T2 Terminator for 1.52mm (.060") Crimp Terminal
Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 1 of 6
Revision: A Revision Date: 09-24-08
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT
-
OFF
TAB
SEAM
T2 Terminator Tooling
Specification Sheet
Order No. 63911-1200
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: OBD II 1.52mm (.060”) Crimp Terminal, 0.30-0.50mm² and 20-22 AWG.
Insulation Diameter
Wire Size IPC/WHMA-A620 Terminal Strip Length
Terminal
Series No.
Terminal
Order No. AWG mm²
mm In. mm In. mm In.
AVS-0.3,
CAVS-0.3
0.37
22AWG 0.35
AVS-0.5,
CAVS-0.5
0.56
57964 57964-9702
20AWG 0.50
1.40-2.30
.055-.090
1.40-2.30
.055-.090
3.60-4.80
.142-.189
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
T2 Terminator for 1.52mm (.060") Crimp Terminal
Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 2 of 6
Revision: A Revision Date: 09-24-08
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Maximum Conductor Brush
Terminal Series No. Mm In. mm In. mm In.
57964 0.20-0.80 .008-.031 0.20 .008 0.30-1.50 .012-.059
Punch Width mm (Ref)
Bend up Bend down
Twist Roll
Conductor
Insulation
Terminal Series No.
Degree Degree mm In mm In
57964 3 3 4 6 1.80
.071
2.30
.091
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Conductor Crimp
Crimp Height Crimp Width (Ref.)
Pull Force
Minimum
Terminal
Series No.
Wire Size
Actual mm²
mm In. mm In. N Lb.
0.3, 0.3f 0.37 1.05-1.15
.041-.045
1.90 .075 58.8
13.2
22AWG 0.35 1.05-1.15
.041-.045
1.90 .075 58.8
13.2
0.5, 0.5f 0.56 1.15-1.25
.045-.049
1.90 .075 88.2
19.8
57964
20AWG 0.50 1.15-1.25
.045-.049
1.90 .075 88.2
19.8
Insulation
Crimp Height (Max.)
Crimp Width (Ref.)
Terminal
Series No.
Wire Size
Actual mm²
mm In. mm In.
0.3, 0.3f 0.37 2.60 .102 2.65 .104
22AWG 0.35 2.60 .102 2.65 .104
0.5, 0.5f 0.56 2.60 .102 2.65 .104
57964
20AWG 0.50 2.60 .102 2.65 .104
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
T2 Terminator for 1.52mm (.060") Crimp Terminal
Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 3 of 6
Revision: A Revision Date: 09-24-08
PARTS LIST
T2 Terminator 63911-1200
Item Order No Engineering No. Description Quantity
Perishable Tooling
63911-1270 63911-1270 Tool Kit (All “Y” Items) REF
1 63444-1826 63444-1826 Conductor Punch 1 Y
2 63445-1846 63445-1846 Conductor Anvil 1 Y
3 63454-0081 63454-0081 Insulation Punch 1 Y
4 63445-2645 63445-2645 Insulation Anvil 1 Y
5 63443-0003 63443-0003 Front Cut-Off Plunger 1 Y
6 63443-0012 63443-0012 Front Plunger Retainer 1 Y
Other Components (REF 111250)
7 11-18-4083 60707-8 Feed Guide 1
8 63443-0009 63443-0009 Front Scrap Chute 1
9 63443-0025 63443-0025 Key 1
10 63443-0085 63443-0085 Wire Stop L-Bracket 1
11 63443-0090 63443-0090 Wire Stop 1
12 63443-1717 63443-1717 18.70mm Height Spacer 1
13 63443-2215 63443-2215 15.00mm Coarse Spacer 1
14 63443-2308 63443-2308 3.40mm Fine Spacer 1
15 63443-2802 63443-2802 Front Plunger Striker 1
16 63443-2912 63443-2912 Wire Hold Down Plunger 1
17 63443-6009 63443-6009 Rear Cover 1
18 63443-7201 63443-7201 Spring Cover 1
19 63600-0021 63600-0021 Wire Hold Down Spring 1
20 63600-2972 63600-2972 Collar 2
21 11-24-1067 4996-4 Cut-Off Plunger Spring 1
Frame
22 63800-8500 63800-8500 T2 Terminator 1
Hardware
23 N/A N/A M3 by 6 Long SHCS 2**
24 N/A N/A M3 by 6 Long FHCS 1**
25 N/A N/A M4 by 6 Long SHCS 2**
26 N/A N/A M4 by 12 Long BHCS 2**
27 N/A N/A M4 by 14 Long SHCS 2**
28 N/A N/A M4 by 30 Long SHCS 2**
29 N/A N/A M4 by 50 Long SHCS 2**
30 N/A N/A M5 by 12 Long SHCS 1**
31 N/A N/A #10-32 by 3/8”Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for 1.52mm (.060") Crimp Terminal
Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 4 of 6
Revision: A Revision Date: 09-24-08
5
11
19
18
10
22
3
1
9
25
(2)
(2)
Figure 1
21
17
8
7
4
12
2
6
27
24
23
20
13
(2)
16
14
15
26
11
25
(2)
28
29
(2)
30
31
(2)
Assembly Drawing
T2 Terminator for 1.52mm (.060") Crimp Terminal
Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 5 of 6
Revision: A Revision Date: 09-24-08
11
-
40
-
0123
FEED FINGER ROD
11
-
40
-
0125
FEED ARM SPRING
11
-
40
-
5255
FEED FINGER
COTTER PIN
1/8” X .0295 DIA. WIRE
11
-
40
-
5307
FEED FINGER ROD
11
-
40
-
5255
FEED FINGER
11
-
40
-
0125
FEED ARM SPRING
COTTER PIN
1/8” X .0295 DIA. WIRE
FEED FINGER ASSEMBLY
FOR PRESS TM42
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
T2 Terminator for 1.52mm (.060") Crimp Terminal
Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 6 of 6
Revision: A Revision Date: 09-24-08
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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