tyca /cecrones ANF Selection Charts for Multimate Pin and Socket Contacts Instruction Sheet 408-1379 30 NOV0O Revc pee ts Color Code ({LoosePiece Only} Size 16 Pin Socket WIRE TYPE Ill+ CONTACTS HAND CRIMPING TOOL COLOR (Instruction Sheet SIZE INSUL CONT LOOSE PIECE STRIIP DOT Reference for Crimping (AWG) DIA SIZE PIN SOCKET PIN SOCKET Procedures) T4000 66406 66405 66393 66394 9025-2 (408-7414) 30 to 26 40080 86429 86428 66425 66424 Brown 0.89-1.40 58495-1 (408-9819)q 26 to 24 [.035~.055] 66107 66109 66106 66108 gD0BE7 (408-6610) 1.02-2.03 58495-1 (408-9819)q 24 to 20 [.040-.080] 66103 66105 66102 66104 900674 (408-6613) 2.03-2.54 902252 (406-7414) 380-100] 6 66400 66399 66332 eeaat Yellow 9087-5 (406-6614) 24 to 20 1.52-3.05 (060_120+ 66566 66565 6a564 66563 903311 (408-7773) 900674 (408-6613) 2.00-2.54 90067-5 (408-6614) 18 to 16 [,080-.100] 66099 66101 66098 66100 Blue 90310-3 (408-9387) 58495-1 (408-9819)m ie 66602 6660 66597 66598 90310-2 (408-7942 080-150 10-2 408-704 tenis 2.00-2.54 900674 (408-6613) 980-1001 66361 66360 66359 66358 Violet 903103 (40893871 @ Economy hand tool for field repair only. t+ Restricted housing use. Consult your local Tyco representative for details. NOTE: Consult your local Tyco representative for assistance in selection of the machine and applicator that best suits your needs. Figure 1 1. INTRODUCTION This instruction sheet provides the recommended procedures for selecting the proper AMP* Type Ill+, Type Il, Type VI, and Subminiature COAXICON* Contacts for use in AMP G and M Series Connectors; Circular Plastic Connectors (CPC); Metrimate Connectors; and Econoseal Connectors. Read these instructions thoroughly to make certain the selected contacts are compatible with the specified connector type, and the selected wire and application tooling are compatible with the contacts. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. 2. CONTACT DESCRIPTION 2.1. Type Ill+ (Figure 1) Pin and socket contacts are available in size 16 (.062-in. pin diameter). On loosepiece contacts, a color dot appears on the contact spring which designates the applicable wire size and matches the color dot above the hand tool crimping section. Loosepiece contacts are designed for hand tool applications. Continuous stripform contacts are designed for automatic or semi-automatic machine applications. 2000 Tyco Electronics Corporation, Harrisburg, PA. All Intemational Rights Reserved. *Trademark This controlled document is subject to change. For latest revision call the AMP FAX* number. TOOLING ASSISTANCE CENTER 1-800-722-1111 10f5 AMP FAX/PRODUCT INFO 1-800-822-6752 LOC Btyco / Electronics Selection Charts for Multimate Pin and Socket Contacts 408-1379 ARP Type Hl Special Long Or tacts Standard Shoulder Shoulder Color Code Socket Barrel ng Color Code (Grounding Pin) WIRE TYPE II CONTACTS COLOR BAND CRIMPING DIES FOR HAND PNEU AMP-TAPETRONIC* SIZE INSUL PIN CRIMPING | MACH (AWG) DIA SIZE | | eNGTH PIN SOCKET | BARREL | SHD TOOLa {Tous MACH (409-1993) 0.89-1.40 58305-1 281024 | 996-056) 201607 201609 Red 661967188 (60082) 201se2 | 201584 Red | sggos-4 90230-1 90249-2 24 to 20 Yellow 58541-1 20 Standard i Ose O74 200334 200331 601967-158 45098 1810 16 No Ins 201589 Blue Blue 5854 1-1 90231-2 90250-1 601967-158 321030 | 650-048 Long | 2otsss | 201554 | White 58305-1 oo5- U8 2oie1t | 201613 seas 28 to 24 Long Red 601967-188 122-1 65 (048-085) 201334 201332 1.021 57 Red 58305-1 90230-1 [040-062] Long 201578 201580 Basd 1 aoz49-2 Standard | 200679 58305-1 24 to 20 Yellow 5641-1 ct pegs Long 201330 901328 601967188 a 5805-1 Sp Long 204188 5541-1 45098 (2) 18 Long 202725 202726 seedt1 16 45098 58641-1 Standard 601967-188 45098 No Insul 200681 5a541-1 Bartel 200333 Blue 90231-2 90250-1 Blue 45098 Lon 200336 5854 1-1 181016 9 601967-188 45098 Sp Long 204274 sas411 LLong 204219 45098 90250-3 80_ 105) Long 202507 | 202508 | | 90136-1 Long 201570 201568 Violet Qi 90250-1 No Insul lore ue 45098 14 Barrel Standard 201645 201568 sas41 90231-2 Long Long | 212618-1 _ a Refer to the following instruction sheet numbers for specific crimping procedures for Hand Tools 583051 and 45098 (408-1786), 58541-1 (408-4051), 601967-1 (408-7516), and 901361 (408-7267). >) Use Turret 1-6019675 on 601 967-1 for pins. Use Turret 1-6019676 on 6019671 for sockets. NOTE: Hand Tool 58541-1 is for field use only. Figure 2 20f5 Rev fyeg | fectronics AMP Selection Charts for Multimate Pin and Socket Contacts 408-1379 2.2. Type Il (Figure 2) Pin and socket contacts are available in size 20 {.040-in. pin diameter), and size 16 (.062in. pin diameter). There are four pin lengths standard, long, long-long (grounding pin), and special long shoulder. Mating socket contacts accept all pin lengths. Two color bands appear on each contact. The shoulder color band identifies the applicable tooling by matching the colored handles of the hand tool or colored holding screws of the die assembly. The insulation barrel or wire barrel color band designates the applicable wire size and matches the color dot above the crimping section on the hand tool or die assembly. Loosepiece contacts are dasigned for hand tool or pneumatic tool applications. Tape-mounted contacts are designed for pneumatic tool or semi-automatic machine applications. 2.3. Type VI (Figure 3) Pin and socket contacts are available in a size 16 (.062-in. pin diameter} only. A wire size marking appears on the underside of each contact insulation barrel. This marking designates the applicable wire size and matches the wire size marking above the hand tool crimping section. Loosepiece contacts are designed for hand tool applications. Continuous stripform contacts are designed for automatic or semi-automatic machine applications. 2.4. Subminiature COAXICON Contacts (Figure 4) Pin contacts are available in a short length, a long length, and a medium length (Multimate pin). Mating socket contacts accept all pin lengths. Loosepiece contacts are designed for hand tool and pneumatic tool applications. Consult your local Tyco representative concerning tooling for continuous strip-form contacts. 3. CONNECTORS Determine the connector type to be assembled. Refer to the listing of compatible contacts under the appropriate connector heading and select the desired contact type and recommended size. 3.1. M Series Shallow Mating (M-SM) Connectors These connectors accept the following pin contacts only: Type Il Sizes 20 and 16 (standard length) from Figure 2. Subminiature COAXICON Contacts Short pins from Figure 4. Type VI Contacts Size 16 Pin Wire Size Socket Marking WIRE TYPE VI CONTACTS HAND CRIMPING TOOL (Instruction Sheet SIZE INSUL CONT LOOSE PIECE STRIP Reference for Crimping (AWG) DIA SIZE PIN SOCKET PIN SOCKET Procedures) 0.89-1.40 _ _ 90066-7 (408-6610) 2610 24 035-.055) 66585 66566 58495-1 (408-9819)m rn 900874 (408-8613) 24 to 20 (040-080) 66593 66594 68583 66584 900677 (408-6610) _ 584951 (408-9819)u 127-279 22 to 18 050-110] 16 66591 66592 66581 66582 908271 (408-7718) 203-2 54 900674 (408-6613) 18t0 16 [080-100] 66589 66590 66579 66580 9031 0-3 (408-9387) _ 584951 (408-9819)u 1810 14 (680. 135 66587 eese8 66577 66578 9031 0-1 (408-7680) @ Economy hand tool for field repair only. NOTE: Consult your local Tyco representative for assistance in selection of the machine and applicator that best suits your needs. Figure 3 Rev & 3of5tyco / Electronics Selection Charts for Multimate Pin and Socket Contacts 408-1379 ARP Subminiature COAXICON Contacts ail otek : . Gr Long Pin Socket SUBMINIATURE COAXICON CONTACTS HAND CABLE FERRULE | CRIMPING oeeee SIZE MULTIMATE PIN LONG PIN SHORT PIN SOCKET TOOL 408-2024-3 (Loose Piece) | (Loose Piece) | (Loose Piece | (Loose Piece) (408-2024-2) | & ) Ree 188, 4+332056-0 69656 B9B90 D aye Besid 225088-3 69656-7 RG-179, 187 6857-1 996537-1 1663-1 515651 4+322056-0 Bg6s6-1 B9690-1 RG_187 - 226537-4 515654 Double Braid 225088-1 9656-8 RG-161 1+332058-0 26 eo 4+932057-0 696563 9690-3 RG-178, 196 4+332057-0 eoese2 9690-2 51565-2 AG-198 226537-2 226537-2 51583-2 etebes Double Braid 2250881 B9656-9 26 AWG Tw Pr Solid or 7 Str 0063 Dia 69656 e9890 28 AWG Tw Pr Solid 2265373 226537-3 515633 51565-3 1-332057-0 28 AWG Tw Pr 69656-1 or 69690+1 or 7 Str .005 Dia egese2 9690-2 30 asia wPr ege56-2 69690-2 8 Used with Hand Crimping Tool 69710-1 (408-2095). Figure 4 3.2. M Series Deep Mating (M-DM), G Series, CPC, 4. CONTACT SELECTION Metrimate, and Econoseal Connectors 4.1. Type Ill+ (Figure 1) These connectors accept the following pin and mating 1. Locate appropriate contact size in column 3 as socket contacts: determined by Section 3, CONNECTORS. 2. Determine wire size to be used (column 1). Make certain wire insulation diameter is within range specified in column 2. Type Il Size 16 (long, grounding pin, and special long shoulder length) from Figure 2. 3. Columns 4, 5, 6, and 7 indicate appropriate loose-piece and stripform pin and socket contacts for selected wire size. Check that these Type VI Size 16 from Figure 3. contact base part numbers correspond with those on package or reel. Type Ill+ size 16 from Figure 1. Subminiature COAXICON Contacts Multimate 4. Acolor dot which appears on contact spring is and long pins from Figure 4. referenced in column 8. 4o0f5 Rev tyca / Electronics AMP Selection Charts for Multimate Pin and Socket Contacts 408-1379 4.2. Type Il (Figure 2) 1. Locate appropriate contact size and pin length in columns 3 and 4, as determined by Section 3, CONNECTORS. 2. Determine wire size to be used (column 1). Make certain wire insulation diameter is within range specified in calumn 2. 3. Columns 5 and 6 indicate appropriate pin and socket contact for selected wire size. Check that these base part numbers correspond with those on package or reel. 4. Color bands which appear on contact shoulder and barrel are referenced in columns 7 and 8. 4.3. Type VI (Figure 3) 1. Determine wire size to be used (column 1). Make certain wire insulation diameter is within range specified in column 2. 2. Columns 4, 5, 6, and 7 indicate appropriate loosepiece and stripform pin and socket contacts for selected wire size. Check that these contact base part numbers correspond with those on package or reel. 4.4, Subminiature COAXICON Contacts (Figure 4) 1. Determine cable size to be used (column 1}. 2. Locate appropriate pin length (multimate, long, or short) in chart heading, as determined by Section 3, CONNECTORS. 3. Columns 2 through 9 indicate appropriate stripform and loosepiece (LP) pin and socket contacts for selected cable size. Check that these contact part numbers correspond with those on package or reel. 5. CONTACT INSERTION Insertion Toals 91002 and 200893 are recommended for inserting Type Il, Type Ill+, and Type VI contacts if wire bundle is large or if wire is fragile. Refer to instruction sheet 498-1817 (packaged with tool 200893) or 408-7347 (packaged with tool 91002), for proper insertion procedures. To insert a contact, grip wire insulation directly behind contact insulation barrel. Align contact with BACK of desired cavity. Insert contact straight into cavity until it bottoms. Pull back lightly on wire to be sure contact is locked in place. 6. CONTACT EXTRACTION Extraction Tool 305183 is recommended for extracting Type Il, Type Ill+, Type VI, and Subminiature COAXICON pin and socket contacts from their connectors. Refer to instruction sheet 408-1216 (packaged with tool 305183), for proper extraction procedures. 7. REVISION SUMMARY Since the previous release of this sheet, the following changes were made: Per EC 0990-1280-00 Updated document to corporate requirements Updated part numbers in all figures to remove obsolete numbers and replace numbers that were superseded * Deleted Figure 5 (Fiber Optic Contacts) Rev & 5o0f5