tyca Product Electronics Specification 108-90008 21/mei/02 Rev. B D-Sub angled 90 Press-in Contents 1. General 2. Types 3. Components 4. Technical characteristics 5. Packaging and labeling 6. Product marking 7. Quality DR. Sterckx R. DATE 28/nowg5 APVD. Verougstracte EC: R10-0222-02 DATE 21 fmei/O2 Tyco Electronics Corporation This controlled document is subject to change. Harfisburg PA po Use EC Express to verify the latest revision 1 of 5 All International Rights Reserved *Trademark lindicates change R1-1 (Rev. 02-00) Copies are available from REDC and AMPCentral LOC GW tyca / Electronics 108-90008 1. GENERAL This specification deals with D-Sub connectors angled at 90 with press-in terminal. All dimensions, materials and surface treatments that are not specified in this document, are made in a way that the regulations, characteristics and testprogram according to CECC 75301-082 (issue 1 of 1994) are fulfilled. (Heading 2) 2. TYPES 2.1 Overview According to : Lv]2]3|5]2/9]-[+]*[*]o]* ]-[+]2]*]* | Mounting height R = mounting height 7.3mm S = mounting height 3.6mm T = mounting height 6.3mm Configuration 1 = insulated Marking 1 =tyco 2 = neutral Connector mounting 01 = hole 3 / without grounding 02 = Thread M3 / with grounding 03 = Thread 4-40 UNC / with grounding 04 = Stud bolt srewlock M3/ with grounding 05 = Stud bolt srewlock 4-40 UNC/ with grounding Connector type B = Female connector C = Pin connector with shield indentation No. of contacts 09 = 9-contacts 15 = 15-contacts 25 = 25-contacts 37 = 37-contacts 2.2 Types in production The following types are possible: - Male connectors with grounding fingers and female connectors - No. of contacts: 9,15,25 and 37 contacts - Performance level: PL II - Mounting height: Standard : 7,3mm Eurostyle: 3,6mm US-style: 6,3mm Rev. B Page 2 of 5 R1-1 (Rev. 02-00) tyca / Electronics 108-90008 - Contact center spacing: Standard: 2,54 x 2,76 Eurostyle: 2,54 x 2,76 US-style: 2,84 x 2,76 - PC board mounting: press-in grounding clip - All types with grounding connector-PC board - Connector mounting (with grounding): thread M3 or 4-40UNC; torque retention: 70 Nem stud bolt M3 or 4-40UNC; torque retention: 60 Nem - Press-in pin wih elastic press-in zone - Pressing in via the plastic body with a flat stamp 2.3 Customer drawings old drawing number Tyco drawing number Simplified drawing V23529-R****-B***-02-7427 2-1393481-1 Simplified drawing V23529-R****-C***-02-7427 2-1393481-5 Simplified drawing V23529-5****-B***-02-7427 1-1393482-2 Simplified drawing V23529-5****-C***-02-7427 1-1393482-4 3. COMPONENTS 3.1 Metal shells Neutral metal shells : 1 to 2 um Ni layer covered with electro-plated tin layer, 8 to 16 ym 3.2 Insulation part Neutral black (RAL 9005) plastic parts 3.3 Press-in male contacts The male contacts are made out of round wire and with the elastic press-in zone from ERNI . The press- in zone fulfills the requirements according to IEC 352-5. Surface treatment: Contact area: electro-plated gold layer, minimal thickness 0,5um (=x- 28) Termination area: electro-plated tin layer, 0,4 to 1,5m SnPb 90/10 3.4 Press-in female contact The female contacts are made out of milled metaltape (0,60 / 0,32 mm) and with the Tyco / Electronics multispring press-in zone. The press-in zone fulfills the requirements according to IEC 352-5. Surface treatment: Contact area: electro-plated gold layer, minimal thickness 0,76m (=x- 2s) Termination area: electro-plated tin layer, 0,4 to 1,5um SnPb 90/10 Contactforce: 1,1 to 1,8 N with force gauge @ 0,98 mm Contactforce at end-of-life > 0,9 N 3.5 Press-in part The press-in part is designed in such a way that this plasic component can be used for both male and female connectors. Colour: black (RAL 9005) Material: PCT GF30; Thermx CG907 (Eastman Chemical) Rev. B Page 3 of 5 R1-1 (Rev. 02-00) tyca / Electronics 108-90008 3.6 Grounding insert There are in total 6 different grounding inserts for the complete product range: 3 different mounting heights and 2 different thread types. They are used both on the right side as on the left side of the connector. Material: steel Surface treatment: 2 to 4 ym Sn over 2 to 4 um Ni Cutting edges rounded Press-in force: max 250N (including press-in studs) Retention force: min GON (including press-in studs) 4. TECHNICAL CHARACTERISTICS 4.1 Environmental characteristics 4.1.1. Temperature range: -55C to 125C Damp heat, steady state Temp. : 40C Rel. humidity: 93% Duration: 21 days 4.1.2 4.2 Mechanical characteristics 4.2.1 Mechanical operation According IEC 512-5, test 9a Max. speed: 10 mm/s Min. rest time: 10 s unmated Operations: 250 4.2.2 Insertion and withdrawal forces Withtout the grounding fingers in the front schell of the male connector According to IEC 512-7, test 13b max. insertion force 30.0 N 50.0 N 83.0 N 123.0 N max. withdrawal force 20.0 N 33.0 N 56.0 N 82.0 N No. of contacts | min. withdrawal force 9 3.3 N 15 4.5N 25 7.8N 37 11.0N 4.2.3 Insertion retention in shell (axial) According IEC 512-7, test 15b No. of contacts Axial retention 9 93 .N 15 80 N 25 124 N 37 180 N 4.2.4 Vibration According IEC 521-4, test 6d Severity: 10 Hz to 500 Hz and 0,35 mmor5g;3x2h 43 Electrical characteristics 4.3.1. Clearance and creepage distances between contacts and shell: 1,2 mm between adjacent contacts: 1 mm Rev. B R1-1 (Rev. 02-00) Page 4 of 5 tyco / Electronics 108-90008 4.3.2 Voltage proof According IEC 512-3, test 4a Contact / contact: 1000 V r.m-.s. Contact / ground: 1200 V r.m.s. 4.3.3. Current carrying capacity Limit temperature: 125C At ambient temperature 20C: max. 2,8 A At ambient temperature 70C: max. 2,0A At ambient temperature 100C: max. 1,2A 4.3.4 Initial contact resistance According IEC 512-2, test 2a Mated connectors Connection point: 2 mm below the PC board top Maximum value: 25mQ 4.3.5 Initial insulation resistance According IEC 521-2, test 3a Test voltage: 100 V + 15 V d.c. Minimum value: 5 GQ 5. PACKAGING AND LABELING The cardboard packaging consists of a box and a separator insert. Packaging amount: 9 contacts and 15 contacts: 100 connectors 25 contacts and 37 contacts: 50 connectors The box is neutral and a sticker is put on it. This sticker contains the following information (both in text and in Barcode format): tyco / Electronics Tyco partnumber amount processing partnumber traceability code Occasionally the old partnumber is also printed on the sticker. 6. PRODUCT MARKING Marking is applied by means of a inkjet printer on the insulation part. Colour: blue Indelible according IEC 68 T2-45 tyco: normal font, height 1.6 mm, on the left side datumcode: normal font, height 1.4 mm, in the middle UL-logo: logo height 2.5 mm, on the right side (UL-logo after UL-permission) 7. QUALITY See quality assurance agreement F49-F4958 Rev. B Page 5 of 5 R1-1 (Rev. 02-00)