one hand.
Temperature range 50°C to 600°C @150/300/500 l/min.
Both tools are suited for heat-shrink products and
SolderSleeve devices.
HL2020E
The HL2020E heat gun from TE is a microprocessor-controlled,
high-end heat gun with temperature control, LCD display, and
cold air stage. The heat gun features a joystick for making
temperature adjustments, and the current working temperature
is identified on an LCD display.
Temperature range: 80°C to 630°C in 10°C steps @150/300/
500 l/min.
Raychem Heat Guns
Tools are designed for installation of TE heat-shrink products
and SolderSleeve devices.
ROHS Information can be found at the following
website: http://www.te.com/customersupport/
productcompliance/
This product must not be disposed of as
municipal waste.
Application Tooling
PAGE 21AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Specifications
TEMPERATURE
•HL2020E: 80°C to 630°C
•HL1920E: 50°C to 600°C
POWER
•120 V - 60 Hz, 12.5 A
•230 V - 50 Hz, 8.7 A
HEATER ELEMENT POWER
•120 V, 2000 W
•230 V, 2000 W
WEIGHT
•900 g (2.0 lb.)
CORD LENGTH
•2.2 m (7.2') approx.
Ordering Information
Heat Guns
Accessories and Replacement Parts
Models Description Part No.
HL1920E Tools
230 V, UK Plug HL1920E-230V-UK EG8160-000
230 V, EU Plug HL1920E-230V-EURO EG8162-000
Kit, 230 V, EU Plug HL1920E-KIT-230V-EURO EG8164-000
Kit, 120 V, US Plug -- CJ2086-000
HL2020E Tools
230 V, UK Plug HL2020E-230V-UK EG6424-000
230 V, EU Plug HL2020E-230V-EURO EG6422-000
Kit, 230 V, EU Plug HL2020E-KIT-230V-EURO EG6426-000
Kit, 120 V, US Plug -- CJ2087-000
Part/Application Description Part No.
Reflectors
Adaptor for PR Series Reflectors *HL-ADPT-PR-REFLECTORS EH0598-000
Reflector For Tubing HL-GEN-TUBE-REFLECTOR EH0599-000
Reflector for SolderSleeve Products HL-SOLDER-SLV-REFLECTOR EH0600-000
Reduction Nozzles
9 mm Nozzle For Small-to-Medium Tubing HL-9MM-REDUCTION-NOZ EH0601-000
14 mm Medium Nozzle HL-14MM-REDUCTION-NOZ EH0602-000
20 mm Medium-to-Large Nozzle *PR-12-REFLECTOR 991973-000
Stands
Bench Stand for Fixed Position Environments HL-BENCH-STAND EH0603-000
Note - Reflector: SolderSleeve reflector comes with the kit only.
*HL-ADPT-PR-REFLECTORS required for use with PR-12-REFLECTOR.
Note: Kit contains heating tool plus SolderSleeve reflector EH0600-000.
SolderSleeve Reflector 20 mm Reduction Nozzle Small to Medium Tubing Reflector Tubing
PAGE 22AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem AA-400 Super Heater
Compressed-Air Heating Tool
APPLICATIONS
• For installing heat-shrinkable tubing
in confined spaces
• Small SolderSleeve devices
• Devices (wire-to-pin applications)
• SolderTacts contacts
VERSATILE
• Very focused heat
• Wide variety of reflectors available
• Excellent tool for small items and
confined areas
EASY TO USE
• Automatic power cut-o switch to
protect heating element if air flow is
interrupted
• Pressure regulator and gauge for
adjusting air flow and temperature
• Indicator light to show when power
is applied to heating element
AA-400 Super Heater Compressed-Air Heating Tool
Tool is used for installing heat-shrinkable tubing and devices.
AA-400-32-Mk3 (120V)
AA-400-200-CE-SUPERHTR (230V) CE
Specifications
POWER
•120 V model: 120 VAC, 4 A, 50–60 Hz
•240 V model: 240 VAC, 2 A, 50–60 Hz
AIR
•60 psi /413 kPa /4 bar minimum, 5 cfm, oil free
DIMENSION
•152 x 108 x 89 mm (6 x 4.25 x 3.5") with regulator
WEIGHT
•1kg (2.2 lb.)
TEMPERATURES
•Standard Tool as Supplied: 375°C to 400°C
•Tool with Needlepoint Tip: 283°C to 306°C
• Tool with Mini SolderSleeve Reflector: 347°C to 459°C
(Temperatures achieved within the specified pressure switch operating
range as shown on the front of controller.)
Application Tooling
PAGE 23AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
AA-400 Super Heater
Ordering Information
Model Voltage AC Description Part No.
AA-400 Super Heater
(With stand, needlepoint tip,
Mini SolderSleeve reflector,
and input air filter
120 AA-400-32-Mk3 (120 V) 582602-000
240 CE AA-400-200-CE-SUPERHTR 281917-000
Note: Controller is not sold separately.
*Indicates parts that come with the Super Heater
Accessories and Replacement Parts
Parts Description Part No. NSN Stock No.
SolderSleeve Reflector AA-400-94-SLD-SLV-TIP-KIT 979646-000 4940-00-609-4993
*Needlepoint Tip AA-400-96 979647-000 4940-00-148-9847
Boot And Tubing Tip AA-400-101 979691-000 4940-00-148-9848
*Mini SolderSleeve Reflector AA-400-102 979663-000 4940-01-043-7634
Low-Flow Tip AA-400-103 979672-000 3439-01-173-8810
Heating Element Replacement Kit, 120 V AA-400-128 013750-000
Heating Element Replacement Kit, 240 V (CE) AA-400-228-EL-KT-240V-CE 444179-000
*Stand AA-400-09 979649-000
*Input Air Filter AA-400-P-Y-92-Filter 979673-000
Air Hose Replacement Kit AA-400-136 156553-000
Gun And Air Hose Replacement Kit AA-400-229-GUN-HSE-KIT 238231-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 24AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem HT-900B Compressed Air
Nitrogen Heater Tools
CAPABLE
• 290°C to 495°C temperature range
• Compressed air/nitrogen 80 to
200 psi
• Regulated air/nitrogen through
the hose
• Air/nitrogen monitored by small
sensing hose
EASY TO USE
• Temperature is controlled by
the controller setting and on
thermo-couple feedback
• On/O power switch handle with
overload protection controls
electrical supply
SAFE
• Automatic shutdown if air supply
falls below 5.0 psi
• Compressed air/nitrogen runs
through four orifices to cool handle
of tool
• Power on light for unit
• Heated air light for heating element
HT-900B Compressed Air Nitrogen Heater Tools
(Available in the US only)
Tools are used for the field installation of heat-shrinkable
insulation and termination products.
HT-900B-1-HT-TOOL-YELLOW (115 V)
HT-900B-30-HT-TOOL-OLIVE (115 V)
HT-920B-10-HT-TOOL-YELLOW (230 V)
HT-920B-1-HT-TOOL-OLIVE (230 V)
The Raychem HT900B compressed air/nitrogen heating
tool from TE supplies a stream of heated air or nitrogen to aid
in the field installation of heat-shrinkable insulation and
termination products.
The heating tool consists of a heat gun and a control module.
The tool comes with hot air reflectors, a spare heating
element, thermocouple, and operating instructions. The heat
gun is permanently attached to the control module by a hose
assembly, which contains air hoses and electrical wires.
The compressed air/nitrogen heating tool operates by passing
a stream of air or nitrogen through an electrical heated element
located in the body of the heat gun.
Specifications
ELECTRICAL
• HT-900B: 115 VAC, 50-400 Hz, single-phase, 7 A
• HT-920B: 220 VAC, 50-400 Hz, single-phase, 3.5 A
WEIGHT
• 9 kg (20 lb.)
DIMENSION
• Tool Case: 246 x 440 x 292 mm (9.7" x 17.3" x 11.5")
OUTPUT TEMPERATURE
• 290°C to 495°C
COMPRESSED AIR/NITROGEN
• 80 to 200 psi, 4 SCFM (Dry and oil-free)
Application Tooling
PAGE 25AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Ordering Information
HT-900B Compressed Air Nitrogen Heater Tools (Available in the US only)
Accessories and Replacement Parts
Model Voltage Description Case Color Part No.
HT-900B 115 HT-900B-1-HT-TOOL-YELLOW Yellow 910987-000
HT-900B 115 HT-900B-30-HT-TOOL-OLIVE Olive Drab 837097-000
HT-920B 230 HT-920B-10-HT-TOOL-YELLOW Yellow 303754-000
HT-920B 230 HT-920B-1-HT-TOOL-OLIVE Olive Drab 712121-000
Part Description Part No.
Supplied with HT-900B and HT-920B tools, and as replacement parts
Heating Element HT-900A-112-SPAR-ELE-115V 252997-000
Thermocouple HT-900A-114-TC-RPLMT-KIT 729711-000
1. Boot and Tubing Reflector AA400-101-STAINLESS-BOOT 979691-000
2. Miniature Termination Sleeve Reflector AA-400-102-MINI-SOLD-TIP 979663-000
3. Termination Sleeve Reflector HT-900A-103-REFL-RPLMT-KT 491878-000
4. Needle Point Reflector AA-400-96-NED-PNT-TIP-KIT 979647-000
5. Large Boot and Tubing Reflector HT-900A-100-LBT-RPLMT-KIT 444100-000
Additional Replacement Parts
Heater Element, 120 V HT-900A-123-HTR-RPLMT-KIT 508744-000
Heating Element, 230 V HT-920A-124-HTELE-RPL-KIT 011349-000
Handle Kit 115 V HT-900A-32-HNDLE-KIT-115V 980123-000
Handle Assembly HT-900A-34-HANDLE-ASSMBLY 074594-000
51 2 3 4
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 26AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem AD-5000
Installation Tool
EASY TO USE
• Designed specifically to install
Tinel-Lock ring screened
terminations in the correct position
• Tinel-Lock rings have thermochromic
patch to aid in consistent installation
• Thermochromic patch color changes
to black to provide visual verification
of correct installation
• Tool switches o when pressure on
jaws is released
FAST
• 5 to 15-second typical installation
time for a Tinel-Lock ring
• Simple line-up and squeeze-handle
installation
VERSATILE
• Accommodates Tinel-Lock rings
from size TR04 to TR24 inclusive
• Various electrode types can be used
to install other Tinel-Lock ring sizes
and types
AD-5000 Installation Tool
Tool is used to correctly position and install size TR04 to TR24
Raychem Tinel-Lock rings in screened terminations.
AD-5000-TINEL-ASSY
The AD-5000 tool is a manually operated resistance-heating
tool designed to install Raychem Tinel-Lock rings in screened
terminations. Intended for small batches, the tool makes it easy
to consistently and quickly install Tinel-Lock rings. Machine cycle
time is typically 5 to 15 seconds, depending on ring size and
braid type on the termination.
The tool accommodates Tinel-Lock rings from size TR04 to
TR24. Various electrode (jaws) types can be used to install other
ring sizes and types.
Specifications
POWER
• Supply: 220–240 V, 50 Hz
• Main Fuse: 240 V, 2 A (Type T) Anti-surge
• System Noise: Silent operation
DIMENSION
• 340 x 320 x 170 mm (13.4" x 13" x 6.7")
WEIGHT
• 4.2 kg (9.5 lb.)
Application Tooling
PAGE 27AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
AD-5000 Installation Tool
Ordering Information
Model Description Part No.
AD-5000 Installation Tool AD-5000-TINEL-ASSY 411993-000
A complete tool includes the hand tool assembly and electrodes. Three types of electrodes are available:
• Standard electrodes are used for Tinel-Lock rings, sizes TR04 through TR24
• Conduit electrodes are used when terminating Tinel-Lock rings on conduit or double braids
• Square profile electrodes are used with TC02 and TC03 rings
Tinel installation tool AD-5000-TINEL-ASSY includes both the hand tool assembly
(AD-5000-TINEL-HAND-TOOL) and standard electrodes (AD-5000-TINEL-STD-ELECT).
Accessories and Replacement Parts
Parts Description Part No.
Hand Tool Assembly AD-5000-TINEL-HAND-TOOL 795257-000
Standard Electrodes AD-5000-TINEL-STD-ELECT 180245-000
Conduit Electrodes AD-5000-TINEL-COND-ELECT 747235-000
Square Profile Electrodes AD-5000-TINEL-SQ-EXT-ELEC 065583-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 28AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem AD-5020
Installation Tool
CONVENIENT
• Designed specifically to install
Tinel-Lock ring screened
terminations in the correct position
• Foot pedal operated on and o
• Controller “POWER OUTPUT” is
adjustable from 80% to 100%
EASY TO USE
• Ring’s thermochromic patch color
changes to black to provide visual
verification of correct installation
• Tool switches o when foot pedal
is released
FAST
• 5 to 15-second typical installation
time for a Tinel-Lock ring
• Simple line-up and press foot pedal
switch installation
AD-5020 Installation Tool for Tinel-Lock Rings
Tool is used to correctly position and install size TR04 through
TR24 Raychem Tinel-Lock rings in screened terminations.
AD-5020-TINEL-HAND-TOOL-230V
EG1245-000
The AD-5020 tool is a manually operated resistance-heating
tool designed to install Tinel-Lock rings in screened
terminations. Intended for small batches, the tool makes it easy
to consistently and quickly install Tinel-Lock rings. Machine cycle
times typically 5 to 15 seconds, depending on ring size and
braid type on the termination.
The tool accommodates Tinel-Lock rings from size TR04
through TR24. A foot pedal is used to cycle the tool on and o.
Specifications
POWER
• Supply: 220–240 V, 50 Hz
• Main Fuse: 230 V, 4 A (Type T) Anti-surge
• System Noise: Silent operation
DIMENSIONS
• 160 x 120 x 250 mm (6.3" x 4.7" x 9.8")
• Power Lead: 1.3 m (51”)
• Foot Pedal Lead: 2 m (78”)
WEIGHT
• 7.9 kg (17.4 lb.)
Application Tooling
PAGE 29AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Ordering Information
AD-5020 Installation Tool
Accessories and Replacement Parts
Model Description Part No.
AD-5020 Hand Tool AD-5020-TINEL-HAND-TOOL EG1245-000
Model Description Part No.
Standard Electrodes AD-5020-TINEL-ELECTRODE EG7238-000
Jaws AD-5020-TINEL-JAWS EG7239-000
PCB for Controller AD-5020-TINEL-PCB EG7240-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
PAGE 30AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
RH-3960 and RH-3965
Tinel-Lock Installation Tools
EASY TO USE
• Designed specifically to install
Tinel-Lock ring screened
terminations in the correct position
• Tinel-Lock rings have thermochromic
patch to aid in consistent installation
• Thermochromic patch color changes
to black to provide visual verification
of correct installation
• Tool switches o when pressure on
jaws is released
FAST
• 5 to 15-second typical installation
time for a Tinel-Lock ring
• Simple line-up and
squeeze-handle installation
VERSATILE
• Accommodates Tinel-Lock rings
from size TR04 to TR24 inclusive
RH-396X Tinel-Lock Installation Tool
Tool is designed specifically to install TE Connectivity’s
Tinel-Lock rings for screened terminations.
RH-3960-1-TINEL-KIT-120V
RH-3965-1-TINEL-KIT-220V
The RH-396X manually operated resistance heating tool is
designed specifically to install TE Connectivity’s Tinel-Lock rings
for screened terminations. Available in 120 V and 220 V versions,
it is designed to accommodate our Tinel-Lock rings from size
TR04 through TR24 inclusive.
The tool makes it easy to install Tinel-Lock rings consistently
and quickly. The operator uses the hand-held tool to install the
Tinel-Lock ring in its correct position on screened terminations.
The ring has a patch of thermochromic paint, which turns to a
black color upon successful installation.
The operator positions the ring on the termination, ensuring
that the patch of thermochromic color is visible. The jaws
of the installation tool are then clamped onto the ring to start
the installation. When the thermochromic paint turns black,
installation is complete.
The RH-396X Tinel-Lock ring installation tool is available in
North America and Asia Pacific only.
Application Tooling
PAGE 31AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Ordering Information
Recommended for installing Tinel-Lock rings TC series and TR04 thru TR20.
A complete tool includes the hand tool assembly and electrodes.
• Standard electrodes are used for Tinel-Lock rings, sizes TR04 through TR24
• Resistance Heating Tool: 915088-01
• Use with American Beauty Transformer 105-A12 (110 V) or 105-A12-220V (220 V) and Foot Switch 10519
TH-3960 and TH-3965 Installation Tools
Accessories and Replacement Parts
Model Description Part No.
TH-3960 Installation Tool (120 VAC) RH-3960-1-TINEL-KIT-120V 173643-000
TH-3965 Installation Tool (220 VAC) RH-3965-1-TINEL-KIT-220V 859855-000
Parts Description Part No.
Hand Tool Assembly 915088-01-TINI-RING-HEATR 170224-000
Foot Switch IR-500-P-FOOT-SWITCH 993702-000
120 VAC Transformer AES-RH3960-TRNSFMR-120V 9951119-000
220 VAC Transformer TRNSFMR-220V-105-A12-250W 574557-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
Specifications
POWER
• Supply: 250 W/2.8 VAC
TRANSFORMER DIMENSIONS
• 260 mm x 210 mm x 165 mm (10.25" x 8.25" x 6.5")
WEIGHT
• 3.18 kg (7.0 lb.)
PAGE 32AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem Underwater
Cable Splice (UWCS) Kit
CONVENIENT
• Portable
• Available in 110 V and 240 V
• Full range of spares available
FOR INSTALLING HIGH
PERFORMANCE SPLICES
• Splices tested to 86 bar
(on specified cables)
• Splices operating temperature range:
-55°C to +95°C
• Kit: NATO Codified (110 V option)
Raychem Underwater Cable Splice Kit
Tool is used for jointing of TE specified polyethylene
jacketed cables.
UWCS-AT3535-110V
UWCS-AT3535-220V
The Raychem underwater cable splice (UWCS) from
TE is suitable for jointing of TE specified polyethylene jacketed
cables, which are subject to water immersion and pressure.
The splice consists of molded polyethylene inserts, which are
encased in a heat recoverable sleeve. The joint is placed in a
purpose-made oven, which melts the joint components with
the cable jacket and, when cooled, gives a water- and
pressure-tight joint with the insulated conductor connections
embedded within it.
Specifications
ELECTRIC
• 110 V
• 240 V
ROHS Information can be found at the following
website: http://www.te.com/customersupport/
productcompliance/
This product must not be disposed of as
municipal waste.
TOOL KITS
Voltage Description Part No.
110 V UWCS-AT3535-110V 921209-000
240 V UWCS-AT3535-220V 866776-000
Application Tooling
PAGE 33AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Product Range
Cable Description
(Diameter first) EPD No. Splice Kit End Cap
6.8 mm, 6 mm2 unscreened 26732C UCWS-1U/6.8 UWCS-END-CAP/6.8
6.8 mm, 6 mm2 unscreened 26732C UCWS-1U/10.9-1U/6.8
TO
10.9 mm, 25 mm2 unscreened UCWS-2U/7.6
7.6 mm, 2 core unscreened 21735F UWCS-END-CAP/7.6
7.6 mm, 2 core unscreened 21735F UCWS-2U/7.6-1C/5.8
TO
5.8 mm, 25 mm Coaxial 26640A UCWS-2S/8.3
8.3 mm, 2 core screened 21291G UCWS-2S/8.3 UWCS-END-CAP/8.3
8.3 mm, 3 core screened 24171E UCWS-3S/8.3 UWCS-END-CAP/8.3
8.3 mm, 4 core screened 21736E UCWS-4S/8.3 UWCS-END-CAP/8.3
10.3 mm 45572Q UWCS-END-CAP/8.3
10.9 mm, 25 mm2 unscreened 31451A UCWS-1U/10.9
11.2 mm, 50’Ω Coaxial 25984G UCWS-1C/11.2 UWCS-END-CAP/11.2
12.7 mm, 3 core unscreened 36892C UCWS-3U/12.7
* Please contact TE for more details
PAGE 34AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem AD-1319-9
Holding Fixture
EASY TO USE
• Holding fixture simplifies and
speeds installation of terminations
and splices
• Two lateral clamps, simple to adjust
and align
• Fixture secures wire or cable for
consistent installation
VERSATILE
• Designed for use with Raychem
heat-shrinkable devices
• Adjustable jaws set distance
between clamps
AD-1319-9
The AD-1319-9 holding fixture is a tool that simplifies and speeds
installation of Raychem devices. The fixture contains two wire
clamps that are easily adjusted to center and secure the wire or
cable for installation.
Specifications
DIMENSION
• 180 x 150 mm (7" x 6") approx.
WEIGHT
• 300 g (.67 lb.)
PRODUCT RANGE
• SolderSleeve splices
• DuraSeal splices
• MiniSeal splices
• One-Step BNC/TNC connectors
• Shield terminators: D-100-XX, D-144-XX, SO63, SO96
• SolderTacts contacts: D-602-XX
AD-1319-9 Holding Fixture
Tool is used to quickly and accurately install Raychem
heat-shrinkable devices.
Application Tooling
PAGE 35AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Ordering Information
AD-1319-9 Holding Fixture
Accessories and Replacement Parts
Model Description Part No.
AD-1319-9 Holding Fixture AD-1319-9 993850-000
Parts Description Part No.
SolderTacts Adapters
38999 Size 8 Contact AT-1319-22 395241-000
38999 Size 16 Contact AT-1319-78 413186-000
Subminiature Contact AT-1319-12 993872-000
748 Contact AT-1319-14 993877-000
723 Contact AT-1319-19 993938-000
482 Size 16 Contacts AT-1319-17 993917-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
Note: For holding fixtures for our SolderTacts products, please refer to TE’s SolderTacts brochure, 1-1773722-5.
PAGE 36AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Selecting the proper tool is very important in order to ensure correct and ecient installation.
Our application equipment has been designed, selected, and engineered for maximum production
eciency, providing optimal heating temperatures, performance and control features.
TE has developed installation Codes of Practice and Product Installation Procedures that give
instructions to our customers in the correct methods for successfully installing our heat-shrinkable
products. These are either available as stand-alone documents, or are incorporated into the product
drawings themselves.
Below are listed some of our heat-shrinkable products along with the recommended tooling that can be
found within this catalog. Please note that there are some tools that can be used for the installation of
several of our product families, such as our various types of heat gun.
In order to ensure the correct and focused delivery of heat, reflectors are recommended and available
in a variety of sizes. For more details, see the Codes of Practice and Product Installation Guides, or
contact your TE representative.
Recommended Application Tooling
AD-1377 Hand Crimping Tool
UL Approved MK5 Infrared Hand-Held Tooling
Mini-Ray MK4 Infrared Hand-Held Tooling
CV2014 Series ThermoGun Heating Tool
AA-400 Super Heater
AD-1522-1 Hand Crimping Tool
CV1981/CV1983 Series ThermoGun Heating Tools
Reflectors for CV1981/CV1983 Tools
Heat Guns
Reflectors for Heating Guns
Selecting the Equipment Needed To Install TE Connectivity
Heat-Shrinkable Products
Product Family
MiniSeal Crimp Splices
DuraSeal Crimp Splices
Page
3
10-11
12-13
15-16
22-23
4
17-19
19
20-21
21
Application Tooling
PAGE 37AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Application Tooling
Recommended Application Tooling
CV1981/CV1983 Series ThermoGun Heating Tools
Reflectors for CV1981/CV1983 Tools
Heat Guns
Reflectors for Heat Guns
CV1981/CV1983 Series ThermoGun Heating Tools
Reflectors for CV1981/CV1983 Tools
Heat Guns
Reflectors for Heat Guns
AD-5000 Installation Tool
AD-5020 Installation Tool
RH-3960/RH-3965 Tinel-Lock Installation Tool
Product Family
Heat-Shrinkable Molded
Boots and Shapes
Heat-Shrinkable Tubing
(For example DR-25, RNF-100 Tubing)
Tinel-Lock Rings for TXR Backshells
Page
17-19
19
20-21
21
17-19
19
20-21
21
26-27
28-29
30-31
Please note that our infrared tools are not suitable for installation
of black-colored tubing.
The above are recommendations only. Please consult your
TE representative for further details on our tooling or any of our
Raychem heat-shrink tubing and molded shapes
Application Tooling
PAGE 38AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Notes
Application Tooling
PAGE 39AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Notes
te.com/Raychem-tooling
AMP, AGASTAT, CII, DEUTSCH, DuraSeal, HARTMAN, KILOVAC, LL ROWE, MICRODOT, MiniSeal, NANONICS,
POLAMCO, Raychem, SEACON, SolderSleeve, SolderTacts, ThermoGun, Tinel-Lock, TE, TE Connectivity and the
TE connectivity (logo) are trademarks of TE Connectivity. Other products, logos, and company names mentioned
herein may be trademarks of their respective owners.
While TE Connectivity (TE) has made every reasonable eort to ensure the accuracy of the information herein,
nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty
or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication
reserves the right to make any adjustments to the information contained herein at any time without notice. All
implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference
purposes only and are subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
© 2018 TE Connectivity All Rights Reserved.
1-1773872-1 08/18
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
LET’S CONNECT
We make it easy to connect with our experts and are ready to
provide all the support you need. Just call your local support number or visit
www.te.com/industrial to chat with a Product Information Specialist.
Technical Support
te.com/support-center
North America +1 800 522 6752
North America (Toll) +1 717 986 7777
EMEA/South Africa +800 0440 5100
EMEA (Toll) +31 73 624 6999
India (Toll-Free) +800 440 5100
Asia Pacific +86 400 820 6015
Japan +81 044 844 8180
Australia +61 2 9554 2695
New Zealand +64 (0) 9 634 4580
