0622018612 - Molex Inc. - Datasheet.Live

I-Trac™ Daughtercard and RAM Press-In Tool

Doc No: ATS-622018612 Release Date: 09-15-06 UNCONTROLLED COPY Page 1 of 4

Revision: F Revision Date: 02-18-09

I-Trac™ Daughtercard Module and RAM Installation

Application Tooling Specification

Press-In Tool

Order No. 62201-8612

FEATURES

 Lip provided for positive alignment to connector assembly.

 Tool provides uniform distribution of press force across entire pin array.

 May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools.

SCOPE

Products: I-Trac™ Daughtercard Signal Module Assembly, 76020 Series 10 Column Assemblies, and I-Trac™

RAM, 76011 Series 10 Column Assemblies. See Product List below for specific part numbers.

Product List

The following is a partial list of the product order numbers and their specifications this tool is designed to run.

Updates to this list are available on www.molex.com.

76020 Series Numbers

Guide Style Columns Assembly Order Number

Open 10 76020-0010 76020-1010 76020-0910 76020-1910

76020-2010 76020-2110 76020-2210 76020-2310 76020-2410 76020-2510

76020-2610 76020-2710 76020-2810 76020-3010 76020-3110 76020-3210

Guide Left 10

76020-3310 76020-3410 76020-3510 76020-3610 76020-3710 76020-3810

76020-4010 76020-4110 76020-4210 76020-4310 76020-4410 76020-4510

76020-4610 76020-4710 76020-4810 76020-5010 76020-5110 76020-5210

Guide Right 10

76020-5310 76020-5410 76020-5510 76020-5610 76020-5710 76020-5810

76020-2050 76020-2150 76020-2250 76020-2350 76020-2450 76020-2550

76020-2650 76020-2750 76020-2850 76020-3050 76020-3150 76020-3250

Guide Left

(ESD) 10

76020-3350 76020-3450 76020-3550 76020-3650 76020-3750 76020-3850

76020-4050 76020-4150 76020-4250 76020-4350 76020-4450 76020-4550

76020-4650 76020-4750 76020-4850 76020-5050 76020-5150 76020-5250

Guide Right

(ESD) 10

76020-5350 76020-5450 76020-5550 76020-5650 76020-5750 76020-5850

76011 Series Numbers

Guide Style Columns Assembly Order Number

Open 10 76011-0103 76011-0105 76011-0106 76011-1103 76011-1105 76011-1106

Left End Wall 10 76011-0113 76011-0115 76011-0116 76011-1113 76011-1115 76011-1116

Right End Wall 10 76011-0123 76011-0125 76011-0126 76011-1123 76011-1125 76011-1126

Dual End Wall 10 76011-0133 76011-0135 76011-0136 76011-1133 76011-1135 76011-1136

76011-2123 76011-2125 76011-2126 76011-2133 76011-2135 76011-2136

76011-3123 76011-3125 76011-3126 76011-3133 76011-3135 76011-3136

76011-6123 76011-6125 76011-6126 76011-6133 76011-6135 76011-6136

Guide Left 10

76011-7123 76011-7125 76011-7126 76011-7133 76011-7135 76011-7136

76011-4123 76011-4125 76011-4126 76011-4133 76011-4135 76011-4136

76011-5123 76011-5125 76011-5126 76011-5133 76011-5135 76011-5136

76011-8123 76011-8125 76011-8126 76011-8133 76011-8135 76011-8136

Guide Right 10

76011-9123 76011-9125 76011-9126 76011-9133 76011-9135 76011-9136

I-Trac™ Daughtercard and RAM Press-In Tool

Doc No: ATS-622018612 Release Date: 09-15-06 UNCONTROLLED COPY Page 2 of 4

Revision: F Revision Date: 02-18-09

Tool Setup

Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with

a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1.

Tool Installation

The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools.

Rail Part Number Rail Overall Length

62201-9501 24mm (0.94 in)

62201-9502 72mm (2.83 in)

62201-9503 156mm (6.14 in)

62201-9504 216mm (8.50 in)

62201-9509 254mm (10.0 in)

62201-9511 305mm (12.0 in)

Reference: This Press-In Tool is 36.9mm (14.53 in.) long.

Printed Circuit Board (PCB) Support

The I-Trac™ connectors require up to 1.81kg (4 lb) of force per pin to press into the PCB. To prevent excessive

PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector

hole pattern.

Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must

furnish their own support plate.

When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through

the PCB thickness.

WITH 62201

95XX

RAIL

Figure 1

ALONE

I-Trac™ Daughtercard and RAM Press-In Tool

Doc No: ATS-622018612 Release Date: 09-15-06 UNCONTROLLED COPY Page 3 of 4

Revision: F Revision Date: 02-18-09

Figure 2

GUIDE SURFACE

Figure 3

(Daughtercard shown; same dimensions for RAM)

0.10

.004

MAX

Press Equipment Recommendations

Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation

Molex recommends the following press criteria:

1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force

measurements should stop the press-in cycle.

2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second.

3. Press stroke control to within 0.25mm (0.010 in).

4. Total press stroke must be at least 19mm (0.75 in).

5. For statistical purposes, automatic collection of force and distance data.

Tool Operation

1. Carefully insert, by hand the Daughtercard and / or RAM module(s) into the PCB hole pattern.

2. Place the application tool on top of the module with the back guide surface of the tool against the back of the

module. See Figure 2.

3. Using the application tool and an appropriate press, seat the module until there is less than 0.10mm (.004

in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3.

There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing).

I-Trac™ Daughtercard and RAM Press-In Tool

Doc No: ATS-622018612 Release Date: 09-15-06 UNCONTROLLED COPY Page 4 of 4

Revision: F Revision Date: 02-18-09

CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press

manufacturer’s instruction manual.

CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and

tooling.

Contact Information

For more information on Molex application tooling please contact Molex at 1-800-786-6539.

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

amerinfo@molex.com

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

feninfo@molex.com

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

European Headquarters

Munich, Germany

49-89-413092-0

eurinfo@molex.com

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com