Product Specification) 2.5 Signal DBL Lock Connector 2.5 108-5459 30JUN2009 Rev L 1. Scope : 1. 1.1 Contents 1.1 1.1 This specification covers the requirements for product performance, test methods and quality assurance provisions of 2.5 Signal DBL Lock connector. 2.5 Applicable product description and part numbers are as shown in Appendix 1. 2. Applicable Documents: 2. The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specifications : 2.1 AMP A. 109-5000 : B. 114-5203 : 2.5 mm C. 501-5223 : A. 109-5000 : Test Specification, General Requirements for Test Methods B. 114-5203 : Application Specification, Conditions of 2.5 mm Signal Double Lock Contacts. C. 501-5223 : Test Report 501-5224(501-5223) 501-5224 501-5230(501-5223) 501-5230 2.2 National Standards : 2.2 A. JIS C 5402 B JIS C 0050 - - A. B. JIS C 5402 : Method for test of connectors for use in electric equipment JIS C 0050 : Basic environmental testing Procedures : Soldering 213-8535 3-5-8 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) This document is subject to change. Call local AMP for the latest revision. (c) Copyright 2000 by Tyco Electronics AMP K.K. All rights reserved. * : Trademark 1of 30 2.5 Signal DBL Lock Connector 2.5 3. 3.1 3. 3.1 108-5459 Requirements : Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 A. () (0.8m) 3.2 A. Receptacle Contact & Tab Contact(Crimp): Pre-Tin Phosphor Bronze(Tin PL 0.8m min.) B. B. (1)66(UL94V-0) 600 (2)66(20%UL94V-0) 250399V C. (1)66(UL94V-0) 600 (2)66(20%UL94V-0) 250399V Tracking Index : 600Min. (2) 6/6 Nylon (Glass Filled 20%, UL94V-0) Tracking Index : 250399V C. Tracking Index : 600Min. (2) 6/6 Nylon (Glass Filled 20%, UL94V-0) Tracking Index : 250399V E. E. Rev. L Cap Housing : (1) 6/6 Nylon (UL94V-0) D. (0.8m) Plug Housing : (1) 6/6 Nylon (UL94V-0) D. 6/6(20%,UL94V-0) 250399V 6/6(20%,UL94V-0) 250399V Materials : Double Lock Plate : 6/6 Nylon (Glass Filled 20%,UL94V-0) Tracking Index : 250399 V Header Assembly : Header Housing 6/6 Nylon (Glass Filled 20%,UL94V-0) Tracking Index : 250399 V Post Contact Tin Plated Brass(Tin PL 0.8m min.) 2of 30 2.5 Signal DBL Lock Connector 2.5 3.3 A. 108-5459 3.3 Ratings : 50 VAC/DC A. 250 VAC/DC(5mm) Voltage Rating : 50 VAC/DC 250 VAC/DC(5mm Pitch) Remark : Keep enough distance for electrical isolation of wire end side & P.C. Boad teamination B. 3A,(2.5mm) Fig.1 side. B. Current Rating : 3A,(2.5mm Pitch maximum) Refer to Fig. 1 for maximum allowable current to be C. applied. 30C 105C ( ) C. D. (Inciude temperature rising by energized current) E. 1.6mm D. Minimum Rating : 1mV,1A Minimum E. Applicable P.C.B : Thicness 1.6mm 1mV,1A 0.90.05mm() 1.10.05mm() Temperature Rating : 30C to 105C Diameter of Thru Hole For Tine : 0.90.05 mm(Punched Hole) 1.70.05mm 1.10.05 mm(Drilled Hole) () For Boss : 1.70.05 mm(Punched & Drilled Hole) Wire Size Maximum Allowable Current (A) 2.5mm Pitch 5mm Pitch 2.5mm 5mm AWG 20 3 5 AWG 22 2.5 2.5 AWG 24 2.2 2.2 AWG 26 2 2 Fig. 1 3.4 Fig. 2 3.4 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 2. All tests shall be performed in the room temperature, unless otherwise specified. Rev. L 3of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 3.5 3.5 Test Requirements and Procedures Summary Para. Test 3.5.1 Items Requirements Procedures AMP 114-5203 Examination of Product Meets requirements of product Visual inspection drawing and AMP Specification No physical damage 114-5203. Electrical Requirements 3.5.2 10m () () 20m() 20mV10mA Fig.6,7 AMP 109-5311-1 JIS C 5402 5.4 Termination Resistance 10mMax. (Initial) Subject mated contacts assembled in (Low Level) 20mMax. (Final) housing to 20 mV Max open circuit at 10 mA. Fig. 6,7. AMP Spec. 109-5311-1 Based on JIS C 5402 5.4 3.5.3 1.1 kVAC 1(2.5mm) 1.5 kVAC 1(5mm) 5mA AMP 109-5301 JIS C 5402 5.1 Dielectric withstanding No creeping discharge nor 1.1 kVAC for 1 minute.(2.5mm Pitch) Voltage flashover shall occur. 1.5 kVAC for 1 minute.(5mm Pitch) Current leakage : 5 mA Max. Test between adjacent circuits of mated . AMP Spec. 109-5301 Based on JIS C 5402 5.1 Fig.2 () Fig.2(CONT.) Rev. L 4of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.4 Test Items 108-5459 Requirements Procedures 500M () 500VDC 500M () AMP 109-5302-4 JIS C 5402 5.2 Insulation Resistance 500M Min. (Initial) Impressed voltage 500VDC. 500M Min. (Final) Test between adjacent circuits of mated . AMP Spec. 109-5302-4 Based on JIS C 5402 5.2 3.5.5 30C Fig.5,6 AMP 109-5310-1 JIS C 5402 5.10 Temperature Rising 30C Max. under loaded Measure temperature rising by energized specified current or rating current. current. Fig. 5,6 AMP Spec. 109-5310-1 Based on JIS C 5402 5.10 Mechanical Requirements 3.5.6 Crimp Tensile Strength m N (kgf) AWG 0.14 26 19.6(2.0) 100mm/ 0.22 24 29.4(3.0) AMP 0.31 22 49.0(5.0) JIS C 5402 6.22 0.51 20 58.8(6.0) Wire Size 2 Crimp Tensil 109-5205 B Apply an axial pull-off load to crimped wire AWG N(kgf) Min. of contact secured on the tester, 0.14 26 19.6(2.0) Operation Speed : 100mm/min. 0.22 24 29.4(3.0) AMP Spec. mm 109-5205 Condition B 0.31 22 49.0(5.0) Based on JIS C 5402 6.22 0.51 20 58.8(6.0) But Operation Speed shall be applicable to the above. Fig.2 () Fig.2(CONT.) Rev. L 5of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.7 Test Items Post Retention Force 3.5.8 Requirements 14.7N (1.5kgf) 9.8N (1.0kgf) Mating Side 14.7N (1.5kgf) Min. Tine Side 9.8N (1.0kgf) Min. 66(UL94V-0) 14.7N(1.5kgf) 108-5459 Procedures : 100mm/ Measure post retention force. Operation Speed : 100 mm/min. : 100mm/ 66 (20%UL94V-0) 19.6N(2.0kgf) Contact Retention Force 3.5.9 Contact Insertion Force Rev. L Housing Material 6/6 Nylon (UL94V-0) 14.7N(1.5kgf)Min. Housing Material 6/6 Nylon (Glass Filled 20%, UL94V-0) 19.6N(2.0kgf)Min. 66(UL94V-0) 5.88N(0.6kgf) 66 (20%UL94V-0) 7.84N(0.8kgf) Housing Material 6/6 Nylon (UL94V-0) 5.88N(0.6kgf)Max. per contact Housing Material 6/6 Nylon (Glass Filled 20%, UL94V-0) 7.84N(0.8kgf)Max. per contact Fig.2 Fig.2 (CONT.) Apply an axial pull-off load to crimped wire. Operation Speed : 100 mm/min. Measure the force required to insert contact into housing. 6of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.10 Test Items Requirements 30 108-5459 Procedures 100mm/ 2 :11.76 N( 1.2 kgf) 3 :17.64 N( 1.8 kgf) 30 4 :23.52 N( 2.4 kgf) AMP 109-5206 B 5 :29.40 N( 3.0 kgf) JIS C 5402 6.6 6 :35.28 N( 3.6 kgf) 7 :41.16 N( 4.2 kgf) 8 :47.04 N( 4.8 kgf) 9 :52.92 N( 5.4 kgf) 10 :58.80 N( 6.0 kgf) 11 :64.68 N( 6.6 kgf) 12 :70.56 N( 7.2 kgf) 13 :76.44 N( 7.8 kgf) 15 :88.20 N( 9.0 kgf) Connector Mating Force Initial & After 30 Cycles Operation Speed : 100 mm/min. 2 Pos.:11.76 N( 1.2 kgf)Max. Measure the force required to mate 3 Pos.:17.64 N( 1.8 kgf)Max. connectors at initial and after 30 cycles. 4 Pos.:23.52 N( 2.4 kgf)Max. AMP Spec. 109-5206 5 Pos.:29.40 N( 3.0 kgf)Max. Based on JIS C 5402 6.6 6 Pos.:35.28 N( 3.6 kgf)Max. But operation speed and measurement 7 Pos.:41.16 N( 4.2 kgf)Max. timing shall be applicable to the above. Condition B 8 Pos.:47.04 N( 4.8 kgf)Max. 9 Pos.:52.92 N( 5.4 kgf)Max. 10 Pos.:58.80 N( 6.0 kgf)Max. 11 Pos.:64.68 N( 6.6 kgf)Max. 12 Pos.:70.56 N( 7.2 kgf)Max. 13 Pos.:76.44 N( 7.8 kgf)Max. 15 Pos.:88.20 N( 9.0 kgf)Max. Fig. 2 Fig. 2 (CONT.) Rev. L 7of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.11 Test Items Requirements 108-5459 Procedures 100 mm/ 2 :1.18 N( 0.12 kgf) 3 :1.77 N( 0.18 kgf) 30 4 :2.36 N( 0.24 kgf) AMP 109-5206 B 5 :2.95 N( 0.30 kgf) JIS C 5402 6.6 6 :3.54 N( 0.36 kgf) 7 :4.13 N( 0.42 kgf) 8 :4.72 N( 0.48 kgf) 9 :5.31 N( 0.54 kgf) 10 :5.90 N( 0.60 kgf) 11 :6.49 N( 0.66 kgf) 12 :7.08 N( 0.72 kgf) 13 :7.67 N( 0.78 kgf) 15 :8.82 N( 0.90 kgf) 30 2 :0.58 N( 0.06 kgf) 3 :0.87 N( 0.09 kgf) 4 :1.16 N( 0.12 kgf) 5 :1.45 N( 0.15 kgf) 6 :1.74 N( 0.18 kgf) 7 :2.03 N( 0.21 kgf) 8 :2.32 N( 0.24 kgf) 9 :2.61 N( 0.27 kgf) 10 :2.94 N( 0.30 kgf) 11 :3.19 N( 0.33 kgf) 12 :3.48 N( 0.36 kgf) 13 :3.77 N( 0.39 kgf) 15 :4.41 N( 0.45 kgf) Fig. 2 Fig. 2 (CONT.) Rev. L 8of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.11 Test Items Connector Unmating Force 108-5459 Requirements Initial Procedures Operation Speed : 100 mm/min. 2 Pos.:1.18 N( 0.12 kgf)Min. Measure the force required to unmate 3 Pos.:1.77 N( 0.18 kgf)Min. connectors at initial and after 30 cycles. 4 Pos.:2.36 N( 0.24 kgf)Min. AMP Spec. 109-5206 5 Pos.:2.95 N( 0.30 kgf)Min. Based on JIS C 5402 6.6 6 Pos.:3.54 N( 0.36 kgf)Min. But operation speed and measurement 7 Pos.:4.13 N( 0.42 kgf)Min. timing shall be applicable to the above. Condition B 8 Pos.:4.72 N( 0.48 kgf)Min. 9 Pos.:5.31 N( 0.54 kgf)Min. 10 Pos.:5.90 N( 0.60 kgf)Min. 11 Pos.:6.49 N( 0.66 kgf)Min. 12 Pos.:7.08 N( 0.72 kgf)Min. 13 Pos.:7.67 N( 0.78 kgf)Min. 15 Pos.:8.82 N( 0.90 kgf)Min. After 30Cycles 2 Pos.:0.58 N( 0.06 kgf)Min. 3 Pos.:0.87 N( 0.09 kgf)Min. 4 Pos.:1.16 N( 0.12 kgf)Min. 5 Pos.:1.45 N( 0.15 kgf)Min. 6 Pos.:1.74 N( 0.18 kgf)Min. 7 Pos.:2.03 N( 0.21 kgf)Min. 8 Pos.:2.32 N( 0.24 kgf)Min. 9 Pos.:2.61 N( 0.27 kgf)Min. 10 Pos.:2.94 N( 0.30 kgf)Min. 11 Pos.:3.19 N( 0.33 kgf)Min. 12 Pos.:3.48 N( 0.36 kgf)Min. 13 Pos.:3.77 N( 0.39 kgf)Min. 15 Pos.:4.41 N( 0.45 kgf)Min. 3.5.12 20m () () 30 AMP 109-5213 JIS C 5402 6.3 Durability 20m Max. (Final) No. of Cycles : 30 cycles. (Repeated Mate / AMP Spec. 109-5213 Unmating) Based on JIS C 5402 6.3 But No. of cycles shall be applicable to the abpove. Fig. 2 Fig. 2 (CONT.) Rev. L 9of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.13 Test Items 108-5459 Requirements Procedures 1 sec. 1.52mm () 10-55-10 Hz1 20m () 2 100mA : Fig. 8 AMP 109-5201 JIS C 5402 6.1 Vibration No electrical discontinuity Subject mated connectors to 10-55-10Hz (Low Frequency) greater than 1 sec. shall traversed in 1 minute at 1.52mm amplitude occur. 2 hours each of 3 mutually perpendicular 20 mMax. (Final) planes. 100mA applied. Mounting : Fig. 8 AMP Spec. 109-5201 Based on JIS C 5402 6.1 3.5.14 1 sec. : 490m/s2 (50G) 20 m : 11m sec. : : 3.4m/s : X, Y, Z 3 18 : AMP Fig. 8 109-5208 A JIS C 5402 6.2 Physical Shock No electrical discontinuity greater than 1 sec. Accelerated Velocity : 2 490 m/s ( 50 G) shall occur. Waveform : Haif sine curve Final 20 mMax. Duration : 11 m sec. Velocity Change : 3.4 m/s Number of Drops : 3 drops each to normal and reversed directions of X, Y and Z axes, totally 18 drops. Mounting : Fig. 8 AMP Spec. 109-5208 Condition A Based on JIS C 5402 6.2 Fig.2 Fig.2 (CONT.) Rev. L 10of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.15 Test Items Requirements 95 % 108-5459 Procedures : 230 5 C : 3 0.5 : 100 AMP 109-5203 JIS C 0050 4 Solderability Wet Solder Coverage : Solder Temperature : 230 5 C 95 % Min. Immersion Duration : 3 0.5 seconds Flux : Alpha 100 AMP Spec. 109-5203 Based on JIS C 0050 4 But test condition shall be applicable to the above. 3.5.16 24.5 N ( 2.5 kgf) 100 mm/ Connector Locking 24.5 N ( 2.5 kgf) Min. Strength 3.5.17 14.7 N ( 1.5 kgf) Double Lock Plate Measure connector locking strength. Operation Speed : 100 mm/min. :100 mm/ 14.7 N ( 1.5 kgf) Min. Locking Force Measure Double Lock Plate Locking force . Operation Speed : 100 mm/min. (Secondary Lock) 3.5.18 5.88 N ( 0.6 kgf) Fig.10 :100 mm/ AMP 109-5206 JIS C 5402 6.4 Contact Mating Force 5.88 N ( 0.6 kgf) Max. Measured by gauge tab(Fig.10) Operation Speed : 100 mm/min. Measurement timing : Initial AMP Spec. 109-5206 Based on JIS C 5402 6.4 But operation speed and measurement timing shall be applicable to the above. Fig. 2 ( Fig. 2 (CONT.) Rev. L 11of 30 2.5 Signal DBL Lock Connector 2.5 Para. Test 3.5.19 Items Requirements 108-5459 Procedures Fig.10 0.2 N ( 20gf) :100mm/ 30 30 0.1 N ( 10gf) AMP 109-5206 JIS C 5402 6.4 Contact Unmating Force Initial Measured by gauge tab(Fig.10) 0.2 N ( 20gf) Min. Operation Speed : 100 mm/min. After 30 Cycle Measurement timing : Initial and after 30 0.1 N ( 10gf) Min. cycles. AMP Spec. 109-5206 Based on JIS C 5402 6.4 But operation speed and measurement timing shall be applicable to the above. 3.5.20 20 m () () 10000 50g 80mm 1/ DC 10V,1mA Fig.9 Hammering Shocks 20 mMax. (Final) Mated connectors to under 10000 cycles of No evidence of abnormalities repeated hammering shocks hammering height : 80mm hammering weight : 50g hammering speed : 1 cycle/sec. DC 10V 1mA applied Fig.9 Fig. 2 () Fig. 2 (CONT.) Rev. L 12of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 Environmental Requirements Para. 3.5.21 Test Items Requirements 20m () Procedures 30C3C, 96 AMP 109-5108-3 D JIS C 5402 7.9 Resistance to Cold 20mMax. (Final) Mated connector 30C3C, 96 hours AMP Spec. 109-5108-3 Condition D Based on JIS C 5402 7.9 But temperature shall be applicable to the above. 3.5.22 20m () 55C / 3085C / 30 125 AMP 109-5103 A JIS C 5402 7.2 Thermal Shock 20mMax. (Final) Mated connector 55C / 30 min., 85C / 30 min. Making this a cycle, repeat 25 cycles. AMP Spec. 109-5103 Condition A Based on JIS C 5402 7.2 3.5.23 500M () 2565C, 20m () 9095 % R. H. 10 10C AMP 109-5106 JIS C 5402 7.4 Humidity-Temperature Cycling Insulation resistance (final) 500 MMin. Termination resistance 20 m Max. (Final) Mated connector, 2565C, 9095 % R. H. 10 cycles Cold shock 10C performed AMP Spec. 109-5106 Based on JIS C 5402 7.4 Fig. 2 () Fig. 2 (CONT.) Rev. L 13of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.24 Test Items 108-5459 Requirements 20m () Procedures 5%48 AMP 109-5101 A JIS C 5402 7.1 Salt Spray 20 m Max. (Final) Subject mated connectors to 5 % salt concentration for 48 hours : AMP Spec. 109-5101 Condition A Based on JIS C 5402 7.1 3.5.25 2655C 51 AMP 109-5204 A JIS C 0050 5 36010, 30.5 Resistance to Soldering No physical damege shall Test connector on PCB. Heat occur. Solder Temerature : 265 5C Immersion Duration : 5 1 sec. AMP Spec. 109-5204 Condition A Based on JIS C 0050 5 But test condition shall be applicable to the above. In case of manual soldering iron,apply it as 36010, 30.5sec without forcing pressure to affect the tine of contact. 3.5.26 (SO2) Industrial Gas (SO2) 20 m () 20 m Max. (Final) SO2 31 ppm, 95 % R.H. 402C, 96 Mated connector SO2 Gas : 3 1 ppm, 95 % R. H. 40 2 C, 3.5.27 () 20 m () 96 hours 105 C 4 AMP 109-5104-3 A JIS C 5402 7.8 Rev. L 14of 30 2.5 Signal DBL Lock Connector 2.5 Temperature Life 20 m Max. (Final) (Heat Aging) 108-5459 Mated connector 105 C, Duration : 4 days AMP Spec. 109-5104-3 Condition A Based on JIS C 5402 7.8 Fig. 2 () Fig. 2 (CONT.) Rev. L 15of 30 2.5 Signal DBL Lock Connector 2.5 Para. 3.5.28 Test Items Requirements 20 m () 108-5459 Procedures 325 ml/l 7 Resistance to Ammonia 20 m Max. (Final) Mated Connector released to 3 % ammonia solution 25 ml / l desiccator for 7 hours Fig. 2 (End) Rev. L 16of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 2. 2. Product Qualification Test Sequence /Test Group Test Examination 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1,3 1,3 1,3 /Test Sequence (a) Examination of Product () Termination Resistance 1,3 Dielectric withstanding Voltage Insulation Resistance Temperature Rising 1,4 1,3 1 1,3 1,4 1,7 1,5 1,4 1,4 1,4 1,4 1,5 2,4,6 2,6 1,7 2,4 2,5 2,5 2,5 2,5 2,4 (Low Level) 3 2 2 () Vibration (Low Frequency) 5 Physical Shock 3 Connector Mating Force Connector Unmating Force Connector Locking Strength Contact Insertion Force Contact Retention Force Double Lock Plate Locking Force 3 4 2 2 5 Contact Mating Force Contact Unmating Force Crimp Tensile Strength () Durability 2 3 2 5 (Repeated Mate/Unmating) Post Retention Force Solderability 2 Hammering Shocks Humidity-Temperature Cycling 2 Resistance to Soldering Heat Thermal Shock Salt Spray (SO2) Industrial SO2 Gas () Temperature Life (Heat Aging) Resistance to Cold Resistance to Ammonia 2 3 3 3 3 3 3 Fig.3 () / Fig.3 (Cont.) (a) /Numbers indicate sequence in which the tests are performed. Rev. L 17of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 2. 2. Product Qualification Test Sequence /Test Group Test Examination 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 /Test Sequence (a) Examination of Product 1,5 1,4 () Termination Resistance 2,4 2,5 1,3 1,4 2,5 (Low Level) Dielectric withstanding Voltage 7 Insulation Resistance 6 Temperature Rising () Vibration (Low Frequency) Physical Shock Connector Mating Force Connector Unmating Force Connector Locking Strength Contact Insertion Force Contact Retention Force Double Lock Plate Locking Force 2 Contact Mating Force Contact Unmating Force Crimp Tensile Strength () Durability (Repeated Mate/Unmating) Post Retention Force Solderability Hammering Shocks Humidity-Temperature Cycling Resistance to Soldering Heat Thermal Shock 3 Salt Spray (SO2) Industrial SO2 Gas () Temperature Life (Heat Aging) Resistance to Cold Resistance to Ammonia 3 Fig.3 () / Fig.3 (End) (a) /Numbers indicate sequence in which the tests are performed. Rev. L 18of 30 2.5 Signal DBL Lock Connector 2.5 4. 4. Quality Assurance Provisions : 4.1 4.1 Test Conditions : 108-5459 Fig.4 Unless Otherwise specified, all the test shall be performed in any combination of the following test conditions. / Temperature 1535 / Relative Humidity 4575 / Atmospheric Pressure 86.6106.6 Kpa Fig. 4 4.2 4.2.1 4.2 Tests : 4.2.1 Test Specimens: The test specimens to be employed for the tests 114-5203 2.5 Fig.5 shall be conforming to the requirements specified in the applicable product drawings. The crimped contacts shall be prepared in accordance with the requirements of applicable application Specification, 114-5203 Crimping of 2.5 mm Signal DBL-Lock Contacts on the wires specified in Fig. 5 4.2.2 Applicable Wires 4.2.2 The wires to be used for crimping the sample s for performance testing shallbe conforming to the requirements specified in Fig. 5 / Calculated Cross Sectional Area (m ) AWG / Diameter of a Conductor (mm) / Number of Conductors / Insulation Outer Diameter (mm) 0.14 26 0.16 7 1.3 0.22 24 0.16 11 1.4 0.34 22 0.16 17 1.5 0.53 20 0.18 21 1.8 Fig. 5 Rev. L 19of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 1 The applicable product descriptions and part numbers are as shown in Appendix. 1. Product Part No. Description 917683 () Receptacle Contact ( L ) 917684 () Receptacle Contact ( M ) 917764 () Tab Contact ( L ) 917765 () Tab Contact ( M ) 917686 2 2Plug Housing 917687 3 3Plug Housing 917688 4 4Plug Housing 917689 5 5Plug Housing 917690 6 6Plug Housing 917691 7 7Plug Housing 917692 8 8Plug Housing 917693 9 9Plug Housing 917694 10 10Plug Housing 917695 11 11Plug Housing 917696 12 12Plug Housing 917697 13 13Plug Housing 353557 15 15Plug Housing 1318989 2 2Plug Housing(Glass Filled) 1318990 3 3Plug Housing(Glass Filled) 1318991 4 4Plug Housing(Glass Filled) 1318992 5 5Plug Housing(Glass Filled) 1318993 6 6Plug Housing(Glass Filled) 1318994 7 7Plug Housing(Glass Filled) 1318995 8 8Plug Housing(Glass Filled) Rev. L 1 () Appendix 1(Cont.) 20of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 1 The applicable product descriptions and part numbers are as shown in Appendix. 1. Product Part No. Description 1318996 9 1318997 10 10Plug Housing(Glass Filled) 1318998 11 11Plug Housing(Glass Filled) 1318999 12 12Plug Housing(Glass Filled) 1376000 13 13Plug Housing(Glass Filled) 1376001 15 15Plug Housing(Glass Filled) 316086 2 2P Cap Housing 316087 3 3P Cap Housing 316088 4 4P Cap Housing 316089 5 5P Cap Housing 316090 6 6P Cap Housing 316091 7 7P Cap Housing 316092 8 8P Cap Housing 316094 10P 10P Cap Housing 1565019 2 () 2P Cap Housing(Glass Filled) 1612304 3 () 3P Cap Housing(Glass Filled) 1612305 4 () 4P Cap Housing(Glass Filled) 1565020 5 () 5P Cap Housing(Glass Filled) 1376662 7 () 7P Cap Housing(Glass Filled) 1376663 8 () 8P Cap Housing(Glass Filled) 1376664 10P () 10P Cap Housing(Glass Filled) 917698 2P 2P Double Lock Plate 917699 3P 3P Double Lock Plate 917700 4P 4P Double Lock Plate 917701 5P 5P Double Lock Plate 1 () Rev. L 9Plug Housing(Glass Filled) Appendix 1(Cont.) 21of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 1 The applicable product descriptions and part numbers are as shown in Appendix. 1. Description Product Part No. 917702 6P 6P Double Lock Plate 917703 7P 7P Double Lock Plate 917704 8P 8P Double Lock Plate 917705 9P 9P Double Lock Plate 917706 10P 10P Double Lock Plate 917707 11P 11P Double Lock Plate 917708 12P 12P Double Lock Plate 917709 13P 13P Double Lock Plate 353560 15P 15P Double Lock Plate 917722 2P 2P Hi-Pro Header Assembly 917723 3P 3P Hi-Pro Header Assembly 917724 4P 4P Hi-Pro Header Assembly 917725 5P 5P Hi-Pro Header Assembly 917726 6P 6P Hi-Pro Header Assembly 917727 7P 7P Hi-Pro Header Assembly 917728 8P 8P Hi-Pro Header Assembly 917729 9P 9P Hi-Pro Header Assembly 917730 10P 10P Hi-Pro Header Assembly 917731 11P 11P Hi-Pro Header Assembly 917732 12P 12P Hi-Pro Header Assembly 917733 13P 13P Hi-Pro Header Assembly 917780 2P 2P Standard Header Assembly 917781 3P 3P Standard Header Assembly 917782 4P 4P Standard Header Assembly 1 () Rev. L Appendix 1(Cont.) 22of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 1 The applicable product descriptions and part numbers are as shown in Appendix. 1. Description Product Part No. 917783 5P 5P Standard Header Assembly 917784 6P 6P Standard Header Assembly 917785 7P 7P Standard Header Assembly 917786 8P 8P Standard Header Assembly 917787 9P 9P Standard Header Assembly 917788 10P 10P Standard Header Assembly 917789 11P 11P Standard Header Assembly 917790 12P 12P Standard Header Assembly 917791 13P 13P Standard Header Assembly 353559 15P 15P Standard Header Assembly 917894 2P 2P Standard Radial Header Assembly 917895 3P 3P Standard Radial Header Assembly 917896 4P 4P Standard Radial Header Assembly 917897 5P 5P Standard Radial Header Assembly 917898 6P 6P Standard Radial Header Assembly 917899 7P 7P Standard Radial Header Assembly 917900 8P 8P Standard Radial Header Assembly 316531 2P 2P Standard Tube Header Assembly 316532 3P 3P Standard Tube Header Assembly 316533 4P 4P Standard Tube Header Assembly 316534 5P 5P Standard Tube Header Assembly 316535 6P 6P Standard Tube Header Assembly 316536 7P 7P Standard Tube Header Assembly 1 () Rev. L Appendix 1(Cont.) 23of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 1 The applicable product descriptions and part numbers are as shown in Appendix. 1. Description Product Part No. 316432 2P 5mm 2P 5mm Pitch STD Header Assembly 353350 3P 5mm 3P 5mm Pitch STD Header Assembly 353351 4P 5mm 4P 5mm Pitch STD Header Assembly 353352 5P 5mm 5P 5mm Pitch STD Header Assembly 353353 6P 5mm 6P 5mm Pitch STD Header Assembly 1565098 8P 5mm 8P 5mm Pitch STD Header Assembly 353355 4P 7.5mm 4P 7.5mm Pitch STD Header Assembly 316879 2P 5mmSTD 2P 5mm Pitch STD Radial Header Assy 316880 3P 5mmSTD 3P 5mm Pitch STD Radial Header Assy 316881 4P 5mmSTD 4P 5mm Pitch STD Radial Header Assy 1376274 2/4P 2/4P Standard Option Header Assembly 353586 3/4P 3/4P Standard Option Header Assembly 353230 4/5P 4/5P Standard Option Header Assembly 1123551 4/6P 4/6P Standard Option Header Assembly 1123276 4/8P 4/8P Standard Option Header Assembly 353355 4/10P 4/10P Standard Option Header Assembly 353556 5/8P 5/8P Standard Option Header Assembly 1376272 6/9P 6/9P Standard Option Header Assembly 353634 6/9P 6/9P Standard Option Header Assembly 353635 6/10P 6/10P Standard Option Header Assembly 1318364 6/10P 6/10P Standard Option Header Assembly 353353 6/11P 6/11P Standard Option Header Assembly Rev. L 24of 30 2.5 Signal DBL Lock Connector 2.5 1318312 8/12P 108-5459 8/12P Standard Option Header Assembly 1123275 8/13P 8/13P Standard Option Header Assembly 1123863 10/15P 10/15P Standard Option Header Assembly 1123552 11/15P 11/15P Standard Option Header Assembly Rev. L 25of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 1 The applicable product descriptions and part numbers are as shown in Appendix. 1. Description Product Part No. 353562 3/4P STD 3/4P Standard Radial Option Header Assy 1123550 4/5P STD 4/5P Standard Radial Option Header Assy 353555 4/6P STD 4/6P Standard Radial Option Header Assy 1376273 2/4P STD 2/4P Standard Tube Header Assembly 316221 2P 2P Hi-Pro Radial Header Assembly 316222 3P 3P Hi-Pro Radial Header Assembly 316223 4P 4P Hi-Pro Radial Header Assembly 316224 5P 5P Hi-Pro Radial Header Assembly 316225 6P 6P Hi-Pro Radial Header Assembly 316226 7P 7P Hi-Pro Radial Header Assembly 316227 8P 8P Hi-Pro Radial Header Assembly 353205 2P 5mm 2P 5mm Pitch Hi-Pro Header Assembly 353489 3P 5mm 3P 5mm Pitch Hi-Pro Header Assembly 1318366 4P 5mm 4P 5mm Pitch Hi-Pro Header Assembly 1318913 5P 5mm 5P 5mm Pitch Hi-Pro Header Assembly 1123037 2P 5mm 2P 5mm Pitch Hi-Pro Tube Header Assy 1376672 5/8P 5/8P Hi-Pro Option Header Assembly 316587 6/8P 6/8P Hi-Pro Option Header Assembly Rev. L 1() Appendix 1(End) 26of 30 2.5 Signal DBL Lock Connector 2.5 - 108-5459 Wire to Wire Termination Type 75 75 Thermocouple attached here ) Termination Resistance(Low Level) Power Source Thermocouple attached here A Fig. 6 - Wire to Board Termination Type 75 Power Source ) Termination Resistance (Low Level) A P.C.B Thermocouple attached here Termination Resistance(Low Level)and Temperature Rising Vs. Current Measuring Methods Rev. L Fig. 7 27of 30 2.5 Signal DBL Lock Connector 2.5 Secured Wire Connector Mounting table 108-5459 75 Vibration Table Secured Wire Wire to Wire Termination Type 75 Connector Mounting table Vibration Table Wire to Board Termination Type Fig. 8 Rev. L Connector Mounting Methods of Low Frequency Vibration & Physical Shock Tests 28of 30 2.5 Signal DBL Lock Connector 2.5 108-5459 Sample(Connector) 110mm 5mm 80mm 84mm 50g Hammer (50g Steel weight) 56mm Spacer 30mm Sample Mounting Fixture 56mm P.C.B Fig.9 Rev. L 1 / Hammer Weight Striking Frequency : 1 stroke/second Rubber Stand 29of 30 108-5459 2.5 Signal DBL Lock Connector 2.5 "A" 0.640.002 10.0 6.0 4 0.05 R0.05 0 5 R 30 0.640.002 30 0.5 R0.2 "A" Detail "A" Fig.10 Rev. A "B" R0.2 0.5 "B" Detail "B" Gage Design for Contact Mating/Unmating Force Tests 30 of30