Delphi Connection Systems
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
1
This 2003 Global Connection Systems Catalog contains information and application guidelines for a representative sample of the available Delphi Connection Systems products.
These products are subjected to extensive mechanical, electrical, and environmental testing procedures to assure superior quality and performance.
We have made every effort to ensure that the information contained in this document is accurate; however, changes are often made to update our specifications, part numbers, or introduce new product families. An
application or sales engineer can help you determine which product best suits your application guidelines. Our global engineering, manufacturing network, and distribution capabilities are available to help you select
the most suitable product.
We recommend that you use this catalog as a guide only. For additional part numbers and specifications contact your sales account manager or call your regional support representative at the number listed below.
Specifications subject to change without notice.
Table of Contents
Introduction ...................................................................... 2
Product Family Selection Guide/Features .......................... 4
GT Series
150 ................................................................................. 9
280 .............................................................................. 22
Mixed ........................................................................... 32
Lever Locks .................................................................. 40
Metri-Pack Series
150 ............................................................................... 55
280 .............................................................................. 77
480 .............................................................................. 95
630 ............................................................................ 105
800 ............................................................................ 115
Mixed ......................................................................... 121
Junction ..................................................................... 135
Headers ...................................................................... 153
Micro-Pack Series
100 In-Line ................................................................. 163
100 Header ................................................................. 170
100W Header ............................................................. 188
Ducon Series
0.8 ............................................................................. 197
1.5 .............................................................................. 202
2.8 ............................................................................. 206
4.8 ............................................................................. 210
6.3 ............................................................................. 212
Mixed ......................................................................... 216
Door Connections ...................................................... 220
Special Products
Lamp Sockets ............................................................ 227
Splice Savers .............................................................. 236
Weather-Pack ............................................................. 242
VF Connections .......................................................... 248
VF Device Connections .............................................. 251
DS Connections ......................................................... 252
Electrical Centers
Modular ..................................................................... 257
Traditional .................................................................. 272
Device Connections ................................................... 282
Temperature Sensors .................................................... 291
Supplemental Products
Ring Terminals............................................................ 305
Battery Terminals ....................................................... 308
Cable Seals and Cavity Plugs ..................................... 312
56 Series Device Connections .................................... 314
Clips ........................................................................... 317
Connector Carriers ..................................................... 320
Application Tooling ....................................................... 323
Glossary ....................................................................... 341
Index ............................................................................. 342
Delphi Connection Systems
408 Dana Street
P.O. Box 431
Warren, Ohio 44486
(NYSE:DPH)
Power and Signal Group
23550 Commerce Park Road
Beachwood, Ohio 44122
888-722-5273
http://delphi.com/products/connect
http://www.powerandsignal.com
Delphi Connection Systems
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
2
EXPERIENCE
Delphi Connection Systems is
a leading supplier of electrical and
electronic connection systems,
building on its reputation as the
world leader in the design, develop-
ment and manufacture of power
and signal distribution systems.
Over the past 110 years, we have
continually developed innovative
connection systems which continue
to exceed the most strenuous
performance requirements, and
which provide solid value for
our customers.
In partnership with our customers,
we have been able to anticipate
their needs for reliable and cost
effective connection systems. That
kind of customer focus helps us
work towards
Driving Tomorrow’s
Technology.
GLOBAL NETWORK
Today, we can support your needs
anywhere in the world. With
facilities in more than 30 countries
on six continents, we employ nearly
90,000 people to support our
customers with quality products and
systems delivered to your door.
Our global network of comprehen-
sive services includes design,
engineering, manufacturing and
logistics support. We also provide
assistance in training, quality
systems development, program
management and ergonomic
analysis. We will tailor a program
to your needs and utilize any
combination of these capabilities.
Above all, we respect our
customer’s unique requirements
and manage each of their programs
in strict confidence.
1890
Packard Electric
was founded by
William Doud
Packard and
James Ward
Packard,
Warren, Ohio
1930
Ring Terminal -
enables faster
installation,
easier servicing
and greater
reliability for
high current
applications.
1956
56 Series- provides
detachable
electrical
connectors
between two or
more circuits.
1970
Edge board
printed circuit-
enables integration
of electronic
modules to wiring
systems.
1979
Weather Pack -
the first use of low
pressure
environmental
seals. Set the
industry standard
for sealing
technology.
First use of
connector locks.
1981
Micro-Pack 100 -
a family of electronic
connection systems
designed to meet
the needs of low-
energy; high-density
applications.
1981
Acquired
Kabelwerke
Reinshagen
GmbH, Wuppertal,
Germany and its
operations
across Europe.
MILESTONES
1898
James Ward
Packard develops
the first Packard
automobile.
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North American Region
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Delphi Connection Systems
Our customers are assured of
consistently high quality and
excellent service through discip-
lined adherence to a comprehensive
quality management system. This
system surpasses the requirements
of internationally recognized
quality standards. Throughout the
world, our quality system is
consistent in each of our locations.
OUR STRENGTH
Nearly 90,000 people around the
world employed by Delphi Packard
Electric Systems provide both the
technical skills and the drive for
Excellence needed to be a world
leader in Power and Signal
Distribution Systems, electrical
and electronic systems architec-
ture, and connection systems.
We work to develop partnerships
with our customers to clearly identify
and exceed their expectations. Our
global teams are thorough, respon-
sive, and customer focused.
As a leader in electrical and
electronic connection systems,
our key is a global communication
network linking all of our employees.
By leveraging our resources and
expertise regionally, we bring
the solutions right to your door—
wherever that is.
1997
GT Connection
Systems - designed
with global
customer
input at every phase.
One of the lowest
connector engage
forces in the
industry.
1982
Metri-Pack - utilizes
internationally
standardized male
blade series.With its
extended product
range, Metri-Pack
systems offer
significant design
and application
versatility.
1990
Micro-Pack 100W -
the environmentally
sealed version of
the Micro-Pack
series.
First 3mm sealed
electronic
connection.
1993
Acquired
Packard-Hughes
Interconnect
providing advanced
technologies such
as gold dot, fiber
optics and smart
products.
1995
Automotive
Components
Group changed its
name to Delphi
Automotive Systems
to establish
itself as a global
automotive
component supplier.
GLOBAL QUALITY SYSTEM
1995
Surpassed $5
billion in total
sales to 16 of the
top 20 OEM’s in
34 countries.
1994
Bussed Electrical
Centers - utilizes a
unique routed wire
technology to
eliminate splices in
the wiring assembly
while providing a
convenient location
to house fuses, relays
and other devices.
1999
Delphi Automotive
Systems becomes
a completely
independent
company. Packard
Electric Systems is
part of Delphi’s
Safety, Thermal and
Electrical Sector.
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Delphi Connection Systems
North American Region
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European Region
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Asia Pacific Region
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4
Ducon
Series
Micro-Pack
(Pin)
Metri-Pack
Metri-Pack
Headers
P
RODUCT
F
AMILY
S
ELECTION
G
UIDE
Use this as a general guide to find the Product Family to meet your product application needs.
See pages 6 and 7 for specific product line technical data.
Unsealed
Sealed
Max. Continuous
Current (amps)
Low
Medium
High
Tangless Terminals
Secondary Terminal
Lock or Primary
Lock Reinforcement
Secondary
Connector Lock
In-Line Connections
Device Connections
PC Board
Connections
Mechanical Assist
Conforms to ISO/
SAE Performance
Requirements
Conforms to ISO/
SAE Blade
Standards
GT
Series
GT
Lever Lock
(USCAR)
This feature is available on some systems.
(USCAR)
Available
(USCAR)
(USCAR)
(USCAR)
Junction
Systems
(USCAR)
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Delphi Connection Systems
North American Region
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European Region
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6
Product Family Male Terminal Size Maximum Continuous Cable Range (mm
2
) Functional Temperature Low Energy Termination
Width X Thickness (mm) Current* (AMPS) Range (˚C) -40 to... Resistance mΩ@20mV
GT Series
150 GT 1.5 X 0.80 15 0.80-0.35 (SAE) 125 < 10
(3.5 Centerline) 1.0-0.35 (DIN)
150 GT 1.5 X 0.64 15 1.0-0.35 125 < 10
280 GT 2.8 X 0.64 25 5.0-0.35 125 < 10
GT Lever Locks (Mxd.) 1.5 X 0.64 2.8 X 0.64 15 - 25 5.0-0.35 125 < 10
Metri-Pack(M/P)
150.2 M/P 1.5 X 0.80 14 1.0-0.35 125 < 10
SlimLine
(Mating Blade)
280.1 M/P 2.8 X 0.80 30 1.0-0.35 125 < 10
SlimLine
(Mating Blade)
150 M/P 1.5 X 0.80 14 1.0-0.35 125 < 10
280 M/P 2.8 X 0.80 30 5.0-0.35 125 < 10
480 M/P 4.8 X 0.80 42 5.0-0.35 125 < 10
630 M/P 6.3 X 0.80 46 5.0-0.35 125 < 10
Maxi-Fuse
800 M/P 8.0 X 0.80 60 8.0-2.0 125 < 10
Mixed M/P 1.5, 2.8, 4.8, 6.3 X 0.80 14 - 46 5.0-0.35 125 < 10
Junctions M/P 1.5, 2.8, 4.8, 6.3 X 0.80 14 - 46 5.0-0.35 125 < 10
150 M/P Headers 1.5 X 0.80 14 1.0-0.35 125 < 10
280 M/P Headers 2.8 X 0.80 30 5.0-0.35 125 < 10
Micro-Pack
100 1.0 DIAMETER 5 1.0-0.35 85 < 10
100W (Sealed) 1.0 DIAMETER 7.5 0.80-0.35 125 < 10
Ducon Series
Ducon 0.8 0.8 15 1.0-0.5 135 < 10
Ducon 1.5 1.5 X 0.8 25 2.5-0.5 135 < 10
Ducon 2.8 2.8 X 0.8 33 2.5-0.5 135 < 10
Ducon 4.8 4.8 X 0.8 45 6.0-0.5 135 < 10
Ducon 6.3 6.3 X 0.8 55 6.0-1.5 135 < 10
Ducon Mixed 1.5 X 0.8 2.8 X 0.8 15 25 2.5-0.5 135 < 10
4.8 X 0.8 45
Weather Pack Pin and Sleeve 20 3.0-0.35 125 < 10
Splice Savers
150 GT 1.5 X 0.64 15 1.0-0.35 125 < 10
280 M/P 2.8 X 0.64 25 5.0-0.35 125 < 10
Lamp Sockets – 4 0.80-0.35 85 –
VF Connections
VF 2.8 2.8 X 0.80 19 2.5-0.5 125 < 10
VF 6.3 4.8 X 0.80 33 2.5-0.5 135 < 10
DS Connections
DS 2.8 2.8 X 0.80 19 2.5-0.5 125 < 10
Temperature 1.5 X 0.80 14 1.0-0.35 125 < 10
Sensors
56 Series 6.3 X 0.80 49 5.0-0.22 125 < 10
P
RODUCT
F
AMILY
F
EATURES
Use this as a guide to find the specific product to meet your product application needs.
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model.
Delphi Connection Systems
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
7
Materials are standard for the designated product line, optional materials may be available.
Voltage Drop Centerline Spacing (mm) Connector Material Female Terminal Male Terminal Product Family
mV/amp Unsealed Sealed Material (Plating) Material (Plating)
GT Series
< 10.0 – 3.5 PA6 10% GF & 20% GB Tin Brass (Tin) Tin Brass (Tin) 150 GT
PA66 HS IM (3.5 Centerline)
< 10.0 4.0 4.5 PA6 10% GF & 20% GB Tin Brass (Tin) Tin Brass (Tin) 150 GT
< 4.0 5.5 6.5 PA6 10% GF & 20% GB Tin Brass (Tin) Tin Brass (Tin) 280 GT
See Above See Above See Above PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) GT Lever Locks (Mxd.)
Metri-Pack (M/P)
< 10.0 – 3.5 PA66 HS IM Silicon Bronze (Tin) – 150.2 M/P
SlimLine
< 3.0 – 5.0 PA66 HS IM Silicon Bronze (Tin) – 280.1 M/P
SlimLine
< 10.0 3.5 6.0 PA66 HS IM, PA6 Silicon Bronze (Tin) Tin Brass (Tin) 150 M/P
PBT, PBT 30% GF
< 3.0 5.0 7.7 PA66 HS IM, PA6 Tin Brass (Tin) Tin Brass (Tin) 280 M/P
PBT, PBT IM, PBT 30% GF
< 3.0 6.9 9.5 PA66 HS IM, PA6 Tin Brass (Tin) Tin Brass (Tin over Copper) 480 M/P
< 3.0 8.5 10.8 PA66 HS IM, PA6 Tin Brass (Tin) Tin Brass (Tin over Copper) 630 M/P
Maxi-Fuse
< 3.0 10.3 – PA66 HS IM, PBT 30% GF Tin Brass (Silver Nickel) Tin Brass (Silver Nickel) 800 M/P
See Above See Above See Above See Above See Above See Above Mixed M/P
See Above See Above See Above See Above See Above See Above Junctions M/P
< 10.0 – 4.0
PBT 30% GF, PET 30% GF, PA66 HS IM
Silicon Bronze (Tin) Brass (Tin) 150 M/P Headers
< 3.0 6.9 – PA66 HS IM, PBT 30% GF Tin Brass (Tin) Copper Alloy (Tin) 280 M/P Headers
Micro-Pack
< 10.0 3.0 – PBT, PA66 HS IM Copper Nickel Alloy (Tin) Tin Brass (Tin) 100
< 10.0 – 3.5 PBT, PA66 HS IM Phosphor Bronze (Gold) Brass Wire (Gold) 100W (Sealed)
Ducon Series
< 4.0 3.0 – PA6, PA66
Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin)
Ducon 0.8
< 4.0 4.5 – PA6
Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin)
Ducon 1.5
< 4.0 – 6.0 PA6
Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin)
Ducon 2.8
< 4.0 6.8 – PA6
Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin)
Ducon 4.8
< 4.0 – 10.8 PA66
Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin)
Ducon 6.3
< 4.0 – 6.0, 10.0 PA66
Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin)
Ducon Mixed
< 3.0 – 7.7 PA6 Tin Brass (Tin) Tin Brass (Tin) Weather Pack
Splice Savers
< 10.0 3.4 4.5 PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) 150 GT
< 5.0 5.0/6.3 – PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) 280 M/P
< 10.0 – – PA66 HS IM Tin Brass (Tin) – Lamp Sockets
VF Connections
< 4.0 5.0 – PA66
Tin Brass (Bronze) Tin Brass (Bronze)
VF 2.8
< 4.0 8.0 – PA66 15% GF
Tin Brass (Bronze) Tin Brass (Bronze)
VF 6.3
DS Connections
< 4.0 – 5.0 PA66 30% GF
Tin Brass (Bronze) Tin Brass (Bronze)
DS 2.8
< 10.0 3.5 3.5 PBT 30% GF, PA6 10% GF & Tin Brass (Tin)
Annealled StainlessSteel
Temperature
20% GB, PEI 30% GF,
(Nickel)
Sensors
PA66 33% GF, PA6, PA66 HS IM
< 3.0 10.2 – PA66 HS IM, PP Brass (Tin) Brass (Tin) 56 Series
8
9
150, 280 &
LEVER LOCK
GT SERIES
GT Series Features
•Connector Position Assurance (CPA)
•Side Lock Cover (SLC) and Primary Lock
Reinforcement (PLR)
•World class ergonomics
•Tangless terminals
•Pump-handle primary lock
•High density, low profile packaging
•Consistent interface for SAE and
ISO applications
•Low energy, low voltage capability
•-40˚C to 125˚C temperature range
GT Series
The GT Connection System
TM
features
tangless terminals and offers one of the lowest
connector engage forces in the industry.
Designed for both 1.50 and 2.80mm blade
width applications, GT achieves superior
electrical performance that meets or exceeds
all known customer requirements, including
USCAR standards. The unsealed systems are
available in cavity variations between 2-way
and 16-way. To maintain world class ergo-
nomics, Delphi Packard introduced the GT
Lever Lock series. This series provides
connector mating forces of less than 50
Newtons for up to 40 terminations per
connector.
S
S
S
E
A
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The sealed GT Connection System
TM
utilizes a new two-rib cable seal. This seal is
smaller and uses less material than traditional
three rib seal designs without impacting per-
formance. The sealed systems are available
in cavity variations between 2-way and 16-
way. To maintain world class ergonomics,
Delphi Packard introduced the sealed GT
Lever Lock series. This series provides
connector mating forces of less than 50
Newtons for up to 40 terminations per
connector.
150, 280 & Lever Lock
1150, 50, 280 & Lever Lock280 & Lever Lock
150, 280 & Lever Lock
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GT Series
150
150
10 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
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GT 150 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12191811 0.50-0.35 Tin Brass Tin
12191812 1.00-0.75 Tin Brass Tin
Female Connector
Assembly
Side Lock Cover
(SLC)
Female Terminal
Cross Sectional View
GT 150 FEMALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Connector Color Material
2 15332129 Black PA6 10% GF & 20% GB
3 15332132 Black PA6 10% GF & 20% GB
4 15332135 Black PA6 10% GF & 20% GB
515332138 BlackPA6 10% GF & 20% GB
6 15332141 Black PA6 10% GF & 20% GB
8 15332145 Black PA6 10% GF & 20% GB
10 15332153 Black PA6 10% GF & 20% GB
1215332161 BlackPA6 10% GF & 20% GB
1415332169 BlackPA6 10% GF & 20% GB
16 15332177 Black PA6 10% GF & 20% GB
Side Lock Covers (SLC) are included in the Connector Assemblies listed in
this section.
Connector Position
Assurance (CPA)
Terminal
Terminal
Cable
Cable
Female Connector Assembly Male Connector Assembly
Side Lock Cover Side Lock Cover
http://delphi.com/products/connect
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GT Series
150
150
11
North American Region
1-800-PACKARD
European Region
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Asia Pacific Region
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SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
GT 150 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304701 0.50-0.35 Tin Brass Tin
15304702 1.00-0.75 Tin Brass Tin
Male Connector
Assembly
Side Lock Cover
(SLC)
Male Terminal
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support rep-
resentative at the number listed below.
CABLE RANGE (mm2): ........ 0.35-1.0
CURRENT RANGE (AMPS): ......... 0-15
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ..... <10.0mV/amp
CENTERLINE SPACING (mm): ........ 4.0
BLADE WIDTH (mm): .................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
GT 150 MALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Connector Color Material
2 15332130 Black PA6 10% GF & 20% GB
3 15332133 Black PA6 10% GF & 20% GB
4 15332136 Black PA6 10% GF & 20% GB
515332139 BlackPA6 10% GF & 20% GB
6 15332142 Black PA6 10% GF & 20% GB
8 15332150 Black PA6 10% GF & 20% GB
10 15332158 Black PA6 10% GF & 20% GB
1215332166 BlackPA6 10% GF & 20% GB
1415332174 BlackPA6 10% GF & 20% GB
16 15332182 Black PA6 10% GF & 20% GB
Side Lock Covers (SLC) are included in the Connector Assemblies listed in
this section.
http://delphi.com/products/connect
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GT Series
150
150
12 North American Region
1-800-PACKARD
European Region
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Asia Pacific Region
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South American Region
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PART NO: 15332129
DESCRIPTION: Connector Assembly 2F
SIZE: 28.6L x 19.5H x 15.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO: 15332132
DESCRIPTION: Connector Assembly 3F
SIZE: 28.6L x 19.5H x 19.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO: 15332135
DESCRIPTION: Connector Assembly 4F
SIZE: 28.6L x 19.5H x 23.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO:15332138
DESCRIPTION: Connector Assembly 5F
SIZE: 28.6L x 19.5H x 27.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO: 15332141
DESCRIPTION: Connector Assembly 6F
SIZE: 28.6L x 19.5H x 31.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 31.1
L: 28.6
H: 19.5
C
Total Mated Length: 52.1mm
H: 17.4
A
W: 28.6 L: 36.1
PART NO: 15332130
DESCRIPTION: Connector Assembly 2M
SIZE: 36.1L x 17.4H x 12.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO: 15332133
DESCRIPTION: Connector Assembly 3M
SIZE: 36.1L x 17.4H x 16.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO: 15332136
DESCRIPTION: Connector Assembly 4M
SIZE: 36.1L x 17.4H x 20.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO:15332139
DESCRIPTION: Connector Assembly 5M
SIZE: 36.1L x 17.4H x 24.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO: 15332142
DESCRIPTION: Connector Assembly 6M
SIZE: 36.1L x 17.4H x 28.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
B
http://delphi.com/products/connect
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GT Series
150
150
13
North American Region
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PART NO: 15332145
DESCRIPTION: Connector Assembly 8F
SIZE: 28.6L x 26.2H x 23.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO: 15332153
DESCRIPTION: Connector Assembly 10F
SIZE: 28.6L x 26.2H x 27.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO:15332161
DESCRIPTION: Connector Assembly 12F
SIZE: 28.6L x 26.2H x 31.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO:15332169
DESCRIPTION: Connector Assembly 14F
SIZE: 28.6L x 26.2H x 35.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO: 15332177
DESCRIPTION: Connector Assembly 16F
SIZE: 28.6L x 26.2H x 39.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 10
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 23.1
L: 28.6
H: 26.2
C
Total Mated Length: 52.1mm
H: 22.7
A
W: 20.6 L: 36.1
PART NO: 15332150
DESCRIPTION: Connector Assembly 8M
SIZE: 36.1L x 22.7H x 20.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO: 15332158
DESCRIPTION: Connector Assembly 10M
SIZE: 36.1L x 22.7H x 24.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO:15332166
DESCRIPTION: Connector Assembly 12M
SIZE: 36.1L x 22.7H x 28.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO:15332174
DESCRIPTION: Connector Assembly 14M
SIZE: 36.1L x 22.7H x 32.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
PART NO: 15332182
DESCRIPTION: Connector Assembly 16M
SIZE: 36.1L x 22.7H x 36.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 11
B
http://delphi.com/products/connect
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GT Series
150
150
14 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Female Connector
Assembly
Connector Position
Assurance (CPA)
Female
Terminal
Cable
Seal
Cross Sectional View
Primary Lock
Reinforcement
(PLR)
Female Connector Assembly Male Connector Assembly
Terminal
Terminal
Cable
Cable
Connector Seal
Cable Seal
Primary Lock
Reinforcement
Cable Seal
Primary Lock
Reinforcement
Primary Lock Reinforcement (PLR) and Connector Seals are included in the
Connector Assemblies listed in this section.
# Cavities Connector Color Material
2 15326801 Black PA6 10% GF & 20% GB
3 15326808 Black PA6 10% GF & 20% GB
4 15326815 Black PA6 10% GF & 20% GB
5 15326822 Black PA6 10% GF & 20% GB
6 15326829 Black PA6 10% GF & 20% GB
8 15326835 Black PA6 10% GF & 20% GB
10 15326842 Black PA6 10% GF & 20% GB
1215326849 BlackPA6 10% GF & 20% GB
1415326856 BlackPA6 10% GF & 20% GB
16 15326863 Black PA6 10% GF & 20% GB
GT 150 FEMALE CONNECTOR ASSEMBLIES SEALED
GT 150 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12191818 0.50-0.35 Tin Brass Tin
12191819 1.00-0.75 Tin Brass Tin
GT 150 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191152 15366021 1.20-1.85 Silicone White
12191153 15366060 1.86-2.25 Silicone Blue
http://delphi.com/products/connect
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GT Series
150
150
15
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
GT 150 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
15326268 0.50-0.35Tin BrassTin
15326269 1.00-0.75Tin BrassTin
Male Connector
Assembly
Male Terminal
Cable Seal
GT 150 CAVITY PLUG*
Part # Cavity Diameter Material Color
15305171 4.0mm Silicone Green
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support rep-
resentative at the number listed below.
CABLE RANGE (
mm
2): ........ 0.35-1.0
CURRENT RANGE (AMPS): ......... 0-15
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ..... <10.0mV/amp
CENTERLINE SPACING (
mm
): ........ 4.5
BLADE WIDTH (
mm
): .................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
CURRENT (AMPS)
TEMPERATURE RISE (
O
C)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (
O
C )
MAXIMUM CURRENT (AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
Primary Lock
Reinforcement
(PLR)
GT 150 MALE CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Color Material
2 15326806 Black PA6 10% GF & 20% GB
3 15326813 Black PA6 10% GF & 20% GB
4 15326820 Black PA6 10% GF & 20% GB
5 15326827 Black PA6 10% GF & 20% GB
6 15326833 Black PA6 10% GF & 20% GB
8 15326840 Black PA6 10% GF & 20% GB
10 15326847 Black PA6 10% GF & 20% GB
1215326854 BlackPA6 10% GF & 20% GB
1415326861 BlackPA6 10% GF & 20% GB
16 15326868 Black PA6 10% GF & 20% GB
Primary Lock Reinforcement (PLR) is included in the Connector Assemblies
listed in this section.
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
*Cavity plugs seal unused female and male cavities.
http://delphi.com/products/connect
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GT Series
150
150
16 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PART NO: 15326801
DESCRIPTION: Connector Assembly 2F
SIZE: 29.3L x 23.1H x 23.7W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 14
SEALS/PLUGS: See Page 14, 15
PART NO: 15326808
DESCRIPTION: Connector Assembly 3F
SIZE: 29.3L x 23.1H x 28.2W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 14
SEALS/PLUGS: See Page 14, 15
PART NO: 15326815
DESCRIPTION: Connector Assembly 4F
SIZE: 29.3L x 23.1H x 32.7W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 14
SEALS/PLUGS: See Page 14, 15
PART NO: 15326822
DESCRIPTION: Connector Assembly 5F
SIZE: 29.3L x 23.1H x 37.2W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 14
SEALS/PLUGS: See Page 14, 15
PART NO: 15326829
DESCRIPTION: Connector Assembly 6F
SIZE: 29.3L x 23.1H x 41.7W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 14
SEALS/PLUGS: See Page 14, 15
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 23.7
L: 29.3
H: 23.1
C
Total Mated Length: 56.7mm
H: 19.4
A
W: 20.6
L: 43.4
B
PART NO: 15326806
DESCRIPTION: Connector Assembly 2M
SIZE: 43.4L x 19.4H x 20.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 15
SEALS/PLUGS: See Page 14, 15
PART NO: 15326813
DESCRIPTION: Connector Assembly 3M
SIZE: 43.4L x 19.4H x 25.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 15
SEALS/PLUGS: See Page 14, 15
PART NO: 15326820
DESCRIPTION: Connector Assembly 4M
SIZE: 43.4L x 19.4H x 29.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 15
SEALS/PLUGS: See Page 14, 15
PART NO: 15326827
DESCRIPTION: Connector Assembly 5M
SIZE: 43.4L x 19.4H x 34.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 15
SEALS/PLUGS: See Page 14, 15
PART NO: 15326833
DESCRIPTION: Connector Assembly 6M
SIZE: 43.4L x 19.4H x 38.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 15
SEALS/PLUGS: See Page 14, 15
http://delphi.com/products/connect
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GT Series
150
150
17
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PART
NO
: 15326835
DESCRIPTION
: Connector Assembly 8F
SIZE
: 29.3L x 28.2H x 32.7W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 14
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
: 15326842
DESCRIPTION
: Connector Assembly 10F
SIZE
: 29.3L x 28.2H x 37.2W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 14
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
:15326849
DESCRIPTION
: Connector Assembly 12F
SIZE
: 29.3L x 28.2H x 41.7W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 14
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
:15326856
DESCRIPTION
: Connector Assembly 14F
SIZE
: 29.3L x 28.2H x 46.2W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 14
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
: 15326863
DESCRIPTION
: Connector Assembly 16F
SIZE
: 29.3L x 28.2H x 50.7W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 14
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
A
B
C
W: 32.7
L: 29.3
H: 28.2
C
Total Mated Length: 56.7mm
H: 24.5
A
W: 29.6
L: 43.4
B
PART
NO
: 15326840
DESCRIPTION
: Connector Assembly 8M
SIZE
: 43.4L x 24.5H x 29.6W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 15
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
: 15326847
DESCRIPTION
: Connector Assembly 10M
SIZE
: 43.4L x 24.5H x 34.1W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 15
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
:15326854
DESCRIPTION
: Connector Assembly 12M
SIZE
: 43.4L x 24.5H x 38.6W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 15
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
:15326861
DESCRIPTION
: Connector Assembly 14M
SIZE
: 43.4L x 24.5H x 43.1W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 15
SEALS
/
PLUGS
: See Page 14, 15
PART
NO
: 15326868
DESCRIPTION
: Connector Assembly 16M
SIZE
: 43.4L x 24.5H x 47.6W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 15
SEALS
/
PLUGS
: See Page 14, 15
http://delphi.com/products/connect
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GT Series
SlimLine
150 3.5
mm
C
ENTERLINE
15 0 3 . 5
mm
C
ENTERLINE
18 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support rep-
resentative at the number listed below.
CABLE RANGE (mm2): ........ 0.35-1.0
CURRENT RANGE (AMPS): ......... 0-15
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ..... <10.0mV/amp
CENTERLINE SPACING (mm): ........ 3.5
BLADE WIDTH (mm): .................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
GT 150 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
15326266 0.50-0.35Tin BrassTin
15305350 1.00*-0.75 Tin Brass Tin
*Accomodates 1.00 European Ultra Thin Wall Cable.
Accomdates 0.80 SAE Ultra Thin Wall Cable
GT 150 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191155 15366022 1.47-1.85 Silicone Green
— 15305351 1.70-2.10 Silicone Yellow
GT 150 CAVITY PLUG
*
Part # Material Color
15305169 Silicone Orange
GT 150 FEMALE UNSHROUDED CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Indexing Color Material
2 15336024 Mushroom Black PA6 10% GF & 20% GB
2 TBI 15336027 Mushroom Black PA6 10% GF & 20% GB
3 15336029 Mushroom Black PA6 10% GF & 20% GB
4 15354716 Mushroom Black PA6 10% GF & 20% GB
*Cavity plugs seal unused female and male cavities.
Unshrouded
Female Connector
Assembly
Mushroom Indexed
Primary Lock
Reinforcement (PLR)
Female
Terminal
Cable
Seal
http://delphi.com/products/connect
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GT Series
150 3.5
mm
C
ENTERLINE
15 0 3 .5
mm
C
ENTERLINE
SlimLine
19
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
GT 150 FEMALE SHROUDED CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Indexing Color Material
2 15336004 Mushroom Black PA6 10% GF & 20% GB
2 15355317 Mushroom Black PBT 20% GF
3 15336121 Mushroom Black PA66 HS IM
3 15355323 Mushroom Black PBT 20% GF
415355331 MushroomBlackPA66 HS IM
4 15355331 Mushroom Black PBT 20% GF
5 15326389 Mushroom Black PA66 HS IM
5 15355268 Mushroom Black PBT 20% GF
6 15336013 Mushroom Black PBT 20% GF
2 15335987 Key Black PA6 10% GF & 20% GB
2 15355319 Key Black PBT 20% GF
3 15326556 Key Black PA66 HS IM
3 15355325 Key Black PBT 20% GF
4 15336001 Key Black PA66 HS IM
4 15355329 Key Black PBT 20% GF
GT CONNECT0R ASSEMBLY/METRI-PACK PULL-TO-
SEAT REPLACEMENT CROSS REFERENCE
GT Connector Description Metri-Pack Pull-To-Seat
Assembly
15336024 Connector Assembly 2F 12162193, 12162194,
12162195
15336027 TBI Connector Assembly 2F 12162204, 12162206,
12162208, 12162215,
12162216, 12162217,
12162218
15336029 Connector Assembly 3F 12162182, 12162183,
12162184, 12162185,
12162186
15336035 Connector Assembly 4F 12124846, 12129192,
12162188, 12162189,
12162190, 12162191
PART
NO
: 15336024
DESCRIPTION
: Connector Assembly 2F
SIZE
: 26.0L x 18.5H x 17.0W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 18
SEALS
/
PLUGS
: See Page 18
PART
NO
: 15336027
DESCRIPTION
: TBI Connector Assembly 2F
SIZE
: 26.0L x 11.0H x 20.5W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 18
SEALS
/
PLUGS
: See Page 18
NOTE
: Mates to Throttle Body Injector.
PART
NO
: 15336029
DESCRIPTION
: Connector Assembly 3F
SIZE
: 26.0L x 18.5H x 20.5W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 18
SEALS
/
PLUGS
: See Page 18
PART
NO
: 15354716
DESCRIPTION
: Connector Assembly 4F
SIZE
: 26.0L x 18.5H x 24.0W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 18
SEALS
/
PLUGS
: See Page 18
A
W: 17.0
L: 26.0
H: 18.5
A
Unshrouded Female
Mushroom Indexed
Connector Position
Assurance (CPA)
Shrouded Female
Connector Assembly
Connector Seal
Mushroom Indexed
Primary Lock
Reinforcement (PLR)
Key Indexed (PLR)
http://delphi.com/products/connect
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GT Series
SlimLine
150 3.5
mm
C
ENTERLINE
15 0 3 . 5
mm
C
ENTERLINE
20 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
W: 21.3
L: 29.0
H: 22.2
A
B
PART NO: 15336004*
DESCRIPTION: Connector Assembly 2F
SIZE: 29.0L x 22.2H x 21.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 18
SEALS/PLUGS: See Page 18
*See Page 19 for alternative material
PART NO: 15336121*
DESCRIPTION: Connector Assembly 3F
SIZE: 29.0L x 22.2H x 24.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 18
SEALS/PLUGS: See Page 18
*See Page 19 for alternative material
PART NO:
15355331*
DESCRIPTION: Connector Assembly 4F
SIZE: 29.0L x 22.2H x 28.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 18
SEALS/PLUGS: See Page 18
*See Page 19 for alternative material
A
B
Shrouded Female
Mushroom Indexed
GT CONNECTOR ASSEMBLY/METRI-PACK
SlimLine
CROSS REFERENCE
GT Connector Description Metri-Pack Pull-To-Seat
Assembly
15336004, 15355317 Connector Assembly 2F 12162193, 12162194, 12162195
15336121, 15355323 Connector Assembly 3F 12162182, 12162183, 12162184,
12162185, 12162186
15326559, 15355331 Connector Assembly 4F 12124846, 12129192, 12162188,
12162189, 12162190, 12162191
15326389, 15355268 Connector Assembly 5F 12162825, 12162826, 12162827
15336013, 15326829 Connector Assembly 6F 12066317, 12162210, 12162260,
12162261, 12162262
PART NO: 15326389*
DESCRIPTION: Connector Assembly 5F
SIZE: 29.0L x 22.2H x 31.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 18
SEALS/PLUGS: See Page 18
*See Page 19 for alternative material
PART NO: 15336013*
DESCRIPTION: Connector Assembly 6F
SIZE: 29.0L x 22.2H x 35.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 18
SEALS/PLUGS: See Page 18
*See Page 19 for alternative material
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
http://delphi.com/products/connect
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GT Series
150 3.5
mm
C
ENTERLINE
15 0 3 .5
mm
C
ENTERLINE
SlimLine
21
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PART
NO
: 15335987*
DESCRIPTION
: Connector Assembly 2F
SIZE
: 29.0L x 22.2H x 21.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 19
SEALS
/
PLUGS
: See Page 19
*See Page 19 for alternative material
PART
NO
: 15326556*
DESCRIPTION
: Connector Assembly 3F
SIZE
: 29.0L x 22.2H x 24.8W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 19
SEALS
/
PLUGS
: See Page 19
*See Page 19 for alternative material
PART
NO
: 15336001*
DESCRIPTION
: Connector Assembly 4F
SIZE
: 29.0L x 22.2H x 28.3W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 19
SEALS
/
PLUGS
: See Page 19
*See Page 19 for alternative material
PART
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
A
B
Shrouded Female
Key Indexed
GT CONNECTOR ASSEMBLY/METRI-PACK
SlimLine
CROSS REFERENCE
GT Connector Description Metri-Pack Pull-To-Seat
Assembly
15335987, 15355319 Connector Assembly 2F 12162197, 12162198, 12162199
15326556, 15355325 Connector Assembly 3F 12162278, 12162279, 12162280
15336001, 15355329 Connector Assembly 4F 12162833, 12162834
W: 21.3
L: 29.0
H: 22.2
A
B
http://delphi.com/products/connect
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GT Series
280
280
22 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
GT 280 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304710 0.50-0.35 Tin Brass Tin
15304711 1.00-0.75 Tin Brass Tin
15304712 3.00-1.50 Tin Brass Tin
15304713 5.00-4.00 Tin Brass Tin
Female Connector
Assembly
Side Lock Cover
(SLC)
Connector Position
Assurance (CPA)
Female Terminal
Cross Sectional View
GT 280 FEMALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Conn. Asm. Color Material
2 15326870 Black PA6 10% GF & 20% GB
3 15326877 Black PA6 10% GF & 20% GB
4 15326886 Black PA6 10% GF & 20% GB
515326893 BlackPA6 10% GF & 20% GB
6 15326900 Black PA6 10% GF & 20% GB
8 15326924 Black PA6 10% GF & 20% GB
10 15326931 Black PA6 10% GF & 20% GB
12 15326110 Black PA6 10% GF & 20% GB
16 15326952 Black PA6 10% GF & 20% GB
Side Lock Covers (SLC) are included in the Connector Assemblies listed in
this section.
Terminal
Terminal
Cable
Cable
Female Connector Assembly Male Connector Assembly
Side Lock Cover Side Lock Cover
http://delphi.com/products/connect
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280
280
23
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
GT 280 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304722 0.50-0.35 Tin Brass Tin
15304723 1.00-0.75 Tin Brass Tin
15304724 3.00-1.50 Tin Brass Tin
15304725 5.00-4.00 Tin Brass Tin
Male Connector
Assembly
Side Lock Cover
(SLC)
Male Terminal
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support rep-
resentative at the number listed below.
CABLE RANGE (mm2): ........ 0.35-5.0
CURRENT RANGE (AMPS): ......... 0-25
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <4.0mV/amp
CENTERLINE SPACING (mm): ........ 5.5
BLADE WIDTH (mm): .................. 2.8
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
GT 280 MALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Connector Color Material
2 15326874 Black PA6 10% GF & 20% GB
3 15326881 Black PA6 10% GF & 20% GB
4 15326890 Black PA6 10% GF & 20% GB
515326897 BlackPA6 10% GF & 20% GB
6 15326904 Black PA6 10% GF & 20% GB
8 15326928 Black PA6 10% GF & 20% GB
10 15326935 Black PA6 10% GF & 20% GB
12 15326942 Black PA6 10% GF & 20% GB
16 15326956 Black PA6 10% GF & 20% GB
Side Lock Covers (SLC) are included in the Connector Assemblies listed in
this section.
SECTION NOTES:
Contact your regional suppot representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Special consideration must be used when applying
terminals 15304713 and 15304725 due to cavity space
limitations.
http://delphi.com/products/connect
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280
280
24 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PART NO: 15326870
DESCRIPTION: Connector Assembly 2F
SIZE: 28.6L x 20.0H x 19.4W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15326877
DESCRIPTION: Connector Assembly 3F
SIZE: 28.6L x 20.0H x 24.9W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15326886
DESCRIPTION: Connector Assembly 4F
SIZE: 28.6L x 20.0H x 30.4W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15326893†
DESCRIPTION: Connector Assembly 5F
SIZE: 28.6L x 20.0H x 35.9W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15326900
DESCRIPTION: Connector Assembly 6F
SIZE: 28.6L x 20.0H x 41.4W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 41.4
L: 28.6
H: 20.0
C
Total Mated Length: 48.7mm
H: 17.5
A
W: 38.2 L: 36.1
PART NO: 15326874
DESCRIPTION: Connector Assembly 2M
SIZE: 36.1L x 17.5H x 16.2W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
PART NO: 15326881
DESCRIPTION: Connector Assembly 3M
SIZE: 36.1L x 17.5H x 21.7W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
PART NO: 15326890
DESCRIPTION: Connector Assembly 4M
SIZE: 36.1L x 17.5H x 27.2W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
PART NO:15326897
DESCRIPTION: Connector Assembly 5M
SIZE: 36.1L x 17.5H x 32.7W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
PART NO: 15326904
DESCRIPTION: Connector Assembly 6M
SIZE: 36.1L x 17.5H x 38.2W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
B
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GT Series
280
280
25
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PART NO: 15326924
DESCRIPTION: Connector Assembly 8F
SIZE: 28.6L x 26.2H x 29.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15326931
DESCRIPTION: Connector Assembly 10F
SIZE: 28.6L x 26.2H x 34.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15326110
DESCRIPTION: Connector Assembly 12F
SIZE: 28.6L x 26.2H x 40.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15326952
DESCRIPTION: Connector Assembly 16F
SIZE: 28.6L x 26.2H x 51.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 22
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 29.1
L: 28.6
H: 26.2
C
Total Mated Length: 48.7mm
H: 22.5
A
W: 26.6
L: 36.1
PA R T NO: 15326928
DESCRIPTION: Connector Assembly 8M
SIZE: 36.1L x 22.5H x 26.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
PA R T NO: 15326935
DESCRIPTION: Connector Assembly 10M
SIZE: 36.1L x 22.5H x 32.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
PA R T NO: 15326942
DESCRIPTION: Connector Assembly 12M
SIZE: 36.1L x 22.5H x 37.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
PA R T NO: 15326956
DESCRIPTION: Connector Assembly 16M
SIZE: 36.1L x 22.5H x 48.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 23
B
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280
280
26 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
GT 280 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
15304718 0.50-0.35 Tin Brass Tin
15304719 1.00-0.75 Tin Brass Tin
15304720 3.00-1.50 Tin Brass Tin
Female Connector
Assembly
Connector Position
Assurance (CPA)
Cable Seal
GT 280 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191221 15366065 1.20-1.85 Silicone Orange
12191222 15366066 1.86-2.25 Silicone Yellow
12191223 15366067 2.50-3.20 Silicone Tan
–121912353.40-3.90SiliconePurple
Female Terminal
Cross Sectional View
GT 280 FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Color Material
2 15326679 Black PA6 10% GF & 20% GB
3 15326614 Black PA6 10% GF & 20% GB
4 15326631 Black PA6 10% GF & 20% GB
5 15326642 Black PA6 10% GF & 20% GB
6 15326635 Black PA6 10% GF & 20% GB
8 15326654 Black PA6 10% GF & 20% GB
10 15326660 Black PA6 10% GF & 20% GB
1215326910 BlackPA6 10% GF & 20% GB
1415326917 BlackPA6 10% GF & 20% GB
16 15326666 Black PA6 10% GF & 20% GB
Primary Lock Reinforcement (PLR) and Connector Seals are included in the
Connector Assemblies listed in this section.
Primary Lock
Reinforcement
(PLR)
Connector Seal
Female Connector Assembly Male Connector Assembly
Terminal
Terminal
Cable
Cable
Connector Seal
Cable Seal
Primary Lock
Reinforcement
Cable Seal
Primary Lock
Reinforcement
http://delphi.com/products/connect
15326004 5.00-4.00 Beryllium Copper Tin
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280
280
27
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
GT 280 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
15304730 0.50-0.35 Tin Brass Tin
15304731 1.00-0.75 Tin Brass Tin
15304732 3.00-1.50 Tin Brass Tin
Male Connector
Assembly
GT 280 CAVITY PLUG*
Part # Cavity Diameter Material Color
15305170 5.8mm Silicone White
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support rep-
resentative at the listed below.
CABLE RANGE (
mm
2): ........ 0.35-5.0
CURRENT RANGE (AMPS): ......... 0-25
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <4.0mV/amp
CENTERLINE SPACING (
mm
): ........ 6.5
BLADE WIDTH (
mm
): .................. 2.8
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
GT 280 MALE CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Color Material
2 15326678 Black PA6 10% GF & 20% GB
3 15326623 Black PA6 10% GF & 20% GB
4 15326633 Black PA6 10% GF & 20% GB
5 15326647 Black PA6 10% GF & 20% GB
6 15326640 Black PA6 10% GF & 20% GB
8 15326655 Black PA6 10% GF & 20% GB
10 15326661 Black PA6 10% GF & 20% GB
1215326915 BlackPA6 10% GF & 20% GB
1415326922 BlackPA6 10% GF & 20% GB
16 15326667 Black PA6 10% GF & 20% GB
Primary Lock Reinforcement is included in the Connector Assemblies listed
in this section.
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
Primary Lock
Reinforcement
(PLR)
Cable Seal
Male Terminal
*Cavity plugs seal unused female and male cavities.
http://delphi.com/products/connect
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280
280
28 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PART NO: 15326679
DESCRIPTION: Connector Assembly 2F
SIZE: 29.3L x 23.1H x 26.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 26
SEALS/PLUGS: See Page 26, 27
PART NO: 15326614
DESCRIPTION: Connector Assembly 3F
SIZE: 29.3L x 23.1H x 33.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 26
SEALS/PLUGS: See Page 26, 27
PART NO: 15326631
DESCRIPTION: Connector Assembly 4F
SIZE: 29.3L x 23.1H x 39.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 26
SEALS/PLUGS: See Page 26, 27
PART NO: 15326642
DESCRIPTION: Connector Assembly 5F
SIZE: 29.3L x 23.1H x 46.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 26
SEALS/PLUGS: See Page 26, 27
PART NO: 15326635
DESCRIPTION: Connector Assembly 6F
SIZE: 29.3L x 23.1H x 52.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 26
SEALS/PLUGS: See Page 26, 27
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 26.8
L: 29.3
H: 23.1
C
Total Mated Length: 56.7mm
H: 19.4
A
W: 23.8
L: 43.4
PART NO: 15326678
DESCRIPTION: Connector Assembly 2M
SIZE: 43.4L x 19.4H x 23.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 27
SEALS/PLUGS: See Page 26, 27
PART NO: 15326623
DESCRIPTION: Connector Assembly 3M
SIZE: 43.4L x 19.4H x 30.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 27
SEALS/PLUGS: See Page 26, 27
PART NO: 15326633
DESCRIPTION: Connector Assembly 4M
SIZE: 43.4L x 19.4H x 36.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 27
SEALS/PLUGS: See Page 26, 27
PART NO: 15326647
DESCRIPTION: Connector Assembly 5M
SIZE: 43.4L x 19.4H x 43.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 27
SEALS/PLUGS: See Page 26, 27
PART NO: 15326640
DESCRIPTION: Connector Assembly 6M
SIZE: 43.4L x 19.4H x 49.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 27
SEALS/PLUGS: See Page 26, 27
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280
280
29
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PA R T
NO
: 15326654
DESCRIPTION
: Connector Assembly 8F
SIZE
: 29.3L x 29.0H x 39.9W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 26
SEALS
/
PLUGS
: See Page 26, 27
PA R T
NO
: 15326660
DESCRIPTION
: Connector Assembly 10F
SIZE
: 29.3L x 29.0H x 46.4W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 26
SEALS
/
PLUGS
: See Page 26, 27
PART
NO
:15326910
DESCRIPTION
: Connector Assembly 12F
SIZE
: 29.3L x 29.0H x 52.9W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 26
SEALS
/
PLUGS
: See Page 26, 27
PART
NO
:15326917
DESCRIPTION
: Connector Assembly 14F
SIZE
: 29.3L x 29.0H x 59.4W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 26
SEALS
/
PLUGS
: See Page 26, 27
PA R T
NO
: 15326666
DESCRIPTION
: Connector Assembly 16F
SIZE
: 29.3L x 29.0H x 65.9W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 26
SEALS
/
PLUGS
: See Page 26, 27
PA R T
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
A
B
CPART
NO
: 15326655
DESCRIPTION
: Connector Assembly 8M
SIZE
: 43.4L x 25.5H x 36.8W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 27
SEALS
/
PLUGS
: See Page 26, 27
PART
NO
: 15326661
DESCRIPTION
: Connector Assembly 10M
SIZE
: 43.4L x 25.5H x 43.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 27
SEALS
/
PLUGS
: See Page 26, 27
PART
NO
:15326915
DESCRIPTION
: Connector Assembly 12M
SIZE
: 43.4L x 25.5H x 49.8W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 27
SEALS
/
PLUGS
: See Page 26, 27
PART
NO
:15326922
DESCRIPTION
: Connector Assembly 14M
SIZE
: 43.4L x 25.5H x 56.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 27
SEALS
/
PLUGS
: See Page 26, 27
PART
NO
: 15326667
DESCRIPTION
: Connector Assembly 16M
SIZE
: 43.4L x 25.5H x 62.8W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 27
SEALS
/
PLUGS
: See Page 26, 27
We do not have it.
W: 39.9
L: 29.3
H: 29.0
C
Total Mated Length: 56.7mm
H: 25.5
A
W: 36.8
L: 43.4
B
http://delphi.com/products/connect
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GT Series
280
280
30 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
D
EVICE
D
EVICE
C O N N E C T I O N S
APART NO: 15336116
DESCRIPTION: Connector Assembly 2F
SIZE: 35.8L x 23.8H x 29.4W
COLOR: Black
MATERIAL: PA6 20% GF & 10% GB
TERMINALS: See Page 26
SEALS/PLUGS: See Page 84, 85
BPART NO: 15336117
DESCRIPTION: Connector Assembly 2F
SIZE: 35.8L x 23.8H x 29.4W
COLOR: Brown
MATERIAL: PA6 20% GF & 10% GB
TERMINALS: See Page 26
SEALS/PLUGS: See Page 84, 85
GT 280 Connection Systems are designed
to mate to most headlamps, including a variety of daytime
running lamps, high beam, and dual filament BULBS.
W: 29.4
L: 35.8
H: 23.8
A
W: 29.4
L: 35.8
H: 23.8
B
http://delphi.com/products/connect
31
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GT Series
150/280 MIXED
150/280 MIXED
32 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
GT 150 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12191811 0.50-0.35 Tin Brass Tin
12191812 1.00-0.75 Tin Brass Tin
Female Connector
Assembly
Connector Position
Assurance (CPA)
Female Terminals
GT 280 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304710 0.50-0.35 Tin Brass Tin
15304711 1.00-0.75 Tin Brass Tin
15304712 3.00-1.50 Tin Brass Tin
15304713 5.00-4.00 Tin Brass Tin
Cross Sectional View
GT MIXED FEMALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Connector Color Material
1215336205 BlackPA6 10% GF & 20% GB
1615336219 BlackPA6 10% GF & 20% GB
18 15326082 Black PA6 10% GF & 20% GB
Side Lock Covers (SLC) are included in the Connector Assemblies listed in
this section.
Side Lock Cover
(SLC)
Terminal
Terminal
Cable
Cable
Female Connector Assembly Male Connector Assembly
Side Lock Cover Side Lock Cover
http://delphi.com/products/connect
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150/280 MIXED
150/280 MIXED
33
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Unsealed System Application Information
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
GT 150 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304701 0.50-0.35 Tin Brass Tin
15304702 1.00-0.75 Tin Brass Tin
Male Connector
Assembly
Male Terminals
GT 280 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304722 0.50-0.35 Tin Brass Tin
15304723 1.00-0.75 Tin Brass Tin
15304724 3.00-1.50 Tin Brass Tin
15304725 5.00-4.00 Tin Brass Tin
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance contact your regional support representative at the number listed below.
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-25
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ....... 5.5
BLADE
WIDTH
(mm): ................. 2.8
CABLE
RANGE
(mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-15
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(mm): ....... 4.0
BLADE
WIDTH
(mm): ................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
SECTION NOTES:
Contact your regional support representative at the number listed below
.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Special consideration must be used when applying
terminals 15304713 and 15304725 due to cavity space
limitations.
GT MIXED MALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Connector Color Material
1215336209 BlackPA6 10% GF & 20% GB
1615336224 BlackPA6 10% GF & 20% GB
Side Lock Covers (SLC) are included in the Connector Assemblies listed in
this section.
Side Lock Cover
(SLC)
http://delphi.com/products/connect
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
GT Series
150/280 MIXED
150/280 MIXED
34 North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
PART NO:15336205
DESCRIPTION: Connector Assembly 12F
SIZE: 28.6L x 26.2H x 34.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 32
PART NO:15336219
DESCRIPTION: Connector Assembly 16F
SIZE: 28.6L x 26.2H x 42.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 32
PART NO: 15326082
DESCRIPTION: Connector Assembly 18F
SIZE: 28.6L x 26.2H x 46.6W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 32
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 34.6
L: 28.6
H: 26.2
C
Total Mated Length: 56.7mm
H: 22.5
A
W: 32.1
L: 36.1
B
PART NO:15336209
DESCRIPTION: Connector Assembly 12M
SIZE: 36.1L x 22.5H x 32.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 33
PART NO:15336224
DESCRIPTION: Connector Assembly 16M
SIZE: 36.1L x 22.5H x 40.1W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 33
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
http://delphi.com/products/connect
35
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
36
GT Series
150/280 MIXED
150/280 MIXED
Female Connector
Assembly
Connector Position
Assurance (CPA)
GT 150 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12191818 0.50-0.35 Tin Brass Tin
12191819 1.00-0.75 Tin Brass Tin
GT 280 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191221 15366065 1.20-1.85 Silicone Orange
12191222 15366066 1.86-2.25 Silicone Yellow
12191223 15366067 2.50-3.20 Silicone Tan
– 12191235 3.40-3.90 Silicone Purple
Cross Sectional View
GT 150 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191152 15366021 1.20-1.85 Silicone White
12191153 15366060 1.86-2.25 Silicone Blue
GT 280 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
15304718 0.50-0.35 Tin Brass Tin
15304719 1.00-0.75 Tin Brass Tin
15304720 3.00-1.50 Tin Brass Tin
15326004 5.00-4.00 Beryllium Copper Tin
150280
Primary Lock
Reinforcement
(PLR)
GT MIXED FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Color Material
1215326939 BlackPA6 10% GF & 20% GB
1415336037 BlackPA6 10% GF & 20% GB
16 15326084 Black PA6 10% GF & 20% GB
Primary Lock Reinforcement (PLR) and Connector Seals are included in the
Connector Assemblies listed in this section.
Female Connector Assembly Male Connector Assembly
Terminal
Terminal
Cable
Cable
Connector Seal
Cable Seal
Primary Lock
Reinforcement
Cable Seal
Primary Lock
Reinforcement
Female Terminals
Cable Seals
150 280
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
37
GT Series
150/280 MIXED
150/280 MIXED
GT 280 CAVITY PLUG*
Part # Cavity Diameter Material Color
15305170 5.8mm Silicone White
*Cavity plugs seal unused female and male cavities.
Male Connector
Assembly
Male Terminals
Cable Seals
Sealed System Application Information
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
CURRENT (AMPS)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
CABLE
RANGE
(
mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-25
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(
mm
): ....... 6.5
BLADE
WIDTH
(
mm
): ................. 2.8
CABLE
RANGE
(
mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-15
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(
mm
): ....... 4.5
BLADE
WIDTH
(
mm
): ................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
GT 150 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
15326268 0.50-0.35Tin BrassTin
15326269 1.00-0.75Tin BrassTin
GT 150 CAVITY PLUG*
Part # Cavity Diameter Material Color
15305171 4.0mm Silicone Green
*Cavity plugs seal unused female and male cavities.
GT 280 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
15304730 0.50-0.35 Tin Brass Tin
15304731 1.00-0.75 Tin Brass Tin
15304732 3.00-1.50 Tin Brass Tin
GT MIXED MALE CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Color Material
1215336034 BlackPA6 10% GF & 20% GB
14
15422562
BlackPA6 10% GF & 20% GB
16 15326085 Black PA6 10% GF & 20% GB
Primary Lock Reinforcement (PLR) is included in the Connector Assemblies
listed in this section.
Primary Lock
Reinforcement
(PLR)
150 280
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
38
GT Series
150/280 MIXED
150/280 MIXED
PART NO:15326939
DESCRIPTION: Connector Assembly 12F
SIZE: 29.3L x 29.0H x 44.9W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 36
SEALS/PLUGS: See Page 36, 37
PART NO:15336037
DESCRIPTION: Connector Assembly 14F
SIZE: 29.3L x 29.0H x 49.4W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 36
SEALS/PLUGS: See Page 36, 37
PART NO: 15326084
DESCRIPTION: Connector Assembly 16F
SIZE: 29.3L x 29.0H x 53.9W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 36
SEALS/PLUGS: See Page 36, 37
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
C
W: 53.9
L: 29.3
H: 29.0
C
Total Mated Length: 56.7mm
H: 25.5
A
W: 50.8 L: 43.4
B
PART NO:15336034
DESCRIPTION: Connector Assembly 12M
SIZE: 43.4L x 25.5H x 41.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 37
SEALS/PLUGS: See Page 36, 37
PART NO:
15422562
DESCRIPTION: Connector Assembly 14M
SIZE: 43.4L x 25.5H x 46.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 37
SEALS/PLUGS: See Page 36, 37
PART NO: 15326085
DESCRIPTION: Connector Assembly 16M
SIZE: 43.4L x 25.5H x 50.8W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 37
SEALS/PLUGS: See Page 36, 37
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
http://delphi.com/products/connect
39
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
40
GT Series
LEVER LOCK
LEVER LOCK
GT 150 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12191811 0.50-0.35 Tin Brass Tin
12191812 1.00-0.75 Tin Brass Tin Female Connector
Female Terminals
GT 280 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304710 0.50-0.35 Tin Brass Tin
15304711 1.00-0.75 Tin Brass Tin
15304712 3.00-1.50 Tin Brass Tin
15304713 5.00-4.00 Tin Brass Tin
Cross Sectional View
GT FEMALE LEVER LOCK CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
18 15304692 Black PA66 HS IM 15304694
22 15317325 Lt. Gray PA66 HS IM 15317326
30 15304908 Black PA66 HS IM 15304913
4015359287 BlackPA66 HS IM15304842
Terminal Position
Assurance (TPA)
Female
Connector Male Connector
Terminal
Terminal
Cable
TPA
Stabilizer
TPA
Lever Lock
Cable
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
41
GT Series
LEVER LOCK
LEVER LOCK
GT 150 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304701 0.50-0.35 Tin Brass Tin
15304702 1.00-0.75 Tin Brass Tin
GT 280 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15304722 0.50-0.35 Tin Brass Tin
15304723 1.00-0.75 Tin Brass Tin
15304724 3.00-1.50 Tin Brass Tin
15304725 5.00-4.00 Tin Brass Tin
Male Connector
Male Terminals
Terminal Position
Assurance (TPA)
Lever Lock
Unsealed System Application Information
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
CURRENT (AMPS)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-25
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ....... 5.5
BLADE
WIDTH
(mm): ................. 2.8
CABLE
RANGE
(mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-15
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(mm): ....... 4.0
BLADE
WIDTH
(mm): ................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(OC)
0 5 10 15 20
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
GT MALE LEVER LOCK CONNECTORS UNSEALED
# Cavities Connector Color Material TPA Stabilizer Lever Lock
1815336468BlackPA66 HS IM1530469515418982 15317550
2215317322Lt. GrayPA66 HS IM1531732315418983 15317321
3015326762BlackPA66 HS IM1530491215418984 15326799
40 15336417 Black PA66 HS IM 15304841 15326177 15336387
Male Stabilizer
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is
critical to meet all crimp dimensions as specified.
• Special consideration must be used when applying
terminals 15304713 and 15304725 due to cavity
space limitations.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
42
GT Series
LEVER LOCK
LEVER LOCK
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
E
F
PA R T NO: 15304692 (Black)
15304690 (Md. Gray)
DESCRIPTION: Connector 18F
SIZE: 22.0L x 20.5H x 59.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 40
PA R T NO: 15304694
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
A
B
C
W: 59.0
L: 22.0
H: 20.5
C
Total Mated Length: 63.8mm
H: 20.5
A
PART NO: 15336468 (Black)
15336467 (Md. Gray)
DESCRIPTION: Connector 18M
SIZE: 50.0L x 20.5H x 66.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 41
CLIP: 12084149
PART NO: 15304695
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
PART NO:
15418982
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 15317550
DESCRIPTION: Lever Lock
COLOR: Purple
MATERIAL: PA66 HS IM
E
F
D
D
B
W: 66.0 L: 50.0
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
43
GT Series
LEVER LOCK
LEVER LOCK
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
E
F
PART NO: 15317325 (Lt. Gray)
15326063 (Md. Gray)
DESCRIPTION: Connector 22F
SIZE: 22.0L x 20.4H x 74.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 40
PART NO: 15317326
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
A
B
C
W: 74.0
L: 22.0
H: 20.4
Total Mated Length: 66.0mm
H: 20.2
A
L: 49.8
PART NO: 15317322 (Lt. Gray)
15326064 (Md. Gray)
DESCRIPTION: Connector 22M
SIZE: 49.8L x 20.2H x 81.8W
MATERIAL: PA66 HS IM
TERMINALS: See Page 41
CLIP: 12110290
PART NO: 15317323
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
PART NO:
15418983
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 15317321
DESCRIPTION: Lever Lock
COLOR: Blue
MATERIAL: PA66 HS IM
D
B
D
F
C
W: 81.8
E
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
44
GT Series
LEVER LOCK
LEVER LOCK
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
E
F
PART NO: 15304908
DESCRIPTION: Connector 30F
SIZE: 22.0L x 20.8H x 76.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 40
PART NO: 15304913
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
A
B
C
W: 76.8
L: 22.0
H: 20.8
C
Total Mated Length: 66.0mm
H: 24.3
A
W: 89.4
L: 49.8
B
PART NO: 15326762
DESCRIPTION: Connector 30M
SIZE: 49.8L x 24.3H x 89.4W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 41
PART NO: 15304912
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
PART NO:
15418984
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 15326799
DESCRIPTION: Lever Lock
COLOR: Natural
MATERIAL: PA66 HS IM 14% GF
E
D
D
F
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
45
GT Series
LEVER LOCK
LEVER LOCK
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
E
F
PART NO:
15359287 (Black)
15393744 (Gray)
DESCRIPTION: Connector 40F
SIZE: 21.9L x 32.7H x 55.9W
MATERIAL: PA66 HS IM
TERMINALS: See Page 40
PART NO: 15304842
DESCRIPTION:TPA
NUMBER REQ.: 2
COLOR: Blue
MATERIAL: PBT
A
B
C
W: 55.9
L: 21.9
H: 32.7
C
Total Mated Length: 66.0mm
H: 32.4
A
L: 47.3
B
PART NO: 15336417 (Black)
15305216 (Gray)
DESCRIPTION: Connector 40M
SIZE: 47.3L x 32.4H x 64.9W
MATERIAL: PA66 HS IM
TERMINALS: See Page 41
PART NO: 15304841
DESCRIPTION:TPA
NUMBER REQ.: 2
COLOR: Blue
MATERIAL: PBT
PART NO: 15326177
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 15336387
DESCRIPTION: Lever Lock
COLOR: Natural
MATERIAL: PA66 HS IM 14% GF
E
D
W: 64.9
F
D
D
B
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
46
GT Series
LEVER LOCK
LEVER LOCK
GT FEMALE LEVER LOCK CONNECTORS SEALED
Connector
# Cavities Connector Color Material PLR TPA Seal Lever Lock
2415366099Black
PA6 10%GF & 20% GB
15373422 –1533617715369322
38 15336418 Black PA66 HS IM – 15304904 15304905 15336267
GT 150 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12191818 0.50-0.35 Tin Brass Tin
12191819 1.00-0.75 Tin Brass Tin
Female Connector
Female
Terminals
GT 150 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191152 15366021 1.20-1.85 Silicone White
12191153 15366060 1.86-2.25 Silicone Blue
GT 280 FEMALE TERMINALS SEALED
Part # Part # Cable Range (mm2) Material Plating
Dia. 5.2 (mm) Dia. 5.8 (mm)
15304715 15304718 0.50-0.35 Tin Brass Tin
15304716 15304719 1.00-0.75 Tin Brass Tin
15304717 – 2.00-1.50 Tin Brass Tin
– 15304720 3.00-1.50 Tin Brass Tin
– 15326004 5.00-4.00 Beryllium Copper Tin
GT 280 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191221 15366065 1.20-1.85 Silicone Orange
12191222 15366066 1.86-2.25 Silicone Yellow
12191223 15366067 2.50-3.20 Silicone Tan
– 12191235 3.40-3.90 Silicone Purple
12191156 15366063 1.20-1.85 Silicone Gray
12191157 15366064 1.86-2.25 Silicone Purple
12191154 15366061 2.09-2.66 Silicone Dk. Red
Cross Sectional View
Female Connector Male Connector
Lever Lock
280
5.8mm
280
5.2mm
Terminal
Terminal
Cable
Seal
TPA
Stabilizer
TPA
Lever Lock
Cable Seal
Connector Seal
Connector Seal
(PLR)
Primary Lock
Reinforcement
Cable
Seals
150 280
150 280
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
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47
GT Series
LEVER LOCK
LEVER LOCK
GT 150 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
15326268 0.50-0.35Tin BrassTin
15326269 1.00-0.75Tin BrassTin
Male Connector
Male Terminals
Cable Seals
GT 150 CAVITY PLUG*
Part # Cavity Diameter Material Color
15305171 4.0mm Silicone Green
GT 280 CAVITY PLUG*
Part # Cavity Diameter Material Color
12059168 5.2mm Silicone Dk. Red
15305170 5.8mm Silicone White
Sealed System Application Information
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
CABLE
RANGE
(
mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-25
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(
mm
): ....... 6.5
BLADE
WIDTH
(
mm
): ................. 2.8
CABLE
RANGE
(
mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-15
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(
mm
): ....... 4.5
BLADE
WIDTH
(
mm
): ................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
GT MALE LEVER LOCK CONNECTORS SEALED
# Cavities Connector Color Material PLR TPA Stabilizer
24 15336173 Black PA66 HS IM 14% GF 15355131 – –
38 15317380 Black PA66 HS IM – 15304903 15304902
GT 280 MALE TERMINALS SEALED
Part # Part # Cable Range (mm
2
) Material Plating
Dia. 5.2 (mm) Dia. 5.8 (mm)
15304727 15304730 0.50-0.35 Tin Brass Tin
15304728 15304731 1.00-0.75 Tin Brass Tin
– 15304732 3.00-1.50 Tin Brass Tin
15304729 – 2.00-1.50 Tin Brass Tin
*Cavity plugs seal unused female and male cavities.
*Cavity plugs seal unused female and male cavities.
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical to meet
all crimp dimension as specified.
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(PLR)
Primary Lock
Reinforcement
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
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48
GT Series
LEVER LOCK
LEVER LOCK
F
D
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as indicated
by the key.
System Note:
For 280 Series sealed cavities
use 5.8mm cavity diameter
terminals and seals from
pages 46 and 47.
PART NO: 15366099
DESCRIPTION: Connector 24F
SIZE: 52.8L x 40.0H x 80.6W
COLOR: Black
MATERIAL: PA6 10%GF & 20% GB
TERMINALS: See Page 46
SEALS/PLUGS: See Page 46, 47
PART NO:
15373422
DESCRIPTION: PLR
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 15336177
DESCRIPTION: Connector Seal
COLOR: Green
MATERIAL: Silicone
PART NO: 15369322
DESCRIPTION: Lever Lock
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
E
W: 80.6
L: 52.8
H: 40.0
Total Mated Length: 72.0mm
H: 37.2
A
W: 74.5
L: 48.4
PART NO: 15336173
DESCRIPTION: Connector 24M
SIZE: 48.4L x 37.2H x 74.5W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 47
SEALS/PLUGS: See Page 46, 47
PART NO:
15373421
DESCRIPTION: PLR
COLOR: Md. Gray
MATERIAL: PA66 HS IM
E
C
C
D
BF
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North American Region
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Asia Pacific Region
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S
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E
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49
GT Series
LEVER LOCK
LEVER LOCK
KEY:
150 SERIES
■280 SERIES
●Blocked Cavity
Mixed connectors feature a
combination of different
terminal cavities, as indicated
by the key.
System Note:
For 280 Series sealed cavities
use 5.2mm cavity diameter
terminals and seals from pages
46 and 47.
G
PART
NO
: 15336418
DESCRIPTION
: Connector 38F
SIZE
: 52.8L x 46.1H x 93.3W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 46
SEALS
/
PLUGS
: See Page 46, 47
PART
NO
: 15304904
DESCRIPTION
:TPA
NUMBER
REQ
.: 2
COLOR
: Lt. Gray
MATERIAL
: PBT
PART
NO
: 15304905
DESCRIPTION
: Connector Seal
COLOR
: Green
MATERIAL
: Silicone
PART
NO
: 15336267
DESCRIPTION
: Lever Lock
COLOR
: Dk. Gray
MATERIAL
: PA66 HS IM 14% GF
A
B
E
L: 52.8
H: 46.1
Total Mated Length: 91.1mm
H: 38.6
W: 85.7
L: 48.4
PA R T
NO
: 15317380
DESCRIPTION
: Connector 38M
SIZE
: 48.4L x 38.6H x 85.7W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 47
SEALS
/
PLUGS
: See Page 46, 47
CLIP
: 12084149
PA R T
NO
: 15304903
DESCRIPTION
:TPA
NUMBER
REQ
.: 2
COLOR
: Lt. Gray
MATERIAL
: PBT
PA R T
NO
: 15304902
DESCRIPTION
: Stabilizer
COLOR
: Natural
MATERIAL
: PA66 HS IM
C
E
F
D
G
F
F
C
D
B
B
A
W: 93.3
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
50
GT Series
LEVER LOCK
LEVER LOCK
FLEXIBLE PRINTED CIRCUIT APPLICATION
GT 150 MALE TERMINALS UNSEALED
Part # Material Plating
15317814 Tin Brass Tin
GT 280 MALE TERMINALS UNSEALED
Part # Material Plating
15317815 Tin Brass Tin
Male Connector
Lever Lock
Stabilizer
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Flex Circuit Systems mate to conventional female
connection systems.
GT MALE LEVER LOCK CONNECTORS UNSEALED
# Cavities Connector Color Material TPA Stabilizer Lever Lock
3015317735BrownPA66 HS IM1531782815418984 15326799
4015317694BrownPA66 HS IM15355380 1532617715336387
Terminal Position
Assurance (TPA)
Male Terminals
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
51
GT Series
LEVER LOCK
LEVER LOCK
FLEXIBLE PRINTED CIRCUIT APPLICATION
A
H: 24.3
W: 89.4
L: 49.8
C
B
D
C
D
APART NO: 15317735
DESCRIPTION: Connector 30M
SIZE: 49.8L x 24.3H x 89.4W
COLOR: Brown
MATERIAL: PA66 HS IM
TERMINALS: See Page 50
PART NO: 15317828
DESCRIPTION:TPA
COLOR: Green
MATERIAL: PBT
PART NO:
15418984
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 15326799
DESCRIPTION: Lever Lock
COLOR: Natural
MATERIAL: PA66 HS IM 14% GF
B
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
SYSTEM NOTES:
• Conventional mating connector
15305216 (Female) Brown
15304913 (TPA) Blue
• Terminals See Page 40.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
52
GT Series
LEVER LOCK
LEVER LOCK
FLEXIBLE PRINTED CIRCUIT APPLICATION
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
SYSTEM NOTES:
• Conventional mating connector
15305218 (Female) Brown
15304342 (TPA) Blue
• Terminals See Page 40.
C
D
APART NO: 15317694
DESCRIPTION: Connector 40M
SIZE: 47.3L x 32.4H x 64.9W
COLOR: Brown
MATERIAL: PA66 HS IM
TERMINALS: See Page 50
PART NO:
15355380
DESCRIPTION:TPA
NUMBER REQ.: 2
COLOR: Green
MATERIAL: PBT HM IS
PART NO: 15326177
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 15336387
DESCRIPTION: Lever Lock
COLOR: Natural
MATERIAL: PA66 HS IM 14% GF
B
A
H: 32.4
L: 47.3
C
B
B
W: 64.9
D
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53
54
150
METRI-PACK SERIES
150 Metri-Pack Features
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•14 Amps continuous maximum
current rating
•Small overall dimensions
•Low energy, low voltage capability
•Excellent resistance to temperature,
chemicals and abrasion
•-40ºC to 125ºC temperature range
Available in device and in-line
connections for vehicle applications,
Metri-Pack 150 Series connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Ideally suited for limited space
applications that do not require environ-
mental protection, Metri-Pack 150 Series
products are extremely versatile.
S
S
S
E
A
L
E
D
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
Available in device and in-line
connections for underhood vehicle
applications, Metri-Pack 150 Series sealed
connectors can meet or exceed the
requirements for most marine, appliance,
and industrial control applications.
Utilizing triple-rib peripheral silicone
rubber seals, Metri-Pack 150 Series
sealed systems are ideally suited for
critical, low-energy electronic appli-
cations that require protection from
environmental hazards.
Metri-Pack Series
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
56
Metri-Pack Series
Cross Sectional View
150
150
150 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
1 12047682 Black PA66 HS IM –
2 12047662 Black PA66 HS IM 12047664
2 12052832 Black PA66 HS IM 12047664
3 12047781 Black PA66 HS IM 12047783
3 12064758 Black PA66 HS IM 12047783
4 12047785 Black PA66 HS IM 12047664
4 12064760 Black PA66 HS IM 12047664
4 12092162 Black PA66 HS IM 12092164
6 12064762 Gray PBT 12064764
8 12047886 Black PA66 HS IM 12045689
8 12064766 Blue PBT 12064768
10 12064769 Natural PBT 12064771
TPA
(Terminal Position
Assurance)
Female Terminal
CPA
(Connector Position
Assurance)
Female Connector
Cable
TPA
Terminal
Cable
Terminal
TPA
150 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12047767 1.0-0.80 Silicon Bronze Tin
12064971 0.50-0.35 Silicon Bronze Tin
150 TANGLESS FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12129484 1.0-0.80 Silicon Bronze Tin
12129373 0.5-0.35 Silicon Bronze Tin
TANGLESS
Female Connector
TANGLESS
Male Connector
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
57
Metri-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
150
150
150 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12047581 1.0-0.80 Tin Brass Tin
12059894 0.50-0.35 Tin Brass Tin
150 MALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
1 12047683 Black PA66 HS IM –
2 12047663 Black PA66 HS IM 12047665
2 12052833 Black PBT 12047665
3 12047782 Black PA66 HS IM 12047784
3 12064759 Black PBT 12047784
4 12047786 Black PA66 HS IM 12047787
4 12064761 Black PBT 12047787
4 12092163 Black PA66 HS IM 12092164
6 12064763 Gray PBT 12064765
8 12045688 Black PA66 HS IM 12045690
8 12064767 Blue PBT 12045690
10 12064770 Natural PBT 12064772
CABLE RANGE (mm2): ........ 0.35-1.0
CURRENT RANGE (AMPS): ......... 0-14
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ........ <10mΩ@20mV
VOLTAGE DROP: .... <10.0 mV/amp
CENTERLINE SPACING (mm): ........ 3.5
BLADE WIDTH (mm): .................. 1.5
Male Connector
Male Terminal TPA
(Terminal Position
Assurance)
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125
1.0
20
15
10
5
0
0.80
0.50
150 SERIES TERMINALS–Tin Plated
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 74.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
58
Metri-Pack Series
150
150
PA R T NO: 12047682
DESCRIPTION: Connector 1F
SIZE: 17.0L x 7.0H x 6.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
ABPA R T NO: 12047683
DESCRIPTION: Connector 1M
SIZE: 33.0L x 7.7H x 9.4W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 57
W: 6.5L: 17.0
H: 7.0
B
Total Mated Length: 38.1mm
H: 7.7
A
W: 9.4 L: 33.0
F
PART NO: 12047662 (Black)
12059249 (Natural)
DESCRIPTION: Connector 2F
SIZE: 17.0L x 8.7H x 8.3W
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12047664
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
C
D
EPART NO: 12047663 (Black)
12059250 (Natural)
DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 33.0L x 10.3H x 11.9W
MATERIAL: PA66 HS IM
TERMINALS: See Page 57
PART NO: 12047665
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
W: 8.3
L: 17.0
H: 8.7
E
Total Mated Length: 41.0mm
H: 10.3
C
W:11.9 L: 33.0
D
F
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
59
Metri-Pack Series
150
150
J
H
PART NO: 12047781
DESCRIPTION: Connector 3F
SIZE: 17.0L x 9.0H x 11.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12047783
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
F
G
PART NO: 12047782
DESCRIPTION: Connector 3M (Clip Slot)
SIZE: 33.0L x 10.1H x 15.4W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 57
PART NO: 12047784
DESCRIPTION:TPA
COLOR: Gray
MATERIAL: PBT
W: 11.8
L: 17.0
H: 9.0
H
Total Mated Length: 41.3mm
H: 10.1
F
W: 15.4 L: 33.0
J
PART NO: 12052832
DESCRIPTION: Connector 2F
SIZE: 21.4L x 17.3H x 12.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12047664
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
PART NO: 12052833
DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 33.0L x 17.3H x 14.9W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 57
PART NO: 12047665
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
D
E
C
W: 12.5
L: 21.4
H: 17.3
D
Total Mated Length: 43.1mm
H: 17.3
A
W: 14.9 L: 33.0
B
E
C
G
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
60
Metri-Pack Series
150
150
D
PART NO: 12064758
DESCRIPTION: Connector 3F
SIZE: 21.4L x 17.3H x 11.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12047783
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
C
PART NO: 12047785
DESCRIPTION: Connector 4F
SIZE: 17.0L x 10.4H x 12.4W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12047664
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Md. Gray
MATERIAL: PA66 HS IM
F
G
PART NO: 12047786
DESCRIPTION: Connector 4M (Clip Slot)
SIZE: 33.0L x 11.9H x 16.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 57
PART NO: 12047787
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
H
J
PART NO: 12064759
DESCRIPTION: Connector 3M (Clip Slot)
SIZE: 33.0L x 17.3H x 15.4W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 57
PART NO: 12047784
DESCRIPTION:TPA
COLOR: Gray
MATERIAL: PBT
E
W: 11.8
L: 21.4
H: 17.3
D
Total Mated Length: 47.1mm
H: 17.3
B
W: 15.4 L: 33.0
A
E
C
W: 12.4L: 17.0
H: 10.4
H
Total Mated Length: 42.2mm
H: 11.9
G
W: 16.0 L: 33.0
F
J
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North American Region
1-800-PACKARD
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Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
61
Metri-Pack Series
150
150
G
W: 20.0
L: 17.0
H: 7.3
H
Total Mated Length: 43.3mm
H: 13.0
F
W: 22.1 L: 41.5
H
PART NO: 12092162
DESCRIPTION: Connector 4F
SIZE: 17.0L x 7.3H x 20.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12092164
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
FPA R T NO: 12092163
DESCRIPTION: Connector 4M (Clip Slot)
SIZE: 41.5L x 13.0H x 22.1W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 57
D
PART NO: 12064760
DESCRIPTION: Connector 4F
SIZE: 21.4L x 16.5H x 15.4W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12047664
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
C
PA R T NO: 12064761
DESCRIPTION: Connector 4M (Clip Slot)
SIZE: 33.0L x 19.0H x 19.0W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 57
PA R T NO: 12047787
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
E
W: 15.4
L: 21.4
H: 16.5
D
Total Mated Length: 47.9mm
H: 19.0
A
W: 19.0
L: 33.0
BE
C
GG
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North American Region
1-800-PACKARD
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Asia Pacific Region
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E
A
L
E
D
U
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S
E
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L
E
D
U
U
62
Metri-Pack Series
150
150
W: 20.0
L: 17.0
H: 8.0
G
Total Mated Length: 38.3mm
H: 11.3
E
W: 22.3 L: 33.0
F
G
PART NO: 12147054
DESCRIPTION: Connector 5F
SIZE: 17.0L x 8.0H x 20.0W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 56
PART NO: 12147055
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Yellow
MATERIAL: PA66 25% GF
E
F
PART NO: 12185636
DESCRIPTION: Connector 5M (Clip Slot)
SIZE: 33.0L x 11.3H x 22.3W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 57
NOTE: Clip Version available
C
PART NO: 12131283
DESCRIPTION: Connector 4F
SIZE: 17.0L x 10.5H x 14.5W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 56
PART NO: 12131361
DESCRIPTION: Secondary Lock
COLOR: Yellow
MATERIAL: PA66 25% GF
A
B
PA R T NO: 12131285
DESCRIPTION: Connector 4M (Clip Slot)
SIZE: 33.0L x 14.4H x 16.4W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 57
PA R T NO: 12131372
DESCRIPTION: Secondary Lock
COLOR: Yellow
MATERIAL: PA66 25% GF
NOTE: M Clip-on Connector also available
D
W: 14.5
L: 17.0
H: 10.5
D
Total Mated Length: 38.3mm
H: 14.4
A
W: 16.4 L: 33.0
B
C
F
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North American Region
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Asia Pacific Region
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South American Region
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E
A
L
E
D
U
N
S
E
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L
E
D
U
U
63
Metri-Pack Series
150
150
W: 16.4L: 21.5
H: 20.6
D
Total Mated Length: 50.1mm
H: 23.1
A
W: 18.4
L: 33.0
B
E
C
D
PART NO: 12064762
DESCRIPTION: Connector 6F
SIZE: 21.5L x 20.6H x 16.4W
COLOR: Gray
MATERIAL: PBT
TERMINALS: See Page 56
PART NO: 12064764
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL: PBT
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
C
PART NO: 12064763
DESCRIPTION: Connector 6M (Clip Slot)
SIZE: 33.0L x 23.1H x 18.4W
COLOR: Gray
MATERIAL: PBT
TERMINALS: See Page 57
PART NO: 12064765
DESCRIPTION:TPA
COLOR: Black
MATERIAL: PBT
E
H
PART NO:
15396848
DESCRIPTION: Connector 6F
SIZE: 17.0L x 14.5H x 14.5W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 56
PART NO: 12131358
DESCRIPTION: Secondary Lock
COLOR: Yellow
MATERIAL: PA66 25% GF
F
G
PART NO:
15396849
DESCRIPTION: Connector 6M
SIZE: 33.0L x 18.4H x 16.4W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 57
PART NO: 12131370
DESCRIPTION: Secondary Lock
COLOR: Yellow
MATERIAL: PA66 25% GF
J
W: 14.5
L: 17.0
H: 14.5
J
Total Mated Length: 38.3mm
H: 18.4
F
W: 16.4
L: 33.0
G
H
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
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South American Region
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E
A
L
E
D
U
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S
E
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E
D
U
U
64
Metri-Pack Series
150
150
W: 19.9
L: 21.5
H: 20.6
Total Mated Length: 48.3mm
H: 23.1
E
W: 21.9 L: 33.0
F
H
G
J
H
PART NO: 12064766
DESCRIPTION: Connector 8F
SIZE: 21.5L x 20.6H x 19.9W
COLOR: Blue
MATERIAL: PBT
TERMINALS: See Page 56
PART NO: 12064768
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Black
MATERIAL: PBT
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
E
F
G
PA R T NO: 12064767
DESCRIPTION: Connector 8M (Clip Slot)
SIZE: 33.0L x 23.1H x 21.9W
COLOR: Blue
MATERIAL: PBT
TERMINALS: See Page 57
PA R T NO: 12045690
DESCRIPTION:TPA
COLOR: Natural
MATERIAL: PBT
J
C
PA R T NO: 12047886
DESCRIPTION: Connector 8F
SIZE: 17.0L x 14.9H x 15.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PA R T NO: 12045689
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
PA R T NO: 12045688
DESCRIPTION: Connector 8M (Clip Slot)
SIZE: 33.0L x 15.9H x 18.9W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 57
PA R T NO: 12045690
DESCRIPTION:TPA
COLOR: Natural
MATERIAL: PBT
D
W: 15.3
L: 17.0
H: 14.9
D
Total Mated Length: 41.2mm
H: 15.9
A
W: 18.9
L: 33.0
B
C
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North American Region
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E
D
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U
U
65
Metri-Pack Series
150
150
D
PART NO: 12064769
DESCRIPTION: Connector 10F
SIZE: 21.5L x 20.6H x 23.4W
COLOR: Natural
MATERIAL: PBT
TERMINALS: See Page 56
PART NO: 12064771
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
C
PART NO: 12064770
DESCRIPTION: Connector 10M (Clip Slot)
SIZE: 33.0L x 23.1H x 25.4W
COLOR: Natural
MATERIAL: PBT
TERMINALS: See Page 57
PART NO: 12064772
DESCRIPTION:TPA
COLOR: Black
MATERIAL: PBT
E
W: 23.4
L: 21.5
H: 20.6
Total Mated Length: 48.3mm
H: 23.1
A
W: 25.4 L: 33.0
B
D
E
C
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North American Region
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S
S
E
A
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E
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S
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66
Metri-Pack Series
Cross Sectional View
150
150
Female Connector
Assembly
Cable Seal
Female Terminal
150 FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Color Material TPA
2 12052641 Black PA66 HS IM 12052634
3 12110293 Black PA66 HS IM 12052845
4 12162144 Black PA66 HS IM 12047948
5 12146045 Natural PA6 12092844
6 12052848 Black PA6 12052850
8 12047937 Black PA66 HS IM 12066304
10 12065425 Black PA66 HS IM 12124264
150 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12052924 12048086 2.85-2.03 Silicone Dk. Red
12089442 12089678 2.15-1.60 Silicone White
12052925 12048087 1.70-1.29 Silicone Blue
12124669 12084193 1.009-0.995 Silicone Tan
Cable
TPA
Terminal
TPA
Cable
Terminal
Connector Seal
Cable Seal Cable Seal
TPA
(Terminal Position
Assurance)
Female Connector Assembly Male Connector
150 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12048074 1.0-0.80 Silicon Bronze Tin
12084200 0.50-0.35 Silicon Bronze Tin
12160223 1.0-0.80 Beryllium Copper Silver/Nickel
12160222 0.50-0.35 Beryllium Copper Silver/Nickel
150.2 PULL-TO-SEAT FEMALE TERMINALS*
Part # Cable Range (mm2) Material Plating
12124075 1.0-0.80 Silicon Bronze Tin
12124076 0.50-0.35 Silicon Bronze Tin
12161184 1.0-0.80 Beryllium Copper Silver/Nickel
* To be used with female connections, see page 76
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North American Region
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49-202-291-2000
Asia Pacific Region
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S
S
E
A
L
E
D
S
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A
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67
Metri-Pack Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
150
150
CABLE RANGE (
mm
2): ........ 0.35-1.0
CURRENT RANGE (AMPS): ......... 0-14
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ........ <10mΩ@20mV
VOLTAGE DROP: .... <10.0 mV/amp
CENTERLINE SPACING (
mm
): ........ 6.0
BLADE WIDTH (
mm
): .................. 1.5
TPA
(Terminal Position
Assurance)
Cable Seal
Male Terminal
Male Connector
CPA
(Connector Position
Assurance)
150 MALE CONNECTORS SEALED
# Cavities Connector Color Material TPA
2 12162000 Black PA66 HS IM 12052634
3 12129615 Black PA66 HS IM 12052845
4 12162102 Black PBT 30% GF 12047948
5 12103974 Natural PBT 30% GF 12092844
6 12124107 Black PA66 HS IM 12052850
812047931BlackPBT 30% GF15324525
10 12045808 Black PBT 30% GF 12124264
150 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059168 5.2mm Silicone Dk. Red
*Cavity plugs seal unused female and male cavities
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125
1.0
20
15
10
5
0
0.80
0.50
150 SERIES TERMINALS–Tin Plated
150 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12045773 1.0-0.80 Tin Brass Tin
12077628 0.50-0.35 Tin Brass Tin
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Different color and connector indexing features are
also available.
• Female connections for device applications,
see page 75.
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North American Region
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Asia Pacific Region
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S
E
A
L
E
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S
E
A
L
E
D
68
Metri-Pack Series
150
150
J
C
PART NO: 12052641 (Black)
12052644 (Lt. Gray)
DESCRIPTION: Connector Assembly 2F
SIZE: 26.0L x 18.6H x 23.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
SEALS/PLUGS: See Page 66, 67
PART NO: 12052634
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL: PA66 HS IM
A
B
PA R T NO: 12162000 (Black)
12162343 (Lt. Gray)
DESCRIPTION: Connector 2M (Clip Slot–Self Locking)
SIZE: 45.5L x 18.6H x 23.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 67
SEALS/PLUGS: See Page 66, 67
PA R T NO: 15327799 (Optional)
DESCRIPTION: Conduit TPA
NUMBER REQ:2
COLOR: Black
MATERIAL:PA6
W: 23.0
L: 26.0
H: 18.6
Total Mated Length: 58.5mm
H: 18.6
A
W: 23.0
L: 45.5
C
G
PART NO: 12110293
DESCRIPTION: Connector Assembly 3F
SIZE: 26.0L x 22.3H x 29.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
SEALS/PLUGS: See Page 66, 67
PART NO: 12052845
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Natural
MATERIAL: PA66 HS IM
E
FH
PART NO: 12129615
DESCRIPTION: Connector 3M (Clip Slot–Self Locking)
SIZE: 45.5L x 22.0H x 29.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 67
SEALS/PLUGS: See Page 66, 67
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
PART NO: 10740397 (Optional)
DESCRIPTION: Conduit TPA
NUMBER REQ:2
COLOR: Black
MATERIAL:PA6
Total Mated Length: 59.4mm
H: 22.0
W: 29.0 L: 45.5
G
L: 26.0
F
W: 29.0
H: 22.3
E
B
F
H
D
D
D
J
J
B
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S
E
A
L
E
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69
Metri-Pack Series
150
150
E
C
PART
NO
: 12162144
DESCRIPTION
: Connector Assembly 4F
SIZE
: 26.0L x 21.8H x 35.0W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 66
SEALS
/
PLUGS
: See Page 66, 67
PART
NO
: 12047948
DESCRIPTION
:TPA
NUMBER
REQ
:2
COLOR
: Black
MATERIAL
: PA66 HS IM
A
BD
PART
NO
: 12162102
DESCRIPTION
: Connector 4M (Clip Slot–Self Locking)
SIZE
: 45.5L x 22.2H x 34.6W
COLOR
: Black
MATERIAL
: PBT 30% GF
TERMINALS
: See Page 67
SEALS
/
PLUGS
: See Page 66, 67
PART
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
PART
NO
: 10719337 (Optional)
DESCRIPTION
: Conduit TPA
NUMBER
REQ
:2
COLOR
: Black
MATERIAL
:PA6
Total Mated Length: 58.4mm
H: 22.2
W: 34.6 L: 45.5
D
C
L: 26.0
B
W: 35.0
H: 21.8
A
B
H
PART
NO
: 12146045
DESCRIPTION
: Connector Assembly 5F
SIZE
: 27.4L x 27.5H x 29.0W
COLOR
: Natural
MATERIAL
:PA6
TERMINALS
: See Page 66
SEALS
/
PLUGS
: See Page 66, 67
PART
NO
: 12092844
DESCRIPTION
:TPA
NUMBER
REQ
:2
COLOR
: Blue
MATERIAL
:PA6
F
GJ
PART
NO
: 12103974
DESCRIPTION
: Connector 5M
SIZE
: 45.5L x 27.0H x 29.0W
COLOR
: Natural
MATERIAL
: PBT 30% GF
TERMINALS
: See Page 67
SEALS
/
PLUGS
: See Page 66, 67
PART
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
Total Mated Length: 60.5mm
H: 27.0
W: 29.0 L: 45.5
J
H
L: 27.4
G
W: 29.0
H: 27.5
F
G
EE
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
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55-12-378-2002
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S
S
E
A
L
E
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E
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70
Metri-Pack Series
150
150
PART NO: 12047937 (Black)
DESCRIPTION: Connector Assembly 8F
PART NO: 12047938 (Lt. Gray)
DESCRIPTION: Connector Assembly 7F
PART NO: 12052600 (Md. Gray)
DESCRIPTION: Connector Assembly 5F
SIZE: 27.4L x 28.8H x 35.2W
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
SEALS/PLUGS: See Page 66, 67
PART NO: 12066304
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
E
F
Total Mated Length: 60.4mm
H: 27.3
W: 35.2
L: 44.6
J
G
L: 27.4
F
W: 35.2
H: 28.8
E
H
C
PART NO: 12052848
DESCRIPTION: Connector Assembly 6F
SIZE: 27.4L x 28.7H x 29.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 66
SEALS/PLUGS: See Page 66, 67
PART NO: 12052850
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Md. Gray
MATERIAL:PA6
A
BD
PART NO: 12124107
DESCRIPTION: Connector 6M (Clip Slot–Self Locking)
SIZE: 45.5L x 28.1H x 29.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 67
SEALS/PLUGS: See Page 66, 67
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
Total Mated Length: 60.5mm
H: 28.1
W: 29.0
L: 45.5
C
L: 27.4
B
W: 29.0
H: 28.7
A
DB
H
G
J
PART NO: 12047931 (Black)
DESCRIPTION: Connector 8M (Clip Slot)
PART NO: 12047933 (Lt. Gray)
DESCRIPTION: Connector 7M (Clip Slot)
PART NO: 12052480 (Dk. Gray)
DESCRIPTION: Connector 5M (Clip Slot)
SIZE: 44.6L x 27.3H x 35.2W
MATERIAL: PBT 30% GF
TERMINALS: See Page 67
SEALS/PLUGS: See Page 66, 67
PART NO:
15324525
DESCRIPTION:TPA
COLOR: Black
MATERIAL: PBT
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
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Asia Pacific Region
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S
S
E
A
L
E
D
S
E
A
L
E
D
71
Metri-Pack Series
150
150
E
CPART
NO
: 12065425 (Black)
12065426 (Md. Gray)
DESCRIPTION
: Connector Assembly 10F
SIZE
: 26.0L x 28.4H x 42.2W
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 66
SEALS
/
PLUGS
: See Page 66, 67
PART
NO
: 12124264
DESCRIPTION
:TPA
NUMBER
REQ
:2
COLOR
: Md. Gray
MATERIAL
:PA6
A
BD
PART
NO
: 12045808 (Black)
12052189 (Lt. Gray)
DESCRIPTION
: Connector 10M (Clip Slot)
SIZE
: 44.6L x 27.0H x 42.2W
MATERIAL
: PBT 30% GF
TERMINALS
: See Page 67
SEALS
/
PLUGS
: See Page 66, 67
PART
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
PART
NO
: 10719339 (Optional)
DESCRIPTION
: Conduit TPA
NUMBER
REQ
:2
COLOR
: Black
MATERIAL
:PA6
Total Mated Length: 60.0mm
H: 27.0
W: 42.2
L: 44.6
D
C
L: 26.0
W: 42.2
H: 28.4
A
BB
EE
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U
N
S
E
A
L
E
D
U
N
S
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A
L
E
D
U
U
72
Metri-Pack Series
150 DEVICE
150 DEVICE
C O N N E C T I O N S
E
B
C
PART NO: 12110250
DESCRIPTION: Connector 16F (Fastener Mounting)
SIZE: 27.0L x 23.2H x 69.1W
PART NO: 15317575
DESCRIPTION: Connector 16F (Snap Mounting)
SIZE: 17.0L x 23.2H x 52.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 56
PART NO: 12146933
DESCRIPTION: Cover
COLOR: Black
MATERIAL:PP
PART NO: 12160437
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
APART NO: 12110252
DESCRIPTION: Connector 16M
SIZE: 32.5L x 19.0H x 41.1W
COLOR: Red
MATERIAL: PBT 30% GF
TERMINALS: See Page 57
NOTE: For molding details refer to
drawing 12110256
PART NO: 12110254
DESCRIPTION: Clip
MATERIAL: Stainless Steel
C
D
L: 32.5
W: 41.1
H: 19.0
D
E
Metri-Pack OBD
II — On-Board Diagnostic Connection System
The On-Board Diagnostic Connection System is designed to meet SAE J1962 specifications using ISO standard
male terminals. The 16 Terminal Male Test Equipment Connector includes a nylon insulator with ISO standard
copper alloy male terminals. The Female Vehicle Connector is designed for under dash application, and accepts
150 Series Metri-Pack tangless female terminals available in silicon bronze.
PART NO: 12185280
DESCRIPTION: Connector 16F
SIZE: 28.0L x 23.0H x 61.0W
COLOR: White
MATERIAL: PA66
TERMINALS: See Page 56
PART NO: 12185279
DESCRIPTION: Cover
COLOR: Black
MATERIAL: PA66
F
G
TANGLESS
TANGLESS
L: 28.0
G
W: 61.0
H: 23.0
F
B
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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73
Metri-Pack Series
150 DEVICE
150 DEVICE
C O N N E C T I O N S
DESCRIPTION: Connector Assembly 16M OBD II
PA R T NO: 12143692
LENGTH: 3 Feet (915mm)
PA R T NO: 12143693
LENGTH: 8 Feet (2440mm)
PA R T NO: 12143694
LENGTH: 12 Feet (3660mm)
A
Total Molded System Length: 100.0mm
A
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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74
Metri-Pack Series
150 DEVICE
150 DEVICE
C O N N E C T I O N S
E
B
PART NO: 12059800
DESCRIPTION: Connector 5F
SIZE: 17.0L x 7.4H x 24.1W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 56
TYPICAL APP: Motor
PART NO: 12059801
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
L: 17.0
B
W: 24.1
H: 7.4
A
D
PART NO: 12064860
DESCRIPTION: Connector 6F
SIZE: 25.0L x 14.7H x 22.3W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 56
TYPICAL APP: Switch
PART NO: 12064861
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
C
L: 25.0 W: 22.3
H: 14.7
C
E
H
G
PART NO: 12064862
DESCRIPTION: Connector 8F
SIZE: 17.0L x 18.5H x 28.9W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 56
TYPICAL APP: Mirror Switch
PART NO: 12064863
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL:PA6
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
F
L: 17.0 W: 28.9
H: 18.5
F
H
D
G
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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75
Metri-Pack Series
150 DEVICE
150 DEVICE
C O N N E C T I O N S
B
PA R T
NO
: 12162017
DESCRIPTION
: Connector Assembly 2F
SIZE
: 26.0L x 12.1H x 24.2W
COLOR
: Md. Gray
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 66
SEALS
/
PLUGS
: See Page 66, 67
TYPICAL
APP
: Compressor
PA R T
NO
: 12124824
DESCRIPTION
:TPA
COLOR
: Black
MATERIAL
: PA66 HS IM
A
L: 26.0
W: 24.2
H: 12.1
A
D
PA R T
NO
: 12065298
DESCRIPTION
: Connector Assembly 4F
SIZE
: 26.0L x 24.8H x 22.3W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 66
SEALS
/
PLUGS
: See Page 66, 67
TYPICAL
APP
: Switch
PA R T
NO
: 12066176
DESCRIPTION
:TPA
COLOR
: Black
MATERIAL
: PA66 HS IM
C
L: 26.0
D
W: 22.3
H: 24.8
C
B
F
PART
NO
: 12077591
DESCRIPTION
: Connector Assembly 5F
SIZE
: 26.0L x 28.0H x 27.4W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 66
SEALS
/
PLUGS
: See Page 66, 67
TYPICAL
APP
: EGR Valve
PART
NO
: 12052898
DESCRIPTION
:TPA
COLOR
: Black
MATERIAL
: PA66 HS IM
E
L: 26.0
F
W: 27.4
H: 28.0
E
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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76
Metri-Pack Series
150.2
P
ULL
-
TO
-S
EAT
150.2
P
ULL
-
TO
-S
EAT
L: 22.1 W: 19.4
H: 11.0
B
Multiple
Cable Seal
(Included)
L: 27.1 W: 16.0
H: 18.4
A
Multiple
Cable Seal
(Included)
APART NO: 12162193 (Black/Green Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162197 (Gray/Green Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162194 (Black/Tan Seal)
2.15 -1.65 Cable O.D.
PART NO: 12162198 (Gray/Tan Seal)
2.15 -1.65 Cable O.D.
PART NO: 12162195 (Black/Orange Seal)
1.85 -1.47 Cable O.D.
PART NO: 12162199 (Gray/Orange Seal)
1.85 -1.47 Cable O.D.
DESCRIPTION: Connector Assembly 2F
SIZE: 27.1L x 18.4H x 16.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
TYPICAL APP: Temperature Sensors
E
L: 27.1
W: 30.0
H: 17.7
Multiple
Cable Seal
(Included)
BPART NO: 12162215 (Black/Brown Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162216
(Black/Lt. Gray Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162217 (Black/Gray Seal)
2.15 -1.65 Cable O.D.
PART NO: 12162218 (Gray/Yellow Seal)
2.15 -1.65 Cable O.D.
DESCRIPTION: Connector Assembly 2F
SIZE: 22.1L x 11.0H x 19.4W
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
TYPICAL APP: Throttle Body Injector
CPART NO: 12162182 (Black/Green Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162280 (Gray/Green Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162185 (Black/Lt.Gray Seal)
2.15 -1.65 Cable O.D.
PART NO: 12162279 (Gray/Lt.Gray Seal)
2.15 -1.65 Cable O.D.
DESCRIPTION: Connector Assembly 3F
SIZE: 27.1L x 17.4H x 19.5W
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
TYPICAL APP: Crankshaft Sensor
C
L: 27.1 W: 19.5
H: 17.4
Multiple
Cable Seal
(Included)
D
L: 27.1 W: 23.0
H: 18.4
Multiple
Cable Seal
(Included)
DPART NO: 12162188 (Black/Green Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162191(Black/Blue Seal)
2.45 -2.00 Cable O.D.
PART NO: 12162189 (Black/Tan Seal)
2.15 -1.65 Cable O.D.
PART NO: 12162190 (Black/Orange Seal)
1.85-1.47 Cable O.D.
DESCRIPTION: Connector Assembly 4F
SIZE: 27.1L x 18.4H x 23.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
TYPICAL APP: Distributor Module
EPART NO: 12162210 (Black/Green Seal)
2.66 -2.00 Cable O.D.
PART NO: 12162260 (Black/Tan Seal)
2.15 -1.65 Cable O.D.
PART NO: 12162261(Black/Lt. Gray Seal)
1.85 -1.47 Cable O.D.
DESCRIPTION: Connector Assembly 6F
SIZE: 27.1L x 17.7H x 30.0W
MATERIAL: PA66 HS IM
TERMINALS: See Page 66
TYPICAL APP: Various
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77
280
METRI-PACK SERIES
Metri-Pack Series
280 Metri-Pack Features
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•30 Amps continuous maximum
current rating
•Small overall dimensions
•Low energy, low voltage capability
•Excellent resistance to temperature,
chemicals and abrasion
•Standard ISO 2.8mm configuration
•-40ºC to 125ºC temperature range
Available in device and in-line
connections for vehicle applications,
Metri-Pack 280 Series connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Ideally suited for limited space
applications that do not require environ-
mental protection, Metri-Pack 280 Series
products are extremely versatile.
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Available in device and in-line
connections for underhood vehicle
applications, Metri-Pack 280 Series sealed
connectors can meet or exceed the
requirements for most marine, appliance,
and industrial control applications.
Utilizing triple-rib peripheral silicone
rubber seals, Metri-Pack 280 Series
sealed systems are ideally suited for
critical, low-energy electronic appli-
cations that require protection from
environmental hazards.
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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Metri-Pack Series
Cross Sectional View
280
280
78
Female Connector
Tangless Female
Terminal
CPA
(Connector Position
Assurance)
280 FLEXLOCK FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
2 12129081 Black PA66 HS IM 12129083
3 12129489 Black PA66 HS IM 12129491
4 12129136 Black PA66 HS IM 12129138
280 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
6 12064752 Black PA66 HS IM 12064753
8 12064998 Black PBT 12064999
Cable
TPA
Terminal
Cable
Terminal
TPA
TPA
(Terminal Position
Assurance)
280 TANGLESS FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12129425 5.0 Tin Brass Tin
12129663 3.0 Tin Brass Tin
12129424 2.0-1.0 Tin Brass Tin
12110842* 3.0-2.0 Tin Brass Tin
12110844* 1.0-0.80 Tin Brass Tin
12110843* 0.50-0.35 Tin Brass Tin
12129061* 0.35 (2 Req’d.) Tin Brass Tin
*Thin Stock—Electrical current restrictions apply, contact your regional
support representative at the number listed below.
TANGLESS
TANGLESS
Female Connector Male Connector
280 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12015858 5.0 Tin Brass Tin
12129494 3.0-2.0 Tin Brass Tin
12066214 2.0-1.0 Tin Brass Tin
12034046 1.0-0.80 Tin Brass Tin
12052217 0.50-0.35 Tin Brass Tin
12162597* 3.0-2.0 Tin Brass Tin
12162595* 1.0-0.80 Tin Brass Tin
12162596* 0.50-0.35 Tin Brass Tin
*Thin Stock—Electrical current restrictions apply, contact your regional
support representative at the number listed below.
TANGLESS
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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79
Metri-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present in an
actual application. For actual product performance, contact your regional support representative at
the number listed below.
280
280
280 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084586 5.0 Tin Brass Tin
12129498 3.0-2.0 Tin Brass Tin
12020116 2.0-1.0 Tin Brass Tin
12034047 1.0-0.80 Tin Brass Tin
12066271 0.50-0.35 Tin Brass Tin
12020782 0.35 (2 Req’d.) Tin Brass Tin
280 MALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
2 12129155 Black PA66 HS IM 12129157
3 12129490 Black PA66 HS IM 12129492
4 12129135 Black PA66 HS IM 12129137
6 12064754 Black PA6 12064755
8 12066195 Black PBT 12065141
CABLE RANGE (mm2): ....... 0.35-5.0
CURRENT RANGE (AMPS): ........ 0-30
TEMP RANGE OC: .......... -40 to 125
RESISTANCE: ...... <10mΩ@20mV
VOLTAGE DROP: ...... <3.0mV/amp
CENTERLINE SPACING (mm): ....... 5.0
BLADE WIDTH (mm): ................. 2.8
Male Terminal TPA
(Terminal Position
Assurance)
Male Connector
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical to
meet all crimp dimensions as specified.
• Different color and connector indexing features are also
available.
• Female connections for device applications, see page 91.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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Metri-Pack Series
280
280
80
TANGLESS
A
B
PART NO: 12129155 (Black)
12129156 (Md. Gray)
DESCRIPTION: Connector 2M (Clip Slot–Self Locking)
SIZE: 40.0L x 22.0H x 17.3W
MATERIAL: PA66 HS IM
TERMINALS: See Page 79
PART NO: 12129157
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
D
E
C
W: 16.2
L: 23.7
H: 17.2
D
Total Mated Length: 54.3mm
H: 22.0
A
W: 17.3 L: 40.0
B E
C
PART NO: 12129081 (Black)
12129082 (Md. Gray)
DESCRIPTION: Connector 2F
SIZE: 23.7L x 17.2H x 16.2W
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
PART NO: 12129083
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
F
G
PART NO: 12147517 (Black)
10717650 (Green)
DESCRIPTION: Connector 2M
SIZE: 40.0L x 14.3H x 16.4W
MATERIAL:PA6
TERMINALS: See Page 79
PART NO: 12147771
DESCRIPTION:TPA
COLOR: Gray
MATERIAL: PA6 % GF
H
J
W: 14.5
L: 23.0
H: 10.5
H
Total Mated Length: 49.3mm
H: 14.3
F
W: 16.4 L: 40.0
G
J
PART NO: 12147503 (Black)
12111456 (Green)
DESCRIPTION: Connector 2F
SIZE: 23.0L x 10.5H x 14.5W
MATERIAL:PA6
TERMINALS: See Page 78
PART NO: 12147502
DESCRIPTION:TPA
COLOR: Gray
MATERIAL: PA6 % GF
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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81
Metri-Pack Series
280
280
F
G
PART NO: 12129135
DESCRIPTION: Connector 4M (Clip Slot–Self Locking)
SIZE: 40.0L x 31.7H x 17.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 79
PART NO: 12129137
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
J
K
H
W: 16.5
L: 23.7
H: 30.4
J
Total Mated Length: 54.0mm
H: 31.7
F
W: 17.8 L: 40.0
G
H
PART NO: 12129136
DESCRIPTION: Connector 4F
SIZE: 23.7L x 30.4H x 16.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
PART NO: 12129138
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
K
A
B
PART NO: 12129490
DESCRIPTION: Connector 3M
SIZE: 40.0L x 22.0H x 20.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 79
PART NO: 12129492
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
D
E
C
W: 20.7L: 23.7
H: 24.4
D
Total Mated Length: 54.3mm
H: 22.0
A
W: 20.3 L: 40.0
PART NO: 12129489
DESCRIPTION: Connector 3F
SIZE: 23.7L x 24.4H x 20.7W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
PART NO: 12129491
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
E
C
B
TANGLESS
TANGLESS
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Metri-Pack Series
280
280
82
PART NO: 15318080
DESCRIPTION: Connector 2F
SIZE: 23.0L x 10.5H x 14.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 78
PART NO: 12147502
DESCRIPTION: Secondary Lock
SIZE.: 2.6L x 2.3H x 12.6W
COLOR: Gray
MATERIAL: PA6%GF
A
B
PART NO: 12147517
DESCRIPTION: Connector 2M
SIZE: 40.0L x 14.3H x 16.4W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 79
PART NO: 12147771
DESCRIPTION: Secondary Lock
SIZE.: 2.7L x 2.2H x 11.8W
COLOR: Gray
MATERIAL: PA6%GF
C
D
E
F
G
W: 20.6
L: 23.0
H: 26.6
H
Total Mated Length: 57.0mm
H: 29.1
E
W: 23.5
L: 40.0
FG
PA R T NO: 12064752
DESCRIPTION: Connector 6F
SIZE: 23.0L x 26.6H x 20.6W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
PA R T NO: 12064753
DESCRIPTION:TPA
NUMBER REQ.: 2
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PA R T NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
J
F
J
PART NO: 12064754
DESCRIPTION: Connector 6M (Clip Slot–Self Locking)
SIZE: 40.0L x 29.1H x 23.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 79
PART NO: 12064755
DESCRIPTION:TPA
NUMBER REQ.: 2
COLOR: Blue
MATERIAL: PA66 HS IM
H
J
W: 14.5
L: 23.0
H: 10.5
A
B
C
D
W: 16.4
L: 40.0
H: 14.3
Total Mated Length: 50.0mm
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Metri-Pack Series
280
280
A
B
PART NO: 12066195
DESCRIPTION: Connector 8M (Clip Slot)
SIZE: 40.0L x 25.6H x 26.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 79
PART NO: 12065141
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
D
E
C
W: 25.5
L: 23.0
H: 24.8
D
Total Mated Length: 54.0mm
H: 25.6
A
W: 26.5 L: 40.0
BC
PART NO: 12064998
DESCRIPTION: Connector 8F
SIZE: 23.0L x 24.8H x 25.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
PART NO: 12064999
DESCRIPTION:TPA
NUMBER REQ.: 2
COLOR: Blue
MATERIAL: PBT
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
E
B
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Metri-Pack Series
Cross Sectional View
280
280
84
Female Connector
Assembly
Female Terminal
280 FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Color Material TPA
1 12065172 Black PA66 HS IM 12065249
2 15300027 Black PA66 HS IM 15300014
2 12124819 Black PBT 12020807
3 12040977 Black PA66 HS IM 12034145
4 12129565 Md. Gray PA66 HS IM 15300016
5 12084891 Md. Gray PA66 HS IM 15300017
280 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12015360 12015193 4.30-3.45 Silicone Blue
12015359 12010293 3.49-2.81 Silicone Lt. Gray
12015284 12015323 2.85-2.03 Silicone Green
12041352 12041351 2.42-2.03 Silicone Tan
12089444 12089679 2.15-1.60 Silicone Purple
12034365 12015899 1.70-1.29 Silicone Dk. Red
Cable
Seal
Cable
Cable Seal
TPA
TANGLESS
Female Connector Assembly Male Connector
Cable Seal
Cable
TPA
Terminal
Terminal
Connector Seal
280 FLEXLOCK FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Color Material TPA
7 12110751 Black PA66 HS IM 12110754
15 12161186 Black PA66 HS IM 12176865
TANGLESS
280 FEMALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
120774135.0Tin BrassTin
12129493 3.0-2.0 Tin Brass Tin
12077411 1.0-0.80 Tin Brass Tin
12084201 0.50-0.35 Tin Brass Tin
12176387 5.0 Beryllium Copper Silver/Nickel
12176388 3.0-2.0 Beryllium Copper Silver/Nickel
12176389 1.0-0.80 Beryllium Copper Silver/Nickel
280 TANGLESS FEMALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12110853 5.0-3.0 Tin Brass Tin
12129409 2.0-1.0 Tin Brass Tin
12110845* 3.0-2.0 Tin Brass Tin
12110847* 1.0-0.80 Tin Brass Tin
12110846* 0.50-0.35 Tin Brass Tin
*Thin Stock—Electrical current restrictions apply, contact your regional
support representative at the number listed below.
280.1 FEMALE PULL-TO-SEAT TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12077939 1.0-0.80 Silicon Bronze Tin
12103360 0.50-0.35 Silicon Bronze Tin
TANGLESS
CPA
(Connector Position
Assurance)
TPA
(Terminal Position
Assurance)
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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85
Metri-Pack Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance”
model. This model does not account for all of the variables that would be present in an actual application.
For actual product performance, contact your regional support representative at the number listed below.
280
280
CABLE RANGE (
mm
2): ....... 0.35-5.0
CURRENT RANGE (AMPS): ........ 0-30
TEMP RANGE OC: .......... -40 to 125
RESISTANCE: ...... <10mΩ@20mV
VOLTAGE DROP: ...... <3.0mV/amp
CENTERLINE SPACING (
mm
): ....... 7.7
BLADE WIDTH (
mm
): ................. 2.8
Cable Seal
Male Connector
TPA
(Terminal Position
Assurance)
Male Terminal
280 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12048254 5.0 Tin Brass Tin
12129497 3.0-2.0 Tin Brass Tin
12048159 1.0-0.80 Tin Brass Tin
12124977 0.50-0.35 Tin Brass Tin
280 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12010300 6.7mm Silicone Green
*Cavity plugs seal unused female and male cavities.
280 MALE CONNECTORS SEALED
# Cavities Connector Color Material TPA
1 12065171 Black PA66 HS IM 12065249
2 15300002 Black PA66 HS IM 15300014
2 12059450 Black PA66 HS IM 12065279
3 15300003 Black PA66 HS IM 15300015
4 12129600 Dk. Gray PBT 30% GF 12092733
5 12186400 Gray PBT 30% GF 12084673
7 12110753 Black PA66 HS IM 12110754
15 12161187 Black PA66 HS IM 12110782
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10203040␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical to
meet all crimp dimensions as specified.
• Female Connections for device applications, see page 92.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Metri-Pack Series
280
280
86
A
C
PART NO: 12065171
DESCRIPTION: Connector 1M
SIZE: 55.0L x 23.8H x 18.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 85
SEALS/PLUGS: See Page 84, 85
D
B
W: 18.3
L: 30.5
H: 20.7
D
Total Mated Length: 70.3mm
H: 23.8
A
W: 18.3 L: 55.0
C
PART NO: 12065172
DESCRIPTION: Connector Assembly 1F
SIZE: 30.5L x 20.7H x 18.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
PART NO: 12065249
DESCRIPTION:TPA
NUMBER REQ.: 2
COLOR: Black
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
B
E
F
PART NO: 12059450
DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 49.0L x 21.3H x 28.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 85
SEALS/PLUGS: See Page 84, 85
PART NO: 12065279
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
G
H
W: 28.5
L: 32.0
H: 13.7
G
Total Mated Length: 81.9mm
H: 21.3
W: 28.3 L: 49.0
PART NO: 12124819
DESCRIPTION: Connector Assembly 2F
SIZE: 32.0L x 13.7H x 28.5W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
PART NO: 12020807
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL:PA6
E
B
H
F
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North American Region
1-800-PACKARD
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49-202-291-2000
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87
Metri-Pack Series
280
280
F
D
A
B
PART
NO
: 15300002
DESCRIPTION
: Connector 2M
SIZE
: 53.0L x 20.0H x 25.2W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 85
SEALS
/
PLUGS
: See Page 84, 85
PART
NO
: 15327747 (Optional)
DESCRIPTION
: Conduit TPA
NUMBER
REQ
.: 2
COLOR
: Black
MATERIAL
:PA6
C
W: 25.2L: 29.9
H: 25.0
C
Total Mated Length: 66.8mm
H: 20.0
A
W: 25.2 L: 53.0
B
PART
NO
: 15300027
DESCRIPTION
: Connector Assembly 2F
SIZE
: 29.9L x 25.0H x 25.2W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 84
SEALS
/
PLUGS
: See Page 84, 85
PART
NO
: 15300014
DESCRIPTION
:TPA
NUMBER
REQ
.: 2
COLOR
: Blue
MATERIAL
:PA6
J
E
F
PART
NO
: 15300003
DESCRIPTION
: Connector 3M (Clip Slot)
SIZE
: 53.0L x 26.5H x 32.9W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 85
SEALS
/
PLUGS
: See Page 84, 85
PART
NO
: 15300015
DESCRIPTION
:TPA
COLOR
: Natural
MATERIAL
:PA6
PART
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
G
H
W: 30.4
L: 36.7
H: 26.5
G
Total Mated Length: 76.1mm
H: 26.5
W: 32.9 L: 53.0
PART
NO
: 12040977
DESCRIPTION
: Connector Assembly 3F
SIZE
: 36.7L x 26.5H x 30.4W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 84
SEALS
/
PLUGS
: See Page 84, 85
PART
NO
: 12034145
DESCRIPTION
:TPA
COLOR
: Black
MATERIAL
:PA6
H
E
J
B
D
D
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
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Metri-Pack Series
280
280
88
E
A
B
PART NO: 12129600
DESCRIPTION: Connector 4M (Clip Slot–Self Locking)
SIZE: 53.0L x 25.4H x 44.0W
COLOR: Dk. Gray
MATERIAL: PBT 30% GF
TERMINALS: See Page 85
SEALS/PLUGS: See Page 84, 85
PART NO:
15324063
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
C
D
W: 40.6
L: 29.9
H: 25.0
C
Total Mated Length: 66.7mm
H: 25.4
W: 44.0
L: 53.0
PART NO: 12129565
DESCRIPTION: Connector Assembly 4F
SIZE: 29.9L x 25.0H x 40.6W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
PART NO: 15300016
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
D
A
B
E
K
F
G
PA R T NO: 12186400
DESCRIPTION: Connector 5M (Clip Slot–Self Locking)
SIZE: 53.0L x 23.8H x 49.6W
COLOR: Gray
MATERIAL: PBT 30% GF
TERMINALS: See Page 85
SEALS/PLUGS: See Page 84, 85
PA R T NO: 12084673
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
PA R T NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
H
J
W: 48.3
L: 29.9
H: 25.0
H
Total Mated Length: 67.3mm
H: 23.8
W: 49.6 L: 53.0
PART NO: 12084891
DESCRIPTION: Connector Assembly 5F
SIZE: 29.9L x 25.0H x 48.3W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
PART NO:
15324857
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
J
F
G
K
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North American Region
1-800-PACKARD
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South American Region
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89
Metri-Pack Series
280
280
C
APART
NO
: 12110753 (Black)
12129614 (Md. Gray)
12146840 (Natural)
DESCRIPTION
: Connector 7M (Clip Slot–Self Locking)
SIZE
: 57.3L x 41.5H x 35.0W
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 85
SEALS
/
PLUGS
: See Page 84, 85
D
B
W: 36.4
L: 32.1
H: 43.5
D
Total Mated Length: 77.3mm
PART
NO
: 12110751 (Black)
12129613 (Md. Gray)
12146841 (Natural)
DESCRIPTION
: Connector Assembly 7F
SIZE
: 32.1L x 43.5H x 36.4W
MATERIAL
: PA66 HS IM
TERMINALS
: See Page 84
SEALS
/
PLUGS
: See Page 84, 85
PART
NO
: 12110754
DESCRIPTION
:TPA
NUMBER
REQ
.: 2
COLOR
: Lt. Gray
MATERIAL
:PA6
PART
NO
: 12052834
DESCRIPTION
:CPA
COLOR
: Green
MATERIAL
:PP
A
C
TANGLESS
B
W: 35.0
H: 41.5
L: 57.3
B
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Metri-Pack Series
280
280
90
E
C
D
A
B
PART NO: 12161187
DESCRIPTION: Connector 15M (Clip Slot–Self Locking)
SIZE: 57.5L x 39.2H x 53.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 85
SEALS/PLUGS: See Page 84, 85
PART NO: 12176865
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL:PA6
F
G
Total Mated Length: 76.6mm
PART NO: 12161186
DESCRIPTION: Connector 15F
SIZE: 32.5L x 44.4H x 63.2W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
PART NO: 12110782
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL:PA6
PART NO: 12110822
DESCRIPTION: Connector Seal
COLOR: Green
MATERIAL: Silicone
PART NO: 12161185
DESCRIPTION: CPA Slide Lock Assist
COLOR: Dk. Gray
MATERIAL: PA66 HS IM 14% GF
PART NO: 12176640
DESCRIPTION: Spacer Lock
COLOR: Black
MATERIAL:PP
L: 32.5
B
C
DE
F
G
W: 53.0
L: 57.5
H: 39.2
A
H: 44.4
W: 63.2
TANGLESS
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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91
Metri-Pack Series
CONNECTIONS
DEVICE280 DEVICE280
W: 23.3L: 24.0
H: 14.1
A
B
EPA R T NO: 12041301*
DESCRIPTION: Connector 8F
SIZE: 23.0L x 11.7H x 46.1W
COLOR: Black
MATERIAL:PP
TERMINALS: See Page 78
TYPICAL APP: Various
*HINGED SECONDARY LOCK.
W: 46.1
L: 23.0
H: 11.7
E
J
K
PART NO: 12052854
DESCRIPTION: Connector 7F
SIZE: 24.0L x 13.9H x 39.6W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
TYPICAL APP: Wiper Switch
PART NO: 12124811
DESCRIPTION:TPA
COLOR: Natural
MATERIAL:PA6
W: 39.6
L: 24.0
H: 13.9
J
K
H
F
G
PART NO: 12092254
DESCRIPTION: Connector 6F
SIZE: 23.0L x 18.0H x 31.6W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
TYPICAL APP: Wiper Switch
PART NO: 12162298
DESCRIPTION:TPA
COLOR: Cream
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
W: 31.6
L: 23.0
H: 18.0
F
G
H
C
D
W: 48.3
L: 29.9
H: 24.2
C
D
PART NO: 12084890
DESCRIPTION: Connector 5F
SIZE: 29.9L x 24.2H x 48.3W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
TYPICAL APP: Tail Lamp Module
PART NO:
15324857
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
A
B
PART NO: 12052856
DESCRIPTION: Connector 4F
SIZE: 24.0L x 14.1H x 23.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 78
TYPICAL APP: Dimmer Switch
PART NO:
15324456
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL:PA6
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Metri-Pack Series
CONNECTIONS
92
DEVICE280 DEVICE280
J
G
H
PART NO: 12059573
DESCRIPTION: Connector Assembly 6F
SIZE: 29.9L x 18.7H x 56.8W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
TYPICAL APP: Various
PART NO: 12059195
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
W: 56.8
L: 29.9
H: 18.7
G
H
J
C
A
B
PART NO: 12129487
DESCRIPTION: Connector Assembly 2F
SIZE: 30.6L x 20.9H x 26.0W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
TYPICAL APP: Window Lift Motor
PART NO: 12077904
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
W: 26.0
L: 30.6
H: 20.9
A
C
F
D
E
PART NO: 12124634
DESCRIPTION: Connector Assembly 5F
SIZE: 29.9L x 32.2H x 38.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 84
SEALS/PLUGS: See Page 84, 85
TYPICAL APP: Wiper Switch
PART NO: 12052816
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL:PA6
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
W: 38.5L: 29.9
H: 32.2
D
F
E
TANGLESS
B
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Asia Pacific Region
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South American Region
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93
Metri-Pack Series
280.1P
ULL
-
TO
-S
EAT
280.1P
ULL
-
TO
-S
EAT
A
W: 29.6
L: 27.8
H: 20.0
Multiple Cable Seal
(Included)
APART
NO
: 12129142 (Black/Gray Seal)
2.66 - 2.0 Cable O.D.
PART
NO
: 12129140 (Black/Purple Seal)
2.15 - 1.65 Cable O.D.
PART
NO
: 12110179 (Black/Red Seal)
1.85 - 1.47 Cable O.D.
DESCRIPTION
: Connector Assembly 2F
SIZE
: 27.8L x 20.0H x 29.6W
MATERIAL
: PA66 HS 33% GF
TERMINALS
: See Page 84
TYPICAL
APP
: Fuel Injector
http://delphi.com/products/connect
94
95
480
METRI-PACK SERIES
480 Metri-Pack Features
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•42 Amps continuous maximum
current rating
•Low energy, low voltage capability
•Excellent resistance to temperature,
chemicals and abrasion
•-40ºC to 125ºC temperature range
Available in device and in-line
connections for vehicle applications,
Metri-Pack 480 Series connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Ideally suited for high current appli-
cations that do not require environmental
protection, Metri-Pack 480 Series products
are extremely rugged and versatile.
S
S
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U
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L
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A
L
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U
U
Available in device and in-line
connections for underhood vehicle
applications, Metri-Pack 480 Series sealed
connectors can meet or exceed the
requirements for most marine, appliance,
and industrial control applications.
Utilizing triple-rib peripheral silicone
rubber seals, Metri-Pack 480 Series sealed
systems are ideally suited for high current
applications that require protection from
environmental hazards.
Metri-Pack Series
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
96
Metri-Pack Series
Cross Sectional View
Female Connector Male Connector
480
480
480 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
1 12015952 Md. Gray PA66 HS IM –
2 12064749 Black PA66 HS IM 12059860
480 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
120845955.0Tin BrassTin
12052221 3.0 Tin Brass Tin
12124304 2.0-1.0 Tin Brass Tin
12015860 0.80 Tin Brass Tin
12052219 0.50-0.35 Tin Brass Tin
12020366 1.0-0.50 (1 Req’d.) Tin Brass Tin
0.80-0.50 (1 Req’d.)
CPA
(Connector Position
Assurance)
Female Connector
Cable
TPA
Terminal
Cable
Female Terminal
TPA
(Terminal Position
Assurance)
Terminal
TPA
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
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S
E
A
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D
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U
97
Metri-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
480
480
480 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12033820 5.0 Tin Brass Tin over Copper
12052827 3.0 Tin Brass Tin over Copper
12020120 2.0-1.0 Tin Brass Tin over Copper
12020119 1.0-0.80 Tin Brass Tin over Copper
12066269 0.50-0.35 Tin Brass Tin over Copper
12020784 0.35 (2 Req’d.) Tin Brass Tin over Copper
480 MALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
1 12015987 Md. Gray PA66 HS IM –
2 12064750 Black PA6 12064751
CABLE RANGE (mm2): ....... 0.35-5.0
CURRENT RANGE (AMPS): ........ 0-42
TEMP RANGE OC: .......... -40 to 125
RESISTANCE: ...... <10mΩ@20mV
VOLTAGE DROP: ...... <3.0mV/amp
CENTERLINE SPACING (mm): ....... 6.9
BLADE WIDTH (mm): ................. 4.8
Male Connector
TPA
(Terminal Position
Assurance)
Male Terminal
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
0 10 20 30 40␣ 50
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
480 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
1.0
0.80
0.50
5.0
2.0
3.0
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 103.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
98
Metri-Pack Series
480
480
PART NO: 12015952*
DESCRIPTION: Connector 1F
SIZE: 23.0L x 13.1H x 13.0W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 96
*HINGED SECONDARY LOCK
ABPART NO: 12015987*
DESCRIPTION: Connector 1M
SIZE: 37.0L x 17.3H x 14.7W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 97
*HINGED SECONDARY LOCK
W: 13.0L: 23.0
H: 13.1
B
Total Mated Length: 49.6mm
H: 17.3
A
W: 14.7 L: 37.0
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
99
Metri-Pack Series
480
480
PART NO: 12064749
DESCRIPTION: Connector 2F
SIZE: 23.0L x 18.0H x 17.4W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 96
PART NO: 12059860
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
PART NO: 12064750
DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 40.0L x 21.2H x 18.8W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 97
PART NO: 12064751
DESCRIPTION:TPA
COLOR: Natural
MATERIAL: PA66 HS IM
D
E
C
W: 17.4
L: 23.0
H: 18.0
D
Total Mated Length: 53.9mm
H: 21.2
A
W: 18.8 L: 40.0
B
E
C
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
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E
D
100
Metri-Pack Series
Cross Sectional View
Female Connector Assembly Male Connector
480
480
480 FEMALE CONNECTOR ASSEMBLY SEALED
# Cavities Conn. Asm. Color Material TPA
2 12052613 Black PA66 HS IM 12059897
480 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052139 5.0-3.0 Tin Brass Tin
12048451 2.0-1.0 Tin Brass Tin
12048450 0.80-0.50 Tin Brass Tin
480 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12065703 12034170 5.16-4.40 Silicone Orange
12052453 12048443 4.50-3.61 Silicone Purple
12052452 12048442 3.75-2.81 Silicone Red
12048433 12048441 2.85-2.01 Silicone White
12052931 12052930 2.15-1.60 Silicone Yellow
12162068 12162067 1.70-1.29 Silicone Pink
Cable
Terminal
Cable Seal Cable Seal
Female Connector Assembly
Female Terminal
Cable Seal
TPA
(Terminal Position
Assurance)
TPA Connector Seal
Terminal
TPA
Cable
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
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A
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D
101
Metri-Pack Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
480
480
CABLE RANGE (
mm
2): ....... 0.50-5.0
CURRENT RANGE (AMPS): ........ 0-42
TEMP RANGE OC: .......... -40 to 125
RESISTANCE: ...... <10mΩ@20mV
VOLTAGE DROP: ...... <3.0mV/amp
CENTERLINE SPACING (
mm
): ....... 9.5
BLADE WIDTH (
mm
): ................. 4.8
480 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12066082 8.5mm Silicone Lt. Green
*Cavity plugs seal unused female and male cavities
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
0 10 20 30 40␣ 50
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
OC
)
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
480 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
1.0
0.80
0.50
5.0
2.0
3.0
CPA
(Connector Position
Assurance)
480 MALE CONNECTOR SEALED
# Cavities Connector Color Material TPA
2 12065863 Black PA66 HS IM 12059897
480 MALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052172 5.0 Tin Brass Tin
12065197 3.0 Tin Brass Tin
12065196 2.0-1.0 Tin Brass Tin
Cable Seal
Male Terminal
Male Connector
TPA
(Terminal Position
Assurance)
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 104
.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
102
Metri-Pack Series
S
S
S
E
A
L
E
D
S
E
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L
E
D
480
480
GPART NO: 12131592
DESCRIPTION: Connector Assembly 3F
SIZE: 30.0L x 33.5H x 31.6W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 100
SEALS/PLUGS: See Page 100, 101
PART NO: 12131543
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Black
MATERIAL: PA66
E
F
PART NO: 15344628
DESCRIPTION: Connector 3M
SIZE: 53.0L x 32.5H x 31.6W
COLOR: Black
MATERIAL: PA66 25% GF
TERMINALS: See Page 101
SEALS/PLUGS: See Page 100, 101
W: 31.6
L: 30.0
H: 33.5
Total Mated Length: 66.5mm
H: 32.5
E
W: 31.6
L: 53.0
G
F
F
Total Mated Length: 69.2mm
W: 30.5
L: 31.0
H: 24.8
H: 24.5
A
W: 30.5
L: 53.0
C
DB
B
D
C
PART NO: 12052613
DESCRIPTION: Connector Assembly 2F
SIZE: 31.0L x 24.8H x 30.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 100
SEALS/PLUGS: See Page 100, 101
PART NO: 12059897
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Black
MATERIAL: PA66 HS IM
A
B
PART NO: 12065863
DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 53.0L x 24.5H x 30.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 101
SEALS/PLUGS: See Page 100, 101
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
103
Metri-Pack Series
CONNECTIONS
D
EVICE
480 D
EVICE
480
PART NO: 12162512*
DESCRIPTION: Connector 3F
SIZE: 23.0L x 17.0H x 27.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 96
TYPICAL APP: Switch
*HINGED SECONDARY LOCK
A
L: 23.0
W: 27.0
H: 17.0
A
D
C
PART NO: 12066571
DESCRIPTION: Connector 4F
SIZE: 23.0L x 16.0H x 29.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 96
TYPICAL APP: Various
PART NO: 12066572
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
B
L: 23.0
C
W: 29.0
H: 16.0
B
D
F
G
PA R T NO: 12059296
DESCRIPTION: Connector 5F
SIZE: 27.0L x 18.0H x 41.0W
COLOR: Red
MATERIAL:PA6
TERMINALS: See Page 96
TYPICAL APP: Switch
PA R T NO: 12059297
DESCRIPTION: Secondary Lock
COLOR: Natural
MATERIAL: PBT
PA R T NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
E
L: 27.0
F
W: 41.0
H: 18.0
E
G
PART NO: 12034061*
DESCRIPTION: Connector 6F
SIZE: 28.0L x 18.0H x 51.0W
COLOR: Natural
MATERIAL: PA66 HS IM
TERMINALS: See Page 96
TYPICAL APP: Switch
*HINGED SECONDARY LOCK
H
L: 28.0
W: 51.0
H: 18.0
H
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
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A
L
E
D
104
Metri-Pack Series
480 DEVICE
CONNECTIONS
480 DEVICE
C
B
PART NO: 12048412
DESCRIPTION: Connector Assembly 4F
SIZE: 30.0L x 25.0H x 50.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 100
SEALS/PLUGS: See Page 100, 101
TYPICAL APP: Resistor Pack
PART NO: 12048413
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
A
L: 30.0
B
W: 50.0
H: 25.0
A
C
http://delphi.com/products/connect
105
630
METRI-PACK SERIES
630 Metri-Pack Features
Available in device and in-line
connections for vehicle applications,
Metri-Pack 630 Series connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Ideally suited for high current
applications that do not require
environmental protection, Metri-Pack 630
Series products are extremely rugged
and versatile.
S
S
S
E
A
L
E
D
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
Available in device and in-line
connections for underhood vehicle
applications, Metri-Pack 630 Series sealed
connectors can meet or exceed the
requirements for most marine, appliance,
and industrial control applications.
Utilizing triple-rib peripheral silicone
rubber seals, Metri-Pack 630 Series sealed
systems are ideally suited for high current
applications that require protection from
environmental hazards.
Metri-Pack Series
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•46 Amps continuous maximum
current rating
•Low energy, low voltage capability
•Excellent resistance to temperature,
chemicals and abrasion
•-40ºC to 125ºC temperature range
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
106
Metri-Pack Series
Cross Sectional View
Female Connector Male Connector
630
630
630 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
2 12129939 Black PA66 HS IM 12129940
4 12015664 Black PA6 –
630 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084590 5.0 Tin Brass Tin
12052224 3.0 Tin Brass Tin
12084596 3.0 (2 Req’d.) Tin Brass Tin
12015870 2.0-1.0 Tin Brass Tin
12015869 1.0-0.80 Tin Brass Tin
12020035 0.80-0.50 (2 Req’d.) Tin Brass Tin
12052222 0.50-0.35 Tin Brass Tin
CPA
(Connector Position
Assurance)
Female Connector
TPA
Female Terminal
TPA
TPA
(Terminal Position
Assurance)
Cable
Terminal Terminal
Cable
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
107
Metri-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
630
630
630 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12066493 5.0 Tin Brass Tin over Copper
12052826 3.0 Tin Brass Tin over Copper
12020365 3.0 (2 Req’d.) Tin Brass Tin over Copper
12020126 2.0-1.0 Tin Brass Tin over Copper
12020125 1.0-0.80 Tin Brass Tin over Copper
12033972 0.80-0.50 (2 Req’d.) Tin Brass Tin over Copper
12066454 0.50-0.35 Tin Brass Tin over Copper
630 MALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
2 12129938 Black PA66 HS IM 12129940
4 12052623 Black PA6 –
CABLE RANGE (mm2): ........ 0.35-5.0
CURRENT RANGE (AMPS): ......... 0-46
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <3.0mV/amp
CENTERLINE SPACING (mm): ........ 8.5
BLADE WIDTH (mm): .................. 6.3
Male Connector
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(OC )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
Male Terminal
TPA
(Terminal Position
Assurance)
SECTION NOTES:
Contact your regional support representative at the number listed below.
•Due to rigid tolerances of connector cavities, it is
critical to meet all crimp dimensions as specified.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
108
Metri-Pack Series
630
630
C
PART NO: 12129939
DESCRIPTION: Connector 2F
SIZE: 23.0L x 18.0H x 24.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 106
PART NO: 12129940
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
PA R T NO: 12129938
DESCRIPTION: Connector 2M (Clip Slot–Self Locking)
SIZE: 40.0L x 21.5H x 25.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 107
D
W: 24.8
L: 23.0
H: 18.0
D
Total Mated Length: 53.0mm
H: 21.5
A
W: 25.3 L: 40.0
B
C
B
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
109
Metri-Pack Series
630
630
PART NO: 12015664*
DESCRIPTION: Connector 4F
SIZE: 24.3L x 32.5H x 16.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 106
*HINGED SECONDARY LOCK.
ABPART NO: 12052623*
DESCRIPTION: Connector 4M
SIZE: 39.8L x 37.6H x 18.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 107
*HINGED SECONDARY LOCK.
W: 16.5
L: 24.3
H: 32.5
B
Total Mated Length: 53.1mm
H: 37.6
A
W: 18.5 L: 39.8
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
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D
110
Metri-Pack Series
Cross Sectional View
Female Connector Assembly Male Connector
630
630
630 FEMALE CONNECTOR ASSEMBLY SEALED
# Cavities Conn. Asm. Color Material TPA
3 12124685 Black PA6 12045699
630 FEMALE PULL-TO-SEAT TERMINALS
Part # Cable Range (mm2) Material Plating
12033997 5.0-3.0 Tin Brass Tin
12066614 2.0-1.0Tin BrassTin
12020156 0.80-0.50 Tin Brass Tin
630 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12059257 12052386 5.15-4.40 Silicone Green
12059260 12052668 4.50-3.61 Silicone Blue
12059258 12052387 3.75-2.81 Silicone Lt. Gray
12059259 12052388 2.85-2.01 Silicone Dk. Red
12077760 12077759 2.15-1.65 Silicone Tan
Cable
Cable Seal Cable Seal
Female Connector Assembly
Cable Seal
TPA
(Terminal Position
Assurance)
630 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052456 5.0-3.0 Tin Brass Tin
12052455 2.0-1.0 Tin Brass Tin
12052457 0.80-0.50 Tin Brass Tin
Cable
TPA
Terminal
Terminal
Connector Seal
TPA
Female Terminal
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
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E
A
L
E
D
111
Metri-Pack Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
630
630
CABLE RANGE (
mm
2): ........ 0.50-5.0
CURRENT RANGE (AMPS): ......... 0-46
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <3.0mV/amp
CENTERLINE SPACING (
mm
): ...... 10.8
BLADE WIDTH (
mm
): .................. 6.3
630 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059255 9.8mm Silicone Lt. Green
*Cavity plugs seal unused female and male cavities.
630 MALE CONNECTOR SEALED
# Cavities Connector Color Material TPA
3 12124686 Black PBT 30% GF 12045699
630 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12064736 5.0 Tin Brass Tin
12064737 3.0 Tin Brass Tin
12064735 2.0-1.0 Tin Brass Tin
12064734 0.80-0.50 Tin Brass Tin
Male Connector
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
CPA
(Connector Position
Assurance)
Male Terminal
Cable Seal
TPA
(Terminal Position
Assurance)
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
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L
E
D
112
Metri-Pack Series
630
630
BPART NO: 12033769
DESCRIPTION: Connector Assembly 2F
SIZE: 31.5L x 20.0H x 27.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 110, Pull-To-Seat Terminals
A
C
PART NO: 12034269
DESCRIPTION: Connector 2M
SIZE: 56.1L x 21.7H x 28.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 111
PART NO: 12034363
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12034364
DESCRIPTION: Seal
COLOR: Gray
MATERIAL: Silicone
W: 27.3
L: 31.5
H: 20.0
Total Mated Length: 67.5mm
H: 21.7
A
W: 28.5
L: 56.1
D
C
B
D
Multiple Cable Seal
(Included)
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
113
Metri-Pack Series
630
630
D
C
PART
NO
: 12124685
DESCRIPTION
: Connector Assembly 3F
SIZE
: 31.0L x 27.4H x 44.6W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 110
SEALS
/
PLUGS
: See Page 110, 111
PART
NO
: 12045699
DESCRIPTION
:TPA
NUMBER
REQ
:2
COLOR
: Black
MATERIAL
:PA6
A
B
PART
NO
: 12124686
DESCRIPTION
: Connector 3M (Clip Slot)
SIZE
: 52.3L x 25.6H x 43.6W
COLOR
: Black
MATERIAL
: PBT 30% GF
TERMINALS
: See Page 111
SEALS
/
PLUGS
: See Page 110, 111
PART
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
W: 44.6
L: 31.0
H: 27.4
Total Mated Length: 69.5mm
H: 25.6
A
W: 43.6
L: 52.3
C
DB
B
http://delphi.com/products/connect
114
115
METRI-PACK SERIES
800
800 Metri-Pack Features
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•60 Amps continuous maximum
current rating
•Low energy, low voltage capability
•Excellent resistance to temperature,
chemicals and abrasion
•-40ºC to 125ºC temperature range
Available in device and in-line
connections for vehicle applications,
Metri-Pack 800 Series connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Ideally suited for high current appli-
cations that do not require environmental
protection, Metri-Pack 800 Series products
are extremely rugged and versatile.
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
Metri-Pack Series
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
116
Metri-Pack Series
Cross Sectional View
Female Connector Male Connector
800 MAXI-FUSE
800 MAXI-FUSE
800 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
1way: 1 12160893 Black PA6 12160895
6way: 3 12092399 Lt. Gray PA66 HS IM 12092401
: 3 12092400 Black PA66 HS IM 12092401
800 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12110127 5.0 Tin Brass Silver/Nickel
12092445 5.0 (2 Req’d.) Tin Brass Silver/Nickel
12092444 3.0 (2 Req’d.) Tin Brass Silver/Nickel
12065916 3.0-2.0 Tin Brass Silver/Nickel
CPA
(Connector Position
Assurance)
Female Connectors
Cable
Terminal
Terminal TPA
Cable
TPA
(Terminal Position
Assurance)
Female Terminal
TPA
TANGLESS
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
117
Metri-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
800
800 MAXI-FUSE
MAXI-FUSE
800 MALE TANGLESS TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12110700 5.0 Tin Brass Silver/Nickel
800 MALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
1 12160894 Black PA6 12160895
6 12110698 Black PA66 HS IM 12092401
CABLE RANGE (mm2): .......... 2.0-5.0
CURRENT RANGE (AMPS): ......... 0-60
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <3.0mV/amp
CENTERLINE SPACING (mm): ...... 10.3
BLADE WIDTH (mm): .................. 8.0
Male Connector
Male Terminal
TPA
(Terminal Position
Assurance)
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
10 20 30 40 50 60 70 80 90 100 110 120
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
0 25 50 75 100 125 150
120
100
80
60
40
20
0
800 SERIES TERMINALS – Tin Plated
160
140
120
100
80
60
40
20
0
5.0
8.0
5.0
8.0
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
TANGLESS
TANGLESS
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
118
Metri-Pack Series
800
800 MAXI-FUSE
MAXI-FUSE
C
PART NO: 12160893
DESCRIPTION: Connector 1F
SIZE: 34.0L x 24.3H x 12.8W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 116
PART NO: 12160895
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Md. Gray
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
PART NO: 12160894
DESCRIPTION: Connector 1M (Clip Slot–Self Locking)
SIZE: 46.4L x 24.7H x 15.8W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 117
D
W: 12.8
L: 34.0
H: 24.3
D
Total Mated Length: 65.7mm
H: 24.7
A
W: 15.8
L: 46.4
B
C
B
TANGLESS
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
119
Metri-Pack Series
800
800 MAXI-FUSE
MAXI-FUSE
D
D
C
PART NO: 12092399
DESCRIPTION: Connector 3F
SIZE: 34.0L x 25.5H x 31.0W
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 116
PART NO: 12092400
DESCRIPTION: Connector 3F
SIZE: 34.0L x 25.5H x 31.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 116
PART NO: 12092401
DESCRIPTION:TPA
NUMBER REQ:4
COLOR: Blue
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
NUMBER REQ:2
COLOR: Green
MATERIAL:PP
A
B
PART NO: 12110698
DESCRIPTION: Connector 6M (Clip Slot–Self Locking)
SIZE: 46.4L x 26.2H x 64.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 117
E
W: 31.0
L: 34.0
H: 25.5
D
Total Mated Length: 65.8mm
H: 26.2
A
W: 64.0
L: 46.4
E
B
C
W: 31.0
L: 34.0
H: 25.5
C
C
C
TANGLESS
http://delphi.com/products/connect
120
121
METRI-PACK SERIES
MIXED
Mixed Metri-Pack Features
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•Both low and high voltage circuit
capability
•Excellent resistance to temperature,
chemicals and abrasion
•-40ºC to 125ºC temperature range
Available in device and in-line
connections for vehicle applications,
Metri-Pack Mixed Series connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Ideally suited for combination low
energy and high current applications that
do not require environmental protection,
Metri-Pack Mixed Series products are
extremely versatile.
S
S
S
E
A
L
E
D
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
Available in device and in-line
connections for underhood vehicle
applications, Metri-Pack Mixed Series
sealed connectors can meet or exceed the
requirements for most marine, appliance,
and industrial control applications.
Utilizing triple-rib peripheral silicone
rubber seals, Metri-Pack Mixed Series
sealed systems are ideally suited for
combination, low-energy electronic, and
high current applications that require
protection from environmental hazards.
Metri-Pack Series
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
122
Metri-Pack Series
MIXED
MIXED
Unsealed System Application Information
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional
support representative at the number listed below.
Female
Connector
Male
Connector
MIXED METRI-PACK FEMALE CONNECTOR UNSEALED
# Cavities Connector Color Material
3 12020014 Black PA6
Female Connector
TEMPERATURE RISE ABOVE
AMBIENT (25
oC) VS CURRENT*
CURRENT (AMPS)
TEMPERATURE RISE (OC)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (OC)
MAXIMUM CURRENT (AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-30
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 2.8
Female Terminals
280 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12015858 5.0 Tin Brass Tin
12129494 3.0-2.0 Tin Brass Tin
12066214 2.0-1.0 Tin Brass Tin
12034046 1.0-0.80 Tin Brass Tin
12052217 0.50-0.35 Tin Brass Tin
12162597* 3.0-2.0 Tin Brass Tin
12162595* 1.0-0.80 Tin Brass Tin
12162596* 0.50-0.35 Tin Brass Tin
*Thin Stock—Electrical current restrictions may apply, contact your
regional support representative at the number listed below.
480 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084595 5.0 Tin Brass Tin
12052221 3.0 Tin Brass Tin
12124304 2.0-1.0 Tin Brass Tin
12015860 0.80 Tin Brass Tin
12052219 0.50-0.35 Tin Brass Tin
12020366 1.0-0.50 (1 Req’d.) Tin Brass Tin
0.80-0.50 (1 Req’d.)
630 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084590 5.0 Tin Brass Tin
12052224 3.0 Tin Brass Tin
12084596 3.0 (2 Req’d.) Tin Brass Tin
12015870 2.0-1.0 Tin Brass Tin
12015869 1.0-0.80 Tin Brass Tin
12020035 0.80-0.50 (2 Req’d.) Tin Brass Tin
12052222 0.50-0.35 Tin Brass Tin
280 480 630
TPA
Cable
Terminal Terminal
Cable
TPA
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
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E
D
U
U
123
Metri-Pack Series
Unsealed System Application Information
M
IXED
M
IXED
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
MIXED METRI-PACK MALE CONNECTOR UNSEALED
# Cavities Connector Color Material
3 12045681 Black PA6
Male Connector
Male Terminals
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-42
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(
mm
): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 4.8
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-46
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(
mm
): ...........
........... Connector Dependent
BLADE
WIDTH
(mm): ................. 6.3
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
0 10 20 30 40␣ 50
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
480 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
1.0
0.80
0.50
5.0
2.0
3.0
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
280 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084586 5.0 Tin Brass Tin
12129498 3.0-2.0 Tin Brass Tin
12020116 2.0-1.0 Tin Brass Tin
12034047 1.0-0.80 Tin Brass Tin
12066271 0.50-0.35 Tin Brass Tin
12020782 0.35 (2 Req’d.) Tin Brass Tin
480 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12033820 5.0 Tin Brass Tin over Copper
12052827 3.0 Tin Brass Tin over Copper
12020120 2.0-1.0 Tin Brass Tin over Copper
12020119 1.0-0.80 Tin Brass Tin over Copper
12066269 0.50-0.35 Tin Brass Tin over Copper
12020784 0.35 (2 Req’d.) Tin Brass Tin over Copper
280 480
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 130.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
124
Metri-Pack Series
MIXED
MIXED
PART NO: 12020014*
DESCRIPTION: Connector 3F
SIZE: 27.6L x 14.5H x 25.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 122
*HINGED SECONDARY LOCK.
ABPART NO: 12045681*
DESCRIPTION: Connector 3M (Clip Slot)
SIZE: 39.1L x 17.4H x 27.9W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 123
*HINGED SECONDARY LOCK.
W: 25.5
L: 27.6
H: 14.5
B
Total Mated Length: 55.6mm
H: 17.4
A
W: 27.9 L: 39.1
KEY: ■280 SERIES
●480 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
http://delphi.com/products/connect
125
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
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E
A
L
E
D
126
Metri-Pack Series
MIXED
MIXED
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-30
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 2.8
CABLE
RANGE
(mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-14
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
150 SERIES TERMINALS–Tin Plated
Female Connector Assembly
Cable Seals
Female Terminals
MIXED METRI-PACK FEMALE CONNECTOR ASSEMBLY SEALED
# Cavities Conn. Asm. Color Material TPA
7 12059472 Black PA66 HS IM 12052486
150 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12048074 1.0-0.80 Silicon Bronze Tin
12084200 0.50-0.35 Silicon Bronze Tin
12160223 1.0-0.80 Beryllium Copper Silver/Nickel
12160222 0.50-0.35 Beryllium Copper Silver/Nickel
TPA
(Terminal Position
Assurance)
280 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12077413 5.0 Tin Brass Tin
12129493 3.0-2.0 Tin Brass Tin
12077411 1.0-0.80 Tin Brass Tin
12084201 0.50-0.35 Tin Brass Tin
480 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052139 5.0-3.0 Tin Brass Tin
12048451 2.0-1.0 Tin Brass Tin
12048450 0.80-0.50 Tin Brass Tin
630 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052456 5.0-3.0 Tin Brass Tin
12052455 2.0-1.0 Tin Brass Tin
12052457 0.80-0.50 Tin Brass Tin
150 480 630
280
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
127
Metri-Pack Series
Sealed System Application Information
MIXED
MIXED
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-42
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 4.8
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-46
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 6.3
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(OC )
0 10 20 30 40␣ 50
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
480 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
1.0
0.80
0.50
5.0
2.0
3.0
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
CURRENT (AMPS)
TEMPERATURE RISE (OC )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (OC )
MAXIMUM CURRENT (AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
Male Connector
Male Terminals
Cable Seals
CPA
(Connector Position
Assurance)
TPA
(Terminal Position
Assurance)
MIXED METRI-PACK MALE CONNECTOR SEALED
# Cavities Connector Color Material TPA
7 12052200 Black PA66 HS IM 12052199
150 MALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12045773 1.0-0.80 Tin Brass Tin
12077628 0.50-0.35 Tin Brass Tin
480 MALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052172 5.0 Tin Brass Tin
12065197 3.0 Tin Brass Tin
12065196 2.0-1.0 Tin Brass Tin
150 480
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see pages 131 and 132.
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128
Metri-Pack Series
Cross Sectional View
Female Connector Assembly Male Connector
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MIXED
MIXED
150 METRI-PACK CABLE SEALS
Reel Part# Loose Part# Cable Diameter Material Color
12052924 12048086 2.85-2.03 Silicone Dk. Red
12089442 12089678 2.15-1.60 Silicone White
12052925 12048087 1.70-1.29 Silicone Blue
12124669 12084193 1.009-0.995 Silicone Tan
150 METRI-PACK CAVITY PLUG*
Part# Cavity Inside Diameter Material Color
12059168 5.2mm Silicone Dk. Red
*Cavity plugs seal unused female and male cavities.
480 METRI-PACK CABLE SEALS
Reel Part# Loose Part# Cable Diameter Material Color
12065703 12034170 5.16-4.40 Silicone Orange
12052453 12048443 4.50-3.61 Silicone Purple
12052452 12048442 3.75-2.81 Silicone Red
12048433 12048441 2.85-2.01 Silicone White
12052931 12052930 2.15-1.60 Silicone Yellow
12162068 12162067 1.70-1.29 Silicone Pink
480 METRI-PACK CAVITY PLUG*
Part# Cavity Inside Diameter Material Color
12066082 8.5mm Silicone Lt. Green
*Cavity plugs seal unused female and male cavities.
280 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12015360 12015193 4.30-3.45 Silicone Blue
12015359 12010293 3.49-2.81 Silicone Lt. Gray
12015284 12015323 2.85-2.03 Silicone Green
12041352 12041351 2.42-2.03 Silicone Tan
12089444 12089679 2.15-1.60 Silicone Purple
12034365 12015899 1.70-1.29 Silicone Dk. Red
630 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12059257 12052386 5.15-4.40 Silicone Green
12059260 12052668 4.50-3.61 Silicone Blue
12059258 12052387 3.75-2.81 Silicone Lt. Gray
12059259 12052388 2.85-2.01 Silicone Dk. Red
12077760 12077759 2.15-1.65 Silicone Tan
Cable
Cable Seal Cable Seal
Cable
TPA
Terminal
Terminal
Connector Seal
TPA
280 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12010300 6.7mm Silicone Green
*Cavity plugs seal unused female and male cavities.
630 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059255 9.8mm Silicone Lt. Green
*Cavity plugs seal unused female and male cavities.
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North American Region
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49-202-291-2000
Asia Pacific Region
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55-12-378-2002
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129
Metri-Pack Series
MIXED
MIXED
E
D
B
KEY:
150 SERIES
●480 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
PART NO: 12059472
DESCRIPTION: Connector Assembly 7F
SIZE: 31.0L x 33.5H x 35.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 126
SEALS/PLUGS: See Page 128
PART NO: 12052486
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
AC
W: 35.0
L: 31.0
H: 33.5
C
Total Mated Length: 69.3mm
H: 31.5
A
W: 35.0
L: 53.8
B
ED
PART NO: 12052200
DESCRIPTION: Connector 7M (Clip Slot)
SIZE: 53.8L x 31.5H x 35.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 127
SEALS/PLUGS: See Page 128
PART NO: 12052199
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
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North American Region
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49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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130
Metri-Pack Series
C O N N E C T I O N S
MIXED DEVICE
MIXED DEVICE
D
B
PART NO: 12129842
DESCRIPTION: Connector 6F
SIZE: 23.0L x 22.0H x 30.0W
COLOR: Natural
MATERIAL: PA66 HS IM
TERMINALS: See Page 122
TYPICAL APP: Switch
PART NO: 12162301
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL:PA6
PART NO: 12162300
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
C
W: 30.0
L: 23.0
H: 22.0
CA
B
D
KEY: ■280 SERIES
▲630 SERIES
Mixed connectors
feature a combination
of different terminal
cavities, as indicated
by the key.
H
F
PART NO: 12162229 (Black)
12110075 (Natural)*
DESCRIPTION: Connector 6F
SIZE: 23.0L x 18.2H x 37.4W
MATERIAL: PA66 HS IM
TERMINALS: See Page 122
TYPICAL APP: Switch
*REVERSED LOCKING FEATURE.
PART NO: 12162300
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12162299
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
E
G
W: 37.4
L: 23.0
H: 18.2
F
E
G
H
KEY: ■280 SERIES
▲630 SERIES
Mixed connectors
feature a combination
of different terminal
cavities, as indicated by
the key.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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131
Metri-Pack Series
C O N N E C T I O N S
MIXED DEVICE
MIXED DEVICE
B
PART
NO
: 12124898
DESCRIPTION
: Connector Assembly 4F
SIZE
: 31.3L x 21.8H x 29.7W
COLOR
: Black
MATERIAL
: PBT
TERMINALS
: See Page 126
SEALS
/
PLUGS
: See Page 128
TYPICAL
APP
: Alternator
PART
NO
: 12045897
DESCRIPTION
: Secondary Lock
COLOR
: Natural
MATERIAL
: PBT
A
W: 29.7
L: 31.3
H: 21.8
A
B
D
PA R T
NO
: 12052287
DESCRIPTION
: Connector Assembly 5F
SIZE
: 32.0L x 40.0H x 40.4W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 126
SEALS
/
PLUGS
: See Page 128
TYPICAL
APP
: Switch
PA R T
NO
: 12052290
DESCRIPTION
:TPA
COLOR
: Black
MATERIAL
: PA66 HS IM
PA R T
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
C
E
W: 40.4
L: 32.0
H: 40.0
C
D
KEY:
150 SERIES
■280 SERIES
Mixed connectors
feature a combination
of different terminal
cavities, as indicated by
the key.
E
KEY: ■280 SERIES
▲630 SERIES
Mixed connectors
feature a combination
of different terminal
cavities, as indicated by
the key.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
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132
Metri-Pack Series
C O N N E C T I O N S
MIXED DEVICE
MIXED DEVICE
B
PART NO: 12186347
DESCRIPTION: Connector Assembly 6F
SIZE: 30.5L x 26.8H x 34.2W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 126
SEALS/PLUGS: See Page 128
TYPICAL APP: Wiper Motor
PART NO: 12129124
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
C
W: 34.2
L: 30.5
H: 26.8
C
A
B
KEY:
150 SERIES
■280 SERIES
Mixed connectors
feature a combination
of different terminal
cavities, as indicated by
the key.
http://delphi.com/products/connect
133
134
135
JUNCTION
METRI-PACK SERIES
Metri-Pack Junction Features
•Terminal Position Assurance (TPA)
•Bolt assisted connector to connector lock
•Both low and high voltage circuit
capability
•Excellent resistance to temperature,
chemicals and abrasion
•-40ºC to 125ºC temperature range
Available in pass-through and in-line
connections, Metri-Pack Junction System
Series connectors can meet or exceed the
requirements for most marine, appliance,
and industrial control applications.
Ideally suited for combination low
energy and high current applications that
do not require environmental protection,
Metri-Pack Junction System Series
products are extremely versatile.
S
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A
L
E
D
U
N
S
E
A
L
E
D
U
N
S
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A
L
E
D
U
U
Available in pass-through and in-line
connections for underhood vehicle
applications, Metri-Pack Junction Sys-
tem Series sealed connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Metri-Pack Junction Series sealed
systems are ideally suited for com-
bination, low-energy electronic, and high
current applications that require pro-
tection from environmental hazards.
Metri-Pack Series
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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136
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
JUNCTION SYSTEMS FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material Secondary Lock
42way: 42 12015508 Black PA6 12015510
12015511
48way: 18 12084183 Black PA66 HS IM 12047838
: 17 12047842 Black PA66 HS IM 12047843
: 1312047840GrayPPE12047841
56way: 5615394027 BlackPA615324764
116way: 116 12162463 Black PA66 HS IM 14% GF 12047751
Female Terminals
Secondary Lock
Female Connector
Secondary Lock
Female Unsealed System
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North American Region
1-800-PACKARD
European Regions
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
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137
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
Male Terminals
Secondary Lock
Male Connector Assembly
Secondary Lock
Male Unsealed System
JUNCTION SYSTEMS MALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Conn. Asm. Color Material Secondary Lock Stabilizer
42way: 25 12015509 Black PA66 HS IM 12015510 12162412
42way : 17 12020629 Black PA6 12015511 12162413
48way: 4812077822BlackPA61204784512186880
12047846
12047838
56way: 5612059735Md. GrayPA66 HS IM15324764 12186869
116way: 116 12065705 Black PPE 12047752 12124732
Stabilizer
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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138
Metri-Pack Series
Unsealed System Application Information
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
150 SERIES FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12047767 1.0-0.80 Silicon Bronze Tin
12064971 0.50-0.35 Silicon Bronze Tin
280 SERIES FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12015858 5.0 Tin Brass Tin
12129494 3.0-2.0 Tin Brass Tin
12034046 1.0-0.80 Tin Brass Tin
12052217 0.50-0.35 Tin Brass Tin
12162597* 3.0-2.0 Tin Brass Tin
12162595* 1.0-0.80 Tin Brass Tin
12162596* 0.50-0.35 Tin Brass Tin
* Thin Stock—Electrical current restrictions may apply, contact
your regional support representative at the number listed below
for specifications.
480 SERIES FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084595 5.0 Tin Brass Tin
12052221 3.0 Tin Brass Tin
12124304 2.0-1.0 Tin Brass Tin
12015860 0.80 Tin Brass Tin
12052219 0.50-0.35 Tin Brass Tin
12020366 1.0-0.50 (1 Req’d.) Tin Brass Tin
0.80-0.50 (1 Req’d.)
630 SERIES FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084590 5.0 Tin Brass Tin
12084596 3.0 (2 Req’d.) Tin Brass Tin
12052224 3.0 Tin Brass Tin
12015870 2.0-1.0 Tin Brass Tin
12015869 1.0-0.80 Tin Brass Tin
12020035 0.80-0.50 (2 Req’d.) Tin Brass Tin
12052222 0.50-0.35 Tin Brass Tin
CABLE
RANGE
(mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-14
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 1.5
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-30
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 2.8
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(OC)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
150 SERIES TERMINALS–Tin Plated
TEMPERATURE RISE ABOVE
AMBIENT (25
oC) VS CURRENT*
CURRENT (AMPS)
TEMPERATURE RISE (OC)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (OC)
MAXIMUM CURRENT (AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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139
Metri-Pack Series
Unsealed System Application Information
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
150 SERIES MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12047581 1.0-0.80 Tin Brass Tin
12059894 0.50-0.35 Tin Brass Tin
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-42
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 4.8
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-46
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 6.3
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
280 SERIES MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084586 5.0 Tin Brass Tin
12129498 3.0-2.0 Tin Brass Tin
12020116 1.0 Tin Brass Tin
12034047 1.0-0.80 Tin Brass Tin
12066271 0.50-0.35 Tin Brass Tin
12020782 0.35 (2 Req’d.) Tin Brass Tin
480 SERIES MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12033820 5.0 Tin Brass Tin over Copper
12052827 3.0 Tin Brass Tin over Copper
12020120 2.0-1.0 Tin Brass Tin over Copper
12020119 1.0-0.80 Tin Brass Tin over Copper
12066269 0.50-0.35 Tin Brass Tin over Copper
12020784 0.35 (2 Req’d.) Tin Brass Tin over Copper
630 SERIES MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12066493 5.0 Tin Brass Tin over Copper
12052826 3.0 Tin Brass Tin over Copper
12020365 3.0 (2 Req’d.) Tin Brass Tin over Copper
12020126 2.0-1.0 Tin Brass Tin over Copper
12020125 1.0-0.80 Tin Brass Tin over Copper
12033972 0.80-0.50 (2 Req’d.) Tin Brass Tin over Copper
12066454 0.50-0.35 Tin Brass Tin over Copper
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
0 10 20 30 40␣ 50
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
480 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
1.0
0.80
0.50
5.0
2.0
3.0
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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140
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
PART NO: 12015508
DESCRIPTION: Connector Assembly 42F
SIZE: 43.7L x 83.8H x 109.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 138
NOTE: Available with Grease Covers
12015513 and 12033602
PART NO: 12015511
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Blue
MATERIAL: PBT
PART NO: 12015510
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Natural
MATERIAL: PBT
A
B
D
E
C
PART NO: 12015509
DESCRIPTION: Connector Assembly 25M
SIZE: 46.6L x 63.0H x 70.6W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 139
PART NO: 12020629
DESCRIPTION: Connector 17M
SIZE: 46.6L x 63.8H x 28.8W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 139
NOTE: Available with Grease Cover 12033601
PART NO: 12162412
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: Mylar
PART NO: 12162413
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: Mylar
KEY: ■280 SERIES
●480 SERIES
▲630 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
A
W: 109.0
L: 43.7
H: 83.8
C
D
W: 70.6
L: 46.6
H: 63.0
C
E
W: 28.8 L: 46.6
H: 63.8
Total Mated Length: 73.4mm
F
G
B
B
G
F
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U
N
S
E
A
L
E
D
U
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E
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E
D
U
U
141
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
D
E
F
G
H
KEY:
150 SERIES
■280 SERIES
▲630 SERIES
Mixed connectors feature
a combination of different
terminal cavities, as
indicated by the key.
PART NO: 12084183
DESCRIPTION: Connector Assembly 18F
SIZE: 25.0L x 38.9H x 82.2W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 138
PART NO: 12047840
DESCRIPTION: Connector 13F
SIZE: 23.0L x 8.0H x 71.3W
COLOR: Gray
MATERIAL: PPE
TERMINALS: See Page 138
PART NO: 12047842
DESCRIPTION: Connector 17F
SIZE: 17.5L x 8.2H x 73.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 138
PART NO: 12047838
DESCRIPTION: Secondary Lock
NUMBER REQ:4
COLOR: Blue
MATERIAL: PBT
PART NO: 12047841
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT
PART NO: 12047843
DESCRIPTION:TPA
COLOR: Natural
MATERIAL: PBT
A
B
J
C
PART NO: 12077822
DESCRIPTION: Connector Assembly 48M
SIZE: 43.5L x 48.2H x 92.1W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 139
PART NO: 12047845
DESCRIPTION:TPA
COLOR: Natural
MATERIAL: PBT
PART NO: 12047846
DESCRIPTION:TPA
COLOR: Blue
MATERIAL: PBT IM
PART NO:
12186880
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: Mylar
A
W: 82.2
L: 25.0
H: 38.9
Total Mated Length: 53.6mm
B
E
W: 71.3
L: 23.0
H: 8.0
J
H
G
D
C
F
W: 92.1 L: 43.5
H: 48.2
W: 73.5
L: 17.5
H: 8.2
K
D
D
D
K
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North American Region
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Asia Pacific Region
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U
N
S
E
A
L
E
D
U
N
S
E
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L
E
D
U
U
142
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
KEY: ■280 SERIES
●480 SERIES
▲630 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
A
W: 88.8
L: 24.0
H: 53.9
Total Mated Length: 60.4mm
H: 60.8
W: 70.9
L: 40.0
C
B
PART NO:
15394027
DESCRIPTION: Connector Assembly 56F
SIZE: 24.0L x 53.9H x 88.8W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 138
PART NO:
15324764
DESCRIPTION: Secondary Lock
NUMBER REQ:4
COLOR: Blue
MATERIAL: PBT
A
B
CPA RT NO: 12059735
DESCRIPTION: Connector Assembly 56M
SIZE: 40.0L x 60.8H x 70.9W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 139
PA RT NO: 12186869
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: Mylar
D
B
B
B
D
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E
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D
U
U
143
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
KEY:
150 SERIES
■280 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
A
W: 108.8
L: 26.2
H: 65.1
Total Mated Length: 60.4mm
H: 61.4
W: 72.2
L: 43.6
B
C
D
PART NO: 12162463
DESCRIPTION: Connector Assembly 116F
SIZE: 26.2L x 65.1H x 108.8W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 138
PART NO: 12047751
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Natural
MATERIAL: PBT
A
B
C
D
PA RT NO: 12065705
DESCRIPTION: Connector Assembly 116M
SIZE: 43.6L x 61.4H x 72.2W
COLOR: Black
MATERIAL: PPE
TERMINALS: See Page 139
NOTE: See product print for assembly information
PA RT NO: 12047752
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Blue
MATERIAL: PBT
PA RT NO: 12124732
DESCRIPTION: Stabilizer
COLOR: Natural
MATERIAL: Mylar
B
D
E
E
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North American Region
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S
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E
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E
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144
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
Female Sealed System
Female Connector Assembly
Cable Seals
Female Terminals
Secondary Lock
JUNCTION SYSTEMS FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Conn. Asm. Color Material Secondary Lock
30 12065850 Black PBT 12066050
36 12092491 Black PBT 12064835
38 12191499 Black PA66 15% GF & 25% MF 12129669
78 12129206 Black PA66 HS 33% GF 12129214
*Note: 12092491 (F) is unsealed for use in a protected environment.
*
Secondary Lock
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S
E
A
L
E
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S
E
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Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
145
Male Terminals
Cable Seals
Male Sealed System
Male Connector Assembly
Shroud
JUNCTION SYSTEMS MALE CONNECTOR ASSEMBLIES SEALED
Connector
# Cavities Conn. Asm. Color Material Secondary Lock Stabilizer Shroud Seal
30 12160959 Black PBT 12065848 – 12176538 12065849
36 12064839 Black PBT 12064834 – 12066590 12064837
38 12191487 Dk. Gray PA66 12129670 15317352 12161191 12129672
HS IM 14% GF
78 12176690 Black PA66 12129213 12162573 12162527 –
HS 33% GF
Secondary Lock
Secondary Lock
Connector Seal
Stabilizer
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146
Metri-Pack Series
Sealed System Application Information
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
CABLE
RANGE
(mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-14
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 1.5
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-30
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 2.8
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(OC)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
150 SERIES TERMINALS–Tin Plated
TEMPERATURE RISE ABOVE
AMBIENT (25
oC) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
150 SERIES FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12048074 1.0-0.80 Silicon Bronze Tin
12084200 0.50-0.35 Silicon Bronze Tin
12160223 1.0-0.80 Beryllium Copper Silver/Nickel
12160222 0.50-0.35 Beryllium Copper Silver/Nickel
630 SERIES FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052456 5.0-3.0 Tin Brass Tin
12052455 2.0-1.0 Tin Brass Tin
12052457 0.80-0.50 Tin Brass Tin
480 SERIES FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052139 5.0-3.0 Tin Brass Tin
12048451 2.0-1.0 Tin Brass Tin
12048450 0.80-0.50 Tin Brass Tin
280 TANGLESS SERIES FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12110853 5.0-3.0 Tin Brass Tin
12129409 2.0 Tin Brass Tin
12110845* 3.0-2.0 Tin Brass Tin
12110847* 1.0-0.80 Tin Brass Tin
12110846* 0.50-0.35 Tin Brass Tin
TANGLESS
280 SERIES FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12077413 5.0 Tin Brass Tin
12129493 3.0-2.0 Tin Brass Tin
12077411 1.0-0.80 Tin Brass Tin
12084201 0.50-0.35 Tin Brass Tin
12176387 5.0 Beryllium Copper Silver/Nickel
12176388 3.0-2.0 Beryllium Copper Silver/Nickel
12176389 1.0-0.80 Beryllium Copper Silver/Nickel
Use for Part No. 12191499 (Shown on Page 151)
* Thin Stock—Electrical current restrictions may apply, contact your regional support
representative at the number listed below.
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Asia Pacific Region
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147
Metri-Pack Series
Sealed System Application Information
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
CABLE
RANGE
(
mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-42
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(
mm
): ................. 4.8
CABLE
RANGE
(
mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-46
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <3.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(
mm
): ................. 6.3
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would
be present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(OC )
0 10 20 30 40␣ 50
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
480 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
1.0
0.80
0.50
5.0
2.0
3.0
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
CURRENT (AMPS)
TEMPERATURE RISE (OC )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (
O
C )
MAXIMUM CURRENT (AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
150 SERIES MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12045773 1.0-0.80 Tin Brass Tin
12077628 0.50-0.35 Tin Brass Tin
480 SERIES MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12052172 5.0 Tin Brass Tin
12065197 3.0 Tin Brass Tin
12065196 2.0-1.0 Tin Brass Tin
280 SERIES MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12048254 5.0 Tin Brass Tin
12129497 3.0-2.0 Tin Brass Tin
12048159 1.0-0.80 Tin Brass Tin
12124977 0.50-0.35 Tin Brass Tin
630 SERIES MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12064736 5.0 Tin Brass Tin
12064737 3.0 Tin Brass Tin
12064735 2.0-1.0 Tin Brass Tin
12064734 0.80-0.50 Tin Brass Tin
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North American Region
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49-202-291-2000
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148
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
Sealed System Cable Seals & Cavity Plugs
280 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12010300 6.7mm Silicone Green
*Cavity plugs seal unused female and male cavitites.
280 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12015360 12015193 4.30-3.45 Silicone Blue
12015359 12010293 3.49-2.81 Silicone Lt. Gray
12015284 12015323 2.85-2.03 Silicone Green
12041352 12041351 2.42-2.03 Silicone Tan
12089444 12089679 2.15-1.60 Silicone Purple
12034365 12015899 1.70-1.29 Silicone Dk. Red
150 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12052924 12048086 2.85-2.03 Silicone Dk. Red
12089442 12089678 2.15-1.60 Silicone White
12052925 12048087 1.70-1.29 Silicone Blue
12124669 12084193 1.009-0.995 Silicone Tan
150 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059168 5.2mm Silicone Dk. Red
*Cavity plugs seal unused female and male cavitites.
480 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12065703 12034170 5.16-4.40 Silicone Orange
12052453 12048443 4.50-3.61 Silicone Purple
12052452 12048442 3.75-2.81 Silicone Red
12048433 12048441 2.85-2.01 Silicone White
12052931 12052930 2.15-1.60 Silicone Yellow
12162068 12162067 1.70-1.29 Silicone Pink
480 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12066082 8.5mm Silicone Lt. Green
*Cavity plugs seal unused female and male cavitites.
630 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12059257 12052386 5.15-4.40 Silicone Green
12059260 12052668 4.50-3.61 Silicone Blue
12059258 12052387 3.75-2.81 Silicone Lt. Gray
12059259 12052388 2.85-2.01 Silicone Dk. Red
12077760 12077759 2.15-1.65 Silicone Tan
630 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059255 9.8mm Silicone Lt. Green
*Cavity plugs seal unused female and male cavitites.
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49-202-291-2000
Asia Pacific Region
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South American Region
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S
S
E
A
L
E
D
S
E
A
L
E
D
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
149
KEY: ■280 SERIES
●480 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as indicated
by the key.
C
PA R T
NO
: 12065850
DESCRIPTION
: Connector Assembly 30F
SIZE
: 46.0L x 52.4H x 94.4W
COLOR
: Black
MATERIAL
: PBT
TERMINALS
: See Page 146
SEALS
/
PLUGS
: See Page 148
PA R T
NO
: 12066050
DESCRIPTION
: Secondary Lock
NUMBER
REQ
:2
COLOR
: Natural
MATERIAL
: PBT
A
BD
PART
NO
: 12160959
DESCRIPTION
: Connector Assembly 30M
SIZE
: 43.7L x 52.4H x 101.0W
COLOR
: Black
MATERIAL
: PBT
TERMINALS
: See Page 147
SEALS
/
PLUGS
: See Page 148
NOTE
: Wire dress cover 12066129 is available.
PART
NO
: 12065848
DESCRIPTION
: Secondary Lock
NUMBER
REQ
:2
COLOR
: Blue
MATERIAL
: PBT
PART
NO
: 12065849
DESCRIPTION
: Connector Seal
COLOR
: Green
MATERIAL
: Silicone
PART
NO
: 12176538
DESCRIPTION
: Pass-Through Shroud
SIZE
: 44.8L x 73.0H x 115.0W
COLOR
: Black
MATERIAL
: PBT 15% GF
NOTE
: Body mount shroud 12065847 is available.
E
A
W: 94.4
L: 46.0
H: 52.4
Total Mated Length: 82.4mm
H: 52.4
L: 43.7
B
B
C
H: 73.0
W: 115.0
L: 44.8
F
E
F
W: 101.0
D
D
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S
S
E
A
L
E
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S
E
A
L
E
D
150
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
C
PA RT NO: 12092491
DESCRIPTION: Connector Assembly 36F (Unsealed)
SIZE: 33.0L x 59.0H x 98.4W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 138 for Unsealed terminals
PA RT NO: 12064835
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Natural
MATERIAL: PBT
A
B
D
PART NO: 12064839
DESCRIPTION: Connector Assembly 36M
SIZE: 70.5L x 57.2H x 110.0W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 147
SEALS/PLUGS: See Page 148
PART NO: 12064834
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Blue
MATERIAL: PBT
PART NO: 12064837
DESCRIPTION: Connector Seal
COLOR: Green
MATERIAL: Silicone
PART NO: 12066590
DESCRIPTION: Sliding Shroud
SIZE: 43.8L x 73.0H x 123.1W
COLOR: Black
MATERIAL: PBT 30% GF
KEY:
150 SERIES
■280 SERIES
●480 SERIES
▲630 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
E
F
A
W: 98.4
L: 33.0
H: 59.0
Total Mated Length: 88.9mm
H: 57.2
W: 110.0
L: 70.5
B
D
C
F
E
H: 73.0
W: 123.1
L: 43.8
B
D
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S
E
A
L
E
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S
E
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E
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Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
151
D
PA R T
NO
: 12191499
DESCRIPTION
: Connector Assembly 38F
SIZE
: 45.5L x 60.1H x 99.4W
COLOR
: Black
MATERIAL
: PA66 15% GF & 25% MF
TERMINALS
: See Page 146 - 280 Tangless
See Page 146 - 630 Series
SEALS
/
PLUGS
: See Page 148
PA R T
NO
: 12129669
DESCRIPTION
: Secondary Lock
NUMBER
REQ
:2
COLOR
: Natural
MATERIAL
: PBT
A
B
C
E
PA R T
NO
: 12191487
DESCRIPTION
: Connector 38M
SIZE
: 41.7L x 60.1H x 106.0W
COLOR
: Dk. Gray
MATERIAL
: PA66 HS IM 14% GF
TERMINALS
: See Page 147
SEALS
/
PLUGS
: See Page 148
PA R T
NO
: 12129670
DESCRIPTION
: Secondary Lock
NUMBER
REQ
:2
COLOR
: Natural
MATERIAL
: PBT
PA R T
NO
: 12129672
DESCRIPTION
: Connector Seal
COLOR
: Green
MATERIAL
: Silicone
PA R T
NO
: 15317352
DESCRIPTION
: Stabilizer
COLOR
: Natural
MATERIAL
: Mylar
PA R T
NO
: 12161191
DESCRIPTION
: Pass-Through Shroud
SIZE
: 45.3L x 80.0H x 120.0W
COLOR
: Black
MATERIAL
: PBT 15% GF
NOTE
: Body mount shroud 12160809 is available.
KEY:
■280 SERIES
▲630 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
A
W: 99.4
L: 45.5
H: 60.1
Total Mated Length: 85.3mm
H: 60.1
W: 106.0 L: 41.7
BC
D
G
H: 80.0
W: 120.0
L: 45.3
B
F
G
D
E
F
TANGLESS
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152
Metri-Pack Series
J
UNCTION
S
YSTEMS
J
UNCTION
S
YSTEMS
KEY:
150 SERIES
■280 SERIES
▲630 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
D
PART NO: 12129206
DESCRIPTION: Connector Assembly 78F
SIZE: 56.5L x 66.6H x 106.0W
COLOR: Black
MATERIAL: PA66 HS 33% GF
TERMINALS: See Page 146
SEALS/PLUGS: See Page 148
PART NO: 12129214
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Natural
MATERIAL: PBT
A
B
C
E
PA RT NO: 12176690
DESCRIPTION: Connector Assembly 78M
SIZE: 67.2L x 66.6H x 112.8W
COLOR: Black
MATERIAL: PA66 HS 33% GF
TERMINALS: See Page 147
SEALS/PLUGS: See Page 148
PA RT NO: 12129213
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Blue
MATERIAL: PBT
PA RT NO: 12162573
DESCRIPTION: Stabilizer
NUMBER REQ:2
COLOR: Natural
MATERIAL: Mylar
PA RT NO: 12162527
DESCRIPTION: Sliding Shroud
SIZE: 50.2L x 62.6H x 179.9W
COLOR: Black
MATERIAL: PBT IM
A
W: 106.0
L: 56.5
H: 66.6
Total Mated Length: 122.6mm
H: 66.6
W: 112.8
L: 67.2
B
C
D
F
W: 179.9
L: 50.2
H: 62.6
E
F
B
D
E
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153
HEADER
METRI-PACK SERIES
Metri-Pack Header Features
•Terminal Position Assurance (TPA)
•14 Amps continuous maximum current
rating for 150 Metri-Pack Series
•30 Amps continuous maximum current
rating for 280 Metri-Pack Series
•Low energy, low voltage capability
•Small overall dimensions
•Bolt assist connector to connector lock
•-40ºC to 125ºC temperature range
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The Metri-Pack 150 Series sealed elec-
tronic header is a rugged system designed
for severe underhood environments. This
system offers the combination of excellent
low energy electronic circuits and power
circuit capability in a single connection.
Metri-Pack 150 Series sealed header
systems are ideally suited for critical, low-
energy electronic applications that require
protection from environmental hazards.
Metri-Pack Series
The Metri-Pack 280 Series unsealed
electronic header is a versatile, and
extremely rugged system designed to
meet customer’s power circuit needs.
This system offers the combination of
excellent low energy electronic circuits
and power circuit capability in a single
connection.
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49-202-291-2000
Asia Pacific Region
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154
Metri-Pack Series
Cross Sectional View
Female Connector Assembly Male Header Connector Assembly
150 HEADER
150 HEADER
Terminal
Connector Seal
Cable
Cable Seal
Terminal
150 PULL-TO-SEAT FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12089290 0.50-0.35 Silicon Bronze Tin
12103881 1.0-0.80 Silicon Bronze Tin
12110236 0.80 Beryllium Copper Tin
150 METRI-PACK FEMALE CONNECTOR ASSEMBLIES SEALED*
# Cavities Connector Assembly Color Material
18way: 18 12040921 Black PBT 30% GF
30way: 30 12048455 Dk. Gray PET 30% GF
48way: 18 12040921 Black PBT 30% GF
60 way: 30 12034398 Black PET 30% GF
60way: 30 12034398 Black PET 30% GF
60 way: 30 12034400 Black PET 30% GF
*Multiple cable seal is included in connector assembly.
Female Connector Assembly
Female Terminal
Seals
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155
Metri-Pack Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
150 HEADER
150 HEADER
CABLE RANGE (
mm
2): ........ 0.35-1.0
CURRENT RANGE (AMPS): ......... 0-14
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ........ <10mV/amp
CENTERLINE SPACING (
mm
): .............
............... Connector Dependent
BLADE WIDTH (
mm
): .................. 1.5
CABLE SEAL PLUGS
Part # Cable Seal Hole Material Color Type
Diameter (mm)
12065266 1.85-1.65 PA6 Md. Gray Machine
Insertion
12034413 1.85-1.10 PA66 HS IM Black Hand
Insertion
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Overall mated length varies with bolt measurement.
• Inner connector seal included in Male Header Connector
Assemblies where applicable.
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20␣
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125␣
1.0
20
15
10
5
0
0.80
0.50
150 SERIES TERMINALS–Tin Plated
12065266 12034413
Male Header
Connector Assembly
150 METRI-PACK MALE HEADER
CONNECTOR ASSEMBLIES SEALED
Pins Connector Color Material
18 12040923 Black PET 30% GF
30 12048453 Dk. Gray PET 30% GF
48 12052130 Black PET 30% GF
60 12034396 Black PET 30% GF
Terminals Included in Male Header.
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156
Metri-Pack Series
150 HEADER
150 HEADER
C
PART NO: 12048455
DESCRIPTION: Connector Assembly 30F
SIZE: 26.1L x 25.1H x 59.8W
COLOR: Dk. Gray
MATERIAL: PET 30% GF
TERMINALS: See Page 154, 150 Pull-To-Seat Female
PLUGS: See Page 155, Cable Seal Plugs
ABPART NO: 12048453
DESCRIPTION: Connector Assembly 30M
SIZE: 39.5L x 37.2H x 70.0W
COLOR: Dk. Gray
MATERIAL: PET 30% GF
NOTE: Shipping cover 12040542 included.
PART NO: 12048456
DESCRIPTION: Flange Seal
COLOR: Green
MATERIAL: Silicone
W: 59.8
L: 26.1
H: 25.1
B
Total Mated Length: 58.8mm
H: 37.2
A
W: 70.0
L: 39.5
C
F
PART NO: 12040921
DESCRIPTION: Connector Assembly 18F
SIZE: 26.1L x 25.4H x 44.3W
COLOR: Black
MATERIAL: PBT 30% GF
TERMINALS: See Page 154, 150 Pull-To-Seat Female
PLUGS: See Page 155, Cable Seal Plugs
DEPART NO: 12040923
DESCRIPTION: Connector Assembly 18M
SIZE: 39.5L x 37.2H x 54.0W
COLOR: Black
MATERIAL: PET 30% GF
NOTE: Shipping cover 12040940 included.
PART NO: 12040938
DESCRIPTION: Flange Seal
COLOR: Green
MATERIAL: Silicone
W: 44.3
L: 26.1
H: 25.4
E
Total Mated Length: 57.5mm
H: 37.2
D
W: 54.0
L: 39.5
F
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Metri-Pack Series
150 HEADER
150 HEADER
157
B D
PART
NO
: 12034398
DESCRIPTION
: Connector Assembly 30F
SIZE
: 26.1L x 25.4H x 59.8W
COLOR
: Black
MATERIAL
: PET 30% GF
TERMINALS
: See Page 154, 150 Pull-To-Seat Female
PLUGS
: See Page 155, Cable Seal Plugs
PART
NO
: 12040921
DESCRIPTION
: Connector Assembly 18F
SIZE
: 26.1L x 25.4H x 44.3W
COLOR
: Black
MATERIAL
: PBT 30% GF
TERMINALS
: See Page 154, 150 Pull-To-Seat Female
PLUGS
: See Page 155, Cable Seal Plugs
ACPART
NO
: 12052130
DESCRIPTION
: Connector Assembly 48M
SIZE
: 39.5L x 37.2H x 114.0W
COLOR
: Black
MATERIAL
: PET 30% GF
NOTE
: Shipping covers 12040940 and
12040542 included.
PART
NO
: 12052131
DESCRIPTION
: Flange Seal
COLOR
: Green
MATERIAL
: Silicone
W: 59.8
L: 26.1
H: 25.4
B
Total Mated Length: 57.8mm
H: 37.2
A
W: 114.0
L: 39.5
C
D
W: 44.3
L: 26.1
H: 25.4
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158
Metri-Pack Series
150 HEADER
150 HEADER
W: 59.8
L: 26.1
H: 25.1
B
Total Mated Length: 57.8mm
H: 37.2
A
W: 130.0
L: 39.5
C
D
W: 59.8
L: 26.1
H: 25.1
BD
PART NO: 12034398
DESCRIPTION: Connector Assembly 30F
SIZE: 26.1L x 25.1H x 59.8W
COLOR: Black
MATERIAL: PET 30% GF
TERMINALS: See Page 154, 150 Pull-To-Seat Female
PLUGS: See Page 155, Cable Seal Plugs
PART NO: 12034400
DESCRIPTION: Connector Assembly 30F
SIZE: 26.1L x 25.1H x 59.8W
COLOR: Black
MATERIAL: PET 30% GF
TERMINALS: See Page 154, 150 Pull-To-Seat Female
PLUGS: See Page 155, Cable Seal Plugs
ACPART NO: 12034396
DESCRIPTION: Connector Assembly 60M
SIZE: 39.5L x 37.2H x 130.0W
COLOR: Black
MATERIAL: PET 30% GF
NOTE: Shipping cover 12040542
(2 Req’d.) included
PART NO: 12040780
DESCRIPTION: Flange Seal
COLOR: Green
MATERIAL: Silicone
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Metri-Pack Series
150 HEADER
150 HEADER
159
PART
NO
: 12065425
DESCRIPTION
: Connector Assembly 10F
SIZE
: 26.0L x 28.4H x 42.2W
COLOR
: Black
MATERIAL
: PA66 HS IM
TERMINALS
: See below, 150 Female Push to Seat
SEALS
/
PLUGS
: See below, 150 Metri-Pack
PART
NO
: 12124264
DESCRIPTION
:TPA
COLOR
: Gray
MATERIAL
:PA6
A
B
PART
NO
: 12160446
DESCRIPTION
: Connector Assembly 10M
SIZE
: 26.8L x 21.5H x 40.5W
COLOR
: Black
MATERIAL
: PBT 30% GF
NOTE
: Sealing Shroud and Locking Feature for
Connector Assembly must be designed
into mating device housing.
C
W: 42.2
L: 26.0
H: 28.4
C
Total Mated Length: 46.7mm
H: 21.5
A
W: 40.5
L: 26.8
B
150 FEMALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12048074 1.0-0.80 Silicon Bronze Tin
12084200 0.50-0.35 Silicon Bronze Tin
12160223 1.0-0.80 Beryllium Copper Silver/Nickel
12160222 0.50-0.35 Beryllium Copper Silver/Nickel
150 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12052924 12048086 2.85-2.03 Silicone Dk. Red
12089442 12089678 2.15-1.60 Silicone White
12052925 12048087 1.70-1.29 Silicone Blue
12124669 12084193 1.009-0.995 Silicone Tan
150 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059168 5.2mm Silicone Dk. Red
*Cavity plugs seal unused female and male cavities.
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Metri-Pack Series
Cross Sectional View
Female Connector Male Header Connector Assembly
280 HEADER
280 HEADER
280 METRI-PACK FEMALE CONNECTOR UNSEALED
# Cavities Connector Color Material TPA
412052856BlackPA66 HS IM15324456
Female Connector
TPA
(Terminal Position
Assurance)
Terminal
280 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12015858 5.0 Tin Brass Tin
12129494 3.0-2.0 Tin Brass Tin
12034046 1.0-0.80 Tin Brass Tin
12052217 0.50-0.35 Tin Brass Tin
12162597* 3.0-2.0 Tin Brass Tin
12162595* 1.0-0.80 Tin Brass Tin
12162596* 0.50-0.35 Tin Brass Tin
*Thin Stock—Electrical current restrictions apply, contact your regional
support representative at the number listed below.
280 TANGLESS FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12129425 5.0 Tin Brass Tin
12129663 3.0 Tin Brass Tin
12129424 2.0-1.0 Tin Brass Tin
12110842* 3.0-2.0 Tin Brass Tin
12110844* 1.0-0.80 Tin Brass Tin
12110843* 0.50-0.35 Tin Brass Tin
12129061* 0.35 (2 Req’d.) Tin Brass Tin
*Thin Stock—Electrical current restrictions apply, contact your regional
support representative at the number listed below.
Female Terminal
CPA
(Connector Position
Assurance)
280 METRI-PACK FLEXLOCK
FEMALE CONNECTOR UNSEALED
# CavitiesConnectorColorMaterialTPA
815357040 Lt. GrayPA66 HS IM 15324332
TANGLESS
Terminal
TPA
TANGLESS
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161
Metri-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
280 HEADER
280 HEADER
280 METRI-PACK MALE HEADER
CONNECTOR ASSEMBLY UNSEALED
Pins Connector Color Material
4 12110440 Black PA66 HS IM
CABLE RANGE (mm2): ....... 0.35-5.0
CURRENT RANGE (AMPS): ........ 0-30
TEMP RANGE OC: .......... -40 to 125
RESISTANCE: ...... <10mΩ@20mV
VOLTAGE DROP: ...... <3.0mV/amp
CENTERLINE SPACING (mm): ....... 6.9
BLADE WIDTH (mm): ................. 2.8
280 METRI-PACK MALE HEADER
CONNECTOR ASSEMBLY UNSEALED
Pins Connector Color Material
8 12146724 Gray PBT 30% GF
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
Male Header Connector Assembly
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40␣ 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125␣
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
TANGLESS
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Metri-Pack Series
280 HEADER
280 HEADER
F
CPA R T NO: 12052856
DESCRIPTION: Connector 4F
SIZE: 24.0L x 14.0H x 23.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 160, 280 Female
PART NO:
15324456
DESCRIPTION:TPA
COLOR: Lt. Gray
MATERIAL:PA6
A
B
PART NO: 12110440
DESCRIPTION: Connector 4M
SIZE: 25.7L x 17.9H x 26.7W
COLOR: Black
MATERIAL: PA66 HS IM
W: 23.3
L: 24.0
H: 14.0
Total Mated Length: 40.4mm
H: 17.9
A
W: 26.7
L: 25.7
C
B
W: 34.4
L: 23.7
H: 24.7
Total Mated Length: 50.8mm
H: 27.9
D
W: 44.7
L: 43.3
F
G
GPART NO:
15357040
(Lt. Gray)
12129088 (Black)
DESCRIPTION: Connector 8F
SIZE: 23.7L x 24.7H x 34.4W
MATERIAL: PA66 HS IM
TERMINALS: See Page 160, 280 Tangless Female
PART NO:
15324332
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
D
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PA R T NO: 12146724 (Gray)
12146735 (Black)
DESCRIPTION: Connector 8M
SIZE: 43.3L x 27.9H x 44.7W
MATERIAL: PBT 30% GF
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TANGLESS
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163
MICRO-PACK SERIES
Micro-Pack Series Features
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•5 Amps continuous maximum
current rating for Micro-Pack 100 series
•7.5 Amps continuous maximum
current rating for Micro-Pack 100W series
•Small overall dimensions
•High circuit density
•Low energy, low voltage capability
•-40ºC to 85ºC temperature range for
Micro-Pack 100 series
•-40ºC to 125ºC temperature range for
Micro-Pack 100W series
Micro-Pack Series
The 100W series is available in both
electronic header and in-line con-
nection systems. This Micro-Pack series
connection is an excellent low energy
system designed to meet the needs of
high density applications, requiring pro-
tection from environmental hazards.
Delphi Packard’s 100W header connector
mates to either flexible or hard circuit
board applications.
Available in electronic header and
in-line connections, Micro-Pack Series
connector is an excellent low energy
system designed to meet the needs of
high density applications.
Header connectors are available in
straight, 90°, and 180° mounting to either
flexible or hard board circuits. While
inlines are ideally suited for limited space
applications that do not require environ-
mental protection, Micro-Pack Series
products are extremely versatile.
100 In-Line,100 Header
& 100W Header
1100 I00 In-Lin-Linne,1e,100 Header00 Header
& 1& 100W Header00W Header
100 In-Line,100 Header
& 100W Header
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1-800-PACKARD
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Asia Pacific Region
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Cross Sectional View
Micro-Pack Series
CPA
(Connector Position
Assurance)
Female Connector
Female Terminal
TPA
(Terminal Position
Assurance)
MICRO-PACK FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12146448 1.0-0.80 Copper Nickel Alloy Tin
12146447 0.50-0.35 Copper Nickel Alloy Tin
MICRO-PACK FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
4 12066189 Natural PBT 12059160
5 12064982 Black PBT 12064987
7 12065873 Black PBT 12065943
9 12064980 Black PBT 12064986
10 12047531 Black PA66 HS IM Button Lock
Terminal
Terminal
Cable Cable
TPA
Button Lock
Female Connector Male Connector
100 IN-LINE
100 IN-LINE
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165
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
Micro-Pack Series
Male Terminal
Male Connector
CABLE RANGE (mm
2
): .............. 0.35-1.0
CURRENT RANGE (AMPS): ................. 0-5
TEMP RANGE
O
C: ................... -40 to 85
RESISTANCE: ............ <10mΩ@20mV
VOLTAGE DROP: .......... <10.0mV/amp
CENTERLINE SPACING (mm): .............. 3.0
TERMINAL DIAMETER (mm): .............. 1.0
MICRO-PACK MALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
4 12040903 Natural PBT Button Lock
5 12047829 Black PBT Button Lock
7 12065874 Black PBT Button Lock
9 12040905 Black PBT Button Lock
10 12047814 Black PBT Button Lock
MICRO-PACK MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084449 0.80-0.50 Tin Brass Tin
12040902 0.50-0.35 Tin Brass Tin
TEMPERATURE DERATING CURVES*
M
AXIMUM
C
URRENT
(AMPS)
0246810121416182022
125
100
75
50
25
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C)
A
MBIENT
T
EMPERATURE
(
O
C)
MICRO-PACK 100 TERMINALS–Tin Plated
0510
140
120
100
80
60
40
20
0
1.0
0.80
0.50
1.0
0.50
0.35 0.35
0.80
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
100 IN-LINE
100 IN-LINE
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
166
Micro-Pack Series
PART NO: 12066189
DESCRIPTION: Connector 4F
SIZE: 26.3L x 13.5H x 12.7W
COLOR: Natural
MATERIAL: PBT
TERMINALS: See Page 164
PART NO: 12059160
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12064989
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
A
B
D
E
F
G
C
H
PART NO: 12040903
DESCRIPTION: Connector 4M - with Button Lock
SIZE: 37.5L x 15.0H x 21.0W
COLOR: Natural
MATERIAL: PBT
TERMINALS: See Page 165
PA R T NO: 12064982 (Black)
12064983 (Natural)
DESCRIPTION: Connector 5F
SIZE: 27.0L x 14.2H x 15.7W
MATERIAL: PBT
TERMINALS: See Page 164
PA R T NO: 12064987
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PA R T NO: 12064989
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
PART NO: 12047829 (Black)
12047815 (Natural)
DESCRIPTION: Connector 5M - with Button Lock
SIZE: 37.5L x 14.5H x 24.2W
MATERIAL: PBT
TERMINALS: See Page 165
H
E
H: 14.2
W: 15.7
L: 27.0
H: 14.5
W: 24.2
L: 37.5
Total Mated Length: 53.0mm
G
D
W: 12.7
L: 26.3
H: 13.5
W: 21.0
L: 37.5
H: 15.0
Total Mated Length: 50.9mm
BA
C
F
100 IN-LINE
100 IN-LINE
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
167
Micro-Pack Series
PA R T NO: 12064980
DESCRIPTION: Connector 9F
SIZE: 27.0L x 13.5H x 27.7W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 164
PA R T NO: 12064986
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PA R T NO: 12064989
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
E
F
G
H
EH
F
G
H: 13.5
Total Mated Length: 52.0mm
W: 27.7
L: 27.0
H: 14.5
W: 36.2 L: 37.5
H: 13.5
W: 21.7
L: 27.0
H: 18.0
W: 30.2
L: 37.5
Total Mated Length: 52.0mm
A
B
C
D
PART NO: 12040905
DESCRIPTION: Connector 9M - with Button Lock
SIZE: 37.5L x 14.5H x 36.2W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 165
PA R T NO: 12065874
DESCRIPTION: Connector 7M - with Button Lock
SIZE: 37.5L x 18.0H x 30.2W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 165
D
PART NO: 12065873
DESCRIPTION: Connector 7F
SIZE: 27.0L x 13.5H x 21.7W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 164
PART NO: 12065943
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12064989
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
A
B
C
100 IN-LINE
100 IN-LINE
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
168
Micro-Pack Series
B
B
H: 12.9
W: 48.2
L: 25.2
H: 17.0
W: 42.2
L: 37.5
Total Mated Length: 48.0mm
C
PART NO: 12047814
DESCRIPTION: Connector 10M - with Button Lock
SIZE: 37.5L x 17.0H x 42.2W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 165
CPART NO: 12047531
DESCRIPTION: Connector 10F - with Button Lock
SIZE: 25.2L x 12.9H x 48.2W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 164
PART NO: 12064989
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
A
A
100 IN-LINE
100 IN-LINE
http://delphi.com/products/connect
169
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
170
Micro-Pack Series
Cross Sectional View
Female Connector Male Header Connector Assembly
Cable
TPA
Female Connector
Female Terminal
TPA-A
(Terminal Position
Assurance)
# Cavities Connector Color Material TPA-A TPA-B
6way: 6 12064993 Black PBT 12066170 –
10way: 4 12066189 Natural PBT 12059160 –
10way: 6 12064993 Black PBT 12066170 –
12way:12 12064799 Black PBT 30% GF 12064822 12064823
13way: 4 12066189 Natural PBT 12059160 –
15way: 9 12066130 Natural PBT 12064986 –
15way: 6 12064978 Gray PBT 12066170 –
15way: 9 12064980 Black PBT 12064986 –
16way :16 12110259 Green PBT 30% GF 12048344 12048345
20way: 10 12047531 Black PA66 HS IM Button Lock –
20way: 10 12065785 Gray PBT Button Lock –
24way: 24 12110088 Lt. Gray PBT 30% GF 12047900 12047901
32way: 32 12110113 Dk. Red PBT 30% GF 12045889 12045890
MICRO-PACK FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA-A TPA-B
32way: 32 12110207 Lt. Blue PBT 30% GF 12045889 12045890
40way: 16 12084945 Gray PBT 30% GF 12048344 12048345
40way: 24 12110088 Lt. Gray PBT 30% GF 12047900 12047901
48way: 24 12110244 Pink PBT 30% GF 12047900 12047901
48way: 24 12110206 Lt. Blue PBT 30% GF 12047900 12047901
56way: 24 12110206 Lt. Blue PBT 30% GF 12047900 12047901
56way: 32 12110207 Lt. Blue PBT 30% GF 12045889 12045890
64way: 16 12084945 Gray PBT 30% GF 12048344 12048345
64way: 24 12110088 Lt. Gray PBT 30% GF 12047900 12047901
64way: 24 12110244 Pink PBT 30% GF 12047900 12047901
Mixed
32way: 0815357040 Md. GrayPA66 HS IM15324332 –
Mixed: 24 12110088 Lt. Gray PBT 30% GF 12047900 12047901
MICRO-PACK FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12146448 1.0-0.80 Copper Nickel Alloy Tin
12146447 0.50-0.35 Copper Nickel Alloy Tin
Nickel/Gold plating available.
HEADER
100 HEADER
10 0
TPA-B
(Terminal Position
Assurance)
Terminal
Terminal
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
171
Micro-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
CPA
(Connector Position
Assurance)
CABLE RANGE (mm
2
): ............. 0.35-1.0
CURRENT RANGE (AMPS): ................ 0-5
TEMP RANGE
O
C: ................... -40 to 85
RESISTANCE: ............. <10mΩ@20mV
VOLTAGE DROP: .......... <10.0mV/amp
CENTERLINE SPACING (mm): .............. 3.0
TERMINAL DIAMETER (mm): .............. 1.0
Male Header Connector Assembly
TEMPERATURE DERATING CURVES*
M
AXIMUM
C
URRENT
(AMPS)
0246810121416182022
125
100
75
50
25
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C)
A
MBIENT
T
EMPERATURE
(
O
C)
MICRO-PACK 100 TERMINALS–Tin Plated
0510
140
120
100
80
60
40
20
0
1.0
0.80
0.50
1.0
0.50
0.35 0.35
0.80
HEADER
100 HEADER
10 0
# Pins Connector Color Material
6 12065870 Black PBT 30% GF
10 12065647 Black PBT 30% GF
12 12064798 Black PBT 30% GF
13 12066307 Black PBT 30% GF
15 12059915 Black PBT 30% GF
16 12110261 Green PBT 30% GF
20* 12089852 Gray PBT 30% GF
24 12092886 Gray PBT 30% GF
MICRO-PACK MALE HEADER CONNECTOR ASSEMBLIES UNSEALED
# Pins Connector Color Material
32* 12129340 Dk. Red PBT 30% GF
32* 12110323 Lt. Blue PBT 30% GF
40 12191050 Gray PBT 30% GF
48 12191140 Natural PBT 30% GF
56* 12110209 Lt. Blue PBT 30% GF
64 12160861 Black PBT 30% GF
Mixed
3215357042 GrayPBT 30% GF
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Different color and connector indexing features are also
available.
• Low profile and right angle TPAs also available.
Terminals included in connector assembly.
* Gold plating available.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
172
Micro-Pack Series
A
D
B
C
H: 13.5
Total Mated Length: 49.7mm
W: 21.7
L: 29.7
H: 11.9
W: 44.1
L: 26.5
HEADER
100 HEADER
10 0
PART NO: 12064993
DESCRIPTION: Connector 6F
SIZE: 29.7L x 13.5H x 21.7W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 170
PART NO: 12066170
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12064989
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
A
B
D
C
PART NO: 12065870
DESCRIPTION: Connector Assembly 6M
SIZE: 26.5L x 11.9H x 44.1W
COLOR: Black
MATERIAL: PBT 30% GF
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
173
Micro-Pack Series
A
B
D
C
E
FPART NO: 12066189
DESCRIPTION: Connector 4F
SIZE: 26.3L x 13.5H x 12.7W
COLOR: Natural
MATERIAL: PBT
TERMINALS: See Page 170
PART NO: 12064993
DESCRIPTION: Connector 6F
SIZE: 29.7L x 13.5H x 21.7W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 170
PART NO: 12059160
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12066170
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12064989
DESCRIPTION:CPA
NUMBER REQ:2
COLOR: Orange
MATERIAL:PP
D
Total Mated Length: 49.4mm
B
A
C
F
L: 26.3
H: 13.5
W: 12.7
H: 11.9
H: 13.5
W: 21.7
L: 29.7
W: 59.1
L: 26.5
PART NO: 12065647
DESCRIPTION: Connector Assembly 10M
SIZE: 26.5L x 11.9H x 59.1W
COLOR: Black
MATERIAL: PBT 30% GF
HEADER
100 HEADER
10 0
E
E
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
174
Micro-Pack Series
PART NO: 12064799
DESCRIPTION: Connector 12F
SIZE: 28.0L x 23.9H x 21.3W
COLOR: Black
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
PART NO: 12064822
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12064823
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
A
E
D
B
C
A
B
C
H: 23.9
Total Mated Length: 39.1mm
W: 21.3
L: 28.0
H: 24.8
W: 44.1
L: 33.6
D
PART NO: 12064798
DESCRIPTION: Connector Assembly 12M
SIZE: 33.6L x 24.8H x 44.1W
COLOR: Black
MATERIAL: PBT 30% GF
PART NO: 12077899
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
HEADER
100 HEADER
10 0
E
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
175
Micro-Pack Series
PART NO: 12066189
DESCRIPTION: Connector 4F
SIZE: 26.3L x 13.5H x 12.7W
COLOR: Natural
MATERIAL: PBT
TERMINAL: See Page 170
PART NO: 12066130
DESCRIPTION: Connector 9F
SIZE: 27.0L x 13.5H x 27.7W
COLOR: Natural
MATERIAL: PBT
TERMINALS: See Page 170
PART NO: 12059160
DESCRIPTION:TPA
COLOR: Natural
MATERIAL:PA6
PART NO: 12064986
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12064989
DESCRIPTION:CPA
NUMBER REQ:2
COLOR: Orange
MATERIAL:PP
A
B
C
D
F
E
H: 13.5
Total Mated Length: 53.0mm
W: 27.7
L: 27.0
H: 13.5
W: 12.7
L: 26.3
H: 11.9
W: 66.7
L: 26.5
A
B
C
DF
PART NO: 12066307
DESCRIPTION: Connector Assembly 13M
SIZE: 26.5L x 11.9H x 66.7W
COLOR: Black
MATERIAL: PBT 30% GF
E
E
HEADER
100 HEADER
10 0
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
176
Micro-Pack Series
H: 13.5
Total Mated Length: 46.8mm
W: 21.7
L: 29.7
H: 13.5
W: 27.7
L: 27.0
H: 33.8
W: 81.3
L: 25.0
A
B
C
EF
E
D
100 HEADER
10 0 HEADER
PART NO: 12064980
DESCRIPTION: Connector 9F
SIZE: 27.0L x 13.5H x 27.7W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 170
PART NO: 12064978
DESCRIPTION: Connector 6F
SIZE: 29.7L x 13.5H x 21.7W
COLOR: Gray
MATERIAL: PBT
TERMINALS: See Page 170
PART NO: 12064986
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12066170
DESCRIPTION:TPA
COLOR: Red
MATERIAL:PA6
PART NO: 12064989
DESCRIPTION:CPA
NUMBER REQ:2
COLOR: Orange
MATERIAL:PP
A
B
D
C
E
FPA R T NO: 12059915
DESCRIPTION: Connector Assembly 15M
SIZE: 25.0L x 33.8H x 81.3W
COLOR: Black
MATERIAL: PBT 30% GF
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
177
Micro-Pack Series
PART NO: 12110259* (Green)
12084944* (Black)
12084945* (Gray)
DESCRIPTION: Connector 16F
SIZE: 28.0L x 23.9H x 27.8W
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO: 12048344
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12048345
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
A
B
C
D
H: 23.9
Total Mated Length: 60.4mm
W: 27.8
L: 28.0
H: 17.9
W: 57.5
L: 39.0
A
B
C
D
PART NO: 12110261* (Green)
12084948* (Black)
12084949* (Gray)
DESCRIPTION: Connector Assembly 16M
SIZE: 39.0L x 17.9H x 57.5W
MATERIAL: PBT 30% GF
*DIFFERENT INDEXING FEATURE.
100 HEADER
10 0 HEADER
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
178
Micro-Pack Series
PART NO: 12065785
DESCRIPTION: Connector 10F - with Button Lock
SIZE: 25.2L x 14.2H x 45.7W
COLOR: Gray
MATERIAL: PBT
TERMINALS: See Page 170
PART NO: 12047531
DESCRIPTION: Connector 10F - with Button Lock
SIZE: 25.2L x 12.9H x 49.0W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 170
PART NO: 12064989
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
D
C
B
Total Mated Length: 55.3mm
W: 49.0
L: 25.2
H: 14.2
W: 45.7
L: 30.8
W: 41.4
H: 33.0
L: 25.2
A
H: 12.9
A
B
C
D
PART NO: 12089852
DESCRIPTION: Connector Assembly 20M
SIZE: 30.8L x 33.0H x 41.4W
COLOR: Gray
MATERIAL: PBT 30% GF
HEADER
100 HEADER
10 0
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
179
Micro-Pack Series
PA R T NO: 12110088
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.9H x 40.3W
COLOR: Lt. Gray
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
PA R T NO: 12047900
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PA R T NO: 12047901
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
A
B
D
C
E
L: 28.0
H: 24.9
W: 40.3
L: 33.5
W: 53.1
H: 24.8
Total Mated Length: 59.1mm
A
B
C
D
PART NO: 12092886
DESCRIPTION: Connector Assembly 24M
SIZE: 33.5L x 24.8H x 53.1W
COLOR: Gray
MATERIAL: PBT 30% GF
PART NO: 12077899
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
E
HEADER
100 HEADER
10 0
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
180
Micro-Pack Series
C
PART NO: 12110113* (Dk. Red)
12110114* (White)
12110115* (Dk. Blue)
12110112* (Tan)
DESCRIPTION: Connector 32F
SIZE: 28.0L x 24.9H x 51.7W
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO: 12045889
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12045890
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL:PA6
A
B
C
D
E
Total Mated Length: 59.3mm L: 33.5
H: 24.9
H: 24.7
W: 51.7 W: 65.4
L: 28.0
A
B
D
PART NO: 12129340* (Dk. Red)
12129341* (Natural)
12129342* (Dk. Blue)
12129369* (Tan)
DESCRIPTION: Connector Assembly 32M
SIZE: 33.5L x 24.7H x 65.4W
MATERIAL: PBT 30% GF
*DIFFERENT INDEXING FEATURE.
PART NO: 12077899
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
HEADER
HEADER
100
10 0
E
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
181
Micro-Pack Series
AD
PART NO: 12110207
DESCRIPTION: Connector 32F
SIZE: 28.0L x 22.6H x 51.7W
COLOR: Lt. Blue
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
PART NO: 12045889
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12045890
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL:PA6
A
B
C
D
E
C
Total Mated Length: 59.3mm L: 33.5
H: 22.6
W: 51.7 W: 74.3
L: 28.0
B
PART NO: 12110323
DESCRIPTION: Connector Assembly 32M
SIZE: 33.5L x 24.8H x 74.3W
COLOR: Lt. Blue
MATERIAL: PBT 30% GF
PART NO: 12077899
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
H: 24.8
HEADER
HEADER
100
10 0
E
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
182
Micro-Pack Series
H: 24.9
Total Mated Length: 56.3mm
W: 27.8
L: 28.0
W: 40.3
L: 28.0
W: 92.0
L: 32.6
H: 24.4
F
D
B
A
EG
C
H: 23.9
HEADER
HEADER
100
10 0
H
H
PART NO: 12191050
DESCRIPTION: Connector Assembly 40M
SIZE: 32.6L x 24.4H x 92.0W
COLOR: Gray
MATERIAL: PBT 30% GF
PART NO: 12077899
DESCRIPTION:CPA
NUMBER REQ:2
COLOR: Orange
MATERIAL:PP
A
B
C
D
E
PART NO: 12084945
DESCRIPTION: Connector 16F
SIZE: 28.0L x 23.9H x 27.8W
COLOR: Gray
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
PART NO: 12110088
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.9H x 40.3W
COLOR: Lt. Gray
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
PART NO: 12048344
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12048345
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12047900
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12047901
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
F
G
H
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
183
Micro-Pack Series
HEADER
HEADER
PART NO: 12110244
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.2H x 40.9W
COLOR: Pink
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
PART NO: 12110206
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.2H x 40.9W
COLOR: Lt. Blue
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
PART NO: 12047900
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
PART NO: 12047901
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
Total Mated Length: 56.3mm
H: 24.4
W: 104.1
L: 32.6
H: 24.2
A
B
C
E
E
D
F
F
PART NO: 12191140
DESCRIPTION: Connector Assembly 48M
SIZE: 32.6L x 24.4H x 104.1W
COLOR: Natural
MATERIAL: PBT 30% GF
PART NO: 12077899
DESCRIPTION:CPA
NUMBER REQ:2
COLOR: Orange
MATERIAL:PP
100
H: 24.2
W: 40.9
L: 28.0
A
D
C
F
F
L: 28.0
D
W: 40.9
B
C
10 0
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
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E
D
U
U
184
Micro-Pack Series
A
B
C
D
E
F
D
B
A
E
G
F
G
H
PART NO: 12110207* (Lt. Blue)
12110245* (Pink)
12160779* (Brown)
DESCRIPTION: Connector 32F
SIZE: 28.0L x 22.6H x 51.7W
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO: 12110206* (Lt. Blue)
12110244* (Pink)
12160778* (Brown)
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.2H x 40.9W
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO: 12045889
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12045890
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL:PA6
PART NO: 12047900
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12047901
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12110209* (Lt. Blue)
12110241* (Pink)
12160777* (Brown)
DESCRIPTION: Connector Assembly 56M
SIZE: 33.0L x 30.7H x 116.4W
COLOR: Lt. Blue
MATERIAL: PBT 30% GF
*DIFFERENT INDEXING FEATURE.
PART NO: 12077899
DESCRIPTION:CPA
NUMBER REQ:2
COLOR: Orange
MATERIAL:PP
H: 24.2
Total Mated Length: 56.4mm
W: 40.9
H: 22.6
L: 28.0
H: 30.7
W: 116.4
L: 33.0
W: 51.7
C
HEADER
HEADER
100
10 0
L: 28.0
H
H
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
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A
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D
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U
185
Micro-Pack Series
G
F
G
F
H
J
E
B
A
D
H: 24.9 Total Mated Length: 57.5mm
W: 40.3
L: 28.0
H: 23.9
L: 28.0
H: 24.4
W: 40.3
H: 24.9
W: 119.2
L: 32.6
W: 27.8
J
J
A
B
D
E
F
H
J
PART NO: 12084945* (Gray)
12191375* (Purple)
DESCRIPTION: Connector 16F
SIZE: 28.0L x 23.9H x 27.8W
COLOR: Gray
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO: 12110088* (Lt. Gray)
12110206* (Lt. Blue)
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.9H x 40.3W
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO: 12110244* (Pink)
12160778* (Brown)
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.9H x 40.3W
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO: 12048344
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12048345
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12047900
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
PART NO: 12047901
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
PART NO: 12160861* (Black)
12191293* (Dk. Blue)
DESCRIPTION: Connector Assembly 64M
SIZE: 32.6L x 24.4H x 119.2W
MATERIAL: PBT 30% GF
*DIFFERENT INDEXING FEATURE.
PART NO: 12077899
DESCRIPTION:CPA
NUMBER REQ:3
COLOR: Orange
MATERIAL:PP
G
C
HEADER
HEADER
100
10 0
L: 28.0
C
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
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U
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S
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186
Micro-Pack Series
L: 28.0
W: 40.3
A
B
C
D
E
D
A
G
F
G
H
PART NO: 12110088* (Lt. Gray)
12110206* (Lt. Blue)
12110244* (Pink)
DESCRIPTION: Connector 24F
SIZE: 28.0L x 24.9H x 40.3W
MATERIAL: PBT 30% GF
TERMINALS: See Page 170
*DIFFERENT INDEXING FEATURE.
PART NO:
15357040
DESCRIPTION: Connector 8F
SIZE: 23.7L x 24.9H x 34.4W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 160, 280 Metri-Pack Tangless
PART NO: 12047900
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO: 12047901
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
PART NO:
15324332
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
PART NO:
15357042* (Gray)
15357044* (Lt. Blue)
15357046* (Pink)
DESCRIPTION:Connector Assembly 32M
SIZE: 41.9L x 21.5H x 88.5W
MATERIAL: PBT 30% GF
*DIFFERENT INDEXING FEATURE.
PA R T NO: 12077899
DESCRIPTION:CPA
COLOR: Orange
MATERIAL:PP
Total Mated Length: 59.7mm
H: 21.5
W: 88.5
L: 41.9
H: 24.9
W: 34.4
L: 23.7
E
H: 24.9
C
100
10 0 MIXED
MIXED
B
H
E
F
http://delphi.com/products/connect
187
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
188
Micro-Pack Series
Cross Sectional View
Female Connector
Male Header
Connector Assembly
Female Connector
Retainer
Cable Seal
Strain Relief
MICRO-PACK FEMALE CONNECTORS SEALED
# Cavities Connector Color Material TPA Retainer** Seal Strain
Relief
24 12129225 Natural PBT – 12129183 12110403* 12160848
32 12129025 Natural PBT – 12129023 12129026* 12129030
36 12110487 Black PBT – 12110488 12110489* 12110490
Mixed
32 12160423 Black PBT 12160419 12160418 12160425 12160424
12160426
*Validated for 0.80-0.50 cable.
**Retainers provide terminal position assurance.
HEADER100W HEADER100W
Terminal Terminal
Female Terminal
Strain Relief
Seal
Female Connector
Retainer
Shroud
CPA
(Connector Position
Assurance)
MICRO-PACK FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12084912 0.80 Phosphor Bronze Gold/Nickel
12084913 0.50-0.35 Phosphor Bronze Gold/Nickel
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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189
Micro-Pack Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
CABLE RANGE (
mm
2): ....... 0.35-0.8
CURRENT RANGE (AMPS): ....... 0-7.5
TEMP RANGE OC: .......... -40 to 125
RESISTANCE: ...... <10mΩ@20mV
VOLTAGE DROP: .... <10.0mV/amp
CENTERLINE SPACING (
mm
): ....... 3.5
TERMINAL DIAMETER (
mm
): ....... 1.0
Male Header Connector Assembly
MICRO-PACK MALE HEADER
CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Color Material
24 12092320 Black PBT 30% GF
32 12129008 Blue PBT 30% GF
36 12110485 Black PBT 30% GF
Mixed
32 12146993 Black PBT 30% GF
Terminals included in connector assembly.
MICRO-PACK 100W TERMINALS – Gold Plated
TEMPERATURE DERATING CURVES*
M
AXIMUM
C
URRENT
(AMPS)
0 5 10 15 20
125
100
75
50
25
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C)
A
MBIENT
T
EMPERATURE
(
O
C)
01020
100
80
60
40
20
0
0.5 mm
2
0.5 mm
2
0.8 mm
2
0.8 mm
2
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Sealing shroud and locking feature for connector
assembly must be designed into mating device housing.
H
EADER
H
EADER
100W
100W
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
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190
Micro-Pack Series
A
B
C
D
E
B
A
D
F
C
F
PART NO: 12129225
DESCRIPTION: Connector 24F
SIZE: 32.0L X 10.0H X 44.5
COLOR: Natural
MATERIAL: PBT
TERMINALS: See Page 188
PART NO: 12129183
DESCRIPTION: Retainer 24F
COLOR: Black
MATERIAL:PC
PART NO: 12110403
DESCRIPTION: Seal 24F
COLOR: Green
MATERIAL: Silicone
PART NO: 12160848
Black (Right Wire Dress)
12129858
Gray (Straight Wire Dress)
12129811
Gray (Right Wire Dress)
DESCRIPTION: Strain Relief 24F
SIZE: 33.9L x 28.9H x 55.2W
MATERIAL: TEEE
PART NO: 12110299
DESCRIPTION:CPA
COLOR: Red
MATERIAL: PBT
Total Mated Length: 61.2mm
H: 20.0
W: 53.8
L: 25.7
E
HEADER
HEADER
100W
100W
H: 10.0
L: 32.0
PART NO: 12092320
DESCRIPTION: Connector Assembly 24M
SIZE: 25.7L x 20.0H x 53.8W
COLOR: Black
MATERIAL: PBT 30% GF
W: 44.5
W: 55.2
H: 28.9
L: 33.9
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
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191
Micro-Pack Series
A
B
C
D
E
B
A
D
F
C
F
PART
NO
: 12129025
DESCRIPTION
: Connector 32F
SIZE
: 31.5L x 10.0H x 56.5W
COLOR
: Natural
MATERIAL
: PBT
TERMINALS
: See Page 188
PART
NO
: 12129023* (Md. Blue)
12129021* (Black)
12129022* (Clear)
DESCRIPTION
: Retainer 32F
MATERIAL
:PC
*
DIFFERENT
INDEXING
FEATURE
.
PART
NO
: 12129026
DESCRIPTION
: Seal 32F
COLOR
: Green
MATERIAL
: Silicone
PART
NO
: 12129030 (Right Wire Dress)
12129028 (Left Wire Dress)
DESCRIPTION
: Strain Relief 32F
SIZE
: 29.6L x 28.9H x 67.3W
COLOR
: Gray
MATERIAL
: TEEE
PART
NO
: 12110299
DESCRIPTION
:CPA
COLOR
: Red
MATERIAL
: PBT
Total Mated Length: 57.6mm
H: 20.0
W: 66.8
L: 26.1
HEADER100W HEADER100W
PART
NO
: 12129008* (Blue)
12186041* (Black)
12186043* (Gray)
DESCRIPTION
: Connector Assembly 32M
SIZE
: 26.1L x 20.0H x 66.8W
MATERIAL
: PBT 30% GF
*
DIFFERENT
INDEXING
FEATURE
.
H: 10.0
L: 31.5
E
W: 56.5
H: 28.9
W: 67.3
L: 29.6
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
192
Micro-Pack Series
A
B
C
D
E
B
A
F
F
PA R T NO: 12110487
DESCRIPTION: Connector 36F
SIZE: 32.0L x 10.0H x 62.5W
COLOR: Black
MATERIAL: PBT
TERMINALS: See Page 188
PA R T NO: 12110488
DESCRIPTION: Retainer 36F
COLOR: Clear
MATERIAL:PC
PA R T NO: 12110489
DESCRIPTION: Seal 36F
COLOR: Green
MATERIAL: Silicone
PA R T NO: 12110490 (Right Wire Dress)
DESCRIPTION: Strain Relief 36F
SIZE: 39.2L x 28.9H x 85.5W
COLOR: Gray
MATERIAL: TEEE
PA R T NO: 12110299
DESCRIPTION:CPA
COLOR: Red
MATERIAL: PBT
Total Mated Length: 66.0mm
H: 20.0
W: 71.8
L: 25.7
E
H: 10.0
L: 32.0
D
C
HEADER100W HEADER100W
PA R T NO: 12110485
DESCRIPTION: Connector Assembly 36M
SIZE: 25.7L x 20.0H x 71.8W
COLOR: Black
MATERIAL: PBT 30% GF
W: 62.5
W: 85.5
H: 28.9
L: 39.2
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
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A
L
E
D
193
Micro-Pack Series
L
K
G
F
A
B
C
D
E
B
A
E
C
H
PART
NO
: 12160423
DESCRIPTION
: Connector 32F
SIZE
: 33.1L x 28.8H x 103.7W
COLOR
: Black
MATERIAL
: PBT
TERMINALS
: See page 188, Micro-Pack Sealed
See below, 280 Metri-Pack Tangless
PART
NO
: 12160418
DESCRIPTION
: Retainer 24F
COLOR
: Red
MATERIAL
:PC
PART
NO
: 12160425
DESCRIPTION
: Connector Seal
COLOR
: Green
MATERIAL
: Silicone
PART
NO
: 12160426
DESCRIPTION
: Seal 32F
COLOR
: Green
MATERIAL
: Silicone
PART
NO
: 12160424
DESCRIPTION
: Strain Relief
SIZE
: 25.9L x 28.7H x 98.6W
COLOR
: Black
MATERIAL
: PA66 HS IM 14% GF
PART
NO
: 12160427
DESCRIPTION
: Bolt
SIZE
: M4 Hex Head
MATERIAL
: Zinc Plated Steel
PART
NO
: 12103406
DESCRIPTION
: Bolt Retainer
MATERIAL
: Zinc Plated Steel
PART
NO
: 12160419
DESCRIPTION
:TPA
COLOR
: Md. Gray
MATERIAL
: PA66 HS IM
Total Mated Length: 65.6mm
D
K
H
MIXED100W MIXED
100W
PART
NO
: 12161104
DESCRIPTION
: Vent Tube
COLOR
: Black
MATERIAL
:PA6
LENGTH
: 1180mm
APPLICATION
: Vents Air Pressure inside Module.
PART
NO
: 12160420
DESCRIPTION
: Wire Dress Cover
COLOR
: Black
MATERIAL
: PA66 HS IM 14% GF
PART
NO
: 12146993
DESCRIPTION
: Connector Assembly 32M
SIZE
: 26.9L x 23.5H x 108.0W
COLOR
: Black
MATERIAL
: PBT 30% GF
J
F
G
H: 28.8
L: 33.1
W: 103.7
J
H: 23.5
L
W: 108.0
L: 26.9
280 TANGLESS FEMALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12110853 5.0-3.0 Tin Brass Tin
12129409 2.0-1.0 Tin Brass Tin
12110845* 3.0-2.0 Tin Brass Tin
12110847* 1.0-0.80 Tin Brass Tin
12110846* 0.50-0.35 Tin Brass Tin
* Thin Stock—Electrical current restrictions may apply, contact
your regional support representative at the number listed
below.
TANGLESS
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194
195
196
197
0.8, 1.5, 2.8, 4.8,
6.3 & MIXED
DUCON SERIES
Ducon Features
Available in both in-line and device
connections for all underhood vehicle
applications. By utilizing multiple contact
points, the system offers exceptional
electrical stability, even in high vibration
applications.
S
S
S
E
A
L
E
D
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
Available in both device and in-line
connection systems for all vehicle
applications. Exceptional performance in
both high and low current applications.
Ducon Series
•High current performance
•Multiple contact points
•Small overall dimensions
•Low energy, low voltage capability
•Excellent resistance to temperature,
chemicals, abrasion and vibration
•Terminal Position Assurance (TPA)
•Rugged two piece terminal construction
0.8, 1.5, 2.8, 4.8,
6.3 & Mixed
00..8, 18, 1..5, 25, 2..8, 48, 4..8,8,
66..3 & Mixed3 & Mixed
0.8, 1.5, 2.8, 4.8,
6.3 & Mixed
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
198
Ducon Series
Cross Sectional View
Female Connector Male Connector
0.8
0.8
Cable
0.8 FEMALE TERMINAL UNSEALED
Part # Cable Range (mm2) Material Plating
12131423 1.0-0.5 Copper Nickel Silicon Alloy Tin
Female Connector
Female Terminal
Cable
Terminal
Terminal
0.8 FEMALE CONNECTOR UNSEALED
# Cavities Connector Color Material
20 15344037 Gray PA6
Secondary Lock
Secondary Lock
Hinged Secondary Lock
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
199
Ducon Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional repesentative
at the number listed below.
0.8
0.8
CABLE RANGE (mm2): ......... 0.5-1.0
CURRENT RANGE (AMPS): ........ 0-15
TEMP RANGE OC: .......... -40 to 135
RESISTANCE: ..... <10mΩ@20mV
VOLTAGE DROP: ..... <4.0mV/amp
CENTERLINE SPACING (mm): ........3.0
BLADE WIDTH (mm): .................. 0.8
Male Connector
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Ducon Connection Systems have been validated using
DIN Cable Standards.
Male Terminal
0.8 MALE CONNECTOR UNSEALED
# Cavities Connector Color Material
20 15344038 Black PA6
0.8 MALE TERMINAL UNSEALED
Part # Cable Range (mm2) Material Plating
15327159 1.0-0.50 Copper Nickel Silicon Alloy Tin
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
05101520␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
20
15
10
5
0
0.8 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0 0.5
0.75
1.0
Hinged Secondary Lock
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
200
Ducon Series
0.8
0.8
PART NO: 15344037
DESCRIPTION: Connector 20F
SIZE: 23.0L x 10.0H x 31.0W
COLOR: Gray
MATERIAL:PA6
TERMINALS: See Page 198
APA R T NO: 15344038
DESCRIPTION: Connector 20M
SIZE: 36.5L x 13.1H x 34.3W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 199
B
W: 31.0
L: 23.0
H: 10.0
Total Mated Length: 44.5mm
H: 13.1
A
W: 34.3
L: 36.5
B
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
201
Ducon Series
DEVICE
DEVICE
0.8
0.8
CONNECTIONS
PART NO: 15327190
DESCRIPTION: Connector 8F
SIZE: 25.8L x 15.5H x 13.0W
COLOR: Gray
MATERIAL: PA66
TERMINALS: See Page 198
A
W: 13.0
L: 25.8
H: 15.5
A
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
202
Ducon Series
Cross Sectional View
Female Connector Male Connector
1.5
1. 5
1.5 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material Secondary Lock
9 15336766 Blue PA6 15354674
12 12185284 Green PA6 12198533
15 12185081 Black PA6 12185080
Female Connector
Secondary Lock
1.5 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12147302 1.0-0.5 Copper Nickel Silicon Alloy Tin
12147303 2.5-1.5 Copper Nickel Silicon Alloy Tin
Female Terminal
Terminal
Cable Secondary Lock
Cable
Terminal
Secondary Lock
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
203
Ducon Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
1.5
1. 5
CABLE RANGE (mm2): .......... 0.5-2.5
CURRENT RANGE (AMPS): ............ 25
TEMP RANGE OC: ........... -40 to 135
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <4.0mV/amp
CENTERLINE SPACING (mm): ........ 4.5
BLADE WIDTH (mm): .................. 1.5
1.5 MALE CONNECTORS UNSEALED
# Cavities Connector Color Material Secondary Lock
9 12185085 Blue PA6 15354674
12 12184963 Green PA6 12198533
1512184934BlackPA612184935
1.5 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12147299 1.0-0.5 Copper Nickel Silicon Alloy Tin
12147300 2.5-1.5 Copper Nickel Silicon Alloy Tin
Male Connector
Male Terminal
Secondary Lock
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
CURRENT (AMPS)
TEMPERATURE RISE (
O
C)
0 10 20 30 40␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (
O
C )
MAXIMUM CURRENT (AMPS)
25 50 75 100 125 150␣
50
40
30
20
10
0
1.5 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0
2.5
1.5
0.5
0.75
1.0
1.5
2.5
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Ducon Connection Systems have been validated using
DIN Cable Standards.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
204
Ducon Series
1.5
1. 5
C
PART NO: 15336766
DESCRIPTION: Connector 9F
SIZE: 27.5L x 17.7H x 16.8W
COLOR: Blue
MATERIAL:PA6
TERMINALS: See Page 202
PART NO: 15354674
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Gray
MATERIAL: PA6 15% GF
A
B
PA R T NO: 12185085
DESCRIPTION: Connector 9M (Clip Slot)
SIZE: 44.0L x 18.9H x 17.4W
COLOR: Blue
MATERIAL:PA6
TERMINALS: See Page 203
W: 16.8
L: 27.5
H: 17.7
Total Mated Length: 50.5mm
H: 18.9
A
W: 17.4
L: 44.0
C
B
B
F
PART NO: 12185284
DESCRIPTION: Connector 12F
SIZE: 27.5L x 21.3H x 16.9W
COLOR: Green
MATERIAL:PA6
TERMINALS: See Page 202
PART NO: 12198533
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Gray
MATERIAL: PA6 15% GF
D
E
PART NO: 12184963
DESCRIPTION: Connector 12M (Clip Slot)
SIZE: 44.0L x 24.0H x 17.4W
COLOR: Green
MATERIAL:PA6
TERMINALS: See Page 203
W: 16.9
L: 27.5
H: 21.3
Total Mated Length: 50.5mm
H: 24.0
D
W: 17.4
L: 44.0
F
E
D
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
205
Ducon Series
1.5
1. 5
D
C
PART NO: 12185081
DESCRIPTION: Connector 15F
SIZE: 23.2L x 27.4H x 26.6W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 202
PART NO: 12185080
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
A
B
PART NO: 12184934
DESCRIPTION: Connector 15M
SIZE: 38.0L x 27.3H x 28.2W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 203
PART NO: 12184935
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
W: 26.6
L: 23.2
H: 27.4
Total Mated Length: 47.0mm
H: 27.3
A
W: 28.2 L: 38.0
C
D
B
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
206
Ducon Series
Cross Sectional View
Female Connector Assembly Male Connector
2.8
2.8
2.8 FEMALE CONNECTOR ASSEMBLY SEALED
# Cavities Connector Color Material TPA
6 15344052 Black PA6 12185000
Optional Conduit TPA Cap Black PA6 10717815
Female Connector Assembly
TPA
(Terminal Position
Assurance)
2.8 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12158098 1.5-0.5 Copper Nickel Silicon Alloy Tin
12185008 2.5-1.5 Copper Nickel Silicon Alloy Tin
Female Terminal
Optional Conduit
TPA Cap
2.8 DUCON CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12089442 12048087 2.00-1.20 Silicone Blue
10720769 15363981 2.40-1.60 Silicone White
15363992 12048086 2.90-2.00 Silicone Dk. Red
Cable Seal
TPA
Cable
Cable Seal
Terminal
TPA
Terminal
Cable Seal
Cable
Connector Seal
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
207
Ducon Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
2.8
2.8
CABLE RANGE (
mm
2): .......... 0.5-2.5
CURRENT RANGE (AMPS): ............ 33
TEMP RANGE OC: ........... -40 to 135
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <4.0mV/amp
CENTERLINE SPACING (
mm
): ........ 6.0
BLADE WIDTH (
mm
): .................. 2.8
2.8 MALE CONNECTOR SEALED
# Cavities Connector Color Material TPA
6 12185126 Gray PA6 12185000
Optional Conduit TPA Cap Black PA6 10717815
2.8 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12185129 1.5-0.5 Copper Nickel Silicon Alloy Tin
12185237 2.5-1.5 Copper Nickel Silicon Alloy Tin
Male Connector
TPA
(Terminal Position
Assurance)
Male Terminal Optional Conduit
TPA Cap
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
010203040␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
50
40
30
20
10
0
2.8 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0
2.5
1.5
0.5
0.75
1.0
1.5
2.5
2.8 DUCON CAVITY PLUGS*
Part # Cavity Inside Diameter Material Color
15337197 5.2mm Silicone White
10730124 5.2mm Silicone Green
*Cavity plugs seal unused female and male cavitites.
Cable Seal
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Ducon Connection Systems have been validated using
DIN Cable Standards.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
208
Ducon Series
2.8
2.8
D
C
PART NO: 15344052
DESCRIPTION: Connector Assembly 6F
SIZE: 30.4L x 22.2H x 29.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 206
PART NO: 12185000
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Black
MATERIAL:PA6
A
B
PART NO: 12185126
DESCRIPTION: Connector 6M (Clip Slot)
SIZE: 53.6L x 22.0H x 29.0W
COLOR: Gray
MATERIAL:PA6
TERMINALS: See Page 207
PART NO: 10717815 (Optional)
DESCRIPTION: Conduit TPA Cap
NUMBER REQ:2
COLOR: Black
MATERIAL:PA6
W: 29.0
L: 30.4
H: 22.2
Total Mated Length: 67.0mm
H: 22.0
A
W: 29.0
L: 53.6
C
B
B
D
D
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
209
Ducon Series
DEVICE
DEVICE
CONNECTIONS
2.8
2.8
PART
NO
: 12185026*(Black)
15344040*(Blue)
15344042*(White)
DESCRIPTION
: Connector 2F
SIZE
: 30.3L x 16.9H x 29.0W
MATERIAL
:PA6
TERMINALS
: See Page 206
*
DIFFERENT
INDEXING
FEATURES
.
PART
NO
: 12185027
DESCRIPTION
:TPA
COLOR
: Black
MATERIAL
:PA6
A
B
W: 29.0
L: 30.3
H: 16.9
A
B
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
210
Ducon Series
DEVICE
DEVICE
CONNECTIONS
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional
support representative at the number listed below.
4.8
4.8
4.8 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material Secondary Lock
5 12147099 Black PA6 12147098
6 15344072 Black PA6 10717827
9 10740403 Black PA6 10740404
12 10717711 Black PA6 10717826
Female Connector
Female Terminal
Secondary Lock
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
01020304050 60
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
60
50
40
30
20
10
0
4.8 SERIES TERMINALS–Tin Plated
2.5
6.0
6.0
2.5
4.8 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12185227 1.0-0.5 Copper Nickel Silicon Alloy Tin
12147596 2.5-1.5 Copper Nickel Silicon Alloy Tin
12147597 6.0-4.0 Copper Nickel Silicon Alloy Tin
CABLE
RANGE
(mm
2
): ......... 0.5-6.0
CURRENT
RANGE
(
AMPS
): ........... 45
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ...... 6.8
BLADE
WIDTH
(mm): ................. 4.8
Cable
Terminal
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
211
Ducon Series
DEVICE
DEVICE
CONNECTIONS
4.8
4.8
B
PART NO: 12147099
DESCRIPTION: Connector 5F
SIZE: 27.0L x 19.0H x 25.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 210
TYPICAL APP: Blower Switch, Heater
PART NO: 12147098
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
A
W: 25.0
L: 27.0
H: 19.0
A
B
D
PART NO: 15344072
DESCRIPTION: Connector 6F
SIZE: 29.0L x 19.0H x 27.6W
COLOR: Blue
MATERIAL:PA6
TERMINALS: See Page 210
TYPICAL APP: Blower Switch, Heater
PART NO: 10717827
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
C
W: 27.6
L: 29.0
H: 19.0
C
D
W: 52.1
L: 28.5
H: 32.8
E
F
F
PART NO: 10740403
DESCRIPTION: Connector 9F
SIZE: 28.5L x 32.8H x 52.1W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 210
TYPICAL APP: Blower Switch
PART NO: 10740404
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
E
H
PART NO: 10717711
DESCRIPTION: Connector 12F
SIZE: 28.5L x 32.8H x 52.1W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 210
TYPICAL APP: Blower Switch
PART NO: 10717826
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
G
W: 52.1
L: 28.5
H: 32.8
G
H
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
212
Ducon Series
Cross Sectional View
Female Connector Assembly Male Connector
6.3
6.3
6.3 FEMALE CONNECTOR ASSEMBLY SEALED
# Cavities Connector Color Material TPA
2 12147067 Gray PA66 12147060
Cable
Female Connector
TPA
(Terminal Position
Assurance)
6.3 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12147473 2.5-1.5 Copper Nickel Silicon Alloy Tin
12147474 6.0-4.0 Copper Nickel Silicon Alloy Tin
TPA
Female Terminal
Terminal Terminal
TPA
Cable
Connector Seal
Cable Seal Cable Seal
6.3 DUCON CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
10730240 10720847 2.40-1.60 Silicone Lt. Brown
12059259 10720844 2.90-2.00 Silicone Dk. Red
10730241 10738785 3.80-2.80 Silicone Gray
15344032 10738786 4.50-3.60 Silicone Blue
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
213
Ducon Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
6.3
6.3
CABLE RANGE (
mm
2): .......... 1.5-6.0
CURRENT RANGE (AMPS): ............ 55
TEMP RANGE OC: ........... -40 to 135
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <4.0mV/amp
CENTERLINE SPACING (
mm
): ...... 10.8
BLADE WIDTH (
mm
): .................. 6.3
6.3 MALE CONNECTOR SEALED
# Cavities Connector Color Material TPA
2 15344054 Black PA66 12147060
6.3 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
15344632 2.5-1.5 Copper Nickel Silicon Alloy Tin
15344631 6.0-4.0 Copper Nickel Silicon Alloy Tin
Male Connector
Male Terminal
TPA
(Terminal Position
Assurance)
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
01020304050 60
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
75
60
45
30
15
0
6.3 SERIES TERMINALS–Tin Plated
6.0
6.0
6.3 DUCON CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059255 9.8mm Silicone Green
*Cavity plugs seal unused female and male cavitites.
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Ducon Connection Systems have been validated using
DIN Cable Standards.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
214
Ducon Series
6.3
6.3
C
PART NO: 12147067
DESCRIPTION: Connector 2F Assembly
SIZE: 37.6L x 28.0H x 33.0W
COLOR: Gray
MATERIAL: PA66
TERMINALS: See Page 212
PART NO: 12147060
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Black
MATERIAL:PA6
A
B
PART NO: 15344054
DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 57.6L x 25.8H x 33.1W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 213
W: 33.0
L: 37.6
H: 28.0
Total Mated Length: 80.0mm
H: 25.8
A
W: 33.1
L: 57.6
C
B
B
http://delphi.com/products/connect
215
North American Region
1-800-PACKARD
European Region
49-202-291-200
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
216
Ducon Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
Female
Connector
Assembly
Male
Connector
MIXED
MIXED
Female Connector
Secondary Lock
Female
Terminals
Cable Seals
2.8 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12158098 1.0-0.5 Copper Nickel Silicon Alloy Tin
12185008 2.5-1.5 Copper Nickel Silicon Alloy Tin
4.8 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12185009 1.0-0.5 Copper Nickel Silicon Alloy Tin
12185550 2.5-1.5 Copper Nickel Silicon Alloy Tin
10717927 6.0-4.0 Copper Nickel Silicon Alloy Tin
CABLE
RANGE
(mm
2
): ......... 0.5-1.0
CURRENT
RANGE
(
AMPS
): ........... 25
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(mm): ................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 10 20 30 40␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
50
40
30
20
10
0
1.5 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0
2.5
1.5
0.5
0.75
1.0
1.5
2.5
1.5 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12158097 1.0-0.5 Copper Nickel Silicon Alloy Tin
10717964 2.5-1.5 Copper Nickel Silicon Alloy Tin
1.5 & 2.8 DUCON CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12089442 12048087 2.00-1.20 Silicone Blue
10720769 15363981 2.40-1.60 Silicone White
15363992 12048086 2.90-2.00 Silicone Dk. Red
MIXED FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Color Material Secondary Lock
15 15344069 Orange PA66 12185005
20 12158095 Blue PA66 12158096
4.8 DUCON CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12052931 12052930 2.00-1.20 Silicone Yellow
12048433 12048441 2.90-2.00 Silicone White
12052452 12048442 3.80-2.80 Silicone Red
12052453 12048443 4.50-3.80 Silicone Violet
Terminal
Cable
Cable
Cable Seal
Cable Seal
Conduit Cover (optional)
Terminal
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
217
Ducon Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all
of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the
number listed below.
MIXED
MIXED
MIXED MALE CONNECTORS SEALED
# Cavities Connector Color Material Secondary Lock
15 10740396 Orange PA66 12185005
20 10717689 Blue PA66 12158096
Male Connector
Holder
2.8 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12185129 1.0-0.5 Copper Nickel Silicon Alloy Tin
12185237 2.5-1.5 Copper Nickel Silicon Alloy Tin
4.8 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12185235 1.0-0.5 Copper Nickel Silicon Alloy Tin
12185236 2.5-1.5 Copper Nickel Silicon Alloy Tin
10724435 6.0-4.0 Copper Nickel Silicon Alloy Tin
CABLE
RANGE
(
mm
2
): ......... 0.5-1.0
CURRENT
RANGE
(
AMPS
): ........... 33
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(
mm
): ................. 2.8
CABLE
RANGE
(
mm
2
): ......... 0.5-2.5
CURRENT
RANGE
(
AMPS
): ........... 45
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ...........
........... Connector Dependent
BLADE
WIDTH
(
mm
): ................. 4.8
Secondary Lock
Male
Terminals
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
CURRENT (AMPS)
T
EMPERATURE RISE
(
O
C)
0 10 20 30 40␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
50
40
30
20
10
0
2.8 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0
2.5
1.5
0.5
0.75
1.0
1.5
2.5
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
CURRENT (AMPS)
T
EMPERATURE RISE
(
O
C)
01020304050 60
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
AMBIENT TEMPERATURE (OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
60
50
40
30
20
10
0
4.8 SERIES TERMINALS–Tin Plated
2.5
6.0
6.0
2.5
1.5 MALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12158104 1.0-0.5 Copper Nickel Silicon Alloy Tin
10724374 2.5-1.5 Copper Nickel Silicon Alloy Tin
1.5 & 2.8 DUCON CAVITY PLUGS*
Part # Cavity Inside Diameter Material Color
15337197 5.2mm Silicone White
10730124 5.2mm Silicone Green
4.8 DUCON CAVITY PLUG*
12066082 8.5mm Silicone Green
*Cavity plugs seal unused female and male cavitites.
1.5 & 2.8 4.8
Conduit Cover (optional)
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Ducon Connection Systems have been validated using
DIN Cable Standards.
Cable
Seals
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
218
Ducon Series
MIXED
MIXED
W: 47.4
L: 36.5
H: 47.4
Total Mated Length: 148.0mm
H: 48.0
A
W: 46.0
L: 56.7
D
B
C
C
B
E
✲
✧
✲
✲
✧
✧
✧
✧
✧
✧
✧
✧
✧✧
✧
✲
✲
✲
✧
✧
✧
✧
✧
✧
✧
✧
✧
✧✧
✧
KEY: ✧2.8 SERIES
✲4.8 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
C
PART NO: 15344069 (Orange)
DESCRIPTION: Connector 15F
PART NO: 12185004 (Green)
DESCRIPTION: Connector 11F
PART NO: 15344061 (Brown)
DESCRIPTION: Connector 6F
SIZE: 36.5L x 47.4H x 47.4W
MATERIAL: PA66
TERMINALS: See Page 216
SEALS/PLUGS: See Page 216
PART NO: 12185005
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Gray
MATERIAL: PA6 15% GF
PART NO: 12197134 (Optional)
DESCRIPTION: Cover
NUMBER REQ:2
COLOR: Black
MATERIAL:PA6
NOTE: Optional 90˚ Cover Available.
A
B
E
DPART NO: 10740396 (Orange)
DESCRIPTION: Connector 15M
PART NO: 12185278 (Green)
DESCRIPTION: Connector 11M
PART NO: 15344060 (Brown)
DESCRIPTION: Connector 6M
SIZE: 56.7L x 48.0H x 46.0W
MATERIAL: PA66
TERMINALS: See Page 217
PART NO: 12185277 (Optional)
DESCRIPTION: Holder
COLOR: Black
MATERIAL: PA6 15% GF
NOTE: Other holders available.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
219
Ducon Series
MIXED
MIXED
C
E
D
PART
NO
: 12158095
DESCRIPTION
: Connector 20F
SIZE
: 36.5L x 47.5H x 47.5W
COLOR
: Blue
MATERIAL
: PA66
TERMINALS
: See Page 216
SEALS
/
PLUGS
: See Page 216
PART
NO
: 12158096
DESCRIPTION
: Secondary Lock
NUMBER
REQ
:2
COLOR
: Gray
MATERIAL
: PA6 15% GF
PART
NO
: 12197134 (Optional)
DESCRIPTION
: Cover
NUMBER
REQ
:2
COLOR
: Black
MATERIAL
:PA6
NOTE
: Optional 90˚ Cover Available.
A
B
PART
NO
: 10717689
DESCRIPTION
: Connector 20M
SIZE
: 56.7L x 48.0H x 46.0W
COLOR
: Blue
MATERIAL
: PA66
TERMINALS
: See Page 217
SEALS
/
PLUGS
: See Page 217
PART
NO
: 12185277 (Optional)
DESCRIPTION
: Holder
COLOR
: Black
MATERIAL
: PA6 15% GF
NOTE
: Other holders available.
W: 47.5
L: 36.5
H: 47.5
Total Mated Length: 148.0mm
H: 48.0
A
W: 46.0
L: 56.7
D
B
B
C
C
✦
✧
✲
✦✦
✦✦✦
✦
✦
✧
✧
✧
✧
✧
✧
✧
✧
✧
✲
✦✦✦
✦
✦✦✦✦
✧✧✧
✧✧✧
✧
✧
✧
✧
✲
✲
KEY: ✦1.5 SERIES
✧2.8 SERIES
✲4.8 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
E
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
220
Ducon Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
Female
Connector
Assembly
Male
Connector
D
OOR
C
ONNECTIONS
D
OOR
C
ONNECTIONS
Door connectors provide environmental sealing in two ways:
1. Using sealed terminal systems.
2. Using unsealed terminal systems and protective grommets.
Contact your regional support representative for assistance in
choosing the proper design for your application.
CABLE
RANGE
(mm
2
): ......... 0.5-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-15
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ...... 3.0
BLADE
WIDTH
(mm): ................. 0.8
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
05101520␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
20
15
10
5
0
0.8 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0
0.5
0.75
1.0
Terminal
Terminal
Cable
Cable
Secondary Lock
Cable Seal
1.5 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12147302 1.0-0.5 Copper Nickel Silicon Alloy Tin
12147303 2.5-1.5 Copper Nickel Silicon Alloy Tin
2.8 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12147451 1.0-0.5 Copper Nickel Silicon Alloy Tin
12147451 2.5-1.5Copper Nickel Silicon AlloyTin
0.8 FEMALE TERMINAL UNSEALED
Part # Cable Range (mm2) Material Plating
12131423 1.0-0.5 Copper Nickel Silicon Alloy Tin
0.8 DUCON CABLE SEAL
Part # Cable Range (mm2) Material Color
15344324 2.1-1.2 Silicon Dk. Red
MIXED FEMALE CONNECTORS SEALED
# Cavities Connector Color Material
30 12147161 Black PA66
40 15327160 Black PA66 15% GF
0.8 FEMALE TERMINAL SEALED
Part # Cable Range (mm2) Material Plating
10717928 1.0-0.5 Copper Nickel Silicon Alloy Tin
Female Connector
Female
Terminals
Secondary
Lock
Cable Seal
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
221
Ducon Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the
variables that would be present in an actual application. For actual product performance, contact your regional support representatives at the number listed below.
D
OOR
C
ONNECTIONS
D
OOR
C
ONNECTIONS
CABLE
RANGE
(
mm
2
): ......... 0.5-1.0
CURRENT
RANGE
(
AMPS
): ........... 25
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(
mm
): ................. 1.5
CABLE
RANGE
(
mm
2
): ......... 0.5-2.5
CURRENT
RANGE
(
AMPS
): ........... 33
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10m
Ω
@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ...........
.............. Connector Dependent
BLADE
WIDTH
(
mm
): ................. 2.8
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 10 20 30 40␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
50
40
30
20
10
0
1.5 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0
2.5
1.5
0.5
0.75
1.0
1.5
2.5
TEMPERATURE RISE ABOVE
AMBIENT (25
oC ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 10 20 30 40␣
105
90
75
60
45
30
15
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(OC )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125 150␣
50
40
30
20
10
0
2.8 SERIES TERMINALS–Tin Plated
0.5
0.75
1.0
2.5
1.5
0.5
0.75
1.0
1.5
2.5
1.5 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12147299 1.0-0.5 Copper Nickel Silicon Alloy Tin
12147300 2.5-1.5 Copper Nickel Silicon Alloy Tin
2.8 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12147400 1.0-0.5 Copper Nickel Silicon Alloy Tin
12147301 2.5-1.5 Copper Nickel Silicon Alloy Tin
0.8 MALE TERMINAL UNSEALED
Part # Cable Range (mm2) Material Plating
15327159 1.0-0.5 Copper Nickel Silicon Alloy Tin
0.8 DUCON CABLE SEAL
Part # Cable Range (mm2) Material Color
15344324 2.1-1.2 Silicon Dk. Red
MIXED MALE CONNECTORS SEALED
# Cavities Connector Color Material
30 12147066 Black PA66
40 10730244 Black PA66 15% GF
0.8 MALE TERMINAL SEALED
Part # Cable Range (mm2) Material Plating
10724459 1.0-0.5 Copper Nickel Silicon Alloy Tin
Male Connector
Male
Terminals
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
222
D
OOR
C
ONNECTIONS
D
OOR
C
ONNECTIONS
Ducon Series
✦
✧
✦✦
✦
✦
✦✦
✦
✦
✦
✦
✦✦
✦✦
✦✦
✦
✦✦
✦
✦
✦
✦✦
✦✦✦
✧
✦
✧
✦
✦
✦
✦
✦
✦
✦
✧
✦
✦
✦✦✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
KEY: ✦1.5 SERIES
✧2.8 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
B
PART
NO
: 12147161
DESCRIPTION
: 1.5/2.8 Connector 30F
SIZE
: 36.1L x 44.5H x 44.5W
COLOR
: Black
MATERIAL
: PA66
TERMINALS
: See Page 220
A
W: 44.5
L: 36.1
H: 44.5
Total Mated Length: 59.6mm
H: 48.0
A
W: 46.0 L: 45.0
B
PART
NO
: 12147066
DESCRIPTION
: 1.5/2.8 Connector 30M
SIZE
: 45.0L x 48.0H x 46.0W
COLOR
: Black
MATERIAL
: PA66
TERMINALS
: See Page 221
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Door grommets available from manufacturer.
http://delphi.com/products/connect
223
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
D
OOR
C
ONNECTIONS
D
OOR
C
ONNECTIONS
Ducon Series
C
B
✦
✧
✦
✦✦✦
✦✦
✦
✦
✦
✦✦
✦
✦
✦
✦
✦✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✧
✦
✧
✦
✦
✦
✦
✦
✦
✦
✧
✦
✦
✦✦✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
✦
KEY: ✦1.5 SERIES
✧2.8 SERIES
Mixed connectors feature a
combination of different
terminal cavities, as
indicated by the key.
D
PART
NO
: 12185088
DESCRIPTION
: 1.5/2.8 Connector 30F
SIZE
: 36.0L x 40.0H x 40.0W
COLOR
: Black
MATERIAL
: PA66
TERMINALS
: See Page 220
PART
NO
: 12185079
DESCRIPTION
:Ring
COLOR
: Black
MATERIAL
: PA6 15% GF
PART
NO
: 12185082
DESCRIPTION
: Connector Ring
COLOR
: Black
MATERIAL
: PA6 15% GF
A
L: 36.0
Total Mated Length: 71.6mm
H: 48.0
A
W: 46.0 L: 45.0
D
PART
NO
: 12147066
DESCRIPTION
: 1.5/2.8 Connector 30M
SIZE
: 45.0L x 48.0H x 46.0W
COLOR
: Black
MATERIAL
: PA66
TERMINALS
: See Page 221
W: 40.0
H: 40.0
B
C
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Door grommets available from manufacturer.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
S
S
E
A
L
E
D
S
E
A
L
E
D
224
D
OOR
C
ONNECTIONS
D
OOR
C
ONNECTIONS
Ducon Series
✧
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
❍
❍
✧
✧
✧
✧
✧
✧
✱
✱
✱
✱✱
✱
✱
✱
✱
✱
✱✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✱
✧
✧
✧
❍
❍
✧
✧
KEY:
❍
0.8 SERIES(Sealed)
✱
0.8 SERIES(Unsealed)
✧
2.8 SERIES
Mixed connectors feature a
combination of different terminal
cavities, as indicated by the key.
G
PART
NO
: 15327160
DESCRIPTION
: Connector 40F (8,16,16)
SIZE
: 36.1L x 45.0H x 45.0W
COLOR
: Black
MATERIAL
: PA66 15% GF
TERMINALS
: .8F, 2.8F, See Page 220
SEALS
: See Page 220
PART
NO
: 15327654
DESCRIPTION
: Connector Module1 16F
COLOR
: Black
MATERIAL
: PA66
PART
NO
: 15327655
DESCRIPTION
: Connector Module2 16F
COLOR
: Black
MATERIAL
: PA66
PART
NO
: 10717849
DESCRIPTION
:TPA
NUMBER
REQ
:2
COLOR
: Yellow
MATERIAL
: PA66
PART
NO
: 10717837
DESCRIPTION
:CPA
COLOR
: Red
MATERIAL
: PA66
PART
NO
: 15327164
DESCRIPTION
: Connector Ring
COLOR
: Black
MATERIAL
: PA66 15% GF
A
PART
NO
: 10730244
DESCRIPTION
: Connector 40M (8,16,16)
SIZE
: 46.0L x 44.5H x 44.5W
COLOR
: Black
MATERIAL
: PA66 15% GF
TERMINALS
: .8M, 2.8M, See Page 221
SEALS
: See Page 221
PART
NO
: 15327154
DESCRIPTION
: Connector Module1 16M
COLOR
: Black
MATERIAL
: PA66
PART
NO
: 15327155
DESCRIPTION
: Connector Module2 16M
COLOR
: Black
MATERIAL
: PA66
PART
NO
:
15327153
DESCRIPTION
: Cover
COLOR
: Black
MATERIAL
: PA66 15% GF
PART
NO
: 10728148
DESCRIPTION
: TMS Cover
COLOR
: Black
MATERIAL
: PA66 15% GF
W: 44.5
L: 36.1
H: 44.5
Total Mated Length: 65.0mm
H: 45.0
A
W: 45.0
L: 46.0
B
C
E
F
G
H
J
K
L
B
C
D
E
F
H
J
K
L
DD
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SPECIAL PRODUCTS
Special Products
Lamp Sockets,
Splice Savers,
Weather-Pack,
VF Connections &
DS Connections
LLaamp Smp Soockcketets,s,
SSplice Savplice Savers,ers,
WWeathereather-P-Pack,ack,
VF Connections &VF Connections &
DS ConnectionsDS Connections
Lamp Sockets,
Splice Savers,
Weather-Pack,
VF Connections &
DS Connections
Lamp Socket Features
•Advanced bulb to terminal
interface technology
•Accomodates a wide variety of bulbs—B1,
C2 bayonet,W2, W3 wedge, H4 and H7
with GT280 interface
•Available sealed or unsealed systems
•Multiple focal lengths
•Right angle or axial mounting features
with easy assembly and release provisions
Weather-Pack Features
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•20 Amps continuous maximum
current rating
•Sealed system
•Pin and Sleeve configuration
•Dual locking tabs on terminals
•Low energy, low voltage capability
•-40˚C to 125˚C temperature range
VF Series Features
•Accomodates a wide variety of devices
•Small overall dimensions
•Terminal Position Assurance (TPA)
•Connector Position Assurance (CPA)
Splice Saver Features
•Eliminates the need for solder
•Flexible configuration
•Uses 280 Metri-Pack or 150 GT terminals
•Uses ISO or SAE compatible terminals
•Low profile connector with cap lock
•Available in sealed/unsealed and
grounded/non-grounded versions
DS Series Features
•Fuel injector applications
•High sealing protection
•Reliable electrical interface
•Secure locking mechanism
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Special Products
LAMP SOCKETS
LAMP SOCKETS
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LAMP SOCKET APPLICATION GUIDELINES
Primary Application Socket Bulb Bulb Typical Lamp Part Page Description
Use Style Base Type Size Number Number(s) Number
Stop, Turn, Backup and Sealed Right Angle W-3 Wedge S-8 3156 12160393 200 Single Filament
Cornering Lights
Stop/Tail, Park/Turn, Sealed Right Angle W-3 Wedge S-8 3057 12160394, 12160395 200 Dual Filament
Backup Lights and
Cornering Lights
Stop/Tail, Park/Turn, Sealed Axial W-3 Wedge S-8 3057 12191243, 12092379 201 Dual Filament
Backup Lights and
Cornering Lights
Glove Box, Ash Tray Unsealed Axial W-2 Wedge T-3 1/4194 12162223, 12059952 202 Single Filament
Instrument Illumination
and Courtesy Lights
Side Marker Lamps, Sealed Axial W-2 Wedge T-3 1/4168 15317651, 12110053 203 Single Filament
Backup and Center Sealed Axial W-2 Wedge T5 912 12110053 Single Filament
High Mounted Stop Lights
Side Marker Lamps, Sealed Right Angle W-2 Wedge T-3 1/4168 12146418 203 Single Filament
Backup and Center
High Mounted Stop Lights
Stop, Turn, Backup and Sealed Right Angle B-1 Bayonet S-8 1156 12160386 204 Single Filament
Cornering Lights
Stop/Tail, Park/Turn, Sealed Right Angle C-2 Bayonet S-8 2057 12160390, 12160392 204 Dual Filament
Backup Lights and
Cornering Lights
Wedge Base Insert
Seal
LAMP SOCKET BASES
Part Number Application Description Color Material TPA Insert Seal
12160393 Sealed W-3 Right Angle Wedge Base Lt. Gray PA66 HS IM – 12177161 12129909
12160394 Sealed W-3 Right Angle Wedge Base Natural PA66 HS IM – 12177163 12129909
12160395 Sealed W-3 Right Angle Wedge Base Md. Gray PA66 HS IM – 12177163 12129909
12191243 Sealed W-3 Axial Wedge Base Dk. Gray PA66 HS IM 14% GF 15305473 – 12129909 12020720
12092379 Sealed W-3 Axial Wedge Base Natural PA66 MF HS 15305473 – 12129909 12020720
12162223 Unsealed W-2 Axial Wedge Base Clear PC 12052490 – –
12059952UnsealedW-2 Axial Wedge BaseBlackPA615324722 ––
12110053 Sealed W-2 Axial Wedge Base Lt. Gray PA66 HS 33% GF 12110054 – –
15317651 Sealed W-2 Axial Wedge Base Lt. Gray PA66 HS 33% GF 12191522 – 15317652
12146418 Sealed W-2 Right Angle Wedge Base Lt. Gray PA66 HS IM – 12146419 12146398
12160386 Sealed B-1 Right Angle Bayonet Base Lt. Gray PA66 HS IM 12129057 – 12129909
12160390 Sealed C-2 Right Angle Bayonet Base Natural PA66 HS IM 12129051 – 12129909
12160392 Sealed C-2 Right Angle Bayonet Base Md. Gray PA66 HS IM 12129051 – 12129909
Lamp Sockets are a comprehensive and diverse product line featuring
sophisticated connection systems technology. Available connection
systems accomodate virtually every size and type of light bulb, as well as
all varieties of bulb mounting features.
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Special Products
LAMP SOCKETS
LAMP SOCKETS
SECTION NOTES:
Contact your regional support representative at the number listed below.
• When an unsealed application is required use 12020720
gasket in place of seal 12129909.
LAMP SOCKET TERMINALS
Series Type Application Cable Seal Series Terminal Part # Cable Range Material Plating
A
W-2, W-3 Right Angle – Sealed 280 12066639 2.0-1.0 Tin Brass Tin
W-2, W-3 Right Angle – Sealed 280 12066638 0.80-0.50 Tin Brass Tin
W-2, W-3 Right Angle – Sealed 280 12186320 0.35 Tin Brass Tin
B
W-2 Axial – Unsealed – 12089139 0.80-0.50 Brass Copper/Tin
W-2 Axial – Unsealed – 12089137 1.0 (2 Req’d.) Brass Copper/Tin
0.80 (2 Req’d.)
C
W-2 Axial – Sealed 280 12176852 0.80 Brass Tin
W-2 Axial – Sealed 280 12176853 0.50-0.35 Brass Tin
D
W-2 Axial – Sealed 480 12124471 1.0-0.80 Brass Copper/Tin
W-2 Axial – Sealed 480 12124598 0.50 Brass Copper/Tin
E
W-3 Axial Contact Sealed 280 12092058 0.80-0.50 Tin Brass Tin
W-3 Axial Contact Sealed 280 12088187 0.50-0.35 Tin Brass Tin
W-3 Axial Ground Sealed 630 12092030 0.80-0.50 Tin Brass Tin
F
B-1, C-2 Contact Sealed 280 12129052 1.0-0.80 Stainless Steel Tin
B-1, C-2 Contact Sealed 280 15304622 0.50-0.35 Stainless Steel Tin
B-1, C-2 Ground Sealed 280 12129053 1.0-0.80 Tin Brass Tin
B-1, C-2 Ground Sealed 280 15304621 0.50-0.35 Tin Brass Tin
METRI-PACK CABLE SEAL CHART
Series Reel Part # Loose Part # Cable Diameter Material Color
280 12015284 12015323 2.85-2.03 Silicone Green
280 12034365 12015899 1.70-1.29 Silicone Dk. Red
280 12041352 12041351 2.42-2.03 Silicone Tan
280 12089444 12089679 2.15-1.60 Silicone Purple
480 12048433 12048441 2.85-2.01 Silicone White
480 12052931 12052930 2.15-1.60 Silicone Yellow
630 12077760 12077759 2.15-1.65 Silicone Tan
ABCDE F
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Special Products
LAMP SOCKETS
LAMP SOCKETS
PA R T NO: 12160393 (Lt. Gray)
15326290 (Lt. Green)
15326291* (Natural)
DESCRIPTION: W-3 Right Angle Wedge Base
SIZE: 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W
MATERIAL: PA66 HS IM
TERMINALS: See A, Page 229
SEALS: 280 Metri-Pack Cable Seals
TYPICAL LAMP: #3156
*NOTE: Focal Length: 29.1mm.
PA R T NO: 12129909
DESCRIPTION: Seal
COLOR: Black
MATERIAL: EPDM
PA R T NO: 12177161
DESCRIPTION: Insert with Terminals
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
A
B
C
PA R T NO: 12160394
DESCRIPTION: W-3 Right Angle Wedge Base
SIZE: 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W
COLOR: Natural
MATERIAL: PA66 HS IM
TERMINALS: See A, Page 229
SEALS: 280 Metri-Pack Cable Seals
TYPICAL LAMP: #3057
PA R T NO: 12129909
DESCRIPTION: Seal
COLOR: Black
MATERIAL: EPDM
PA R T NO: 12177163
DESCRIPTION: Insert with Terminals
COLOR: Beige
MATERIAL: PA66 HS IM
D
E
F
PART NO: 12160395
DESCRIPTION: W-3 Right Angle Wedge Base
SIZE: 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See A, Page 229
SEALS: 280 Metri-Pack Cable Seals
TYPICAL LAMP: #3057
PART NO: 12129909
DESCRIPTION: Seal
COLOR: Black
MATERIAL: EPDM
PART NO: 12177163
DESCRIPTION: Insert
COLOR: Beige
MATERIAL: PA66 HS IM
G
H
J
Focal Length: 22.2mm
*29.1mm
H: 51.7
A
W: 40.0
L: 31.9
B
C
Mating Hole
Dia.: 26.7
Focal Length: 22.2mm
H: 51.7
D
L: 31.9
E
F
Mating Hole
Dia.: 26.7
Focal Length: 29.1mm
H: 51.7
G
W: 40.0
L: 31.9
H
J
Mating Hole
Dia.: 26.7
W: 40.0
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LAMP SOCKETS
LAMP SOCKETS
PART
NO
: 12191243
DESCRIPTION
: W-3 Axial Wedge Base
SIZE
: 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W
COLOR
: Dk. Gray
MATERIAL
: PA66 HS IM 14% GF
TERMINALS
: See E, Page 229 (2 Contacts, 1 Ground)
SEALS
: 280 and 630 Metri-Pack Cable Seals
TYPICAL
LAMP
: #3057
PART
NO
: 12020720
DESCRIPTION
: Gasket
COLOR
: Black
MATERIAL
: EPDM (Foam)
PART
NO
: 15305473
DESCRIPTION
:TPA
COLOR
: Lt. Gray
MATERIAL
:PA6
A
B
C
PART
NO
: 12092379 (Natural)
12186065 (Black)
DESCRIPTION
: W-3 Axial Wedge Base
SIZE
: 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W
MATERIAL
: PA66 MF HS
TERMINALS
: See E, Page 229 (2 Contacts, 1 Ground)
SEALS
: 280 and 630 Metri-Pack Cable Seals
TYPICAL
LAMP
: #3057
PART
NO
: 12020720
DESCRIPTION
: Gasket
COLOR
: Black
MATERIAL
: EPDM (Foam)
PART
NO
: 15305473
DESCRIPTION
:TPA
COLOR
: Lt. Gray
MATERIAL
:PA6
D
E
F
H: 35.6
L: 40.0
Focal Length: 29.1mm
A
W: 35.6
B
C
Mating Hole
Dia.: 26.7
H: 35.6
L: 40.0
Focal Length: 22.2mm
D
W: 35.6
E
F
Mating Hole
Dia.: 26.7
SECTION NOTES:
Contact your regional support representative at the number listed below.
• When an unsealed application is required use 12020720
gasket in place of seal 12129909.
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LAMP SOCKETS
LAMP SOCKETS
PART NO: 12162223 (Clear)
12162222 (White)
DESCRIPTION: W-2 Axial Wedge Base
SIZE: 10.4 Hole Dia. x 53.0L x 18.0H x 32.6W
MATERIAL:PC
TERMINALS: See B, Page 229
TYPICAL LAMP: #194
PART NO: 12052490
DESCRIPTION:TPA
COLOR: Black
MATERIAL:PA6
A
B
PART NO: 12059952
DESCRIPTION: W-2 Axial Wedge Base
SIZE: 15.7 Hole Dia. x 27.0L x 24.6H x 24.6W
COLOR: Black
MATERIAL:PA6
TERMINALS: See B, Page 229
TYPICAL LAMP: #194
PART NO:
15324722
DESCRIPTION:TPA
COLOR: Red
MATERIAL: PBT HS IM
C
D
H: 18.0
A
W: 32.6
L: 53.0
B
H: 24.6
C
L: 27.0
D
Mating Hole
Dia.: 15.7
W: 24.6
Mating Hole
Dia: 10.4
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LAMP SOCKETS
LAMP SOCKETS
E
PART
NO
: 12110053
DESCRIPTION
: W-2 Axial Wedge Base
SIZE
: 15.9 Hole Dia. x 31.5L x 27.9H x 27.9W
COLOR
: Lt. Gray
MATERIAL
: PA66 HS 33% GF
TERMINALS
: See D, Page 229
SEALS
: 480 Metri-Pack Cable Seals
TYPICAL
LAMP
: #168 or #912
PART
NO
: 12110054
DESCRIPTION
:TPA
COLOR
: Black
MATERIAL
: PA66 HS IM
A
B
Focal Length: 15.5mm
H: 27.9
A
W: 27.9L: 31.5
B
Mating Hole
Dia.: 15.9
PART
NO
: 12146418
DESCRIPTION
: W-2 Right Angle Wedge Base
SIZE
: 15.9 Hole Dia. x 22.0L x 38.3H x 27.9W
COLOR
: Lt. Gray
MATERIAL
: PA66 HS IM
TERMINALS
: See A, Page 229
SEALS
: 280 Metri-Pack Cable Seals
TYPICAL
LAMP
: #168
PART
NO
: 12146398
DESCRIPTION
: Seal
COLOR
: Black
MATERIAL
: Santoprene
PART
NO
: 12146419
DESCRIPTION
: Insert
COLOR
: Lt. Gray
MATERIAL
: PA66
F
G
Focal Length: 15.5mm
H: 38.3
F
W: 27.9
L: 22.0
G
Mating Hole
Dia.: 15.9
H
H
PART
NO
: 15317651
DESCRIPTION
: W-2 Axial Wedge Base
SIZE
: 15.3 Hole Dia. x 31.9L x 20.5H x 20.5W
COLOR
: Lt. Gray
MATERIAL
: PA66 HS 33% GF
TERMINALS
: See C, Page 229
SEALS
: 280 Metri-Pack Cable Seals
TYPICAL
LAMP
: #194
PART
NO
: 15317652
DESCRIPTION
: O-Ring
COLOR
: Black
MATERIAL
: EPDM
PART
NO
: 12191522
DESCRIPTION
:TPA
COLOR
: Blue
MATERIAL
: PA66 HS IM
C
D
Focal Length: 15.5mm
H: 20.5
C
W: 20.5
L: 31.9
Mating Hole
Dia.: 15.3
E
D
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Special Products
LAMP SOCKETS
LAMP SOCKETS
C
J
C
PART NO: 12160392
DESCRIPTION: C-2 Right Angle Bayonet Base
SIZE: 26.8 Hole Dia. x 21.6L x 62.6H x 41.1W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See F, Page 229 (2 Contacts, 1 Ground)
SEALS: 280 Metri-Pack Cable Seals
TYPICAL LAMP: #2057
PART NO: 12129909
DESCRIPTION: Seal
COLOR: Black
MATERIAL: EPDM
PART NO: 12129051
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
G
H
Focal Length: 29.1mm
H: 62.6
G
W: 41.1
L: 21.6
H
J
Mating Hole
Dia.: 26.8
PART NO: 12160386
DESCRIPTION: B-1 Right Angle Bayonet Base
SIZE: 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
TERMINALS: See F, Page 229 (1 Contact, 1 Ground)
SEALS: 280 Metri-Pack Cable Seals
TYPICAL LAMP: #1156
PART NO: 12129909
DESCRIPTION: Seal
COLOR: Black
MATERIAL: EPDM
PART NO: 12129057
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
A
B
Focal Length: 22.2mm
H: 62.6
A
W: 41.1
L: 27.2
B
Mating Hole
Dia.: 26.8
F
PART NO: 12160390
DESCRIPTION: C-2 Right Angle Bayonet Base
SIZE: 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W
COLOR: Natural
MATERIAL: PA66 HS IM
TERMINALS: See F, Page 229 (2 Contacts, 1 Ground)
SEALS: 280 Metri-Pack Cable Seals
TYPICAL LAMP: #2057
PART NO: 12129909
DESCRIPTION: Seal
COLOR: Black
MATERIAL: EPDM
PART NO: 12129051
DESCRIPTION:TPA
COLOR: Blue
MATERIAL:PA6
D
E
H: 62.6
D
W: 41.1
L: 27.2
E
Mating Hole
Dia.: 26.8
Focal Length: 22.2mm
F
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Unsealed System Application Information
Special Products
236
SPLICE SAVERS
SPLICE SAVERS
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional support representtive at the number listed below.
CABLE
RANGE
(mm
2
): ....... 0.35-5.0
CURRENT
RANGE
(
AMPS
): ........ 0-30
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <5.0mV/amp
CENTERLINE
SPACING
(mm): . 5.0/6.3
BLADE
WIDTH
(mm): ................. 2.8
CABLE
RANGE
(mm
2
): ....... 0.35-1.0
CURRENT
RANGE
(
AMPS
): ........ 0-15
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: .... <10.0mV/amp
CENTERLINE
SPACING
(mm): ....... 3.4
BLADE
WIDTH
(mm): ................. 1.5
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE RISE
(
O
C)
0 5 10 15 20
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
25 50 75 100 125
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
GT 150 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12191811 0.50 - 0.35 Tin Brass Tin
12191812 1.0 - 0.80 Tin Brass Tin
SPLICE SAVER CONNECTIONS UNSEALED
Cavity Description Part # Color Material TPA Cap Assembly Splice Configuration
12Way GT 150 12191216 Lt. Gray PA66 HS IM 12176462 12191217 1-12 Way
12Way GT 150 12176460 Black PA66 HS IM 12176462 12176469 2-12 Way
12Way 280 Metri-Pack Large Cavity 12176473 Black PA66 HS IM 12176475 12176478 3-4 Ways
12Way 280 Metri-Pack 15305288 Black PA66 HS IM 12176513 15305289 2-6 Ways
12Way 280 Metri-Pack 15305291 Black PA66 HS IM 12176513 15305292 1-12 Way
12Way 280 Metri-Pack 15305294 Black PA66 HS IM 12176513 15305295 w/M6 Hole 1-12 Way
12Way 280 Metri-Pack 15305297 Black PA66 HS IM 12176513 15305298 w/M10 Hole 1-12 Way
12Way 280 Metri-Pack 15305294 Black PA66 HS IM 12176513 15305300 w/M6 Hole & Bolt 1-12 Way
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(OC)
0 10 20 30 40 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
1.0
2.0
3.0
1.0
0.80
0.50
Female Connector Cap Assembly
TPA
(Terminal Position
Assurance)
Female Terminal
280 M/P TANGLESS FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12110842 3.0 - 2.0 Tin Brass Tin
12110844 1.0 - 0.80 Tin Brass Tin
12110843 0.50 - 0.35 Tin Brass Tin
12129061 0.35 (2 Req’d.) Tin Brass Tin
TANGLESS
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Asia Pacific Region
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U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
237
Special Products
SPLICE SAVERS
SPLICE SAVERS
PART NO: 12191216 (Lt. Gray)
12176460 (Black)
DESCRIPTION: Connector GT 150 12F
SIZE: 27.0L x 13.9H x 46.7W
MATERIAL: PA66 HS IM
TERMINALS: See Page 236, GT 150
PART NO: 12176462
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
L: 15.0
H: 7.8
Total Mated Length: 30.6mm
H: 13.9
A
W: 46.7
L: 27.0
PART NO: 12176473
DESCRIPTION: Connector Metri-Pack 280 12F
(Large Cavity)
SIZE: 29.7L x 19.6H x 44.6W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 236, 280 Metri-Pack Tangless
PART NO: 12176475
DESCRIPTION:TPA
COLOR: Gray
MATERIAL: PA66 HS IM
D
E
C
B
W: 53.0
W: 41.0
L: 17.8
H: 16.1
F
Total Mated Length: 34.0mm
H: 19.6
D
W: 44.6
L: 29.7
E
PART NO: 12191217
DESCRIPTION: Cap Assembly 1-12M
SIZE: 15.0L x 7.8H x 53.0W
COLOR: Lt. Gray
MATERIAL: PA66 HS IM
C
12191217 Cap Assembly 1-12M Lt. Gray
Mates to Connector 12191216
PA R T NO: 12176478
DESCRIPTION: Cap Assembly 4-3M
SIZE: 17.8L x 16.1H x 41.0W
COLOR: Brown
MATERIAL: PA66 HS IM
F
12176478 Cap Assembly 4-3M
Mates to Connector 12176473
TANGLESS
Splice Saver connectors are capable of providing one or several splices
within a single connection assembly. Splicing is accomplished within the
male cap assembly using a segmented bus blade.
12
12176469 Cap Assembly 2-6M Gray
Mates to Connector 12176460
2-6
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North American Region
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Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
S
E
A
L
E
D
U
N
S
E
A
L
E
D
U
U
SPLICE SAVERS
SPLICE SAVERS
238
Special Products
PART NO: 15305294
15305294
15305297
DESCRIPTION: Connector 280 Metri-Pack 12F
SIZE: 29.7L x 21.1H x 38.1W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 236, 280 Metri-Pack Tangless
PART NO: 12176513
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
D
E
PART NO: 15305300 (Black M6 Bolt
Included)
15305295 (Black M6 Hole)
15305298 (Beige M10 Hole)
DESCRIPTION: Cap Assembly 1-12M
SIZE: 39.5L x 17.7H x 34.5W
MATERIAL: PA66 HS IM
F
W: 34.5
L: 39.5
H: 17.7
F
Total Mated Length: 56.7mm
H: 21.1
D
W: 38.1
L: 29.7
E
PART NO: 15305288
15305291
DESCRIPTION: Connector 280 Metri-Pack 12F
SIZE: 27.9L x 21.1H x 38.1W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 236, 280 Metri-Pack Tangless
PART NO: 12176513
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
PART NO: 15305289 (Green 2-6M)
15305292 (Cream 1-12M)
DESCRIPTION: Cap Assembly
SIZE: 17.9L x 16.1H x 34.5W
MATERIAL: PA66 HS IM
C
W: 34.5
L: 17.9
H: 16.1
C
Total Mated Length: 34.0mm
H: 21.1
A
W: 38.1
L: 27.9
B
15305289 Cap Assembly 2-6M
Mates to Connector 15305288
15305292 Cap Assembly 1-12M
Mates to Connector 15305291
15305295 Cap Assembly 1-12M
Mates to Connector 15305294
15305298 Cap Assembly 1-12M
Mates to Connector 15305297
15305300 Cap Assembly 1-12M
with Bolt
15354635 Cap Assembly 1-12M
with Bolt/Retainer
Mates to Connector 15305294
TANGLESS
TANGLESS
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E
A
L
E
D
S
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E
D
239
Special Products
Sealed System Application Information
SPLICE SAVERS
SPLICE SAVERS
GT 150 FEMALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12191818 0.50 - 0.35 Tin Brass Tin
12191819 1.0 - 0.80 Tin Brass Tin
150 GT CABLE SEALS
Reel Part # Loose Part # Cable Range (mm
2
) Material Color
12191152 12191226 1.20 - 1.85 Silicone White
12191153 12191227 1.86 - 2.25 Silicone Blue
SPLICE SAVER CONNECTIONS SEALED
Cavity Description Part # Color Material TPA Cap Assembly Splice Configuration
6Way GT 150 12191910 Black PA66 HS IM 14% GF 12191911 12191914 w/Seal 1-6 Way
12Way GT 150 12191900 Black PA66 HS IM14% GF 12191901 12191904 w/Seal 1-12 Way
12Way GT 150 12191905 Black PA66 HS IM14% GF 12191901 12191908 w/Seal 3-4 Ways
CABLE RANGE (
mm
2): ........ 0.35-1.0
CURRENT RANGE (AMPS): ......... 0-15
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ..... <10.0mV/amp
CENTERLINE SPACING (
mm
): ........ 4.5
BLADE WIDTH (
mm
): .................. 1.5
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model.
This model does not account for all of the variables that would be present in an actual application. For actual
product performance, contact your regional support representative at the number listed below.
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
TEMPERATURE RISE (
O
C)
0 5 10 15 20
0.50
100
80
60
40
20
0
0.80
1.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
MAXIMUM CURRENT (AMPS)
25 50 75 100 125
1.0
20
15
10
5
0
0.80
0.50
GT 150 SERIES TERMINALS–Tin Plated
150 GT CAVITY PLUG*
Part Number Cavity Diameter Material Color
15305171 4.0 mm Silicone Green
*Cavity plugs seal unused female and male cavitites.
Female Connector
Cable Seal
Female Terminal
TPA
(Terminal Position
Assurance)
Cap Assembly
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North American Region
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Special Products
SPLICE SAVERS
SPLICE SAVERS
240
PART NO: 12191900
12191905
DESCRIPTION: Connector 150 GT 12F
SIZE: 37.6L x 19.5H x 65.1W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 239
SEALS/PLUGS: See Page 239
PART NO: 12191901
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
D
E
PART NO: 12191904 (Cream 1-12M w/Seal)
12191908 (Blue 3-4M w/Seal)
DESCRIPTION: Cap Assembly 12M
SIZE: 19.7L x 16.2H x 65.0W
MATERIAL: PA66 HS IM
F
W: 65.0
L: 19.7
H: 16.2
F
Total Mated Length: 41.5mm
H: 19.5
D
W: 65.1
L: 37.6
E
12191904 Cap Assembly 1-12M w/Seal
Mates to Connector 12191900
12191908 Cap Assembly 3-4M w/Seal
Mates to Connector 12191905
PART NO: 12191910
DESCRIPTION: Connector 150 GT 6F
SIZE: 37.6L x 19.5H x 38.1W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 239
SEALS/PLUGS: See Page 239
PART NO: 12191911
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
PART NO: 12191914
DESCRIPTION: Cap Assembly 1-6M (w/Seal)
SIZE: 19.7L x 16.2H x 38.0W
COLOR: Lt. Green
MATERIAL: PA66 HS IM
C
W: 38.0
L: 19.7
H: 16.2
C
Total Mated Length: 41.8mm
H: 19.5
A
W: 38.1
L: 37.6
B
12191914 Cap Assembly 1-6M
Mates to Connector 12191910
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241
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S
S
E
A
L
E
D
S
E
A
L
E
D
Cross Sectional View
WEATHER-PACK
WEATHER-PACK
242
Special Products
Female Connector Assembly
Female Terminal
(Sleeve)
Hinged TPA
Sleeve
Cable
Cable Seal
Connector Seal
Hinged TPA
Pin
Cable Seal
Cable
WEATHER-PACK FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Assembly Color Material
1 12015791 Black PA6
2 12015792 Black PA6
3 12020829 Black PA6
4 12015798 Black PA6
4 12020832 Black PA6
6 12020926 Black PA6
22 12020991 Black PA6
WEATHER-PACK FEMALE TERMINALS (SLEEVE) SEALED*
Sleeve Part # Cable Range (mm2) Material Plating
12124581 3.0 Tin Brass Tin
12124580 2.0-1.0 Tin Brass Tin
15408312 0.80-0.50Tin BrassTin
12020801 0.35 Tin Brass Tin
*Use of the Weather-Pack 6060 gage as a process control aid is
recommended for Weather-Pack terminals. See page 327 in the
Application Tooling section for details.
WEATHER-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12015360 12015193 4.30-3.45 Silicone Blue
12015359 12010293 3.49-2.81 Silicone Lt. Gray
12015284 12015323 2.85-2.03 Silicone Green
12041352 12041351 2.42-2.03 Silicone Tan
12089444 12089679 2.15-1.60 Silicone Purple
12034365 12015899 1.70-1.29 Silicone Dk. Red
Cable Seal
Female Connector Assembly Male Connector
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S
E
A
L
E
D
S
E
A
L
E
D
243
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
Special Products
WEATHER-PACK
WEATHER-PACK
CABLE RANGE (
mm
2): ........ 0.35-3.0
CURRENT RANGE (AMPS): ......... 0-20
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <3.0mV/amp
CENTERLINE SPACING (
mm
): ........ 7.7
BLADE WIDTH (
mm
): ...
Pin and Sleeve
Male Connector
WEATHER-PACK MALE CONNECTORS SEALED
# Cavities Connector Color Material
1 12010996 Black PA66 HS IM
2 12010973 Black PA6
3 12020827 Black PA6
4 12015024 Black PA6
4 12020830 Black PA6
6 12020786 Black PA6
22 12020005 Black PA6
WEATHER-PACK MALE TERMINALS (PIN) SEALED*
Pin Part # Cable Range (mm
2
) Material Plating
12124587 3.0 Tin Brass Tin
12124582 2.0-1.0 Tin Brass Tin
12089040 0.80-0.50 Tin Brass Tin
12089307 0.35 Tin Brass Tin
*Use of the Weather-Pack 6060 gage as a process control aid is
recommended for Weather-Pack terminals. See page 327 in the
Application Tooling section for details.
WEATHER-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12010300 6.7mm Silicone Green
*Cavity plugs seal unused female and male cavities.
TEMPERATURE DERATING CURVES*
M
AXIMUM
C
URRENT
(A
MPS
)
0 4 8 121620242832
12 5
105
85
65
45
25
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C )
A
MBIENT
T
EMPERATURE
(
O
C )
WEATHER-PACK TERMINALS–Tin Plated
0 5 10 15 20 25 30␣
300
250
200
150
100
50
0
1.0
0.80
0.50
1.0
2.0
0.80
0.50
2.0
CPA
(Connector Position
Assurance)
Male Terminal
(Pin)
Cable Seal
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Different color and connector indexing features are also
available.
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1-800-PACKARD
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Asia Pacific Region
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South American Region
55-12-378-2002
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S
S
E
A
L
E
D
S
E
A
L
E
D
WEATHER-PACK
WEATHER-PACK
244
Special Products
PART NO: 12015791
DESCRIPTION: Connector Assembly 1F
SIZE: 40.5L x 20.8H x 13.6W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 242
SEALS/PLUGS: See Page 242, 243
APA R T NO: 12010996
DESCRIPTION: Connector 1M
SIZE: 47.6L x 17.3H x 16.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 243
SEALS/PLUGS: See Page 242, 243
B
W: 13.6
L: 40.5
H: 17.3
Total Mated Length: 64.5mm
H: 20.8
A
W: 16.5
L: 47.6
B
PA R T NO: 12015792 (Black)
12103784 (Gray)
DESCRIPTION: Connector Assembly 2F
SIZE: 40.8L x 20.8H x 21.5W
MATERIAL:PA6
TERMINALS: See Page 242
SEALS/PLUGS: See Page 242, 243
CPART NO: 12010973 (Black)
12034074 (Gray)
DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 47.0L x 17.5H x 23.9W
MATERIAL:PA6
TERMINALS: See Page 243
SEALS/PLUGS: See Page 242, 243
D
W: 21.5
L: 40.8
H: 17.5
Total Mated Length: 68.3mm
H: 20.8
C
W: 23.9 L: 47.0
D
An environmentally sealed connection system that utilizes triple-rib
peripheral silicone rubber seals and individual towers to provide terminal
isolation for connector alignment. Weather-Pack sealed systems
are ideally suited for critical applications that require protection from
environmental hazards.
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E
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245
Special Products
WEATHER-PACK
WEATHER-PACK
C
PART
NO
: 12020829
DESCRIPTION
: Connector Assembly 3F
SIZE
: 39.2L x 23.5H x 29.2W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 242
SEALS
/
PLUGS
: See Page 242, 243
APART
NO
: 12020827
DESCRIPTION
: Connector 3M (Clip Slot)
SIZE
: 46.1L x 20.5H x 31.9W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 243
SEALS
/
PLUGS
: See Page 242, 243
PART
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
B
W: 29.2
L: 39.2
H: 20.5
Total Mated Length: 65.8mm
H: 23.5
A
W: 31.9 L: 46.1
B
C
PART
NO
: 12015798
DESCRIPTION
: Connector Assembly 4F
SIZE
: 40.3L x 28.5H x 21.7W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 242
SEALS
/
PLUGS
: See Page 242, 243
DPART
NO
: 12015024
DESCRIPTION
: Connector 4M (Clip Slot)
SIZE
: 47.0L x 24.9H x 24.1W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 243
SEALS
/
PLUGS
: See Page 242, 243
E
W: 21.7
L: 40.3
H: 24.9
Total Mated Length: 68.3mm
H: 28.5
D
W: 24.1
L: 47.0
E
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S
S
E
A
L
E
D
S
E
A
L
E
D
WEATHER-PACK
WEATHER-PACK
246
Special Products
C
PART NO: 12020832
DESCRIPTION: Connector Assembly 4F
SIZE: 39.0L x 23.5H x 37.6W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 242
SEALS/PLUGS: See Page 242, 243
APART NO: 12020830
DESCRIPTION: Connector 4M (Clip Slot)
SIZE: 45.9L x 20.4H x 39.9W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 243
SEALS/PLUGS: See Page 242, 243
PART NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
B
W: 37.6
L: 39.0
H: 20.4
Total Mated Length: 65.8mm
A
W: 39.9
L: 45.9
B
C
F
PART NO: 12020926
DESCRIPTION: Connector Assembly 6F
SIZE: 39.1L x 23.5H x 52.1W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 242
SEALS/PLUGS: See Page 242, 243
DPA R T NO: 12020786
DESCRIPTION: Connector 6M (Clip Slot)
SIZE: 46.2L x 20.7H x 55.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 243
SEALS/PLUGS: See Page 242, 243
PA R T NO: 12020833
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PBT
E
W: 52.1
L: 39.1
H: 20.7
Total Mated Length: 66.4mm
H: 23.5
D
W: 55.5
L: 46.2
E
F
H: 23.5
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247
Special Products
WEATHER-PACK
WEATHER-PACK
PART
NO
: 12020991
DESCRIPTION
: Connector Assembly 22F
SIZE
: 45.0L x 63.5H x 91.0W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 242
SEALS
/
PLUGS
: See Page 242, 243
APPLICATION
: Pass-Through
PART
NO
: 12010852
DESCRIPTION
: Secondary Lock
NUMBER
REQ
:4
COLOR
: Natural
MATERIAL
:PA6
B
APART
NO
: 12020005
DESCRIPTION
: Connector Assembly 22M
SIZE
: 69.9L x 62.0H x 55.2W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 243
SEALS
/
PLUGS
: See Page 242, 243
APPLICATION
: Pass-Through
C
A
B
C
BB
B
W: 91.0
L: 45.0
H: 63.5
W: 55.2
L: 69.9
H: 62.0
Total Mated Length: 77.3mm
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E
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L
E
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U
U
248
Special Products
VF C
ONNECTIONS
VF C
ONNECTIONS
Unsealed System Application Information
VF 280 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12157735 1.0-0.50 Brass Tin
12197559 2.5-1.0 Brass Tin
12198151 1.0-0.50 Bronze Tin
12157736 2.5-1.0 Bronze Tin
VF 630 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
15327398 1.0-0.50 Bronze Tin
15327399 1.0-0.50 STOL 76 Tin
15327400 2.5-1.0 STOL 76 Tin
Female Connector
Assembly
Female Terminal
* The test data are based on single circuits in free space and were generated using a “Lumped Resistance” model. This model does not account for all of the variables that would be
present in an actual application. For actual product performance, contact your regional support representative at the number listed below.
CABLE
RANGE
(mm
2
): ......... 0.5-2.5
CURRENT
RANGE
(
AMPS
): ........... 33
TEMP
RANGE
O
C
: .......... -40 to 135
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ....... 8.0
BLADE
WIDTH
(mm): ......................
............... 4.8 (6.3
ALSO
POSSIBLE
)
CABLE
RANGE
(mm
2
): ......... 0.5-2.5
CURRENT
RANGE
(
AMPS
): ........... 19
TEMP
RANGE
O
C
: .......... -40 to 125
RESISTANCE
: ...... <10mΩ@20mV
VOLTAGE
DROP
: ...... <4.0mV/amp
CENTERLINE
SPACING
(mm): ....... 5.0
BLADE
WIDTH
(mm): ................. 2.8
VF FEMALE CONNECTOR ASSEMBLIES UNSEALED
# Cavities Connector Assembly Color Material
9 12198409 Black PA66 15% GF
12 15327221 Black PA66 HS IM
16 15363852 Black PA66
25 15363846 Yellow PA66
26 15327416 Black PA66
Secondary Locks
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
2.0
3.0
1.0
0.80
0.50
1.0
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(OC )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40 50 25 50 75 100 125
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Special Products
VF CONNECTIONS
VF CONNECTIONS
PART NO: 12198409
DESCRIPTION: Connector Assembly 9F
SIZE: 27.0L x 26.2H x 25.3W
COLOR: Black
MATERIAL: PA66 15% GF
TERMINALS: See Page 248
TYPICAL APP: Relay Base
A
H: 26.2
A
W: 25.3
L: 27.0
PA RT NO: 15327221
DESCRIPTION: Connector Assembly 12F
SIZE: 63.9L x 22.0H x 11.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 248
TYPICAL APP: Turn Lights
B
H: 22.0
B
W: 11.5
L: 63.9
PA RT NO: 15363852
DESCRIPTION: Connector Assembly 16F
SIZE: 31.0L x 35.5H x 23.0W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 248
TYPICAL APP: Radio
C
H: 35.5
C
W: 23.0
L: 31.0
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Special Products
VF CONNECTIONS
VF CONNECTIONS
PART NO: 15363846
DESCRIPTION: Connector 25F
SIZE: 93.0L x 22.0H x 11.7W
COLOR: Yellow
MATERIAL: PA66
TERMINALS: See Page 248
TYPICAL APP: Alarm
A
H: 22.0
A
W: 93.0
L: 11.7
PA RT NO: 15327416
DESCRIPTION: Connector Assembly 26F
SIZE: 44.5L x 35.5H x 23.0W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 248
TYPICAL APP: Radio
B
H: 35.5
B
W: 23.0
L: 44.5
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Special Products
VF DEVICE
VF DEVICE
CONNECTIONS
H: 25.4
A
W: 21.0
L: 22.0
B
PART NO: 12147497
DESCRIPTION: Connector Assembly15F
SIZE: 23.0L x 25.4H x 68.7W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 248
TYPICAL APP: Triple 5-Way Switch
D
PART NO: 12185521
DESCRIPTION: Connector 10F
SIZE: 22.5L x 25.0H x 53.0W
COLOR: Blue
MATERIAL:PA6
TERMINALS: See Page 248
TYPICAL APP: Double 5-Way Switch
PART NO: 12185243
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Gray
MATERIAL: PA6 15% GF
E
A
B
PA RT NO: 15344630
DESCRIPTION: Connector 5F
SIZE: 22.0L x 25.4H x 21.0W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 248
TYPICAL APP: 5-Way Switch
PA RT NO: 12147500
DESCRIPTION: Secondary Lock
COLOR: Yellow
MATERIAL: PA66 25% GF
H: 25.0
E
W: 53.0
L: 22.5
F
H: 25.0
G
W: 81.0
L: 23.5
PART NO: 10740413
DESCRIPTION: Connector Assembly 15F
SIZE: 23.5L x 25.0H x 81.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 248
TYPICAL APP: Triple 5-Way Switch
G
PA RT NO: 12147496
DESCRIPTION: Connector Assembly 10F
SIZE: 24.2L x 25.2H x 59.0W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 248
TYPICAL APP: Double 5-Way Switch
C
H: 25.2
C
W: 59.0
L: 24.2
H: 25.4
D
W: 68.7
L: 23.0
F
F
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*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Sealed System Application Information
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252
DS CONNECTIONS
DS CONNECTIONS
DS 280 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12157739 1.0-0.50 Bronze Tin
12157740 2.5-1.0 Bronze Tin
12198102 1.0-0.50 Bronze Tin
12198103 2.5-1.0 Bronze Tin
Female Connector
Assembly
Female Terminal
DS FEMALE CONNECTOR ASSEMBLIES SEALED
# Cavities Connector Assembly Color Material
2 12196895 Black PA66 30% GF
2 15364309 Black PA66 30% GF
3 12158456 Black PA66 30% GF
3 15364318 Yellow PA66 30% GF
5 12158457 Black PA66 30% GF
DS 280 CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12015360 10720851 4.30-3.45 Silicone Blue
12015359 12010293 3.49-2.81 Silicone Lt. Gray
12015284 12015323 2.85-2.03 Silicone Green
12041352 12041351 2.42-2.03 Silicone Tan
12089444 12089679 2.15-1.60 Silicone Purple
12034365 12015899 1.70-1.29 Silicone Dk. Red
Cable Seal
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C) VS CURRENT*
C
URRENT
(A
MPS
)
T
EMPERATURE
R
ISE
(
O
C)
0 10 20 30 40 50
5.0
100
80
60
40
20
0
2.0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C)
M
AXIMUM
C
URRENT
(A
MPS
)
25 50 75 100 125
5.0
50
40
30
20
10
0
3.0
0.50
280 SERIES TERMINALS – Tin Plated
0.80
2.0
3.0
1.0
0.80
0.50
1.0
CABLE RANGE (mm2): .......... 0.5-2.5
CURRENT RANGE (AMPS): ............ 19
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <4.0mV/amp
CENTERLINE SPACING (mm): ........ 5.0
BLADE WIDTH (mm): .................. 2.8
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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253
Special Products
DS CONNECTIONS
DS CONNECTIONS
PART
NO
: 12196895
DESCRIPTION
: Connector Assembly 2F
SIZE
: 31.4L x 24.0H x 21.0W
COLOR
: Black
MATERIAL
: PA66 30% GF
TERMINALS
: See Page 252
SEALS
: See Page 252
TYPICAL
APP
: Injector
A
H: 24.0
A
W: 21.0
L: 31.4
PART
NO
: 15364309
DESCRIPTION
: Connector Assembly 2F
SIZE
: 34.0L x 27.0H x 22.4W
COLOR
: Black
MATERIAL
: PA66 30% GF
TERMINALS
: See Page 252
SEALS
: See Page 252
TYPICAL
APP
: Injector
B
H: 27.0
B
W: 22.4
L: 34.0
PART
NO
: 12158456
DESCRIPTION
: Connector Assembly 3F
SIZE
: 31.4L x 29.0H x 21.0W
COLOR
: Black
MATERIAL
: PA66 30% GF
TERMINALS
: See Page 252
SEALS
: See Page 252
TYPICAL
APP
: Fuel Pump
D
H: 29.0
D
W: 21.0
L: 31.4
C
W: 31.0
L: 34.0
PART
NO
: 15364318
DESCRIPTION
: Connector Assembly 3F
SIZE
: 34.0L x 32.0H x 23.4W
COLOR
: Black
MATERIAL
: PA66 30% GF
TERMINALS
: See Page 252
SEALS
: See Page 252
TYPICAL
APP
: Fuel Pump
E
H: 32.0
E
W: 23.4
L: 34.0
PA R T
NO
: 12158457
DESCRIPTION
: Connector Assembly 5F
SIZE
: 31.4L x 39.0H x 21.0W
COLOR
: Black
MATERIAL
: PA66 30% GF
TERMINALS
: See Page 252
SEALS
: See Page 252
TYPICAL
APP
: Ignition System
F
H: 30.0
F
W: 21.0
L: 31.4
H: 18.8
PA R T
NO
: 12084126
DESCRIPTION
: Connector Assembly 2F
SIZE
: 34.0L x 18.8H x 31.0W
COLOR
: Black
MATERIAL
: PA66 30% GF
TERMINALS
: See Page 252
TYPICAL
APP
: Injector
C
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254
255
256
257
Electrical Center Features
ELECTRICAL CENTERS
MODULAR &
TRADITIONAL
Electrical Centers
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Modular &
Traditional
Modular &Modular &
TraditionalTraditional
Modular &
Traditional
Delphi Connection Systems designs
and manufactures various types of elec-
trical centers to meet all unique customer
requirements. Delphi Packard’s Electrical
Centers can be custom designed or
supplied from existing designs to meet
your needs. Centers are available in
Modular and Traditional style, and have
the flexibility to accept both SAE and ISO
approved device footprints.
•Centralizes all circuit protection within
a wiring system
•Accommodates Mini-Relay and
Micro-Relays as well as MINI
®
Fuses
and MAXI
™
Fuses
•Modular Electrical Centers create a
unique electrical center by combining
appropriate modules into a
standardized base
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
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55-12-378-2002
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MODULAR
MODULAR
Electrical Centers
Electrical Center
Base
MaxiFuse Module
MAXITM Fuse
Secondary
Lock
Mini-Relay
Relay Module
Micro-Relay
Cover
Hybrid Module
Secondary
Lock
Micro-Relay
Cover
SECTION NOTES:
Contact your regional support representative
at the number listed below for assistance in
selecting the appropriate Electrical Center to
meet your need.
• Diodes and Fuses may be
purchased directly from the
manufacturer.
MINI® Fuse
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Electrical Centers
MODULAR
MODULAR
ELECTRICAL CENTER BASES
Part# Application Color Material
12084910 1 Module Black PA6
12092741 3 Modules Black PA6
12092328 3 Modules w/Battery Feed Black PA6
12129121 4 Modules w/Battery Feed Black PA6
12110041 4 Modules Black PA6
12191497 1 Module Black PA6
12077534 1 Module w/Battery Feed Black PA6
MINIFUSE MODULES
Part# Application Color Material Secondary Lock Cover Latch
12191544 20 MINI® FusesBlackPA66 HS IM 14% GF1214694715324032–
12177145 28 MINI® Fuses Black PA66 HS IM 14% GF 12092507 12110043 12077530
HYBRID MODULES
(Combination of Fuse and Relay Cavities)
Part# Application Color Material Secondary Lock Cover Latch
12160504 MINI® Fuse, Mini-Relay, Black PA66 HS IM 14% GF 12160541 12160897 12077530
Micro-Relay
12110594 6 MINI® Fuses Black PA66 HS IM 14% GF 12110595 12110602 12077530
4 Micro-Relays
12146815 12 MINI® Fuses, Black PA66 HS IM 14% GF 12146816 15324032 –
1 Mini-Relay or 12146817
2 Micro-Relays
12191848 MINI® Fuse, MAXITM Fuse, Black PA66 HS IM 14% GF 12191849 15305152 12077530
Mini-Relay, Micro-Relay
MAXIFUSE MODULES
Part# Application Color Material Secondary Lock Cover Latch
12110129 6 MAXITM Fuses RT Battery Feed Black PA66 HS 33% GF 12077563 – –
12077569 6 MAXITM Fuses LT Battery Feed Black PA66 HS 33% GF 12077563 – –
12092231 8 MAXITM Fuses RT Battery Feed Black PA66 HS 33% GF 12077532 12077538 12077530
12092220 8 MAXITM Fuses LT Battery Feed Black PA66 HS 33% GF 12077532 12077538 12077530
RELAY MODULES
Part# Application Color Material Secondary Lock Cover Latch
12077571 6 Micro-Relays Black PA66 HS IM 12077572 12160897 12077530
12077574 2 Mini-Relays Black PA66 HS IM 12033872 12160897 12077530
12146836 1 Mini/2 Micro-Relays Black PA66 HS IM 12146835 15324032 –
MiniFuse
Module
Cover
Diode
MINI® Fuse
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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MODULAR
MODULAR
Electrical Centers
280 METRI-PACK FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12015858 5.0 Tin Brass Tin
12129494 3.0 - 2.0 Tin Brass Tin
12066214 2.0 - 1.0 Tin Brass Tin
12034046 1.0 - 0.80 Tin Brass Tin
12052217 0.50 - 0.35 Tin Brass Tin
280 METRI-PACK BUS BAR FEMALE TERMINALS UNSEALED
16.2mm CENTERLINE SPACING
Base Part # Type Cable Range (mm2) Part # Material Plating
to Order After Termination
12110710 2Way 5.0 12110717 Beryllium Copper Tin
12110709 2Way 3.0 - 2.0 12110713 Beryllium Copper Tin
12110708 2Way 1.0 - 0.80 12110711 Beryllium Copper Tin
12110710 3Way 5.0 12110718 Beryllium Copper Tin
12110709 3Way 3.0 - 2.0 12110714 Beryllium Copper Tin
12110708 3Way 1.0 - 0.80 12110712 Beryllium Copper Tin
12110710 4Way 5.0 12110719 Beryllium Copper Tin
12110709 4Way 3.0- 2.0 12110715 Beryllium Copper Tin
12110710 5Way 5.0 12110720 Beryllium Copper Tin
12110709 5Way 3.0 - 2.0 12110716 Beryllium Copper Tin
280 METRI-PACK BUS BAR FEMALE TERMINALS UNSEALED
15.0mm CENTERLINE SPACING
Base Part # Type Cable Range (mm2) Part # Material Plating
to Order After Termination
12160635 1Way 5.0 12160643 Beryllium Copper Tin
12160636 1Way 3.0 - 2.0 12160644 Beryllium Copper Tin
12160637 1Way 1.0 - 0.80 12160645 Beryllium Copper Tin
12160638 1Way 0.50 - 0.35 12160646 Beryllium Copper Tin
12160641 1Way 1.0 - 0.80 (2 Req’d.) 12160665 Beryllium Copper Tin
12160640 1Way 0.50 (2 Req’d.) 12160663 Beryllium Copper Tin
12160642 1Way 0.35 (2 Req’d.) 12160667 Beryllium Copper Tin
12160635 2Way 5.0 12160648 Beryllium Copper Tin
12160636 2Way 3.0 - 2.0 12160649 Beryllium Copper Tin
12160637 2Way 1.0 - 0.80 12160650 Beryllium Copper Tin
12160641 2Way 1.0 - 0.80 (2 Req’d.) 12160666 Beryllium Copper Tin
12160635 3Way 5.0 12160652 Beryllium Copper Tin
12160636 3Way 3.0 - 2.0 12160653 Beryllium Copper Tin
12160637 3Way 1.0 - 0.80 12160654 Beryllium Copper Tin
12160638 3Way 0.50 - 0.35 12160655 Beryllium Copper Tin
12160640 3Way 0.50 (2 Req’d.) 12160664 Beryllium Copper Tin
12160635 4Way 5.0 12160657 Beryllium Copper Tin
12160636 4Way 3.0 - 2.0 12160658 Beryllium Copper Tin
12160635 5Way 5.0 12160660 Beryllium Copper Tin
12160636 5Way 3.0 - 2.0 12160661 Beryllium Copper Tin
12160635 6Way 5.0 12160662 Beryllium Copper Tin
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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261
Electrical Centers
MODULAR
MODULAR
280 METRI-PACK TANGLESS FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12129425 5.0 Tin Brass Tin
12129663 3.0 Tin Brass Tin
12129424 2.0 - 1.0 Tin Brass Tin
12110844 0.80 Tin Brass Tin
12110843 0.50 - 0.35 Tin Brass Tin
12129061 0.50 - 0.35 (2 Req’d.) Tin Brass Tin
TANGLESS
280 METRI-PACK BUS BAR TANGLESS FEMALE TERMINALS UNSEALED
16.2mm CENTERLINE SPACING
Base Part # Type Cable Range (mm2) Part # Material Plating
to Order After Termination
12110647 1Way 5.0 12110657 Beryllium Copper Tin
12110646 1Way 3.0 - 2.0 12110652 Beryllium Copper Tin
12110645 1Way 1.0 - 0.80 12110649 Beryllium Copper Tin
12110644 1Way 0.50 - 0.35 12110648 Beryllium Copper Tin
12110662 1Way 1.0 - 0.80 (2 Req’d.) 12110663 Beryllium Copper Tin
12110664 1Way 0.35 (2 Req’d.) 12110665 Beryllium Copper Tin
12110685 1Way 0.50 (2 Req’d.) 12110686 Beryllium Copper Tin
12110647 2Way 5.0 12110658 Beryllium Copper Tin
12110646 2Way 3.0 - 2.0 12110653 Beryllium Copper Tin
12110645 2Way 1.0 - 0.80 12110650 Beryllium Copper Tin
12110647 3Way 5.0 12110659 Beryllium Copper Tin
12110646 3Way 3.0 - 2.0 12110654 Beryllium Copper Tin
12110645 3Way 1.0 - 0.80 12110651 Beryllium Copper Tin
12110647 4Way 5.0 12110660 Beryllium Copper Tin
12110646 4Way 3.0 - 2.0 12110655 Beryllium Copper Tin
12110647 5Way 5.0 12110661 Beryllium Copper Tin
12110646 5Way 3.0 - 2.0 12110656 Beryllium Copper Tin
TANGLESS
480 METRI-PACK RELAY FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12065892 3.0 - 2.0 Silicon Bronze Tin
12065894 1.0 - 0.80 Silicon Bronze Tin
12065893 0.50 - 0.35 Silicon Bronze Tin
12103948 1.0 - 0.80 (2 Req’d.) Silicon Bronze Tin
12089236 0.35 (2 Req’d.) Silicon Bronze Tin
630 METRI-PACK RELAY FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084588 5.0 Tin Brass Tin
12052227 3.0 Tin Brass Tin
12015865 2.0 - 1.0 Tin Brass Tin
12015864 1.0 - 0.80 Tin Brass Tin
12052225 0.50 - 0.35 Tin Brass Tin
12124559 0.80 - 0.50 (2 Req’d.) Tin Brass Tin
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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MODULAR
MODULAR
Electrical Centers
RING TERMINALS
Stud Size Hole Dia. Part # Cable Range (mm2) Material Plating
M6 6.70 12103965 8.0 Copper Alloy Tin
M6 6.70 12103511 1.0 - 0.8 (2 Req’d.) Copper Alloy Tin
M6 6.70 12103512 5.0 Copper Alloy Tin
M6 6.70 12103513 3.0 - 2.0 Copper Alloy Tin
M6 6.70 12103514 1.0 - 0.80 Copper Alloy Tin
M8 8.50 12103502 8.0 Copper Alloy Tin
M8 8.50 12103504 5.0 Copper Alloy Tin
M8 8.50 12103506 3.0 - 2.0 Copper Alloy Tin
M8 8.50 12103508 1.0 - 0.80 Copper Alloy Tin
630 METRI-PACK FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084590 5.0 Tin Brass Tin
12052224 3.0 Tin Brass Tin
12084596 3.0 (2 Req’d.) Tin Brass Tin
12015870 2.0 - 1.0 Tin Brass Tin
12015869 1.0 - 0.80 Tin Brass Tin
12020035 0.80 - 0.50 (2 Req’d.) Tin Brass Tin
12052222 0.50 - 0.35 Tin Brass Tin
800 MAXI-FUSE BUS BAR FEMALE TERMINALS UNSEALED
Part # Material Plating
12146564 Copper Alloy/SST Silver/Nickel
12065930 Copper Alloy/SST Silver/Nickel
Both required for Electrical Center 12146281, page 275
800 MAXI-FUSE FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12110127 5.0 Tin Brass Silver/Nickel
12092445 5.0 (2 Req’d.) Tin Brass Silver/Nickel
12065916 3.0 - 2.0 Tin Brass Silver/Nickel
12092444 3.0 (2 Req’d.) Tin Brass Silver/Nickel
12110128 2.0 (2 Req’d.) Tin Brass Silver/Nickel
12065915 1.0 - 0.80 Tin Brass Silver/Nickel
12065918 1.0 (2 Req’d.) Tin Brass Silver/Nickel
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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263
Electrical Centers
MODULAR
MODULAR
280 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12010300 6.7mm Silicone Green
*Cavity plugs seal unused female and male cavities.
280 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12015360 12015193 4.30-3.45 Silicone Blue
12015359 12010293 3.49-2.81 Silicone Lt. Gray
12015284 12015323 2.85-2.03 Silicone Green
12041352 12041351 2.42-2.03 Silicone Tan
12089444 12089679 2.15-1.60 Silicone Purple
12034365 12015899 1.70-1.29 Silicone Dk. Red
PULL-TO-SEAT CABLE SEAL PLUGS*
Part # Description Material Color Cable Range (mm2) Type
12065266 Seal Plug PA6 Md. Gray 1.85-1.65 Machine Insertion
12034413 Seal Plug PA66 HS IM Black 1.85-1.10 Hand Insertion
*Cavity plugs seal unused female and male cavities.
12065266
12034413
630 METRI-PACK PULL-TO-SEAT FEMALE TERMINALS
Part # Cable Range (mm2) Material Plating
12033997 3.0 Tin Brass Tin
12066614 2.0 - 1.0 Tin Brass Tin
12020156 0.80 - 0.50 Tin Brass Tin
280 METRI-PACK TANGLESS FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12110853 5.0 - 3.0 Tin Brass Tin
12129409 2.0 Tin Brass Tin
TANGLESS
AF FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material
12131456 1.0-0.50 CuZn 30
12131448 2.5-1.5 CuZn 30
12131455 6.0-4.0 CuZn 30
S
S
S
E
A
L
E
D
S
E
A
L
E
D
6.3 VF FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12185268 1.0-0.50 Copper Nickel Silicone Tin
12185269 2.5 - 0.50 Copper Nickel Silicone Tin
12157764 4.0 Copper Nickel Silicone Tin
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Electrical Centers
G
C
PART NO:
12191544
DESCRIPTION: MiniFuse Module
SIZE: 69.2L x 94.5H x 38.2W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 260 Bus Bar
15.0mm Centerline
APPLICATION: 20 MINI® Fuses
PART NO: 12146947
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PA66 HS
PART NO: 15324032
DESCRIPTION: Cover
SIZE: 53.4L x 102.0H x 45.9W
COLOR: Black
MATERIAL:PA6
A
B
L: 53.4
H: 102.0
Total Mated Length: 86.0mm
H: 94.5
W: 38.2
L: 69.2
C
B
W: 45.9
PART NO: 12177145
DESCRIPTION: MiniFuse Module
SIZE: 69.2L x 113.0H x 38.2W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 260 Bus Bar
15.0mm Centerline
APPLICATION: 28 MINI® Fuses
PART NO: 12092507
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PBT IM
PART NO: 12077530
DESCRIPTION: Latch
NUMBER REQ:2
COLOR: Black
MATERIAL: 1050 Steel Annealed
PART NO: 12110043
DESCRIPTION: Cover
SIZE: 43.2L x 112.8H x 48.5W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
D
E
L: 43.2
H: 112.8
Total Mated Length: 77.6mm
H: 113.0
D
W: 38.2
L: 69.2
F
E
W: 48.5
F
F
G
MiniF
USE
M
ODULES
A
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F
B
PART NO: 12110129 (Right Battery Feed)
12077569 (Left Battery Feed)
12160829 (w/o Bus Bar)
DESCRIPTION: MaxiFuse Assembly Module
SIZE: 56.0L x 102.2H x 38.0W
COLOR: Black
MATERIAL: PA66 HS 33% GF
TERMINALS: See Page 262, 800 MaxiFuse Female
APPLICATION: 6 MAXITM Fuses
PART NO: 12077563
DESCRIPTION: Secondary Lock
COLOR: Natural
MATERIAL: PA66 HS
A
H: 102.2
A
W: 38.0
L: 56.0
B
PART NO: 12092231 (Right Battery Feed)
12092220 (Left Battery Feed.
Base Design Req’d.)
12110415 (w/o Bus Bar)
DESCRIPTION: MaxiFuse Assembly Module
SIZE: 56.0L x 129.6H x 38.0W
COLOR: Black
MATERIAL: PA66 HS 33% GF
TERMINALS: See Page 262, 800 MaxiFuse Female
APPLICATION: 8 MAXITM Fuses
PART NO: 12077532
DESCRIPTION: Secondary Lock
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 12077530
DESCRIPTION: Latch
NUMBER REQ:2
COLOR: Black
MATERIAL: 1050 Steel Annealed
PART NO: 12077538
DESCRIPTION: Cover
SIZE: 49.1L x 105.8H x 43.6W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
C
D
L: 49.1
H: 105.8
Total Mated Length: 77.5mm
H: 129.6
C
W: 38.0
L: 56.0
E
D
W: 43.6
E
E
F
M
AXI
F
USE
M
ODULES
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D
C
L: 49.0
H: 82.6
Total Mated Length: 78.2mm
H: 86.2
A
W: 38.2
L: 50.0
C
B
W: 43.0
C
D
E
F
H
L: 49.0
H: 82.6
Total Mated Length: 78.2mm
H: 86.8
E
W: 37.6
L: 50.0
G
F
W: 43.0
G
G
H
R
ELAY
M
ODULES
PART NO: 12077571
DESCRIPTION: Relay Module
SIZE: 50.0L x 86.2H x 38.2W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 261, 262, 480 Metri-Pack
Relay and 630 Metri-Pack Female
APPLICATION: 6 Micro-Relays (ISO)
PART NO: 12077572
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Blue
MATERIAL: PBT HS IM
PART NO: 12077530
DESCRIPTION: Latch
NUMBER REQ:2
COLOR: Black
MATERIAL: 1050 Steel Annealed
PART NO: 12160897
DESCRIPTION: Cover
SIZE: 49.0L x 82.6H x 43.0W
COLOR: Black
MATERIAL:PA6
A
B
B
F
PART NO: 12077574
DESCRIPTION: Relay Module
SIZE: 50.0L x 86.8H x 37.6W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 261, 630 Metri-Pack Relay
APPLICATION: 2 Mini-Relays (ISO)
PART NO: 12033872
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Natural
MATERIAL:PA6
PART NO: 12077530
DESCRIPTION: Latch
NUMBER REQ:2
COLOR: Black
MATERIAL: 1050 Steel Annealed
PART NO: 12160897
DESCRIPTION: Cover
SIZE: 49.0L x 82.6H x 43.0W
COLOR: Black
MATERIAL:PA6
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PART NO: 12146836
DESCRIPTION: Relay Module
SIZE: 53.2L x 84.3H x 38.2W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 261, 280 Metri-Pack Tangless
APPLICATION: 1 Mini-Relay / 2 Micro-Relays
PART NO: 12146835
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PA66 HS IM
PART NO: 15324032
DESCRIPTION: Cover
SIZE: 53.4L x 102.0H x 45.9W
COLOR: Black
MATERIAL:PA6
A
B
C
L: 53.4
H: 102.0
Total Mated Length: 82.1mm
H: 84.3
A
W: 38.2
L: 53.2
C
B
W: 45.9
R
ELAY
M
ODULES
TANGLESS
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Electrical Centers
PART NO: 12160504
DESCRIPTION: Hybrid Module
SIZE: 52.2L x 85.9H x 42.2W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 261, 280 Bus Bar 16.2mm
Centerline Tangless
APPLICATION: MINI® Fuse, Mini-Relay, Micro-Relay
NOTE: Mylar overlays available upon request
PART NO: 12160541
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PA66 HS IM
PART NO: 12077530
DESCRIPTION: Latch
NUMBER REQ:2
COLOR: Black
MATERIAL: 1050 Steel Annealed
PART NO: 12160897
DESCRIPTION: Cover
SIZE: 49.0L x 82.6H x 43.0W
COLOR: Black
MATERIAL:PA6
A
B
D
L: 49.0
H: 82.6
Total Mated Length: 80.4mm
H: 85.9
A
W: 42.2
L: 52.2
C
B
W: 43.0
C
C
D
H
YBRID
M
ODULES
L: 49.0
H: 82.6
Total Mated Length: 70.3mm
H: 75.5
E
W: 38.2
L: 67.3
G
F
W: 43.0
G
H
PART NO: 12110594
DESCRIPTION: Hybrid Module
SIZE: 67.3L x 75.5H x 38.2W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 220-262, 280 Bus Bar
15.0mm Centerline, 480 Metri-Pack
Relay and 630 Metri-Pack Female
APPLICATION: 6 MINI® Fuses / 4 Micro-Relays (ISO)
PART NO: 12110595
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PA66 HS IM
PART NO: 12077530
DESCRIPTION: Latch
NUMBER REQ:2
COLOR: Black
MATERIAL: 1050 Steel Annealed
PART NO: 12110602
DESCRIPTION: Cover
SIZE: 49.0L x 82.6H x 43.0W
COLOR: Black
MATERIAL: PA66 HS IM
E
F
H
G
TANGLESS
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MODULAR
H
YBRID
M
ODULES
PART NO: 12146815
DESCRIPTION: Hybrid Module
SIZE: 65.8L x 83.1H x 39.7W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 261, 280 Bus Bar 16.2mm
Centerline Tangless and 280 Metri-
Pack Tangless
APPLICATION: 12 MINI® Fuses / 1 Mini-Relay and
2 Micro-Relays
PART NO: 12146816
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PA66 HS IM
PART NO: 12146817
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PA66 HS IM
PART NO: 15324032
DESCRIPTION: Cover
SIZE: 53.4L x 102.0H x 45.9W
COLOR: Black
MATERIAL:PA6
A
B
D
L: 53.4
H: 102.0
Total Mated Length: 80.4mm
H: 83.1
A
W: 39.7
L: 65.8
C
B
W: 45.9
C
D
J
PART NO: 12191848
12191847 (w/o Bus Bar)
DESCRIPTION: Hybrid Assembly Module
SIZE: 56.0L x 131.5H x 38.8W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 260, 262, 280 Bus Bar 15.0mm
Centerline and 800 MaxiFuse Female
APPLICATION: MINI® Fuse, MAXITM Fuse, Mini-Relay,
Micro-Relay
PART NO: 12191849
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PBT
PART NO: 12077530
DESCRIPTION: Latch
NUMBER REQ:2
COLOR: Black
MATERIAL: 1050 Steel Annealed
PART NO: 15305152
DESCRIPTION: Cover
SIZE: 82.0L x 113.7H x 49.8W
COLOR: Black
MATERIAL:PP
PART NO: 12160674
DESCRIPTION: Shunt
COLOR: Black
MATERIAL: PA66 HS IM
NOTE: Provides Bussing to MINI® Fuses
from MAXITM Fuses
E
F
H
G
L: 82.0
H: 113.7
Total Mated Length: 80.3mm
H: 131.5
E
W: 38.8
L: 56.0
G
F
W: 49.8
G
H
J
TANGLESS
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MODULAR
Page 264 Page 264 Page 265 Page 265 Page 266 Page 266 Page 267 Page 268 Page 268 Page 269 Page 269
FUSE MODULES RELAY MODULES HYBRID MODULES
12084910
(1 WAY)
12092741
(3 WAY)
12092328
(3 WAY W/ BATTERY FEED)
12129121
(4 WAY W/ BATTERY FEED)
12146946
BASE STYLE
MINIFUSE MAXIFUSE (FUSES & RELAYS)
A
D
E
F
G
*
B
C
12110041
(4 WAY)
12191497
(1 WAY)
12077534
(1 WAY W/ BATTERY FEED)
E
LECTRICAL
C
ENTER
B
ASE
A
PPLICATION
G
UIDE
Use this guide to choose the proper base in combining your fuse, relay, and hybrid module assemblies.
12177145
12110129
12077569
12160829
12092231 12191847
12110415 12077571 12077574 12146836 12160504 12110594 12146815 12191848
*Note: 1 MiniFuse Module (12177145) and a combination of 3 other modules.
H: 144.0
B
W: 45.7
L: 37.0
PART NO: 12191497
DESCRIPTION: 1 Way Electrical Center Base
SIZE: 37.0L x 144.0H x 45.7W
COLOR: Black
MATERIAL:PA6
APPLICATION: 1 Module
B
H: 118.5
A
W: 47.2
L: 35.7
PART NO: 12084910
DESCRIPTION: 1 Way Electrical Center Base
SIZE: 35.7L x 118.5H x 47.2W
COLOR: Black
MATERIAL:PA6
APPLICATION: 1 Module
A
■■■
■
■
■
■■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
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Electrical Centers
MODULAR
MODULAR
L: 45.7
C
H: 162.5
W: 48.6
H: 27.7
L: 35.0
Total Mated Length: 80.3mm
W: 42.1
PA R T NO: 12077534
DESCRIPTION: 1 Way Electrical Center Base Assembly
SIZE: 45.7L x 162.5H x 48.6W
COLOR: Black
MATERIAL:PA6
APPLICATION: 1 Module (w/ Battery Feed)
C
PART NO: 12092332 (Horizontal Wire Feed)
12092669 (Vertical Wire Feed)
DESCRIPTION: Battery Terminal Cover
SIZE: 35.0L x 27.7H x 42.1W
COLOR: Red
MATERIAL:PA6
C1
C1
W: 224.4
H: 117.7
F
W: 184.0
L: 47.2
PART NO: 12129121
DESCRIPTION: 4 Way Electrical Center Base Assembly
SIZE: 47.2L x 117.7H x 184.0W
COLOR: Black
MATERIAL:PA6
APPLICATION: 4 Modules (w/ Battery Feed)
F
G
PART NO: 12110041
DESCRIPTION: 4 Way Electrical Center Base
SIZE: 34.9L x 122.8H x 224.4W
COLOR: Black
MATERIAL:PA6
APPLICATION: 1 MiniFuse Module (12177145) and a
combination of 3 other modules
G
PART NO: 12092328
DESCRIPTION: 3 Way Electrical Center Base Assembly
SIZE: 42.0L x 129.4H x 138.8W
COLOR: Black
MATERIAL:PA6
APPLICATION: 3 Modules (w/ Battery Feed)
E
PART NO: 12092741
DESCRIPTION: 3 Way Electrical Center Base
SIZE: 42.0L x 129.4H x 138.8W
COLOR: Black
MATERIAL:PA6
APPLICATION: 3 Modules
D
L: 34.9
W: 138.8
L: 42.0
D
H: 129.4
E
W: 138.8
L: 42.0
H: 129.4 H: 122.8
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Electrical Centers
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RADITIONAL
T
RADITIONAL
Micro-Relay
Mini-Relay
MINI® Fuse
MAXITM Fuse
Secondary
Lock
Secondary
Lock
Secondary
Lock
Bottom Cover
Top Cover
Cover
TRADITIONAL ELECTRICAL CENTERS
Part Number Application Color Material Secondary Lock Cover Retainer
12129833 12 MINI® Fuses, Black PA66 HS IM 12129835 12160906
14 Relays 12129834 12160277
12129836
12129837
12177037 28 MINI® Fuses Black PA66 HS IM 14%GF 12160677 12092748
1 Relay 12160678
2 Circuit Breakers 12160679
12146281 10 MAXITM Fuses Black PA66 HS IM 12146805 12146286
16 MINI® Fuses 12146284 12162365
Micro-Relays 12077532 12160765
Mini-Relays 12146283
2 Diodes
SECTION NOTES:
Contact your regional support representative
at the number listed below for assistance in
selecting the appropriate Electrical Center to
meet your need.
• Circuit breakers, fuses and
diodes may be purchased
directly from the manufacturer.
Electrical Center
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RADITIONAL
T
RADITIONAL
E
PA R T NO: 12129833
DESCRIPTION: Convenience Center
SIZE: 51.6L x 191.1H x 74.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 260
APPLICATIONS: 12 MINI® Fuses, 14 Relays
NOTE: 12160277 Shipping Cover available.
PA R T NO: 12129835
DESCRIPTION: Secondary Lock
COLOR: Natural
NUMBER REQ:2
MATERIAL: PBT
PA R T NO: 12129834
DESCRIPTION: Secondary Lock
COLOR: Natural
MATERIAL: PBT
A
B
PART NO: 12129836
DESCRIPTION: Secondary Lock
COLOR: Natural
MATERIAL: PBT
PART NO: 12129837
DESCRIPTION: Secondary Lock
COLOR: Natural
MATERIAL: PBT
PART NO: 12160906
DESCRIPTION: Cover
COLOR: Black
MATERIAL: PA66 HS IM
D
C
F
A
B
C
D
E
F
H: 191.1
W: 74.8
L: 51.6
Total Mated Length: 54.3mm
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
KEY:
B
B– 280 Metri-Pack Bus Bar 16.2mm Centerline
F – 280 Metri-Pack
Traditional Electrical Centers feature a
combination of different terminal cavities, as
indicated by the Key.
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Electrical Centers
T
RADITIONAL
T
RADITIONAL
E
PART NO: 12177037
DESCRIPTION: Fuseblock
SIZE: 51.8L x 102.0H x 127.5W
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 260
APPLICATIONS: 28 MINI® Fuses, 1 Relay, 2 Circuit Breakers
PART NO: 12160677
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PBT
PART NO: 12160678
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PBT
A
B
PA R T NO: 12160679
DESCRIPTION: Secondary Lock
COLOR: Blue
MATERIAL: PBT
PA R T NO: 12084791
DESCRIPTION: Fuse Extractor
COLOR: White
MATERIAL: PA66
PA R T NO: 12092748
DESCRIPTION: Device Position Assurance
NUMBER REQ:2
COLOR: Red
MATERIAL:PP
D
A
D
B
C
F
C
F
F
H: 102.0
W: 127.5
L: 51.8
Total Mated Length: 51.8mm
E
F
F
F
F
F
F
FC
C
C
C
B
B
B
B
C
C
C
B
B
B
F
F
C
C
C
C
B
B
B
B
C
C
C
C
B
B
B
B
C
C
C
C
B
B
B
B
CB
C
C
C
C
B
B
B
B
C
C
C
C
B
B
B
B
KEY:
B– 280 Metri-Pack Bus Bar 16.2mm Centerline
C– 280 Metri-Pack Bus Bar 15.0mm Centerline
F – 280 Metri-Pack
Traditional Electrical Centers feature a
combination of different terminal cavities, as
indicated by the Key.
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Asia Pacific Region
65-730-9900
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Electrical Centers
T
RADITIONAL
T
RADITIONAL
L
K
J
F
E
D
C
PART NO: 12146281
DESCRIPTION: Electrical Center
SIZE: 52.2L x 115.7H x 191.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 261, 262
APPLICATIONS: 10 MAXITM Fuses, 16 MINI® Fuses,
2 Diodes, Micro-Relays, Mini-Relays
PART NO: 12146284
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PBT
PART NO: 12077532
DESCRIPTION: Secondary Lock
COLOR: Natural
MATERIAL: PA66 HS IM
PART NO: 12146283
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PBT
PART NO: 12084791
DESCRIPTION: Fuse Extractor
COLOR: White
MATERIAL: PA66
PART NO: 12146341
DESCRIPTION: Bus Stud Terminal Assembly
COLOR: Black
MATERIAL: PA66 HS IM 14% GF
TERMINALS: See Page 262, M8 Ring
A
B
Total Mated Length: 83.8mm
F
G
H
H: 115.7
W: 191.5
L: 52.2
A
C
B
D
E
K
L
PART NO: 12160759
DESCRIPTION: Bolt
MATERIAL: Steel
TERMINALS: See Page 262, M6 Ring
PART NO: 12146805
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL:PP
PART NO: 12146286
DESCRIPTION: Bottom Cover
COLOR: Black
MATERIAL: PA66 HS IM
NOTE: Cover will accept 6 external relays.
PART NO: 12162365
DESCRIPTION: Top Cover
COLOR: Black
MATERIAL: PA66 HS IM
PART NO: 12160765
DESCRIPTION: Bus Stud Assembly Cover
COLOR: Black
MATERIAL: PP IM
G
H
J
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
KEY:
A– 280 Metri-Pack Bus Bar 16.2
Centerline Tangless
D– 280 Metri-Pack Tangless
– 800 MaxiFuse Bus Bar
– 800 MaxiFuse
– Spare MINI® Fuse Cavity
•To assemble this electrical system,
informational drawing 12146337 is available.
Traditional Electrical Centers feature a
combination of different terminal cavities, as
indicated by the Key.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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RADITIONAL
T
RADITIONAL
E
PART NO: 10740483
DESCRIPTION: Fuseblock
SIZE: 43.0L x 110.0H x 102.2W
COLOR: Black
MATERIAL: PA66 HS
TERMINALS: See Page 263
APPLICATIONS: 32 ATO® Fuses, 3 MAXITM Fuses
PART NO: 10740484
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
PART NO: 10717812
DESCRIPTION: Secondary Lock
NUMBER REQ:2
COLOR: Gray
MATERIAL: PA6 15% GF
A
B
PA R T NO: 10740485
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 15% GF
PA R T NO: 12185643 (Optional)
DESCRIPTION: Fuse Extractor
COLOR: Black
MATERIAL:PA6
PA R T NO: 10718038
DESCRIPTION: Hinge
COLOR: Black
MATERIAL:PP
D
A
D
B
C
F
F
W: 102.2
L: 43.0
Total Mated Length: 60.0mm
E
H: 110.0
C
C
KEY:
800 Metri-Pack
6.3 VF
Traditional Electrical Centers feature a
combination of different terminal cavities, as
indicated by the Key.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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277
Electrical Centers
T
RADITIONAL
T
RADITIONAL
PA R T NO: 10740486
DESCRIPTION: Relay Block
SIZE: 49.0L x 111.0H x 102.0W
COLOR: Black
MATERIAL: PA6 10% GF 20% GB
TERMINALS: See Page 263
APPLICATIONS: 2 Mini Relays, 4 Standard Relays,
1 Relay, OBD II
PA R T NO: 10740487
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Gray
MATERIAL: PA6 15% GF
A
B
PART NO: 10718038
DESCRIPTION: Hinge
COLOR: Black
MATERIAL:PP
C
A
B
C
H: 111.0
W: 102.0
L: 49.0
Total Mated Length: 50.0mm
B
150 Metri-Pack 4.8 Faston
■280 Metri-Pack 6.3 Faston
▲630 Metri-Pack 9.5 Faston
Traditional Electrical Centers feature a combination of
different terminal cavities, as indicated by the Key.
KEY:
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Terminals available from manufacturer.
TANGLESS
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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278
Electrical Centers
T
RADITIONAL
T
RADITIONAL
E
PART NO: 10718620
DESCRIPTION: Fuse Module
SIZE: 74.0L x 83.0H x 206.0W
COLOR: Gray
MATERIAL: PA6 10% GF 20% GB
TERMINALS: See Page 260
APPLICATIONS: 26 ATO® Fuses, 2 MAXI™ Fuses
PART NO: 10720018
DESCRIPTION: Cover
COLOR: Black
MATERIAL: ABS
PART NO: 15327645
DESCRIPTION: OBD II Connector 16F
COLOR: Gray
MATERIAL:PA6
A
B
PART NO: 15327646
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Black
MATERIAL: PA6 15% GF
PART NO: 10718621
DESCRIPTION: Relay Module
SIZE: 55.0L x 71.5H x 70.0W
COLOR: Gray
MATERIAL: PA6 10% GF 20% GB
APPLICATION: 4 Standard Relays
PART NO: 10720017
DESCRIPTION: Cover
COLOR: Black
MATERIAL: ABS
D
A
D
C
CF
W: 206.0
H: 83.0
L: 74.0
Total Mated Length: 98.0mm
B
E
F
L: 55.0
W: 70.0
H: 71.5
150 Metri-Pack 800 Metri-Pack
■280 Metri-Pack 6.3 VF
▲630 Metri-Pack
Traditional Electrical Centers feature a
combination of different terminal cavities,
as indicated by the Key.
KEY:
D
TANGLESS
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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279
Electrical Centers
T
RADITIONAL
T
RADITIONAL
D
PART NO: 15344665
DESCRIPTION: Electrical Center
SIZE: 72.0L x 153.0H x 204.0W
COLOR: Gray
MATERIAL: PA6 20% GF 10% GB
TERMINALS: See Page 260
APPLICATIONS: 26 ATO® Fuses, 2 MAXI™ fuses,
2 Mini Relays, 9 Standard Relays, 1 Relay
PART NO: 10719976 (Optional)
DESCRIPTION: Holder
COLOR: Black
MATERIAL: PA6 30% GF
APPLICATIONS: 5 Position Carrier Relay
A
B
PART NO: 15327645
DESCRIPTION: OBD II Connector 16F
COLOR: Gray
MATERIAL:PA6
PART NO: 15327646
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Black
MATERIAL: PA6 15% GF
C
W: 204.0
H: 153.0
L: 72.0
Total Mated Length: 148.0mm
C
B
A
150 Metri-Pack 6.3 VF
■280 Metri-Pack 4.8 Faston
▲630 Metri-Pack 6.3 Faston
800 Metri-Pack 9.5 Faston
Traditional Electrical Centers feature a
combination of different terminal cavities, as
indicated by the Key.
KEY:
D
D
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Terminals available from manufacturer.
TANGLESS
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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280
Electrical Centers
T
RADITIONAL
T
RADITIONAL
B
PART NO: 15327622
DESCRIPTION: Module Assembly 8F
SIZE: 79.5L x 33.3H x 116.4W
COLOR: Black
MATERIAL: PA66 HS IM
PART NO: 15327626
DESCRIPTION: Connector 1F
SIZE: 39.5L x 17.5H x 10.8W
COLOR: Gray
MATERIAL: PA66 HS IM
TERMINALS: See page 262
APPLICATION: 1 MAXI™ Fuse
A
A
W: 116.4
H: 33.3
L: 79.5
Total Mated Length: 104.0mm
B
W: 10.8
H: 17.5
L: 39.5
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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281
Electrical Centers
T
RADITIONAL
T
RADITIONAL
C
W: 10.8
H: 17.5
L: 39.5
D
W: 22.8
H: 17.5
L: 39.5
E
W: 34.7
H: 17.5
L: 39.5
F
D
PART NO: 15327625
DESCRIPTION: Connector 1F
SIZE: 39.5L x 17.5H x 10.8W
COLOR: Yellow
MATERIAL: PA66 HS IM
TERMINALS: See page 262
APPLICATION: 1 MAXI™ Fuse
PART NO: 15327627
DESCRIPTION: Connector 2F
SIZE: 39.5L x 17.5H x 22.8W
COLOR: Blue
MATERIAL: PA66 HS IM
TERMINALS: See page 262
APPLICATION: 2 MAXI™ Fuses
C
F
PART NO: 15327628
DESCRIPTION: Connector 3F
SIZE: 39.5L x 17.5H x 34.7W
COLOR: Blue
MATERIAL: PA66 HS IM
TERMINALS: See page 262
APPLICATION: 3 MAXI™ Fuses
PART NO: 15327694
DESCRIPTION: Cover
COLOR: Black
MATERIAL: PA66 HS 15% GF
E
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Electrical Centers
DEVICE
DEVICE
CONNECTIONS
G
E
B
C
PART NO: 12110541 (Black)
12129715 (Md. Gray)
DESCRIPTION: 280 Metri-Pack Connector 6F
SIZE: 27.3L x 40.2H x 28.6W
MATERIAL: PA66 HS IM
TERMINALS: See Page 261, 280 Metri-Pack Tangless
APPLICATION: Relay
PART NO: 12110542
DESCRIPTION: Secondary Lock
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
H: 40.2
W: 28.6
L: 27.3
PART NO: 12033871
DESCRIPTION: 630 Metri-Pack Connector 5F
SIZE: 37.3L x 38.3H x 33.3W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 261, 630 Metri-Pack
Relay Series
APPLICATION: Relay (ISO)
NOTE: Interlocking multiple connectors form
a Relay module.
PART NO: 12033872
DESCRIPTION:TPA
COLOR: Natural
MATERIAL:PA6
D
E
D
H: 38.3
W: 33.3
L: 37.3
PART NO: 12034003
DESCRIPTION: 630 Metri-Pack Connector 5F
SIZE: 28.1L x 36.1H x 27.6W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 261, 630 Metri-Pack
Relay Series
APPLICATION: Relay (ISO)
PART NO: 12033872
DESCRIPTION:TPA
COLOR: Natural
MATERIAL:PA6
F
C
L: 28.1
H: 36.1
W: 27.6
F
A
G
TANGLESS
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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283
Electrical Centers
CONNECTIONS
DEVICE
DEVICE
B
PA R T NO: 12131317
DESCRIPTION: 280/630 Metri-Pack Mixed Connector 9F
SIZE: 25.0L x 28.5H x 38.6W
COLOR: Black
MATERIAL: PA6 15% GF
TERMINALS: See Page 261, 630 Metri-Pack, 280 MP
Relay Series
APPLICATION: Standard Relay Socket
PA R T NO: 10719968 (Optional)
DESCRIPTION: Clip Adapter
COLOR: Black
MATERIAL:PA6
A
L: 25.0
H: 28.5
W: 38.6
A
B
E
PART NO: 12162998
DESCRIPTION: 280/630 M/P 9.5 Faston
Connector Assembly 9F
SIZE: 32.5L x 31.0H x 38.0W
COLOR: Black
MATERIAL: PA6 15% GF
TERMINALS: See Page 261, 630 Metri-Pack, 280 MP
Relay Series
APPLICATION: Power Relay Socket
PART NO: 10719968 (Optional)
DESCRIPTION: Clip Adapter
COLOR: Black
MATERIAL:PA6
D
L: 32.5
H: 31.0
W: 38.0
D
E
PART NO: 10740407 (Gray)
10719332 (Blue)
10740408 (Brown)
10740410 (Black)
DESCRIPTION: Standard Bridging Relay
SIZE: 29.2L x 28.5H x 29.5W
BLADE SIZE: 2.8, 6.3mm
MATERIAL: PA6 15% GF
C
L: 29.2
H: 28.5
W: 29.5
C
10740407 10719332
PART NO: 10740409 (Green)
DESCRIPTION: Power Bridging Relay
SIZE: 29.2L x 28.5H x 29.5W
BLADE SIZE: 9.5mm
MATERIAL: PA6 15% GF
F
L: 29.2
H: 28.5
W: 29.5
F
10720098 10740409
10740408 10740410
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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284
Electrical Centers
DEVICE
DEVICE
CONNECTIONS
B
W: 37.3
L: 37.4
H: 20.2
PART NO: 12110057
DESCRIPTION: 800 MAXITM Fuse Connector 2F
SIZE: 37.4L x 20.2H x 37.3W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 262, 800 MaxiFuse
APPLICATION: 1 MAXITM Fuse
NOTE: Interlocking multiple connectors form a
MaxiFuse module.
PART NO: 12110058
DESCRIPTION: Secondary Lock
COLOR: Yellow
MATERIAL: PA66
A
A
B
D
W: 22.0
L: 34.0
H: 21.0
PART NO: 12147079
DESCRIPTION:ATO
® Fuse Connector 2F
SIZE: 34.0L x 21.0H x 22.0W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 263, 800 MaxiFuse,
APPLICATION:1 ATO
® Fuse
PART NO: 12131359
DESCRIPTION: Secondary Lock
COLOR: Yellow
MATERIAL: PA66 25% GF
C
C
D
F
W: 40.0
L: 37.4
H: 20.0
PART NO: 15339818
DESCRIPTION: 800 MAXITM Fuse Connector 4F
SIZE: 37.4L x 22.0H x 40.0W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 262, 800 MaxiFuse
APPLICATION: 2 MAXI™ Fuses
PART NO: 15337249
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 30% GF
E
E
F
H
W: 40.0
L: 37.4
H: 21.0
PART NO: 12158100
DESCRIPTION: MAXITM/ATO Fuse Connector 4F
SIZE: 37.4L x 21.0H x 40.0W
COLOR: Black
MATERIAL: PA66
TERMINALS: See Page 263, 800 MaxiFuse,
APPLICATION: 1 MAXI™ Fuse, 1 ATO Fuse
PART NO: 12158101
DESCRIPTION: Secondary Lock
COLOR: Gray
MATERIAL: PA6 30% GF
G
G
H
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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285
Electrical Centers
CONNECTIONS
DEVICE
DEVICE
A
H: 101.0
W: 49.9
L: 53.0
PART NO: 15305003
DESCRIPTION: Connector (MEGA® Fuse)
SIZE: 53.0L x 101.0H x 49.9W
COLOR: Black
MATERIAL: PP IM
TERMINALS: See Page 262, M8 Ring
APPLICATION: 1 MEGA® Fuse (100 - 200 AMPS)
NOTE: Bolt thread size M8 X 1.25.
A
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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286
Electrical Centers
DEVICE
DEVICE
CONNECTIONS
L: 31.5
H: 20.5
G
W: 45.0
L: 38.2
H
E
F
B
C
PART NO: 12129716
DESCRIPTION: 280 Metri-Pack Connector Assembly 4F
SIZE: 30.6L x 41.5H x 35.5W
COLOR: Md. Gray
MATERIAL: PA66 HS IM
TERMINALS: See Page 263, 280 Metri-Pack
Tangless Sealed
SEALS/PLUGS: See page 263
APPLICATION: Relay
PART NO: 12110540
DESCRIPTION:TPA
COLOR: Dk. Green
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
A
B
H: 41.5
W: 35.5
L: 30.6
PART NO: 12110539
DESCRIPTION: 280 Metri-Pack Connector Assembly 5F
SIZE: 30.6L x 41.5H x 35.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 263, 280 Metri-Pack
Tangless Sealed
SEALS/PLUGS: See page 263
APPLICATION: Relay
PART NO: 12110540
DESCRIPTION:TPA
COLOR: Dk. Green
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
D
D
E
F
H: 41.5
W: 35.5
L: 30.6
C
TANGLESS
TANGLESS
PART NO: 12085030
(Black/Lt. Orange Seal)
4.48-3.72 CABLE O.D.
12033769 (Black/Green Seal)
3.65-2.89 CABLE O.D.
12103172 (Gray/Green Seal)
3.65-2.89 CABLE O.D.
12066681
(Black/Lt. Gray Seal)
2.64-1.90 CABLE O.D.
DESCRIPTION: 630 Pull-To-Seat Connector Assembly 2F
SIZE: 31.5L x 20.5H x 27.3W
MATERIAL: PA66 HS IM
TERMINALS: See Page 263, 630 Metri-Pack Pull-To-Seat
APPLICATION:1 ATO
® Fuse
PART NO: 12033731 (Black)
12146104 (Red)
12059426 (Black—Dual)
DESCRIPTION: Cover
SIZE: 38.2L x 22.6H x 45.0W
SIZE (DUAL): 38.2L x 23.5H x 56.3W
MATERIAL: PA66 HS IM
G
H
Multiple
Cable Seal
(Included)
H: 22.6
W: 27.3
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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287
Electrical Centers
CONNECTIONS
DEVICE
DEVICE
1
32
4
5
A
B
H: 41.3
W: 34.7
L: 31.5
B
PART
NO
: 12092605
12065686
12065685
DESCRIPTION
: 630 Pull-to-Seat Connector Assembly
SIZE
: 31.5L x 41.3H x 34.7W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 263, 630 Metri-Pack Pull-to-Seat
PLUGS
: See Page 263
APPLICATION
: Relay (ISO)
PART
NO
: 12052834
DESCRIPTION
:CPA
COLOR
: Green
MATERIAL
:PP
A
Cable O.D. (mm)
Conn. Asm. Cable Seal
Part Number Color Cavity 1 Cavity 2 Cavity 3 Cavity 4 Cavity 5
12092605 Orange 1.60-2.12 1.60-2.12 1.60-2.12 Blocked 1.60-2.12
12065686 Lt. Gray 3.49-3.88 2.03-2.44 Blocked 3.49-3.88 2.03-2.44
12065685 Green 3.49-3.88 2.03-2.44 2.03-2.44 3.49-3.88 2.03-2.44
Multiple Cavity Cable Seal
(Included)
http://delphi.com/products/connect
288
289
290
291
Temperature Sensor Features
•Rugged housing design
•Customized electrical and
mechanical mounting
•Design flexibility
•Few components, cost effective
TEMPERATURE
SENSORS
SENSOR SERIES
Flexible, Affordable and Fast
to Market
Delphi Connection Systems’
growing line of temperature sensors is a
perfect integration of product and
process technologies. Our crimpless
conductive path design enables auto-
matic processing for efficient, cost-
effective sensor manufacturing.
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Sensor Series
Capable of matching any calibration
criteria, these reliable and durable
sensors can be packaged into customer
systems worldwide. These products can
be promptly brought to market, util-
izing Delphi Packard Electric’s global
network of engineering and manu-
facturing locations.
Our sensor product line offers a
variety of designs for various sensing
applications. In addition, we are cur-
rently developing high-temperature
sensor products, multifunction sensors,
sensors for non-temperature appli-
cations, and sensors that integrate
electronics into the packaging.
Temperature Sensors
TTemperaturemperature Sensorse Sensors
Temperature Sensors
North American Region
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Sensors
AIR
AIR
150 GT CONNECTOR ASSEMBLIES SEALED
Cavities Connector Part # Cover/Indexing Color Material
2 15336004 Shrouded/Mushroom Black PA6 10% GF & 20% GB
2 15335987 Shrouded/Key Black PA6 10% GF & 20% GB
2 15336024 Unshrouded/Mushroom Black PA6 10% GF & 20% GB
Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194,
12162195, 12162197, 12162198, 12162199.
DESCRIPTION
Air temperature sensors are continuous
function devices that change resistance
inversely proportional to temperature. These
sensors consist of two major components: the
high temperature thermoplastic shell and a
thermistor pre-mold sub-assembly. The plastic
shell is custom designed to meet specific
mounting and packaging requirements.
Containing an NTC thermistor, the patented
pre-mold assembly is inserted into the shell.
TYPICAL APPLICATION
The air sensors measure the engine intake air
temperature in the manifold, in the intake air
duct, and in the air cleaner. They provide a
signal to the Powertrain Control Module (PCM).
AIR TEMPERATURE SENSORS
Cavity Indexing Air Temperature Sensor Color Material
Mushroom 12110446 Black PEI 30% GF
Key 12146830 Gray PEI 30% GF
Key 12129596 Black PA66 HS 33% GF
Key 12160244 Black PBT 30% GF
Key 12160245 Black PBT 30% GF
Key 12160246 Black PBT 30% GF
Sensor Assembly
Mushroom Indexing
Female GT
Connector Assembly
Female Terminal
150 GT FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
15326266 0.50-0.35Tin BrassTin
15305350 *1.00-0.75 Tin Brass Tin
* Accomodates 1.00 European Ultra Thin Wall Cable.
Accomodates 0.80 SAE Ultra Thin Wall Cable.
GT CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191155 15366022 1.47-1.85 Silicone Green
- 15305351 1.70-2.10 Silicone Yellow
Key Indexing
Cable Seal
CPA
(Connector Position
Assurance)
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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293
Sensors
AIR
AIR
PART
NO
: 15336004 (Shrouded)
15336024 (Unshrouded)
DESCRIPTION
: 150 GT Connector Assembly 2F
SIZE
: 29.0L x 22.2H x 21.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 292
SEALS
: See Page 292
MATING
OPT
: 150.2 Metri-Pack Pull-To-Seat Connectors:
12162193, 12162194, 12162195
PART
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
A
B
PART
NO
: 12110446
DESCRIPTION
: Sensor Assembly 2M
COLOR
: Black
MATERIAL
: PEI 30% GF
WEIGHT
: 13.2g
MOUNTING
THREAD
SIZE
: 3/8” - 18 NPTF
C
W: 21.3
L: 29.0
H: 22.2
A
C
B
Total Mated Length: 67.04mm
T
HERMAL
& E
LECTRICAL
P
ROPERTIES
TYPICAL
VOLTAGE
SUPPLY
: 5V dc
OPERATING
TEMPERATURE
: -40˚C to 135˚C
RESISTIVE
RANGE
(Ω): See Chart A
DISSIPATION
CONSTANT
: 18mW/˚C
THERMAL
TIME
CONSTANT
: 60 seconds
ACCURACY
: See Chart A
Chart AChart B
27.5
Exposed
Length
28.6
Probe
Length
8.3 Dia.
R-20 = 28939 R25 = 2830 R100 = 180.2
R-20 = 28582 R25 = 2795 R100 = 178
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
65-730-9900
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55-12-378-2002
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Sensors
AIR
AIR
PART NO: 15335987
DESCRIPTION: 150 GT Connector Assembly 2F
SIZE: 29.0L x 22.2H x 21.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 292
SEALS: See Page 292
MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors
12162197, 12162198, 12162199
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
PART NO: 12146830
DESCRIPTION: Sensor Assembly 2M
COLOR: Gray
MATERIAL: PEI 30% GF
WEIGHT: 13.8g
MOUNTING THREAD SIZE: 3/8” - 18 NPTF
C
W: 21.3
L: 29.0
H: 22.2
A
C
B
Total Mated Length: 68.37mm
THERMAL & ELECTRICAL PROPERTIES
TYPICAL VOLTAGE SUPPLY: 5V dc
OPERATING TEMPERATURE: -40˚C to 135˚C
RESISTIVE RANGE (Ω): See Chart A
DISSIPATION CONSTANT: 18mW/˚C
THERMAL TIME CONSTANT: 60 seconds
ACCURACY: See Chart A
PART NO: 15335987
DESCRIPTION: 150 GT Connector Assembly 2F
SIZE: 29.0L x 22.2H x 21.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 292
SEALS: See Page 292
MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors
12162197, 12162198, 12162199
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
D
E
PART NO: 12129596
DESCRIPTION: Sensor Assembly 2M
COLOR: Black
MATERIAL: PA66 HS 33% GF
WEIGHT: 8.2g
MOUNTING: Push
F
W: 21.3L: 29.0
H: 22.2
D
F
E
Total Mated Length: 69.39mm
THERMAL & ELECTRICAL PROPERTIES
TYPICAL VOLTAGE SUPPLY: 5V dc
OPERATING TEMPERATURE: -40˚C to 135˚C
RESISTIVE RANGE (Ω): See Chart A
DISSIPATION CONSTANT: 12mW/˚C
THERMAL TIME CONSTANT: <15 seconds
ACCURACY: See Chart A
27.5
Exposed
Length
28.6
Probe
Length
8.3 Dia.
20.5
Exposed
Length
36.7
Probe
Length
9.0 Dia.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
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55-12-378-2002
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Sensors
AIR
AIR
PART
NO
: 15335987
DESCRIPTION
: 150 GT Connector Assembly 2F
SIZE
: 29.0L x 22.2H x 21.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 292
SEALS
: See Page 292
MATING
OPT
: 150.2 Metri-Pack Pull-To-Seat Connectors
12162197, 12162198, 12162199
PART
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
A
B
PART
NO
: 12160244
DESCRIPTION
: Sensor Assembly 2M
COLOR
: Black
MATERIAL
: PBT 30% GF
WEIGHT
: 5.5g
MOUNTING
: Push
C
W: 21.3
L: 29.0
H: 22.2
A
C
B
Total Mated Length: 53.87mm
T
HERMAL
& E
LECTRICAL
P
ROPERTIES
TYPICAL
VOLTAGE
SUPPLY
: 5V dc
OPERATING
TEMPERATURE
: -40˚C to 135˚C
RESISTIVE
RANGE
(Ω): See Chart B
DISSIPATION
CONSTANT
: 9mW/˚C
THERMAL
TIME
CONSTANT
: <15 seconds
ACCURACY
: See Chart B
PA R T
NO
: 15335987
DESCRIPTION
: 150 GT Connector Assembly 2F
SIZE
: 29.0L x 22.2H x 21.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 292
SEALS
: See Page 292
MATING
OPT
: 150.2 Metri-Pack Pull-To-Seat Connectors
12162197, 12162198, 12162199
PA R T
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
D
E
PART
NO
: 12160245
DESCRIPTION
: Sensor Assembly 2M
COLOR
: Black
MATERIAL
: PBT 30% GF
WEIGHT
: 8.9g
MOUNTING
: Clip
F
W: 21.3
L: 29.0
H: 22.2
DF
E
Total Mated Length: 54.97mm
T
HERMAL
& E
LECTRICAL
P
ROPERTIES
TYPICAL
VOLTAGE
SUPPLY
: 5V dc
OPERATING
TEMPERATURE
: -40˚C to 135˚C
RESISTIVE
RANGE
(Ω): See Chart B
DISSIPATION
CONSTANT
: 9mW/˚C
THERMAL
TIME
CONSTANT
: <15 seconds
ACCURACY
: See Chart B
16.3
Exposed
Length
26.3
Probe
Length
14.0 Dia.
22.8
Exposed
Length
15.9 Dia.
19.8
Probe
Length
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
65-730-9900
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55-12-378-2002
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Sensors
AIR
AIR
PART NO: 15335987
DESCRIPTION: 150 GT Connector Assembly 2F
SIZE: 29.0L x 22.2H x 21.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 292
SEALS: See Page 292
MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors
12162197, 12162198, 12162199
PART NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
PART NO: 12160246
DESCRIPTION: Sensor Assembly 2M
COLOR: Black
MATERIAL: PBT 30% GF
WEIGHT: 9.3g
MOUNTING: Twist Lock
C
W: 21.3
L: 29.0
H: 22.2
AC
B
Total Mated Length: 54.47mm
THERMAL & ELECTRICAL PROPERTIES
TYPICAL VOLTAGE SUPPLY: 5V dc
OPERATING TEMPERATURE: -40˚C to 135˚C
RESISTIVE RANGE (Ω): See Chart B
DISSIPATION CONSTANT: 9mW/˚C
THERMAL TIME CONSTANT: <15 seconds
ACCURACY: See Chart B
22.8
Exposed
Length
19.8
Probe
Length
15.9 Dia.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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297
Sensors
HVAC AIR
HVAC AIR
DESCRIPTION
The Heating Ventilation Air Conditioning
temperature sensor is a continuous function
device that changes resistance inversely
proportional to temperature. The discharge air
sensor consists of an NTC thermistor with a
crimpless conductive path protected by a
plastic body.
TYPICAL APPLICATION
The discharge air sensor measures the inside
air temperature and provides a signal to the
automatic climate control unit.
150 METRI-PACK FEMALE CONNECTOR UNSEALED
Cavities Part # Color Material TPA
2 12047662 Black PA66 HS IM 12047664
150 METRI-PACK FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12047767 1.0-0.80 Silicon Bronze Tin
12064971 0.50-0.35 Silicon Bronze Tin
Female Metri-Pack
Connector
Female Terminal
TPA (Terminal
Position Assurance)
Sensor Assembly
HVAC TEMPERATURE SENSOR
HVAC Temperature Sensor Color Material
12160947 Black PA66 HS IM
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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Sensors
HVAC AIR
HVAC AIR
Chart B
W: 8.3
L: 17.0
H: 8.7
PA RT NO: 12047662 (Black)
12059249 (Natural)
DESCRIPTION: 150 Metri-Pack Connector 2F
SIZE: 17.0L x 8.7H x 8.3W
MATERIAL: PA66 HS IM
TERMINALS: See Page 297
PA RT NO: 12047664
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
PA R T NO: 12160947
DESCRIPTION: Sensor Assembly 2M
COLOR: Black
MATERIAL: PA66 HS IM
WEIGHT: 2.2g
MOUNTING: Twist Lock
C
C
Total Mated Length: 42.5mm
THERMAL & ELECTRICAL PROPERTIES
TYPICAL VOLTAGE SUPPLY: 5V dc
OPERATING TEMPERATURE: -40˚C to 125˚C
RESISTIVE RANGE (Ω): See Chart B
DISSIPATION CONSTANT: 9mW/˚C
THERMAL TIME CONSTANT: 8 seconds
ACCURACY: See Chart B
A
B
14.6
Exposed
Length
22.9
Probe
Length
9.3 Dia.
R-20 = 28582 R25 = 2795 R100 = 178
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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299
Sensors
COOLANT/FLUID
COOLANT/FLUID
150 GT CONNECTOR ASSEMBLIES SEALED
Cavities Connector Part # Cover/Indexing Color Material
2 15336004 Shrouded/Mushroom Black PA6 10% GF & 20% GB
2 15336024 Unshrouded/Mushroom Black PA6 10% GF & 20% GB
Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194,
12162195
DESCRIPTION
Coolant/Fluid temperature sensors are
continuous function devices that change
resistance inversely proportional to temperature.
These brass sensors consist of five major
components: the brass shell, thermal grease,
insulating sleeve, gasket, and insert molded
connector. The shell utilizes customized thread
and hex sizes per application requirements and
the connector contains an NTC thermistor with
a crimpless conductive path.
TYPICAL APPLICATION
The brass sensors measure the temperature of
the engine oil, the fuel or the engine coolant
and provide a signal to the Powertrain Control
Module (PCM).
COOLANT/FLUID SENSORS
Cavity Coolant Fluid Color Material
Indexing Sensors Housing Connector
Mushroom 12146312 Black Brass PBT 30% GF
Mushroom 12146911 Black Brass PBT 30% GF
Mushroom 12146897 Black Brass PBT 30% GF
Sensor AssemblyMushroom Indexing
Female GT
Connector Assembly
150 GT FEMALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
15326266 0.50-0.35Tin BrassTin
15305350 *1.00-0.75 Tin Brass Tin
* Accommodates 1.00 European Ultra Thin Wall Cable.
Accommodates 0.80 SAE Ultra Thin Wall Cable.
GT CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12191155 15366022 1.47-1.85 Silicone Green
- 15305351 1.70-2.10 Silicone Yellow
Female Terminal
CPA
(Connector Position
Assurance)
Cable Seal
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Sensors
COOLANT/FLUID
COOLANT/FLUID
Chart A
PA RT NO: 15336004 (Shrouded)
15336024 (Unshrouded)
DESCRIPTION: 150 GT Connector Assembly 2F
SIZE: 29.0L x 22.2H x 21.3W
COLOR: Black
MATERIAL: PA6 10% GF & 20% GB
TERMINALS: See Page 299
SEALS: See Page 299
MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors
12162193, 12162194, 12162195
PA RT NO: 15317832
DESCRIPTION:CPA
COLOR: Gray
MATERIAL: PA6 10% GF & 20% GB
A
B
PART NO: 12146312
DESCRIPTION: Sensor Assembly 2M
COLOR: Black
MATERIAL: Brass Housing; PBT 30% GF Connector
WEIGHT: 39.5g
MOUNTING THREAD SIZE: 3/8” - 18 NPTF
C
W: 21.3
L: 29.0
H: 22.2
A
C
B
Total Mated Length: 66.81mm
THERMAL & ELECTRICAL PROPERTIES
TYPICAL VOLTAGE SUPPLY: 5V dc
OPERATING TEMPERATURE: -40˚C to 135˚C
RESISTIVE RANGE (Ω): See Chart A
DISSIPATION CONSTANT: 25mW/˚C
THERMAL TIME CONSTANT: 20 to 30 seconds
ACCURACY: See Chart A
27.5
Exposed
Length
28.6
Probe
Length
8.3 Dia.
R-20 = 28939 R25 = 2830 R100 = 180.2
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
S
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301
Sensors
COOLANT/FLUID
COOLANT/FLUID
PART
NO
: 15336004 (Shrouded)
15336024 (Unshrouded)
DESCRIPTION
: 150 GT Connector Assembly 2F
SIZE
: 29.0L x 22.2H x 21.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 299
SEALS
: See Page 299
MATING
OPT
: 150.2 Metri-Pack Pull-To-Seat Connectors
12162193, 12162194, 12162195
PART
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
A
B
PART
NO
: 12146911
DESCRIPTION
: Sensor Assembly 2M
COLOR
: Black
MATERIAL
: Brass Housing; PBT 30% GF Connector
WEIGHT
: 29.4g
MOUNTING
THREAD
SIZE
: 1/4” - 18 NPTF
C
W: 21.3
L: 29.0
H: 22.2
A
C
B
Total Mated Length: 67.87mm
T
HERMAL
& E
LECTRICAL
P
ROPERTIES
TYPICAL
VOLTAGE
SUPPLY
: 5V dc
OPERATING
TEMPERATURE
: -40˚C to 135˚C
RESISTIVE
RANGE
(Ω): See Chart A
DISSIPATION
CONSTANT
: 25mW/˚C
THERMAL
TIME
CONSTANT
: 20 to 30 seconds
ACCURACY
: See Chart A
PART
NO
: 15336004 (Shrouded)
15336024 (Unshrouded)
DESCRIPTION
: 150 GT Connector Assembly 2F
SIZE
: 29.0L x 22.2H x 21.3W
COLOR
: Black
MATERIAL
: PA6 10% GF & 20% GB
TERMINALS
: See Page 299
SEALS
: See Page 299
MATING
OPT
: 150.2 Metri-Pack Pull-To-Seat Connectors
12162193, 12162194, 12162195
PART
NO
: 15317832
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PA6 10% GF & 20% GB
D
E
PA R T
NO
: 12146897
DESCRIPTION
: Sensor Assembly 2M
COLOR
: Black
MATERIAL
: Brass Housing; PBT 30% GF Connector
WEIGHT
: 23.2g
MOUNTING
THREAD
SIZE
: M12 X 1.5
F
W: 21.3
L: 29.0
H: 22.2
D
F
E
Total Mated Length: 67.21mm
T
HERMAL
& E
LECTRICAL
P
ROPERTIES
TYPICAL
VOLTAGE
SUPPLY
: 5V dc
OPERATING
TEMPERATURE
: -40˚C to 135˚C
RESISTIVE
RANGE
(Ω): See Chart A
DISSIPATION
CONSTANT
: 25mW/˚C
THERMAL
TIME
CONSTANT
: 20 to 30 seconds
ACCURACY
: See Chart A
27.4
Exposed
Length
28.8
Probe
Length
8.3 Dia.
27.4
Exposed
Length
28.8
Probe
Length
8.3 Dia.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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302
Sensors
TRANSMISSION
TRANSMISSION
DESCRIPTION
Transmission temperature sensors are
continuous function devices that change
resistance inversely proportional to temperature.
The two primary types of sensors that monitor
the automatic transmission fluid are: the metal
stator temperature sensor and the plastic sump
temperature sensor. The stator sensor consists of
a brass or stainless steel shell, thermal grease,
insulating sleeve, gasket, and insert-molded
connector containing an NTC thermistor. The
sump sensor consists of a high temperature
plastic shell and a patented pre-mold sub-
assembly that contains an NTC thermistor with a
crimpless conductive path.
TYPICAL APPLICATION
These sensors measure the fluid temperature in
two transmission environments: in-line near the
stator and the sump tank. A signal is provided
to the Powertrain Control Module (PCM).
150 METRI-PACK FEMALE CONNECTOR UNSEALED
Cavities Part # Color Material TPA
2 12047662 Black PA66 HS IM 12047664
150 METRI-PACK FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12047767 1.0-0.80 Silicon Bronze Tin
12064971 0.50-0.35 Silicon Bronze Tin
Female Metri-Pack
Connector
Female Terminal
TPA (Terminal
Position Assurance)
Sensor Assembly
TRANSMISSION TEMPERATURE SENSORS
Transmission Color Material
Temp. Sensors Housing Connector
12160855 Black Brass PA66 HS IM
12129691 Md. Gray PA66 HS IM –
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
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55-12-378-2002
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Sensors
TRANSMISSION
TRANSMISSION
Chart BChart C
W: 8.3
L: 17.0
H: 8.7
PA R T NO: 12047662 (Black)
12059249 (Natural)
DESCRIPTION: 150 Metri-Pack Connector 2F
SIZE: 17.0L x 8.7H x 8.3W
MATERIAL: PA66 HS IM
TERMINALS: See Page 302
PA R T NO: 12047664
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
PART NO: 12160855
DESCRIPTION: Sensor Assembly 2M
COLOR: Black
MATERIAL: Brass Housing; PA66 HS IM Connector
WEIGHT: 12.2g
MOUNTING THREAD SIZE: 1/8”-27 PTF
C
C
5.6 Dia.
Total Mated Length: 57.2mm
THERMAL & ELECTRICAL PROPERTIES
TYPICAL VOLTAGE SUPPLY: 5V dc
OPERATING TEMPERATURE:
SENSOR TIP: -40˚C to 200˚C
CONNECTOR: -40˚C to 150˚C
RESISTIVE RANGE (Ω): See Chart C
DISSIPATION CONSTANT: 12mW/˚C
THERMAL TIME CONSTANT: 10 seconds
ACCURACY: See Chart C
A
B
26.5
Exposed
Length
24.4
Probe
Length
R-20 = 28582 R25 = 2795 R100 = 178
R-20 = 114026 R25 = 11150 R100 = 710.2
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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Sensors
TRANSMISSION
TRANSMISSION
W: 8.3
L: 17.0
H: 8.7
PA RT NO: 12047662 (Black)
12059249 (Natural)
DESCRIPTION: 150 Metri-Pack Connector 2F
SIZE: 17.0L x 8.7H x 8.3W
MATERIAL: PA66 HS IM
TERMINALS: See Page 302
PA RT NO: 12047664
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
A
B
PA R T NO: 12129691
DESCRIPTION: Sensor Assembly 2M
COLOR: Md. Gray
MATERIAL: PA66 HS IM
WEIGHT: 2.8g
MOUNTING: Clip/Tie
C
C
Total Mated Length: 42.6mm
THERMAL & ELECTRICAL PROPERTIES
TYPICAL VOLTAGE SUPPLY: 5V dc
OPERATING TEMPERATURE: -40˚C to 135˚C
RESISTIVE RANGE (Ω): See Chart B
DISSIPATION CONSTANT: 12mW/˚C
THERMAL TIME CONSTANT: 5 seconds
ACCURACY: See Chart B
A
B
16.7
Exposed
Length
20.4
Probe
Length
6.5 Dia.
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305
SUPPLEMENTAL PRODUCTS
Supplemental Products
Ring Terminal Features
•Advanced crimp wing design
•Complete selection of English and
Metric stud-hole sizes
•Wide variety of locking and
orientation features
Battery Terminal Features
•State of the art crimp interface technology
•Designed for all appropriate battery and
starter cable gage sizes and cable types
•Battery terminals mate to: side post,
top post, or top stud batteries
•Starter terminals have anti-rotation
features for ease of installation
56 Series Device Features
•Proven connection systems reliability
•Compatible connection systems to
most devices
•State of the art crimp interface technology
Clip Features
•Broad product selection
•Clips attach easily and securely to
connectors via mechanical locking design
•Proven anti-rattle design features
Ring Terminals,
Battery Terminals,
56 Series Device
Connections,
Connector Carriers
& Clips
Ring TRing Terminals,erminals,
BatterBattery Ty Terminals,erminals,
556 Series Device6 Series Device
ConnectioConnections,ns,
Connector CarriersConnector Carriers
& Clips& Clips
Ring Terminals,
Battery Terminals,
56 Series Device
Connections,
Connector Carriers
& Clips
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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RING TERMINALS
RING TERMINALS
RING AND WASHER TERMINAL ASSEMBLIES
Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
M6.3 7.16 8.0 12162932 Brass Tin 0.81
M6.3 7.16 5.0-3.0 12065449 Brass Tin 0.81
M6.3 7.16 3.0-2.0 12089263 Brass Tin 0.81
M6.3 7.16 1.0-0.80 12089496 Brass Tin 0.81
M6.3 7.16 1.0-0.80 (2 Req’d.) 12103086 Brass Tin 0.81
M10 10.34 5.0 12084554 Brass Tin 0.81
M10 10.34 3.0 - 2.0 12089240 Brass Tin 0.81
M10 10.34 1.0-0.80 12089045 Brass Tin 0.81
M10 10.34 1.0-0.80 (2 Req’d.) 12084185 Brass Tin 0.81
M12 12.60 1.0 (2 Req’d.) 12129822 Brass Tin 0.81
1.0-0.80 (2 Req’d.)
ANTI-ROTATION TERMINALS W/90˚ TAB
Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
M6 6.70 8.0 15354755 Copper Alloy Tin 0.81
M6 6.70 5.0 15354754 Copper Alloy Tin 0.81
M6 6.70 3.0-2.0 15354753 Copper Alloy Tin 0.81
M66.701.0-0.8015355521 Copper AlloyTin0.81
M8 8.50 8.0 15354758 Copper Alloy Tin 0.81
M8 8.50 5.0 15354757 Copper Alloy Tin 0.81
M8 8.50 3.0-2.0 15354756 Copper Alloy Tin 0.81
M10 10.60 1.0-0.80 12191057 Copper Alloy Tin 0.81
Anti-Rotation terminals are designed in a straight configuration.
A crimp and bend die is available for terminal application.
A wide selection of basic washer style and spade style terminals
with design features to accomodate various application
requirements. These terminals are designed with both core and
insulation crimp wings and employ the same state of the art crimp
design features as our entire connection systems family.
10.3
12.7
20.6
21.7
28.0 22.8
17.0 6.5
4.7
(Bend)
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Supplemental
RING TERMINALS
RING TERMINALS
SMALL RING TERMINALS
Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
M4 4.30 5.0 12103518 Copper Alloy Tin 1.02
M4 4.30 3.0-2.0 12103520 Copper Alloy Tin 0.81
M5 5.40 5.0 12103517 Copper Alloy Tin 1.02
M5 5.40 3.0-2.0 12103519 Copper Alloy Tin 0.81
MEDIUM RING TERMINALS
Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
M4 4.30 1.0-0.80 12103516 Copper Alloy Tin 0.65
M5 5.40 1.0-0.80 12103515 Copper Alloy Tin 0.65
M6 6.70 1.0-0.80 12103514 Copper Alloy Tin 0.65
RING TERMINALS
Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
M6 6.70 5.0 12103512 Copper Alloy Tin 1.02
M6 6.70 3.0-2.0 12103513 Copper Alloy Tin 0.81
RING TERMINALS
Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
M6 6.70 8.0 12103965 Copper Alloy Tin 1.02
M6 6.70 5.0 12162098 Copper Alloy Tin 1.02
M6 6.70 3.0-2.0 12162099* Copper Alloy Tin 0.81
M6 6.70 1.0-0.80 12162100 Copper Alloy Tin 0.65
M6 6.70 1.0-0.80 (2 Req’d.) 12103511 Copper Alloy Tin 0.65
M8 8.50 8.0 12103502* Copper Alloy Tin 1.02
M8 8.50 5.0 12103504 Copper Alloy Tin 1.02
M8 8.50 3.0-2.0 12103506* Copper Alloy Tin 0.81
M8 8.50 1.0-0.80 12103508* Copper Alloy Tin 0.65
M8 8.50 1.0-0.8 (2 Req’d.) 12103510 Copper Alloy Tin 0.65
M10 10.60 8.0 12103501 Copper Alloy Tin 1.02
M10 10.60 5.0 12103503 Copper Alloy Tin 1.02
M10 10.60 3.0-2.0 12103505 Copper Alloy Tin 0.81
M10 10.60 1.0-0.80 12103507 Copper Alloy Tin 0.65
M10 10.60 1.0-0.80 (2 Req’d.) 12103509 Copper Alloy Tin 0.65
Anti-Rotation terminals are designed in a straight configuration.
A crimp and bend die is available for terminal application.
17.8
4.4
7.8
8.7
17.9
5.9
9.5
11.5
14.3
7.1 19.8
9.5
17.5
8.7 23.0
12.7
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Supplemental
B
ATTERY
T
ERMINALS
B
ATTERY
T
ERMINALS
30˚
60˚
85˚
BEND ANGLE
TAB
POSITION
DOWN
TAB
POSITION
UP
Tab position prevents
rotation of the battery
terminal during installation.
Delphi Packard Electric offers
battery cable assemblies
for
applications requiring an angled
terminal. Contact your regional
support representative at the
number
listed below.
Delphi Connection Systems
offers a complete line of top and
side mounted battery terminals for
all applications. Anti-rotation tabs are
included for ease of installation and
assembly. Stamped and serrated
crimp wings offer unparalleled crimp
reliability and durabilty.
SHORT NECK RING TERMINALS
Ring # Stud Size Hole Dia. Cable Range (mm
2
) Part # Width Material Plating Stock Thickness (mm)
1 M6 6.70 32.0 12146425 15.0 Copper Tin 1.52
1 M6 6.70 19.0-13.0 12146366 15.0 Copper Tin 1.52
1 M6 6.70 8.0 12146364 15.0 Copper Tin 1.30
1 M8 8.50 32.0 12191220 19.0 Copper Tin 1.52
1 M8 8.50 32.0 12146429 15.0 Copper Tin 1.52
1 M8 8.50 19.0-13.0 12146365 15.0 Copper Tin 1.52
1 M8 8.50 8.0 12146363 15.0 Copper Tin 1.30
2 M10 10.34 32.0 12146744 19.0 Copper Tin 1.52
2 M10 10.34 19.0-13.0 12146745 19.0 Copper Tin 1.52
RING #1 WIDTH - 15.0
RING #2 WIDTH - 19.0
31.6
39.5
STANDARD NECK RING TERMINALS
Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
M6 6.70 32.0 12124276 Copper Tin 1.52
M6 6.70 19.0-13.0 12146713 Copper Tin 1.52
M6 6.70 8.0 12124296 Copper Tin 1.52
M8 8.50 62.0-50.0 12103014 Copper Tin 1.83
M8 8.50 32.0 12146361 Copper Tin 1.52
M8 8.50 19.0-13.0 12129598 Copper Tin 1.52
M8 8.50 8.0 12124297 Copper Tin 1.52
M10 10.34 62.0-50.0 12103010 Copper Tin 1.83
M10 10.34 50.0 12160231 Copper Tin 1.83
M10 10.34 32.0 12146360 Copper Tin 1.52
M10 10.34 19.0-13.0 12146362 Copper Tin 1.52
M10 10.34 8.0 12124295 Copper Tin 1.30
52.0
19.0
43.0
Ring 1 Ring 2
H
EAVY
D
UTY
T
ERMINALS
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Supplemental
B
ATTERY
T
ERMINALS
B
ATTERY
T
ERMINALS
STANDARD NECK STARTER TERMINALS
Stud Size Hole Dia. Tab Position Cable Range (mm
2
) Part # Material Plating Stock Thickness (mm)
M8 8.50 30˚ Up 32.0 12146506 Copper Tin 1.52
M10 10.34 30˚ Up 32.0 12146401 Copper Tin 1.52
M8 8.50 30˚ Down 32.0 15317798 Copper Tin 1.52
M8 8.50 30˚ Down 19.0-13.0 12110246 Copper Tin 1.52
52.0
+30˚
43.0
STANDARD NECK STARTER TERMINALS
Stud Size Hole Dia. Tab Position Cable Range (mm
2
) Part # Material Plating Stock Thickness (mm)
M8 8.50 -30˚ Up 50.0 12161119 Copper Tin 1.83
M8 8.50 -30˚ Up 32.0 12129433 Copper Tin 1.52
M8 8.50 -30˚ Up 19.0-13.0 12146579 Copper Tin 1.52
M10 10.34 -30˚ Up 50.0 12146471 Copper Tin 1.83
M10 10.34 -30˚ Up 32.0 12146487 Copper Tin 1.52
M8 8.50 -30˚ Down 32.0 12129651 Copper Tin 1.52
M8 8.50 -30˚ Down 19.0-13.0 12160443 Copper Tin 1.52
M10 10.34 -30˚ Down 32.0 12160281 Copper Tin 1.52
-30˚
43.0
52.0
STANDARD NECK STARTER TERMINALS
Stud Size Hole Dia. Tab Position Cable Range (mm
2
) Part # Material Plating Stock Thickness (mm)
M8 8.50 90˚ Up 50.0 15305504 Copper Tin 1.83
M8 8.50 90˚ Up 32.0 12129437 Copper Tin 1.52
M8 8.50 90˚ Up 19.0-13.0 12129435 Copper Tin 1.52
M10 10.34 90˚ Up 50.0 12160229 Copper Tin 1.83
M10 10.34 90˚ Up 32.0 15304850 Copper Tin 1.52
M8 8.50 90˚ Down 32.0 12161133 Copper Tin 1.52
M8 8.50 90˚ Down 19.0-13.0 12161170 Copper Tin 1.52
52.0
+90˚
43.0
STANDARD NECK STARTER TERMINALS
Stud Size Hole Dia. Tab Position Cable Range (mm
2
) Part # Material Plating Stock Thickness (mm)
M8 8.50 -90˚ Up 32.0 12176593 Copper Tin 1.52
M8 8.50 -90˚ Up 19.0-13.0 12160242 Copper Tin 1.52
M10 10.34 -90˚ Up 50.0 12129222 Copper Tin 1.83
M10 10.34 -90˚ Up 32.0 12129628 Copper Tin 1.52
M8 8.50 -90˚ Down 50.0 12160233 Copper Tin 1.83
M8 8.50 -90˚ Down 32.0 12160232 Copper Tin 1.52
M8 8.50 -90˚ Down 19.0-13.0 12146999 Copper Tin 1.52
M10 10.34 -90˚ Down 19.0-13.0 12146736 Copper Tin 1.52
52.0
43.0
-90˚
H
EAVY
D
UTY
T
ERMINALS
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1-800-PACKARD
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Asia Pacific Region
65-730-9900
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55-12-378-2002
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Supplemental
B
ATTERY
T
ERMINALS
B
ATTERY
T
ERMINALS
STANDARD NECK STARTER TERMINALS
Stud Size Hole Dia. Tab Position Cable Range (mm
2
) Part # Material Plating Stock Thickness (mm)
M8 8.50 150˚ Up 50.0 15305508 Copper Tin 1.83
M8 8.50 150˚ Up 32.0 12191773 Copper Tin 1.52
M10 10.34 150˚ Up 50.0 12191005 Copper Tin 1.83
M8 8.50 150˚ Down 19.0-13.0 12146718 Copper Tin 1.52
M10 10.34 150˚ Down 32.0 12191461 Copper Tin 1.52
STANDARD NECK STARTER TERMINALS
Stud Size Hole Dia. Tab Position Cable Range (mm
2
) Part # Material Plating Stock Thickness (mm)
M8 8.50 -150˚ Up 50.0 12191787 Copper Tin 1.83
M10 10.34 -150˚ Down 32.0 15318209 Copper Tin 1.52
52.0
43.0
-150˚
TOP POST BATTERY TERMINALS
Application Cable Range (mm2) Part # Material Plating Stock Thickness (mm)
Negative 50.0 12177299 Copper Tin 1.52
Positive 50.0 12177296 Copper Tin 1.52
Negative 32.0 12177297 Copper Tin 1.52
Positive 32.0 12177298 Copper Tin 1.52
Positive 19.0 15305118 Copper Tin 1.52
Negative 19.0 15305119 Copper Tin 1.52
Fastener Bolt (12177293) and nut (12177294) are available from the manufacturer.
H
EAVY
D
UTY
T
ERMINALS
+150˚
43.0
52.0
14.7
RAD.
for POSITIVE
13.9 RAD.
for NEGATIVE
9.1
RAD.
for POSITIVE
8.2 RAD.
for NEGATIVE
63.4
BATTERY BOLTS & SPACER
Part # Material Plating Spacer
08917444 Steel Zinc Gold Chromate –
12004188 Steel Zinc Gold Chromate 12004189
Coated with “Pavco” sealer to provide corrosion protection.
18.8
10.4
18.8
24.2
08917444 12004188
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Supplemental
B
ATTERY
T
ERMINALS
B
ATTERY
T
ERMINALS
S
IDE
P
OST
B
ATTERY
T
ERMINALS
& C
OVERS
SIDE POST BATTERY TERMINALS
Stud Size Hole Dia. Cable Range (mm
2
) Part # Barbs* Material Plating Stock Thickness (mm)
M10 9.90 62.0 12129221 Yes Copper Tin 1.83
M10 9.90 50.0 12129465 Yes Copper Tin 1.83
M10 9.90 32.0 12146466 Yes Copper Tin 1.52
M10 9.90 19.0 12146467 Yes Copper Tin 1.52
M10 9.90 13.0 12146464 Yes Copper Tin 1.52
*Barbs (indentations in center hole) in terminals are used to prevent rotation after assembly.
Bolts ordered separately.
43.0
25.1
27.7
14.3
RAD.
57.3
BATTERY TERMINAL COVER ASSEMBLY*
Part # Color Overall Length Height Width Application Material
15304878 Black 115.6 27.5 35.1 (2) Stackable Vinyl
15304876 Red 115.6 27.5 35.1 (2) Stackable Vinyl
Used with battery bolt 12004188 or equivalent.
* Includes 12004189 Spacer.
35.1
58.0
115.6
35.0
58.0
75.7
BATTERY TERMINAL COVERS
Part # Color Overall Length Height Width Application Material
12160209 Black 75.7 25.5 35.0 Single Vinyl
12160210 Red 75.7 25.5 35.0 Single Vinyl
Used with battery bolt 08917444 or equivalent
SECTION NOTES:
Contact your regional support representative at
the number listed below.
• Covers protect the interface
between the cable and the battery.
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North American Region
1-800-PACKARD
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Asia Pacific Region
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Supplemental
S E A L S P L U G S
CABLE & CAVITY
CABLE & CAV I T Y
Delphi Packard Electric designs and manufactures a wide selection of
cable seals and cavity plugs for a variety of connection systems
applications. The following chart captures only a few of the diverse
sealing products available for your design needs. Please contact your
Delphi Packard Electric representative for additional product selections
and application information.
3.6mm INTERNAL CAVITY DIAMETER CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
– 15327913 1.60-1.20 Silicone Red
15344666 15327918 2.00-1.40 Silicone Gray
– 15339412 2.10-1.90 Silicone Yellow
– 15344324 2.10-1.20 Silicone Dk. Red
– 15366022 1.85-1.47 Silicone Green
– 15305351 2.10-1.70 Silicone Yellow
4.0mm INTERNAL CAVITY DIAMETER CABLE SEALS
Part # Cable Diameter Material Color
15366021 1.85-1.20 Silicone White
15366060 2.25-1.86 Silicone Blue
5.2mm INTERNAL CAVITY DIAMETER CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12089442
12089678 2.15-1.60
Silicone
White
10731091 10737671 2.30-1.50 Silicone Red
– 10720833 2.40-1.60 Silicone White
15344643 15327863 2.70-2.00 Silicone Dk. Red
15363992 15344715 2.90-2.00 Silicone Dk. Red
10731090 10737670 2.40-2.20 Silicone Blue
10720641 15327859 2.90-2.70 Silicone Orange
15343826 15339967 2.10-1.20 Silicone Blue
15343827 10720947 3.00-2.20 Silicone White
– 10727065 2.40-1.90 Silicone Violet
5.7mm INTERNAL CAVITY DIAMETER CABLE SEALS
Part # Cable Diameter Material Color
10720941 2.00-1.20 Silicone Gray
10720950 2.90-2.10 Silicone Yellow
3.6mm INTERNAL CAVITY DIAMETER CAVITY PLUG
Part # Material Color
12198198 Silicone White
5.2mm INTERNAL CAVITY DIAMETER CAVITY PLUGS
Part # Material Color
15337197 Silicone White
10730124 Silicone Green
12059168 Silicone Dk. Red
5.8mm INTERNAL CAVITY DIAMETER CABLE SEALS
Part # Cable Diameter Material Color
10727066 1.90-1.20 Silicone Orange
15344103 3.70-3.40 Silicone Violet
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Cable seals and cavity plugs are designed using multiple
internal configurations. These design variations do not
affect sealability.
• Your regional support representative will help you select
the appropriate cable seal based on: cavity diameter,
cable diameter, and crimp configuration requirements.
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North American Region
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Asia Pacific Region
65-730-9900
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55-12-378-2002
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Supplemental
S E A L S P L U G S
CABLE & CAVITY
CABLE & CAV I T Y
6.7mm INTERNAL CAVITY DIAMETER CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12034365 12015899 2.00-1.20 Silicone Dk. Red
15338470 15337207 2.40-1.60 Silicone Violet
15363980 15344642 2.90-2.00 Silicone Green
10733035 12041351 2.40-2.00 Silicone Lt. Brown
15363991 10737704 3.50-2.80 Silicone Gray
15344102 10720851 4.20-3.50 Silicone Blue
6.8mm INTERNAL CAVITY DIAMETER CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
10717456 10720611 2.30-1.50 Silicone Green
10718234 10720613 3.00-2.20 Silicone Yellow
10731103 10720615 3.70-3.40 Silicone White
13.75mm INTERNAL CAVITY DIAMETER CABLE SEALS
Part # Cable Diameter Material Color
15327126 4.30-3.40 Silicone Dk. Red
10720983 6.40-6.00 Silicone Green
6.7mm INTERNAL CAVITY DIAMETER CAVITY PLUG
Part # Material Color
12010300 Silicone Green
6.8mm INTERNAL CAVITY DIAMETER CAVITY PLUG
Part # Material Color
10720617 Silicone Red
8.5mm INTERNAL CAVITY DIAMETER CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
15344644 15363779 2.00-1.20 Silicone Yellow
12052931 12052930 2.40-1.60 Silicone Yellow
- 15327998 2.70-2.00 Silicone Blue
12048433 12048441 2.90-2.00 Silicone White
15344645 15363604 2.90-2.00 Silicone White
12052452 12048442 3.90-2.80 Silicone Dk. Red
15337204 15327864 2.80-3.80 Silicone Dk. Red
15344646 15363605 3.60-4.50 Silicone Green
10733034 10733145 4.40-5.10 Silicone Gray
15344104 15344647 4.40-5.10 Silicone Gray
8.5mm INTERNAL CAVITY DIAMETER CAVITY PLUG
Part # Material Color
12066082 Silicone Lt. Green
9.8mm INTERNAL CAVITY DIAMETER CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
10730240 10720847 2.40-1.60 Silicone Lt. Brown
12059259 10720844 2.90-2.00 Silicone Dk. Red
10730241 10738785 3.80-2.80 Silicone Gray
15344032 10738786 4.50-3.60 Silicone Blue
12059257 12052386 5.10-4.40 Silicone Green
9.8mm INTERNAL CAVITY DIAMETER CAVITY PLUG
Part # Material Color
12059255 Silicone Lt. Green
13.75mm INTERNAL CAVITY DIAMETER CAVITY PLUG
Part # Material Color
10720907 Silicone Green
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Supplemental
56 SERIES DEVICE
56 SERIES DEVICE
CONNECTIONS
Using a proven terminal interface technology and an enhanced
crimp configuration, 56 Series Device Connections remain an
industry standard. A number of standard industry device connection
systems are immediately available.
PART NO: 02973407
DESCRIPTION: Connector 2F
SIZE: 24.8L x 8.9H x 21.7W
COLOR: Black
MATERIAL:PP
TERMINALS: See Above, 56 Series
TYPICAL APP: Various
D
D
H: 8.9
W: 21.7
L: 24.8
PART NO: 08900863
DESCRIPTION: Connector 2F
SIZE: 24.8L x 10.6H x 19.2W
COLOR: Black
MATERIAL:PP
TERMINALS: See Above, 56 Series
TYPICAL APP: Switch
C
C
H: 10.6
W: 19.2
L: 24.8
PART NO: 12015306
DESCRIPTION: Connector 1F
SIZE: 24.8L x 13.6H x 10.7W
COLOR: Gray
MATERIAL: PA66 HS IM
TERMINALS: See Above, 56 Series
TYPICAL APP: Switch
A
A
L: 24.8 W: 10.7
H: 13.6
PART NO: 12004267
DESCRIPTION: Connector 1F
SIZE: 24.8L x 13.6H x 10.2W
COLOR: Black
MATERIAL: PP IM
TERMINALS: See Above, 56 Series
TYPICAL APP: Horn
B
B
H: 13.6
W: 10.2
L: 24.8
56 SERIES FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12124512* 0.80-0.50 Brass Tin
12124513 0.80-0.50 Brass Tin
12124515* 2.0-1.0 Brass Tin
12124517 2.0-1.0 Brass Tin
12124518* 3.0 Brass Tin
12124519 3.0 Brass Tin
12124520* 0.80-0.50 (2 Req’d.) Brass Tin
12124522* 2.0-1.0 (2 Req’d.) Brass Tin
12124523 2.0-1.0 (2 Req’d.) Brass Tin
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Nib on terminal provides increased retention when used
with specific mating blade.
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1-800-PACKARD
European Region
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Asia Pacific Region
65-730-9900
South American Region
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Supplemental
CONNECTIONS
56 SERIES DEVICE
56 SERIES DEVICE
PA R T NO: 02973385
DESCRIPTION: Connector 2F
SIZE: 24.2L x 16.8H x 16.7W
COLOR: Black
MATERIAL:PP
TERMINALS: See Page 314
TYPICAL APP: Various
A
A
H: 16.8
W: 16.7
L: 24.2
PA R T NO: 02984959
DESCRIPTION: Connector 3F
SIZE: 24.8L x 8.4H x 32.0W
COLOR: Black
MATERIAL:PP
TERMINALS: See Page 314
TYPICAL APP: Various
B
B
H: 8.4
W: 32.0
L: 24.8
PART NO: 08905790
DESCRIPTION: Connector 3F
SIZE: 24.8L x 10.4H x 40.6W
COLOR: Black
MATERIAL:PP
TERMINALS: See Page 314
TYPICAL APP: Switch
C
C
H: 10.4
W: 40.6
L: 24.8
PART NO: 02965019
DESCRIPTION: Connector 4F
SIZE: 24.8L x 12.9H x 40.9W
COLOR: Gray
MATERIAL: PP 40% TF
TERMINALS: See Page 314
TYPICAL APP: Relay
D
D
H: 12.9
W: 40.9
L: 24.8
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Supplemental
56 SERIES DEVICE
56 SERIES DEVICE
CONNECTIONS
PART NO: 12052978
DESCRIPTION: Connector 6F
SIZE: 24.8L x 31.7H x 31.3W
COLOR: Natural
MATERIAL:PP
TERMINALS: See Page 314
TYPICAL APP: Switch
B
B
H: 31.7
W: 31.3
L: 24.8
PA R T NO: 02984017
DESCRIPTION: Connector 6F
SIZE: 24.8L x 34.5H x 29.6W
COLOR: Black
MATERIAL:PP
TERMINALS: See Page 314
TYPICAL APP: Switch
C
C
H: 34.5
W: 29.6
L: 24.8
PART NO: 02965977
DESCRIPTION: Connector 8F
SIZE: 24.8L x 17.2H x 41.4W
COLOR: Black
MATERIAL:PP
TERMINALS: See Page 314
TYPICAL APP: Various
D
D
H: 17.2
W: 41.4
L: 24.8
PART NO: 12004327
DESCRIPTION: Connector 5F
SIZE: 25.0L x 16.0H x 31.3W
COLOR: Brown
MATERIAL:PP
TERMINALS: See Page 314
TYPICAL APP: Various
A
A
H: 16.0
W: 31.3
L: 25.0
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North American Region
1-800-PACKARD
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49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Supplemental
CLIPS
CLIPS
Connectors are positively positioned within the vehicle via the use of
Delphi Packard’s integral connector clips. These clips are easily
assembled to the connectors and reliably remain in position.
Designs incorporate features that prevent movement or rattling
regardless of driving conditions.
A
A
PART NO: 12186353
DESCRIPTION: Clip (Self Locking)
SIZE: 25.4L x 24.8H x 8.5W
COLOR: Black
MATERIAL: PA66 HS IM
W: 8.5
L: 25.4
H: 24.8
PART NO: 12047835
DESCRIPTION: Clip
SIZE: 12.2L x 23.8H x 8.4W
COLOR: Black
MATERIAL:PA6
NOTE: Attach by sonic weld (preferred)
or adhesive.
B
B
W: 8.4
L: 12.2
H: 23.8
PART NO: 12084149 (Black)
MATERIAL: PP IM
PART NO: 12110290 (Gray)
MATERIAL: PA66 HS IM
DESCRIPTION: Clip (Self Locking)
SIZE: 25.4L x 19.5H x 8.5W
C
C
W: 8.5
L: 25.4
H: 19.5
D
D
PART NO: 12110517
DESCRIPTION: Clip (Self Locking)
SIZE: 32.3L x 26.8H x 25.4W
COLOR: Black
MATERIAL: PA66 HS IM
W: 25.4
L: 32.3
H: 26.8
PART NO: 12110783
DESCRIPTION: Clip (Self Locking)
SIZE: 25.4L x 25.8H x 16.0W
COLOR: Black
MATERIAL: PA66 HS IM
E
E
W: 16.0
L: 25.4
H: 25.8
SECTION NOTES:
Contact your regionl support representative at the number listed below.
• Product information shown is a representative sample of
the available plastic and metal clips.
• Self-locking clips require connectors with self-locking
features.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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Supplemental
CLIPS
CLIPS
A
A
PART NO: 08905563
DESCRIPTION: Clip
SIZE: 12.2L x 18.6H x 10.1W
COLOR: Black
MATERIAL: PP IM
NOTE: Attach by sonic weld (preferred)
or adhesive.
W: 10.1
L: 12.2
H: 18.6
B
L: 12.2
H: 17.4
PART NO: 12084561
DESCRIPTION: Clip
SIZE: 12.2L x 17.4H x 10.1W
COLOR: Gray
MATERIAL: PA66 HS IM
NOTE: Attach by sonic weld (preferred)
or adhesive.
B
W: 10.1
C
L: 19.0
H: 13.0
PART NO: 10717452
DESCRIPTION: Clip (Self-Locking)
SIZE: 19.0L x 13.0H x 13.0W
COLOR: Black
MATERIAL: PA66
C
W: 13.0
D
L: 23.0
H: 12.8
PART NO:
15439875
DESCRIPTION: Clip (Self-Locking)
SIZE: 23.0L x 12.8H x 21.4W
COLOR: Black
MATERIAL: PA66
D
W: 21.4
E
L: 23.0
H: 12.8
PART NO:
15427170
DESCRIPTION: Clip (Self-Locking)
SIZE: 23.0L x 12.8H x 21.4W
COLOR: Black
MATERIAL: PA66
E
W: 21.4
F
L: 19.5
H: 24.0
PART NO: 10720007
DESCRIPTION: Tube Clip (Self-Locking)
SIZE: 19.5L x 24.0H x 21.0W
COLOR: Black
MATERIAL: PA66
F
W: 21.0
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Supplemental
CLIPS
CLIPS
C
L: 11.5
H: 17.0
PART NO: 10719204
DESCRIPTION: Fixing Clip
SIZE: 11.5L x 17.0H x 20.0W
COLOR: Black
MATERIAL: PA66
C
W: 20.0
A
L: 9.0
H: 13.2
PART NO: 12147875
DESCRIPTION: Harness Clip
SIZE: 9.0L x 13.2H x 42.2W
COLOR: Black
MATERIAL: PA66
A
W: 42.2
B
L: 9.0
H: 14.2
PART NO: 15344856
DESCRIPTION: Harness Clip
SIZE: 9.0L x 14.2H x 36.2W
COLOR: Natural
MATERIAL:PP
B
W: 36.2
Metal Clips
SECTION NOTES:
Contact your regionl support representative at the number listed below.
• Product information shown is a representative sample of
the available plastic and metal clips.
• Self-locking clips require connectors with self-locking
features.
• Attach by Hand Arbor or air assist machine.
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Supplemental
CONNECTOR
CONNECTOR
C A R R I E R S
A
L: 21.0
H: 25.8
PART NO: 12185083
DESCRIPTION: 2 Position Carrier
SIZE: 21.0L x 25.8H x 32.0W
COLOR: Black
MATERIAL: PA6 15% GF
A
W: 32.0
B
L: 53.0
H: 36.4
PART NO: 10719975
DESCRIPTION: 4 Position Carrier
SIZE: 53.0L x 36.4H x 142.0W
COLOR: Black
MATERIAL: PA6 15% GF
B
W: 142.0
C
L: 33.0
H: 27.3
PART NO: 10740405
DESCRIPTION: 5 Position Carrier
SIZE: 33.0L x 27.3H x 82.0W
COLOR: Black
MATERIAL: PP 20% GF
C
W: 82.0
D
L: 98.0
H: 37.5
PART NO: 10720085
DESCRIPTION: 8 Position* Carrier
SIZE: 98.0L x 37.5H x 194.5W
COLOR: Black
MATERIAL: PA6 15% GF
*6 STANDARD, 2 NON-STANDARD.
D
W: 194.5
http://delphi.com/products/connect
321
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323
TOOLING
APPLICATION
Additional information on our
automatic dies and presses is
available by calling North American
Regional Sales and Service number:
1-800-DIE-INFO (343-4636)
(All other regions contact regional support representative)
Additional information on our hand
tools is available by contacting your
regional support representative at
the number listed at the bottom of
each page.
Delphi Connection Systems
offers application tooling for both
automatic and hand tool operations.
This section highlights various
presses and dies as well as some of
our more common hand tools.
Application
Tooling
TToolingooling
Tooling
North American Region
1-800-DIE-INFO
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Tooling
T O O L I N G
APPLICATION
APPLICATION
324
DELPHI PACKARD PRESSES:
Delphi Packard offers two bench-style
Speed-O-Matic presses.
3-TON USED FOR: Metri-Pack, Weather-Pack,
ComPack, Micro-Pack, and Pack-
Con terminals.
5-TON USED FOR: 56/58/59 series terminals and ring
terminals.
SAFETY FEATURE: • An optional single stroke
mechanism will prevent the press
from recycling if the electrical
anti-repeat should fail.
MOTOR FEATURES: • 1/2 H.P. (5-Ton) or 1/3 H.P. (3-Ton).
115V, 1750 rpm, single phase,
60 cycle.
Presses may be purchased, leased or rented.
Contact your account representative.
DELPHI PACKARD SPEED-O-MATIC DIES:
Delphi Packard Speed-O-Matic dies used together
with our Speed-O-Matic 3-Ton or 5-Ton press will
allow a maximum application rate of up to 4,000
terminals per hour. Speed-O-Matic dies can be set
up to run a variety of applications.
Therefore, when ordering an applicator die, please
provide Delphi Packard with the following
information:
• Terminal part number
• Gauge of cable to be crimped
• Type of cable insulation
Speed-O-Matic dies may be purchased, and certain
dies are also available for rental or lease. Contact
your account representative.
Please see cross-reference sheet for terminal-to-die
information. See Page 336.
Rugged
Easy Maintenance
Safety Guard
Application Rate
of up to 4,000
Terminals per
Hour
Factory Life of
over 40 years
Heavy-Duty
Application Rate
of up to 4,000
terminals per hour
Factory Life of
over 40 years
Optional
Heavy-Duty
Stand
The press of choice for
Delphi Packard Electric
Proven Press
in the
Connection
Systems
Industry
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Tooling
T O O L I N G
APPLICATION
APPLICATION
DELPHI PACKARD E-Z PACK DIE:
E-Z Pack Die can best be described as an advanced
and flexible terminal application system.
FEATURES: • This die consists of a die base,
quick change module (terminal
specific), and a conversion kit that
adapts the base to various
presses.
• This die may be installed in Delphi
Packard’s 3 or 5-ton press, or into
other manufacturers’ presses with
an adapter kit.
• This die may be bench mounted
or installed on wire processing
cutter equipment.
ADVANTAGES: • Reduces changeover time and
downtime.
• Die changes are performed
quickly and easily, without a need
for special tools. Simply remove
the tool module and insert the
next module into the die base.
E-Z Pack Dies may be purchased, leased or rented.
Contact your account representative.
Please see cross reference sheet for terminal-to-die
information. See Page 336.
DELPHI PACKARD LOW PROFILE SPLICE
DIE AND STAND:
This air operated press and die allows splicing of
two or more wire leads and provides good visibility
to crimping area.
Die & stand sold as a unit.
SPECIFICATIONS:
OVERALL HEIGHT: 1143mm (45 inches)
OVERALL WIDTH: 914mm (36 inches)
OVERALL DEPTH: 610mm (24 inches)
Flexible
Reliable
Quick & Easy
Die Changes
Automatic
Cutter Cycle
Optional Liquid
Solder Pot
Optional Tape
Dispenser
Efficient
Requires Minimal
Floor Space
Low Noise
Level
Portable
Stand
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North American Region
1-800-DIE-INFO
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Asia Pacific Region
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South American Region
55-12-378-2002
Tooling
T O O L I N G
APPLICATION
APPLICATION
326
DELPHI PACKARD FLEX-GUA R D
CONDUIT CUTTER:
This versatile machine is designed for use both as a
production line machine and for bulk conduit
cutting operations.
FOR PRODUCTION LINE OPERATIONS:
• With machine modifications, will
cut up to three different lengths
of conduit in any
pre-determined sequence.
FOR BULK CUTTING OPERATIONS:
• Will cut as many as 99,999 pieces
of conduit of the same length in
one continuous operation.
This cutter requires both electrical and pneumatic
connections.
SPECIFICATIONS:
OVERALL HEIGHT: 1854mm (73 inches)
OVERALL WIDTH: 787mm (31 inches)
OVERALL DEPTH: 330mm (13 inches)
POWER REQUIREMENTS: Electrical-440 volt, 60 cycle AC,
110 volt may be requested.
DELPHI PACKARD AUTOMATIC CABLE
SEAL APPLICATOR:
This tool is designed to automatically apply cable
seals from a continuous mylar carrier strip onto
unstripped cable. Cable may range in size from
0.22mm2 gauge (thin wall) to 5.0mm2 gauge
(heavy wall).
This applicator is designed for use on automatic
cable processing equipment.
Efficient
No Progression
Adjustment
Quick Change
Tooling
Easy to
Operate
Versatile
Cuts Various
Lengths
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North American Region
1-800-DIE-INFO
European Region
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Asia Pacific Region
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South American Region
55-12-378-2002
327
Tooling
T O O L I N G
APPLICATION
APPLICATION
DELPHI PACKARD MANUAL CABLE SEAL
INSERTION BLOCK:
This block is a machined piece of aluminum,
approximately 1" thick, 6" wide, and 12" long.
There are 80 holes drilled to correspond to the
dimensions of Delphi Packard’s various cable seals.
Seals may be inserted into the block as loose piece
or on mylar tape if desired. This Seal Insertion
Block is designed for lower volume applications.
WEATHER-PACK 6060 GAUGE AS A
PROCESS CONTROL AID:
SPECIFICATIONS:
WEIGHT: 480g (1.05 lb.)
LENGTH: 102mm (4 inches)
WIDTH: 38mm (1-1/2 inches)
HEIGHT: 35mm (1-3/8 inches)
This gage is used as a process aid to verify that
terminals are crimped and mated properly.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Tooling
CRIMP TOOLS
CRIMP TOOLS
328
PART NO: 12040070
APPLICATION: Unsealed Doubles
Core and Insulation
CABLE RANGE (mm2): 2.0-0.50
A
A
B
C
D
E
PART NO: 06285847
APPLICATION: Unsealed All Purpose
Core and Insulation
CABLE RANGE (mm2): 2.0-0.50 (5.0-3.0 Core Only)
B
PART NO: 12018777
APPLICATION: Unsealed All Purpose
Core and Insulation
CABLE RANGE (mm2): 0.35
C
PART NO: 12014254
APPLICATION: Sealed Weather Pack Pin and Sleeve
Core and Insulation
CABLE RANGE (mm2): 2.0-0.50
D
PART NO: 12039500
APPLICATION: Unsealed 150 Metri-Pack, 150.1 and 150.2
Pull-To-Seat
Core and Insulation
CABLE RANGE (mm2): 1.0-0.35
E
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329
Tooling
CRIMP TOOLS
CRIMP TOOLS
B
C
D
E
A
PART NO: 12070947
APPLICATION: Unsealed Metri-Pack, Female only
Core and Insulation
CABLE RANGE (mm2): 5.0-3.0
B
PART NO: 12071687
APPLICATION: Sealed 480 & 630 Metri-Pack
Core and Insulation
CABLE RANGE (mm2): 5.0-3.0
C
PART NO: 12125080
APPLICATION: Micro-Pack 100W
Core and Insulation
CABLE RANGE (mm2): 0.80-0.35
D
PART NO: 12155975
APPLICATION: Sealed 150 & 280 Metri-Pack
Core and Insulation
CABLE RANGE (mm2): 2.0-0.50
E
PA R T NO: 12070948
APPLICATION: Unsealed Micro-Pack 100, Female only
Core and Insulation
CABLE RANGE (mm2): 2.0-0.35
A
SECTION NOTES:
• Hand crimp tools are designed for repair,
prototype or low volume usage.
• Solder with resin core solder to guarantee
crimp intergrity.
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Tooling
TERMINAL
TERMINAL
R E M O V A L
330
PART NO: 12014012
APPLICATION: Weather-Pack Male and Female
HANDLE COLOR: Clear Yellow
BUTTON COLOR: White
A
A
B
C
D
E
PART NO: 12031876
APPLICATION: Micro-Pack 100 Female
HANDLE COLOR: Red
BUTTON COLOR: Black
B
PART NO: 12094429
APPLICATION: GT 150; GT 280; 150 Metri-Pack; 280
Metri-Pack; 280 Tangless & 280 Bus
Bar; 630 Pull-To-Seat; Lamp Socket
Bases, B-1 & W-3; 800 Metri-Pack
Female
HANDLE COLOR: Green
BUTTON COLOR: White
C
PART NO: 12094430
APPLICATION: 56 Series; 280 Metri-Pack; 480 Metri-
Pack; 630 Metri-Pack; 800 Metri-Pack
Male Tangless; Lamp Socket Bases,
W-2 & C-2
HANDLE COLOR: Blue
BUTTON COLOR: White
D
PART NO: 12122523
APPLICATION: Micro-Pack 100W; 24Way Female
12129225; 32Way Female 12129025
and 12160423; 36Way Female
12110487
HANDLE COLOR: Gray
BUTTON COLOR: Black
E
F
PART NO: 12150860
APPLICATION: 800 Maxi-Fuse Female
HANDLE COLOR: Blue
BUTTON COLOR: Blue
F
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331
Tooling
R E M O V A L
TERMINAL
TERMINAL
A
B
PART NO: 12151195
APPLICATION: 280 Metri-Pack 2Way Bus Bar
HANDLE COLOR: Clear
BUTTON COLOR: Black
A
PART NO: 12151194
APPLICATION: 280 Metri-Pack 3Way Bus Bar
HANDLE COLOR: Clear
BUTTON COLOR: Red
B
PART NO: 12151193
APPLICATION: 280 Metri-Pack 4Way Bus Bar
HANDLE COLOR: Clear
BUTTON COLOR: Blue
C
PART NO: 12152395
APPLICATION: 280 Metri-Pack 5Way Bus Bar
HANDLE COLOR: Clear
BUTTON COLOR: Green (Flat)
D
C
D
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North American Region
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Tooling
TERMINAL
TERMINAL
R E M O V A L
332
PA R T NO: 10739582
APPLICATION: Ducon 0.8
HANDLE COLOR: Black
A
A
B
C
D
PART NO: 10739605
APPLICATION: Ducon 1.5 and 2.8 One Tang
HANDLE COLOR: Black
B
PART NO: 10739583
APPLICATION: Ducon 1.5 Two Tang
HANDLE COLOR: Black
C
PART NO: 10739584
APPLICATION: Ducon 2.8 Two Tang
HANDLE COLOR: Black
D
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333
Tooling
R E M O V A L
TERMINAL
TERMINAL
A
B
C
PART NO: 10739585
APPLICATION: Ducon 4.8 and 6.3
HANDLE COLOR: Black
A
PART NO: 10714774
APPLICATION: VF 2.8
HANDLE COLOR: Black
B
PART NO: 10714792
APPLICATION: VF 6.3
HANDLE COLOR: Black
C
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North American Region
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Asia Pacific Region
65-730-9900
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Tooling
HAND TOOLS
HAND TOOLS
334
A
B
D
E
PART NO: 12122727
APPLICATION: Cavity Plug Insertion Tool
150 Metri-Pack Series
HANDLE COLOR: Clear
BUTTON COLOR: Green
A
PART NO: 12121897
APPLICATION: Cavity Plug Insertion Tool
280 Metri-Pack Series
HANDLE COLOR: Yellow
BUTTON COLOR: Blue
B
PART NO: 12123162
APPLICATION: Cavity Plug Insertion Tool
480 Metri-Pack Series
HANDLE COLOR: Yellow
BUTTON COLOR: Green
C
PART NO: 12122584
APPLICATION: Cavity Plug Insertion Tool
630 Metri-Pack Series
HANDLE COLOR: Clear
BUTTON COLOR: Red
D
PART NO: 12150547
APPLICATION: Cavity Plug Removal Tool
630 Metri-Pack Series
HANDLE COLOR: Blue
BUTTON COLOR: Green
E
C
D
F
F
PART NO: 12075402
APPLICATION: Lamp Socket Insert Removal Tool
for W-3 Right Angle Wedge Base
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North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
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335
Tooling
HAND TOOLS
HAND TOOLS
A
C
D
A
C
PART NO: 12180082
APPLICATION: Retainer Removal Tool for
100W Connector 24Way 12129225
HANDLE COLOR: Blue
BUTTON COLOR: Red
D
PART NO: 15313892
APPLICATION: GT Male Terminal Stabilizer
Removal Tool
HANDLE COLOR: Blue
BUTTON COLOR: White
E
E
PART NO: 12094441
APPLICATION: All Purpose Large Secondary Lock/
TPA Removal Tool
HANDLE COLOR: Red
BUTTON COLOR: White
PART NO: 12122647
APPLICATION: All Purpose Small Secondary Lock/
TPA Removal Tool
HANDLE COLOR: Red
BUTTON COLOR: Red
PART NO: 12018256
APPLICATION: Wire Insulation Stripper
HANDLE COLOR: Blue
CABLE RANGE (mm2): 8.0-0.35
F
F
B
BPART NO: 12152019
APPLICATION: Retainer Removal Tool for
100W Connector 32Way 12129025
HANDLE COLOR: Gray
BUTTON COLOR: Black
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North American Region
1-800-DIE-INFO
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
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Tooling
T O O L I N G
APPLICATION
APPLICATION
336
12015858 280 Metri-Pack Series - Unsealed 12018253 yes
12015860 480 Metri-Pack Series - Unsealed 12018253 yes
12015864 630 Metri-Pack Series for Relay application - Unsealed 12018253 yes
12015865 630 Metri-Pack Series for Relay application - Unsealed 12018253 yes
12015869 630 Metri-Pack Series - Unsealed 12018253 yes
12015870 630 Metri-Pack Series - Unsealed 12018253 yes
12020035 630 Metri-Pack Series - Unsealed 12018253 yes
12020116 280 Metri-Pack Series - Unsealed 12018253 yes
12020119 480 Metri-Pack Series - Unsealed 12018253 yes
12020120 480 Metri-Pack Series - Unsealed 12018253 yes
12020125 630 Metri-Pack Series - Unsealed 12018253 yes
12020126 630 Metri-Pack Series - Unsealed 12018253 yes
12020156 630 Metri-Pack Series - Pull-To-Seat - Sealed 12018253 yes
12020335 630 Metri-Pack Series - Unsealed 12018253 yes
12020365 630 Metri-Pack Series - Unsealed 12018253 yes
12020366 480 Metri-Pack Series - Unsealed 12018253 yes
12020782 280 Metri-Pack Series - Unsealed 12018253 yes
12020784 480 Metri-Pack Series - Unsealed 12018253 no
12020801 Weather-Pack Series - Sealed 12012249 yes
12033820 480 Metri-Pack Series - Unsealed 12018253 yes
12033972 630 Metri-Pack Series - Unsealed 12018253 no
12033997 630 Metri-Pack Series - Pull-To-Seat - Sealed 12018253 yes
12034046 280 Metri-Pack Series - Unsealed 12018253 yes
12034047 280 Metri-Pack Series - Unsealed 12018253 yes
12040902 100 Micro-Pack Series - Unsealed 12039723 no
12045773 150 Metri-Pack Series - Sealed 12012249 yes
12047581 150 Metri-Pack Series - Unsealed 12018951 yes
12047767 150 Metri-Pack Series - Unsealed 12018951 yes
12048074 150 Metri-Pack Series - Sealed 12012249 yes
12048159 280 Metri-Pack Series - Sealed 12012249 yes
12048254 280 Metri-Pack Series - Sealed 12012249 yes
12048450 480 Metri-Pack Series - Unsealed 12039880 no
12048451 480 Metri-Pack Series - Unsealed 12039880 no
12052139 480 Metri-Pack Series - Unsealed 12039880 no
12052172 480 Metri-Pack Series - Unsealed 12039969 no
12052217 280 Metri-Pack Series - Unsealed 12018253 yes
12052219 480 Metri-Pack Series - Unsealed 12018253 yes
12052221 480 Metri-Pack Series - Unsealed 12018253 yes
12052222 630 Metri-Pack Series - Unsealed 12018253 yes
12052224 630 Metri-Pack Series - Unsealed 12018253 yes
12052225 630 Metri-Pack Series for Relay application - Unsealed 12018253 yes
12052227 630 Metri-Pack Series for Relay application - Unsealed 12018253 yes
12052455 630 Metri-Pack Series - Sealed 12039880 no
12052456 630 Metri-Pack Series - Sealed 12039880 no
12052457 630 Metri-Pack Series - Sealed 12039880 no
12052826 630 Metri-Pack Series - Unsealed 12018253 yes
12052827 480 Metri-Pack Series - Unsealed 12018253 yes
12059894 150 Metri-Pack Series - Unsealed 12018951 yes
12064734 630 Metri-Pack Series - Sealed 12039969 no
12064735 630 Metri-Pack Series - Sealed 12039969 no
12064736 630 Metri-Pack Series - Sealed 12039969 no
12064737 630 Metri-Pack Series - Sealed 12039969 no
12064971 150 Metri-Pack Series - Unsealed 12018951 yes
12065196 480 Metri-Pack Series - Unsealed 12039969 no
12065197 480 Metri-Pack Series - Unsealed 12039969 no
12065892 480 Metri-Pack Series for Relay application - Unsealed 12040128 yes
12065893 480 Metri-Pack Series for Relay application - Unsealed 12040128 yes
12065894 480 Metri-Pack Series for Relay application - Unsealed 12040128 yes
12065915 800 Maxi-Fuse - Unsealed 12071239 yes
After Speed-O-Matic E-Z
Part Termination Die Part Pack Die
Number Part Number Terminal Description Number Available
T
ERMINAL
/C
RIMP
A
PPLICATOR
C
ROSS
R
EFERENCE
http://delphi.com/products/connect
North American Region
1-800-DIE-INFO
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
337
Tooling
T O O L I N G
APPLICATION
APPLICATION
After Speed-O-Matic E-Z
Part Termination Die Part Pack Die
Number Part Number Terminal Description Number Available
T
ERMINAL
/C
RIMP
A
PPLICATOR
C
ROSS
R
EFERENCE
12065916 800 Maxi-Fuse - Unsealed 12071239 yes
12065918 800 Maxi-Fuse - Unsealed 12071239 yes
12066214 280 Metri-Pack Series - Unsealed 12018253 yes
12066269 480 Metri-Pack Series - Unsealed 12018253 yes
12066271 280 Metri-Pack Series - Unsealed 12018253 yes
12066454 630 Metri-Pack Series - Unsealed 12018253 yes
12066493 630 Metri-Pack Series - Unsealed 12018253 yes
12066614 630 Metri-Pack Series - Pull-To-Seat - Sealed 12018253 yes
12066638 W2-W3 Lamp Socket Series - Sealed 12012249 yes
12066639 W2-W3 Lamp Socket Series - Sealed 12012249 yes
12077411 280 Metri-Pack Series - Sealed 12012249 yes
12077413 280 Metri-Pack Series - Sealed 12012249 yes
12077628 150 Metri-Pack Series - Sealed 12012249 yes
12077939 280 Metri-Pack Series - Pull-To-Seat - Sealed 12018951 yes
12084200 150 Metri-Pack Series - Sealed 12012249 yes
12084201 280 Metri-Pack Series - Sealed 12012249 yes
12084449 100 Micro-Pack Series - Unsealed 12039723 no
12084586 280 Metri-Pack Series - Unsealed 12018253 yes
12084588 630 Metri-Pack Series for Relay application - Unsealed 12018253 yes
12084590 630 Metri-Pack Series - Unsealed 12018253 yes
12084595 480 Metri-Pack Series - Unsealed 12018253 yes
12084596 630 Metri-Pack Series - Unsealed 12018253 yes
12084912 100W Micro-Pack Series - Sealed 12040128 yes
12084913 100W Micro-Pack Series - Sealed 12040128 yes
12089040 Weather-Pack Series - Sealed 12012249 yes
12089188 Weather-Pack Series - Sealed 12012249 yes
12089236 480 Metri-Pack Series for Relay application - Unsealed 12040128 yes
12089307 Weather-Pack Series - Sealed 12012249 yes
12092444 800 Maxi-Fuse - Unsealed 12071239 yes
12092445 800 Maxi-Fuse - Unsealed 12071239 no
12103360 280 Metri-Pack Series - Pull-To-Seat - Sealed 12018951 yes
12103501 Ring - Unsealed 06286013 no
12103502 Ring - Unsealed 06286013 no
12103503 Ring - Unsealed 06286013 no
12103504 Ring - Unsealed 06286013 no
12103505 Ring - Unsealed 06286013 no
12103506 Ring - Unsealed 06286013 no
12103507 Ring - Unsealed 06286013 no
12103508 Ring - Unsealed 06286013 no
12103509 Ring - Unsealed 06286013 no
12103510 Ring - Unsealed 06286013 no
12103511 Ring - Unsealed 06286013 no
12103512 Ring - Unsealed 08910204 no
12103513 Ring - Unsealed 08910204 no
12103514 Ring - Unsealed 08910162 no
12103515 Ring - Unsealed 08910162 no
12103516 Ring - Unsealed 08910162 no
12103517 Ring - Unsealed 06292518 no
12103518 Ring - Unsealed 06292518 no
12103519 Ring - Unsealed 06292518 no
12103520 Ring - Unsealed 06292518 no
12103948 480 Metri-Pack Series for Relay application - Unsealed 12040128 yes
12103965 Ring - Unsealed 06286013 no
12110127 800 Maxi-Fuse - Unsealed 12071239 yes
12110128 800 Maxi-Fuse - Unsealed 12071239 yes
12110644 12110648 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12118476 no
12110645 12110649 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12118476 no
12110645 12110650 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 12118477 no
12110645 12110651 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 12118477 no
12110646 12110652 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12118476 no
http://delphi.com/products/connect
North American Region
1-800-DIE-INFO
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Tooling
T O O L I N G
APPLICATION
APPLICATION
338
After Speed-O-Matic E-Z
Part Termination Die Part Pack Die
Number Part Number Terminal Description Number Available
12110646 12110653 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 12118477 no
12110646 12110654 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 12118477 no
12110646 12110655 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 12118477 no
12110646 12110656 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 12118477 no
12110647 12110657 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12118476 no
12110647 12110658 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 12118477 no
12110647 12110659 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 12118477 no
12110647 12110660 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 12118477 no
12110647 12110661 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 12118477 no
12110662 12110663 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12118476 no
12110664 12110665 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12118476 no
12110685 12110686 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12118476 no
12110700 800 Maxi-Fuse - Unsealed 12071239 no
12110708 12110711 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 12118477 no
12110708 12110712 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12118477 no
12110709 12110713 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 12118477 no
12110709 12110714 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12118477 no
12110709 12110715 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 12118477 no
12110709 12110716 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 12118477 no
12110710 12110717 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 12118477 no
12110710 12110718 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12118477 no
12110710 12110719 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 12118477 no
12110710 12110720 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 12118477 no
12110842 280 Metri-Pack Series - Tangless - Unsealed 12018253 yes
12110843 280 Metri-Pack Series - Tangless - Unsealed 12018253 yes
12110844 280 Metri-Pack Series - Tangless - Unsealed 12018253 yes
12110845 280 Metri-Pack Series - Tangless - Sealed 12012249 yes
12110846 280 Metri-Pack Series - Tangless - Sealed 12012249 yes
12110847 280 Metri-Pack Series - Tangless - Sealed 12012249 yes
12110853 280 Metri-Pack Series - Tangless - Sealed 12012249 yes
12124075 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 12040128 yes
12124076 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 12040128 yes
12124304 480 Metri-Pack Series - Unsealed 12018253 yes
12124471 W-2 Lamp Socket Series - Sealed 12071239 yes
12124512 56 Series - Unsealed 12018253 yes
12124513 56 Series - Unsealed 12018253 yes
12124515 56 Series - Unsealed 12018253 yes
12124517 56 Series - Unsealed 12018253 yes
12124518 56 Series - Unsealed 12018253 yes
12124519 56 Series - Unsealed 12018253 yes
12124520 56 Series - Unsealed 12018253 yes
12124522 56 Series - Unsealed 12018253 yes
12124523 56 Series - Unsealed 12018253 yes
12124559 630 Metri-Pack Series for Relay application - Unsealed 12018253 yes
12124580 Weather-Pack Series - Sealed 12012249 yes
12124581 Weather-Pack Series - Sealed 12012249 yes
12124582 Weather-Pack Series - Sealed 12012249 yes
12124587 Weather-Pack Series - Sealed 12012249 yes
12124598 W-2 Lamp Socket Series - Sealed none yes
12124977 280 Metri-Pack Series - Sealed 12012249 no
12129052 B1-C2 Lamp Socket Series - Sealed 12118726 no
12129053 B1-C2 Lamp Socket Series - Sealed 12012249 yes
12129061 280 Metri-Pack Series - Tangless - Unsealed 12018253 yes
12129373 150 Metri-Pack Series - Tangless - Unsealed 12018951 yes
12129409 280 Metri-Pack Series - Tangless - Sealed 12012249 yes
12129424 280 Metri-Pack Series - Tangless - Unsealed 12018253 yes
12129425 280 Metri-Pack Series - Tangless - Unsealed 12018253 yes
12129484 150 Metri-Pack Series - Tangless - Unsealed 12018951 no
12129493 280 Metri-Pack Series - Sealed 12012249 yes
T
ERMINAL
/C
RIMP
A
PPLICATOR
C
ROSS
R
EFERENCE
http://delphi.com/products/connect
North American Region
1-800-DIE-INFO
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
339
Tooling
T O O L I N G
APPLICATION
APPLICATION
After Speed-O-Matic E-Z
Part Termination Die Part Pack Die
Number Part Number Terminal Description Number Available
12129494 280 Metri-Pack Series - Unsealed 12018253 yes
12129497 280 Metri-Pack Series - Sealed 12012249 yes
12129498 280 Metri-Pack Series - Unsealed 12018253 yes
12129663 280 Metri-Pack Series - Tangless - Unsealed 12018253 yes
12146447 100 Micro-Pack Series - Unsealed 12018951 no
12146448 100 Micro-Pack Series - Unsealed 12018951 no
12160222 150 Metri-Pack Series - Sealed 12012249 yes
12160223 150 Metri-Pack Series - Sealed 12012249 yes
12160635 12160643 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 12095585 no
12160635 12160648 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 12014021 no
12160635 12160652 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12014021 no
12160635 12160657 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 12014021 no
12160635 12160660 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 12014021 no
12160635 12160662 280 Metri-Pack Series - 6 way Bus Bar - Unsealed 12014021 no
12160636 12160644 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 12095585 no
12160636 12160649 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 12014021 no
12160636 12160653 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12014021 no
12160636 12160658 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 12014021 no
12160636 12160661 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 12014021 no
12160637 12160645 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 12095585 no
12160637 12160650 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 12014021 no
12160637 12160654 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12014021 no
12160638 12160646 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 12095585 no
12160638 12160655 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12014021 no
12160640 12160663 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 12095585 no
12160640 12160664 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 12014021 no
12160641 12160665 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 12095585 no
12160641 12160666 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 12014021 no
12160642 12160667 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 12095585 no
12161184 150.2 Metri-Pack - Pull-To-Seat - Sealed 12040128 yes
12162098 Ring - Unsealed 06286013 no
12162099 Ring - Unsealed 06286013 no
12162100 Ring - Unsealed 06286013 no
12162595 280 Metri-Pack Series - Unsealed 12018253 yes
12162596 280 Metri-Pack Series - Unsealed 12018253 yes
12162597 280 Metri-Pack Series - Unsealed 12018253 yes
12186320 W2-W3 Lamp Socket Series - Sealed 12012249 yes
12191811 GT 150 - Unsealed none yes
12191812 GT 150 - Unsealed none yes
12191818 GT 150 - Sealed none yes
12191819 GT 150 - Sealed none yes
15304621 B1-C2 Lamp Socket Series - Sealed 12012249 yes
15304622 B1-C2 Lamp Socket Series - Sealed 12118726 no
15304701 GT 150 - Unsealed 12040128 yes
15304702 GT 150 - Unsealed 12040128 yes
15304706 GT 150 - Sealed 12012249 yes
15304707 GT 150 - Sealed 12012249 yes
15304710 GT 280 - Unsealed 12040128 yes
15304711 GT 280 - Unsealed 12040128 yes
15304712 GT 280 - Unsealed 12040128 yes
15304715 GT 280 - Sealed 12012249 yes
15304716 GT 280 - Sealed 12012249 yes
15304717 GT 280 - Sealed 12012249 yes
15304722 GT 280 - Unsealed 12040128 yes
15304723 GT 280 - Unsealed 12040128 yes
15304724 GT 280 - Unsealed 12040128 yes
15304727 GT 280 - Sealed 12012249 yes
15304728 GT 280 - Sealed 12012249 yes
15304729 GT 280 - Sealed 12012249 yes
T
ERMINAL
/C
RIMP
A
PPLICATOR
C
ROSS
R
EFERENCE
http://delphi.com/products/connect
340
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
341
Glossary
ABS .........
Acrylonitrile Butadiene Styrene
amps ................................
Amperes
App ................................
Application
˚C ...........................
Degrees Centigrade
cm ..................................
Centimeter
CPA .........
Connector Position Assurance
dc ...............................
Direct Current
DIN ....
Deutsche Industry Norm (Standard)
Dk ..........................................
Dark
DS ...............................
Double Sping
EPDM ..
Ethylene Propylene Diene Monomer
EMS .........
Engine Management Systems
˚F ..........................
Degrees Fahrenheit
F ..........................................
Female
GB ..................................
Glass Bead
GF ..................................
Glass Fiber
g ..........................................
Grams
GT .............................
Global Terminal
H ..........................................
Height
HS .............................
Heat Stabilized
HVAC ..
Heating Ventilation Air Conditioning
IM .............................
Impact Modified
I MLD ..........................
Insert Molded
ISO ...
International Standards Organization
JIS ..............
Japanese Industry Standard
L ..........................................
Length
LT ............................................
Left
Lt ...........................................
Light
M ...........................................
Male
Max .................................
Maximum
Md.....................................
Medium
Min...................................
Minimum
mm .................................
Millimeter
MF ...............................
Mineral Filled
M/P ................................
Metri-Pack
mV .....................................
Millivolt
mV/amp .................
Millivolt per amp
mW .................................
Milliwatts
Nm ............................
Newtons Meter
No. .....................................
Number
NPTF .............
National Pipe Thread Fine
NTC .....
Negative Temperature Coefficient
OBD ..................
On Board Diagnostics
O.D. .........................
Outside Diameter
PA6 ................................
Polyamide 6
PA12 ............................
Polyamide 12
PA66 ............................
Polyamide 66
PBT ..
Polybutylene Terephtalate (Polyester)
P/C .............................
Printed Circuit
PC ...............................
Polycarbonate
PEI .............................
Polyetherimide
PET....
Polyethylene Terephtalate Polyester
PLR.............
Primary Lock Reinforcement
PP ...............................
Polypropylene
PPE......................
Polyphenylene Ether
PVC ........................
Polyvinyl Chloride
Ref...................................
Reference
RT ..........................................
Right
SAE .......
Society of Automotive Engineers
SST ............................
Stainless Steel
TF ....................................
Talc Filled
TEEE ....................................
Hytrel
Temp ............................
Temperature
TEO 45A ..
Thermoplastic Polyester Olefinic
TPA ...........
Terminal Position Assurance
V..............................................
Volt
W..........................................
Width
ABBREVIATIONS
PRIMARY CABLE
RANGE CONVERSION
Metric Size SAE
mm2Gage
0.22 24
0.35 22
0.50 20
0.80 18
1.00 16
2.00 14
3.00 12
5.00 10
8.00 8
BATTERY CABLE
RANGE CONVERSION
Metric Size SAE
mm2Gage
13.0 6
19.0 4
32.0 2
40.0 1
50.0 0
62.0 2/0
SAE Cable
Rated Cross Section
PRIMARY
CABLE
(mm2)
0.22
0.35
0.5
0.75
1
1.5
2.5
4
6
BATTERY
CABLE
(mm2)
10
16
25
35
50
70
95
120
DIN Cable
Rated Cross Section
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
342
2965019 315
2965977 316
2973385 315
2973407 314
2984017 316
2984959 315
6285847 328
8900863 314
8905563 318
8905790 315
8917444 310
10714774 333
10714792 333
10717452 318
10717456 313
10717650 80
10717689 217, 219
10717711 210, 211
10717812 276
10717815 206, 207, 208
10717816 284
10717826 210, 211
10717827 210, 211
10717837 224
10717849 224
10717927 216
10717928 220
10717964 216
10718038 276, 277
10718234 313
10718620 278
10718621 278
10719204 319
10719332 283
10719339 69, 71
10719968 283
10719976 279
10720007 318
10720017 278
10720018 278
10720098 283
10720611 313
10720613 313
10720615 313
10720617 313
10720641 312
10720769 206, 216
10720844 212, 313
10720847 212, 313
10720851 252, 313
10720907 313
10720941 312
10720947 312
10720950 312
10720983 313
10724374 217
10724435 217
10724459 221
10727065 312
10727066 312
10728148 224
10730124 207, 217, 312
10730240 212, 313
10730241 212, 313
10730244 221, 224
10731090 312
10731091 312
10731103 313
10733034 313
10733035 313
10733145 313
10737670 312
10737671 312
10737704 313
10738785 212, 313
10738786 212, 313
10739582 332
10739583 332
10739584 332
10739585 333
10739605 332
10740396 217, 218
10740397 68
10740403 210, 211
10740404 210, 211
10740407 283
10740408 283
10740409 283
10740410 283
10740413 251
10740483 276
10740484 276
10740485 276
10740486 277
10740487 277
12004188 310
12004189 310
12004267 314
12004327 316
12010293 84, 128, 148, 242,
252, 263
12010300 85, 128, 148, 243,
263, 313
12010852 247
12010973 243, 244
12010996 243, 244
12014012 330
12014254 328
12015024 243, 245
12015193 84, 128, 148, 242,
263
12015284 84, 128, 148, 229,
242, 252, 263
12015306 314
12015323 84, 128, 148, 229,
242, 252, 263
12015359 84, 128, 148, 242,
252, 263
12015360 84, 128, 148, 242,
252, 263
12015508 136, 140
12015509 137, 140
12015510 136, 137, 140
12015511 136, 137, 140
12015664 106, 109
12015791 242, 244
12015792 242, 244
12015798 242, 245
12015858 78, 122, 138, 160,
260
12015860 96, 122, 138
12015864 261
12015865 261
12015869 106, 122, 138, 262
12015870 106, 122, 138, 262
12015899 84, 128, 148, 229,
242, 252, 263
12015899 313
12015952 96, 98
12015987 97, 98
12018256 335
12018777 328
12020005 243, 247
12020014 122, 124
12020035 106, 122, 138, 262
12020116 79, 123, 139
12020119 97, 123, 139
12020120 97, 123, 139
12020125 107, 139
12020126 107, 139
12020156 110, 263
12020365 107, 139
12020366 96, 122, 138
12020629 137, 140
12020720 228, 231
12020782 79, 123, 139
12020784 97, 123, 139
12020786 243, 246
12020801 242
12020807 86
12020827 243, 245
12020829 242, 245
12020830 243, 246
12020832 242, 246
12020833 68, 69, 70, 71, 74,
87, 88, 92, 102, 103,
104, 113, 129, 131,
245, 246
12020926 242, 246
12020991 242, 247
12031876 330
12033731 286
12033769 112, 286
12033820 97, 123, 139
12033871 282
12033872 259, 266, 282
12033972 107, 139
12033997 110, 263
12034003 282
12034046 78, 122, 138, 160,
260
12034047 79, 123, 139
12034061 103
12034074 244
12034145 87
12034170 100, 148
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
343
12034178 128
12034269 112
12034363 112
12034364 112
12034365 84, 128, 148, 229,
242, 252, 313
12034365 313
12034396 155, 158
12034398 154, 157, 158
12034400 154, 158
12034413 155, 263
12035365 263
12039500 328
12040070 328
12040780 158
12040902 165
12040903 165, 166
12040905 165, 167
12040921 154, 156, 157
12040923 155, 156
12040938 156
12040977 84, 87
12041301 91
12041351 84, 128, 148, 229,
242, 252, 313
12041352 84, 128, 148, 229,
242, 252, 263, 313
12045681 123, 124
12045688 57, 64
12045689 56, 64
12045690 64
12045699 110, 113
12045773 67, 127, 147
12045808 67, 71
12045889 170, 180, 181, 184
12045890 170, 180, 181, 184
12045897 131
12047531 164, 168, 170, 178
12047581 57, 139
12047662 56, 58, 297, 298,
302, 303, 304
12047663 57, 58
12047664 56, 58, 59, 60, 61,
297, 298, 302, 303,
304
12047665 58, 59
12047682 56, 58
12047683 57, 58
12047751 136, 143
12047752 137, 143
12047767 56, 138, 297, 302
12047781 56, 59
12047782 57, 59
12047783 56, 59, 60
12047784 59, 60
12047785 56, 60
12047786 57, 60
12047787 60, 61
12047814 165, 168
12047815 166
12047829 165, 166
12047835 317
12047838 136, 137, 141
12047840 136, 141
12047841 136, 141
12047842 136, 141
12047843 136, 141
12047845 137, 141
12047846 137, 141
12047886 56, 64
12047900 170, 179, 182, 183,
184, 185, 186
12047901 170, 179, 182, 183,
184, 185, 186
12047931 67, 70
12047933 70
12047937 66, 70
12047938 70
12047948 66, 67, 69
12048074 66, 126, 146, 159
12048086 66, 128, 148, 159,
206, 216
12048087 66, 128, 148, 159,
206, 216
12048159 85, 147
12048254 85, 147
12048344 170, 177, 182, 185
12048345 170, 177, 182, 185
12048412 104
12048413 104
12048433 100, 128, 148, 216,
229, 313
12048441 100, 128, 148, 216,
229, 313
12048442 100, 128, 148, 216,
313
12048443 100, 128, 148, 216
12048450 100, 126, 146
12048451 100, 126, 146
12048453 155, 156
12048455 154, 156
12048456 156
12052130 155, 157
12052131 157
12052139 100, 126, 146
12052172 101, 127, 147
12052189 71
12052199 127, 129
12052200 127, 129
12052217 78, 122, 138, 160,
260
12052219 96, 122, 138
12052221 96, 122, 138
12052222 106, 122, 138, 262
12052224 106, 122, 138, 262
12052225 261
12052227 261
12052287 131
12052290 131
12052386 110, 128, 148, 313
12052387 110, 128, 148
12052388 110, 128, 148
12052452 100, 128, 148, 216,
313
12052453 100, 128, 148, 216
12052455 110, 126, 146
12052456 110, 126, 146
12052457 110, 126, 146
12052480 70
12052486 126, 129
12052490 228, 232
12052600 70
12052613 100, 102
12052623 107, 109
12052634 66, 67, 68
12052641 66, 68
12052644 68
12052668 110, 128, 148
12052816 92
12052826 107, 139
12052827 97, 123, 139
12052832 56, 59
12052833 57, 59
12052834 60, 61, 63, 64, 65,
74, 80, 81, 82, 83,
86, 89, 91, 92, 99,
103, 108, 118, 119,
130, 132, 162, 186,
282, 286, 287
12052845 66, 67, 68
12052848 66, 70
12052850 66, 67, 70
12052854 91
12052856 91, 162
12052898 75
12052924 66, 128, 148, 159
12052925 66, 128, 148, 159
12052930 100, 128, 148, 216,
229, 313
12052931 100, 128, 148, 216,
229, 313
12052978 316
12059160 164, 166, 170, 173,
175
12059168 47, 67, 128, 148,
159
12059168 312
12059195 92
12059249 58, 298, 303, 304
12059250 58
12059255 111, 128, 148, 213,
313
12059257 110, 128, 148, 313
12059258 110, 128, 148
12059259 110, 128, 148, 212,
313
12059260 110, 128, 148
12059296 103
12059297 103
12059426 286
12059450 85, 86
12059472 126, 129
12059573 92
12059735 137, 142
12059800 74
12059801 74
12059860 96, 99
12059894 57, 139
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
344
12059897 100, 101, 102
12059915 171, 176
12059952 228, 232
12060424 188
12064734 111, 147
12064735 111, 147
12064736 111, 147
12064737 111, 147
12064749 96, 99
12064750 97, 99
12064751 97, 99
12064752 78, 82
12064753 78, 82
12064754 79, 82
12064755 79, 82
12064758 56, 60
12064759 57, 60
12064760 56, 61
12064761 57, 61
12064762 56, 63
12064763 57, 63
12064764 56, 63
12064765 63
12064766 56, 64
12064767 57, 64
12064768 56, 64
12064769 56, 65
12064770 57, 65
12064771 56, 65
12064798 171, 174
12064799 170, 174
12064822 170, 174
12064823 170, 174
12064834 145, 150
12064835 144, 150
12064837 145, 150
12064839 145, 150
12064860 74
12064861 74
12064862 74
12064863 74
12064971 56, 138, 297, 302
12064978 170, 176
12064980 164, 167, 170, 176
12064982 164, 166
12064983 166
12064986 164, 167, 170, 175,
176
12064987 164, 166
12064989 166, 167, 168, 172,
173, 175, 176, 178
12064993 170, 172, 173
12064998 78, 83
12064999 78, 83
12065141 79, 83
12065171 85, 86
12065172 84, 86
12065196 101, 127, 147
12065197 101, 127, 147
12065249 85, 86
12065266 155, 263
12065279 85, 86
12065298 75
12065425 66, 71, 159
12065426 71
12065449 306
12065647 171, 173
12065685 287
12065686 287
12065703 100, 128, 148
12065705 137, 143
12065785 170, 178
12065848 145, 149
12065849 145, 149
12065850 144, 149
12065863 101, 102
12065870 171, 172
12065873 164, 167
12065874 165, 167
12065892 261
12065893 261
12065894 261
12065915 262
12065916 116, 262
12065918 262
12065930 262
12065943 164, 167
12066050 144, 149
12066082 101, 128, 148, 217
12066082 313
12066130 170, 175
12066170 170, 172, 173, 176
12066176 75
12066189 164, 166, 170, 173,
175
12066195 79, 83
12066214 78, 122, 260, 263
12066269 97, 123, 139
12066271 79, 123, 139
12066304 66, 70
12066307 171, 175
12066317 20
12066454 107, 139
12066493 107, 139
12066505 110
12066571 103
12066572 103
12066590 145, 150
12066638 229
12066639 229
12066681 286
12070947 329
12070948 329
12071687 329
12075402 334
12077411 84, 126, 146
12077413 84, 126, 146
12077530 259, 264, 265, 266,
268, 269
12077532 259, 265, 272, 275
12077534 259, 270, 271
12077538 259, 265
12077563 259, 265
12077569 259, 265
12077571 259, 266
12077572 259, 266
12077574 259, 266
12077591 75
12077628 67, 127, 147
12077759 110, 128, 148, 229
12077760 110, 128, 148, 229
12077822 137, 141
12077899 174, 179, 180, 181,
182, 183, 184, 185,
186
12077904 92
12077939 84
12084126 253
12084149 317
12084183 136, 141
12084185 306
12084193 66, 128, 148, 159
12084200 66, 126, 146, 159
12084201 84, 126, 146
12084449 165
12084554 306
12084561 318
12084586 79, 123, 139
12084588 261
12084590 106, 122, 138, 262
12084595 96, 122, 138
12084596 106, 122, 138
12084673 85, 88
12084791 274, 275
12084890 91
12084891 84, 88
12084910 259, 270
12084912 188
12084913 188
12084944 177
12084945 170, 177, 182, 185
12084948 177
12084949 177
12085030 286
12088187 229
12089040 243
12089045 306
12089137 229
12089139 229
12089236 261
12089240 306
12089263 306
12089290 154
12089307 243
12089442 206, 216
12089442 66, 128, 148, 159,
312
12089444 84, 128, 148, 229,
242, 252, 263
12089496 306
12089678 66, 128, 148, 159
12089679 84, 128, 148, 229,
242, 252, 263
12089852 171, 178
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
345
12092030 229
12092058 229
12092162 56, 61
12092163 57, 61
12092164 56, 61
12092220 259, 265
12092231 259, 265
12092254 91
12092320 189, 190
12092328 259, 270, 271
12092332 271
12092379 228, 231
12092399 116, 119
12092400 116, 119
12092401 116, 117, 119
12092444 116, 262
12092445 116, 262
12092491 144, 150
12092507 259, 264
12092605 287
12092669 271
12092741 259, 270, 271
12092748 272, 274
12092844 66, 67, 69
12092886 171, 179
12094429 330
12094430 330
12094441 335
12103010 308
12103014 308
12103086 306
12103172 286
12103360 84
12103406 193
12103501 307
12103502 262, 307
12103503 307
12103504 262, 307
12103505 307
12103506 262, 307
12103507 307
12103508 262, 307
12103509 307
12103510 307
12103511 262, 307
12103512 262, 307
12103513 262, 307
12103514 262, 307
12103515 307
12103516 307
12103517 307
12103518 307
12103519 307
12103520 307
12103784 244
12103881 154
12103948 261
12103965 262
12103965 307
12103974 67, 69
12110041 259, 270, 271
12110043 259, 264
12110053 228, 233
12110054 228, 233
12110057 284
12110058 284
12110075 130
12110088 170, 179, 182, 185,
186
12110112 180
12110113 170, 180
12110114 180
12110115 180
12110127 116, 262
12110128 262
12110129 259, 265
12110179 93
12110206 170, 183, 184, 185,
186
12110207 170, 181, 184
12110209 171, 184
12110236 154
12110241 184
12110244 170, 183, 184, 185,
186
12110245 184
12110246 309
12110250 72
12110252 72
12110254 72
12110259 170, 177
12110261 171, 177
12110290 317
12110293 66, 68
12110299 190, 191, 192
12110323 171, 181
12110403 188, 190
12110415 265
12110440 161, 162
12110446 292, 293
12110485 189, 192
12110487 188, 192
12110488 188, 192
12110489 188, 192
12110490 188, 192
12110517 317
12110539 286
12110540 286
12110541 282
12110542 282
12110594 259, 268
12110595 259, 268
12110602 259, 268
12110644 261
12110645 261
12110646 261
12110647 261
12110648 261
12110649 261
12110650 261
12110651 261
12110652 261
12110653 261
12110654 261
12110655 261
12110656 261
12110657 261
12110658 261
12110659 261
12110660 261
12110661 261
12110662 261
12110663 261
12110664 261
12110665 261
12110685 261
12110686 261
12110698 117, 119
12110700 117
12110708 260
12110709 260
12110710 260
12110711 260
12110712 260
12110713 260
12110714 260
12110715 260
12110716 260
12110717 260
12110718 260
12110719 260
12110720 260
12110751 84, 89
12110753 85, 89
12110754 84, 85, 89
12110782 85, 90
12110783 317
12110822 90
12110842 78, 160, 236
12110843 78, 160, 236, 261
12110844 78, 160, 236, 261
12110845 84, 146, 193
12110846 84, 146, 193
12110847 84, 146
12110853 84, 146, 193, 263
12111456 80
12121897 334
12122523 330
12122584 334
12122647 335
12122727 334
12123162 334
12124075 66
12124076 66
12124107 67, 70
12124264 66, 67, 71, 159
12124276 308
12124295 308
12124296 308
12124297 308
12124304 96, 122, 138
12124471 229
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
346
12124512 314
12124513 314
12124515 314
12124517 314
12124518 314
12124519 314
12124520 314
12124522 314
12124523 314
12124559 261
12124580 242
12124581 242
12124582 243
12124587 243
12124598 229
12124634 92
12124669 66, 128, 148, 159
12124685 110, 113
12124686 111, 113
12124732 137, 143
12124811 91
12124819 84, 86
12124824 75
12124846 19, 20
12124898 131
12124977 85, 147
12125080 329
12129008 189, 191
12129021 191
12129022 191
12129023 188, 191
12129025 188, 191
12129026 188, 191
12129028 191
12129030 188, 191
12129051 228, 234
12129052 229
12129053 229
12129057 228, 234
12129061 78, 160, 236, 261
12129081 78, 80
12129082 80
12129083 78, 80
12129088 162
12129121 259, 270, 271
12129124 132
12129135 79, 81
12129136 78, 81
12129137 79, 81
12129138 78, 81
12129140 93
12129142 93
12129155 79, 80
12129156 80
12129157 79, 80
12129183 188, 190
12129192 19, 20
12129206 144, 152
12129213 145, 152
12129214 144, 152
12129222 309
12129340 171, 180
12129341 180
12129342 180
12129369 180
12129373 56
12129409 84, 193, 263
12129424 78, 160, 261
12129425 78, 160, 261
12129433 309
12129435 309
12129437 309
12129484 56
12129487 92
12129489 78, 81
12129490 79, 81
12129491 78, 81
12129492 79, 81
12129493 84, 126, 138, 146,
160
12129494 78, 122, 138, 160,
260
12129497 85, 147
12129498 79, 123, 139
12129565 84, 88
12129596 292, 294
12129598 308
12129600 85, 88
12129613 89
12129614 89
12129615 67, 68
12129628 309
12129651 309
12129663 78, 160, 261
12129669 144, 151
12129670 145, 151
12129672 145, 151
12129691 302, 304
12129715 282
12129716 286
12129811 190
12129822 306
12129833 272, 273
12129834 272, 273
12129835 272, 273
12129836 272, 273
12129837 272, 273
12129842 130
12129858 190
12129909 228, 230, 234
12129938 107, 108
12129939 106, 108
12129940 106, 108
12131283 62
12131285 62
12131317 283
12131358 63
12131359 284
12131361 62
12131370 63
12131372 62
12131423 198, 220
12131448 263
12131455 263
12131456 263
12131543 102
12131592 102
12143692 73
12143693 73
12143694 73
12146045 66, 69
12146104 286
12146281 272, 275
12146283 272, 275
12146284 272, 275
12146286 272, 275
12146312 299, 300
12146341 275
12146360 308
12146361 308
12146362 308
12146363 308
12146364 308
12146365 308
12146366 308
12146398 228, 233
12146401 309
12146418 228, 233
12146419 228, 233
12146425 308
12146429 308
12146447 164, 170
12146448 164, 170
12146471 309
12146487 309
12146506 309
12146564 262
12146579 309
12146713 308
12146718 310
12146724 161, 162
12146735 162
12146736 309
12146744 308
12146745 308
12146805 272, 275
12146815 259, 269
12146816 259, 269
12146817 259, 269
12146830 292, 294
12146835 259, 267
12146836 259, 267
12146840 89
12146841 89
12146897 299, 301
12146911 299, 301
12146933 72
12146947 259, 264
12146993 189, 193
12146999 309
12147054 62
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
347
12147055 62
12147060 212, 213, 214
12147066 221, 222, 223
12147067 212, 214
12147079 284
12147098 210, 211
12147099 210, 211
12147161 220, 222
12147299 203, 221
12147300 203, 221
12147301 221
12147302 202, 220
12147303 202, 220
12147400 221
12147451 220
12147451 220
12147473 212
12147474 212
12147496 251
12147497 251
12147500 251
12147502 80, 82
12147503 80
12147517 80, 82
12147596 210
12147597 210
12147771 80, 82
12147875 319
12150547 334
12150860 330
12151193 331
12151194 331
12151195 331
12152019 335
12152395 331
12152856 160
12155975 329
12157735 248
12157736 248
12157739 252
12157740 252
12157764 263
12158095 216, 219
12158096 216, 217, 219
12158097 216
12158098 206, 216
12158100 284
12158104 217
12158456 252, 253
12158457 252, 253
12160222 66, 126, 146, 159
12160223 66, 126, 146, 159
12160229 309
12160231 308
12160232 309
12160233 309
12160242 309
12160244 292, 295
12160245 292, 295
12160246 292, 296
12160277 272
12160281 309
12160386 228, 234
12160390 228, 234
12160392 228, 234
12160393 228, 230
12160394 228, 230
12160395 228, 230
12160418 188, 193
12160419 188, 193
12160420 193
12160423 188, 193
12160424 193
12160425 188, 193
12160426 188, 193
12160427 193
12160437 72
12160443 309
12160446 159
12160504 259, 268
12160541 259, 268
12160635 260
12160636 260
12160637 260
12160638 260
12160640 260
12160641 260
12160642 260
12160643 260
12160644 260
12160645 260
12160646 260
12160648 260
12160649 260
12160650 260
12160652 260
12160653 260
12160654 260
12160655 260
12160657 260
12160658 260
12160660 260
12160661 260
12160662 260
12160663 260
12160664 260
12160665 260
12160666 260
12160667 260
12160674 269
12160677 272, 274
12160678 272, 274
12160679 272, 274
12160759 275
12160765 272, 275
12160777 184
12160778 184, 185
12160779 184
12160829 265
12160848 188, 190
12160855 302, 303
12160861 171, 185
12160893 116, 118
12160894 117, 118
12160895 116, 117, 118
12160897 259, 266, 268
12160906 272, 273
12160947 297, 298
12160959 145, 149
12161104 193
12161119 309
12161133 309
12161170 309
12161184 66
12161185 90
12161186 84, 90
12161187 85, 90
12161191 145, 151
12162000 67, 68
12162017 75
12162067 100, 128, 148
12162068 100, 128, 148
12162098 307
12162099 307
12162100 307
12162102 67, 69
12162144 66, 69
12162182 19, 20, 76
12162183 19, 20
12162184 19, 20
12162185 19, 20, 76
12162186 19
12162188 19, 20, 76
12162189 19, 20, 76
12162190 19, 20, 76
12162191 19, 20, 76
12162193 19, 20, 76
12162194 19, 20, 76
12162195 19, 20, 76
12162197 21, 76
12162198 21, 76
12162199 21, 76
12162204 19
12162206 19
12162208 19
12162210 20, 76
12162215 19, 76
12162216 19, 76
12162217 19, 76
12162218 19, 76
12162222 232
12162223 228, 232
12162229 130
12162260 20, 76
12162261 20, 76
12162262 20
12162278 21
12162279 21, 76
12162280 21, 76
12162286 20
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
348
12162298 91
12162299 130
12162300 130
12162301 130
12162343 68
12162365 272, 275
12162412 137, 140
12162413 137, 140
12162463 136, 143
12162512 103
12162527 145, 152
12162573 145, 152
12162595 78, 122, 138, 160
12162596 78, 122, 138, 160
12162597 78, 122, 138, 160
12162825 20
12162826 20
12162827 20
12162833 21
12162834 21
12162932 306
12162998 283
12176387 84, 146
12176388 84, 146
12176389 84, 146
12176460 236, 237
12176462 236, 237
12176469 236, 237
12176473 236, 237
12176475 236, 237
12176478 236, 237
12176513 236, 238
12176538 145, 149
12176593 309
12176640 90
12176690 145, 152
12176852 229
12176853 229
12176865 84, 90
12177037 272, 274
12177145 259, 264
12177161 228, 230
12177163 228, 230
12177296 310
12177297 310
12177298 310
12177299 310
12180082 335
12184934 203, 205
12184935 203, 205
12184963 203, 204
12185000 206, 207, 208
12185004 218
12185005 216, 217, 218
12185008 206, 216
12185009 216
12185026 209
12185027 209
12185079 223
12185080 202, 205
12185081 202, 205
12185082 223
12185085 203, 204
12185088 223
12185126 207, 208
12185129 207, 217
12185227 210
12185235 217
12185236 217
12185237 207, 217
12185243 251
12185268 263
12185269 263
12185277 218, 219
12185278 218
12185279 72
12185280 72
12185284 202, 204
12185521 251
12185550 216
12185636 62
12185643 276
12186041 191
12186043 191
12186065 231
12186320 229
12186347 132
12186353 317
12186400 85, 88
12186869 137, 142
12186880 137, 141
12191005 310
12191050 171, 182
12191057 306
12191140 171, 183
12191152 14, 36, 46, 239
12191153 14, 36, 46, 239
12191154 46
12191155 18, 292, 299
12191156 46
12191216 236, 237
12191217 236, 237
12191220 308
12191221 26, 36, 46
12191222 26, 36, 46
12191223 26, 36, 46
12191226 239
12191227 239
12191235 26, 36, 46
12191243 228, 231
12191293 185
12191375 185
12191461 310
12191487 145, 151
12191497 259, 270
12191499 144, 151
12191522 228, 233
12191544 259, 264
12191557 46
12191773 310
12191787 310
12191811 10, 32, 40, 236
12191812 10, 32, 40, 236
12191818 14, 36, 46, 239
12191819 14, 36, 46, 239
12191847 269
12191848 259, 269
12191849 259, 269
12191900 239, 240
12191901 239, 240
12191904 240
12191905 239, 240
12191908 240
12191910 239, 240
12191911 239, 240
12191914 240
12196895 252, 253
12197134 218, 219
12197559 248
12198102 252
12198103 252
12198151 248
12198198 312
12198409 248, 249
12198533 202, 203, 204
15300002 85, 87
15300003 85, 87
15300014 85, 87
15300015 85, 87
15300016 88
15300027 84, 87
15304621 229
15304622 229
15304690 42
15304692 40, 42
15304694 40, 42
15304695 41, 42
15304701 11, 33, 41
15304702 11, 33, 41
15304710 22, 32, 40
15304711 22, 32, 40
15304712 22, 32, 40
15304713 22, 32, 40
15304715 46
15304716 46
15304717 46
15304718 26, 36, 46
15304719 26, 36, 46
15304720 26, 36, 46
15304722 23, 33, 41
15304723 23, 33, 41
15304724 23, 33, 41
15304725 23, 33, 41
15304727 47
15304728 47
15304729 47
15304730 27, 37, 47
15304731 27, 37, 47
15304732 27, 37, 47
15304841 41, 45
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
349
15304842 40, 45
15304850 309
15304902 47, 49
15304903 47, 49
15304904 46, 49
15304905 46, 49
15304908 40, 44
15304912 41, 44
15304913 40, 44
15305003 285
15305118 310
15305119 310
15305152 259, 269
15305169 18
15305170 27, 37, 47
15305171 15, 37, 47, 239
15305216 45
15305288 236, 238
15305289 236, 238
15305291 236, 238
15305292 236, 238
15305294 236, 238
15305295 236, 238
15305297 236, 238
15305298 236, 238
15305300 236, 238
15305350 18, 292, 299
15305351 18, 292, 299, 312
15305473 228, 231
15305504 309
15305508 310
15313892 335
15317321 41, 43
15317322 41, 43
15317323 41, 43
15317325 40, 43
15317326 40, 43
15317352 145, 151
15317380 47, 49
15317550 41, 42
15317575 72
15317651 228, 233
15317652 228, 233
15317694 50, 52
15317735 50, 51
15317798 309
15317814 50
15317815 50
15317828 50, 51
15317832 12, 13, 16, 17, 20,
21, 24, 25, 28, 29,
34, 38, 293, 294,
295, 296, 300, 301
15318080 82
15318209 310
15324032 259, 264, 267, 269
15324063 85, 88
15324332 160, 162, 170, 186
15324456 91, 160, 162
15324525 67, 70
15324722 228, 232
15324764 136, 137, 142
15324857 88, 91
15326004 26, 36, 46
15326063 43
15326064 43
15326082 32, 34
15326084 36, 38
15326085 37, 38
15326110 22, 25
15326177 41, 45, 50, 52
15326266 18, 292, 299
15326268 15, 37, 47
15326269 15, 37, 47
15326290 230
15326291 230
15326389 19, 20
15326556 19, 21
15326614 26, 28
15326623 27, 28
15326631 26, 28
15326633 27, 28
15326635 26, 28
15326640 27, 28
15326642 26, 28
15326647 27, 28
15326654 26, 29
15326655 27, 29
15326660 26, 29
15326661 27, 29
15326666 26, 29
15326667 27, 29
15326678 27, 28
15326679 26, 28
15326762 41, 44
15326799 41, 44, 50, 51
15326801 14, 16
15326806 15, 16
15326808 14, 16
15326813 15, 16
15326815 14, 16
15326820 15, 16
15326822 14, 16
15326827 15, 16
15326829 14, 16, 20
15326833 15, 16
15326835 14, 17
15326840 15, 17
15326842 14, 17
15326847 15, 17
15326849 14, 17
15326854 15, 17
15326856 14, 17
15326861 15, 17
15326863 14, 17
15326868 15, 17
15326870 22, 24
15326874 23, 24
15326877 22, 24
15326881 23, 24
15326886 22, 24
15326890 23, 24
15326893 22, 24
15326897 23, 24
15326900 22, 24
15326904 23, 24
15326910 26, 29
15326915 27, 29
15326917 26, 29
15326922 27, 29
15326924 22, 25
15326928 23, 25
15326931 22, 25
15326935 23, 25
15326939 36, 38
15326942 23, 25
15326952 22, 25
15326956 23, 25
15327126 313
15327153 224
15327154 224
15327155 224
15327159 199, 221
15327160 220, 224
15327164 224
15327190 201
15327221 248, 249
15327398 248
15327399 248
15327400 248
15327416 248, 250
15327622 280
15327625 281
15327626 280
15327627 281
15327628 281
15327645 278, 279
15327646 278, 279
15327654 224
15327655 224
15327694 281
15327747 87
15327799 68
15327859 312
15327863 312
15327864 313
15327913 312
15327918 312
15327998 313
15332129 10, 12
15332130 11, 12
15332132 10, 12
15332133 11, 12
15332135 10, 12
15332136 11, 12
15332138 10, 12
15332139 11, 12
15332141 10, 12
15332142 11, 12
15332145 10, 13
15332150 11, 13
Part# Page Part# Page Part# Page Part# Page
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
Part Number Index
350
Part # Description Page
http://delphi.com/products/connect
15332153 10, 13
15332158 11, 13
15332161 10, 13
15332166 11, 13
15332169 10, 13
15332174 11, 13
15332177 10, 13
15332182 11, 13
15335987 19, 21
15335987 292, 294, 295, 296
15336001 19, 21
15336004 19, 20, 292, 293,
299, 300, 301
15336013 19, 20
15336024 18, 19, 292, 293,
299, 300, 301
15336027 18, 19
15336029 18, 19
15336034 37, 38
15336037 36, 38
15336116 30
15336117 30
15336121 19, 20
15336173 47, 48
15336177 46, 48
15336205 32, 34
15336209 33, 34
15336219 32, 34
15336224 33, 34
15336267 46, 49
15336387 41, 45, 50, 52
15336417 41, 45
15336418 46, 49
15336467 42
15336468 41, 42
15336766 202, 204
15337197 207, 217, 312
15337204 313
15337207 313
15337249 284
15338470 313
15339412 312
15339818 284
15339967 312
15343826 312
15343827 312
15344032 212, 313
15344032 313
15344037 198, 200
15344038 199, 200
15344040 209
15344042 209
15344052 206, 208
15344054 213, 214
15344060 218
15344061 218
15344069 216, 218
15344072 210, 211
15344102 313
15344103 312
15344104 313
15344324 220, 221
15344324 312
15344628 102
15344630 251
15344631 213
15344632 213
15344642 313
15344643 312
15344644 313
15344645 313
15344646 313
15344647 313
15344665 279
15344666 312
15344715 312
15344716 312
15344856 319
15354674 202, 203, 204
15354716 18, 19
15354753 306
15354754 306
15354755 306
15354756 306
15354757 306
15354758 306
15355268 19, 20
15355317 19, 20
15355319 19, 21
15355323 19, 20
15355325 19, 21
15355329 19, 21
15355331 19, 20
15355331 19, 20
15355380 50, 52
15355521 306
15357040 160, 162, 170, 186
15357042 171, 186
15357044 186
15357046 186
15359287 40, 45
15363604 313
15363605 313
15363779 313
15363846 248, 250
15363852 248, 249
15363980 313
15363981 206, 216
15363992 206, 216, 312
15364309 252, 253
15364318 252, 253
15366021 14, 36, 46, 312
15366022 18, 292, 299, 312
15366060 14, 36, 46, 312
15366061 46
15366063 46
15366064 46
15366065 26, 36, 46
15366066 26, 36, 46
15366067 26, 36, 46
15366099 46, 48
15369322 46, 48
15373421 47, 48
15373422 46, 48
15393744 45
15394027 136, 142
15396848 63
15396849 63
15408312 242
15418982 41, 42
15418983 41, 43
15418984 41, 44, 50, 51
15422562 37, 38
15427170 318
15439875 318
15357044 186
15357046 186
15373421 47, 48
15439875 318
15427170 318
Part# Page Part# Page Part# Page Part# Page
351
352
