MIL-C-83733 HIGH-PERFORMANCE MIL-C-83733 QUALIFIED Temperature Ranges of - 65 C to +200 C Environment - Resistant The Cannon DPK series are high performance environment- resistant, rectangular connectors qualified to MIL-C-83733 (USAF). They feature crimp snapin contacts in the dependable LITTLE CAESAR' rear release contact retention assembly. This field-proven assembly permits contacts to be inserted and extracted at the rear of the connector. Contacts are qualified to military specifcations and are crimped with MIL-C-22520 crimp tools, using standard locators. The versatile DPK Connector is suitable for many applications, particularly where environment or thermal protection is mandatory and high reliability is a design requirement. DPK These high performance connectors are available in two shell sizes with a variety of mounting configurations. There are 13 contact arrangements available accommodating from 18 to 185 standard contacts. The standard contacts are available in sizes 12, 16, 20 and 220. Shells are a die-cast aluminum alloy with eiectroless nickel finish. Insulators are a high grade, glass reinforced, resin conforming to MIL-M-14 which meets or exceeds the requirements of MIL-C-83733. Silicone rubber is used for wire sealing grommets, interfacial and peripheral seals. How To Order MIL-C-83733 (USAF) Nomenclature M 83733/4 R B 101 MILITARY PART NUMBER INDICATOR BASIC SPECIFICATION SPECIFICATION SHEET NUMBER CLASS: R - ENV IRONMENT RESISTANT SHELL SIZE CONTACT ARRANGEMENT SHELL SIZE A - Small shell B - Largge shell CONTACT MODIFICATION G-MIL-C-38999 contacts. Size 22D for DPKA-131 and OPKB-185 contact arrangements only. W-MIL-C-38999 type contacts. Size 22D wrap posts for DPKA-131 and DPKB-185 layouts. .025 (0.63) square posts for .340(8.64); extension from grommet face. ITT Cannon Nomenclature - G 131 P * G - 7 F0 B - G 185 S * K - 7 F0 SHELL SIZE CONTACT MODIFICATION CONTACT ARRANGEMENT CONTACT TYPE POLARIZATION (applicable to mounting style A) CONTACT TYPE P-Pin (Receptacle Connectors) S-Socket (Plug Connectors) FURNISHED LESS CONTACTS (will not be stamoed an connector). MOUNTING STYLES A - Two mounting holes .197(5.00) diameter (for either nuts or jackscrews ordered seprately) and two polarizing posts. (Replaces Mounting Style B.) C - Four MS24700-2 bushings, included for the receptacle (M83733/5). A DPK SERIES PREFIX ITT CANNON DESIGNATION CONTACT ARRANGEMENT Shell Size A-1 8. 32, 51 and 131 (MIL-STD-1 531). Shell Size B-48, 64, 78, 101 59W7, 71, 71C15, 161 and 185 (MIL-STO-1532). POLARIZATION Six-position shell polarization accomplished with Polarizing pins mounted on each end of shell flange. Available on mounting style A only. DPK CONNECTOR MOUNTING STYLE CONNECTOR MATERIALS PER MIL-C-83733 G - Four .281(7.14) diameter holes (for MS24700-2 bushings or 231-0019-000 spring mounts) (M83733/1). H- Two mounting hole flange. Two (231-0019000) spring mounts on the plug and two MS24700-2 bushing mounts on the receptacle (M83733/10/12). K - Four captivated, non-rotating spring mounts an the plug (M83733/4). M- Two mounting hole flange. Two mounting holes .281(7.14) diameter (for MS24700-2 bushings or 231-0019-000 spring mounts) (M83733/9). X - Two guide pins with two (231-0019-000) spring mounts on the plug and two guide sockets with two .197(5.00) diameter holes on the receptacle (M83733/2; /3) Y - Two guide sockets with two (231-0019000) spring mounts on the plug and two guide pins with .197(5.00) diameter holes on the receptacle (M83733/7; /8). Z - Two staggered clinch nuts an the receptacle (No. 6-32 thread) (MB3733/11). MATERIAL MOOIRCATION - 7 standard product line, environment resistant per MIL-C-83733(USAF). QPL M83733 F - Four (4) clinch nuts jNo. 6-32 thread) M83733/6. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 75 MIL-C-83733 DPK Performance and Material Specifications MATERIALS FINISHES Shell Diecast aluminum alloy A-380 per QQ-A-591 Shell Insulator Thermosetting Plastic/Thermoplastic Contacts Copper allowy per QQ-C-533 Grommets and Seals Silicone base elastomer Mounting hardware MECHANICAL FEATURES Electroless nickel plate per MIL-C-26074, Class 3 Gold over suitable underplate per MIL-C-39029 Passivate/Cadmium plate Contacts Hardware Shell Sizes A (DPKA); B (DPKB) Coupling Friction, spring mount or jackscrew-coupling nut Contact Arrangements A-18,32,51,g131 B-48,64,78,101,59W1,71C15,161, G185 Contact Termination Stainless stell/Alloy steel Crimp ELECTRICAL Sealing Range Wire Diameter Number of contacts: 18 thru 185 Wire Accommodation (AWG) Contact Sizes Min. Max. 22D 22,24,26 .030(0.76) .060(1.52) 20 20,22,24 .040(1.02) .083(2.11) 16 16,18 .063(1.60 .103(2.62) 12 12,14 .081(2.06) .158(4.01) 12 RG-179/U .081(2.06) .158(4.01) Shielded Max. current carrying capacity of contacts Contact Size: #12 #16 #20 #22 Amperage: 23 13 7.5 5.0 Test Voltages (AC-RMS) Service Ratings (M&l) Altitude (feet) Equivalent Pressure (Torr) M l M l Unmated 161 Arrangement Sea level - 1300 1800 1300 1800 1000 50,000 87.5 800 1000 550 600 350 70,000 35.5 800 1000 350 400 250 110,000 5.74 800 1000 200 200 150 Mated Unmated Cross Reference From Military to Cannon Part Numbers MIL-SPEC P/N M83733/1RA018 M83733/1RA032 M83733/1RA051 M83733/1RA131 M83733/1RB048 M83733/1RB064 M83733/1RB071 M83733/1RB71C M83733/1RB078 M83733/1RB101 M83733/1RB185 M83733/2RA018 M83733/2RA032 M83733/2RA051 M83733/2RA131 M83733/2RB048 M83733/2RB064 M83733/2RB071 M83733/2RB71C M83733/2RB078 M83733/2RB101 M83733/3RA018 M83733/3RA032 M83733/3RA051 M83733/3RA131 M83733/3RB048 M83733/3RB064 M83733/3RB071 M83733/3RB71C M83733/3RB078 M83733/3RB101 M83733/3RB185 ITTC P/N DPKA-18PG-7 DPKA-32PG-7 DPKA-51PG-7 DPKA-G131PG-7 DPKB-48PG-7 DPKB-64PG-7 DPKB-71PG-7 DPKB-71C15PG-7 DPKB-78PG-7 DPKB-101PG-7 DPKB-Gl85PG-7 DPKA-18SX-7 DPKA-32SX-7 DPKA-51SX-7 DPKA-Gl 31 SM DPKB-48SX-7 DPKB-64SX-7 DPKB-71SX-7 DPKB-71C15SX-7 DPKB-78SX-7 DPKB-101SX-7 DPKA-18PX-7 DPKA-32PX-7 DPKA-51PX-7 DPKA-G131PX-7 DPKB-48PX-7 DPKB-64PX-7 DPKB-71PX-7 DPKB-71C15PX-7 DPKB-78PX-7 DPK- 101PX-7 DPKB-G185PX-7 MIL-SPEC P/N M83733/4RA018 M83733/4RAO32 M83733/4RA051 M83733/4RA131 M8373314RA048 M8373314RB064 M83733/4RB071 M83733/4RB71C M83733/4RB078 M83733/4RB101 M83733/4RB185 M83733/5RA018 M83733/5RA032 M83733/5RA051 M83733/5RA131 M83733/5RB048 M83733/5RB064 M83733/5RB71C M83733/5RB078 M83733/5RB101 M83733/5RB185 M83733/5RB071 M83733/6RA018 M83733/6RA032 M83733/6RA051 M83733/6RA131 M83733/6RB048 M83733/6RB064 M83733/6RB071 M83733/6RB71C M83733/6RB078 M83733/6RB101 M83733/6RB185 ITTC P/N DPKA-18SK-7 DPKA-32SK-7 DPKA-51SK-7 DPKA-G131 SK-7 DPKB-48SK-7 DPKB-64SK-7 DPKB-71SK-7 DPKB-71Cl 5SK-7 DPKB-78SK-7 DPKB-101 SK-7 DPKB-G185SK-7 DPKA-18PC-7 DPKA-32PC-7 DPKA-51PC-7 DPKA-G131 PC-7 DPKB-48PC-7 DPKB-64PC-7 DPKB-71C15PC-7 DPKB-78PC-7 DPKB-101PC-7 DPKB-G185PC-7 DPKB-71PC-7 DPKA-18PF-7 DPKA-32PF-7 DPKA-51PF-7 DPKA-G131 PF-7 DPKB-48PF-7 DPKB-64PF-7 DPKB-71PF-7 DPKB-71C15PF-7 DPKB-78PF-7 DPKB-101 PF-7 DPKB-G185PF-7 MIL-SPEC P/N M83733/7RA018 M83733/7RA032 M83733/7RA051 M83733/7RA131 M83733/7RB048 M83733/7RB064 M83733/7RB071 M83733/7RB71C M83733/7RB078 M83733/7RB101 M83733/BRA018 M83733/BRA032 M83733/BRA051 M83733/8RB048 M83733/8RB064 M83733/8RB071 M83733/8RB71C M83733/BRB078 M83733/8RB101 M83733/9RA018 M83733/9RA032 M83733/9RA051 M83733/9RB048 M83733/9RB064 M83733/9RB071 M83733/9RB71C M83733/9RB078 M83733/9RB101 ITTC P/N DPKA-18SY-7 DPKA-32SY-7 DPKA-51SY-7 DPKA-G131SY-7 DPKB-48SY-7 DPKB-64SY-7 DPKB-72SY-7 DPKB-71C15SY-7 DPKB-78SY-7 DPKB-101 SY-7 DPKA-18PY-7 DPKA-32PY-7 DPKA-51PY-7 DPKB-48PY-7 DPKB-64PY-7 DPKB-71PY-7 DPKB-71Cl 5PY-7 DPKB-78PY-7 DPKB-101PY-7 DPKA-IBPM-7 DPKA-32PM-7 DPKA-51 PM-7 DPKB-48PM-7 DPKB-64PM-7 DPKB-71PM-7 DPKB-11C15PM-7 DPKB-78PM-7 DPKB-101PM-7 MIL-SPEC P/N M83733/10RA018 M83733/10RA032 M83733110RA051 M83733/10RB048 M83733/10RB064 M83733/10RB071 M83733/10RB71C M83733110RB078 M83733110RB101 M83733/11RA018 M83733/11RA032 M83733/11RA051 M83733/11RB048 M83733/11RB064 M83733/11RB071 M83733/11RB71C M83733/11RB078 M83733/11RB101 M83733/12RA018 M83733/12RA032 M83733/12RA051 M83733/12RB048 M83733/12RB064 M83733/12RB071 M83733/12RB71C M83733/12RB078 M83733/12RB101 ITTC P/N DPKA- 18PH-7 DPKA-32PH-7 DPKA-51PH-7 DPKB-48PH-7 DPKB-64PH-7 DPKB-71PH-7 DPKB-71C15PH-7 DPKB-78PH-7 DPKB-101PH-7 DPKA-18PZ-7 DPKA-32PZ-7 DPKA-51PZ-7 DPKB-48PZ-7 DPKB-64PZ-7 DPKB-71PZ-7 DPKB-71C15PZ-7 DPKB-78PZ-7 DPKB-101 PZ-7 DPKA-18SH-7 DPKA-32SH-7 DPKA-51SH-7 DPKB-48SH-7 DPKB-64SH-7 DPKB-71SH-7 DPKB-7lCl5SH-7 DPKB-78SH-7 DPKB-101SH-7 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 76 MIL-C-83733 DPK Test Data The following is a presentation of the certified capabilities of Cannon's DPK, high performance, rectangular, rack and panel series connectors with respect to critical qualification performance and design requirements of MIL-C-83733. The data presented herein is a condensation of authentic qualification test data extracted from the original qualification reports on file at the ITT Cannon Test Laboratory. The successful completion of the conducted qualification program clearly demonstrates the compliance of ITT Cannon, DPK series connectors and contacts to meet or exceed the performance requirements of MIL-C-83733. subjected to the qualification test sequence of MIL-C-83733. Identification of Qualification Specimens The DPK connectors listed below represent the description and identification of the test specimens Table I below, lists the conducted tests executed in accordance with the applicable test paragraphs of MIL-C-83733, with the Test Level, Parrameter Limits and Measured Values listed in Table 11. TABLE 1 DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) DPKA-G131SK-7 (Plug) DPKA-G185SK-7 (Plug) DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) TEST PERFORMED Test Description Test Description Test Description Test Description Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25 C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance Contact Separating Forces Connector Mating and Unmating Forces Contact Retention Endurance Gold Plating Porosity Temperature Life Insulation Resistance - 200 C Low Leve Contact Resistance Thermal Shock Crimp Potential Drop Vibration (Random) Physical Shock Ozone Exposure Fluid Immersion Moisture Resistance Altitude Immersion Insert Retention Corrosion Analyses Service and Storage Life Gases and Toxic or Corrosive Fumes TABLE ll Test or Environment Test Level or Special Requirments Measured Values or Comments Parameters Limits Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25 C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance Assure compliance with: a) Applicable detail specifications and control drawings b) Materials c) Design and construction d) Dimensional e) Finish f ) Product identification g) Workmanship Compliance to applicable detail specification and control drawings. Product submitted accompanied by Q.A.certifiates of compliance. complied with the applicable acceptance requirements for qualification testing. VISUAL EXAMINATION Visual examination of qualification test specimens for completness, workmanship, identification and /or other detrimental conditions. Visual examination acceptance. No visible detection of any condition detrimental to normal function. SAMPLE PREPARATION MIL-W-16878/4A, 28 AWG (min. dia.) and 22 AWG (max. dia.) wire. Daniels WA22A crimping tool. M22520/2-06 and M22520/2-09 contact positioner for resp.22D size socket and pin. MS7495A22M insertion and MS27495R22M removal tool. Assemblies to conform with specified wiring and termination requirements. Qualification test specimens prepared and terminated in accordance with specified wiring requirements. No difficulties encountered during wiring operation. INSULATION RESISTANCE [25 C (77 F)] Unmated condition. 50% of contact complement measured. Between adjacent 5.1 Gigohms minimum at 500 Vdc. contact paris and each contact and connector shell. Electrification Time 120 secs. maximum. Insul. res. range (ohms) (25 C) DPKA Cont./Shell Adj. Cont. 1.1T-1.8T 300G-1.0T DPKB 1.1T-20T 400G-1.6T (Ganged parallel test circuits) DIELECTRIC WITHSTANDING VOLTAGE (SEA LEVEL) Unmated condition. 50% of contact complement measured. Test voltage 1350 No electrical breakdown, flashover or excessive Vac/rms-60hz, applied between adjacent contact pairs and each contact and current leakage.Electrification 2 secs. connector shell. minimum. No evidence of breakdown or flashover Leakage <.5mA. (Ganged Parallel test circuits) SALT SPARY (CORROSION) Method 101, test condition B. (48 hours) unmated. Salt soultion 5% by weight. S.G. 1.026 to 1.040 at 22.8 C-23.9 C (73 F-75 F). Solution pH6.5 to 7.2 and chamber temp 33.9 C to 36.1 C (93 F to 97 F). Visual examination. No degradation of normal connector functions. No detrimental corrosive attack on connector's surface finish or contacts. CONTACT RESISTANCE [AT 25 C AND 200 C (77 F AND 392 F)] Mated condition 20% of contact complement tested. Test circuit per Fig. 2 measured across points YY performed at 25 C and 200 C (77 F and 392 F). Max. Voltage Drop (MV) Wire 25 C Size (77 F) 28 8 22 14 MV-Drop Range. (25 C) Wire Size Adc 28 1.5 22 5.0 Contact/ Wire size 22D/28 22D/22 Test Current Adc 1.5 5.0 200 C (392 F) 19 25 Range (mV) 2.3-5.2 6.3-10 (200 C) 28 22 1.5 5.0 9-17 16-21 100% of socket contact complement measured. Separating force measured on steel test pin .0294 + _.0001 (0.747 + _O.002) dia. insertion depth .205 (5.21) min. from insert face. Separating Force (ounce-force) CONNECTOR MATIN AND UNMATING FORCES Mating dept, .390 (9.91) panel spacing. Total of 10 cycles mating and unmatings. Forces measured on 10th cycle. Axial mating and unmating forces 175 pounds-force maximum. Mating/Unmating Force (pound-force) Mate 145 DPKA 150 DPKB Forces obtained on 10th cycle. CONTACT RETENTION Unmated. 50% of contacts measured. 10.0 1bf applied to contact engaging end. Zero reference at 2.0 1bf preload. Displacement measured under spec. load. Max. contact displacement under 10.0 1bf load .011 (0.28) maximum. Contact Displacement Range (inch) DPKA Pins 0.002-0.003 Sockets 0.002-0.004 DPKB Pins 0.002-0.004 Sockets 0.002-0.003 CONTACT SEPARATING FORCES ENDURANCE (DURABILITY) Mating dept, .450 (11.43) panel spacing. Total of 500 cycles mating and unmating at a rate of 300 cycles/hour maximum. Avg. (mV) 3.8 8.2 Min. 0.6 Max. 4.9 Separating force range (ounce-force) DPKA Sep. Force 1.3-4.1 DPKB 1.0-2.9 11.8 17.8 Avg. Force 2.4 2.0 Unmated 34 72 Avg. 0.0027 0.0031 0.0027 0.0026 Withstand 500 cycles of durability conditioning without detrimental effects to function. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 77 MIL-C-83733 DPK Test Data (Continued) (TABLE ll Continued) Test or Environment Test Level or Special Requirments THERMAL SHOCK Mated condition. Five continuous cycles of temperature change. 30 mins. exposure at each temp. extreme constitutes one cycle. Transfer time between chambers 2 mins. max. temp. extremes: - 54 3 C and 200 3 C (-?? +_ 5.4 F and 392 5.4 F). CRIMP POTENTIAL DROP 20% of the contacts in each connector measured. Test circuit per Fig. 2 measured across points X-X and X'-X'. Contact/Wire-size 22D/28 22D/22 Test Current (Adc) 1.5 5.0 Measured Values or Comments Parameters Limits Compliance to applicable detail specification and control drawings. Max. crimp potential drop: Wire Size 28 22 Product submitted accompanied by Q.A.certifiates of compliance. complied with the applicable acceptance requirements for qualification testing. Crimp mV drop range. DPKA (sockets) Adc 1.5 M.V. 2.8 7.0 Mated condition. 50% of contact complement measured. Performed at simulated altitude of 70,000 ft. (33.7 min Hg pressure) Test voltage 825 Vac/rms-60 Hz, applied between adjacent contact pairs and each contact and connector shell. INSULATION RESISTANCE ELEVATED Umnated condition. 50% of contact complement measured. Test points identical to those measured at 25 C (77 F). Oven ambient controlled at TEMP.[200C (392 F)] 200 C (392 F). Stabilization period 30 minutes minimum. Avg. 1.8 1.1-1.6 1.3 Range 1.8-2.4 Avg. 2.1 1.4-1.8 1.5 (Pins) 1.5 DPKB (sockets) Adc 5.0 (Pins) 5.0 DIELECTRIC WITHSTANDING VOLTAGE (ALTITUDE) Range 1.7-2.1 Same as at sea level conditions. No evidence of breakdown or flashover. Leakage <.5mA. (Ganged Parallel test circuits) 204 Megohms minimum at 500 Vdc. Electrification time 120 sets. maximum, Insul. Res. range (ohms) [200 C (392 F)] DPKA Adj. Cont. 1.4G-10G Cont./Shell 2.4G-4.0G DPKB 0.75G-10G 2.26G-5.0G (Ganged parallel test circuits) VIBRATION (RANDOM) Method 214, Test condition 11. Letter 'G'. Test level envelope per figure and table 214-2. Contact circuit senes wired far current discontinuity monitoring. Eight hours duration in each of three mutually peipendicuiar axes. Connector mating depth .450 (11.43) panel spacing. No current discontinuity ) 1.0 microsec. No cracking, breaking or loosening of connector parts. Connectors met random vibration requirements. No electrical discontinuity detected. PHYSICAL SHOCK Mated condition, .450 111.43) panel spacing. Shock pulse duration I I 1 mS, waveshape terminal peak smooth, peak amplitude 20g. Contact circuit series wired for current discontinuity monitoring. One shock pulse in each of three mutually perp. axes. No current discontinuity ) 1.0 microsec. No cracking, breaking or loosening of connector parts. Connectors met physical shock requirenments. No electrical discontinuity or damage detected. MOISTURE RESISTANCE Method 106, (Step 7b) ommed) Mated condition. 10 days humidity and temperature cycling. At end Step 6 final cycle at 25 C (777) and 90-98% RH insulation resistance in asured 100% between each and ail other contacts and the shell in parallel circuit. Insulation resistance at final humidity cycle 102 Megohms minimum at 50 Vdc. Insul. Res. range (ohms ) final humidity cycle. DPKA DPKB Mated condition. Immersed in 5% sail solution by weight. Unsealed wire ends exposed to chamber atmosphere. Simulated test altitude 75,000 ft, (1.0 inch Hg). 30 mins. at altitude followed by 15 arms. at room ambient, Repeat for total of 3 cycles. Insul. res. and OWV measured 100% of contact complement at room ambient and submerged. Insulation resistance 1.2 Gigohm minimum at 5 Vdc. DWV 1350 Vac/rms - 60 Hz, electrification time 60 secs. minimum. No breakdow, flashover or leadage 2 mA, Final insul. Res ranges (ohms). DPKA 1.5T-4.5T Avg. 1.9T INSERT RETENTION Unmated. 46 lbf/in. pressure lead applied to each inert face at 5 1bl/in. 2/sec.. maintained for 5 secs. min. at specified load. No insert disiocation from normal position in the connector shell. No evidence of insert movement and/or dislocation from normal position. OZONE EXPOSURE Unimated. Ozone concentration 0.010 to 0.015 percent by volume. Exposure period 2 hours minimum at room temperature. No derterioration. No evidence of ozone effects. FLUID IMMERSION Fluid immersion rest fluids and procedures per Table 4: Sample Test Fluid No. MIL-L-7808 4-1P/R MIL-L-23699 4-2P/R M2-V CHEVRON 4-3P/R MIL-H-5606 4-4P/R MIL-A-8243 4-5P/R MIL-C-25769 4-6P/R MIL-T-5624 (JP-5) 4-7P/R Coolanol-25 4-8P/R Regular (Leaded commercial auto-gasoline 4-9P/R Solvent (a) MIL-STD-202) 4-10P/R Solvent (b) MIL-STD-202) 4-11P/R Solvent (c) MIL-STD-202) 4-12P/R No detrimental damage of effects to connector performance. Axial Mate and unimate forces after fluid immersion 175 1bf max. Other than evidence of normal light swelling of the connector resilent seals, the samples did not exhibit any dertirmental affects. Mateability was not imparied. GOLD PLATING POROSITY Unwired. wouisembled contact bodies. One part (by volume) concentrated Nitric Acid (S.G.-l.42) to we part distilled water. 30 secs. minimum immersion period. No visible reaction (bubbles forming) to reagent. No evidence of reaction to reagent. TEMPERATURE LIFE W/CONTACT LOADING Wired mated condition, with contacts under specific load: #220 (5 lbs.); #16 112.5 Ilisil. A current of 100 MA was applied during life of test. Test duration, 1000 hours at temperature of + 200 C (392*9). Withstand temp life. No damage. No discontinuity higher than 1.0 microsecond. No contact dislodging order load. No evidence of contact dislodging and/or electrical disconinuity of 1.0 miscrosecond or greater during the speified temperature life exposure under contact loading conditions. All post test requirements were met. ALTITUDE IMMERSION 2 1.66-500G Avg: 224G 1.6-500G Avg: 190G DPKB 0.7-3.5T Avg: 1.3T DWV - No evidence of insert movement and /or dislocation from normal position DPKA 4-1P/R 4-2P/R 4-3P/R 4-4P/R 4-5P/R 4-6P/R Mate 125 125 127 132 132 123 After Fluid Immersion Mating/Unmating forces (Pound-Force) Unmated DPKB 27 4-7P/R 31 4-8P/R 35 4-9P/R 35 4-10P/R 63 4-11P/R 55 4-12P/R Mate 138 141 137 145 150 148 Unmated 71 57 63.5 76 81 86 Conclusion All subject test specimens, connector components, The successful completion of the qualification pro- qualification requirements in accordance with materials, accessories and contacts covered by this gram as reported herein, demonstrates the capa- MIL-C-83733. On the basis of testing, the DPK report satisfied and/or exceeded the specified bilities of the subject ITT Cannon DPK series connector series was granted full OPl status to requirement. connectors to comply with stringent verification MIL-C-83733. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 78 MIL-C-83733 DPK Weights The following are weights for DPK connector assemblies, mounting hardware, contacts, and sealing plugs. All connector weights are listed less contacts (FO) and mounting hardware. The total connector weight is obtained by adding mounting hardware, contacts, and sealing plugs weight to the connector assembly weight. Example: DPKB-101SK-7 (with 90 contacts and 11 sealing plugs) DPKB-101SG-7-FO Type K Spring Mount 90 Number 20 Socket Contacts 11 Number 20 Sealing Plugs Weight Pounds Weight Grams .2332 .0825 .0639 .0020 105.78 37.42 28.98 .88 .3816 173.06 Maximum Connector Weight Maximum Weight Part Numbet Lbs. Grams (Description) DPKA-18PG-7-F0 DPKA- I 8SG-7-F0 DPKA-32PG-7-F0 DPKA-18SG-7-F0 DPKA-51PG-7-F0 DPKA-51SG-7-F0 DPKA-G131PG-7-F0 DPKA-G131SG-7-F0 DPKB-48PG-7-F0 DPKB-48SG-7-F0 DPKB-59W7PG-7-F0 DPKB-59W7SG-7-F0 DPKB-64PG-7-F0 DPKB-64SG-7-F0 DPKB- 71 PG-7-F0 DPKB-71SG-7-F0 DPKB-71C1 5PG-7-F0 DPKB-71C1 5SG-7-F0 DPKB-78PG-7-F0 DPKB-78SG-7-F0 DPKB-1O1PG-7-F0 DPKB-101SG-7-F0 DPKB-Gl 85PG-7-F0 DPKB-G1 85SG-7-F0 .1474 .1496 .1496 .1518 .1529 .1551 .1045 .1077 .2398 .2486 .2354 .2442 .2354 .2442 .2288 .2332 .2288 .2332 .2266 .2288 .2288 .2332 .1628 .1650 #12 Pin, 030-9185-003 #12 Skt, 030-9186-003 #16 Pin, 030-9205-007 #16 Skt, 030-9206-006 #20 Pin. 030-9173-006 #20 Skt, 031-9174-004 #220 Pin, 030-2042-000 #220 Skt, 031-1147-000 #12 Shielded Pin, 249-1825-001 #12 Shielded Skt, 249-1826-000 #8 Coaxial Pin, 59W7 Layout #8 Coaxial Skt, 59W7 Layout Type C Bushing, 012-0515-000 (4 reqd) Type K Spring Mtg Captive (non-rotate) Type F Nut (4 reqd) Type G Spring Mtg 231-0019-000 (4 reqd) .00298 .00291 .00135 .00146 .00062 .00071 .00021 .00025 .00206 .00258 .00420 .00650 .00606 .08250 .00072 .01180 1.353 1.318 .611 .664 .280 .322 .093 .111 .943 1.168 1.910 2.948 2.750 37.42 .325 5.350 Size 22; 225-1013-000 Size 20; 225-0070-000 Size 16; 225-0071-000 Size 12; 225-0072-000 SEALING PLUGS .00006 .00018 .00036 .00064 .027 .080 .163 .291 66.86 67.86 57.86 68.86 69.35 70.35 47.40 48.85 108.77 112.76 106.78 110.78 106.78 110.78 103.78 105.78 103.78 105.78 102.78 103.78 103.78 105.78 73.85 74.85 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 79 MIL-C-83733 DPK Receptacle (Pin Contacts) BASIC RECEPTACLE SHELL DIMENSIONS 1 1.385 MAX. (35.16) L C .562 .004 (14.27 0.10) 1.002 .008 - .017 (25.42 0.20 - .43) 1.135 MAX. (28.83) .890 .005 (22.61 0.13) B 1.158 .012 (29.41 0.30 1.000 .010 (25.40 0.25) A .312 .010R 4 PLCS. (7.92 0.25) .188 .010 R. TYP. (4.78 0.25) 1 .111 .008 - .007 (2.82 0.20 - 0.18 .526 + .008 - .007 (13.36 + 0.20 - 0.18) JUNCTION SHELL AND SCREW 1 Junction shell and screws are not supplied on - G131 and -G185 layouts. SHELL SIZE DPKA*P** DPKB*P** A B 2.085 (52.96) 2.072 (52.63) 3.385 (85.98) 3.372 (85.65) 1.976 (50.19) 1.961 (49.81) 3.281 (83.34) 3.261 (82.83) C 2.580 (65.58 2.570 (65.38) 3.880 (98.53) 3.870 (98.32) L 3.030 (76.96) 3.000 (76.20) 4.330 (109.98) 4.300 (109.22) N Staggered 2.150 (54.61) 2.130 (54.10) 3.450 (87.63) 3.430 (87.12) See Page 81 Style M and Z DPK TYPES Mounting Style A Mounting Dimensions for Coupling Nut Assemblies .197 .005 DIA. (5.00 0.13) 2 HOLES COUPLING NUT RECEPTACLE REF. .500 MAX. (12.70) JAM NUT PANEL NUT PLUG CONNECTOR REF. POLARIZING POST 2 REQD. .532 .008 (13.51 0.20) RECEPTACLE CONNECTOR REF. PANEL DPK/Mil-C-83733 TYPES Mounting Style G Standard Hole Mounting MIL-C-83733/1(USAF) .281 .005 DIA. (7.14 0.13) 4 HOLES Mounting Style F Clinch Nut Mounting MIL-C-83733/6(USAF) .141 MAX. (3.58) .138 (3.50) - 32 CLINCH NUT (4 PLACES) THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 80 MIL-C-83733 DPK Receptacle/Configurations (Pin Contacts) DPK/MIL-C-83733 TYPES Mounting Stye C Bushing Mounting MIL-C-83733/5(USAF) Mounting Stye X With Guide Sockets MIL-C-83733/3(USAF) .405 .010 (10.29 0.25) ACROSS HEX FLATS .197 + .003 - .002 DIA> (5.00 + 0.008 - 0.005) 2 HOLES 16 14 RECOMMENDED SCREW .138 (3.50) - 32 UNC-2A (3/8 LONG) THREAD .207 .002 DIA. (5.26 0.05) .477 + .008/ - .007 (12.12 + 0.02/ - 0.18) 1.060 .010 (26.92 0.25) MS24700-2 BUSHING .281 .005 DIA. (7.14 0.13) FLANGE HOLE .312 (7.92) - 24 UNF-2A DPK/MIL-C-83733 TYPES Mounting Stye Y With Guide Pins MIL-C-83733/8(USAF) Mounting Stye M Staggered Standard Hole Mounting MIL-C-83733/9(USAF) 31 29 .281 .005 DIA. (7.14 0.13) 2 HOLES N .200 .002 (5.08 0.05) 1.370 (34.80) MAX. .190 (4.82 - 32 UNF-2 Mounting Stye H Staggered Bushing Mounting MIL-C-83733/10(USAF) RECOMMENDED SCREW .138 (3.50) - 32 UNC-2A FLH (3/8 LONG) THREAD .281 .005 DIA. (7.14 0.13) FLANGE HOLE Mounting Stye Z Staggered Clinch Nut Mounting MIL-C-83733/11(USAF) .141 (3.58) MAX. .138 (3.50) - 32 UNC-28 CLINCH NUT 2 PLACES THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 81 MIL-C-83733 DPK Pluge/Configurations (Socket Contacts) L Basic Plug Shell Dimensions 1.265 MAX. (32.13) .030 + .010 - .000R (0.76 + 0.25 - 0) 4 PLACES D A TYP. 1.010 MAX. (25.65) .622 + .006 - .007 (15.80 + 0.20 - 0.18) .780 .005 (19.81 0.13) 1.158 .012 (29.41 0.30) .562 .004 (14.28 0.10) .878 .005 (22.56 0.13) 1.002 +.008 - .017 (25.45 +_ 0.20 - 0.43) C B SHELL SIZE Junction shell and hardware are not supplied on -G131 and -G185 layouts. See page 83 Style M and H DPKA*P** DPKB*P** .700 .010 (17.78 0.25) .111 + .008 - .007 (2.82 + 0.20 - 0.18) .125 .010R. (3.18 0.25) 2 PLACES .312 .010 (7.92 0.25) 4 PLACES A B 1.959 (49.76) 1.946 (49.43) 3.259 (82.78) 3.246 (82.45) 1.864 (47.35) 1.853 (47.07) 3.164 (80.37) 3.153 (80.09) DPK Styles C 1.780 (45.21) 1.763 (44.78) 3.080 (78.23) 3.063 (77.80) JUNCTION SHELL 1 D 2.580 (65.53) 2.570 (65.28) 3.880 (96.52) 3.870 (98.30) L 3.030 (76.96) 3.000 (76.20) 4.330 (109.98) 4.300 (109.22) N Staggered 2.150 (54.61) 2.130 (54.10) 3.450 (87.63) 3.430 (87.12) Mounting Spacing Dimensions For Jackscrew Assemblies Mounting Style A JACKSCREW THRUST WASHER .040 (1.02) DIA. WIRE HOLE SAFETY CONNECTOR RETAINING RING .196 + .004 - .003 DIA. (5.03 + 0.10 - 0.06) 2 HOLES .500 MAX. (12.70) 305-0007-000 JACKSCREW ASSY PLUG CONNECTOR POLARIZING POST 2 REQD. .532 .008 (13.51 0.20) RECEPTACLE CONNECTOR PANEL (REF.) DPK/MIL-C-83733 TYPES Mounting Style K - MIL-C-83733/4(USAF) With Captive Springs Mounting Style X - MIL-C-83733/2(USAF) With Guide Pins and Spring Mounting .138 (3.50) -32 UNC-2B THREAD .138 (3.50) - 32 UNC-2A THREAD 31 29 .116 .080 (2.94 2.03) .200 .002 DIA. (5.08 0.05) .1.250 (31.75)MAX. SPRING IN FREE POSTION .390 MAX. (9.91) 1.370 (34.80) MAX. .190 (4.82) -24 UNC-2A THREAD .116 .080 DIA. (2.94 2.03 .190 (4.82) -32 UNF-2 NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 176 pounds maximum at .390 (9.91) panel spacing NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 176 pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 82 MIL-C-83733 DPK Pluge/Configurations (Socket Contacts) DPK/MIL-C-83733 TYPES Mounting Style Y - MIL-C-83733/7(USAF) With Guide Sockets and Spring Mounting Mounting Style H - MIL-C-83733/7(USAF) Staggered Spring Mounting N .405 .010 (10.28 0.25) ACROSS HEX FLATS .138 (3.50)-32 UNC-2B THREAD .138 (3.50)-32 UNC-2B THREAD See page 82 16 14 .116 .080 (2.94 2.03) .207 .002 DIA. (5.26 .005) .485 MAX (12.32) .116 .080 (2.94 2.03) 1.250 (31.75) MAX. SPRING IN FREE POSITION 1.250 (31.75) MAX. SPRING IN FREE POSITION .312 (7.92) - 24 UNF-2A THREAD NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts. DPK Commercial Types Mounting Style G Standard Hole Mounting Mounting Style F Clinch Nut Mounting .281 .005 DIA. (7.14 0.12) 4 HOLES Mounting Syle M Mounting N .281 .005 DIA. (7.14 0.12) 4 HOLES See page 82 .141 (3.58) MAX. .138 (3.50)-32 UNC-2B THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 83 MIL-C-83733 DPK Mounting Styles/Applications DPK connectors for rectangular or staggered mounting are available in both two- and four-spring mount assemblies, or the same shelf style may be o rdered to accommodate bushing assemblies. In the spring mount version the spring-loaded mechanism will compensate for a panel space variation of up to .070(1.78) while insuring electrical and environmental integrity. DPK connectors are also available with polarizing posts, accommodations for jackscrews, and coupling nuts for cord-to-card and cord-to-panel applications. Another shelf style has two or four mounting holes fitted with captive clinch nuts. For mounting dimensions of the various mounting styles shown here please refer to page 87. Ordered Separately Style A Mounting style A is designed for cord-to-panel and c ord-to-cord applications. Connectors are supplied with two polarizing posts installed and provisions for installation of two jackscrew assemblies or two coupling nut assemblies. (Replaces Mounting Style B.) Receptacle Pin Contacts Plug Socket Contacts M83733/5 Jackscrew Assembly 305-0007-000 Coupling Nut Assembly 335-0002-000 Supplied with Connector Stylle C Mounting style C is designed for cord-to-panel or rack-to-panel applications. Connectors are supplied with (4) MS24700-2 bushings on the receptacle and 4 spring mount assemblies on the plug. Bushing MS247000-2 (Self-Locking 012-0515-000 Receptacle Pin Contacts Spring Mount Assembly MIL-C-83733/17 231-00019-000 M83733/6 Style F Mounting Style F is designed for rack-to-panel pplications. Connectors are supplied with four captive clinch nuts installed. Receptacle Pin Contacts M83733/1 Style G "Z Mounting style G is designed for rack-to-panel applications. Connectors are supplied with four .281(7.14) diameter holes which will accommodate either four MS24700-2 bushings or four 231-0019000 spring mounts, Style H Mounting style H is designed for rack-to-panel applications. Connectors are supplied with two .281(7.14) diameter holes which are staggered. Two spring mounts are on the plug end two MS24700-2 bushings are on the receptacle. Style K Mounting style K is designed for rack-to-panel a pplications. Connectors are supplied with four c aptivated, non-rotating spring mounts on the plug. Receptacle Pin Contacts Plug Socket Contacts M83733/12 M83733/10 Receptacle Pin Contacts Plug Socket Contacts Ordered Separately Bushing MS247000-2 (Self-Locking 012-0515-000 Spring Mount Assembly MIL-C-83733/17 231-00019-000 Supplied with Connector Bushing MS247000-2 (Self-Locking 012-0515-000 Spring Mount Assembly MIL-C-83733/17 231-00019-000 M83733/4 Plug Socket Contacts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 84 MIL-C-83733 Style M Mounting style M is designed for rack-to-panel applications. Connectors are supplied with two .281 (7,14) diameter holes which are staggered and will accommodate eight two MS24700-2 bushings or two 231-0019-000 spring mounts. Style X Mounting sty~le X is designed for rack-to-panel applications where positive alignment is required before connectors are mated. Plug has two guide pins and two spring mounts (MIL-STO-1533); receptacle has two guide sockets and two .197 (5.00) dia. holes. DPK M83733/9 Receptacle Pin Contacts Plug Socket Contacts M83733/2 Ordered Separately Bushing MS247000-2 (Self-Locking 012-0515-000 Spring Mount Assembly MIL-C-83733/17 231-00019-000 Jackscrew Assembly 305-0007-000 Coupling Nut Assembly 335-0002-000 M83733/3 Receptacle Pin Contacts Plug Socket Contacts Supplied with Connector Style Y Mounting style Y is identical to mounting style X, Xcept the guide sockets are on the plug and the guide pin and springs are on the receptacle. M83733/7 M83733/8 Receptacle Pin Contacts Plug Socket Contacts Guide Pins 226-0348-000 Guide Sockets 226-0349-000 M83733/11 Style Z Mounting style Z is designed for use in rack-10 panel applications. Connectors are supplied with two captive clinch nuts which are staggered. Receptacle Pin Contacts MIL-C-83733/DPK Mounting Style MIL-C-83733 Connector Type DPK Mtg. Style Mating MIL-C-83733 Connector DPK Mtg. Style M83733/1 RECEPTACLE G M83733/4 K M83733/2 PLUG X M83733/3 X M83733/3 RECEPTACLE X M83733/2 X M83733/1 G M83733/5 C M83733/6 F M83733/4 PLUG K M83733/5 RECEPTACLE C M83733/4 K M83733/6 RECEPTACLE F M83733/4 K M83733/7 PLUG Y M83733/8 Y M83733-08 RECEPTACLE Y M83733/7 Y M83733/-09 RECEPTACLE* M M83733/12 H M83733/-10 RECEPTACLE* H M83733/12 H M83733/-11 RECEPTACLE* Z M83733/12 H M83733/9 M M83733/10 H M83733/11 Z M83733/2 RECEPTACLE H *Not recommended for G131 and G185 layouts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 85 MIL-C-83733 DPK Polarization (Mounting Style A only) Polarizing Post Alternate Positions Pin inserts polarizing postitions are 180 opposite socket insert polarizing positions. Shaded areas indicate extended portion of the polarizing post. Cord to panel DPK connectors are available in 35 alternate polarizing positions by changing indexing of the polarizing posts. Keystone corners and hexagonal posts provide this wide range of alternate positions. Face view of socket insert plug connector engaging end. N V W X Y Z Contact Data Standard Contacts Contact Size Type 12 Pin Skt. 16 Pin Skt. 20 Pin Skt. 22 Pin Skt. Pin Skt. 22D Cannon Part Number MIL-C-39029 Military Part Number 030-9185-003 M39029/4-113 037-9186-003 M39029/5/118 030-9205-007 M39029/4-111 031-9206-006 M39029/5-116 030-9173-006 M39029/4-110 031-9174-004 M39029/5-115 030 -1975-008 M39039/11-144 031-1113-008 M39029/12-148 030-2042-000 M39029/58-360 031-1147-000 M39029/57-354 Crimp Tool M22520/1-01 with M22520/1-02 Turret M22520/2-01 with M22520/2-02 Turret M22520/2-01 with M22520/2-23 Turret M22520/2-01 with M22520/2-06 (Socket) Turret M22520/2-09 (Pin) Turret Grommet Sealing Plug Part Number (Color) Insertion/ Extraction Tool MIL-I-81969/14-04 225-0072-000 (Yellow) MIL-I-81969/14-03 225-0071-000 (Blue) MIL-I-81969/14-11 225-0070-000 (Red) MIL-I-81969/14-01 225-1013-000 (Black) MIL-I-81969/14-01 Coaxial/Shielded Contacts Coaxial Coaxial Contacts* 59W7 Arrangement Only Type Plug Receptacle Plug Receptacle Prefix Cannon Part Number G G 249-5500-012 F F 249-5500-010 Cable Accom. DWV Voltage RG-316 500 VDC 249-5500-013 Min./Max. O.D. Wire Accom. .122 (3.10) .250 (6.35) RG-180/U 500 VDC .122/250 249-5500-011 Grommet Sealing Plug Part Number (Color) Ins./ Ext. Tool Crimp Tool CCTC8 Outer M22520/2-01 M22520/2-30 Cet-C8 CCTC9 Outer M22520/2-01 M22520/2-30 Cet-C8 225-0085-00 (White) Plug coaxials go into plug connectors (59W7S inserts with socket contacts). Receptacle coaxials go into receptacle connectors ("P" inserts) with pin contacts (59W7P inserts with pin contacts). Coaxial Size 12 Contact 71C15 Layout Only Type Cannon Part Number MIL-C-39029 Part Number Pin 249-1825-001 M39029/50-340 Socket 249-1826-000 M39029/51-341 Cable Accom. RG-179U Min./Max Cable Dia. .081 (2.06) .158 (4.01) Crimp Tool Locator .M22520/5-01 Outer M22520/2-01 Inner .M22520/5-08 Outer M22520/2-30 Inner Grommet Sealing Plug Part Number (Color) Ins./ Ext. Tool CIET - 12 225-0072-000 (Yellow) *Pin shielded contacts utilized in receptacle connectors (71C15P inserts). Socket shielded contacts utilized in plug connectors (71C15S inserts). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 86 MIL-C-83733 DPK Contact Arrangements DPKA Face View Pin Insert Shown 9 1 26 5 11 4 3 10 2 9 8 7 15 6 14 24 18 Layout No. of Contacts and Wire Size Service Rating 17 16 15 14 6 7 1 13 12 23 32 5 13 22 31 4 12 11 21 30 18 18 #12 l 3 9 27 17 16 26 8 7 6 5 4 3 2 1 25 32 32 #16 l 18 36 27 47 19 18 17 16 15 14 13 12 11 10 30 29 28 27 26 25 24 23 22 21 20 8 19 18 28 9 1 10 20 29 2 37 68 58 89 40 39 38 37 36 35 34 33 32 31 79 110 51 50 49 48 47 46 45 44 43 42 41 100 131 121 51 51 #20 l G131 131 #220 M DPKB 10 11 24 25 38 23 36 37 47 48 8 9 6 7 5 4 46 35 34 44 45 19 33 18 29 30 31 28 42 43 27 41 and Wire Size Service Rating 15 14 31 48 30 47 64 12 13 29 46 63 62 28 44 45 11 61 9 10 43 42 60 59 7 21 38 39 57 56 5 6 22 23 41 40 58 Layout No. of Contacts and Wire Size Service Rating 8 24 25 27 26 55 39 37 3 19 36 54 53 10 9 8 31 30 52 51 50 49 48 17 35 34 52 16 33 51 50 32 49 5 6 4 3 2 1 19 18 17 16 15 9 10 24 8 23 5 4 21 3 2 1 20 B 28 27 41 40 39 38 37 36 A 26 35 34 33 32 35 34 33 32 31 30 20 21 62 63 4 3 2 1 19 18 17 16 15 5 6 7 22 64 71 70 69 68 67 66 65 17 16 15 14 35 34 33 32 54 53 52 51 70 69 68 78 77 76 75 8 7 6 5 4 3 2 12 13 48 49 50 67 11 29 30 31 66 20 25 1 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 51 78 106 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 133 161 G185 185 #22D 6 47 46 45 44 43 42 60 59 58 57 56 55 54 61 65 9 10 28 46 47 64 45 63 7 8 26 27 25 44 62 6 43 42 61 60 4 5 22 23 24 41 40 59 58 3 2 1 21 20 19 18 39 38 37 36 57 56 55 74 73 72 71 78 38 #20 (1-4,14-21,32-38,51-57, 68-78),40 #16 (5-13, 22-31, 40-50,58-67 l 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 Layout No. of Contacts and Wire Size Service Rating 29 41 40 39 38 37 36 53 52 51 50 49 48 71C15 56 #20 (1-4,11-30,36-60,65-71) 15 Shielded #12 (5-10, 31-35,61-64) #20: 1500: #12 Shielded: 500 1&500 VDC (Coax) 101 101 #20 l 7 C 47 46 45 44 43 42 14 13 12 11 29 28 27 26 25 1 2 18 41 40 39 38 37 36 35 34 33 32 31 30 20 24 23 22 21 47 46 45 44 43 42 53 52 51 50 49 48 64 62 61 63 71 70 69 68 67 66 65 60 59 58 57 56 55 54 Layout No. of Contacts and Wire Size Service Rating 8 22 D 71 56#20 (1-4,11-30,36-60,65-71 15 #12 (5-10,31-56,61-64) l 7 19 18 17 16 15 14 13 12 11 10 9 23 E 59W7 52 #20 (1-52) 7 Coax. (A-G) #20: 1500 Coax: 1000 l & 500 VDC (Coax) The 59W7 Layout is sold less coaxial contacts, se page 86 for contact part numbers. 4 20 14 13 12 11 10 9 24 F 64 64 #16 l 14 13 12 11 29 28 27 26 25 Layout No. of Contacts and Wire Size Service Rating G 26 40 48 30 #16 (1,2,10-15,22-29,35-48), 18#12 (3-9,16-21,30-34) Layout No. of Contacts 25 12 16 17 32 19 18 17 16 15 13 14 15 20 21 1 2 3 22 15 1 5 10 26 52 79 107 159 154 149 144 139 134 161* 161 #22 1000 VDC M *P0S-ALINE DESIGN In the 161 contact arrangement, the entire pin contact is recessed in and individual cavity in the plug connector. The socket contact is exposed and extends from the connector receptacle face. (Pin insulator accepts socket contacts.) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 87 MIL-C-83733 DPK Panel Cutout Dimensions Figure 1. Mounting Styles PG, SG PC, PF, SF, SX, PX, SK SY,PY S*A, S*B P*A, P*B A E E 1 B E D .562 .004 (14.28 0.10) E .060 .010 RAD. (1.57 0.25) TYP. 4 PLACES 1 Figure 2. Mounting Styles SH, SM .109 MIN. (2.77) A .562 .004 (14.28 0.10) 1.095 .005 (27.81 0.13) .060 .010 RAD. (1.57 0.25) TYP. 4 PLACES B .146 .002 (3.71 0.05) DIA THRU C'SUNK 100 1 To .280 .005 (7.11 0.13) DIA 2 PLACES Figure 3. Mounting Styles PM, PH, P2 A .109 (2.77) MIN. .562 .004 (14.28 0.10) 1.095 .005 (27.81 0.13) MIL-C-83733 Part No./ Mounting Style DPK Mounting Styles Figure Ref. A .004( 0.10) B .005( 0.13) .060 .010 RAD. (1.57 0.25) TYP. 4 PLACES B .146 .002 (3.71 0.05) DIA THRU C'SUNK 100 1 To .280 .005 (7.11 0.13) DIA 2 PLACES D .005( 0.13) Shell Size A Shell Size B Shell Size A Shell Size B Shell Size A Shell Size B E1 Shell Size A E2 Shell Size B Shell Size A Shell Size B M83733/1/5/6 PG, SG, PC, PF,SF 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.400 (86.36) 1.022 (25.96) 1.022 (25.96) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) M83733/2 SX 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .260 (6.60) .250 (6.35) .260 (6.60) .250 (6.35) M83733/3 PX 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .320 (8.13) .315 (8.00) .320 (8.13) .315 (8.00) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) M83733/4 SK 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) M8733/7 SY 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .430 (10.92) .420 (10.67) .430 (10.92) .420 (10.67) M83733/8 PY 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .380 (9.65) .370 (9.40) .380 (9.65) .370 (9.40) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.022 (25.96) - - 2 3.875 (98.43) - PM, PH PZ 2.578 (65.48) - M83733/9/10/11 2.095 (53.21) 3.400 (86.36) 1.095 (27.81) 1.095 (27.81) - - 3 3.875 (98.43) - SH, SM 2.578 (65.48) - M83733/12 N/A S*A, S*B, P*A, P*B 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 88 MIL-C-83733 DPK Assembly/Shielded Contacts Socket 249-1826-000/MIL-C-39029/51 Size 12/RG-179B/U Cable (used in 71C15 layout BODY FERRULE INSULATOR .122 MIN. DIA. (3.10) INNER SKT CONTACT .148 .002 DIA. (3.75 0.05) .187 .002 DIA. (4.74 0.05) .160 .001 (4.06 0.02) .046 .002 (1.16 0.50) .084 .MIN. DIA. (2.13) .495 .005 (12.57 0.13) .756 MAX. (19.20) Pin 249-1826-000/MIL-C-39029/50 Size 12/RG-179B/U Cable (used in 71C15 layout FERRULE BODY INSULATOR .084 MIN. DIA. (2.13) .151 MAX. DIA. (3.84) INNER PIN CONTACT .187 .002 DIA. (4.74 0.05) .148 .002 DIA. (3.75 0.05) .046 .002 (1.16 0.05) .122 MIN. DIA. (3.10) .118 .003 (3.00 0.08) .094 .001 (2.38 0.02) .616 .005 (15.64 0.13) .880 MAX. (22.35) Assembly Instructions .510 .010 (12.95 0.25) .340 .010 (8.64 0.25) FERRULE DIELECTRIC .070 .010 (1.78 0.25) OUTER CONDUCTOR SHALL NOT EXCEED THIS EDGE Step 1. Step 2. Step 3. Strip outer jacket to dimensions shown to expose outer conductor. Slip (or install) ferrule over outer conductor against cable jacket. Exposed portion of the outer conductor must be combed out then folded back over ferrule. Trim cable to dimensions, as shown. (Ferrule must butt against cable jacket). .403 REF. (10.24) Step 4. INNER CONTACT Step 5. Install inner contact against dielectric then crimp contact and center Insert cable,ferrule and inner contact to rear of shell and crimp conductor with a M22520/2-01 cimp tool using a M22520/2-30 into place with M22520/5-03 crimp tool. locator. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 90 MIL-C-83733 DPK Coaxial Contact/Assembly 249-5500-010 Socket* 249-5500-011 PIN* BODY ASSEMBLY INSULATOR, BEAD CONTACT, PIN BODY INSERT RING, OUTER NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) MS3198-Q W/L-3198-C1 contact crimp tool and locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks COAXIAL CABLE RG-180/U OR RG-195/U CONTACT, SOCKET BODY ASSEMBLY STEP 1. STEP 5. Slide outer ring over cable as shown (Figure 1). Slide body assembly over componenets and under shield until firmly 13/64 +_ 1/64 (5.16 +_ 0.40) bottomed in place. Locate outer ring over shield and against body as STEP 2. shown (Figure 3). Strip cable as shown (Figure 1). 3/16 +_ 1/64 (4.76 +_ 0.40) STEP 6. STEP 3. With cable and body assembly securely held together, hex crimp the Install body insert, insulatro bed, and contact on cable as shown outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex (Figure 2.) crimp, firmly bottom the outer ring against the shoulder of the hex die STEP 4. before compressing the handles. 5/16 +_ 1/64 (7.94 +_ 0.40) 8 INDENT CRIMP With body insert, insulator bead, and contact firmly in place, crimp the CONTACT, PIN OR SOCKET BODY INSERT contact with tool M22520/2-01 (setting number 3) and loacator M22520/2-30 (Figure 2). Caution: The assembled componenets must INSULATOR, BEAD be tightly in place after crimping. CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE RING, OUTER HEX CRIMP *These contacts are used in the F59C7 layout. BODY ASSEMBLY 249-5500-012 Socket* 249-5500-013 PIN* INSULATOR, BEAD BODY INSERT RING, OUTER CONTACT, PIN BODY ASSEMBLY SLEEVE HEAT SHRINK NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) M22520/2-01 contact crimp tool and locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks COAXIAL CABLE RG-188/U CONTACT, SOCKET BODY ASSEMBLY STEP 1. STEP 5. Slide heat-shrink sleeve and outer ring over cable as shown. Slide body assembly over componenets and under shield until firmly 13/64 +_ 1/64 (5.16 +_ 0.40) bottomed in place. Locate outer ring over shield and against body as STEP 2. shown (Figure 3). 1/8 +_ 1/64 (3.18 +_ 0.40) Strip cable as shown (Figure 1). Caution: Do not nick shield wires. STEP 3. Install body insert, insulator bead, and contact on cable as shown. STEP 4. With body insert, insulator bead, and contact firmly in place, crimp the contact with tool M22520/2-01, using setting number 3 and loacator M22520/2-30 (Figure 2). Caution: The assembled componenets must be tightly in place after crimping. STEP 6. With cable and body assembly securely held together, hex crimp the 3/8 +_ 1/64 (9.52 +_ 0.40) outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex crimp, firmly bottom the outer ring against the shoulder of the hex die before compressing the handles. BODY INSERT STEP 7. 8 INDENT CRIMP CONTACT, PIN OR SOCKET The final step is to shrink the heat sleeve in place with a hot air source of 149 C to 327 C (300 F to 621 F) (Figure 3). CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE INSULATOR, BEAD HEX CRIMP RING, OUTER SLEEVE, *These contacts are used in the G59C7 layout. BODY ASSEMBLY HEAT SHRINK Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 91