Delphi Connection Systems Table of Contents Introduction ...................................................................... 2 Product Family Selection Guide/Features .......................... 4 GT Series 150 ................................................................................. 9 280 .............................................................................. 22 Mixed ........................................................................... 32 Lever Locks .................................................................. 40 Metri-Pack Series 150 ............................................................................... 55 280 .............................................................................. 77 480 .............................................................................. 95 630 ............................................................................ 105 800 ............................................................................ 115 Mixed ......................................................................... 121 Junction ..................................................................... 135 Headers ...................................................................... 153 Micro-Pack Series 100 In-Line ................................................................. 163 100 Header ................................................................. 170 100W Header ............................................................. 188 Ducon Series 0.8 ............................................................................. 197 1.5 .............................................................................. 202 2.8 ............................................................................. 206 4.8 ............................................................................. 210 6.3 ............................................................................. 212 Mixed ......................................................................... 216 Door Connections ...................................................... 220 Special Products Lamp Sockets ............................................................ 227 Splice Savers .............................................................. 236 Weather-Pack ............................................................. 242 VF Connections .......................................................... 248 VF Device Connections .............................................. 251 DS Connections ......................................................... 252 Delphi Connection Systems 408 Dana Street P.O. Box 431 Warren, Ohio 44486 (NYSE:DPH) http://delphi.com/products/connect Electrical Centers Modular ..................................................................... 257 Traditional .................................................................. 272 Device Connections ................................................... 282 Temperature Sensors .................................................... 291 23550 Commerce Park Road Beachwood, Ohio 44122 888-722-5273 Supplemental Products Ring Terminals ............................................................ 305 Battery Terminals ....................................................... 308 Cable Seals and Cavity Plugs ..................................... 312 56 Series Device Connections .................................... 314 Clips ........................................................................... 317 Connector Carriers ..................................................... 320 http://www.powerandsignal.com Application Tooling ....................................................... 323 Power and Signal Group Glossary ....................................................................... 341 Index ............................................................................. 342 This 2003 Global Connection Systems Catalog contains information and application guidelines for a representative sample of the available Delphi Connection Systems products. These products are subjected to extensive mechanical, electrical, and environmental testing procedures to assure superior quality and performance. We have made every effort to ensure that the information contained in this document is accurate; however, changes are often made to update our specifications, part numbers, or introduce new product families. An application or sales engineer can help you determine which product best suits your application guidelines. Our global engineering, manufacturing network, and distribution capabilities are available to help you select the most suitable product. We recommend that you use this catalog as a guide only. For additional part numbers and specifications contact your sales account manager or call your regional support representative at the number listed below. Specifications subject to change without notice. North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 1 Delphi Connection Systems EXPERIENCE Delphi Connection Systems is a leading supplier of electrical and electronic connection systems, building on its reputation as the Our global network of comprehensive services includes design, world leader in the design, development and manufacture of power engineering, manufacturing and logistics support. We also provide and signal distribution systems. assistance in training, quality systems development, program Over the past 110 years, we have continually developed innovative GLOBAL NETWORK connection systems which continue to exceed the most strenuous performance requirements, and which provide solid value for our customers. In partnership with our customers, we have been able to anticipate Today, we can support your needs management and ergonomic analysis. We will tailor a program anywhere in the world. With facilities in more than 30 countries to your needs and utilize any combination of these capabilities. on six continents, we employ nearly 90,000 people to support our Above all, we respect our customer's unique requirements customers with quality products and systems delivered to your door. and manage each of their programs in strict confidence. their needs for reliable and cost effective connection systems. That kind of customer focus helps us work towards Driving Tomorrow's Technology. MILESTONES 1890 Packard Electric was founded by William Doud Packard and James Ward Packard, Warren, Ohio 1898 James Ward Packard develops the first Packard automobile. 1930 Ring Terminal enables faster installation, easier servicing and greater reliability for high current applications. 1956 56 Series- provides detachable electrical connectors between two or more circuits. 1970 Edge board printed circuitenables integration of electronic modules to wiring systems. http://delphi.com/products/connect 2 North American Region 1-800-PACKARD European Region 49-202-291-2000 1979 Weather Pack the first use of low pressure environmental seals. Set the industry standard for sealing technology. First use of connector locks. Asia Pacific Region 65-730-9900 1981 Micro-Pack 100 a family of electronic connection systems designed to meet the needs of lowenergy; high-density applications. 1981 Acquired Kabelwerke Reinshagen GmbH, Wuppertal, Germany and its operations across Europe. South American Region 55-12-378-2002 Delphi Connection Systems GLOBAL QUALITY SYSTEM Our customers are assured of consistently high quality and excellent service through disciplined adherence to a comprehensive quality management system. This system surpasses the requirements OUR STRENGTH of internationally recognized quality standards. Throughout the Nearly 90,000 people around the world employed by Delphi Packard world, our quality system is consistent in each of our locations. Electric Systems provide both the technical skills and the drive for We work to develop partnerships with our customers to clearly identify and exceed their expectations. Our global teams are thorough, responsive, and customer focused. Excellence needed to be a world leader in Power and Signal As a leader in electrical and Distribution Systems, electrical and electronic systems architec- electronic connection systems, our key is a global communication ture, and connection systems. network linking all of our employees. By leveraging our resources and expertise regionally, we bring the solutions right to your door-- wherever that is. 1982 Metri-Pack - utilizes internationally standardized male blade series.With its extended product range, Metri-Pack systems offer significant design and application versatility. 1990 Micro-Pack 100W the environmentally sealed version of the Micro-Pack series. First 3mm sealed electronic connection. 1993 Acquired Packard-Hughes Interconnect providing advanced technologies such as gold dot, fiber optics and smart products. 1994 Bussed Electrical Centers - utilizes a unique routed wire technology to eliminate splices in the wiring assembly while providing a convenient location to house fuses, relays and other devices. 1995 Automotive Components Group changed its name to Delphi Automotive Systems to establish itself as a global automotive component supplier. 1995 Surpassed $5 billion in total sales to 16 of the top 20 OEM's in 34 countries. 1997 GT Connection Systems - designed with global customer input at every phase. One of the lowest connector engage forces in the industry. 1999 Delphi Automotive Systems becomes a completely independent company. Packard Electric Systems is part of Delphi's Safety, Thermal and Electrical Sector. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 3 Delphi Connection Systems PRODUCT FAMILY SELECTION GUIDE Use this as a general guide to find the Product Family to meet your product application needs. See pages 6 and 7 for specific product line technical data. GT Series GT Lever Lock Conforms to ISO/ SAE Performance Requirements (USCAR) (USCAR) (USCAR) Conforms to ISO/ SAE Blade Standards (USCAR) (USCAR) (USCAR) Metri-Pack Junction Systems Metri-Pack Headers Micro-Pack Ducon Series Unsealed Sealed Max. Continuous Current (amps) Low Medium High Tangless Terminals Secondary Terminal Lock or Primary Lock Reinforcement Secondary Connector Lock In-Line Connections Device Connections PC Board Connections Mechanical Assist Available 4 This feature is available on some systems. North American Region 1-800-PACKARD (Pin) http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Delphi Connection Systems Lamp Sockets Splice Savers WeatherPack VF DS Connections Connections Electrical Centers Temperature Sensors 56 Series http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 5 Delphi Connection Systems PRODUCT FAMILY FEATURES Use this as a guide to find the specific product to meet your product application needs. Male Terminal Size Width X Thickness (mm) Maximum Continuous Current* (AMPS) Cable Range (mm2) Functional Temperature Range (C) -40 to... Low Energy Termination Resistance m@20mV 150 GT (3.5 Centerline) 1.5 X 0.80 15 0.80-0.35 (SAE) 1.0-0.35 (DIN) 125 < 10 150 GT 1.5 X 0.64 15 1.0-0.35 125 < 10 280 GT 2.8 X 0.64 25 5.0-0.35 125 < 10 15 - 25 5.0-0.35 125 < 10 Product Family GT Series GT Lever Locks (Mxd.) 1.5 X 0.64 2.8 X 0.64 Metri-Pack(M/P) 150.2 M/P SlimLine 280.1 M/P SlimLine 1.5 X 0.80 (Mating Blade) 2.8 X 0.80 (Mating Blade) 14 1.0-0.35 125 < 10 30 1.0-0.35 125 < 10 150 M/P 1.5 X 0.80 14 1.0-0.35 125 < 10 280 M/P 2.8 X 0.80 30 5.0-0.35 125 < 10 480 M/P 4.8 X 0.80 42 5.0-0.35 125 < 10 630 M/P 6.3 X 0.80 46 5.0-0.35 125 < 10 Maxi-Fuse 800 M/P 8.0 X 0.80 60 8.0-2.0 125 < 10 Mixed M/P 1.5, 2.8, 4.8, 6.3 X 0.80 14 - 46 5.0-0.35 125 < 10 Junctions M/P 150 M/P Headers 1.5, 2.8, 4.8, 6.3 X 0.80 1.5 X 0.80 14 - 46 14 5.0-0.35 1.0-0.35 125 125 < 10 < 10 280 M/P Headers 2.8 X 0.80 30 5.0-0.35 125 < 10 1.0 DIAMETER 1.0 DIAMETER 5 7.5 1.0-0.35 0.80-0.35 85 125 < 10 < 10 Ducon 0.8 Ducon 1.5 0.8 1.5 X 0.8 15 25 1.0-0.5 2.5-0.5 135 135 < 10 < 10 Ducon 2.8 2.8 X 0.8 33 2.5-0.5 135 < 10 Ducon 4.8 Ducon 6.3 4.8 X 0.8 6.3 X 0.8 45 55 6.0-0.5 6.0-1.5 135 135 < 10 < 10 Micro-Pack 100 100W (Sealed) Ducon Series Ducon Mixed Weather Pack Splice Savers 1.5 X 0.8 2.8 X 0.8 4.8 X 0.8 Pin and Sleeve 15 2.5-0.5 135 < 10 45 20 25 3.0-0.35 125 < 10 150 GT 1.5 X 0.64 15 1.0-0.35 125 < 10 280 M/P 2.8 X 0.64 25 5.0-0.35 125 < 10 - 4 0.80-0.35 85 - VF 2.8 2.8 X 0.80 19 2.5-0.5 125 < 10 VF 6.3 4.8 X 0.80 33 2.5-0.5 135 < 10 DS 2.8 2.8 X 0.80 19 2.5-0.5 125 < 10 Temperature Sensors 1.5 X 0.80 14 1.0-0.35 125 < 10 56 Series 6.3 X 0.80 49 5.0-0.22 125 < 10 Lamp Sockets VF Connections DS Connections *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. 6 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Delphi Connection Systems Voltage Drop mV/amp Centerline Spacing (mm) Unsealed Sealed Connector Material Female Terminal Material (Plating) Male Terminal Material (Plating) Product Family GT Series < 10.0 < 10.0 4.0 4.5 PA6 10% GF & 20% GB PA66 HS IM PA6 10% GF & 20% GB Tin Brass (Tin) Tin Brass (Tin) 150 GT (3.5 Centerline) 150 GT < 4.0 5.5 6.5 PA6 10% GF & 20% GB Tin Brass (Tin) Tin Brass (Tin) 280 GT PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) GT Lever Locks (Mxd.) See Above - 3.5 See Above See Above Tin Brass (Tin) Tin Brass (Tin) Metri-Pack (M/P) < 10.0 - 3.5 PA66 HS IM Silicon Bronze (Tin) - 150.2 M/P SlimLine 280.1 M/P SlimLine < 3.0 - 5.0 PA66 HS IM Silicon Bronze (Tin) - < 10.0 3.5 6.0 PA66 HS IM, PA6 PBT, PBT 30% GF Silicon Bronze (Tin) Tin Brass (Tin) 150 M/P < 3.0 5.0 7.7 Tin Brass (Tin) Tin Brass (Tin) 280 M/P < 3.0 6.9 9.5 PA66 HS IM, PA6 PBT, PBT IM, PBT 30% GF PA66 HS IM, PA6 Tin Brass (Tin) Tin Brass (Tin over Copper) 480 M/P < 3.0 8.5 10.8 PA66 HS IM, PA6 Tin Brass (Tin) Tin Brass (Tin over Copper) 630 M/P < 3.0 10.3 - PA66 HS IM, PBT 30% GF Tin Brass (Silver Nickel) Tin Brass (Silver Nickel) Maxi-Fuse 800 M/P See Above See Above See Above Mixed M/P See Above Silicon Bronze (Tin) See Above Brass (Tin) Junctions M/P 150 M/P Headers 280 M/P Headers See Above See Above See Above See Above < 10.0 See Above See Above See Above - 4.0 PBT 30% GF, PET 30% GF, PA66 HS IM < 3.0 6.9 - PA66 HS IM, PBT 30% GF Tin Brass (Tin) Copper Alloy (Tin) < 10.0 < 10.0 3.0 - - 3.5 PBT, PA66 HS IM PBT, PA66 HS IM Copper Nickel Alloy (Tin) Phosphor Bronze (Gold) Tin Brass (Tin) Brass Wire (Gold) < 4.0 < 4.0 3.0 4.5 - - PA6, PA66 PA6 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 0.8 Ducon 1.5 < 4.0 - 6.0 PA6 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 2.8 < 4.0 < 4.0 6.8 - - 10.8 PA6 PA66 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 4.8 Ducon 6.3 < 4.0 - 6.0, 10.0 PA66 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon Mixed < 3.0 - 7.7 PA6 Tin Brass (Tin) Tin Brass (Tin) Weather Pack Splice Savers < 10.0 3.4 4.5 PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) 150 GT < 5.0 5.0/6.3 - PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) < 10.0 - - PA66 HS IM Tin Brass (Tin) - < 4.0 < 4.0 5.0 8.0 - - PA66 PA66 15% GF Tin Brass (Bronze) Tin Brass (Bronze) Tin Brass (Bronze) Tin Brass (Bronze) < 4.0 - 5.0 PA66 30% GF Tin Brass (Bronze) Tin Brass (Bronze) < 10.0 3.5 3.5 PBT 30% GF, PA6 10% GF & 20% GB, PEI 30% GF, PA66 33% GF, PA6, PA66 HS IM Tin Brass (Tin) Annealled StainlessSteel (Nickel) < 3.0 10.2 - PA66 HS IM, PP Brass (Tin) Brass (Tin) Micro-Pack 100 100W (Sealed) Ducon Series 280 M/P Lamp Sockets VF Connections VF 2.8 VF 6.3 DS Connections DS 2.8 Temperature Sensors 56 Series Materials are standard for the designated product line, optional materials may be available. North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 7 8 GT Series GT SERIES 150, 150, 280 & Lever Lock SE AL SE AL D E U N 150, 280 & LEVER LOCK D U E U N The GT Connection SystemTM features tangless terminals and offers one of the lowest connector engage forces in the industry. Designed for both 1.50 and 2.80mm blade width applications, GT achieves superior electrical performance that meets or exceeds all known customer requirements, including USCAR standards. The unsealed systems are available in cavity variations between 2-way and 16-way. To maintain world class ergonomics, Delphi Packard introduced the GT Lever Lock series. This series provides connector mating forces of less than 50 Newtons for up to 40 terminations per connector. E AL E D S S S E AL E D The sealed GT Connection SystemTM utilizes a new two-rib cable seal. This seal is smaller and uses less material than traditional three rib seal designs without impacting performance. The sealed systems are available in cavity variations between 2-way and 16way. To maintain world class ergonomics, Delphi Packard introduced the sealed GT Lever Lock series. This series provides connector mating forces of less than 50 Newtons for up to 40 terminations per connector. GT Series Features * Connector Position Assurance (CPA) * Side Lock Cover (SLC) and Primary Lock Reinforcement (PLR) * World class ergonomics * Tangless terminals * Pump-handle primary lock * High density, low profile packaging * Consistent interface for SAE and ISO applications * Low energy, low voltage capability * -40C to 125C temperature range 9 150 GT Series SE AL SE AL N E U D D U E U N Cross Sectional View Terminal Terminal Cable Cable Side Lock Cover Side Lock Cover Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) Female Terminal Side Lock Cover (SLC) Female Connector Assembly GT 150 FEMALE CONNECTOR ASSEMBLIES UNSEALED GT 150 FEMALE TERMINALS UNSEALED 2 Part # Cable Range (mm ) Material Plating # Cavities Connector Color Material 12191811 0.50-0.35 Tin Brass Tin 2 15332129 Black PA6 10% GF & 20% GB 12191812 1.00-0.75 Tin Brass Tin 3 15332132 Black PA6 10% GF & 20% GB 4 15332135 Black PA6 10% GF & 20% GB 5 15332138 Black PA6 10% GF & 20% GB 6 15332141 Black PA6 10% GF & 20% GB PA6 10% GF & 20% GB 8 15332145 Black 10 15332153 Black PA6 10% GF & 20% GB 12 15332161 Black PA6 10% GF & 20% GB 14 15332169 Black PA6 10% GF & 20% GB 16 15332177 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. http://delphi.com/products/connect 10 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 GT Series SE AL SE AL N E U D D U E U N Unsealed System Application Information GT 150 SERIES TERMINALS-Tin Plated ........ 0.35-1.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-15 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ..... <10.0mV/amp CENTERLINE SPACING (mm): ........ 4.0 BLADE WIDTH (mm): .................. 1.5 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) CABLE RANGE (mm2): TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 80 0.50 60 1.0 40 0.80 20 0 0 5 10 15 20 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal Side Lock Cover (SLC) Male Connector Assembly GT 150 MALE CONNECTOR ASSEMBLIES UNSEALED GT 150 MALE TERMINALS UNSEALED # Cavities Connector Color Material Part # Cable Range (mm2) Material Plating 2 15332130 Black PA6 10% GF & 20% GB 15304701 0.50-0.35 Tin Brass Tin 3 15332133 Black PA6 10% GF & 20% GB 15304702 1.00-0.75 Tin Brass Tin 4 15332136 Black PA6 10% GF & 20% GB 5 15332139 Black PA6 10% GF & 20% GB 6 15332142 Black PA6 10% GF & 20% GB 8 15332150 Black PA6 10% GF & 20% GB 10 15332158 Black PA6 10% GF & 20% GB 12 15332166 Black PA6 10% GF & 20% GB 14 15332174 Black PA6 10% GF & 20% GB 16 15332182 Black PA6 10% GF & 20% GB SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 11 150 GT Series SE AL SE AL N E U D D U E U N B A C H: 19.5 H: 17.4 W: 28.6 L: 28.6 L: 36.1 W: 31.1 Total Mated Length: 52.1mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : B PART NO: DESCRIPTION: COLOR: MATERIAL : 15332129 Connector Assembly 2F 28.6L x 19.5H x 15.1W Black PA6 10% GF & 20% GB See Page 10 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: 15332132 Connector Assembly 3F 28.6L x 19.5H x 19.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: 15332135 Connector Assembly 4F 28.6L x 19.5H x 23.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: 15332138 Connector Assembly 5F 28.6L x 19.5H x 27.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: 15332141 Connector Assembly 6F 28.6L x 19.5H x 31.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: 15332130 Connector Assembly 2M 36.1L x 17.4H x 12.6W Black PA6 10% GF & 20% GB See Page 11 15332133 Connector Assembly 3M 36.1L x 17.4H x 16.6W Black PA6 10% GF & 20% GB See Page 11 15332136 Connector Assembly 4M 36.1L x 17.4H x 20.6W Black PA6 10% GF & 20% GB See Page 11 15332139 Connector Assembly 5M 36.1L x 17.4H x 24.6W Black PA6 10% GF & 20% GB See Page 11 15332142 Connector Assembly 6M 36.1L x 17.4H x 28.6W Black PA6 10% GF & 20% GB See Page 11 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect 12 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 GT Series SE AL SE AL N E U D D U E U N B A C H: 22.7 H: 26.2 W: 20.6 W: 23.1 L: 28.6 L: 36.1 Total Mated Length: 52.1mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL : 15332145 Connector Assembly 8F 28.6L x 26.2H x 23.1W Black PA6 10% GF & 20% GB See Page 10 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 15332153 Connector Assembly 10F 28.6L x 26.2H x 27.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: 15332161 Connector Assembly 12F 28.6L x 26.2H x 31.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: 15332169 Connector Assembly 14F 28.6L x 26.2H x 35.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: 15332177 Connector Assembly 16F 28.6L x 26.2H x 39.1W Black PA6 10% GF & 20% GB See Page 10 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 15332150 Connector Assembly 8M 36.1L x 22.7H x 20.6W Black PA6 10% GF & 20% GB See Page 11 15332158 Connector Assembly 10M 36.1L x 22.7H x 24.6W Black PA6 10% GF & 20% GB See Page 11 15332166 Connector Assembly 12M 36.1L x 22.7H x 28.6W Black PA6 10% GF & 20% GB See Page 11 15332174 Connector Assembly 14M 36.1L x 22.7H x 32.6W Black PA6 10% GF & 20% GB See Page 11 15332182 Connector Assembly 16M 36.1L x 22.7H x 36.6W Black PA6 10% GF & 20% GB See Page 11 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 13 150 GT Series L E A ED S S S E AL E D Cross Sectional View Connector Seal Primary Lock Reinforcement Terminal Terminal Cable Cable Cable Seal Cable Seal Primary Lock Reinforcement Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) Cable Seal Female Terminal Primary Lock Reinforcement (PLR) Female Connector Assembly GT 150 FEMALE TERMINALS SEALED 2 GT 150 FEMALE CONNECTOR ASSEMBLIES SEALED Part # Cable Range (mm ) Material Plating # Cavities Connector Color Material 12191818 0.50-0.35 Tin Brass Tin 2 15326801 Black PA6 10% GF & 20% GB 12191819 1.00-0.75 Tin Brass Tin 3 15326808 Black PA6 10% GF & 20% GB 4 15326815 Black PA6 10% GF & 20% GB 5 15326822 Black PA6 10% GF & 20% GB 6 15326829 Black PA6 10% GF & 20% GB GT 150 CABLE SEALS Reel Part # Loose Part # Cable Diameter Material Color 12191152 15366021 1.20-1.85 Silicone White 12191153 15366060 1.86-2.25 Silicone Blue 8 15326835 Black PA6 10% GF & 20% GB 10 15326842 Black PA6 10% GF & 20% GB 12 15326849 Black PA6 10% GF & 20% GB 14 15326856 Black PA6 10% GF & 20% GB 16 15326863 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section. http://delphi.com/products/connect 14 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 GT Series L E A ED S S S E AL E Sealed System Application Information GT 150 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-15 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ..... <10.0mV/amp CENTERLINE SPACING (mm): ........ 4.5 BLADE WIDTH (mm): .................. 1.5 MAXIMUM CURRENT (AMPS) ........ 0.35-1.0 TEMPERATURE DERATING CURVES* 100 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 80 0.50 60 1.0 40 0.80 20 0 0 5 10 15 20 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seal Male Terminal Primary Lock Reinforcement (PLR) Male Connector Assembly GT 150 MALE CONNECTOR ASSEMBLIES SEALED GT 150 MALE TERMINALS SEALED # Cavities Connector Color Material Part # Cable Range (mm2) Material Plating 2 15326806 Black PA6 10% GF & 20% GB 15326268 0.50-0.35 Tin Brass Tin 3 15326813 Black PA6 10% GF & 20% GB 15326269 1.00-0.75 Tin Brass Tin 4 15326820 Black PA6 10% GF & 20% GB 5 15326827 Black PA6 10% GF & 20% GB 6 15326833 Black PA6 10% GF & 20% GB 8 15326840 Black PA6 10% GF & 20% GB 10 15326847 Black PA6 10% GF & 20% GB 12 15326854 Black PA6 10% GF & 20% GB 14 15326861 Black PA6 10% GF & 20% GB 16 15326868 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) is included in the Connector Assemblies listed in this section. GT 150 CAVITY PLUG* Part # Cavity Diameter Material Color 15305171 4.0mm Silicone Green *Cavity plugs seal unused female and male cavities. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 15 D 150 GT Series L E A ED S S S E AL E D B A C H: 19.4 H: 23.1 L: 43.4 L: 29.3 W: 20.6 W: 23.7 Total Mated Length: 56.7mm A PART NO: 15326801 Connector Assembly 2F SIZE: 29.3L x 23.1H x 23.7W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 14 SEALS/PLUGS: See Page 14, 15 PART NO: 15326806 Connector Assembly 2M SIZE: 43.4L x 19.4H x 20.6W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/PLUGS: See Page 14, 15 DESCRIPTION: PART NO: 15326808 Connector Assembly 3F SIZE: 29.3L x 23.1H x 28.2W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 14 SEALS/PLUGS: See Page 14, 15 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326815 Connector Assembly 4F SIZE: 29.3L x 23.1H x 32.7W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 14 SEALS/PLUGS: See Page 14, 15 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326822 Connector Assembly 5F SIZE: 29.3L x 23.1H x 37.2W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 14 SEALS/PLUGS: See Page 14, 15 PART NO: DESCRIPTION: DESCRIPTION: PART NO: PART NO: DESCRIPTION: DESCRIPTION: 15326829 Connector Assembly 6F SIZE: 29.3L x 23.1H x 41.7W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 14 SEALS/PLUGS: See Page 14, 15 B C DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: 15326813 Connector Assembly 3M SIZE: 43.4L x 19.4H x 25.1W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/PLUGS: See Page 14, 15 15326820 Connector Assembly 4M SIZE: 43.4L x 19.4H x 29.6W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/PLUGS: See Page 14, 15 15326827 Connector Assembly 5M SIZE: 43.4L x 19.4H x 34.1W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/PLUGS: See Page 14, 15 15326833 Connector Assembly 6M SIZE: 43.4L x 19.4H x 38.6W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/PLUGS: See Page 14, 15 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect 16 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 GT Series L E A ED S S S E AL E B A C H: 24.5 H: 28.2 L: 43.4 L: 29.3 W: 29.6 W: 32.7 Total Mated Length: 56.7mm A PART NO: 15326835 Connector Assembly 8F SIZE: 29.3L x 28.2H x 32.7W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 14 SEALS /PLUGS: See Page 14, 15 C 15326840 Connector Assembly 8M SIZE: 43.4L x 24.5H x 29.6W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/ PLUGS: See Page 14, 15 DESCRIPTION: PART NO: 15326842 Connector Assembly 10F SIZE: 29.3L x 28.2H x 37.2W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 14 SEALS /PLUGS: See Page 14, 15 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326849 Connector Assembly 12F SIZE: 29.3L x 28.2H x 41.7W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 14 SEALS /PLUGS: See Page 14, 15 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326856 Connector Assembly 14F SIZE: 29.3L x 28.2H x 46.2W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 14 SEALS /PLUGS: See Page 14, 15 PART NO: DESCRIPTION: DESCRIPTION: PART NO: PART NO: DESCRIPTION: DESCRIPTION: 15326847 Connector Assembly 10M SIZE: 43.4L x 24.5H x 34.1W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/ PLUGS: See Page 14, 15 15326854 Connector Assembly 12M SIZE: 43.4L x 24.5H x 38.6W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/ PLUGS: See Page 14, 15 15326861 Connector Assembly 14M SIZE: 43.4L x 24.5H x 43.1W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/ PLUGS: See Page 14, 15 15326868 Connector Assembly 16M SIZE: 43.4L x 24.5H x 47.6W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 15 SEALS/ PLUGS: See Page 14, 15 15326863 Connector Assembly 16F SIZE: 29.3L x 28.2H x 50.7W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 14 SEALS /PLUGS: See Page 14, 15 B PART NO: DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 17 D 150 3.5mm CENTERLINE GT Series S S E AL E D Sealed System Application Information GT 150 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-15 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ..... <10.0mV/amp CENTERLINE SPACING (mm): ........ 3.5 BLADE WIDTH (mm): .................. 1.5 80 0.50 60 1.0 40 0.80 20 0 0 5 10 15 20 MAXIMUM CURRENT (AMPS) ........ 0.35-1.0 TEMPERATURE DERATING CURVES* 100 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) S S l i m L i n e L E A ED 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seal Female Terminal Mushroom Indexed Primary Lock Reinforcement (PLR) Unshrouded Female Connector Assembly GT 150 FEMALE UNSHROUDED CONNECTOR ASSEMBLIES SEALED GT 150 FEMALE TERMINALS SEALED 2 Part # Cable Range (mm ) Material Plating # Cavities Conn. Asm. Indexing Color Material 15326266 0.50-0.35 Tin Brass Tin 2 15336024 Mushroom Black PA6 10% GF & 20% GB 15305350 1.00*-0.75 Tin Brass Tin 2 TBI 15336027 Mushroom Black PA6 10% GF & 20% GB 3 15336029 Mushroom Black PA6 10% GF & 20% GB 4 15354716 Mushroom Black PA6 10% GF & 20% GB *Accomodates 1.00 European Ultra Thin Wall Cable. Accomdates 0.80 SAE Ultra Thin Wall Cable GT 150 CABLE SEALS Reel Part # Material Color 12191155 Loose Part # Cable Diameter 15366022 1.47-1.85 Silicone Green -- 15305351 1.70-2.10 Silicone Yellow GT 150 CAVITY PLUG* Part # Material Color 15305169 Silicone Orange *Cavity plugs seal unused female and male cavities. 18 North American Region 1-800-PACKARD http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 3.5mm CENTERLINE GT Series S l i m L i n e L E A ED S S S E AL E D A H: 18.5 L: 26.0 W: 17.0 Unshrouded Female Mushroom Indexed A PART NO: 15336024 Connector Assembly 2F SIZE: 26.0L x 18.5H x 17.0W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 18 SEALS/PLUGS: See Page 18 DESCRIPTION: PART NO: 15336027 TBI Connector Assembly 2F SIZE: 26.0L x 11.0H x 20.5W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 18 SEALS/PLUGS: See Page 18 NOTE: Mates to Throttle Body Injector. DESCRIPTION: Key Indexed (PLR) Connector Position Assurance (CPA) Connector Seal PART NO: 15336029 Connector Assembly 3F SIZE: 26.0L x 18.5H x 20.5W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 18 SEALS/PLUGS: See Page 18 DESCRIPTION: Mushroom Indexed Primary Lock Reinforcement (PLR) Shrouded Female Connector Assembly PART NO: 15354716 Connector Assembly 4F SIZE: 26.0L x 18.5H x 24.0W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 18 SEALS/PLUGS: See Page 18 DESCRIPTION: GT 150 FEMALE SHROUDED CONNECTOR ASSEMBLIES SEALED # Cavities Conn. Asm. Indexing Color Material 2 15336004 Mushroom Black PA6 10% GF & 20% GB 2 15355317 Mushroom Black PBT 20% GF 3 15336121 Mushroom Black PA66 HS IM 3 15355323 Mushroom Black PBT 20% GF 4 15355331 Mushroom Black PA66 HS IM 4 15355331 Mushroom Black PBT 20% GF 5 15326389 Mushroom Black PA66 HS IM 5 15355268 Mushroom Black PBT 20% GF 6 15336013 Mushroom Black PBT 20% GF 2 15335987 Key Black PA6 10% GF & 20% GB 2 15355319 Key Black PBT 20% GF 3 15326556 Key Black PA66 HS IM 3 15355325 Key Black PBT 20% GF 4 15336001 Key Black PA66 HS IM 4 15355329 Key Black PBT 20% GF GT CONNECT0R ASSEMBLY/METRI-PACK PULL-TOSEAT REPLACEMENT CROSS REFERENCE GT Connector Assembly Description Metri-Pack Pull-To-Seat 15336024 Connector Assembly 2F 12162193, 12162194, 12162195 15336027 TBI Connector Assembly 2F 12162204, 12162206, 12162208, 12162215, 12162216, 12162217, 12162218 15336029 Connector Assembly 3F 12162182, 12162183, 12162184, 12162185, 12162186 15336035 Connector Assembly 4F 12124846, 12129192, 12162188, 12162189, 12162190, 12162191 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 19 150 3.5mm CENTERLINE GT Series S S S S l i m L i n e L E A ED E AL E D B A H: 22.2 L: 29.0 W: 21.3 Shrouded Female Mushroom Indexed A PART NO: 15336004* Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 18 SEALS/PLUGS: See Page 18 PART NO: DESCRIPTION: DESCRIPTION: 15326389* Connector Assembly 5F SIZE: 29.0L x 22.2H x 31.8W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 18 SEALS/PLUGS : See Page 18 *See Page 19 for alternative material *See Page 19 for alternative material PART NO: 15336121* Connector Assembly 3F SIZE: 29.0L x 22.2H x 24.8W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 18 SEALS/PLUGS: See Page 18 PART NO: DESCRIPTION: DESCRIPTION: *See Page 19 for alternative material *See Page 19 for alternative material 15355331* Connector Assembly 4F SIZE: 29.0L x 22.2H x 28.3W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 18 SEALS/PLUGS: See Page 18 PART NO: DESCRIPTION: 15336013* Connector Assembly 6F SIZE: 29.0L x 22.2H x 35.3W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 18 SEALS/PLUGS : See Page 18 B PART NO: DESCRIPTION: COLOR: MATERIAL : 15317832 CPA Gray PA6 10% GF & 20% GB *See Page 19 for alternative material GT CONNECTOR ASSEMBLY/METRI-PACK SlimLine CROSS REFERENCE GT Connector Assembly Description Metri-Pack Pull-To-Seat 15336004, 15355317 Connector Assembly 2F 12162193, 12162194, 12162195 15336121, 15355323 Connector Assembly 3F 12162182, 12162183, 12162184, 12162185, 12162186 15326559, 15355331 Connector Assembly 4F 12124846, 12129192, 12162188, 12162189, 12162190, 12162191 15326389, 15355268 Connector Assembly 5F 12162825, 12162826, 12162827 15336013, 15326829 Connector Assembly 6F 12066317, 12162210, 12162260, 12162261, 12162262 http://delphi.com/products/connect 20 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 3.5mm CENTERLINE GT Series S l i m L i n e L E A ED S S S E AL E D B A H: 22.2 L: 29.0 W: 21.3 Shrouded Female Key Indexed A PART NO: 15335987* Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 19 SEALS/PLUGS: See Page 19 DESCRIPTION: *See Page 19 for alternative material PART NO: 15326556* Connector Assembly 3F SIZE: 29.0L x 22.2H x 24.8W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 19 SEALS/PLUGS: See Page 19 DESCRIPTION: *See Page 19 for alternative material PART NO: 15336001* Connector Assembly 4F SIZE: 29.0L x 22.2H x 28.3W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 19 SEALS/PLUGS: See Page 19 DESCRIPTION: *See Page 19 for alternative material B PART NO: DESCRIPTION: COLOR: MATERIAL: 15317832 CPA Gray PA6 10% GF & 20% GB GT CONNECTOR ASSEMBLY/METRI-PACK SlimLine CROSS REFERENCE GT Connector Assembly Description Metri-Pack Pull-To-Seat 15335987, 15355319 Connector Assembly 2F 12162197, 12162198, 12162199 15326556, 15355325 Connector Assembly 3F 12162278, 12162279, 12162280 15336001, 15355329 Connector Assembly 4F 12162833, 12162834 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 21 280 GT Series SE AL SE AL N E U D D U E U N Cross Sectional View Terminal Terminal Cable Cable Side Lock Cover Side Lock Cover Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) Female Terminal Side Lock Cover (SLC) Female Connector Assembly GT 280 FEMALE CONNECTOR ASSEMBLIES UNSEALED GT 280 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating # Cavities Conn. Asm. Color Material 15326870 Black PA6 10% GF & 20% GB 15326877 Black PA6 10% GF & 20% GB 15304710 0.50-0.35 Tin Brass Tin 2 15304711 1.00-0.75 Tin Brass Tin 3 15304712 3.00-1.50 Tin Brass Tin 4 15326886 Black PA6 10% GF & 20% GB 15304713 5.00-4.00 Tin Brass Tin 5 15326893 Black PA6 10% GF & 20% GB 6 15326900 Black PA6 10% GF & 20% GB 8 15326924 Black PA6 10% GF & 20% GB 10 15326931 Black PA6 10% GF & 20% GB 12 15326110 Black PA6 10% GF & 20% GB 16 15326952 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. http://delphi.com/products/connect 22 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 GT Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* TEMP RANGE C: O RESISTANCE: ......... 0-25 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <4.0mV/amp CENTERLINE SPACING (mm): ........ 5.5 BLADE WIDTH (mm): .................. 2.8 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) CURRENT RANGE (AMPS): O ........ 0.35-5.0 TEMPERATURE RISE ( C) CABLE RANGE (mm2): 100 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal Side Lock Cover (SLC) Male Connector Assembly GT 280 MALE CONNECTOR ASSEMBLIES UNSEALED GT 280 MALE TERMINALS UNSEALED # Cavities Connector Color Material Part # Cable Range (mm2) Material Plating 2 15326874 Black PA6 10% GF & 20% GB 15304722 0.50-0.35 Tin Brass Tin 3 15326881 Black PA6 10% GF & 20% GB 15304723 1.00-0.75 Tin Brass Tin 4 15326890 Black PA6 10% GF & 20% GB 15304724 3.00-1.50 Tin Brass Tin 5 15326897 Black PA6 10% GF & 20% GB 15304725 5.00-4.00 Tin Brass Tin 6 15326904 Black PA6 10% GF & 20% GB 8 15326928 Black PA6 10% GF & 20% GB 10 15326935 Black PA6 10% GF & 20% GB 12 15326942 Black PA6 10% GF & 20% GB 16 15326956 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. SECTION NOTES: Contact your regional suppot representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 23 280 GT Series SE AL SE AL N E U D D U E U N B A C H: 20.0 H: 17.5 W: 38.2 L: 28.6 L: 36.1 W: 41.4 Total Mated Length: 48.7mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: 15326870 Connector Assembly 2F 28.6L x 20.0H x 19.4W Black PA6 10% GF & 20% GB See Page 22 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : 15326877 Connector Assembly 3F 28.6L x 20.0H x 24.9W Black PA6 10% GF & 20% GB See Page 22 PART NO: 15326886 Connector Assembly 4F 28.6L x 20.0H x 30.4W Black PA6 10% GF & 20% GB See Page 22 PART NO: 15326893 Connector Assembly 5F 28.6L x 20.0H x 35.9W Black PA6 10% GF & 20% GB See Page 22 PART NO: 15326900 Connector Assembly 6F 28.6L x 20.0H x 41.4W Black PA6 10% GF & 20% GB See Page 22 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : 15326874 Connector Assembly 2M 36.1L x 17.5H x 16.2W Black PA6 10% GF & 20% GB See Page 23 15326881 Connector Assembly 3M 36.1L x 17.5H x 21.7W Black PA6 10% GF & 20% GB See Page 23 15326890 Connector Assembly 4M 36.1L x 17.5H x 27.2W Black PA6 10% GF & 20% GB See Page 23 15326897 Connector Assembly 5M 36.1L x 17.5H x 32.7W Black PA6 10% GF & 20% GB See Page 23 15326904 Connector Assembly 6M 36.1L x 17.5H x 38.2W Black PA6 10% GF & 20% GB See Page 23 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect 24 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 GT Series SE AL SE AL N E U D D U E U N B A C H: 22.5 H: 26.2 L: 36.1 L: 28.6 W: 26.6 W: 29.1 Total Mated Length: 48.7mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: 15326924 Connector Assembly 8F 28.6L x 26.2H x 29.1W Black PA6 10% GF & 20% GB See Page 22 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 15326931 Connector Assembly 10F 28.6L x 26.2H x 34.6W Black PA6 10% GF & 20% GB See Page 22 PART NO: 15326110 Connector Assembly 12F 28.6L x 26.2H x 40.1W Black PA6 10% GF & 20% GB See Page 22 PART NO: 15326952 Connector Assembly 16F 28.6L x 26.2H x 51.1W Black PA6 10% GF & 20% GB See Page 22 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 15326928 Connector Assembly 8M 36.1L x 22.5H x 26.6W Black PA6 10% GF & 20% GB See Page 23 15326935 Connector Assembly 10M 36.1L x 22.5H x 32.1W Black PA6 10% GF & 20% GB See Page 23 15326942 Connector Assembly 12M 36.1L x 22.5H x 37.6W Black PA6 10% GF & 20% GB See Page 23 15326956 Connector Assembly 16M 36.1L x 22.5H x 48.6W Black PA6 10% GF & 20% GB See Page 23 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 25 280 GT Series L E A ED S S S E AL E D Cross Sectional View Connector Seal Primary Lock Reinforcement Terminal Terminal Cable Cable Cable Seal Cable Seal Primary Lock Reinforcement Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) Connector Seal Cable Seal Female Terminal Primary Lock Reinforcement (PLR) Female Connector Assembly GT 280 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 15304718 0.50-0.35 Tin Brass Tin 15304719 1.00-0.75 Tin Brass Tin 15304720 3.00-1.50 Tin Brass Tin 15326004 5.00-4.00 Beryllium Copper Tin GT 280 FEMALE CONNECTOR ASSEMBLIES SEALED # Cavities Conn. Asm. Color Material 2 15326679 Black PA6 10% GF & 20% GB 3 15326614 Black PA6 10% GF & 20% GB 4 15326631 Black PA6 10% GF & 20% GB 5 15326642 Black PA6 10% GF & 20% GB 6 15326635 Black PA6 10% GF & 20% GB 8 15326654 Black PA6 10% GF & 20% GB 10 15326660 Black PA6 10% GF & 20% GB 12 15326910 Black PA6 10% GF & 20% GB 14 15326917 Black PA6 10% GF & 20% GB 16 15326666 Black PA6 10% GF & 20% GB GT 280 CABLE SEALS Reel Part # Loose Part # Cable Diameter Material Color 12191221 15366065 1.20-1.85 Silicone Orange 12191222 15366066 1.86-2.25 Silicone Yellow 12191223 15366067 2.50-3.20 Silicone Tan - 12191235 3.40-3.90 Silicone Purple Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section. http://delphi.com/products/connect 26 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 GT Series L E A ED S S S E AL E Sealed System Application Information 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-25 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <4.0mV/amp CENTERLINE SPACING (mm): ........ 6.5 BLADE WIDTH (mm): .................. 2.8 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ........ 0.35-5.0 TEMPERATURE RISE (OC) CABLE RANGE (mm2): 100 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the listed below. Cable Seal Male Terminal Primary Lock Reinforcement (PLR) Male Connector Assembly GT 280 MALE TERMINALS SEALED GT 280 MALE CONNECTOR ASSEMBLIES SEALED Part # Cable Range (mm2) Material Plating 15304730 0.50-0.35 Tin Brass Tin # Cavities Connector Color Material 15304731 1.00-0.75 Tin Brass Tin 2 15326678 Black PA6 10% GF & 20% GB 15304732 3.00-1.50 Tin Brass Tin 3 15326623 Black PA6 10% GF & 20% GB 4 15326633 Black PA6 10% GF & 20% GB 5 15326647 Black PA6 10% GF & 20% GB 6 15326640 Black PA6 10% GF & 20% GB 8 15326655 Black PA6 10% GF & 20% GB 10 15326661 Black PA6 10% GF & 20% GB 12 15326915 Black PA6 10% GF & 20% GB 14 15326922 Black PA6 10% GF & 20% GB 16 15326667 Black PA6 10% GF & 20% GB Primary Lock Reinforcement is included in the Connector Assemblies listed in this section. GT 280 CAVITY PLUG* Part # Cavity Diameter Material Color 15305170 5.8mm Silicone White *Cavity plugs seal unused female and male cavities. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 27 D 280 GT Series L E A ED S S S E AL E D B A C H: 23.1 H: 19.4 L: 43.4 W: 26.8 W: 23.8 L: 29.3 Total Mated Length: 56.7mm A PART NO: 15326679 Connector Assembly 2F SIZE: 29.3L x 23.1H x 26.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 26 SEALS /PLUGS: See Page 26, 27 PART NO: 15326678 Connector Assembly 2M SIZE: 43.4L x 19.4H x 23.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 27 SEALS/PLUGS : See Page 26, 27 DESCRIPTION: PART NO: 15326614 Connector Assembly 3F SIZE: 29.3L x 23.1H x 33.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 26 SEALS /PLUGS: See Page 26, 27 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326631 Connector Assembly 4F SIZE: 29.3L x 23.1H x 39.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 26 SEALS /PLUGS: See Page 26, 27 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326642 Connector Assembly 5F SIZE: 29.3L x 23.1H x 46.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 26 SEALS /PLUGS: See Page 26, 27 PART NO: DESCRIPTION: DESCRIPTION: PART NO: PART NO: DESCRIPTION: DESCRIPTION: 15326635 Connector Assembly 6F SIZE: 29.3L x 23.1H x 52.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 26 SEALS /PLUGS: See Page 26, 27 B C DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : 15326623 Connector Assembly 3M SIZE: 43.4L x 19.4H x 30.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 27 SEALS/PLUGS : See Page 26, 27 15326633 Connector Assembly 4M SIZE: 43.4L x 19.4H x 36.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 27 SEALS/PLUGS : See Page 26, 27 15326647 Connector Assembly 5M SIZE: 43.4L x 19.4H x 43.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 27 SEALS/PLUGS : See Page 26, 27 15326640 Connector Assembly 6M SIZE: 43.4L x 19.4H x 49.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 27 SEALS/PLUGS : See Page 26, 27 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect 28 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 GT Series L E A ED S S S E AL E B C A H: 25.5 We do not have it. H: 29.0 L: 29.3 L: 43.4 W: 39.9 W: 36.8 Total Mated Length: 56.7mm A PART NO: 15326654 Connector Assembly 8F SIZE: 29.3L x 29.0H x 39.9W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 26 SEALS/PLUGS: See Page 26, 27 C 15326655 Connector Assembly 8M SIZE: 43.4L x 25.5H x 36.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 27 SEALS /PLUGS: See Page 26, 27 DESCRIPTION: PART NO: 15326660 Connector Assembly 10F SIZE: 29.3L x 29.0H x 46.4W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 26 SEALS/PLUGS: See Page 26, 27 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326910 Connector Assembly 12F SIZE: 29.3L x 29.0H x 52.9W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 26 SEALS/PLUGS: See Page 26, 27 PART NO: DESCRIPTION: DESCRIPTION: PART NO: 15326917 Connector Assembly 14F SIZE: 29.3L x 29.0H x 59.4W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 26 SEALS/PLUGS: See Page 26, 27 PART NO: DESCRIPTION: DESCRIPTION: PART NO: PART NO: DESCRIPTION: DESCRIPTION: 15326661 Connector Assembly 10M SIZE: 43.4L x 25.5H x 43.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 27 SEALS /PLUGS: See Page 26, 27 15326915 Connector Assembly 12M SIZE: 43.4L x 25.5H x 49.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 27 SEALS /PLUGS: See Page 26, 27 15326922 Connector Assembly 14M SIZE: 43.4L x 25.5H x 56.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 27 SEALS /PLUGS: See Page 26, 27 15326667 Connector Assembly 16M SIZE: 43.4L x 25.5H x 62.8W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 27 SEALS /PLUGS: See Page 26, 27 15326666 Connector Assembly 16F SIZE: 29.3L x 29.0H x 65.9W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 26 SEALS/PLUGS: See Page 26, 27 B PART NO: DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: 15317832 CPA Gray PA6 10% GF & 20% GB http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 29 D 280 DEVICE GT Series S S S C L E A ED E AL E O N N E C T I O N S GT 280 Connection Systems are designed to mate to most headlamps, including a variety of daytime running lamps, high beam, and dual filament BULBS. D A H: 23.8 W: 29.4 L: 35.8 A PART NO: 15336116 Connector Assembly 2F SIZE: 35.8L x 23.8H x 29.4W COLOR: Black MATERIAL : PA6 20% GF & 10% GB TERMINALS: See Page 26 SEALS/PLUGS : See Page 84, 85 DESCRIPTION: B H: 23.8 W: 29.4 L: 35.8 B PART NO: 15336117 Connector Assembly 2F SIZE: 35.8L x 23.8H x 29.4W COLOR: Brown MATERIAL : PA6 20% GF & 10% GB TERMINALS : See Page 26 SEALS /PLUGS: See Page 84, 85 DESCRIPTION: http://delphi.com/products/connect 30 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 31 150/280 MIXED GT Series SE AL SE AL N E U D D U E U N Cross Sectional View Terminal Terminal Cable Cable Side Lock Cover Side Lock Cover Male Connector Assembly Female Connector Assembly Connector Position Assurance (CPA) Female Terminals Side Lock Cover (SLC) GT 150 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12191811 0.50-0.35 Tin Brass Tin 12191812 1.00-0.75 Tin Brass Tin Female Connector Assembly GT MIXED FEMALE CONNECTOR ASSEMBLIES UNSEALED GT 280 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 15304710 0.50-0.35 Tin Brass Tin 15304711 1.00-0.75 Tin Brass Tin 15304712 3.00-1.50 Tin Brass Tin 15304713 5.00-4.00 Tin Brass Tin # Cavities Connector Color Material 12 15336205 Black PA6 10% GF & 20% GB 16 15336219 Black PA6 10% GF & 20% GB 18 15326082 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. http://delphi.com/products/connect 32 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150/280 MIXED GT Series SE AL SE AL N E U D D U E U N Unsealed System Application Information GT 150 SERIES TERMINALS-Tin Plated 0.80 1.0 40 20 0 0 5 10 15 20 O 0.80 15 0.50 10 5 0 25 50 75 100 125 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) ....... 0.35-1.0 ........ 0-15 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 100 1.0 10 20 30 40 50 MAXIMUM CURRENT (AMPS) 60 20 TEMPERATURE RISE ( C) 0.50 MAXIMUM CURRENT (AMPS) 100 80 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* O TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... O .... <10.0mV/amp 4.0 BLADE WIDTH (mm): ................. 1.5 ....... 0.35-5.0 ........ 0-25 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O ...... <4.0mV/amp 5.5 BLADE WIDTH (mm): ................. 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance contact your regional support representative at the number listed below. GT 150 MALE TERMINALS UNSEALED Male Terminals Side Lock Cover (SLC) Part # Cable Range (mm2) Material Plating 15304701 0.50-0.35 Tin Brass Tin 15304702 1.00-0.75 Tin Brass Tin Male Connector Assembly GT 280 MALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 15304722 0.50-0.35 Tin Brass Tin 15304723 1.00-0.75 Tin Brass Tin GT MIXED MALE CONNECTOR ASSEMBLIES UNSEALED 15304724 3.00-1.50 Tin Brass Tin # Cavities Connector Color Material 15304725 5.00-4.00 Tin Brass Tin 12 15336209 Black PA6 10% GF & 20% GB 16 15336224 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 33 150/280 MIXED GT Series SE AL SE AL N E U D D U E U N B A C H: 26.2 H: 22.5 W: 32.1 W: 34.6 L: 36.1 L: 28.6 Total Mated Length: 56.7mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL : 15336205 Connector Assembly 12F 28.6L x 26.2H x 34.6W Black PA6 10% GF & 20% GB See Page 32 15336219 Connector Assembly 16F 28.6L x 26.2H x 42.6W Black PA6 10% GF & 20% GB See Page 32 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : 15336209 Connector Assembly 12M 36.1L x 22.5H x 32.1W Black PA6 10% GF & 20% GB See Page 33 15336224 Connector Assembly 16M 36.1L x 22.5H x 40.1W Black PA6 10% GF & 20% GB See Page 33 15326082 Connector Assembly 18F 28.6L x 26.2H x 46.6W Black PA6 10% GF & 20% GB See Page 32 15317832 CPA Gray PA6 10% GF & 20% GB KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 34 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 35 150/280 MIXED GT Series L E A ED S S S E AL E D Cross Sectional View Primary Lock Reinforcement Connector Seal Primary Lock Reinforcement Terminal Terminal Cable Cable Cable Seal Cable Seal Male Connector Assembly Female Connector Assembly Connector Position Assurance (CPA) Cable Seals Female Terminals 150 280 Primary Lock Reinforcement (PLR) GT 150 FEMALE TERMINALS SEALED Part # 12191818 12191819 2 Cable Range (mm ) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin GT 280 FEMALE TERMINALS SEALED Part # 15304718 15304719 15304720 15326004 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Material Tin Brass Tin Brass Tin Brass Beryllium Copper 150 Plating Tin Tin Tin Tin 280 GT 150 CABLE SEALS Reel Part # 12191152 12191153 Female Connector Assembly Loose Part # Cable Diameter 15366021 1.20-1.85 15366060 1.86-2.25 GT MIXED FEMALE CONNECTOR ASSEMBLIES SEALED Material Silicone Silicone Color White Blue # Cavities Connector Color Material 12 15326939 Black PA6 10% GF & 20% GB 14 15336037 Black PA6 10% GF & 20% GB 16 15326084 Black PA6 10% GF & 20% GB GT 280 CABLE SEALS Reel Part # 12191221 12191222 12191223 - Loose Part # Cable Diameter 15366065 15366066 15366067 12191235 1.20-1.85 1.86-2.25 2.50-3.20 3.40-3.90 Material Color Silicone Silicone Silicone Silicone Orange Yellow Tan Purple Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section. http://delphi.com/products/connect 36 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150/280 MIXED GT Series L E A ED S S S E AL E Sealed System Application Information GT 150 SERIES TERMINALS-Tin Plated 60 0.80 1.0 40 20 0 0 5 10 15 20 100 O 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 ....... 0.35-1.0 ........ 0-15 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 0.50 10 20 30 40 50 MAXIMUM CURRENT (AMPS) 0.50 20 TEMPERATURE RISE ( C) 100 80 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... O .... <10.0mV/amp 4.5 BLADE WIDTH (mm): ................. 1.5 ....... 0.35-5.0 ........ 0-25 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O ...... <4.0mV/amp 6.5 BLADE WIDTH (mm): ................. 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seals 150 280 GT 150 MALE TERMINALS SEALED Male Terminals Part # 15326268 15326269 Primary Lock Reinforcement (PLR) Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin GT 280 MALE TERMINALS SEALED Part # 15304730 15304731 15304732 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Male Connector Assembly GT 150 CAVITY PLUG* Part # Cavity Diameter Material 15305171 4.0mm Silicone *Cavity plugs seal unused female and male cavities. GT 280 CAVITY PLUG* GT MIXED MALE CONNECTOR ASSEMBLIES SEALED # Cavities Connector Color Material 12 15336034 Black PA6 10% GF & 20% GB 14 15422562 Black PA6 10% GF & 20% GB 16 15326085 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) is included in the Connector Assemblies listed in this section. Color Green Part # Cavity Diameter Material Color 15305170 5.8mm Silicone *Cavity plugs seal unused female and male cavities. White SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 37 D 150/280 MIXED GT Series L E A ED S S S E AL E D B A C H: 29.0 H: 25.5 W: 53.9 L: 43.4 W: 50.8 L: 29.3 Total Mated Length: 56.7mm A PART NO: 15326939 Connector Assembly 12F SIZE: 29.3L x 29.0H x 44.9W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 36 SEALS/PLUGS : See Page 36, 37 PART NO: 15336034 Connector Assembly 12M SIZE: 43.4L x 25.5H x 41.8W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 37 SEALS/PLUGS: See Page 36, 37 DESCRIPTION: PART NO: 15336037 Connector Assembly 14F SIZE: 29.3L x 29.0H x 49.4W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 36 SEALS/PLUGS : See Page 36, 37 PART NO: DESCRIPTION: DESCRIPTION: PART NO: PART NO: DESCRIPTION: DESCRIPTION: 15326084 Connector Assembly 16F SIZE: 29.3L x 29.0H x 53.9W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 36 SEALS/PLUGS : See Page 36, 37 B C DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : 15422562 Connector Assembly 14M SIZE: 43.4L x 25.5H x 46.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 37 SEALS/PLUGS: See Page 36, 37 15326085 Connector Assembly 16M SIZE: 43.4L x 25.5H x 50.8W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 37 SEALS/PLUGS: See Page 36, 37 15317832 CPA Gray PA6 10% GF & 20% GB KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 38 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 39 LEVER LOCK GT Series SE AL SE AL N E U D D U E U N Cross Sectional View Stabilizer Terminal Lever Lock TPA Terminal TPA Cable Female Connector Cable Male Connector Terminal Position Assurance (TPA) Female Terminals GT 150 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12191811 0.50-0.35 Tin Brass Tin 12191812 1.00-0.75 Tin Brass Tin Female Connector GT FEMALE LEVER LOCK CONNECTORS UNSEALED GT 280 FEMALE TERMINALS UNSEALED Part # Cable Range (mm ) Material Plating # Cavities Connector Color Material TPA 15304710 0.50-0.35 Tin Brass Tin 18 15304692 Black PA66 HS IM 15304694 15304711 1.00-0.75 Tin Brass Tin 22 15317325 Lt. Gray PA66 HS IM 15317326 15304712 3.00-1.50 Tin Brass Tin 30 15304908 Black PA66 HS IM 15304913 15304713 5.00-4.00 Tin Brass Tin 40 15359287 Black PA66 HS IM 15304842 2 http://delphi.com/products/connect 40 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LEVER LOCK GT Series SE AL SE AL N E U D D U E U N Unsealed System Application Information GT 150 SERIES TERMINALS-Tin Plated 0.80 1.0 40 20 0 0 5 10 15 20 O 0.50 10 5 0 25 50 75 100 125 VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): ....... 4.0 BLADE WIDTH (mm): ................. 1.5 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 O AMBIENT TEMPERATURE ( C ) ....... 0.35-1.0 CURRENT RANGE (AMPS): ........ 0-15 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O 0.80 15 CURRENT (AMPS) CABLE RANGE (mm2): 100 1.0 20 30 40 50 MAXIMUM CURRENT (AMPS) 60 20 TEMPERATURE RISE ( C) 0.50 MAXIMUM CURRENT (AMPS) 100 80 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* O TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): ....... 0.35-5.0 ........ 0-25 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV CENTERLINE SPACING (mm): ....... O ...... <4.0mV/amp 5.5 BLADE WIDTH (mm): ................. 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Terminal Position Assurance (TPA) Lever Lock GT 150 MALE TERMINALS UNSEALED Male Terminals Part # Cable Range (mm2) Material Plating 15304701 0.50-0.35 Tin Brass Tin 15304702 1.00-0.75 Tin Brass Tin Male Connector GT 280 MALE TERMINALS UNSEALED Male Stabilizer GT MALE LEVER LOCK CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating 15304722 0.50-0.35 Tin Brass Tin 15304723 1.00-0.75 Tin Brass Tin 15304724 3.00-1.50 Tin Brass Tin 15304725 5.00-4.00 Tin Brass Tin # Cavities Connector Color Material TPA Stabilizer Lever Lock 18 15336468 Black PA66 HS IM 15304695 15418982 15317550 SECTION NOTES: 22 15317322 Lt. Gray PA66 HS IM 15317323 15418983 15317321 30 15326762 Black PA66 HS IM 15304912 15418984 15326799 40 15336417 Black PA66 HS IM 15304841 15326177 15336387 Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 41 LEVER LOCK GT Series SE AL SE AL N E U D D U E U N F D B C A H: 20.5 H: 20.5 L: 50.0 W: 66.0 E W: 59.0 L: 22.0 Total Mated Length: 63.8mm A PART NO: B PART NO: 15304692 (Black) 15304690 (Md. Gray) DESCRIPTION: Connector 18F SIZE: 22.0L x 20.5H x 59.0W MATERIAL: PA66 HS IM TERMINALS: See Page 40 DESCRIPTION: COLOR: MATERIAL: 15304694 TPA Blue PBT C PART NO: D PART NO: 15336468 (Black) 15336467 (Md. Gray) DESCRIPTION: Connector 18M SIZE: 50.0L x 20.5H x 66.0W MATERIAL : PA66 HS IM TERMINALS : See Page 41 CLIP : 12084149 DESCRIPTION: COLOR: MATERIAL : E PART NO: DESCRIPTION: COLOR: MATERIAL : F PART NO: DESCRIPTION: COLOR: MATERIAL : 15304695 TPA Blue PBT 15418982 Stabilizer Natural PA66 HS IM 15317550 Lever Lock Purple PA66 HS IM KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 42 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LEVER LOCK GT Series SE AL SE AL N E U D D U E U N F D B A C H: 20.2 H: 20.4 W: 74.0 W: 81.8 L: 49.8 E L: 22.0 Total Mated Length: 66.0mm A PART NO: B PART NO: 15317325 (Lt. Gray) 15326063 (Md. Gray) DESCRIPTION: Connector 22F SIZE: 22.0L x 20.4H x 74.0W MATERIAL: PA66 HS IM TERMINALS: See Page 40 DESCRIPTION: COLOR: MATERIAL: 15317326 TPA Blue PBT C PART NO: D PART NO: 15317322 (Lt. Gray) 15326064 (Md. Gray) DESCRIPTION: Connector 22M SIZE: 49.8L x 20.2H x 81.8W MATERIAL: PA66 HS IM TERMINALS: See Page 41 CLIP: 12110290 DESCRIPTION: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: MATERIAL: F PART NO: DESCRIPTION: COLOR: MATERIAL: 15317323 TPA Blue PBT 15418983 Stabilizer Natural PA66 HS IM 15317321 Lever Lock Blue PA66 HS IM KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 43 LEVER LOCK GT Series SE AL SE AL N E U D D U E U N D F B C A H: 20.8 W: 76.8 H: 24.3 E W: 89.4 L: 49.8 L: 22.0 Total Mated Length: 66.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: 15304908 Connector 30F 22.0L x 20.8H x 76.8W Black PA66 HS IM See Page 40 C 15304913 TPA Blue PBT D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : PART NO: DESCRIPTION: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: MATERIAL: F PART NO: DESCRIPTION: COLOR: MATERIAL: 15326762 Connector 30M 49.8L x 24.3H x 89.4W Black PA66 HS IM See Page 41 15304912 TPA Blue PBT 15418984 Stabilizer Natural PA66 HS IM 15326799 Lever Lock Natural PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 44 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LEVER LOCK GT Series SE AL SE AL N E U D D U E U N D F B D B C A H: 32.4 H: 32.7 W: 64.9 W: 55.9 L: 47.3 L: 21.9 E Total Mated Length: 66.0mm A PART NO: 15359287 (Black) 15393744 (Gray) DESCRIPTION: Connector 40F SIZE: 21.9L x 32.7H x 55.9W MATERIAL: PA66 HS IM TERMINALS: See Page 40 C PART NO: B PART NO: D PART NO: 15304842 TPA NUMBER REQ.: 2 COLOR: Blue MATERIAL: PBT 15336417 (Black) 15305216 (Gray) DESCRIPTION: Connector 40M SIZE: 47.3L x 32.4H x 64.9W MATERIAL: PA66 HS IM TERMINALS: See Page 41 15304841 TPA NUMBER REQ.: 2 COLOR: Blue MATERIAL: PBT DESCRIPTION: DESCRIPTION: E PART NO: DESCRIPTION: COLOR: MATERIAL: F PART NO: DESCRIPTION: COLOR: MATERIAL: 15326177 Stabilizer Natural PA66 HS IM 15336387 Lever Lock Natural PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 45 LEVER LOCK GT Series L E A ED S S S E AL E D Cross Sectional View Lever Lock Terminal Stabilizer Connector Seal Terminal Cable Seal TPA TPA Cable Seal Female Connector 150 Male Connector 280 Lever Lock GT 150 FEMALE TERMINALS SEALED Cable Range (mm2) 0.50-0.35 1.00-0.75 Part # 12191818 12191819 Material Tin Brass Tin Brass Plating Tin Tin Cable Seals GT 280 FEMALE TERMINALS SEALED Part # Dia. 5.2 (mm) 15304715 Part # Dia. 5.8 (mm) 15304718 Cable Range (mm2) Material Plating 0.50-0.35 Tin Brass Tin 15304716 15304719 1.00-0.75 Tin Brass Tin 15304717 - 2.00-1.50 Tin Brass Tin - 15304720 3.00-1.50 Tin Brass Tin - 15326004 5.00-4.00 Female Terminals Beryllium Copper Tin 150 280 Female Connector GT 150 CABLE SEALS Reel Part # Loose Part # Cable Diameter Material Color 12191152 15366021 1.20-1.85 Silicone White 12191153 15366060 1.86-2.25 Silicone Blue Connector Seal (PLR) Primary Lock Reinforcement GT 280 CABLE SEALS Reel Part # Loose Part # Cable Diameter Material 280 5.8mm 280 5.2mm Color 12191221 15366065 1.20-1.85 Silicone Orange 12191222 15366066 1.86-2.25 Silicone Yellow GT FEMALE LEVER LOCK CONNECTORS SEALED 12191223 15366067 2.50-3.20 Silicone Tan Purple Connector # Cavities Connector Color Material PLR TPA Seal Lever Lock 24 15366099 Black PA6 10%GF & 20% GB 15373422 - 15336177 15369322 38 15336418 Black PA66 HS IM - 15304904 15304905 15336267 - 12191235 3.40-3.90 Silicone 12191156 15366063 1.20-1.85 Silicone Gray 12191157 15366064 1.86-2.25 Silicone Purple 12191154 15366061 2.09-2.66 Silicone Dk. Red http://delphi.com/products/connect 46 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LEVER LOCK GT Series L E A ED S S S E AL E Sealed System Application Information 280 SERIES TERMINALS - Tin Plated GT 150 SERIES TERMINALS-Tin Plated 60 1.0 40 0.80 20 0 0 5 10 15 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 80 ....... 0.35-1.0 ........ 0-15 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 125 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 0.50 10 20 30 40 50 MAXIMUM CURRENT (AMPS) 0.50 20 TEMPERATURE RISE (OC) 100 80 TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... O .... <10.0mV/amp 4.5 BLADE WIDTH (mm): ................. 1.5 ....... 0.35-5.0 ........ 0-25 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O ...... <4.0mV/amp 6.5 BLADE WIDTH (mm): ................. 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seals GT 150 MALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 15326268 0.50-0.35 Tin Brass Tin 15326269 1.00-0.75 Tin Brass Tin Male Terminals GT 280 MALE TERMINALS SEALED Male Connector Cable Range (mm2) Material Plating 15304730 0.50-0.35 Tin Brass Tin 15304731 1.00-0.75 Tin Brass Tin - 15304732 3.00-1.50 Tin Brass Tin 15304729 - 2.00-1.50 Tin Brass Tin Part # Part # Dia. 5.2 (mm) Dia. 5.8 (mm) 15304727 15304728 (PLR) Primary Lock Reinforcement GT 150 CAVITY PLUG* GT MALE LEVER LOCK CONNECTORS SEALED # Cavities Connector Color 24 15336173 Black 38 15317380 Black Material PLR TPA Stabilizer PA66 HS IM 14% GF 15355131 - - PA66 HS IM - 15304903 15304902 Part # Cavity Diameter Material Color 15305171 4.0mm Silicone Green *Cavity plugs seal unused female and male cavities. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimension as specified. GT 280 CAVITY PLUG* Part # Cavity Diameter Material Color 12059168 5.2mm Silicone Dk. Red 15305170 5.8mm Silicone White http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 *Cavity plugs seal unused female and male cavities. Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 47 D LEVER LOCK GT Series L E A ED S S S E AL E D D A E H: 40.0 H: 37.2 C B W: 80.6 F W: 74.5 L: 52.8 L: 48.4 Total Mated Length: 72.0mm A PART NO: 15366099 Connector 24F SIZE: 52.8L x 40.0H x 80.6W COLOR: Black MATERIAL : PA6 10%GF & 20% GB TERMINALS: See Page 46 SEALS/PLUGS : See Page 46, 47 E B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: DESCRIPTION: COLOR: MATERIAL : 15373422 PLR Natural PA66 HS IM PART NO: 15336173 Connector 24M SIZE: 48.4L x 37.2H x 74.5W COLOR: Black MATERIAL: PA66 HS IM 14% GF TERMINALS: See Page 47 SEALS/PLUGS: See Page 46, 47 DESCRIPTION: DESCRIPTION: F PART NO: DESCRIPTION: COLOR: MATERIAL: 15373421 PLR Md. Gray PA66 HS IM 15336177 Connector Seal Green Silicone 15369322 Lever Lock Md. Gray PA66 HS IM KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. System Note: For 280 Series sealed cavities use 5.8mm cavity diameter terminals and seals from pages 46 and 47. http://delphi.com/products/connect 48 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LEVER LOCK GT Series L E A ED S S S E AL E F B D F E A B H: 38.6 H: 46.1 W: 85.7 W: 93.3 L: 48.4 L: 52.8 C G Total Mated Length: 91.1mm A PART NO: 15336418 Connector 38F SIZE: 52.8L x 46.1H x 93.3W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 46 SEALS/PLUGS: See Page 46, 47 E B PART NO: 15304904 TPA NUMBER REQ.: 2 COLOR: Lt. Gray MATERIAL: PBT F DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: 15317380 Connector 38M SIZE: 48.4L x 38.6H x 85.7W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 47 SEALS/PLUGS: See Page 46, 47 CLIP: 12084149 DESCRIPTION: DESCRIPTION: PART NO: 15304903 TPA NUMBER REQ.: 2 COLOR: Lt. Gray MATERIAL: PBT DESCRIPTION: 15304905 Connector Seal Green Silicone G PART NO: DESCRIPTION: COLOR: MATERIAL: D 15304902 Stabilizer Natural PA66 HS IM PART NO: 15336267 DESCRIPTION: Lever Lock COLOR: Dk. Gray MATERIAL: PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Blocked Cavity Mixed connectors feature a combination of different terminal cavities, as indicated by the key. System Note: For 280 Series sealed cavities use 5.2mm cavity diameter terminals and seals from pages 46 and 47. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 49 D LEVER LOCK GT Series SE AL SE AL FLEXIBLE PRINTED CIRCUIT APPLICATION N E U D D U E U N Terminal Position Assurance (TPA) Lever Lock Male Terminals Male Connector Stabilizer GT MALE LEVER LOCK CONNECTORS UNSEALED # Cavities Connector Color Material TPA Stabilizer Lever Lock 30 15317735 Brown PA66 HS IM 15317828 15418984 15326799 40 15317694 Brown PA66 HS IM 15355380 15326177 15336387 GT 150 MALE TERMINALS UNSEALED Part # Material Plating 15317814 Tin Brass Tin GT 280 MALE TERMINALS UNSEALED Part # Material Plating 15317815 Tin Brass Tin SECTION NOTES: Contact your regional support representative at the number listed below. * Flex Circuit Systems mate to conventional female connection systems. http://delphi.com/products/connect 50 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LEVER LOCK GT Series FLEXIBLE PRINTED CIRCUIT APPLICATION SE AL SE AL N E U D D U E U N B D A H: 24.3 C W: 89.4 L: 49.8 SYSTEM NOTES: A PART NO: DESCRIPTION: * Conventional mating connector 15305216 (Female) Brown 15304913 (TPA) Blue * Terminals See Page 40. SIZE: COLOR: MATERIAL : TERMINALS : B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: DESCRIPTION: COLOR: MATERIAL : 15317735 Connector 30M 49.8L x 24.3H x 89.4W Brown PA66 HS IM See Page 50 15317828 TPA Green PBT 15418984 Stabilizer Natural PA66 HS IM 15326799 Lever Lock Natural PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 51 GT Series SE AL SE AL FLEXIBLE PRINTED CIRCUIT APPLICATION N E U D D U E U N LEVER LOCK B D B A H: 32.4 C SYSTEM NOTES: W: 64.9 A PART NO: DESCRIPTION: * Conventional mating connector 15305218 (Female) Brown 15304342 (TPA) Blue * Terminals See Page 40. SIZE: COLOR: MATERIAL : TERMINALS: B L: 47.3 15317694 Connector 40M 47.3L x 32.4H x 64.9W Brown PA66 HS IM See Page 50 15355380 TPA NUMBER REQ.: 2 COLOR: Green MATERIAL : PBT HM IS PART NO: DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: DESCRIPTION: COLOR: MATERIAL : 15326177 Stabilizer Natural PA66 HS IM 15336387 Lever Lock Natural PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 52 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 53 54 Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N Available in device and in-line connections for vehicle applications, Metri-Pack 150 Series connectors can meet or exceed the requirements for E AL E D S S S E AL E D 150 Available in device and in-line connections for underhood vehicle applications, Metri-Pack 150 Series sealed connectors can meet or exceed the most marine, appliance, and industrial control applications. requirements for most marine, appliance, and industrial control applications. Ideally suited for limited space applications that do not require environ- Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 150 Series mental protection, Metri-Pack 150 Series products are extremely versatile. sealed systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards. 150 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 14 Amps continuous maximum current rating * Small overall dimensions * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range 150 Metri-Pack Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal Terminal TPA Cable Cable TANGLESS Female Connector TPA Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector 150 FEMALE CONNECTORS UNSEALED 150 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12047767 1.0-0.80 Silicon Bronze Tin 12064971 0.50-0.35 Silicon Bronze # Cavities Connector Color Material TPA 1 12047682 Black PA66 HS IM - 2 12047662 Black PA66 HS IM 12047664 2 12052832 Black PA66 HS IM 12047664 3 12047781 Black PA66 HS IM 12047783 3 12064758 Black PA66 HS IM 12047783 4 12047785 Black PA66 HS IM 12047664 4 12064760 Black PA66 HS IM 12047664 4 12092162 Black PA66 HS IM 12092164 6 12064762 Gray PBT 12064764 Tin TANGLESS 150 TANGLESS FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 8 12047886 Black PA66 HS IM 12045689 12129484 1.0-0.80 Silicon Bronze Tin 8 12064766 Blue PBT 12064768 12129373 0.5-0.35 Silicon Bronze Tin 10 12064769 Natural PBT 12064771 http://delphi.com/products/connect 56 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 150 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-14 ........... -40 to 125 ........ <10m@20mV VOLTAGE DROP: .... <10.0 mV/amp CENTERLINE SPACING (mm): ........ MAXIMUM CURRENT (AMPS) ........ 0.35-1.0 TEMPERATURE DERATING CURVES* 100 0.50 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 80 0.80 60 1.0 40 20 0 3.5 0 5 10 15 20 20 1.0 0.80 15 0.50 10 5 0 25 BLADE WIDTH (mm): .................. 1.5 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal TPA (Terminal Position Assurance) Male Connector 150 MALE CONNECTORS UNSEALED # Cavities Connector Color Material TPA 1 12047683 Black PA66 HS IM - 2 12047663 Black PA66 HS IM 12047665 2 12052833 Black PBT 12047665 3 12047782 Black PA66 HS IM 12047784 Part # Cable Range (mm2) Material Plating 3 12064759 Black PBT 12047784 12047581 1.0-0.80 Tin Brass Tin 4 12047786 Black PA66 HS IM 12047787 12059894 0.50-0.35 Tin Brass Tin 4 12064761 Black PBT 12047787 4 12092163 Black PA66 HS IM 12092164 SECTION NOTES: 6 12064763 Gray PBT 12064765 8 12045688 Black PA66 HS IM 12045690 8 12064767 Blue PBT 12045690 10 12064770 Natural PBT 12064772 Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see page 74. 150 MALE TERMINALS UNSEALED http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 57 150 Metri-Pack Series SE AL SE AL N E U D D U E U N A B H: 7.7 H: 7.0 L: 17.0 W: 6.5 W: 9.4 L: 33.0 Total Mated Length: 38.1mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B 12047682 Connector 1F 17.0L x 7.0H x 6.5W Black PA66 HS IM See Page 56 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 12047683 Connector 1M 33.0L x 7.7H x 9.4W Black PA66 HS IM See Page 57 F D E C H: 8.7 L: 17.0 W: 8.3 H: 10.3 L: 33.0 W:11.9 Total Mated Length: 41.0mm C PART NO: 12047662 (Black) 12059249 (Natural) DESCRIPTION: Connector 2F SIZE: 17.0L x 8.7H x 8.3W MATERIAL : PA66 HS IM TERMINALS: See Page 56 E PART NO: D PART NO: F PART NO: DESCRIPTION: COLOR: MATERIAL : 12047664 TPA Md. Gray PA66 HS IM 12047663 (Black) 12059250 (Natural) DESCRIPTION: Connector 2M (Clip Slot) SIZE: 33.0L x 10.3H x 11.9W MATERIAL: PA66 HS IM TERMINALS: See Page 57 DESCRIPTION: COLOR: MATERIAL: 12047665 TPA Md. Gray PA66 HS IM http://delphi.com/products/connect 58 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series SE AL SE AL N E U D D U E U N C E D A B H: 17.3 H: 17.3 L: 21.4 W: 12.5 W: 14.9 L: 33.0 Total Mated Length: 43.1mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : 12052832 Connector 2F 21.4L x 17.3H x 12.5W Black PA66 HS IM See Page 56 D 12047664 TPA Md. Gray PA66 HS IM E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PART NO: DESCRIPTION: COLOR: MATERIAL : 12052833 Connector 2M (Clip Slot) 33.0L x 17.3H x 14.9W Black PBT See Page 57 12047665 TPA Md. Gray PA66 HS IM 12052834 CPA Green PP J G H F H: 10.1 H: 9.0 L: 17.0 W: 11.8 L: 33.0 W: 15.4 Total Mated Length: 41.3mm F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : G PART NO: DESCRIPTION: COLOR: MATERIAL: 12047781 Connector 3F 17.0L x 9.0H x 11.8W Black PA66 HS IM See Page 56 H 12047783 TPA Md. Gray PA66 HS IM J PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: COLOR: MATERIAL: 12047782 Connector 3M (Clip Slot) 33.0L x 10.1H x 15.4W Black PA66 HS IM See Page 57 12047784 TPA Gray PBT http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 59 150 Metri-Pack Series SE AL SE AL N E U D D U E U N C E D A B H: 17.3 H: 17.3 L: 21.4 W: 11.8 L: 33.0 W: 15.4 Total Mated Length: 47.1mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12064758 Connector 3F 21.4L x 17.3H x 11.8W Black PA66 HS IM See Page 56 D 12047783 TPA Md. Gray PA66 HS IM E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PART NO: DESCRIPTION: COLOR: MATERIAL : 12064759 Connector 3M (Clip Slot) 33.0L x 17.3H x 15.4W Black PBT See Page 57 12047784 TPA Gray PBT 12052834 CPA Green PP J G H F H: 11.9 H: 10.4 L: 17.0 W: 12.4 W: 16.0 L: 33.0 Total Mated Length: 42.2mm F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: G 12047785 Connector 4F 17.0L x 10.4H x 12.4W Black PA66 HS IM See Page 56 PART NO: 12047664 TPA NUMBER REQ: 2 COLOR: Md. Gray MATERIAL: PA66 HS IM DESCRIPTION: H PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: J PART NO: DESCRIPTION: COLOR: MATERIAL: 12047786 Connector 4M (Clip Slot) 33.0L x 11.9H x 16.0W Black PA66 HS IM See Page 57 12047787 TPA Blue PBT http://delphi.com/products/connect 60 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series SE AL SE AL N E U D D U E U N C B E D A H: 19.0 H: 16.5 L: 33.0 W: 15.4 L: 21.4 W: 19.0 Total Mated Length: 47.9mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : B D 12064760 Connector 4F 21.4L x 16.5H x 15.4W Black PA66 HS IM See Page 56 DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: E PART NO: 12047664 TPA NUMBER REQ: 2 COLOR: Md. Gray MATERIAL: PA66 HS IM DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL: 12064761 Connector 4M (Clip Slot) 33.0L x 19.0H x 19.0W Black PBT See Page 57 12047787 TPA Blue PBT 12052834 CPA Green PP G G H F H: 13.0 H: 7.3 W: 20.0 L: 17.0 W: 22.1 L: 41.5 Total Mated Length: 43.3mm F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: G 12092162 Connector 4F 17.0L x 7.3H x 20.0W Black PA66 HS IM See Page 56 H PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 12092163 Connector 4M (Clip Slot) 41.5L x 13.0H x 22.1W Black PA66 HS IM See Page 57 PART NO: 12092164 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 61 150 Metri-Pack Series SE AL SE AL N E U D D U E U N C A H: 14.4 H: 10.5 L: 17.0 W: 14.5 L: 33.0 W: 16.4 D B Total Mated Length: 38.3mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : PART NO: B DESCRIPTION: COLOR: MATERIAL: 12131283 Connector 4F 17.0L x 10.5H x 14.5W Black PA66 See Page 56 C 12131361 Secondary Lock Yellow PA66 25% GF D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: COLOR: MATERIAL: NOTE: 12131285 Connector 4M (Clip Slot) 33.0L x 14.4H x 16.4W Black PA66 See Page 57 12131372 Secondary Lock Yellow PA66 25% GF M Clip-on Connector also available G E H: 11.3 H: 8.0 F L: 17.0 W: 20.0 W: 22.3 F L: 33.0 Total Mated Length: 38.3mm E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 12147054 Connector 5F 17.0L x 8.0H x 20.0W Black PA66 See Page 56 G PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: NOTE: F 12185636 Connector 5M (Clip Slot) 33.0L x 11.3H x 22.3W Black PA66 See Page 57 Clip Version available PART NO: 12147055 DESCRIPTION: Secondary Lock NUMBER REQ: 2 COLOR: Yellow MATERIAL: PA66 25% GF http://delphi.com/products/connect 62 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series SE AL SE AL N E U D D U E U N C E D A B H: 23.1 H: 20.6 L: 21.5 L: 33.0 W: 16.4 W: 18.4 Total Mated Length: 50.1mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B D 12064762 Connector 6F 21.5L x 20.6H x 16.4W Gray PBT See Page 56 DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: E PART NO: 12064764 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PBT DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL: 12064763 Connector 6M (Clip Slot) 33.0L x 23.1H x 18.4W Gray PBT See Page 57 12064765 TPA Black PBT 12052834 CPA Green PP H F H: 18.4 H: 14.5 L: 17.0 L: 33.0 W: 14.5 W: 16.4 J G Total Mated Length: 38.3mm F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : G PART NO: DESCRIPTION: COLOR: MATERIAL : 15396848 Connector 6F 17.0L x 14.5H x 14.5W Black PA66 See Page 56 H 12131358 Secondary Lock Yellow PA66 25% GF J PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : PART NO: DESCRIPTION: COLOR: MATERIAL: 15396849 Connector 6M 33.0L x 18.4H x 16.4W Black PA66 See Page 57 12131370 Secondary Lock Yellow PA66 25% GF http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 63 150 Metri-Pack Series SE AL SE AL N E U D D U E U N D C A B H: 15.9 H: 14.9 L: 17.0 L: 33.0 W: 15.3 W: 18.9 Total Mated Length: 41.2mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B C 12047886 Connector 8F 17.0L x 14.9H x 15.3W Black PA66 HS IM See Page 56 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: D PART NO: 12045689 TPA NUMBER REQ : 2 COLOR: Md. Gray MATERIAL: PA66 HS IM DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: 12045688 Connector 8M (Clip Slot) 33.0L x 15.9H x 18.9W Black PA66 HS IM See Page 57 12045690 TPA Natural PBT G J H E F H: 23.1 H: 20.6 L: 21.5 W: 19.9 W: 21.9 L: 33.0 Total Mated Length: 48.3mm E 12064766 Connector 8F SIZE: 21.5L x 20.6H x 19.9W COLOR: Blue MATERIAL: PBT TERMINALS : See Page 56 H PART NO: J PART NO: DESCRIPTION: F 12064768 TPA NUMBER REQ: 2 COLOR: Black MATERIAL: PBT DESCRIPTION: G PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: 12064767 Connector 8M (Clip Slot) SIZE: 33.0L x 23.1H x 21.9W COLOR: Blue MATERIAL: PBT TERMINALS: See Page 57 DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: 12045690 TPA Natural PBT 12052834 CPA Green PP http://delphi.com/products/connect 64 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series SE AL SE AL N E U D D U E U N C E D A B H: 23.1 H: 20.6 L: 21.5 W: 25.4 W: 23.4 L: 33.0 Total Mated Length: 48.3mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B 12064769 Connector 10F 21.5L x 20.6H x 23.4W Natural PBT See Page 56 D DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: E PART NO: 12064771 TPA NUMBER REQ: 2 COLOR: Md. Gray MATERIAL: PA66 HS IM DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL: 12064770 Connector 10M (Clip Slot) 33.0L x 23.1H x 25.4W Natural PBT See Page 57 12064772 TPA Black PBT 12052834 CPA Green PP http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 65 150 Metri-Pack Series L E A ED S S S E AL E D Cross Sectional View Terminal Terminal Connector Seal TPA TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Female Terminal Cable Seal 150 FEMALE TERMINALS SEALED Cable Range (mm2) Part # Material Plating 12048074 1.0-0.80 Silicon Bronze Tin 12084200 0.50-0.35 Silicon Bronze Tin 12160223 1.0-0.80 Beryllium Copper Silver/Nickel 12160222 0.50-0.35 Beryllium Copper Silver/Nickel Female Connector Assembly 150.2 PULL-TO-SEAT FEMALE TERMINALS* Cable Range (mm2) Part # Material Plating 12124075 1.0-0.80 Silicon Bronze Tin 12124076 0.50-0.35 Silicon Bronze Tin 1.0-0.80 Beryllium Copper Silver/Nickel 12161184 * To be used with female connections, see page 76 150 FEMALE CONNECTOR ASSEMBLIES SEALED # Cavities Conn. Asm. Color Material TPA 2 12052641 Black PA66 HS IM 12052634 150 METRI-PACK CABLE SEALS 3 12110293 Black PA66 HS IM 12052845 Reel Part # Loose Part # Cable Diameter Material Color 4 12162144 Black PA66 HS IM 12047948 12052924 12048086 2.85-2.03 Silicone Dk. Red 5 12146045 Natural PA6 12092844 12089442 12089678 2.15-1.60 Silicone White 6 12052848 Black PA6 12052850 12052925 12048087 1.70-1.29 Silicone Blue 8 12047937 Black PA66 HS IM 12066304 12124669 12084193 1.009-0.995 Silicone Tan 10 12065425 Black PA66 HS IM 12124264 http://delphi.com/products/connect 66 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series L E A ED S S S E AL E Sealed System Application Information 150 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-14 ........... -40 to 125 ........ <10m@20mV VOLTAGE DROP: .... <10.0 mV/amp CENTERLINE SPACING (mm): ........ BLADE WIDTH (mm): .................. MAXIMUM CURRENT (AMPS) ........ 0.35-1.0 TEMPERATURE DERATING CURVES* 100 0.50 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 80 0.80 60 1.0 40 20 0 6.0 0 5 10 15 20 20 1.0 0.80 15 0.50 10 5 0 25 1.5 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. CPA (Connector Position Assurance) Male Terminal Cable Seal TPA (Terminal Position Assurance) 150 MALE TERMINALS SEALED Cable Range (mm2) Material Plating 12045773 1.0-0.80 Tin Brass Tin 12077628 0.50-0.35 Tin Brass Tin Part # Cavity Inside Diameter Material Color 12059168 5.2mm Silicone Dk. Red Part # Male Connector 150 METRI-PACK CAVITY PLUG* 150 MALE CONNECTORS SEALED # Cavities Connector Color Material TPA 2 12162000 Black PA66 HS IM 12052634 3 12129615 Black PA66 HS IM 12052845 4 12162102 Black PBT 30% GF 12047948 5 12103974 Natural PBT 30% GF 12092844 6 12124107 Black PA66 HS IM 12052850 8 12047931 Black PBT 30% GF 15324525 10 12045808 Black PBT 30% GF 12124264 *Cavity plugs seal unused female and male cavities SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Different color and connector indexing features are also available. * Female connections for device applications, see page 75. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 67 D 150 Metri-Pack Series L E A ED S S S E AL E D B B A C H: 18.6 H: 18.6 D L: 45.5 W: 23.0 L: 26.0 D W: 23.0 Total Mated Length: 58.5mm A PART NO: 12052641 (Black) 12052644 (Lt. Gray) DESCRIPTION: Connector Assembly 2F SIZE: 26.0L x 18.6H x 23.0W MATERIAL : PA66 HS IM TERMINALS : See Page 66 SEALS /PLUGS: See Page 66, 67 C PART NO: B PART NO: D PART NO: 12052634 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL : PA66 HS IM DESCRIPTION: 12162000 (Black) 12162343 (Lt. Gray) DESCRIPTION: Connector 2M (Clip Slot-Self Locking) SIZE: 45.5L x 18.6H x 23.0W MATERIAL: PA66 HS IM TERMINALS: See Page 67 SEALS/PLUGS: See Page 66, 67 15327799 (Optional) Conduit TPA NUMBER REQ : 2 COLOR: Black MATERIAL: PA6 DESCRIPTION: H F F E G H: 22.0 H: 22.3 L: 26.0 L: 45.5 W: 29.0 W: 29.0 J J E Total Mated Length: 59.4mm PART NO: 12110293 Connector Assembly 3F SIZE: 26.0L x 22.3H x 29.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 66 SEALS/PLUGS: See Page 66, 67 DESCRIPTION: F PART NO: 12052845 TPA NUMBER REQ: 2 COLOR: Natural MATERIAL: PA66 HS IM G PART NO: H PART NO: DESCRIPTION: 12129615 Connector 3M (Clip Slot-Self Locking) SIZE: 45.5L x 22.0H x 29.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 67 SEALS/PLUGS: See Page 66, 67 DESCRIPTION: DESCRIPTION: COLOR: MATERIAL: J 12020833 CPA Gray PBT PART NO: 10740397 (Optional) Conduit TPA NUMBER REQ: 2 COLOR: Black MATERIAL: PA6 DESCRIPTION: http://delphi.com/products/connect 68 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series L E A ED S S S E AL E D B B A C H: 22.2 H: 21.8 W: 35.0 L: 45.5 W: 34.6 L: 26.0 E Total Mated Length: 58.4mm E A 12162144 Connector Assembly 4F SIZE: 26.0L x 21.8H x 35.0W COLOR: Black MATERIAL : PA66 HS IM TERMINALS : See Page 66 SEALS /PLUGS: See Page 66, 67 C PART NO: D PART NO: DESCRIPTION: B PART NO: 12162102 Connector 4M (Clip Slot-Self Locking) SIZE: 45.5L x 22.2H x 34.6W COLOR: Black MATERIAL : PBT 30% GF TERMINALS : See Page 67 SEALS /PLUGS: See Page 66, 67 DESCRIPTION: 12047948 TPA NUMBER REQ: 2 COLOR: Black MATERIAL : PA66 HS IM DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : E 12020833 CPA Gray PBT PART NO: 10719337 (Optional) Conduit TPA NUMBER REQ: 2 COLOR: Black MATERIAL : PA6 DESCRIPTION: G J G F H H: 27.0 H: 27.5 L: 45.5 W: 29.0 W: 29.0 L: 27.4 Total Mated Length: 60.5mm F 12146045 Connector Assembly 5F SIZE: 27.4L x 27.5H x 29.0W COLOR: Natural MATERIAL : PA6 TERMINALS : See Page 66 SEALS/ PLUGS: See Page 66, 67 H PART NO: J PART NO: DESCRIPTION: G 12092844 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL : PA6 PART NO: 12103974 Connector 5M SIZE: 45.5L x 27.0H x 29.0W COLOR: Natural MATERIAL : PBT 30% GF TERMINALS : See Page 67 SEALS /PLUGS: See Page 66, 67 DESCRIPTION: DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : 12020833 CPA Gray PBT http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 69 D 150 Metri-Pack Series L E A ED S S S E AL E D B D B A C H: 28.1 H: 28.7 L: 45.5 W: 29.0 L: 27.4 W: 29.0 Total Mated Length: 60.5mm A 12052848 Connector Assembly 6F SIZE: 27.4L x 28.7H x 29.0W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 66 SEALS/PLUGS: See Page 66, 67 C PART NO: D PART NO: PART NO: 12124107 Connector 6M (Clip Slot-Self Locking) SIZE: 45.5L x 28.1H x 29.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 67 SEALS/PLUGS: See Page 66, 67 DESCRIPTION: B DESCRIPTION: 12052850 TPA NUMBER REQ: 2 COLOR: Md. Gray MATERIAL: PA6 PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL: J 12020833 CPA Gray PBT H F E G H: 27.3 H: 28.8 L: 44.6 W: 35.2 W: 35.2 L: 27.4 Total Mated Length: 60.4mm E 12047937 (Black) Connector Assembly 8F PART NO: 12047938 (Lt. Gray) DESCRIPTION: Connector Assembly 7F PART NO: 12052600 (Md. Gray) DESCRIPTION: Connector Assembly 5F SIZE: 27.4L x 28.8H x 35.2W MATERIAL : PA66 HS IM TERMINALS : See Page 66 SEALS /PLUGS: See Page 66, 67 G PART NO: H PART NO: DESCRIPTION: F DESCRIPTION: COLOR: MATERIAL : 12066304 TPA Md. Gray PA66 HS IM PART NO: 12047931 (Black) Connector 8M (Clip Slot) PART NO: 12047933 (Lt. Gray) DESCRIPTION: Connector 7M (Clip Slot) PART NO: 12052480 (Dk. Gray) DESCRIPTION: Connector 5M (Clip Slot) SIZE: 44.6L x 27.3H x 35.2W MATERIAL : PBT 30% GF TERMINALS : See Page 67 SEALS/ PLUGS: See Page 66, 67 DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : J PART NO: DESCRIPTION: COLOR: MATERIAL : 15324525 TPA Black PBT 12020833 CPA Gray PBT http://delphi.com/products/connect 70 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 Metri-Pack Series L E A ED S S S B E AL E B D A C H: 27.0 H: 28.4 W: 42.2 E L: 44.6 W: 42.2 L: 26.0 E Total Mated Length: 60.0mm A PART NO: 12065425 (Black) 12065426 (Md. Gray) DESCRIPTION: Connector Assembly 10F SIZE: 26.0L x 28.4H x 42.2W MATERIAL: PA66 HS IM TERMINALS: See Page 66 SEALS/PLUGS: See Page 66, 67 C PART NO: B PART NO: D PART NO: 12124264 TPA NUMBER REQ: 2 COLOR: Md. Gray MATERIAL: PA6 DESCRIPTION: 12045808 (Black) 12052189 (Lt. Gray) DESCRIPTION: Connector 10M (Clip Slot) SIZE: 44.6L x 27.0H x 42.2W MATERIAL : PBT 30% GF TERMINALS: See Page 67 SEALS/PLUGS : See Page 66, 67 DESCRIPTION: COLOR: MATERIAL : E 12020833 CPA Gray PBT PART NO: 10719339 (Optional) Conduit TPA NUMBER REQ: 2 COLOR: Black MATERIAL : PA6 DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 71 D Metri-Pack Series SE AL SE AL C N N E C T I O N S D Metri-Pack OBD II -- On-Board Diagnostic Connection System E U N O D U E U N 150 DEVICE The On-Board Diagnostic Connection System is designed to meet SAE J1962 specifications using ISO standard male terminals. The 16 Terminal Male Test Equipment Connector includes a nylon insulator with ISO standard copper alloy male terminals. The Female Vehicle Connector is designed for under dash application, and accepts 150 Series Metri-Pack tangless female terminals available in silicon bronze. B C E D H: 19.0 W: 41.1 L: 32.5 TANGLESS A PART NO: 12110250 Connector 16F (Fastener Mounting) SIZE: 27.0L x 23.2H x 69.1W PART NO: 15317575 DESCRIPTION: Connector 16F (Snap Mounting) SIZE: 17.0L x 23.2H x 52.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS : See Page 56 D DESCRIPTION: B PART NO: 12146933 DESCRIPTION: Cover COLOR: Black MATERIAL: PP C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: NOTE: E PART NO: DESCRIPTION: MATERIAL : 12110252 Connector 16M 32.5L x 19.0H x 41.1W Red PBT 30% GF See Page 57 For molding details refer to drawing 12110256 12110254 Clip Stainless Steel PART NO: 12160437 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: TANGLESS F F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: G 12185280 Connector 16F 28.0L x 23.0H x 61.0W White PA66 See Page 56 H: 23.0 G W: 61.0 L: 28.0 PART NO: 12185279 DESCRIPTION: Cover COLOR: Black MATERIAL : PA66 http://delphi.com/products/connect 72 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 N N E C T I O N S SE AL SE AL U N D U O E C Metri-Pack Series N E U D 150 DEVICE A Total Molded System Length: 100.0mm A DESCRIPTION: Connector Assembly 16M OBD II PART NO: 12143692 3 Feet (915mm) 12143693 8 Feet (2440mm) 12143694 12 Feet (3660mm) LENGTH: PART NO: LENGTH: PART NO: LENGTH: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 73 150 DEVICE Metri-Pack Series SE AL SE AL C N N E C T I O N S D E U N O D U E U N B A H: 7.4 W: 24.1 L: 17.0 A PART NO: 12059800 Connector 5F SIZE: 17.0L x 7.4H x 24.1W COLOR: Black MATERIAL: PA6 TERMINALS : See Page 56 TYPICAL APP: Motor DESCRIPTION: B H G F PART NO: 12059801 DESCRIPTION: TPA COLOR: Md. Gray MATERIAL: PA66 HS IM H: 18.5 W: 28.9 L: 17.0 E F PART NO: G PART NO: D C DESCRIPTION: COLOR: H: 14.7 W: 22.3 L: 25.0 12064862 Connector 8F SIZE: 17.0L x 18.5H x 28.9W COLOR: Black MATERIAL : PBT TERMINALS : See Page 56 TYPICAL APP: Mirror Switch DESCRIPTION: MATERIAL : H PART NO: DESCRIPTION: COLOR: MATERIAL : C 12064863 TPA Lt. Gray PA6 12020833 CPA Gray PBT PART NO: 12064860 Connector 6F SIZE: 25.0L x 14.7H x 22.3W COLOR: Black MATERIAL: PBT TERMINALS: See Page 56 TYPICAL APP: Switch DESCRIPTION: D PART NO: DESCRIPTION: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: MATERIAL: 12064861 TPA Md. Gray PA66 HS IM 12052834 CPA Green PP http://delphi.com/products/connect 74 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 DEVICE C O N N E C T I O N Metri-Pack Series S L E A ED S S S E AL E B A H: 12.1 W: 24.2 L: 26.0 A PART NO: 12162017 Connector Assembly 2F SIZE: 26.0L x 12.1H x 24.2W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS: See Page 66 SEALS/PLUGS: See Page 66, 67 TYPICAL APP: Compressor DESCRIPTION: B F E PART NO: DESCRIPTION: COLOR: MATERIAL: 12124824 TPA Black PA66 HS IM H: 28.0 L: 26.0 E W: 27.4 PART NO: 12077591 Connector Assembly 5F SIZE: 26.0L x 28.0H x 27.4W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 66 SEALS/PLUGS : See Page 66, 67 TYPICAL APP: EGR Valve DESCRIPTION: F PART NO: DESCRIPTION: COLOR: MATERIAL : D C 12052898 TPA Black PA66 HS IM H: 24.8 L: 26.0 C W: 22.3 PART NO: 12065298 Connector Assembly 4F SIZE: 26.0L x 24.8H x 22.3W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 66 SEALS/PLUGS: See Page 66, 67 TYPICAL APP: Switch DESCRIPTION: D PART NO: DESCRIPTION: COLOR: MATERIAL: 12066176 TPA Black PA66 HS IM http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 75 D Metri-Pack Series L E A ED S S S E AL E 150.2 PULL-TO-SEAT D A C Multiple Cable Seal (Included) H: 18.4 H: 17.4 W: 19.5 L: 27.1 L: 27.1 A Multiple Cable Seal (Included) W: 16.0 PART NO: 12162193 (Black/Green Seal) 2.66 -2.00 Cable O.D. PART NO: 12162197 (Gray/Green Seal) 2.66 -2.00 Cable O.D. PART NO: 12162194 (Black/Tan Seal) 2.15 -1.65 Cable O.D. PART NO: 12162198 (Gray/Tan Seal) 2.15 -1.65 Cable O.D. PART NO: 12162195 (Black/Orange Seal) 1.85 -1.47 Cable O.D. PART NO: 12162199 (Gray/Orange Seal) 1.85 -1.47 Cable O.D. DESCRIPTION: Connector Assembly 2F SIZE: 27.1L x 18.4H x 16.0W MATERIAL : PA66 HS IM TERMINALS: See Page 66 TYPICAL APP: Temperature Sensors C PART NO: 12162182 (Black/Green Seal) 2.66 -2.00 Cable O.D. PART NO: 12162280 (Gray/Green Seal) 2.66 -2.00 Cable O.D. PART NO: 12162185 (Black/Lt.Gray Seal) 2.15 -1.65 Cable O.D. PART NO: 12162279 (Gray/Lt.Gray Seal) 2.15 -1.65 Cable O.D. DESCRIPTION: Connector Assembly 3F SIZE: 27.1L x 17.4H x 19.5W MATERIAL : PA66 HS IM TERMINALS: See Page 66 TYPICAL APP: Crankshaft Sensor D B Multiple Cable Seal (Included) Multiple Cable Seal (Included) H: 11.0 L: 22.1 B H: 18.4 W: 19.4 L: 27.1 D PART NO: E PART NO: PART NO: 12162215 (Black/Brown Seal) 2.66 -2.00 Cable O.D. PART NO: 12162216 (Black/Lt. Gray Seal) 2.66 -2.00 Cable O.D. PART NO: 12162217 (Black/Gray Seal) 2.15 -1.65 Cable O.D. PART NO: 12162218 (Gray/Yellow Seal) 2.15 -1.65 Cable O.D. DESCRIPTION: Connector Assembly 2F SIZE: 22.1L x 11.0H x 19.4W MATERIAL: PA66 HS IM TERMINALS: See Page 66 TYPICAL APP: Throttle Body Injector E Multiple Cable Seal (Included) H: 17.7 W: 30.0 L: 27.1 W: 23.0 12162188 (Black/Green Seal) 2.66 -2.00 Cable O.D. PART NO: 12162191(Black/Blue Seal) 2.45 -2.00 Cable O.D. PART NO: 12162189 (Black/Tan Seal) 2.15 -1.65 Cable O.D. PART NO: 12162190 (Black/Orange Seal) 1.85-1.47 Cable O.D. DESCRIPTION: Connector Assembly 4F SIZE: 27.1L x 18.4H x 23.0W MATERIAL : PA66 HS IM TERMINALS: See Page 66 TYPICAL APP: Distributor Module 12162210 (Black/Green Seal) 2.66 -2.00 Cable O.D. PART NO: 12162260 (Black/Tan Seal) 2.15 -1.65 Cable O.D. PART NO: 12162261(Black/Lt. Gray Seal) 1.85 -1.47 Cable O.D. DESCRIPTION: Connector Assembly 6F SIZE: 27.1L x 17.7H x 30.0W MATERIAL: PA66 HS IM TERMINALS: See Page 66 TYPICAL APP: Various http://delphi.com/products/connect 76 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N Available in device and in-line connections for vehicle applications, Metri-Pack 280 Series connectors can meet or exceed the requirements for E AL E D S S S E AL E D 280 Available in device and in-line connections for underhood vehicle applications, Metri-Pack 280 Series sealed connectors can meet or exceed the most marine, appliance, and industrial control applications. requirements for most marine, appliance, and industrial control applications. Ideally suited for limited space applications that do not require environ- Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 280 Series mental protection, Metri-Pack 280 Series products are extremely versatile. sealed systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards. 280 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 30 Amps continuous maximum current rating * Small overall dimensions * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * Standard ISO 2.8mm configuration * -40C to 125C temperature range 77 280 Metri-Pack Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal Terminal TPA Cable Cable TPA TANGLESS Female Connector Male Connector TPA (Terminal Position Assurance) CPA (Connector Position Assurance) Tangless Female Terminal TANGLESS 280 TANGLESS FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12129425 5.0 Tin Brass Tin 12129663 3.0 Tin Brass Tin 12129424 2.0-1.0 Tin Brass Tin 12110842* 3.0-2.0 Tin Brass Tin 12110844* 1.0-0.80 Tin Brass Tin 12110843* 0.50-0.35 Tin Brass Tin 12129061* 0.35 (2 Req'd.) Tin Brass Tin Female Connector *Thin Stock--Electrical current restrictions apply, contact your regional support representative at the number listed below. TANGLESS 280 FLEXLOCK FEMALE CONNECTORS UNSEALED 280 FEMALE TERMINALS UNSEALED Part # 2 Cable Range (mm ) Material Plating 12015858 5.0 Tin Brass Tin 12129494 3.0-2.0 Tin Brass Tin 12066214 2.0-1.0 Tin Brass Tin 12034046 1.0-0.80 Tin Brass Tin 12052217 0.50-0.35 Tin Brass # Cavities Connector Color Material TPA 2 12129081 Black PA66 HS IM 12129083 3 12129489 Black PA66 HS IM 12129491 4 12129136 Black PA66 HS IM 12129138 280 FEMALE CONNECTORS UNSEALED Tin # Cavities Connector Color Material TPA 12064752 Black PA66 HS IM 12064753 12064998 Black PBT 12064999 12162597* 3.0-2.0 Tin Brass Tin 6 12162595* 1.0-0.80 Tin Brass Tin 8 12162596* 0.50-0.35 Tin Brass Tin *Thin Stock--Electrical current restrictions apply, contact your regional support representative at the number listed below. http://delphi.com/products/connect 78 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-30 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): ....... BLADE WIDTH (mm): ................. 5.0 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ....... 0.35-5.0 TEMPERATURE RISE (OC) CABLE RANGE (mm2): 100 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 40 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) 2.8 3.0 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. TPA (Terminal Position Assurance) Male Terminal Male Connector 280 MALE TERMINALS UNSEALED 280 MALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating 12084586 5.0 Tin Brass Tin 12129498 3.0-2.0 Tin Brass Tin 12020116 2.0-1.0 Tin Brass Tin 12034047 1.0-0.80 Tin Brass Tin 12066271 0.50-0.35 Tin Brass Tin 12020782 0.35 (2 Req'd.) Tin Brass Tin SECTION NOTES: # Cavities Connector Color Material TPA 2 12129155 Black PA66 HS IM 12129157 3 12129490 Black PA66 HS IM 12129492 4 12129135 Black PA66 HS IM 12129137 6 12064754 Black PA6 12064755 8 12066195 Black PBT 12065141 Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Different color and connector indexing features are also available. * Female connections for device applications, see page 91. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 79 280 Metri-Pack Series SE AL SE AL N E U D D U E U N C B E D A H: 22.0 H: 17.2 L: 23.7 TANGLESS W: 16.2 L: 40.0 W: 17.3 Total Mated Length: 54.3mm A PART NO: 12129081 (Black) 12129082 (Md. Gray) DESCRIPTION: Connector 2F SIZE: 23.7L x 17.2H x 16.2W MATERIAL: PA66 HS IM TERMINALS: See Page 78 D PART NO: B PART NO: E PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: C DESCRIPTION: COLOR: MATERIAL: 12129083 TPA Lt. Gray PA66 HS IM 12129155 (Black) 12129156 (Md. Gray) DESCRIPTION: Connector 2M (Clip Slot-Self Locking) SIZE: 40.0L x 22.0H x 17.3W MATERIAL: PA66 HS IM TERMINALS: See Page 79 DESCRIPTION: COLOR: MATERIAL: 12129157 TPA Lt. Gray PA66 HS IM 12052834 CPA Green PP H F H: 10.5 H: 14.3 J G L: 23.0 W: 14.5 W: 16.4 L: 40.0 Total Mated Length: 49.3mm F PART NO: 12147503 (Black) 12111456 (Green) DESCRIPTION: Connector 2F SIZE: 23.0L x 10.5H x 14.5W MATERIAL : PA6 TERMINALS: See Page 78 H PART NO: G PART NO: J PART NO: DESCRIPTION: COLOR: MATERIAL : 12147502 TPA Gray PA6 % GF 12147517 (Black) 10717650 (Green) DESCRIPTION: Connector 2M SIZE: 40.0L x 14.3H x 16.4W MATERIAL: PA6 TERMINALS: See Page 79 DESCRIPTION: COLOR: MATERIAL: 12147771 TPA Gray PA6 % GF http://delphi.com/products/connect 80 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 Metri-Pack Series SE AL SE AL N C E U D D U E U N E B D A H: 22.0 H: 24.4 TANGLESS L: 23.7 W: 20.7 L: 40.0 W: 20.3 Total Mated Length: 54.3mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12129489 Connector 3F 23.7L x 24.4H x 20.7W Black PA66 HS IM See Page 78 D 12129491 TPA Lt. Gray PA66 HS IM E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: COLOR: MATERIAL: 12129490 Connector 3M 40.0L x 22.0H x 20.3W Black PA66 HS IM See Page 79 12129492 TPA Lt. Gray PA66 HS IM 12052834 CPA Green PP H K J F G H: 31.7 H: 30.4 TANGLESS L: 23.7 W: 16.5 W: 17.8 L: 40.0 Total Mated Length: 54.0mm F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : G PART NO: DESCRIPTION: COLOR: MATERIAL : H PART NO: DESCRIPTION: COLOR: MATERIAL : 12129136 Connector 4F 23.7L x 30.4H x 16.5W Black PA66 HS IM See Page 78 J 12129138 TPA Lt. Gray PA66 HS IM K PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: COLOR: MATERIAL : 12129135 Connector 4M (Clip Slot-Self Locking) 40.0L x 31.7H x 17.8W Black PA66 HS IM See Page 79 12129137 TPA Lt. Gray PA66 HS IM 12052834 CPA Green PP http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 81 Metri-Pack Series SE AL SE AL 280 N E U D D U E U N C A H: 10.5 B H: 14.3 W: 14.5 L: 40.0 L: 23.0 D W: 16.4 Total Mated Length: 50.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: SIZE.: COLOR: MATERIAL: 15318080 Connector 2F 23.0L x 10.5H x 14.5W Black PA6 See Page 78 C 12147502 Secondary Lock 2.6L x 2.3H x 12.6W Gray PA6%GF D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: SIZE.: COLOR: MATERIAL : 12147517 Connector 2M 40.0L x 14.3H x 16.4W Black PA6 See Page 79 12147771 Secondary Lock 2.7L x 2.2H x 11.8W Gray PA6%GF J J F G F H E H: 29.1 H: 26.6 L: 23.0 L: 40.0 W: 20.6 W: 23.5 Total Mated Length: 57.0mm E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: F 12064752 Connector 6F 23.0L x 26.6H x 20.6W Black PA66 HS IM See Page 78 PART NO: 12064753 TPA NUMBER REQ.: 2 COLOR: Md. Gray MATERIAL: PA66 HS IM DESCRIPTION: G PART NO: DESCRIPTION: COLOR: MATERIAL: H PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : J 12064754 Connector 6M (Clip Slot-Self Locking) 40.0L x 29.1H x 23.5W Black PA6 See Page 79 PART NO: 12064755 TPA NUMBER REQ.: 2 COLOR: Blue MATERIAL : PA66 HS IM DESCRIPTION: 12052834 CPA Green PP http://delphi.com/products/connect 82 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 Metri-Pack Series SE AL SE AL N C B E U D D U E U N E D A H: 25.6 B H: 24.8 W: 25.5 L: 23.0 W: 26.5 L: 40.0 Total Mated Length: 54.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: B 12064998 Connector 8F 23.0L x 24.8H x 25.5W Black PA66 HS IM See Page 78 D DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: E PART NO: 12064999 TPA NUMBER REQ.: 2 COLOR: Blue MATERIAL : PBT DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL : PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL: 12066195 Connector 8M (Clip Slot) 40.0L x 25.6H x 26.5W Black PA66 HS IM See Page 79 12065141 TPA Md. Gray PA66 HS IM 12052834 CPA Green PP http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 83 Metri-Pack Series L E A ED S S S E AL E 280 D Cross Sectional View Terminal Terminal Connector Seal TPA TPA Cable Cable TANGLESS Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) TANGLESS CPA (Connector Position Assurance) 280 TANGLESS FEMALE TERMINALS SEALED Part # 12110853 12129409 12110845* 12110847* 12110846* Cable Range (mm2) 5.0-3.0 2.0-1.0 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Cable Seal *Thin Stock--Electrical current restrictions apply, contact your regional support representative at the number listed below. Female Terminal TANGLESS 280 FLEXLOCK FEMALE CONNECTOR ASSEMBLIES SEALED # Cavities 7 15 Conn. Asm. 12110751 12161186 Color Black Black Material PA66 HS IM PA66 HS IM TPA 12110754 12176865 280 FEMALE CONNECTOR ASSEMBLIES SEALED 280 FEMALE TERMINALS SEALED Part # 12077413 12129493 12077411 12084201 12176387 12176388 12176389 2 Cable Range (mm ) Material 5.0 Tin Brass 3.0-2.0 Tin Brass 1.0-0.80 Tin Brass 0.50-0.35 Tin Brass 5.0 Beryllium Copper 3.0-2.0 Beryllium Copper 1.0-0.80 Beryllium Copper Female Connector Assembly Plating Tin Tin Tin Tin Silver/Nickel Silver/Nickel Silver/Nickel # Cavities 1 2 2 3 4 5 Conn. Asm. 12065172 15300027 12124819 12040977 12129565 12084891 Color Black Black Black Black Md. Gray Md. Gray Material PA66 HS IM PA66 HS IM PBT PA66 HS IM PA66 HS IM PA66 HS IM TPA 12065249 15300014 12020807 12034145 15300016 15300017 280 METRI-PACK CABLE SEALS 280.1 FEMALE PULL-TO-SEAT TERMINALS SEALED Part # 12077939 12103360 Cable Range (mm2) 1.0-0.80 0.50-0.35 Material Silicon Bronze Silicon Bronze Plating Tin Tin Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 12015193 12010293 12015323 12041351 12089679 12015899 Cable Diameter 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Material Silicone Silicone Silicone Silicone Silicone Silicone Color Blue Lt. Gray Green Tan Purple Dk. Red http://delphi.com/products/connect 84 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* CURRENT RANGE (AMPS): TEMP RANGE C: O RESISTANCE: ........ 0-30 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): ....... BLADE WIDTH (mm): ................. 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 7.7 2.8 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) O ): ....... 0.35-5.0 100 TEMPERATURE RISE ( C) CABLE RANGE (mm 2 0 0 10 20 30 40 50 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. TPA (Terminal Position Assurance) Cable Seal Male Terminal 280 MALE TERMINALS SEALED Male Connector Part # Cable Range (mm2) Material Plating 12048254 5.0 Tin Brass Tin 12129497 3.0-2.0 Tin Brass Tin 12048159 1.0-0.80 Tin Brass Tin 12124977 0.50-0.35 Tin Brass Tin 280 MALE CONNECTORS SEALED 280 METRI-PACK CAVITY PLUG* # Cavities Connector Color Material TPA Part # Cavity Inside Diameter Material Color 1 12065171 Black PA66 HS IM 12065249 12010300 6.7mm Silicone Green 2 15300002 Black PA66 HS IM 15300014 2 12059450 Black PA66 HS IM 12065279 3 15300003 Black PA66 HS IM 15300015 4 12129600 Dk. Gray PBT 30% GF 12092733 5 12186400 Gray PBT 30% GF 12084673 7 12110753 Black PA66 HS IM 12110754 15 12161187 Black PA66 HS IM 12110782 *Cavity plugs seal unused female and male cavities. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female Connections for device applications, see page 92. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 85 280 Metri-Pack Series L E A ED S S S E AL E D B C B D A H: 23.8 H: 20.7 L: 55.0 W: 18.3 W: 18.3 L: 30.5 Total Mated Length: 70.3mm A D PART NO: 12065172 Connector Assembly 1F SIZE: 30.5L x 20.7H x 18.3W COLOR: Black MATERIAL : PA66 HS IM TERMINALS : See Page 84 SEALS /PLUGS: See Page 84, 85 DESCRIPTION: B PART NO: 12065171 Connector 1M SIZE: 55.0L x 23.8H x 18.3W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 85 SEALS/ PLUGS: See Page 84, 85 DESCRIPTION: PART NO: 12065249 TPA NUMBER REQ.: 2 COLOR: Black MATERIAL : PA66 HS IM DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL : 12052834 CPA Green PP H F G E H: 21.3 H: 13.7 W: 28.5 L: 32.0 W: 28.3 L: 49.0 Total Mated Length: 81.9mm E 12124819 Connector Assembly 2F SIZE: 32.0L x 13.7H x 28.5W COLOR: Black MATERIAL: PBT TERMINALS: See Page 84 SEALS/PLUGS: See Page 84, 85 G PART NO: H PART NO: F DESCRIPTION: COLOR: MATERIAL: 12020807 TPA Md. Gray PA6 PART NO: 12059450 Connector 2M (Clip Slot) SIZE: 49.0L x 21.3H x 28.3W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 85 SEALS/ PLUGS: See Page 84, 85 DESCRIPTION: DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : 12065279 TPA Black PA6 http://delphi.com/products/connect 86 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 Metri-Pack Series L E A ED S S S E AL E B B C A H: 20.0 H: 25.0 L: 29.9 D W: 25.2 L: 53.0 W: 25.2 D Total Mated Length: 66.8mm A 15300027 Connector Assembly 2F SIZE: 29.9L x 25.0H x 25.2W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 84 SEALS/ PLUGS: See Page 84, 85 C PART NO: D PART NO: B PART NO: 15300002 Connector 2M SIZE: 53.0L x 20.0H x 25.2W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 85 SEALS/PLUGS : See Page 84, 85 DESCRIPTION: DESCRIPTION: 15300014 TPA NUMBER REQ.: 2 COLOR: Blue MATERIAL : PA6 PART NO: 15327747 (Optional) Conduit TPA NUMBER REQ.: 2 COLOR: Black MATERIAL : PA6 DESCRIPTION: DESCRIPTION: J H G E H: 26.5 F H: 26.5 W: 30.4 W: 32.9 L: 36.7 L: 53.0 Total Mated Length: 76.1mm E 12040977 Connector Assembly 3F SIZE: 36.7L x 26.5H x 30.4W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 84 SEALS/ PLUGS: See Page 84, 85 G PART NO: H PART NO: DESCRIPTION: F DESCRIPTION: COLOR: MATERIAL : 12034145 TPA Black PA6 PART NO: 15300003 Connector 3M (Clip Slot) SIZE: 53.0L x 26.5H x 32.9W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 85 SEALS/PLUGS : See Page 84, 85 DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: J PART NO: DESCRIPTION: COLOR: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 MATERIAL: Asia Pacific Region 65-730-9900 15300015 TPA Natural PA6 12020833 CPA Gray PBT South American Region 55-12-378-2002 87 D 280 Metri-Pack Series L E A ED S S S E AL E D E D B C A H: 25.4 H: 25.0 W: 40.6 L: 53.0 L: 29.9 W: 44.0 Total Mated Length: 66.7mm A 12129565 Connector Assembly 4F SIZE: 29.9L x 25.0H x 40.6W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS: See Page 84 SEALS/PLUGS: See Page 84, 85 C PART NO: D PART NO: DESCRIPTION: B DESCRIPTION: COLOR: MATERIAL: PART NO: 12129600 Connector 4M (Clip Slot-Self Locking) SIZE: 53.0L x 25.4H x 44.0W COLOR: Dk. Gray MATERIAL: PBT 30% GF TERMINALS: See Page 85 SEALS/PLUGS: See Page 84, 85 DESCRIPTION: 15300016 TPA Black PA6 PART NO: DESCRIPTION: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: MATERIAL: 15324063 TPA Blue PA6 12020833 CPA Gray PBT K J G H F H: 23.8 H: 25.0 W: 48.3 W: 49.6 L: 53.0 L: 29.9 Total Mated Length: 67.3mm F 12084891 Connector Assembly 5F SIZE: 29.9L x 25.0H x 48.3W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS: See Page 84 SEALS/PLUGS: See Page 84, 85 H 15324857 TPA Black PA6 J PART NO: DESCRIPTION: G PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: 12186400 Connector 5M (Clip Slot-Self Locking) SIZE: 53.0L x 23.8H x 49.6W COLOR: Gray MATERIAL: PBT 30% GF TERMINALS: See Page 85 SEALS/PLUGS: See Page 84, 85 DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: K PART NO: DESCRIPTION: COLOR: MATERIAL: 12084673 TPA Black PA6 12020833 CPA Gray PBT http://delphi.com/products/connect 88 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 Metri-Pack Series L E A ED S S S E AL E C B B D A H: 41.5 H: 43.5 L: 57.3 W: 36.4 L: 32.1 W: 35.0 Total Mated Length: 77.3mm TANGLESS A PART NO: B PART NO: 12110751 (Black) 12129613 (Md. Gray) 12146841 (Natural) DESCRIPTION: Connector Assembly 7F SIZE: 32.1L x 43.5H x 36.4W MATERIAL: PA66 HS IM TERMINALS: See Page 84 SEALS/PLUGS: See Page 84, 85 D PART NO: 12110753 (Black) 12129614 (Md. Gray) 12146840 (Natural) DESCRIPTION: Connector 7M (Clip Slot-Self Locking) SIZE: 57.3L x 41.5H x 35.0W MATERIAL: PA66 HS IM TERMINALS : See Page 85 SEALS /PLUGS: See Page 84, 85 12110754 TPA NUMBER REQ.: 2 COLOR: Lt. Gray MATERIAL: PA6 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12052834 CPA Green PP http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 89 D Metri-Pack Series L E A ED S S S E AL E 280 D E D G B F A H: 39.2 H: 44.4 L: 57.5 W: 53.0 W: 63.2 C L: 32.5 TANGLESS Total Mated Length: 76.6mm A PART NO: 12161186 Connector 15F SIZE: 32.5L x 44.4H x 63.2W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 84 SEALS/ PLUGS: See Page 84, 85 F DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: DESCRIPTION: COLOR: MATERIAL : E PART NO: DESCRIPTION: COLOR: MATERIAL : 12110782 TPA Md. Gray PA6 PART NO: 12161187 Connector 15M (Clip Slot-Self Locking) SIZE: 57.5L x 39.2H x 53.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 85 SEALS/PLUGS : See Page 84, 85 DESCRIPTION: G PART NO: DESCRIPTION: COLOR: MATERIAL: 12176865 TPA Lt. Gray PA6 12110822 Connector Seal Green Silicone 12161185 CPA Slide Lock Assist Dk. Gray PA66 HS IM 14% GF 12176640 Spacer Lock Black PP http://delphi.com/products/connect 90 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 DEVICE N E C T I O N S SE AL SE AL U D N A E U B N D N U O E C Metri-Pack Series H H: 14.1 L: 24.0 A G W: 23.3 PART NO: 12052856 Connector 4F SIZE: 24.0L x 14.1H x 23.3W COLOR: Black MATERIAL : PA66 HS IM TERMINALS : See Page 78 TYPICAL APP: Dimmer Switch F DESCRIPTION: H: 18.0 W: 31.6 B 15324456 DESCRIPTION: TPA COLOR: Lt. Gray MATERIAL : PA6 L: 23.0 PART NO: F PART NO: 12092254 Connector 6F SIZE: 23.0L x 18.0H x 31.6W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 78 TYPICAL APP: Wiper Switch DESCRIPTION: D C G PART NO: DESCRIPTION: H: 24.2 COLOR: MATERIAL: W: 48.3 H PART NO: DESCRIPTION: L: 29.9 COLOR: MATERIAL: C D 12162298 TPA Cream PA6 12052834 CPA Green PP PART NO: 12084890 DESCRIPTION: Connector 5F SIZE: 29.9L x 24.2H x 48.3W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS: See Page 78 TYPICAL APP: Tail Lamp Module PART NO: DESCRIPTION: COLOR: MATERIAL: K J 15324857 TPA Black PA6 H: 13.9 W: 39.6 L: 24.0 E J PART NO: 12052854 Connector 7F SIZE: 24.0L x 13.9H x 39.6W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 78 TYPICAL APP: Wiper Switch DESCRIPTION: H: 11.7 W: 46.1 L: 23.0 K PART NO: DESCRIPTION: E 12041301* Connector 8F SIZE: 23.0L x 11.7H x 46.1W COLOR: Black MATERIAL: PP TERMINALS: See Page 78 TYPICAL APP: Various *HINGED SECONDARY LOCK. COLOR: PART NO: MATERIAL: DESCRIPTION: North American Region 1-800-PACKARD 12124811 TPA Natural PA6 http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 91 280 DEVICE Metri-Pack Series S S S C L E A ED E AL E O N N E C T I O N S D C B A H: 20.9 TANGLESS L: 30.6 A W: 26.0 PART NO: 12129487 Connector Assembly 2F SIZE: 30.6L x 20.9H x 26.0W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS: See Page 84 SEALS/PLUGS: See Page 84, 85 TYPICAL APP: Window Lift Motor DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: J H 12077904 TPA Blue PA6 G H: 18.7 12052834 CPA Green PP W: 56.8 L: 29.9 F G PART NO: 12059573 Connector Assembly 6F SIZE: 29.9L x 18.7H x 56.8W COLOR: Black MATERIAL : PA66 TERMINALS: See Page 84 SEALS/ PLUGS: See Page 84, 85 TYPICAL APP: Various DESCRIPTION: D E H: 32.2 H PART NO: DESCRIPTION: COLOR: L: 29.9 D PART NO: 12124634 Connector Assembly 5F SIZE: 29.9L x 32.2H x 38.5W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 84 SEALS /PLUGS: See Page 84, 85 TYPICAL APP: Wiper Switch DESCRIPTION: E PART NO: DESCRIPTION: COLOR: MATERIAL : F PART NO: DESCRIPTION: COLOR: MATERIAL : 92 W: 38.5 MATERIAL : J PART NO: DESCRIPTION: COLOR: MATERIAL : 12059195 TPA Blue PA6 12052834 CPA Green PP 12052816 TPA Md. Gray PA6 12020833 CPA Gray PBT North American Region 1-800-PACKARD http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280.1PULL-TO-SEAT Metri-Pack Series L E A ED S S S E AL E Multiple Cable Seal (Included) A H: 20.0 L: 27.8 W: 29.6 A PART NO: 12129142 (Black/Gray Seal) 2.66 - 2.0 Cable O.D. PART NO: 12129140 (Black/Purple Seal) 2.15 - 1.65 Cable O.D. PART NO: 12110179 (Black/Red Seal) 1.85 - 1.47 Cable O.D. DESCRIPTION: Connector Assembly 2F SIZE: 27.8L x 20.0H x 29.6W MATERIAL: PA66 HS 33% GF TERMINALS: See Page 84 TYPICAL APP: Fuel Injector http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 93 D 94 Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N Available in device and in-line connections for vehicle applications, Metri-Pack 480 Series connectors can meet or exceed the requirements for E AL E D S S S E AL E D 480 Available in device and in-line connections for underhood vehicle applications, Metri-Pack 480 Series sealed connectors can meet or exceed the most marine, appliance, and industrial control applications. requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 480 Series sealed protection, Metri-Pack 480 Series products are extremely rugged and versatile. systems are ideally suited for high current applications that require protection from environmental hazards. 480 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 42 Amps continuous maximum current rating * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range 95 480 Metri-Pack Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal Terminal TPA Cable Cable TPA Female Connector Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector 480 FEMALE TERMINALS UNSEALED 480 FEMALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating # Cavities Connector Color Material TPA 12084595 5.0 Tin Brass Tin 1 12015952 Md. Gray PA66 HS IM - 12052221 3.0 Tin Brass Tin 2 12064749 Black PA66 HS IM 12059860 12124304 2.0-1.0 Tin Brass Tin 12015860 0.80 Tin Brass Tin 12052219 0.50-0.35 Tin Brass Tin 1.0-0.50 (1 Req'd.) Tin Brass Tin 12020366 0.80-0.50 (1 Req'd.) http://delphi.com/products/connect 96 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 480 Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 480 SERIES TERMINALS-Tin Plated ....... 0.35-5.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: TEMPERATURE RISE (OC ) CABLE RANGE (mm2): ........ 0-42 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): ....... 6.9 BLADE WIDTH (mm): ................. 4.8 100 MAXIMUM CURRENT (AMPS) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal TPA (Terminal Position Assurance) Male Connector 480 MALE TERMINALS UNSEALED 480 MALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating 12033820 5.0 Tin Brass Tin over Copper 12052827 3.0 Tin Brass Tin over Copper 12020120 2.0-1.0 Tin Brass Tin over Copper 12020119 1.0-0.80 Tin Brass Tin over Copper # Cavities Connector Color Material TPA 12066269 0.50-0.35 Tin Brass Tin over Copper 1 12015987 Md. Gray PA66 HS IM - 12020784 0.35 (2 Req'd.) Tin Brass Tin over Copper 2 12064750 Black PA6 12064751 SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see page 103. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 97 480 Metri-Pack Series SE AL SE AL N E U D D U E U N A B H: 17.3 H: 13.1 L: 23.0 W: 13.0 W: 14.7 L: 37.0 Total Mated Length: 49.6mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 12015952* Connector 1F 23.0L x 13.1H x 13.0W Md. Gray PA66 HS IM See Page 96 *HINGED SECONDARY LOCK B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 12015987* Connector 1M 37.0L x 17.3H x 14.7W Md. Gray PA66 HS IM See Page 97 *HINGED SECONDARY LOCK http://delphi.com/products/connect 98 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 480 Metri-Pack Series SE AL SE AL N E U D D U E U N C E D B A H: 21.2 H: 18.0 W: 17.4 L: 23.0 W: 18.8 L: 40.0 Total Mated Length: 53.9mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12064749 Connector 2F 23.0L x 18.0H x 17.4W Black PA66 HS IM See Page 96 D 12059860 TPA Md. Gray PA66 HS IM E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PART NO: DESCRIPTION: COLOR: MATERIAL: 12064750 Connector 2M (Clip Slot) 40.0L x 21.2H x 18.8W Black PA6 See Page 97 12064751 TPA Natural PA66 HS IM 12052834 CPA Green PP http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 99 480 Metri-Pack Series L E A ED S S S E AL E D Cross Sectional View Terminal Terminal Connector Seal TPA TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Female Terminal Cable Seal 480 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12052139 5.0-3.0 Tin Brass Tin 12048451 2.0-1.0 Tin Brass Tin 12048450 0.80-0.50 Tin Brass Tin Female Connector Assembly 480 METRI-PACK CABLE SEALS 480 FEMALE CONNECTOR ASSEMBLY SEALED Reel Part # Loose Part # Cable Diameter Material Color # Cavities Conn. Asm. Color Material TPA 12065703 12034170 5.16-4.40 Silicone Orange 2 12052613 Black PA66 HS IM 12059897 12052453 12048443 4.50-3.61 Silicone Purple 12052452 12048442 3.75-2.81 Silicone Red 12048433 12048441 2.85-2.01 Silicone White 12052931 12052930 2.15-1.60 Silicone Yellow 12162068 12162067 1.70-1.29 Silicone Pink http://delphi.com/products/connect 100 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 480 Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 480 SERIES TERMINALS-Tin Plated ): ....... 0.50-5.0 CURRENT RANGE (AMPS): TEMP RANGE C: O RESISTANCE: ........ 0-42 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): ....... BLADE WIDTH (mm): ................. 100 9.5 MAXIMUM CURRENT (AMPS) CABLE RANGE (mm 2 TEMPERATURE RISE (OC ) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 TEMPERATURE DERATING CURVES* 50 5.0 40 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) 4.8 3.0 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. CPA (Connector Position Assurance) Cable Seal Male Terminal TPA (Terminal Position Assurance) 480 MALE TERMINALS SEALED Cable Range (mm2) Part # Male Connector Material Plating 12052172 5.0 Tin Brass Tin 12065197 3.0 Tin Brass Tin 12065196 2.0-1.0 Tin Brass Tin Part # Cavity Inside Diameter Material Color 12066082 8.5mm Silicone Lt. Green 480 METRI-PACK CAVITY PLUG* 480 MALE CONNECTOR SEALED # Cavities Connector Color Material TPA 2 12065863 Black PA66 HS IM 12059897 *Cavity plugs seal unused female and male cavities SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see page 104. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 101 480 Metri-Pack Series L E A ED S S S E AL E D B D B A C H: 24.5 H: 24.8 L: 53.0 W: 30.5 L: 31.0 W: 30.5 Total Mated Length: 69.2mm A 12052613 Connector Assembly 2F SIZE: 31.0L x 24.8H x 30.5W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 100 SEALS/PLUGS: See Page 100, 101 C PART NO: D PART NO: DESCRIPTION: B PART NO: 12065863 Connector 2M (Clip Slot) SIZE: 53.0L x 24.5H x 30.5W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 101 SEALS/PLUGS: See Page 100, 101 DESCRIPTION: 12059897 TPA NUMBER REQ: 2 COLOR: Black MATERIAL: PA66 HS IM DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: 12020833 CPA Gray PBT F F E G H: 32.5 H: 33.5 L: 53.0 W: 31.6 L: 30.0 W: 31.6 Total Mated Length: 66.5mm E PART NO: 12131592 Connector Assembly 3F SIZE: 30.0L x 33.5H x 31.6W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 100 SEALS/PLUGS: See Page 100, 101 DESCRIPTION: F G PART NO: 15344628 Connector 3M SIZE: 53.0L x 32.5H x 31.6W COLOR: Black MATERIAL: PA66 25% GF TERMINALS: See Page 101 SEALS/PLUGS: See Page 100, 101 DESCRIPTION: PART NO: 12131543 TPA NUMBER REQ: 2 COLOR: Black MATERIAL: PA66 DESCRIPTION: http://delphi.com/products/connect 102 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 480 DEVICE N E C T I O N S SE AL SE AL U D N N E U D N U O E C Metri-Pack Series A G H: 17.0 F W: 27.0 L: 23.0 A E PART NO: 12162512* Connector 3F SIZE: 23.0L x 17.0H x 27.0W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 96 TYPICAL APP: Switch H: 18.0 DESCRIPTION: W: 41.0 L: 27.0 *HINGED SECONDARY LOCK E PART NO: 12059296 Connector 5F SIZE: 27.0L x 18.0H x 41.0W COLOR: Red MATERIAL: PA6 TERMINALS: See Page 96 TYPICAL APP: Switch DESCRIPTION: D C B F PART NO: DESCRIPTION: COLOR: H: 16.0 MATERIAL: G PART NO: DESCRIPTION: W: 29.0 COLOR: L: 23.0 MATERIAL: B 12059297 Secondary Lock Natural PBT 12020833 CPA Gray PBT PART NO: 12066571 Connector 4F SIZE: 23.0L x 16.0H x 29.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 96 TYPICAL APP: Various DESCRIPTION: H H: 18.0 C PART NO: D PART NO: 12066572 DESCRIPTION: TPA COLOR: Md. Gray MATERIAL: PA66 HS IM W: 51.0 12052834 DESCRIPTION: CPA COLOR: Green MATERIAL: PP L: 28.0 H PART NO: 12034061* Connector 6F SIZE: 28.0L x 18.0H x 51.0W COLOR: Natural MATERIAL: PA66 HS IM TERMINALS: See Page 96 TYPICAL APP: Switch DESCRIPTION: *HINGED SECONDARY LOCK http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 103 480 DEVICE Metri-Pack Series S S S C L E A ED E AL E O N N E C T I O N S D C B A H: 25.0 W: 50.0 L: 30.0 A PART NO: 12048412 Connector Assembly 4F SIZE: 30.0L x 25.0H x 50.0W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 100 SEALS/PLUGS: See Page 100, 101 TYPICAL APP: Resistor Pack DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12048413 TPA Black PA6 12020833 CPA Gray PBT http://delphi.com/products/connect 104 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N Available in device and in-line connections for vehicle applications, Metri-Pack 630 Series connectors can meet or exceed the requirements for E AL E D S S S E AL E D 630 Available in device and in-line connections for underhood vehicle applications, Metri-Pack 630 Series sealed connectors can meet or exceed the most marine, appliance, and industrial control applications. requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 630 Series sealed environmental protection, Metri-Pack 630 Series products are extremely rugged systems are ideally suited for high current applications that require protection from and versatile. environmental hazards. 630 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 46 Amps continuous maximum current rating * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range 105 630 Metri-Pack Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal Terminal TPA Cable Cable TPA Female Connector Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector 630 FEMALE TERMINALS UNSEALED 630 FEMALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating # Cavities Connector Color Material TPA 12084590 5.0 Tin Brass Tin 2 12129939 Black PA66 HS IM 12129940 12052224 3.0 Tin Brass Tin 4 12015664 Black PA6 - 12084596 3.0 (2 Req'd.) Tin Brass Tin 12015870 2.0-1.0 Tin Brass Tin 12015869 1.0-0.80 Tin Brass Tin 12020035 0.80-0.50 (2 Req'd.) Tin Brass Tin 12052222 0.50-0.35 Tin Brass Tin http://delphi.com/products/connect 106 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 630 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ........ 0.35-5.0 0.50 O TEMPERATURE RISE ( C ) CABLE RANGE (mm2): 100 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-46 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <3.0mV/amp CENTERLINE SPACING (mm): ........ BLADE WIDTH (mm): .................. 8.5 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 6.3 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal TPA (Terminal Position Assurance) Male Connector 630 MALE TERMINALS UNSEALED 630 MALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating 12066493 5.0 Tin Brass Tin over Copper 12052826 3.0 Tin Brass Tin over Copper 12020365 3.0 (2 Req'd.) Tin Brass Tin over Copper # Cavities Connector Color Material TPA 12020126 2.0-1.0 Tin Brass Tin over Copper 2 12129938 Black PA66 HS IM 12129940 12020125 1.0-0.80 Tin Brass Tin over Copper 4 12052623 Black PA6 - 12033972 0.80-0.50 (2 Req'd.) Tin Brass Tin over Copper 12066454 0.50-0.35 Tin Brass Tin over Copper SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 107 Metri-Pack Series SE AL SE AL 630 N E U D D U E U N C B A B D H: 21.5 H: 18.0 L: 23.0 W: 24.8 W: 25.3 L: 40.0 Total Mated Length: 53.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : B 12129939 Connector 2F 23.0L x 18.0H x 24.8W Black PA66 HS IM See Page 106 D PART NO: 12129938 Connector 2M (Clip Slot-Self Locking) SIZE: 40.0L x 21.5H x 25.3W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 107 DESCRIPTION: PART NO: 12129940 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12052834 CPA Green PP http://delphi.com/products/connect 108 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series SE AL SE AL N E U D D U E U N B A H: 37.6 H: 32.5 W: 16.5 L: 24.3 L: 39.8 W: 18.5 Total Mated Length: 53.1mm A PART NO: 12015664* Connector 4F SIZE: 24.3L x 32.5H x 16.5W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 106 *HINGED SECONDARY LOCK. B PART NO: 12052623* Connector 4M SIZE: 39.8L x 37.6H x 18.5W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 107 *HINGED SECONDARY LOCK. DESCRIPTION: DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 109 630 Metri-Pack Series L E A ED S S S E AL E D Cross Sectional View Terminal Terminal Connector Seal TPA TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Cable Seal Female Terminal 630 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12052456 12052455 12052457 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin 630 FEMALE PULL-TO-SEAT TERMINALS Part # Cable Range (mm2) Material Plating 12033997 12066614 12020156 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin Female Connector Assembly 630 FEMALE CONNECTOR ASSEMBLY SEALED # Cavities Conn. Asm. Color Material TPA 3 12124685 Black PA6 12045699 630 METRI-PACK CABLE SEALS Reel Part # 12059257 12059260 12059258 12059259 12077760 Loose Part # 12052386 12052668 12052387 12052388 12077759 Cable Diameter 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 2.15-1.65 Material Silicone Silicone Silicone Silicone Silicone Color Green Blue Lt. Gray Dk. Red Tan http://delphi.com/products/connect 110 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 630 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-46 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <3.0mV/amp CENTERLINE SPACING (mm): ...... 10.8 BLADE WIDTH (mm): .................. MAXIMUM CURRENT (AMPS) ): ........ 0.50-5.0 TEMPERATURE DERATING CURVES* 0.50 O CABLE RANGE (mm 2 TEMPERATURE RISE ( C ) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 100 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 6.3 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seal CPA (Connector Position Assurance) Male Terminal TPA (Terminal Position Assurance) 630 MALE TERMINALS SEALED Male Connector Part # Cable Range (mm2) Material Plating 12064736 5.0 Tin Brass Tin 12064737 3.0 Tin Brass Tin 12064735 2.0-1.0 Tin Brass Tin 12064734 0.80-0.50 Tin Brass Tin Part # Cavity Inside Diameter 630 MALE CONNECTOR SEALED # Cavities Connector Color Material TPA 3 12124686 Black PBT 30% GF 12045699 630 METRI-PACK CAVITY PLUG* 12059255 9.8mm Material Color Silicone Lt. Green *Cavity plugs seal unused female and male cavities. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 111 630 Metri-Pack Series L E A ED S S S E AL E D D C Multiple Cable Seal (Included) B A H: 21.7 H: 20.0 L: 56.1 W: 27.3 L: 31.5 W: 28.5 Total Mated Length: 67.5mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : 12033769 Connector Assembly 2F 31.5L x 20.0H x 27.3W Black PA66 HS IM See Page 110, Pull-To-Seat Terminals B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: COLOR: MATERIAL: 12034269 Connector 2M 56.1L x 21.7H x 28.5W Black PA66 HS IM See Page 111 12034363 TPA Md. Gray PA66 HS IM 12034364 Seal Gray Silicone http://delphi.com/products/connect 112 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series L E A ED S S S E AL E D B D B A C H: 25.6 H: 27.4 L: 52.3 W: 44.6 L: 31.0 W: 43.6 Total Mated Length: 69.5mm A 12124685 Connector Assembly 3F SIZE: 31.0L x 27.4H x 44.6W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 110 SEALS /PLUGS: See Page 110, 111 C PART NO: D PART NO: DESCRIPTION: B 12045699 TPA NUMBER REQ: 2 COLOR: Black MATERIAL : PA6 PART NO: 12124686 Connector 3M (Clip Slot) SIZE: 52.3L x 25.6H x 43.6W COLOR: Black MATERIAL: PBT 30% GF TERMINALS : See Page 111 SEALS /PLUGS: See Page 110, 111 DESCRIPTION: DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: 12020833 CPA Gray PBT http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 113 114 Metri-Pack Series METRI-PACK SERIES SE AL N SE E U D D U E U N AL 800 Available in device and in-line connections for vehicle applications, Metri-Pack 800 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental protection, Metri-Pack 800 Series products are extremely rugged and versatile. 800 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 60 Amps continuous maximum current rating * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range 115 800 MAXI-FUSE Metri-Pack Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal TPA Terminal Cable Cable TANGLESS TPA Female Connector Male Connector CPA (Connector Position Assurance) TPA (Terminal Position Assurance) Female Terminal Female Connectors 800 FEMALE CONNECTORS UNSEALED 800 FEMALE TERMINALS UNSEALED Cable Range (mm2) Material Plating # Cavities 12110127 5.0 Tin Brass Silver/Nickel 1way: 1 12160893 12092445 5.0 (2 Req'd.) Tin Brass Silver/Nickel 6way: 3 12092399 12092444 3.0 (2 Req'd.) Tin Brass Silver/Nickel :3 12092400 Black 12065916 3.0-2.0 Tin Brass Silver/Nickel Part # Connector Color Material TPA Black PA6 12160895 Lt. Gray PA66 HS IM 12092401 PA66 HS IM 12092401 http://delphi.com/products/connect 116 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 800 MAXI-FUSE Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 800 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-60 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <3.0mV/amp CENTERLINE SPACING (mm): ...... 5.0 100 10.3 BLADE WIDTH (mm): .................. TEMPERATURE DERATING CURVES* 80 60 8.0 40 20 0 10 20 30 40 50 60 70 80 90 100 110 120 MAXIMUM CURRENT (AMPS) .......... 2.0-5.0 TEMPERATURE RISE (OC ) CABLE RANGE (mm2): 160 140 120 120 8.0 100 80 60 5.0 40 20 0 0 25 CURRENT (AMPS) 8.0 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal TPA (Terminal Position Assurance) Male Connector TANGLESS TANGLESS 800 MALE CONNECTORS UNSEALED 800 MALE TANGLESS TERMINALS UNSEALED Material TPA Part # Cable Range (mm2) Material Plating Black PA6 12160895 12110700 5.0 Tin Brass Silver/Nickel Black PA66 HS IM 12092401 # Cavities Connector Color 1 12160894 6 12110698 SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 117 800 MAXI-FUSE Metri-Pack Series SE AL SE AL N E U D D U E U N C B B A D H: 24.7 H: 24.3 L: 34.0 L: 46.4 W: 12.8 W: 15.8 TANGLESS Total Mated Length: 65.7mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B 12160893 Connector 1F 34.0L x 24.3H x 12.8W Black PA6 See Page 116 D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 12160894 Connector 1M (Clip Slot-Self Locking) 46.4L x 24.7H x 15.8W Black PA6 See Page 117 PART NO: 12160895 TPA NUMBER REQ: 2 COLOR: Md. Gray MATERIAL: PA6 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12052834 CPA Green PP http://delphi.com/products/connect 118 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 800 MAXI-FUSE Metri-Pack Series SE AL SE AL N E U D D U E U N D C D C C E C H: 26.2 H: 25.5 W: 31.0 L: 34.0 A W: 64.0 H: 25.5 W: 31.0 L: 46.4 Total Mated Length: 65.8mm TANGLESS L: 34.0 B A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: C 12092399 Connector 3F 34.0L x 25.5H x 31.0W Lt. Gray PA66 HS IM See Page 116 E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: 12110698 Connector 6M (Clip Slot-Self Locking) 46.4L x 26.2H x 64.0W Black PA66 HS IM See Page 117 12092400 Connector 3F 34.0L x 25.5H x 31.0W Black PA66 HS IM See Page 116 PART NO: 12092401 TPA NUMBER REQ: 4 COLOR: Blue MATERIAL : PA66 HS IM DESCRIPTION: D PART NO: 12052834 CPA NUMBER REQ: 2 COLOR: Green MATERIAL : PP DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 119 120 Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N Available in device and in-line connections for vehicle applications, Metri-Pack Mixed Series connectors can meet or exceed the requirements for MIXED S S S E AL E D E AL E D Available in device and in-line connections for underhood vehicle applications, Metri-Pack Mixed Series sealed connectors can meet or exceed the most marine, appliance, and industrial control applications. requirements for most marine, appliance, and industrial control applications. Ideally suited for combination low energy and high current applications that Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack Mixed Series do not require environmental protection, Metri-Pack Mixed Series products are sealed systems are ideally suited for combination, low-energy electronic, and extremely versatile. high current applications that require protection from environmental hazards. Mixed Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * Both low and high voltage circuit capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range 121 MIXED Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 280 SERIES TERMINALS - Tin Plated Terminal Cable TEMPERATURE RISE (OC) TPA 100 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) Cable TPA Female Connector 50 5.0 40 2.0 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ....... 0.35-5.0 ........ 0-30 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m @20mV 3.0 30 CABLE RANGE (mm2): O Male Connector MAXIMUM CURRENT (AMPS) Terminal TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Female Terminals 280 480 630 280 FEMALE TERMINALS UNSEALED Part # 12015858 12129494 12066214 12034046 12052217 12162597* 12162595* 12162596* Cable Range (mm2) 5.0 3.0-2.0 2.0-1.0 1.0-0.80 0.50-0.35 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin Tin Female Connector MIXED METRI-PACK FEMALE CONNECTOR UNSEALED # Cavities Connector Color Material 3 12020014 Black PA6 *Thin Stock--Electrical current restrictions may apply, contact your regional support representative at the number listed below. 630 FEMALE TERMINALS UNSEALED 480 FEMALE TERMINALS UNSEALED Part # 2 Cable Range (mm ) Material 12084595 12052221 12124304 12015860 12052219 12020366 5.0 3.0 2.0-1.0 0.80 0.50-0.35 1.0-0.50 (1 Req'd.) 0.80-0.50 (1 Req'd.) Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Part # Cable Range (mm2) Material Plating Tin Tin Tin Tin Tin Tin 12084590 12052224 12084596 12015870 12015869 12020035 5.0 3.0 3.0 (2 Req'd.) 2.0-1.0 1.0-0.80 0.80-0.50 (2 Req'd.) Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin Tin Tin 12052222 0.50-0.35 Tin Brass Tin http://delphi.com/products/connect 122 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MIXED Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 100 80 0.80 2.0 1.0 3.0 60 40 5.0 20 0 0 AMBIENT TEMPERATURE (OC ) 10 20 30 40 50 CURRENT (AMPS) 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ....... 0.35-5.0 ........ 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 100 125 O AMBIENT TEMPERATURE ( C ) CABLE RANGE (mm2): ....... 0.35-5.0 ........ 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 4.8 TEMPERATURE DERATING CURVES* 0.50 MAXIMUM CURRENT (AMPS) 0.50 630 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC ) TEMPERATURE RISE (OC ) 100 MAXIMUM CURRENT (AMPS) 480 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ...... <3.0mV/amp (mm): ........... ........... Connector Dependent BLADE WIDTH (mm): ................. 6.3 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminals 280 480 280 MALE TERMINALS UNSEALED Male Connector Part # Cable Range (mm2) Material Plating 12084586 5.0 Tin Brass Tin 12129498 3.0-2.0 Tin Brass Tin 12020116 2.0-1.0 Tin Brass Tin 12034047 1.0-0.80 Tin Brass Tin 12066271 0.50-0.35 Tin Brass Tin 12020782 0.35 (2 Req'd.) Tin Brass Tin 480 MALE TERMINALS UNSEALED MIXED METRI-PACK MALE CONNECTOR UNSEALED Part # Cable Range (mm2) Material Plating 12033820 5.0 Tin Brass Tin over Copper 12052827 3.0 Tin Brass Tin over Copper # Cavities Connector Color Material 12020120 2.0-1.0 Tin Brass Tin over Copper 3 12045681 Black PA6 12020119 1.0-0.80 Tin Brass Tin over Copper 12066269 0.50-0.35 Tin Brass Tin over Copper 12020784 0.35 (2 Req'd.) Tin Brass Tin over Copper SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see page 130. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 123 Metri-Pack Series SE AL SE AL MIXED N E U D D U E U N B A H: 17.4 H: 14.5 W: 25.5 W: 27.9 L: 27.6 L: 39.1 Total Mated Length: 55.6mm A PART NO: 12020014* Connector 3F SIZE: 27.6L x 14.5H x 25.5W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 122 *HINGED SECONDARY LOCK. DESCRIPTION: B PART NO: 12045681* Connector 3M (Clip Slot) SIZE: 39.1L x 17.4H x 27.9W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 123 *HINGED SECONDARY LOCK. DESCRIPTION: KEY: 280 SERIES 480 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 124 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 125 MIXED Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 280 SERIES TERMINALS - Tin Plated 150 SERIES TERMINALS-Tin Plated 20 0 0 5 10 15 20 100 1.0 O 0.80 15 0.50 10 5 0 25 50 75 100 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 125 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 0.50 10 20 30 40 50 50 5.0 40 2.0 0.80 0.50 20 10 0 25 50 VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING O 1.0 30 CABLE RANGE (mm2): ....... 0.35-1.0 ........ 0-14 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 3.0 75 100 125 O AMBIENT TEMPERATURE ( C) CURRENT (AMPS) .... <10.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 1.5 MAXIMUM CURRENT (AMPS) 1.0 40 20 TEMPERATURE RISE ( C) 0.80 60 MAXIMUM CURRENT (AMPS) 0.50 80 TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* TEMPERATURE DERATING CURVES* 100 O TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* ....... 0.35-5.0 ........ 0-30 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m @20mV O ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. TPA (Terminal Position Assurance) Cable Seals 150 280 480 630 150 FEMALE TERMINALS SEALED Female Terminals Part # Cable Range (mm2) Material Plating 12048074 12084200 12160223 12160222 1.0-0.80 0.50-0.35 1.0-0.80 0.50-0.35 Silicon Bronze Silicon Bronze Beryllium Copper Beryllium Copper Tin Tin Silver/Nickel Silver/Nickel Female Connector Assembly 280 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12077413 12129493 12077411 12084201 5.0 3.0-2.0 1.0-0.80 0.50-0.35 Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin 480 FEMALE TERMINALS SEALED MIXED METRI-PACK FEMALE CONNECTOR ASSEMBLY SEALED Part # Cable Range (mm2) Material Plating # Cavities Conn. Asm. Color Material TPA 12052139 12048451 12048450 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin 7 12059472 Black PA66 HS IM 12052486 630 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12052456 12052455 12052457 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin http://delphi.com/products/connect 126 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MIXED Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 480 SERIES TERMINALS-Tin Plated 80 0.80 2.0 1.0 3.0 60 40 5.0 20 0 0 10 20 30 40 50 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 100 0.50 80 0.80 2.0 1.0 3.0 60 40 5.0 20 0 0 10 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) 20 30 40 50 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING O 100 125 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) CABLE RANGE (mm2): ....... 0.35-5.0 ........ 0-42 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m @20mV ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 4.8 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 0.50 630 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC ) 100 MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC ) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 6.3 ....... 0.35-5.0 ........ 0-46 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. CPA (Connector Position Assurance) Cable Seals TPA (Terminal Position Assurance) Male Terminals 150 480 Male Connector 150 MALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12045773 12077628 1.0-0.80 0.50-0.35 Tin Brass Tin Brass Tin Tin 480 MALE TERMINALS SEALED MIXED METRI-PACK MALE CONNECTOR SEALED # Cavities Connector Color Material TPA 7 12052200 Black PA66 HS IM 12052199 Part # Cable Range (mm2) Material Plating 12052172 12065197 5.0 3.0 Tin Brass Tin Brass Tin Tin 12065196 2.0-1.0 Tin Brass Tin SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see pages 131 and 132. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 127 Metri-Pack Series L E A ED S S S E AL E MIXED D Cross Sectional View Terminal TPA Terminal Connector Seal TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector 150 METRI-PACK CABLE SEALS Reel Part# 12052924 12089442 12052925 12124669 Loose Part# 12048086 12089678 12048087 12084193 Cable Diameter 2.85-2.03 2.15-1.60 1.70-1.29 1.009-0.995 150 METRI-PACK CAVITY PLUG* Material Silicone Silicone Silicone Silicone Color Dk. Red White Blue Tan Part# Cavity Inside Diameter Material Color 12059168 5.2mm Silicone Dk. Red *Cavity plugs seal unused female and male cavities. 280 METRI-PACK CABLE SEALS Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 12015193 12010293 12015323 12041351 12089679 12015899 Cable Diameter 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 280 METRI-PACK CAVITY PLUG* Material Silicone Silicone Silicone Silicone Silicone Silicone Color Blue Lt. Gray Green Tan Purple Dk. Red Part # 12010300 Cavity Inside Diameter 6.7mm Loose Part# 12034170 12048443 12048442 12048441 12052930 12162067 Cable Diameter 5.16-4.40 4.50-3.61 3.75-2.81 2.85-2.01 2.15-1.60 1.70-1.29 480 METRI-PACK CAVITY PLUG* Material Silicone Silicone Silicone Silicone Silicone Silicone Color Orange Purple Red White Yellow Pink Part# Cavity Inside Diameter Material Color 12066082 8.5mm Silicone Lt. Green *Cavity plugs seal unused female and male cavities. 630 METRI-PACK CAVITY PLUG* 630 METRI-PACK CABLE SEALS Reel Part # 12059257 12059260 12059258 12059259 12077760 Loose Part # 12052386 12052668 12052387 12052388 12077759 Cable Diameter 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 2.15-1.65 Color Green *Cavity plugs seal unused female and male cavities. 480 METRI-PACK CABLE SEALS Reel Part# 12065703 12052453 12052452 12048433 12052931 12162068 Material Silicone Material Silicone Silicone Silicone Silicone Silicone Color Green Blue Lt. Gray Dk. Red Tan Part # 12059255 Cavity Inside Diameter 9.8mm Material Silicone Color Lt. Green *Cavity plugs seal unused female and male cavities. http://delphi.com/products/connect 128 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MIXED Metri-Pack Series L E A ED S S S E AL E D D E B C A H: 31.5 H: 33.5 W: 35.0 L: 31.0 L: 53.8 W: 35.0 Total Mated Length: 69.3mm A 12059472 Connector Assembly 7F SIZE: 31.0L x 33.5H x 35.0W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 126 SEALS/ PLUGS: See Page 128 C PART NO: D PART NO: DESCRIPTION: B DESCRIPTION: COLOR: MATERIAL : 12052486 TPA Md. Gray PA66 HS IM PART NO: 12052200 Connector 7M (Clip Slot) SIZE: 53.8L x 31.5H x 35.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 127 SEALS/PLUGS: See Page 128 DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: MATERIAL: 12052199 TPA Black PA6 12020833 CPA Gray PBT KEY: 150 SERIES 480 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 129 MIXED DEVICE Metri-Pack Series SE AL SE AL C N N E C T I O N S D E U N O D U E U N D B A C H: 22.0 L: 23.0 F H W: 30.0 E A PART NO: 12129842 Connector 6F SIZE: 23.0L x 22.0H x 30.0W COLOR: Natural MATERIAL: PA66 HS IM TERMINALS: See Page 122 TYPICAL APP: Switch DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: D 12162301 TPA Lt. Gray PA6 H: 18.2 G W: 37.4 L: 23.0 E 12162229 (Black) 12110075 (Natural)* DESCRIPTION: Connector 6F SIZE: 23.0L x 18.2H x 37.4W MATERIAL : PA66 HS IM TERMINALS: See Page 122 TYPICAL APP: Switch *REVERSED LOCKING FEATURE. F PART NO: 12162300 TPA Blue PA6 PART NO: 12052834 DESCRIPTION: CPA COLOR: Green MATERIAL: PP PART NO: DESCRIPTION: COLOR: MATERIAL : G PART NO: DESCRIPTION: COLOR: MATERIAL : H PART NO: DESCRIPTION: COLOR: MATERIAL : KEY: 12162300 TPA Blue PA6 12162299 TPA Md. Gray PA6 12052834 CPA Green PP KEY: 280 SERIES 630 SERIES 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 130 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MIXED DEVICE C O N N E C T I O N Metri-Pack Series S L E A ED S S B S E AL E D A H: 21.8 W: 29.7 L: 31.3 A PART NO: 12124898 Connector Assembly 4F SIZE: 31.3L x 21.8H x 29.7W COLOR: Black MATERIAL : PBT TERMINALS : See Page 126 SEALS /PLUGS: See Page 128 TYPICAL APP: Alternator DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL : E 12045897 Secondary Lock Natural PBT D C H: 40.0 W: 40.4 L: 32.0 C PART NO: 12052287 Connector Assembly 5F SIZE: 32.0L x 40.0H x 40.4W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 126 SEALS/PLUGS: See Page 128 TYPICAL APP: Switch DESCRIPTION: D PART NO: DESCRIPTION: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: MATERIAL: KEY: 12052290 TPA Black PA66 HS IM 12020833 CPA Gray PBT KEY: 280 SERIES 630 SERIES 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 131 MIXED DEVICE Metri-Pack Series S S S C L E A ED E AL E O N N E C T I O N S D C B A H: 26.8 W: 34.2 L: 30.5 A PART NO: 12186347 Connector Assembly 6F SIZE: 30.5L x 26.8H x 34.2W COLOR: Black MATERIAL : PA6 TERMINALS: See Page 126 SEALS/ PLUGS: See Page 128 TYPICAL APP: Wiper Motor DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : 12129124 TPA Lt. Gray PA6 12052834 CPA Green PP KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 132 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 133 134 Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N JUNCTION S Available in pass-through and in-line connections, Metri-Pack Junction System Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for combination low energy and high current applications that do not require environmental protection, Metri-Pack Junction System Series products are extremely versatile. S S E AL E D E AL E D Available in pass-through and in-line connections for underhood vehicle applications, Metri-Pack Junction System Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Metri-Pack Junction Series sealed systems are ideally suited for combination, low-energy electronic, and high current applications that require protection from environmental hazards. Metri-Pack Junction Features * Terminal Position Assurance (TPA) * Bolt assisted connector to connector lock * Both low and high voltage circuit capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range 135 JUNCTION SYSTEMS Metri-Pack Series SE AL SE AL N E U D D U E U N Female Unsealed System Secondary Lock Female Terminals Secondary Lock Female Connector JUNCTION SYSTEMS FEMALE CONNECTORS UNSEALED # Cavities Connector Color Material 42way: 42 12015508 Black PA6 Secondary Lock 48way: 18 12084183 Black PA66 HS IM : 17 12047842 Black PA66 HS IM 12047843 : 13 12047840 Gray PPE 12047841 12015510 12015511 12047838 56way: 56 15394027 Black PA6 15324764 116way: 116 12162463 Black PA66 HS IM 14% GF 12047751 http://delphi.com/products/connect 136 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series SE AL SE AL N E U D D U E U N Male Unsealed System Secondary Lock Male Terminals Secondary Lock Male Connector Assembly Stabilizer JUNCTION SYSTEMS MALE CONNECTOR ASSEMBLIES UNSEALED # Cavities Conn. Asm. Color Material Secondary Lock Stabilizer 42way: 25 12015509 Black PA66 HS IM 12015510 12162412 42way : 17 12020629 Black PA6 12015511 12162413 48way: 48 12077822 Black PA6 12047845 12186880 12047846 12047838 56way: 56 12059735 116way: 116 12065705 Md. Gray PA66 HS IM Black PPE 15324764 12186869 12047752 12124732 http://delphi.com/products/connect North American Region 1-800-PACKARD European Regions 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 137 JUNCTION SYSTEMS Metri-Pack Series A SE L N E U D D SE AL Unsealed System Application Information 150 SERIES TERMINALS-Tin Plated 0.80 60 1.0 40 20 0 0 5 10 15 20 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 TEMPERATURE RISE (OC) 0.50 O TEMPERATURE RISE ( C) 100 80 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* TEMPERATURE DERATING CURVES* 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 0.50 20 30 40 50 MAXIMUM CURRENT (AMPS) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* MAXIMUM CURRENT (AMPS) U E U N 50 5.0 40 2.0 0.80 0.50 20 10 0 25 50 100 125 AMBIENT TEMPERATURE ( C) VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING O 75 O CURRENT (AMPS) .... <10.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 1.5 1.0 30 CABLE RANGE (mm2): ....... 0.35-1.0 ........ 0-14 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 3.0 ....... 0.35-5.0 ........ 0-30 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. 480 SERIES FEMALE TERMINALS UNSEALED 150 SERIES FEMALE TERMINALS UNSEALED Part # Cable Range (mm ) Material Plating Part # Cable Range (mm2) Material Plating 12047767 1.0-0.80 Silicon Bronze Tin 12084595 5.0 Tin Brass Tin 12064971 0.50-0.35 Silicon Bronze Tin 12052221 3.0 Tin Brass Tin 12124304 2.0-1.0 Tin Brass Tin 12015860 0.80 Tin Brass Tin 12052219 0.50-0.35 Tin Brass Tin 12020366 1.0-0.50 (1 Req'd.) 0.80-0.50 (1 Req'd.) Tin Brass Tin 2 280 SERIES FEMALE TERMINALS UNSEALED 630 SERIES FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating Part # 12015858 5.0 Tin Brass Tin 12129494 3.0-2.0 Tin Brass Tin 12034046 1.0-0.80 Tin Brass Tin 12052217 0.50-0.35 Tin Brass Tin 12162597* 3.0-2.0 Tin Brass Tin 12015869 12162595* 1.0-0.80 Tin Brass Tin 12020035 12162596* 0.50-0.35 Tin Brass Tin 12052222 0.50-0.35 Cable Range (mm2) Material Plating 12084590 5.0 Tin Brass Tin 12084596 3.0 (2 Req'd.) Tin Brass Tin 12052224 3.0 Tin Brass Tin 12015870 2.0-1.0 Tin Brass Tin 1.0-0.80 Tin Brass Tin 0.80-0.50 (2 Req'd.) Tin Brass Tin Tin Brass Tin * Thin Stock--Electrical current restrictions may apply, contact your regional support representative at the number listed below for specifications. http://delphi.com/products/connect 138 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 100 75 100 125 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 0.50 O 50 10 20 30 40 50 CURRENT (AMPS) MAXIMUM CURRENT (AMPS) 80 630 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE ( C ) 0.50 O TEMPERATURE RISE ( C ) 100 MAXIMUM CURRENT (AMPS) 480 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING O ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 4.8 ....... 0.35-5.0 ........ 0-46 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O 125 O CABLE RANGE (mm2): ....... 0.35-5.0 ........ 0-42 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 100 AMBIENT TEMPERATURE ( C ) ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 6.3 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. 150 SERIES MALE TERMINALS UNSEALED 480 SERIES MALE TERMINALS UNSEALED Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating 12047581 1.0-0.80 Tin Brass Tin 12033820 5.0 Tin Brass Tin over Copper 12059894 0.50-0.35 Tin Brass Tin 12052827 3.0 Tin Brass Tin over Copper 12020120 2.0-1.0 Tin Brass Tin over Copper 12020119 1.0-0.80 Tin Brass Tin over Copper Part # 12066269 0.50-0.35 Tin Brass Tin over Copper 12020784 0.35 (2 Req'd.) Tin Brass Tin over Copper 280 SERIES MALE TERMINALS UNSEALED 2 630 SERIES MALE TERMINALS UNSEALED Part # Cable Range (mm ) Material Plating Part # Cable Range (mm2) Material Plating 12084586 5.0 Tin Brass Tin 12066493 5.0 Tin Brass Tin over Copper 12129498 3.0-2.0 Tin Brass Tin 12052826 3.0 Tin Brass Tin over Copper 12020116 1.0 Tin Brass Tin 12020365 3.0 (2 Req'd.) Tin Brass Tin over Copper 12034047 1.0-0.80 Tin Brass Tin 12020126 2.0-1.0 Tin Brass Tin over Copper 12066271 0.50-0.35 Tin Brass Tin 12020125 1.0-0.80 Tin Brass Tin over Copper 12020782 0.35 (2 Req'd.) Tin Brass Tin 12033972 0.80-0.50 (2 Req'd.) Tin Brass Tin over Copper 12066454 0.50-0.35 Tin Brass Tin over Copper http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 139 Metri-Pack Series SE AL JUNCTION SYSTEMS D SE E U N C D U E U N AL D H: 63.0 F A C E W: 70.6 L: 46.6 H: 83.8 H: 63.8 G W: 109.0 B L: 43.7 B Total Mated Length: 73.4mm W: 28.8 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: NOTE: B 12015508 Connector Assembly 42F 43.7L x 83.8H x 109.0W Black PA6 See Page 138 Available with Grease Covers 12015513 and 12033602 D DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: E 12015511 Secondary Lock NUMBER REQ: 2 COLOR: Blue MATERIAL : PBT PART NO: 12015510 Secondary Lock NUMBER REQ: 2 COLOR: Natural MATERIAL : PBT PART NO: DESCRIPTION: SIZE: PART NO: COLOR: DESCRIPTION: C PART NO: MATERIAL : TERMINALS: NOTE: F PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL : G PART NO: DESCRIPTION: COLOR: MATERIAL : L: 46.6 12015509 Connector Assembly 25M 46.6L x 63.0H x 70.6W Black PA66 HS IM See Page 139 12020629 Connector 17M 46.6L x 63.8H x 28.8W Black PA6 See Page 139 Available with Grease Cover 12033601 12162412 Stabilizer Natural Mylar 12162413 Stabilizer Natural Mylar KEY: 280 SERIES 480 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 140 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series SE AL SE AL N A E U D D U E U N D H: 38.9 H B H: 8.0 D W: 71.3 W: 82.2 G D E H: 48.2 J K L: 23.0 L: 25.0 C D H: 8.2 F W: 92.1 W: 73.5 L: 43.5 L: 17.5 Total Mated Length: 53.6mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: C G 12047840 Connector 13F 23.0L x 8.0H x 71.3W Gray PPE See Page 138 H PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: COLOR: MATERIAL : J PART NO: DESCRIPTION: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: 12047842 Connector 17F 17.5L x 8.2H x 73.5W Black PA66 HS IM See Page 138 COLOR: MATERIAL : K PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: E PART NO: 12077822 Connector Assembly 48M 43.5L x 48.2H x 92.1W Black PA6 See Page 139 12047845 TPA Natural PBT 12047846 TPA Blue PBT IM 12186880 Stabilizer Natural Mylar 12047838 DESCRIPTION: Secondary Lock NUMBER REQ: 4 COLOR: Blue MATERIAL : PBT DESCRIPTION: COLOR: MATERIAL : F 12084183 Connector Assembly 18F 25.0L x 38.9H x 82.2W Black PA66 HS IM See Page 138 PART NO: DESCRIPTION: COLOR: MATERIAL : 12047841 TPA Blue PBT 12047843 TPA Natural PBT KEY: 150 SERIES 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Regions 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 141 Metri-Pack Series SE AL SE AL JUNCTION SYSTEMS N E U D D U E U N B C A B H: 60.8 B B H: 53.9 D W: 88.8 W: 70.9 L: 24.0 L: 40.0 Total Mated Length: 60.4mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : B 15394027 Connector Assembly 56F 24.0L x 53.9H x 88.8W Black PA6 See Page 138 15324764 Secondary Lock NUMBER REQ: 4 COLOR: Blue MATERIAL : PBT C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 12059735 Connector Assembly 56M 40.0L x 60.8H x 70.9W Md. Gray PA66 HS IM See Page 139 PART NO: DESCRIPTION: D PART NO: DESCRIPTION: COLOR: MATERIAL: 12186869 Stabilizer Natural Mylar KEY: 280 SERIES 480 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 142 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series SE AL SE AL N E U D D U E U N D B A C E H: 61.4 H: 65.1 W: 108.8 W: 72.2 D L: 26.2 B Total Mated Length: 60.4mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : 12162463 Connector Assembly 116F 26.2L x 65.1H x 108.8W Black PA66 HS IM 14% GF See Page 138 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: NOTE: B 12047751 DESCRIPTION: Secondary Lock NUMBER REQ : 2 COLOR: Natural MATERIAL: PBT L: 43.6 12065705 Connector Assembly 116M 43.6L x 61.4H x 72.2W Black PPE See Page 139 See product print for assembly information PART NO: D PART NO: 12047752 Secondary Lock NUMBER REQ: 2 COLOR: Blue MATERIAL: PBT DESCRIPTION: E PART NO: DESCRIPTION: COLOR: MATERIAL: 12124732 Stabilizer Natural Mylar KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Regions 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 143 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E AL E D Female Sealed System Secondary Lock Cable Seals Female Terminals Secondary Lock Female Connector Assembly JUNCTION SYSTEMS FEMALE CONNECTOR ASSEMBLIES SEALED # Cavities Conn. Asm. Color Material Secondary Lock 30 12065850 Black PBT 12066050 36 12092491* Black PBT 12064835 38 12191499 Black PA66 15% GF & 25% MF 12129669 78 12129206 Black PA66 HS 33% GF 12129214 *Note: 12092491 (F) is unsealed for use in a protected environment. http://delphi.com/products/connect 144 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E AL E D Male Sealed System Secondary Lock Cable Seals Male Terminals Secondary Lock Male Connector Assembly Connector Seal JUNCTION SYSTEMS MALE CONNECTOR ASSEMBLIES SEALED Stabilizer # Cavities Conn. Asm. Color Material Black PBT Secondary Lock Stabilizer Shroud 12065848 Connector Seal 30 12160959 - 12176538 12065849 36 12064839 Black PBT 12064834 38 12191487 Dk. Gray PA66 HS IM 14% GF 12129670 - 12066590 12064837 15317352 12161191 12129672 78 12176690 Black PA66 HS 33% GF 12129213 12162573 12162527 - Shroud http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 145 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 150 SERIES TERMINALS-Tin Plated 0.80 60 1.0 40 20 0 0 5 10 15 20 CURRENT (AMPS) 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 O AMBIENT TEMPERATURE ( C ) 20 30 40 50 MAXIMUM CURRENT (AMPS) 0.50 20 TEMPERATURE RISE (OC) 100 80 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 50 5.0 40 2.0 0.80 0.50 20 10 0 25 50 VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING O 75 100 125 O AMBIENT TEMPERATURE ( C) CURRENT (AMPS) .... <10.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 1.5 1.0 30 CABLE RANGE (mm2): ....... 0.35-1.0 ........ 0-14 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 3.0 ....... 0.35-5.0 ........ 0-30 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. 150 SERIES FEMALE TERMINALS SEALED Cable Range (mm2) Part # Material 480 SERIES FEMALE TERMINALS SEALED Plating Cable Range (mm2) Part # Material Plating 12048074 1.0-0.80 Silicon Bronze Tin 12052139 5.0-3.0 Tin Brass Tin 12084200 0.50-0.35 Silicon Bronze Tin 12048451 2.0-1.0 Tin Brass Tin 12048450 0.80-0.50 Tin Brass Tin 12160223 1.0-0.80 Beryllium Copper Silver/Nickel 12160222 0.50-0.35 Beryllium Copper Silver/Nickel 630 SERIES FEMALE TERMINALS SEALED 280 SERIES FEMALE TERMINALS SEALED Cable Range (mm2) Cable Range (mm2) Material Plating 12077413 5.0 Tin Brass Tin 12052456 5.0-3.0 Tin Brass Tin 12129493 3.0-2.0 Tin Brass Tin 12052455 2.0-1.0 Tin Brass Tin 12052457 0.80-0.50 Tin Brass Tin Part # 12077411 1.0-0.80 Tin Brass Tin 12084201 0.50-0.35 Tin Brass Tin 12176387 5.0 Beryllium Copper Silver/Nickel 12176388 3.0-2.0 Beryllium Copper Silver/Nickel 12176389 1.0-0.80 Beryllium Copper Silver/Nickel Part # Material Plating TANGLESS 280 TANGLESS SERIES FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12110853 5.0-3.0 Tin Brass Tin 12129409 2.0 Tin Brass Tin 12110845* 3.0-2.0 Tin Brass Tin 12110847* 1.0-0.80 Tin Brass Tin 12110846* 0.50-0.35 Tin Brass Tin Use for Part No. 12191499 (Shown on Page 151) * Thin Stock--Electrical current restrictions may apply, contact your regional support representative at the number listed below. http://delphi.com/products/connect 146 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 480 SERIES TERMINALS-Tin Plated 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 100 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 0.50 10 20 30 40 50 CURRENT (AMPS) MAXIMUM CURRENT (AMPS) 0.50 630 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC ) MAXIMUM CURRENT (AMPS) 100 O TEMPERATURE RISE ( C ) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ....... 0.35-5.0 ........ 0-42 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 4.8 ....... 0.35-5.0 ........ 0-46 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV O 75 100 125 AMBIENT TEMPERATURE (OC ) ...... <3.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 6.3 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. 150 SERIES MALE TERMINALS SEALED 2 480 SERIES MALE TERMINALS SEALED Part # Cable Range (mm ) Material Plating Part # Cable Range (mm2) Material Plating 12045773 1.0-0.80 Tin Brass Tin 12052172 5.0 Tin Brass Tin 12077628 0.50-0.35 Tin Brass Tin 12065197 3.0 Tin Brass Tin 12065196 2.0-1.0 Tin Brass Tin 630 SERIES MALE TERMINALS SEALED 280 SERIES MALE TERMINALS SEALED Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating 12048254 5.0 Tin Brass Tin 12064736 5.0 Tin Brass Tin 12129497 3.0-2.0 Tin Brass Tin 12064737 3.0 Tin Brass Tin 12048159 1.0-0.80 Tin Brass Tin 12064735 2.0-1.0 Tin Brass Tin 12124977 0.50-0.35 Tin Brass Tin 12064734 0.80-0.50 Tin Brass Tin Part # http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 147 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E AL E D Sealed System Cable Seals & Cavity Plugs 150 METRI-PACK CABLE SEALS 150 METRI-PACK CAVITY PLUG* Reel Part # Loose Part # Cable Diameter Material Color Part # Cavity Inside Diameter Material Color 12052924 12048086 2.85-2.03 Silicone Dk. Red 12059168 5.2mm Silicone Dk. Red 12089442 12089678 2.15-1.60 Silicone White 12052925 12048087 1.70-1.29 Silicone Blue 12124669 12084193 1.009-0.995 Silicone Tan Reel Part # Loose Part # Cable Diameter Material Color Part # Cavity Inside Diameter Material Color 12015360 12015193 4.30-3.45 Silicone Blue 12010300 6.7mm Silicone Green 12015359 12010293 3.49-2.81 Silicone Lt. Gray 12015284 12015323 2.85-2.03 Silicone Green 12041352 12041351 2.42-2.03 Silicone Tan 12089444 12089679 2.15-1.60 Silicone Purple 12034365 12015899 1.70-1.29 Silicone Dk. Red Reel Part # Loose Part # Cable Diameter Material Color Part # Cavity Inside Diameter Material Color 12065703 12034170 5.16-4.40 Silicone Orange 12066082 8.5mm Silicone Lt. Green 12052453 12048443 4.50-3.61 Silicone Purple 12052452 12048442 3.75-2.81 Silicone Red 12048433 12048441 2.85-2.01 Silicone White 12052931 12052930 2.15-1.60 Silicone Yellow 12162068 12162067 1.70-1.29 Silicone Pink *Cavity plugs seal unused female and male cavitites. 280 METRI-PACK CAVITY PLUG* 280 METRI-PACK CABLE SEALS *Cavity plugs seal unused female and male cavitites. 480 METRI-PACK CABLE SEALS 480 METRI-PACK CAVITY PLUG* *Cavity plugs seal unused female and male cavitites. 630 METRI-PACK CAVITY PLUG* 630 METRI-PACK CABLE SEALS Reel Part # Loose Part # Cable Diameter Material Color 12059257 12052386 5.15-4.40 Silicone Green 12059260 12052668 4.50-3.61 Silicone Blue 12059258 12052387 3.75-2.81 Silicone Lt. Gray 12059259 12052388 2.85-2.01 Silicone Dk. Red 12077760 12077759 2.15-1.65 Silicone Tan Part # Cavity Inside Diameter Material Color 12059255 9.8mm Silicone Lt. Green *Cavity plugs seal unused female and male cavitites. http://delphi.com/products/connect 148 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series S C A L E A ED S S B E AL E D D H: 52.4 H: 52.4 E D W: 94.4 B L: 46.0 W: 101.0 L: 43.7 F H: 73.0 W: 115.0 Total Mated Length: 82.4mm A PART NO: 12065850 Connector Assembly 30F SIZE: 46.0L x 52.4H x 94.4W COLOR: Black MATERIAL: PBT TERMINALS: See Page 146 SEALS/PLUGS: See Page 148 L: 44.8 C B PART NO: 12066050 Secondary Lock NUMBER REQ: 2 COLOR: Natural MATERIAL: PBT D DESCRIPTION: PART NO: 12160959 Connector Assembly 30M SIZE: 43.7L x 52.4H x 101.0W COLOR: Black MATERIAL: PBT TERMINALS: See Page 147 SEALS/PLUGS: See Page 148 NOTE: Wire dress cover 12066129 is available. DESCRIPTION: DESCRIPTION: PART NO: 12065848 Secondary Lock NUMBER REQ: 2 COLOR: Blue MATERIAL: PBT DESCRIPTION: E PART NO: DESCRIPTION: COLOR: MATERIAL: F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: NOTE: 12065849 Connector Seal Green Silicone 12176538 Pass-Through Shroud 44.8L x 73.0H x 115.0W Black PBT 15% GF Body mount shroud 12065847 is available. KEY: 280 SERIES 480 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 149 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E AL E D D H: 57.2 B C A H: 59.0 W: 98.4 E W: 110.0 D B L: 70.5 F L: 33.0 H: 73.0 W: 123.1 L: 43.8 Total Mated Length: 88.9mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B 12092491 Connector Assembly 36F (Unsealed) 33.0L x 59.0H x 98.4W Black PBT See Page 138 for Unsealed terminals 12064835 Secondary Lock NUMBER REQ: 2 COLOR: Natural MATERIAL: PBT C PART NO: 12064839 Connector Assembly 36M SIZE: 70.5L x 57.2H x 110.0W COLOR: Black MATERIAL: PBT TERMINALS: See Page 147 SEALS/PLUGS: See Page 148 DESCRIPTION: PART NO: DESCRIPTION: D PART NO: E PART NO: 12064834 Secondary Lock NUMBER REQ: 2 COLOR: Blue MATERIAL: PBT DESCRIPTION: DESCRIPTION: COLOR: MATERIAL: F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12064837 Connector Seal Green Silicone 12066590 Sliding Shroud 43.8L x 73.0H x 123.1W Black PBT 30% GF KEY: 150 SERIES 280 SERIES 480 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 150 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E AL E D D B C A H: 60.1 E H: 60.1 W: 99.4 F D W: 106.0 B L: 41.7 L: 45.5 G H: 80.0 C PART NO: 12191487 Connector 38M SIZE: 41.7L x 60.1H x 106.0W COLOR: Dk. Gray MATERIAL: PA66 HS IM 14% GF TERMINALS: See Page 147 SEALS/PLUGS: See Page 148 DESCRIPTION: W: 120.0 L: 45.3 Total Mated Length: 85.3mm D PART NO: 12129670 Secondary Lock NUMBER REQ: 2 COLOR: Natural MATERIAL: PBT DESCRIPTION: A PART NO: 12191499 Connector Assembly 38F SIZE: 45.5L x 60.1H x 99.4W COLOR: Black MATERIAL: PA66 15% GF & 25% MF TERMINALS: See Page 146 - 280 Tangless See Page 146 - 630 Series SEALS/PLUGS: See Page 148 DESCRIPTION: B E DESCRIPTION: COLOR: MATERIAL: F PART NO: 12129669 DESCRIPTION: Secondary Lock NUMBER REQ : 2 COLOR: Natural MATERIAL: PBT PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL: G PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: NOTE: 12129672 Connector Seal Green Silicone 15317352 Stabilizer Natural Mylar 12161191 Pass-Through Shroud 45.3L x 80.0H x 120.0W Black PBT 15% GF Body mount shroud 12160809 is available. KEY: TANGLESS 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 151 JUNCTION SYSTEMS Metri-Pack Series L E A ED S S S E D AL E D B C A H: 66.6 H: 66.6 E W: 106.0 B W: 112.8 F L: 56.5 D E L: 67.2 H: 62.6 W: 179.9 Total Mated Length: 122.6mm A 12129206 Connector Assembly 78F SIZE: 56.5L x 66.6H x 106.0W COLOR: Black MATERIAL : PA66 HS 33% GF TERMINALS: See Page 146 SEALS/PLUGS : See Page 148 C PART NO: D PART NO: DESCRIPTION: B 12129214 Secondary Lock NUMBER REQ: 2 COLOR: Natural MATERIAL : PBT L: 50.2 PART NO: 12176690 Connector Assembly 78M SIZE: 67.2L x 66.6H x 112.8W COLOR: Black MATERIAL: PA66 HS 33% GF TERMINALS: See Page 147 SEALS/PLUGS: See Page 148 DESCRIPTION: DESCRIPTION: PART NO: 12129213 Secondary Lock NUMBER REQ: 2 COLOR: Blue MATERIAL: PBT DESCRIPTION: E PART NO: 12162573 Stabilizer NUMBER REQ: 2 COLOR: Natural MATERIAL: Mylar DESCRIPTION: F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12162527 Sliding Shroud 50.2L x 62.6H x 179.9W Black PBT IM KEY: 150 SERIES 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 152 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N HEADER S The Metri-Pack 280 Series unsealed electronic header is a versatile, and extremely rugged system designed to meet customer's power circuit needs. S S E AL E D E AL E D The Metri-Pack 150 Series sealed electronic header is a rugged system designed for severe underhood environments. This system offers the combination of excellent This system offers the combination of excellent low energy electronic circuits low energy electronic circuits and power circuit capability in a single connection. and power circuit capability in a single connection. Metri-Pack 150 Series sealed header systems are ideally suited for critical, lowenergy electronic applications that require protection from environmental hazards. Metri-Pack Header Features * Terminal Position Assurance (TPA) * 14 Amps continuous maximum current rating for 150 Metri-Pack Series * 30 Amps continuous maximum current rating for 280 Metri-Pack Series * Low energy, low voltage capability * Small overall dimensions * Bolt assist connector to connector lock * -40C to 125C temperature range 153 150 HEADER Metri-Pack Series L E A ED S S S E AL E D Cross Sectional View Terminal Terminal Connector Seal Cable Cable Seal Female Connector Assembly Male Header Connector Assembly Seals Female Connector Assembly Female Terminal 150 PULL-TO-SEAT FEMALE TERMINALS SEALED 2 Part # Cable Range (mm ) 12089290 12103881 12110236 0.50-0.35 1.0-0.80 0.80 Material Silicon Bronze Silicon Bronze Beryllium Copper 150 METRI-PACK FEMALE CONNECTOR ASSEMBLIES SEALED* Plating # Cavities Connector Assembly Color Material Tin Tin Tin 18way: 18 30way: 30 12040921 12048455 Black Dk. Gray PBT 30% GF PET 30% GF 48way: 18 60 way: 30 60way: 30 60 way: 30 12040921 12034398 12034398 12034400 Black Black Black Black PBT 30% GF PET 30% GF PET 30% GF PET 30% GF *Multiple cable seal is included in connector assembly. http://delphi.com/products/connect 154 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 HEADER Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 150 SERIES TERMINALS-Tin Plated TEMP RANGE OC: RESISTANCE: ......... 0-14 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: 100 0.50 O CURRENT RANGE (AMPS): ........ <10mV/amp CENTERLINE SPACING (mm): ............. 80 0.80 60 1.0 40 20 0 0 5 ............... Connector Dependent BLADE WIDTH (mm): .................. TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ........ 0.35-1.0 TEMPERATURE RISE ( C) CABLE RANGE (mm2): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 10 15 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) 1.5 20 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Header Connector Assembly 12034413 12065266 150 METRI-PACK MALE HEADER CONNECTOR ASSEMBLIES SEALED CABLE SEAL PLUGS Part # Pins Connector Color Material 18 12040923 Black PET 30% GF 30 12048453 Dk. Gray PET 30% GF 48 60 12052130 12034396 Black Black PET 30% GF PET 30% GF Material Color Type 12065266 Cable Seal Hole Diameter (mm) 1.85-1.65 PA6 Md. Gray 12034413 1.85-1.10 PA66 HS IM Black Machine Insertion Hand Insertion Terminals Included in Male Header. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Overall mated length varies with bolt measurement. * Inner connector seal included in Male Header Connector Assemblies where applicable. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 155 150 HEADER Metri-Pack Series L E A ED S S S E AL E D B A H: 37.2 H: 25.1 W: 59.8 W: 70.0 L: 26.1 Total Mated Length: 58.8mm C A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PLUGS: B 12048455 Connector Assembly 30F 26.1L x 25.1H x 59.8W Dk. Gray PET 30% GF See Page 154, 150 Pull-To-Seat Female See Page 155, Cable Seal Plugs PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: NOTE: C PART NO: DESCRIPTION: COLOR: MATERIAL: L: 39.5 12048453 Connector Assembly 30M 39.5L x 37.2H x 70.0W Dk. Gray PET 30% GF Shipping cover 12040542 included. 12048456 Flange Seal Green Silicone E D H: 37.2 H: 25.4 W: 44.3 W: 54.0 L: 26.1 L: 39.5 Total Mated Length: 57.5mm D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PLUGS : 12040921 Connector Assembly 18F 26.1L x 25.4H x 44.3W Black PBT 30% GF See Page 154, 150 Pull-To-Seat Female See Page 155, Cable Seal Plugs E PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: NOTE: F PART NO: DESCRIPTION: COLOR: MATERIAL: F 12040923 Connector Assembly 18M 39.5L x 37.2H x 54.0W Black PET 30% GF Shipping cover 12040940 included. 12040938 Flange Seal Green Silicone http://delphi.com/products/connect 156 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 HEADER Metri-Pack Series L E A ED S S S E AL E D C A H: 37.2 H: 25.4 B W: 59.8 L: 26.1 W: 114.0 H: 25.4 W: 44.3 D Total Mated Length: 57.8mm L: 39.5 L: 26.1 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PLUGS: B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: PLUGS: 12034398 Connector Assembly 30F 26.1L x 25.4H x 59.8W Black PET 30% GF See Page 154, 150 Pull-To-Seat Female See Page 155, Cable Seal Plugs C 12040921 Connector Assembly 18F 26.1L x 25.4H x 44.3W Black PBT 30% GF See Page 154, 150 Pull-To-Seat Female See Page 155, Cable Seal Plugs D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: NOTE: PART NO: DESCRIPTION: COLOR: MATERIAL: 12052130 Connector Assembly 48M 39.5L x 37.2H x 114.0W Black PET 30% GF Shipping covers 12040940 and 12040542 included. 12052131 Flange Seal Green Silicone http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 157 150 HEADER Metri-Pack Series L E A ED S S S E AL E D C A H: 37.2 H: 25.1 W: 59.8 B L: 26.1 W: 130.0 H: 25.1 D L: 39.5 W: 59.8 Total Mated Length: 57.8mm L: 26.1 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PLUGS: B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : PLUGS: 12034398 Connector Assembly 30F 26.1L x 25.1H x 59.8W Black PET 30% GF See Page 154, 150 Pull-To-Seat Female See Page 155, Cable Seal Plugs C 12034400 Connector Assembly 30F 26.1L x 25.1H x 59.8W Black PET 30% GF See Page 154, 150 Pull-To-Seat Female See Page 155, Cable Seal Plugs D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : NOTE: PART NO: DESCRIPTION: COLOR: MATERIAL : 12034396 Connector Assembly 60M 39.5L x 37.2H x 130.0W Black PET 30% GF Shipping cover 12040542 (2 Req'd.) included 12040780 Flange Seal Green Silicone http://delphi.com/products/connect 158 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 150 HEADER Metri-Pack Series L E A ED S S S E AL E D B A C H: 21.5 H: 28.4 W: 42.2 W: 40.5 L: 26.0 L: 26.8 Total Mated Length: 46.7mm A C PART NO: 12065425 Connector Assembly 10F SIZE: 26.0L x 28.4H x 42.2W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See below, 150 Female Push to Seat SEALS/PLUGS: See below, 150 Metri-Pack B PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: DESCRIPTION: DESCRIPTION: SIZE: COLOR: MATERIAL : NOTE: 12160446 Connector Assembly 10M 26.8L x 21.5H x 40.5W Black PBT 30% GF Sealing Shroud and Locking Feature for Connector Assembly must be designed into mating device housing. 12124264 TPA Gray PA6 150 FEMALE TERMINALS SEALED Part # Cable Range (mm2) 12048074 12084200 1.0-0.80 0.50-0.35 Silicon Bronze Silicon Bronze Tin Tin 12160223 1.0-0.80 Beryllium Copper Silver/Nickel 12160222 0.50-0.35 Beryllium Copper Silver/Nickel Material Plating 150 METRI-PACK CABLE SEALS 150 METRI-PACK CAVITY PLUG* Part # Cavity Inside Diameter Material Color Reel Part # 12059168 5.2mm Silicone Dk. Red 12052924 12048086 2.85-2.03 Silicone Dk. Red 12089442 12089678 2.15-1.60 Silicone White 12052925 12124669 12048087 12084193 1.70-1.29 1.009-0.995 Silicone Silicone Blue Tan *Cavity plugs seal unused female and male cavities. Loose Part # Cable Diameter Material Color http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 159 280 HEADER Metri-Pack Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal Terminal TPA Male Header Connector Assembly Female Connector CPA (Connector Position Assurance) TPA (Terminal Position Assurance) TANGLESS 280 TANGLESS FEMALE TERMINALS UNSEALED Female Terminal Part # Cable Range (mm2) Material Plating 12129425 5.0 Tin Brass Tin 12129663 3.0 Tin Brass Tin 12129424 2.0-1.0 Tin Brass Tin 12110842* 3.0-2.0 Tin Brass Tin 12110844* 1.0-0.80 Tin Brass Tin 12110843* 0.50-0.35 Tin Brass Tin 12129061* 0.35 (2 Req'd.) Tin Brass Tin Female Connector *Thin Stock--Electrical current restrictions apply, contact your regional support representative at the number listed below. 280 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12015858 5.0 Tin Brass Tin 12129494 3.0-2.0 Tin Brass Tin 12034046 1.0-0.80 Tin Brass Tin 12052217 0.50-0.35 Tin Brass Tin 12162597* 3.0-2.0 Tin Brass Tin 12162595* 1.0-0.80 Tin Brass Tin 12162596* 0.50-0.35 Tin Brass Tin 280 METRI-PACK FEMALE CONNECTOR UNSEALED # Cavities Connector Color Material TPA 4 12052856 Black PA66 HS IM 15324456 TANGLESS 280 METRI-PACK FLEXLOCK FEMALE CONNECTOR UNSEALED # Cavities Connector Color Material TPA 8 15357040 Lt. Gray PA66 HS IM 15324332 *Thin Stock--Electrical current restrictions apply, contact your regional support representative at the number listed below. http://delphi.com/products/connect 160 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 280 HEADER Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* CURRENT RANGE (AMPS): TEMP RANGE C: O RESISTANCE: ........ 0-30 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): ....... BLADE WIDTH (mm): ................. 6.9 2.8 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) MAXIMUM CURRENT (AMPS) ): ....... 0.35-5.0 100 TEMPERATURE RISE (OC) CABLE RANGE (mm 2 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Header Connector Assembly 280 METRI-PACK MALE HEADER CONNECTOR ASSEMBLY UNSEALED Pins Connector Color Material 4 12110440 Black PA66 HS IM TANGLESS 280 METRI-PACK MALE HEADER CONNECTOR ASSEMBLY UNSEALED SECTION NOTES: Pins Connector Color Material 8 12146724 Gray PBT 30% GF Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 161 280 HEADER Metri-Pack Series SE AL SE AL N E U D D U E U N B A C H: 17.9 H: 14.0 W: 23.3 L: 24.0 W: 26.7 L: 25.7 Total Mated Length: 40.4mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: C 12052856 Connector 4F 24.0L x 14.0H x 23.3W Black PA66 HS IM See Page 160, 280 Female PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12110440 Connector 4M 25.7L x 17.9H x 26.7W Black PA66 HS IM 15324456 TPA Lt. Gray PA6 F E G D H: 27.9 H: 24.7 E W: 34.4 TANGLESS W: 44.7 L: 23.7 L: 43.3 Total Mated Length: 50.8mm 15357040 (Lt. Gray) 12129088 (Black) DESCRIPTION: Connector 8F SIZE: 23.7L x 24.7H x 34.4W MATERIAL : PA66 HS IM TERMINALS : See Page 160, 280 Tangless Female D PART NO: E PART NO: G PART NO: 12146724 (Gray) 12146735 (Black) DESCRIPTION: Connector 8M SIZE: 43.3L x 27.9H x 44.7W MATERIAL: PBT 30% GF 15324332 TPA NUMBER REQ: 2 COLOR: Natural MATERIAL : PA66 HS IM DESCRIPTION: F PART NO: DESCRIPTION: COLOR: MATERIAL : 12052834 CPA Green PP http://delphi.com/products/connect 162 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Micro-Pack Series MICRO-PACK SERIES 100 100 In-Line,100 In-Lin In-Li ne,1 e,100 00 Header & 100W 100W Header SE AL D U D SE E U N Available in electronic header and AL in-line connections, Micro-Pack Series connector is an excellent low energy system designed to meet the needs of high density applications. E AL E D S S E U N S E AL E D The 100W series is available in both electronic header and in-line connection systems. This Micro-Pack series connection is an excellent low energy system designed to meet the needs of Header connectors are available in straight, 90, and 180 mounting to either high density applications, requiring protection from environmental hazards. flexible or hard board circuits. While inlines are ideally suited for limited space Delphi Packard's 100W header connector mates to either flexible or hard circuit applications that do not require environmental protection, Micro-Pack Series board applications. products are extremely versatile. Micro-Pack Series Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 5 Amps continuous maximum current rating for Micro-Pack 100 series * 7.5 Amps continuous maximum current rating for Micro-Pack 100W series * Small overall dimensions * High circuit density * Low energy, low voltage capability * -40C to 85C temperature range for Micro-Pack 100 series * -40C to 125C temperature range for Micro-Pack 100W series 163 Micro-Pack Series A SE L 100 IN-LINE N SE E U D D U E U N AL Cross Sectional View Terminal Terminal Cable Cable Button Lock TPA Female Connector Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector MICRO-PACK FEMALE TERMINALS UNSEALED MICRO-PACK FEMALE CONNECTORS UNSEALED Cable Range (mm2) Material Plating # Cavities Connector Color Material TPA 12146448 1.0-0.80 Copper Nickel Alloy Tin 4 12066189 Natural PBT 12059160 12146447 0.50-0.35 Copper Nickel Alloy Tin 5 12064982 Black PBT 12064987 7 12065873 Black PBT 12065943 9 12064980 Black PBT 12064986 10 12047531 Black PA66 HS IM Button Lock Part # http://delphi.com/products/connect 164 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 IN-LINE Micro-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information MICRO-PACK 100 TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE C: O RESISTANCE: ................. 0-5 ................... -40 to 85 ............ <10m@20mV VOLTAGE DROP: .......... <10.0mV/amp 140 TEMPERATURE DERATING CURVES* 120 100 CENTERLINE SPACING (mm): .............. 3.0 TERMINAL DIAMETER (mm): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* O AMBIENT TEMPERATURE ( C) ): .............. 0.35-1.0 TEMPERATURE RISE (OC) CABLE RANGE (mm 2 0.35 80 0.50 60 0.80 1.0 40 20 0 0 5 10 125 100 0.35 75 0.50 1.0 25 0 CURRENT (AMPS) .............. 1.0 0.80 50 2 4 6 8 10 12 14 16 18 20 22 MAXIMUM CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal Male Connector MICRO-PACK MALE CONNECTORS UNSEALED # Cavities Connector Color Material MICRO-PACK MALE TERMINALS UNSEALED TPA Part # Cable Range (mm2) Material Plating 0.80-0.50 Tin Brass Tin 0.50-0.35 Tin Brass Tin 4 12040903 Natural PBT Button Lock 12084449 5 12047829 Black PBT Button Lock 12040902 7 12065874 Black PBT Button Lock 9 12040905 Black PBT Button Lock 10 12047814 Black PBT Button Lock SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 165 Micro-Pack Series SE AL SE AL 100 IN-LINE N E U D D U E U N C B A D H: 15.0 H: 13.5 W: 12.7 L: 26.3 L: 37.5 W: 21.0 Total Mated Length: 50.9mm A D PART NO: 12066189 Connector 4F SIZE: 26.3L x 13.5H x 12.7W COLOR: Natural MATERIAL : PBT TERMINALS: See Page 164 DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : PART NO: 12040903 Connector 4M - with Button Lock SIZE: 37.5L x 15.0H x 21.0W COLOR: Natural MATERIAL: PBT TERMINALS: See Page 165 DESCRIPTION: 12059160 TPA Red PA6 12064989 CPA Orange PP G E F H H: 14.5 H: 14.2 L: 27.0 W: 15.7 L: 37.5 W: 24.2 Total Mated Length: 53.0mm E PART NO: F PART NO: 12064982 (Black) 12064983 (Natural) DESCRIPTION: Connector 5F SIZE: 27.0L x 14.2H x 15.7W MATERIAL: PBT TERMINALS: See Page 164 DESCRIPTION: COLOR: MATERIAL: G PART NO: DESCRIPTION: COLOR: MATERIAL: H PART NO: 12047829 (Black) 12047815 (Natural) DESCRIPTION: Connector 5M - with Button Lock SIZE: 37.5L x 14.5H x 24.2W MATERIAL : PBT TERMINALS : See Page 165 12064987 TPA Red PA6 12064989 CPA Orange PP http://delphi.com/products/connect 166 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 IN-LINE Micro-Pack Series SE AL SE AL N E U D D U E U N C B A D H: 18.0 H: 13.5 W: 21.7 L: 27.0 W: 30.2 L: 37.5 Total Mated Length: 52.0mm A D PART NO: 12065873 Connector 7F SIZE: 27.0L x 13.5H x 21.7W COLOR: Black MATERIAL: PBT TERMINALS: See Page 164 B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: 12065874 Connector 7M - with Button Lock SIZE: 37.5L x 18.0H x 30.2W COLOR: Black MATERIAL: PBT TERMINALS: See Page 165 DESCRIPTION: DESCRIPTION: 12065943 TPA Red PA6 12064989 CPA Orange PP G F E H H: 14.5 H: 13.5 W: 27.7 W: 36.2 L: 27.0 L: 37.5 Total Mated Length: 52.0mm E PART NO: 12064980 Connector 9F SIZE: 27.0L x 13.5H x 27.7W COLOR: Black MATERIAL: PBT TERMINALS: See Page 164 H F PART NO: DESCRIPTION: COLOR: MATERIAL: G PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: 12040905 Connector 9M - with Button Lock SIZE: 37.5L x 14.5H x 36.2W COLOR: Black MATERIAL : PBT TERMINALS: See Page 165 DESCRIPTION: DESCRIPTION: 12064986 TPA Red PA6 12064989 CPA Orange PP http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 167 Micro-Pack Series SE AL SE AL 100 IN-LINE N E U D D U E U N B A C H: 17.0 H: 12.9 W: 48.2 W: 42.2 L: 25.2 L: 37.5 Total Mated Length: 48.0mm A PART NO: 12047531 Connector 10F - with Button Lock SIZE: 25.2L x 12.9H x 48.2W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 164 DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: 12047814 Connector 10M - with Button Lock SIZE: 37.5L x 17.0H x 42.2W COLOR: Black MATERIAL: PBT TERMINALS: See Page 165 DESCRIPTION: 12064989 CPA Orange PP http://delphi.com/products/connect 168 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 169 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N Cross Sectional View Terminal Terminal Cable TPA Female Connector Male Header Connector Assembly TPA-A (Terminal Position Assurance) TPA-B (Terminal Position Assurance) Female Terminal MICRO-PACK FEMALE TERMINALS UNSEALED Part # 12146448 Cable Range (mm2) 1.0-0.80 Material Copper Nickel Alloy Plating Tin 12146447 0.50-0.35 Copper Nickel Alloy Tin Female Connector Nickel/Gold plating available. MICRO-PACK FEMALE CONNECTORS UNSEALED # Cavities 6way: 6 10way: 4 10way: 6 12way:12 13way: 4 15way: 9 15way: 6 15way: 9 16way :16 20way: 10 20way: 10 24way: 24 32way: 32 Connector 12064993 12066189 12064993 12064799 12066189 12066130 12064978 12064980 12110259 12047531 12065785 12110088 12110113 Color Black Natural Black Black Natural Natural Gray Black Green Black Gray Lt. Gray Dk. Red Material TPA-A TPA-B PBT 12066170 - PBT 12059160 - PBT 12066170 - PBT 30% GF 12064822 12064823 PBT 12059160 - PBT 12064986 - PBT 12066170 - PBT 12064986 - PBT 30% GF 12048344 12048345 PA66 HS IM Button Lock - PBT Button Lock - PBT 30% GF 12047900 12047901 PBT 30% GF 12045889 12045890 # Cavities 32way: 32 40way: 16 40way: 24 48way: 24 48way: 24 56way: 24 56way: 32 64way: 16 64way: 24 64way: 24 Mixed 32way: 08 Mixed: 24 Connector 12110207 12084945 12110088 12110244 12110206 12110206 12110207 12084945 12110088 12110244 Color Lt. Blue Gray Lt. Gray Pink Lt. Blue Lt. Blue Lt. Blue Gray Lt. Gray Pink Material PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF TPA-A 12045889 12048344 12047900 12047900 12047900 12047900 12045889 12048344 12047900 12047900 TPA-B 12045890 12048345 12047901 12047901 12047901 12047901 12045890 12048345 12047901 12047901 15357040 12110088 Md. Gray Lt. Gray PA66 HS IM PBT 30% GF 15324332 12047900 - 12047901 http://delphi.com/products/connect 170 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information ): ............. 0.35-1.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ................ 0-5 ................... -40 to 85 ............. <10m@20mV VOLTAGE DROP: .......... <10.0mV/amp CENTERLINE SPACING (mm): .............. 3.0 TERMINAL DIAMETER (mm): .............. 1.0 TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* 125 O CABLE RANGE (mm 140 AMBIENT TEMPERATURE ( C) 2 TEMPERATURE RISE (OC) MICRO-PACK 100 TERMINALS-Tin Plated 120 100 0.35 80 0.50 60 0.80 1.0 40 20 0 0 5 10 100 CURRENT (AMPS) 0.35 75 0.50 0.80 50 1.0 25 0 2 4 6 8 10 12 14 16 18 20 22 MAXIMUM CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. CPA (Connector Position Assurance) SECTION NOTES: Male Header Connector Assembly Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Different color and connector indexing features are also available. * Low profile and right angle TPAs also available. MICRO-PACK MALE HEADER CONNECTOR ASSEMBLIES UNSEALED Connector Color Material # Pins Connector Color Material 6 12065870 Black PBT 30% GF 32* 12129340 Dk. Red PBT 30% GF 10 12065647 Black PBT 30% GF 32* 12110323 Lt. Blue PBT 30% GF 12 12064798 Black PBT 30% GF 40 12191050 Gray PBT 30% GF 13 12066307 Black PBT 30% GF 48 12191140 Natural PBT 30% GF 15 12059915 Black PBT 30% GF 56* 12110209 Lt. Blue PBT 30% GF 16 12110261 Green PBT 30% GF 64 12160861 Black PBT 30% GF 15357042 Gray PBT 30% GF # Pins 20* 12089852 Gray PBT 30% GF Mixed 24 12092886 Gray PBT 30% GF 32 Terminals included in connector assembly. * Gold plating available. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 171 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N C B A D H: 11.9 H: 13.5 W: 44.1 W: 21.7 L: 29.7 L: 26.5 Total Mated Length: 49.7mm A PART NO: 12064993 Connector 6F SIZE: 29.7L x 13.5H x 21.7W COLOR: Black MATERIAL: PBT TERMINALS: See Page 170 DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : 12065870 Connector Assembly 6M 26.5L x 11.9H x 44.1W Black PBT 30% GF 12066170 TPA Red PA6 12064989 CPA Orange PP http://delphi.com/products/connect 172 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N E E U D D U E U N E C A D F H: 11.9 B H: 13.5 L: 26.3 W: 12.7 H: 13.5 L: 29.7 W: 59.1 W: 21.7 Total Mated Length: 49.4mm A PART NO: 12066189 Connector 4F SIZE: 26.3L x 13.5H x 12.7W COLOR: Natural MATERIAL: PBT TERMINALS: See Page 170 F B PART NO: DESCRIPTION: DESCRIPTION: SIZE: COLOR: MATERIAL: L: 26.5 12065647 Connector Assembly 10M 26.5L x 11.9H x 59.1W Black PBT 30% GF PART NO: 12064993 Connector 6F SIZE: 29.7L x 13.5H x 21.7W COLOR: Black MATERIAL: PBT TERMINALS: See Page 170 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: COLOR: MATERIAL: E 12059160 TPA Red PA6 12066170 TPA Red PA6 PART NO: 12064989 CPA NUMBER REQ: 2 COLOR: Orange MATERIAL: PP DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 173 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N E B D A C H: 24.8 H: 23.9 W: 21.3 W: 44.1 L: 28.0 L: 33.6 Total Mated Length: 39.1mm A PART NO: 12064799 Connector 12F SIZE: 28.0L x 23.9H x 21.3W COLOR: Black MATERIAL: PBT 30% GF TERMINALS: See Page 170 D B C PART NO: 12064822 DESCRIPTION: TPA COLOR: Blue MATERIAL: PA6 PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: DESCRIPTION: DESCRIPTION: SIZE: COLOR: MATERIAL : E PART NO: DESCRIPTION: COLOR: MATERIAL : 12064798 Connector Assembly 12M 33.6L x 24.8H x 44.1W Black PBT 30% GF 12077899 CPA Orange PP 12064823 TPA Blue PA6 http://delphi.com/products/connect 174 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N E E C A D F H: 11.9 H: 13.5 B L: 26.3 W: 12.7 H: 13.5 W: 66.7 W: 27.7 L: 27.0 L: 26.5 Total Mated Length: 53.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINAL: B 12066189 Connector 4F 26.3L x 13.5H x 12.7W Natural PBT See Page 170 F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12066307 Connector Assembly 13M 26.5L x 11.9H x 66.7W Black PBT 30% GF PART NO: 12066130 Connector 9F SIZE: 27.0L x 13.5H x 27.7W COLOR: Natural MATERIAL: PBT TERMINALS: See Page 170 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: COLOR: MATERIAL: E 12059160 TPA Natural PA6 12064986 TPA Red PA6 PART NO: 12064989 CPA NUMBER REQ: 2 COLOR: Orange MATERIAL: PP DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 175 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N E C A E F H: 33.8 H: 13.5 D W: 27.7 B L: 27.0 H: 13.5 W: 21.7 L: 29.7 W: 81.3 Total Mated Length: 46.8mm L: 25.0 A PART NO: 12064980 Connector 9F SIZE: 27.0L x 13.5H x 27.7W COLOR: Black MATERIAL: PBT TERMINALS: See Page 170 DESCRIPTION: B F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12059915 Connector Assembly 15M 25.0L x 33.8H x 81.3W Black PBT 30% GF PART NO: 12064978 Connector 6F SIZE: 29.7L x 13.5H x 21.7W COLOR: Gray MATERIAL: PBT TERMINALS: See Page 170 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: COLOR: MATERIAL: E 12064986 TPA Red PA6 12066170 TPA Red PA6 PART NO: 12064989 CPA NUMBER REQ: 2 COLOR: Orange MATERIAL: PP DESCRIPTION: http://delphi.com/products/connect 176 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N B D A C H: 17.9 H: 23.9 W: 27.8 W: 57.5 L: 28.0 L: 39.0 Total Mated Length: 60.4mm A PART NO: B PART NO: 12110259* (Green) 12084944* (Black) 12084945* (Gray) DESCRIPTION: Connector 16F SIZE: 28.0L x 23.9H x 27.8W MATERIAL : PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: 12110261* (Green) 12084948* (Black) 12084949* (Gray) DESCRIPTION: Connector Assembly 16M SIZE: 39.0L x 17.9H x 57.5W MATERIAL: PBT 30% GF *DIFFERENT INDEXING FEATURE. 12048344 TPA Blue PA6 12048345 TPA Blue PA6 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 177 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N A D H: 14.2 C H: 33.0 W: 45.7 L: 25.2 B H: 12.9 W: 41.4 W: 49.0 L: 30.8 L: 25.2 Total Mated Length: 55.3mm A PART NO: 12065785 Connector 10F - with Button Lock SIZE: 25.2L x 14.2H x 45.7W COLOR: Gray MATERIAL: PBT TERMINALS: See Page 170 DESCRIPTION: B D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : 12089852 Connector Assembly 20M 30.8L x 33.0H x 41.4W Gray PBT 30% GF PART NO: 12047531 Connector 10F - with Button Lock SIZE: 25.2L x 12.9H x 49.0W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 170 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12064989 CPA Orange PP http://delphi.com/products/connect 178 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N E B A D H: 24.8 C H: 24.9 W: 40.3 W: 53.1 L: 28.0 Total Mated Length: 59.1mm A PART NO: 12110088 Connector 24F SIZE: 28.0L x 24.9H x 40.3W COLOR: Lt. Gray MATERIAL: PBT 30% GF TERMINALS: See Page 170 D B C SIZE: COLOR: MATERIAL: E 12047900 DESCRIPTION: TPA COLOR: Blue MATERIAL: PA6 DESCRIPTION: COLOR: MATERIAL: PART NO: DESCRIPTION: PART NO: PART NO: PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL: L: 33.5 12092886 Connector Assembly 24M 33.5L x 24.8H x 53.1W Gray PBT 30% GF 12077899 CPA Orange PP 12047901 TPA Blue PA6 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 179 Micro-Pack Series SE AL SE AL 100 HEADER N E U D D U E U N B E A D C H: 24.7 H: 24.9 W: 65.4 W: 51.7 L: 28.0 L: 33.5 Total Mated Length: 59.3mm A 12110113* (Dk. Red) 12110114* (White) 12110115* (Dk. Blue) 12110112* (Tan) DESCRIPTION: Connector 32F SIZE: 28.0L x 24.9H x 51.7W MATERIAL : PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. B PART NO: C PART NO: 12045889 DESCRIPTION: TPA COLOR: Blue MATERIAL : PA6 PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: E PART NO: 12129340* (Dk. Red) 12129341* (Natural) 12129342* (Dk. Blue) 12129369* (Tan) DESCRIPTION: Connector Assembly 32M SIZE: 33.5L x 24.7H x 65.4W MATERIAL: PBT 30% GF *DIFFERENT INDEXING FEATURE. DESCRIPTION: COLOR: MATERIAL: 12077899 CPA Orange PP 12045890 TPA Md. Gray PA6 http://delphi.com/products/connect 180 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N B E A D H: 24.8 C H: 22.6 W: 51.7 W: 74.3 L: 28.0 Total Mated Length: 59.3mm A PART NO: 12110207 Connector 32F SIZE: 28.0L x 22.6H x 51.7W COLOR: Lt. Blue MATERIAL: PBT 30% GF TERMINALS : See Page 170 D DESCRIPTION: B C DESCRIPTION: SIZE: COLOR: MATERIAL : E PART NO: 12045889 DESCRIPTION: TPA COLOR: Blue MATERIAL: PA6 PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL : L: 33.5 12110323 Connector Assembly 32M 33.5L x 24.8H x 74.3W Lt. Blue PBT 30% GF 12077899 CPA Orange PP 12045890 TPA Md. Gray PA6 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 181 Micro-Pack Series SE AL SE AL 100 HEADER N E U D D U E U N H C H D E G A H: 24.4 H: 23.9 B W: 27.8 L: 28.0 H: 24.9 F W: 40.3 L: 32.6 Total Mated Length: 56.3mm L: 28.0 A PART NO: 12084945 Connector 16F SIZE: 28.0L x 23.9H x 27.8W COLOR: Gray MATERIAL : PBT 30% GF TERMINALS: See Page 170 G DESCRIPTION: PART NO: C PART NO: 12110088 DESCRIPTION: Connector 24F SIZE: 28.0L x 24.9H x 40.3W COLOR: Lt. Gray MATERIAL : PBT 30% GF TERMINALS: See Page 170 DESCRIPTION: COLOR: MATERIAL : PART NO: DESCRIPTION: COLOR: MATERIAL : E PART NO: DESCRIPTION: COLOR: MATERIAL : F PART NO: DESCRIPTION: COLOR: MATERIAL : PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : H B D W: 92.0 12191050 Connector Assembly 40M 32.6L x 24.4H x 92.0W Gray PBT 30% GF PART NO: 12077899 CPA NUMBER REQ: 2 COLOR: Orange MATERIAL : PP DESCRIPTION: 12048344 TPA Blue PA6 12048345 TPA Blue PA6 12047900 TPA Blue PA6 12047901 TPA Blue PA6 http://delphi.com/products/connect 182 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N F C F D E A C F H: 24.4 H: 24.2 D B W: 40.9 L: 28.0 W: 104.1 H: 24.2 W: 40.9 L: 32.6 Total Mated Length: 56.3mm L: 28.0 A PART NO: 12110244 Connector 24F SIZE: 28.0L x 24.2H x 40.9W COLOR: Pink MATERIAL: PBT 30% GF TERMINALS: See Page 170 E DESCRIPTION: B PART NO: 12110206 Connector 24F SIZE: 28.0L x 24.2H x 40.9W COLOR: Lt. Blue MATERIAL: PBT 30% GF TERMINALS: See Page 170 DESCRIPTION: SIZE: COLOR: MATERIAL : F 12191140 Connector Assembly 48M 32.6L x 24.4H x 104.1W Natural PBT 30% GF PART NO: 12077899 CPA NUMBER REQ: 2 COLOR: Orange MATERIAL : PP DESCRIPTION: DESCRIPTION: C PART NO: PART NO: 12047900 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: D PART NO: 12047901 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 183 100 HEADER Micro-Pack Series SE AL SE AL N E U D D U E U N H C H D G A H: 30.7 E H: 22.6 W: 51.7 B L: 28.0 W: 116.4 H: 24.2 F W: 40.9 Total Mated Length: 56.4mm L: 33.0 L: 28.0 A PART NO: 12110207* (Lt. Blue) 12110245* (Pink) 12160779* (Brown) DESCRIPTION: Connector 32F SIZE: 28.0L x 22.6H x 51.7W MATERIAL : PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. G PART NO: B PART NO: H PART NO: C 12110206* (Lt. Blue) 12110244* (Pink) 12160778* (Brown) DESCRIPTION: Connector 24F SIZE: 28.0L x 24.2H x 40.9W MATERIAL : PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: DESCRIPTION: COLOR: MATERIAL : E PART NO: DESCRIPTION: COLOR: MATERIAL : F PART NO: DESCRIPTION: COLOR: MATERIAL : 12110209* (Lt. Blue) 12110241* (Pink) 12160777* (Brown) DESCRIPTION: Connector Assembly 56M SIZE: 33.0L x 30.7H x 116.4W COLOR: Lt. Blue MATERIAL: PBT 30% GF *DIFFERENT INDEXING FEATURE. 12077899 CPA NUMBER REQ: 2 COLOR: Orange MATERIAL: PP DESCRIPTION: 12045889 TPA Blue PA6 12045890 TPA Md. Gray PA6 12047900 TPA Blue PA6 12047901 TPA Blue PA6 http://delphi.com/products/connect 184 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100 HEADER Micro-Pack Series SE AL SE AL N J E U D D U E U N D J J E F A H H: 24.4 F H: 23.9 B L: 28.0 W: 27.8 G H: 24.9 C W: 119.2 W: 40.3 L: 28.0 G H: 24.9 Total Mated Length: 57.5mm L: 32.6 W: 40.3 L: 28.0 A PART NO: 12084945* (Gray) 12191375* (Purple) DESCRIPTION: Connector 16F SIZE: 28.0L x 23.9H x 27.8W COLOR: Gray MATERIAL: PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. B 12110088* (Lt. Gray) 12110206* (Lt. Blue) DESCRIPTION: Connector 24F SIZE: 28.0L x 24.9H x 40.3W MATERIAL: PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. C PART NO: 12110244* (Pink) 12160778* (Brown) DESCRIPTION: Connector 24F SIZE: 28.0L x 24.9H x 40.3W MATERIAL: PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. D PART NO: DESCRIPTION: MATERIAL: PART NO: DESCRIPTION: COLOR: MATERIAL: F PART NO: J PART NO: PART NO: COLOR: E H 12160861* (Black) 12191293* (Dk. Blue) DESCRIPTION: Connector Assembly 64M SIZE: 32.6L x 24.4H x 119.2W MATERIAL : PBT 30% GF *DIFFERENT INDEXING FEATURE. 12077899 CPA NUMBER REQ: 3 COLOR: Orange MATERIAL : PP DESCRIPTION: 12048344 TPA Blue PA6 12048345 TPA Blue PA6 PART NO: 12047900 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: G North American Region 1-800-PACKARD PART NO: 12047901 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 185 Micro-Pack Series SE AL SE AL 100 MIXED N E U D D U E U N C H D G F E H: 21.5 H: 24.9 W: 40.3 E L: 28.0 A W: 88.5 H: 24.9 L: 41.9 W: 34.4 L: 23.7 B Total Mated Length: 59.7mm A 12110088* (Lt. Gray) 12110206* (Lt. Blue) 12110244* (Pink) DESCRIPTION: Connector 24F SIZE: 28.0L x 24.9H x 40.3W MATERIAL: PBT 30% GF TERMINALS: See Page 170 *DIFFERENT INDEXING FEATURE. B PART NO: C PART NO: 15357040 DESCRIPTION: Connector 8F SIZE: 23.7L x 24.9H x 34.4W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS: See Page 160, 280 Metri-Pack Tangless PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: COLOR: MATERIAL: E G 15357042* (Gray) 15357044* (Lt. Blue) 15357046* (Pink) DESCRIPTION: Connector Assembly 32M SIZE: 41.9L x 21.5H x 88.5W MATERIAL: PBT 30% GF *DIFFERENT INDEXING FEATURE. H PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL: 12077899 CPA Orange PP 12047900 TPA Blue PA6 12047901 TPA Blue PA6 15324332 TPA NUMBER REQ: 2 COLOR: Natural MATERIAL: PA66 HS IM PART NO: DESCRIPTION: F PART NO: DESCRIPTION: COLOR: MATERIAL: 12052834 CPA Green PP http://delphi.com/products/connect 186 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 187 Micro-Pack Series L E A ED S S S 100W HEADER E AL E D Cross Sectional View Seal Terminal Shroud Strain Relief Terminal Retainer Female Connector Male Header Connector Assembly Female Connector CPA (Connector Position Assurance) Female Terminal Strain Relief Cable Seal Female Connector Retainer MICRO-PACK FEMALE CONNECTORS SEALED MICRO-PACK FEMALE TERMINALS SEALED 2 Part # Cable Range (mm ) Material Plating 12084912 0.80 Phosphor Bronze Gold/Nickel 12084913 0.50-0.35 Phosphor Bronze Gold/Nickel # Cavities Connector Color Material TPA Retainer** Seal Strain Relief 24 12129225 Natural PBT - 12129183 12110403* 12160848 32 12129025 Natural PBT - 12129023 12129026* 12129030 36 12110487 Black PBT - 12110488 12110489* 12110490 Mixed 32 12160423 Black PBT 12160419 12160418 12160425 12160424 12160426 *Validated for 0.80-0.50 cable. **Retainers provide terminal position assurance. http://delphi.com/products/connect 188 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100W HEADER Micro-Pack Series L E A ED S S S E AL E D Sealed System Application Information MICRO-PACK 100 W TERMINALS - Gold Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ....... 0-7.5 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): ....... TERMINAL DIAMETER (mm): 0.5 mm 80 2 0.8 mm2 60 40 20 0 3.5 0 10 20 CURRENT (AMPS) ....... 1.0 TEMPERATURE DERATING CURVES* O AMBIENT TEMPERATURE ( C) ....... 0.35-0.8 100 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 125 100 0.8 mm2 75 0.5 mm2 50 25 0 5 10 15 20 MAXIMUM CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Header Connector Assembly MICRO-PACK MALE HEADER CONNECTOR ASSEMBLIES SEALED # Cavities Connector Color Material 24 12092320 Black PBT 30% GF 32 12129008 Blue PBT 30% GF 36 12110485 Black PBT 30% GF 12146993 Black PBT 30% GF Mixed 32 SECTION NOTES: Contact your regional support representative at the number listed below. * Sealing shroud and locking feature for connector assembly must be designed into mating device housing. Terminals included in connector assembly. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 189 100W HEADER Micro-Pack Series L E A ED S S S E AL E D E D H: 28.9 C W: 55.2 L: 33.9 A H: 10.0 B W: 44.5 F H: 20.0 L: 32.0 W: 53.8 L: 25.7 Total Mated Length: 61.2mm A F PART NO: 12129225 Connector 24F SIZE: 32.0L X 10.0H X 44.5 COLOR: Natural MATERIAL: PBT TERMINALS: See Page 188 B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: E PART NO: PART NO: DESCRIPTION: DESCRIPTION: SIZE: COLOR: MATERIAL : 12092320 Connector Assembly 24M 25.7L x 20.0H x 53.8W Black PBT 30% GF 12129183 Retainer 24F Black PC 12110403 Seal 24F Green Silicone 12160848 Black (Right Wire Dress) 12129858 Gray (Straight Wire Dress) 12129811 Gray (Right Wire Dress) DESCRIPTION: Strain Relief 24F SIZE: 33.9L x 28.9H x 55.2W MATERIAL: TEEE DESCRIPTION: COLOR: MATERIAL: 12110299 CPA Red PBT http://delphi.com/products/connect 190 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100W HEADER Micro-Pack Series L E A ED S S S E AL E D E D H: 28.9 C W: 67.3 L: 29.6 A H: 10.0 B H: 20.0 F W: 56.5 L: 31.5 W: 66.8 L: 26.1 Total Mated Length: 57.6mm A F PART NO: 12129025 Connector 32F SIZE: 31.5L x 10.0H x 56.5W COLOR: Natural MATERIAL : PBT TERMINALS: See Page 188 DESCRIPTION: B 12129023* (Md. Blue) 12129021* (Black) 12129022* (Clear) DESCRIPTION: Retainer 32F MATERIAL : PC *DIFFERENT INDEXING FEATURE. C PART NO: PART NO: 12129008* (Blue) 12186041* (Black) 12186043* (Gray) DESCRIPTION: Connector Assembly 32M SIZE: 26.1L x 20.0H x 66.8W MATERIAL: PBT 30% GF *DIFFERENT INDEXING FEATURE. PART NO: DESCRIPTION: COLOR: MATERIAL : D PART NO: E PART NO: 12129026 Seal 32F Green Silicone 12129030 (Right Wire Dress) 12129028 (Left Wire Dress) DESCRIPTION: Strain Relief 32F SIZE: 29.6L x 28.9H x 67.3W COLOR: Gray MATERIAL : TEEE DESCRIPTION: COLOR: MATERIAL : 12110299 CPA Red PBT http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 191 100W HEADER Micro-Pack Series L E A ED S S S E AL E D E D H: 28.9 C W: 85.5 L: 39.2 A H: 10.0 B H: 20.0 F W: 62.5 L: 32.0 W: 71.8 Total Mated Length: 66.0mm A F PART NO: 12110487 Connector 36F SIZE: 32.0L x 10.0H x 62.5W COLOR: Black MATERIAL: PBT TERMINALS: See Page 188 DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: L: 25.7 12110485 Connector Assembly 36M 25.7L x 20.0H x 71.8W Black PBT 30% GF 12110488 Retainer 36F Clear PC 12110489 Seal 36F Green Silicone 12110490 (Right Wire Dress) Strain Relief 36F 39.2L x 28.9H x 85.5W Gray TEEE 12110299 CPA Red PBT http://delphi.com/products/connect 192 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 100W MIXED Micro-Pack Series L E A ED S S K S E AL E D J E F G D A H: 28.8 H C B W: 103.7 H: 23.5 L L: 33.1 A B W: 108.0 PART NO: 12160423 DESCRIPTION: Connector 32F SIZE: 33.1L x 28.8H x 103.7W COLOR: Black MATERIAL: PBT TERMINALS: See page 188, Micro-Pack Sealed See below, 280 Metri-Pack Tangless PART NO: DESCRIPTION: COLOR: MATERIAL: C D E PART NO: 12161104 Vent Tube COLOR: Black MATERIAL: PA6 LENGTH: 1180mm APPLICATION: Vents Air Pressure inside Module. DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: L PART NO: DESCRIPTION: PART NO: 12160426 DESCRIPTION: Seal 32F COLOR: Green MATERIAL: Silicone PART NO: COLOR: MATERIAL: PART NO: DESCRIPTION: SIZE: MATERIAL: H J K 12160425 DESCRIPTION: Connector Seal COLOR: Green MATERIAL: Silicone SIZE: G L: 26.9 PART NO: DESCRIPTION: F 12160418 Retainer 24F Red PC Total Mated Length: 65.6mm SIZE: COLOR: MATERIAL: 12160420 Wire Dress Cover Black PA66 HS IM 14% GF 12146993 Connector Assembly 32M 26.9L x 23.5H x 108.0W Black PBT 30% GF 12160424 Strain Relief 25.9L x 28.7H x 98.6W Black PA66 HS IM 14% GF 12160427 Bolt M4 Hex Head Zinc Plated Steel TANGLESS 280 TANGLESS FEMALE TERMINALS SEALED PART NO: 12103406 DESCRIPTION: Bolt Retainer MATERIAL: Zinc Plated Steel PART NO: 12160419 DESCRIPTION: TPA COLOR: Md. Gray MATERIAL: PA66 HS IM Part # Cable Range (mm2) Material Plating 12110853 5.0-3.0 Tin Brass Tin 12129409 2.0-1.0 Tin Brass Tin 12110845* 3.0-2.0 Tin Brass Tin 12110847* 1.0-0.80 Tin Brass Tin 12110846* 0.50-0.35 Tin Brass Tin * Thin Stock--Electrical current restrictions may apply, contact your regional support representative at the number listed below. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 193 194 195 196 Ducon Series DUCON SERIES 0.8, 0.8, 1.5, 1.5, 2.8, 1. 2.8, 4.8, 2. 4.8, 4. 6.3 & Mixed 0.8, 1.5, 4.8, 6.32.8, SE AL SE AL N E U D D U E U N Available in both in-line and device connections for all underhood vehicle E AL E D S S Available in both device and in-line connection systems for all vehicle 6.3 & MIXED applications. By utilizing multiple contact points, the system offers exceptional S E AL E D applications. Exceptional performance in both high and low current applications. electrical stability, even in high vibration applications. Ducon Features * * * * * High current performance Multiple contact points Small overall dimensions Low energy, low voltage capability Excellent resistance to temperature, chemicals, abrasion and vibration * Terminal Position Assurance (TPA) * Rugged two piece terminal construction 197 0.8 Ducon Series A SE L N SE E U D D U E U N AL Cross Sectional View Secondary Lock Terminal Secondary Lock Terminal Cable Cable Female Connector Male Connector Hinged Secondary Lock Female Terminal Female Connector 0.8 FEMALE TERMINAL UNSEALED 0.8 FEMALE CONNECTOR UNSEALED Part # Cable Range (mm2) Material Plating # Cavities Connector Color Material 12131423 1.0-0.5 Copper Nickel Silicon Alloy Tin 20 15344037 Gray PA6 http://delphi.com/products/connect 198 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 0.8 Ducon Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 0.8 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-15 .......... -40 to 135 ..... <10m @20mV VOLTAGE DROP: ..... <4.0mV/amp 90 0.75 75 60 0.5 1.0 45 30 15 0 CENTERLINE SPACING (mm): ........ 3.0 0 5 10 15 20 MAXIMUM CURRENT (AMPS) ......... 0.5-1.0 TEMPERATURE DERATING CURVES* 105 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 20 15 0.75 10 0.5 5 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) BLADE WIDTH (mm): .................. 0.8 1.0 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional repesentative at the number listed below. Hinged Secondary Lock Male Terminal Male Connector 0.8 MALE CONNECTOR UNSEALED 0.8 MALE TERMINAL UNSEALED # Cavities Connector Color Material Part # Cable Range (mm2) Material Plating 20 15344038 Black PA6 15327159 1.0-0.50 Copper Nickel Silicon Alloy Tin SECTION NOTES: Contact your regional support representative at the number listed below. * Ducon Connection Systems have been validated using DIN Cable Standards. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 199 Ducon Series SE AL SE AL 0.8 N E U D D U E U N A B H: 13.1 H: 10.0 L: 23.0 W: 31.0 W: 34.3 L: 36.5 Total Mated Length: 44.5mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: 15344037 Connector 20F 23.0L x 10.0H x 31.0W Gray PA6 See Page 198 B PART NO: 15344038 Connector 20M SIZE: 36.5L x 13.1H x 34.3W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 199 DESCRIPTION: http://delphi.com/products/connect 200 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 N N E C T I O N S SE AL SE AL U N D U O E C Ducon Series N E U D 0.8 DEVICE A H: 15.5 W: 13.0 L: 25.8 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 15327190 Connector 8F 25.8L x 15.5H x 13.0W Gray PA66 See Page 198 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 201 1.5 Ducon Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal Terminal Secondary Lock Cable Secondary Lock Cable Female Connector Male Connector Secondary Lock Female Terminal Female Connector 1.5 FEMALE CONNECTORS UNSEALED 1.5 FEMALE TERMINALS UNSEALED Part # Cable Range (mm ) Material Plating # Cavities Connector Color Material Secondary Lock 12147302 12147303 1.0-0.5 2.5-1.5 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin 9 12 15336766 12185284 Blue Green PA6 PA6 15354674 12198533 15 12185081 Black PA6 12185080 2 http://delphi.com/products/connect 202 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 1.5 Ducon Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 1.5 SERIES TERMINALS-Tin Plated .......... 0.5-2.5 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ............ 25 ........... -40 to 135 ....... <10m@20mV VOLTAGE DROP: ....... <4.0mV/amp 105 4.5 BLADE WIDTH (mm): .................. 1.5 1.0 90 75 0.75 60 0.5 45 1.5 30 2.5 15 0 CENTERLINE SPACING (mm): ........ TEMPERATURE DERATING CURVES* 0 10 20 30 40 MAXIMUM CURRENT (AMPS) CABLE RANGE (mm2): TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Secondary Lock Male Terminal Male Connector 1.5 MALE CONNECTORS UNSEALED # Cavities Connector Color Material 1.5 MALE TERMINALS UNSEALED Secondary Lock Part # Cable Range (mm2) Material Plating 9 12185085 Blue PA6 15354674 12147299 1.0-0.5 Copper Nickel Silicon Alloy Tin 12 12184963 Green PA6 12198533 12147300 2.5-1.5 Copper Nickel Silicon Alloy Tin 15 12184934 Black PA6 12184935 SECTION NOTES: Contact your regional support representative at the number listed below. * Ducon Connection Systems have been validated using DIN Cable Standards. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 203 1.5 Ducon Series SE AL SE AL N E U D D U E U N B B A C H: 17.7 H: 18.9 L: 44.0 L: 27.5 W: 17.4 W: 16.8 Total Mated Length: 50.5mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B C 15336766 Connector 9F 27.5L x 17.7H x 16.8W Blue PA6 See Page 202 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: 15354674 Secondary Lock NUMBER REQ: 2 COLOR: Gray MATERIAL: PA6 15% GF 12185085 Connector 9M (Clip Slot) 44.0L x 18.9H x 17.4W Blue PA6 See Page 203 PART NO: DESCRIPTION: D E D F H: 24.0 H: 21.3 L: 44.0 L: 27.5 W: 16.9 W: 17.4 Total Mated Length: 50.5mm D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: E 12185284 Connector 12F 27.5L x 21.3H x 16.9W Green PA6 See Page 202 F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: 12184963 Connector 12M (Clip Slot) 44.0L x 24.0H x 17.4W Green PA6 See Page 203 PART NO: 12198533 Secondary Lock NUMBER REQ: 2 COLOR: Gray MATERIAL: PA6 15% GF DESCRIPTION: http://delphi.com/products/connect 204 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 1.5 Ducon Series SE AL SE AL N E U D D U E U N D B A C H: 27.4 H: 27.3 L: 23.2 W: 26.6 W: 28.2 L: 38.0 Total Mated Length: 47.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : B PART NO: DESCRIPTION: COLOR: MATERIAL : 12185081 Connector 15F 23.2L x 27.4H x 26.6W Black PA6 See Page 202 C 12185080 Secondary Lock Gray PA6 15% GF D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : PART NO: DESCRIPTION: COLOR: MATERIAL: 12184934 Connector 15M 38.0L x 27.3H x 28.2W Black PA6 See Page 203 12184935 Secondary Lock Gray PA6 15% GF http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 205 2.8 Ducon Series L E A ED S S S E AL E D Cross Sectional View Terminal Terminal Cable Seal Cable Seal TPA TPA Cable Cable Connector Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Cable Seal Optional Conduit TPA Cap Female Terminal Female Connector Assembly 2.8 FEMALE CONNECTOR ASSEMBLY SEALED 2.8 FEMALE TERMINALS SEALED 2 Part # Cable Range (mm ) Material Plating 12158098 12185008 1.5-0.5 2.5-1.5 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin # Cavities Connector Color Material TPA 6 15344052 Optional Conduit TPA Cap Black Black PA6 PA6 12185000 10717815 2.8 DUCON CABLE SEALS Reel Part # Loose Part # Cable Diameter Material 12089442 12048087 2.00-1.20 Silicone Color Blue 10720769 15363981 2.40-1.60 Silicone White 15363992 12048086 2.90-2.00 Silicone Dk. Red http://delphi.com/products/connect 206 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 2.8 Ducon Series L E A ED S S S E AL E D Sealed System Application Information 2.8 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ............ 33 ........... -40 to 135 ....... <10m@20mV VOLTAGE DROP: ....... <4.0mV/amp 6.0 BLADE WIDTH (mm): .................. 2.8 1.0 90 75 0.75 60 0.5 45 1.5 30 2.5 15 0 CENTERLINE SPACING (mm): ........ TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) .......... 0.5-2.5 105 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0 10 20 30 40 50 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. TPA (Terminal Position Assurance) Cable Seal Optional Conduit TPA Cap Male Terminal 2.8 MALE TERMINALS SEALED Male Connector 2.8 MALE CONNECTOR SEALED # Cavities Connector Color Material TPA 12185126 Gray PA6 12185000 Optional Conduit TPA Cap 6 Black PA6 10717815 Part # Cable Range (mm2) Material Plating 12185129 1.5-0.5 Copper Nickel Silicon Alloy Tin 12185237 2.5-1.5 Copper Nickel Silicon Alloy Tin 2.8 DUCON CAVITY PLUGS* Part # Cavity Inside Diameter Material Color 15337197 5.2mm Silicone White 10730124 5.2mm Silicone Green *Cavity plugs seal unused female and male cavitites. SECTION NOTES: Contact your regional support representative at the number listed below. * Ducon Connection Systems have been validated using DIN Cable Standards. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 207 2.8 Ducon Series L E A ED S S S E AL E D B B C A H: 22.0 H: 22.2 L: 30.4 D L: 53.6 W: 29.0 D W: 29.0 Total Mated Length: 67.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: B 15344052 Connector Assembly 6F 30.4L x 22.2H x 29.0W Black PA6 See Page 206 PART NO: 12185000 TPA NUMBER REQ: 2 COLOR: Black MATERIAL : PA6 DESCRIPTION: C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: D 12185126 Connector 6M (Clip Slot) 53.6L x 22.0H x 29.0W Gray PA6 See Page 207 PART NO: 10717815 (Optional) Conduit TPA Cap NUMBER REQ: 2 COLOR: Black MATERIAL: PA6 DESCRIPTION: http://delphi.com/products/connect 208 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 2.8 DEVICE C O N N E C T I O N Ducon Series S L E A ED S S S E AL E D B A H: 16.9 W: 29.0 L: 30.3 A 12185026*(Black) 15344040*(Blue) 15344042*(White) DESCRIPTION: Connector 2F SIZE: 30.3L x 16.9H x 29.0W MATERIAL: PA6 TERMINALS: See Page 206 *DIFFERENT INDEXING FEATURES. B PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL: 12185027 TPA Black PA6 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 209 4.8 DEVICE Ducon Series SE AL SE AL C N N E C T I O N S D E U N O D U E U N Unsealed System Application Information 4.8 SERIES TERMINALS-Tin Plated TEMPERATURE DERATING CURVES* 105 90 75 60 2.5 45 6.0 30 15 0 0 10 20 30 40 50 60 50 6.0 40 30 2.5 20 10 0 25 50 75 CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ......... 0.5-6.0 ........... 45 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV Cable 60 100 125 150 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) Terminal MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ...... <4.0mV/amp (mm): ...... 6.8 BLADE WIDTH (mm): ................. 4.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Secondary Lock Female Terminal Female Connector 4.8 FEMALE TERMINALS UNSEALED 4.8 FEMALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating # Cavities Connector Color Material Secondary Lock 12185227 12147596 12147597 1.0-0.5 2.5-1.5 6.0-4.0 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin Tin 5 6 9 12 12147099 15344072 10740403 10717711 Black Black Black Black PA6 PA6 PA6 PA6 12147098 10717827 10740404 10717826 http://delphi.com/products/connect 210 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 4.8 DEVICE N E C T I O N S SE AL SE AL U D N N E U D N U O E C Ducon Series B F A H: 19.0 E L: 27.0 W: 25.0 H: 32.8 A PART NO: 12147099 Connector 5F SIZE: 27.0L x 19.0H x 25.0W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 210 TYPICAL APP: Blower Switch, Heater DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL: W: 52.1 L: 28.5 12147098 Secondary Lock Gray PA6 15% GF E PART NO: 10740403 Connector 9F SIZE: 28.5L x 32.8H x 52.1W COLOR: Black MATERIAL : PA6 TERMINALS: See Page 210 TYPICAL APP: Blower Switch DESCRIPTION: D F PART NO: DESCRIPTION: COLOR: MATERIAL : 10740404 Secondary Lock Gray PA6 15% GF C H H: 19.0 L: 29.0 C G W: 27.6 PART NO: 15344072 Connector 6F SIZE: 29.0L x 19.0H x 27.6W COLOR: Blue MATERIAL : PA6 TERMINALS : See Page 210 TYPICAL APP: Blower Switch, Heater DESCRIPTION: H: 32.8 W: 52.1 D L: 28.5 PART NO: 10717827 DESCRIPTION: Secondary Lock COLOR: Gray MATERIAL : PA6 15% GF G PART NO: 10717711 Connector 12F SIZE: 28.5L x 32.8H x 52.1W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 210 TYPICAL APP: Blower Switch DESCRIPTION: H PART NO: DESCRIPTION: COLOR: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 MATERIAL: Asia Pacific Region 65-730-9900 10717826 Secondary Lock Gray PA6 15% GF South American Region 55-12-378-2002 211 6.3 Ducon Series L E A ED S S S E AL E D Cross Sectional View Connector Seal Terminal Terminal TPA TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Female Terminal Female Connector 6.3 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12147473 2.5-1.5 Copper Nickel Silicon Alloy Tin 12147474 6.0-4.0 Copper Nickel Silicon Alloy Tin 6.3 FEMALE CONNECTOR ASSEMBLY SEALED # Cavities Connector Color Material TPA 2 12147067 Gray PA66 12147060 6.3 DUCON CABLE SEALS Reel Part # Loose Part # Cable Diameter Material Color 10730240 10720847 2.40-1.60 Silicone Lt. Brown 12059259 10720844 2.90-2.00 Silicone Dk. Red 10730241 10738785 3.80-2.80 Silicone Gray 15344032 10738786 4.50-3.60 Silicone Blue http://delphi.com/products/connect 212 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 6.3 Ducon Series L E A ED S S S E AL E D Sealed System Application Information 6.3 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ............ 55 ........... -40 to 135 ....... <10m@20mV VOLTAGE DROP: ....... <4.0mV/amp CENTERLINE SPACING (mm): ...... 90 75 6.0 60 45 30 15 0 10.8 BLADE WIDTH (mm): .................. MAXIMUM CURRENT (AMPS) .......... 1.5-6.0 TEMPERATURE DERATING CURVES* 105 O CABLE RANGE (mm2): TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0 10 20 30 40 50 60 75 60 30 15 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) 6.3 6.0 45 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. TPA (Terminal Position Assurance) Male Terminal 6.3 MALE TERMINALS SEALED Male Connector Part # Cable Range (mm2) Material Plating 15344632 2.5-1.5 Copper Nickel Silicon Alloy Tin 15344631 6.0-4.0 Copper Nickel Silicon Alloy Tin 6.3 MALE CONNECTOR SEALED # Cavities Connector Color Material TPA 2 15344054 Black PA66 12147060 6.3 DUCON CAVITY PLUG* Part # Cavity Inside Diameter Material Color 12059255 9.8mm Silicone Green *Cavity plugs seal unused female and male cavitites. SECTION NOTES: Contact your regional support representative at the number listed below. * Ducon Connection Systems have been validated using DIN Cable Standards. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 213 6.3 Ducon Series L E A ED S S S E AL E D B B A C H: 25.8 H: 28.0 W: 33.0 L: 37.6 L: 57.6 W: 33.1 Total Mated Length: 80.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B 12147067 Connector 2F Assembly 37.6L x 28.0H x 33.0W Gray PA66 See Page 212 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : 15344054 Connector 2M (Clip Slot) 57.6L x 25.8H x 33.1W Black PA66 See Page 213 PART NO: 12147060 TPA NUMBER REQ: 2 COLOR: Black MATERIAL: PA6 DESCRIPTION: http://delphi.com/products/connect 214 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 215 MIXED Ducon Series L E A ED S S S E AL E D Sealed System Application Information 1.5 SERIES TERMINALS-Tin Plated O Terminal Cable 105 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) Terminal TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 1.0 90 75 0.75 60 0.5 45 1.5 30 2.5 15 0 0 10 20 30 40 50 Cable Seal Cable Seal Female Connector Assembly Male Connector 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) Cable 2.5 40 CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ......... 0.5-1.0 ........... 25 TEMP RANGE C: .......... -40 to 135 RESISTANCE: ...... <10m @20mV O ...... <4.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 1.5 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Conduit Cover (optional) 1.5 FEMALE TERMINALS SEALED Cable Range (mm2) 1.0-0.5 2.5-1.5 Part # 12158097 10717964 Material Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Plating Tin Tin Cable Seals Female Terminals 2.8 FEMALE TERMINALS SEALED Cable Range (mm2) 1.0-0.5 2.5-1.5 Part # 12158098 12185008 Material Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Plating Tin Tin Secondary Lock Female Connector MIXED FEMALE CONNECTOR ASSEMBLIES SEALED 4.8 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12185009 12185550 10717927 1.0-0.5 2.5-1.5 6.0-4.0 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin Tin # Cavities 15 20 Connector 15344069 12158095 Color Orange Blue Material PA66 PA66 Secondary Lock 12185005 12158096 4.8 DUCON CABLE SEALS 1.5 & 2.8 DUCON CABLE SEALS Reel Part # 12089442 10720769 15363992 Loose Part # 12048087 15363981 12048086 Cable Diameter 2.00-1.20 2.40-1.60 2.90-2.00 Material Silicone Silicone Silicone Color Blue White Dk. Red Reel Part # 12052931 12048433 12052452 12052453 Loose Part # 12052930 12048441 12048442 12048443 Cable Diameter 2.00-1.20 2.90-2.00 3.80-2.80 4.50-3.80 Material Silicone Silicone Silicone Silicone Color Yellow White Red Violet http://delphi.com/products/connect 216 North American Region 1-800-PACKARD European Region 49-202-291-200 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MIXED Ducon Series L E A ED S S S E AL E D Sealed System Application Information 2.8 SERIES TERMINALS-Tin Plated 0.75 60 0.5 45 1.5 30 2.5 15 0 0 10 20 30 40 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 90 75 60 50 75 100 125 150 2.5 45 6.0 30 15 0 25 0 10 20 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) CABLE RANGE (mm2): ......... 0.5-1.0 CURRENT RANGE (AMPS): ........... 33 TEMP RANGE C: .......... -40 to 135 RESISTANCE: ...... <10m@20mV O ...... <4.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 2.8 TEMPERATURE DERATING CURVES* 105 30 40 50 60 MAXIMUM CURRENT (AMPS) 75 O 1.0 90 50 TEMPERATURE RISE ( C) 105 4.8 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 60 50 6.0 40 30 2.5 20 10 0 25 50 75 125 150 O VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ......... 0.5-2.5 ........... 45 TEMP RANGE C: .......... -40 to 135 RESISTANCE: ...... <10m@20mV O 100 AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) ...... <4.0mV/amp (mm): ........... ........... Connector Dependent BLADE WIDTH (mm): ................. 4.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Conduit Cover (optional) Holder Secondary Lock 1.5 MALE TERMINALS SEALED Cable Seals Part # 12158104 10724374 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Plating Tin Tin Male Terminals 2.8 MALE TERMINALS SEALED Male Connector MIXED MALE CONNECTORS SEALED # Cavities Connector Color Material Secondary Lock 15 10740396 Orange PA66 12185005 20 10717689 Blue PA66 12158096 Part # Cable Range (mm2) Material Plating 12185129 12185237 1.0-0.5 2.5-1.5 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin Part # Cable Range (mm2) Material Plating 12185235 12185236 10724435 1.0-0.5 2.5-1.5 6.0-4.0 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin Tin 4.8 MALE TERMINALS SEALED 1.5 & 2.8 4.8 1.5 & 2.8 DUCON CAVITY PLUGS* Part # 15337197 10730124 Cavity Inside Diameter 5.2mm 5.2mm Material Silicone Silicone Color White Green 4.8 DUCON CAVITY PLUG* 12066082 8.5mm Silicone *Cavity plugs seal unused female and male cavitites. North American Region 1-800-PACKARD Green SECTION NOTES: Contact your regional support representative at the number listed below. * Ducon Connection Systems have been validated using DIN Cable Standards. http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 217 MIXED Ducon Series L E A ED S S S E AL E D C B C A D E H: 48.0 H: 47.4 L: 56.7 L: 36.5 W: 46.0 W: 47.4 B Total Mated Length: 148.0mm A D PART NO: 15344069 (Orange) Connector 15F PART NO: 12185004 (Green) DESCRIPTION: Connector 11F PART NO: 15344061 (Brown) DESCRIPTION: Connector 6F SIZE: 36.5L x 47.4H x 47.4W MATERIAL: PA66 TERMINALS: See Page 216 SEALS/PLUGS: See Page 216 E PART NO: B PART NO: 10740396 (Orange) Connector 15M PART NO: 12185278 (Green) DESCRIPTION: Connector 11M PART NO: 15344060 (Brown) DESCRIPTION: Connector 6M SIZE: 56.7L x 48.0H x 46.0W MATERIAL: PA66 TERMINALS: See Page 217 DESCRIPTION: DESCRIPTION: 12185005 DESCRIPTION: Secondary Lock NUMBER REQ: 2 COLOR: Gray MATERIAL: PA6 15% GF PART NO: DESCRIPTION: COLOR: MATERIAL: NOTE: 12185277 (Optional) Holder Black PA6 15% GF Other holders available. PART NO: C 12197134 (Optional) Cover NUMBER REQ: 2 COLOR: Black MATERIAL: PA6 NOTE: Optional 90 Cover Available. DESCRIPTION: KEY: 2.8 SERIES 4.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 218 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MIXED Ducon Series L E A ED S S S E AL E D C B C A D E H: 48.0 B H: 47.5 L: 56.7 W: 46.0 L: 36.5 W: 47.5 Total Mated Length: 148.0mm A 12158095 Connector 20F SIZE: 36.5L x 47.5H x 47.5W COLOR: Blue MATERIAL : PA66 TERMINALS: See Page 216 SEALS/PLUGS : See Page 216 D PART NO: E PART NO: DESCRIPTION: B C 12158096 Secondary Lock NUMBER REQ: 2 COLOR: Gray MATERIAL : PA6 15% GF PART NO: 10717689 Connector 20M SIZE: 56.7L x 48.0H x 46.0W COLOR: Blue MATERIAL: PA66 TERMINALS: See Page 217 SEALS/PLUGS: See Page 217 DESCRIPTION: DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: NOTE: 12185277 (Optional) Holder Black PA6 15% GF Other holders available. PART NO: 12197134 (Optional) Cover NUMBER REQ: 2 COLOR: Black MATERIAL : PA6 NOTE: Optional 90 Cover Available. DESCRIPTION: KEY: 1.5 SERIES 2.8 SERIES 4.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. North American Region 1-800-PACKARD European Region 49-202-291-2000 http://delphi.com/products/connect Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 219 DOOR CONNECTIONS Ducon Series L E A ED S S S E AL E Door connectors provide environmental sealing in two ways: 1. Using sealed terminal systems. 2. Using unsealed terminal systems and protective grommets. Contact your regional support representative for assistance in choosing the proper design for your application. D Sealed System Application Information 0.8 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) Cable TEMPERATURE DERATING CURVES* 105 90 0.75 75 60 0.5 1.0 45 30 15 0 0 5 10 15 20 MAXIMUM CURRENT (AMPS) Terminal Terminal 1.0 15 0.75 10 0.5 5 0 25 50 75 100 125 150 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) Cable 20 Cable Seal Secondary Lock Secondary Lock CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ......... 0.5-1.0 ........ 0-15 TEMP RANGE C: .......... -40 to 135 RESISTANCE: ...... <10m @20mV Cable Seal O Female Connector Assembly Male Connector ...... <4.0mV/amp (mm): ...... 3.0 BLADE WIDTH (mm): ................. 0.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. 0.8 FEMALE TERMINAL UNSEALED Part # 12131423 Cable Range (mm2) 1.0-0.5 Part # 10717928 Cable Range (mm2) 1.0-0.5 Material Copper Nickel Silicon Alloy Plating Tin 0.8 FEMALE TERMINAL SEALED Material Copper Nickel Silicon Alloy Plating Tin Female Terminals 1.5 FEMALE TERMINALS UNSEALED Part # 12147302 12147303 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Plating Tin Tin Female Connector 2.8 FEMALE TERMINALS UNSEALED Part # 12147451 12147451 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Plating Tin Tin 0.8 DUCON CABLE SEAL Part # 15344324 2 Cable Range (mm ) 2.1-1.2 Material Silicon MIXED FEMALE CONNECTORS SEALED Color Dk. Red # Cavities Connector Color Material 30 12147161 Black PA66 40 15327160 Black PA66 15% GF http://delphi.com/products/connect 220 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 DOOR CONNECTIONS Ducon Series L E A ED S S S E AL E D Sealed System Application Information 1.5 SERIES TERMINALS-Tin Plated 75 0.75 60 0.5 45 1.5 30 2.5 15 0 0 10 20 30 40 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 105 75 50 75 100 125 150 0.75 60 0.5 45 1.5 30 0 10 O ...... <4.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 1.5 2.5 15 0 25 1.0 90 AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 20 30 40 MAXIMUM CURRENT (AMPS) 1.0 90 50 TEMPERATURE RISE (OC) 105 2.8 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 50 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ......... 0.5-1.0 ........... 25 TEMP RANGE C: .......... -40 to 135 RESISTANCE: ...... <10m@20mV O ......... 0.5-2.5 ........... 33 TEMP RANGE C: .......... -40 to 135 RESISTANCE: ...... <10m@20mV O 100 125 150 O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) ...... <4.0mV/amp (mm): ........... .............. Connector Dependent BLADE WIDTH (mm): ................. 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representatives at the number listed below. 0.8 MALE TERMINAL UNSEALED Part # 15327159 Cable Range (mm2) 1.0-0.5 Part # 10724459 Cable Range (mm2) 1.0-0.5 Material Copper Nickel Silicon Alloy Plating Tin 0.8 MALE TERMINAL SEALED Male Terminals Material Copper Nickel Silicon Alloy Plating Tin 1.5 MALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12147299 12147300 1.0-0.5 2.5-1.5 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin Part # Cable Range (mm2) Material Plating 12147400 12147301 1.0-0.5 2.5-1.5 Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Tin Tin Part # 15344324 Cable Range (mm2) 2.1-1.2 Male Connector 2.8 MALE TERMINALS UNSEALED 0.8 DUCON CABLE SEAL MIXED MALE CONNECTORS SEALED # Cavities Connector Color Material 30 12147066 Black PA66 40 10730244 Black PA66 15% GF Material Silicon Color Dk. Red http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 221 Ducon Series L E A ED S S S E AL E DOOR CONNECTIONS D A B H: 44.5 L: 36.1 H: 48.0 W: 44.5 W: 46.0 L: 45.0 Total Mated Length: 59.6mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B 12147161 1.5/2.8 Connector 30F 36.1L x 44.5H x 44.5W Black PA66 See Page 220 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: 12147066 1.5/2.8 Connector 30M 45.0L x 48.0H x 46.0W Black PA66 See Page 221 SECTION NOTES: Contact your regional support representative at the number listed below. * Door grommets available from manufacturer. KEY: 1.5 SERIES 2.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect 222 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 DOOR CONNECTIONS Ducon Series L E A ED S S S C E AL E D A H: 40.0 B D L: 36.0 W: 40.0 H: 48.0 W: 46.0 L: 45.0 Total Mated Length: 71.6mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: B PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: COLOR: MATERIAL: D 12185088 1.5/2.8 Connector 30F 36.0L x 40.0H x 40.0W Black PA66 See Page 220 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : 12147066 1.5/2.8 Connector 30M 45.0L x 48.0H x 46.0W Black PA66 See Page 221 12185079 Ring Black PA6 15% GF 12185082 Connector Ring Black PA6 15% GF SECTION NOTES: Contact your regional support representative at the number listed below. * Door grommets available from manufacturer. KEY: 1.5 SERIES 2.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 223 DOOR CONNECTIONS Ducon Series L E A ED S S S E AL E D F K C H B G A J H: 45.0 H: 44.5 E D L: 46.0 D W: 44.5 L: 36.1 W: 45.0 L Total Mated Length: 65.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : SEALS: 15327160 Connector 40F (8,16,16) 36.1L x 45.0H x 45.0W Black PA66 15% GF .8F, 2.8F, See Page 220 See Page 220 G PART NO: DESCRIPTION: SIZE: B C PART NO: 15327654 DESCRIPTION: Connector Module1 16F COLOR: Black MATERIAL : PA66 PART NO: DESCRIPTION: COLOR: MATERIAL : D COLOR: MATERIAL : TERMINALS : SEALS : H 15327655 Connector Module2 16F Black PA66 DESCRIPTION: COLOR: MATERIAL : J PART NO: 10717849 TPA NUMBER REQ: 2 COLOR: Yellow MATERIAL : PA66 DESCRIPTION: F COLOR: MATERIAL : PART NO: 10717837 DESCRIPTION: CPA COLOR: Red MATERIAL : PA66 PART NO: DESCRIPTION: COLOR: MATERIAL : L PART NO: 15327164 DESCRIPTION: Connector Ring COLOR: Black MATERIAL : PA66 15% GF PART NO: DESCRIPTION: COLOR: MATERIAL : KEY: 0.8 SERIES(Sealed) 0.8 SERIES(Unsealed) 2.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. PART NO: DESCRIPTION: K E PART NO: 10730244 Connector 40M (8,16,16) 46.0L x 44.5H x 44.5W Black PA66 15% GF .8M, 2.8M, See Page 221 See Page 221 15327154 Connector Module1 16M Black PA66 15327155 Connector Module2 16M Black PA66 15327153 Cover Black PA66 15% GF 10728148 TMS Cover Black PA66 15% GF http://delphi.com/products/connect 224 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 225 226 Special Products SPECIALLamp PRODUCTS Lamp Sockets, Sock So cket ets, s, Splice Splice Savers, Savers, Weather-Pack, Weather eather-P -Pack, ack, VF Connections & DS Connections Lamp Socket Features * Advanced bulb to terminal interface technology * Accomodates a wide variety of bulbs--B1, C2 bayonet,W2, W3 wedge, H4 and H7 with GT280 interface * Available sealed or unsealed systems * Multiple focal lengths * Right angle or axial mounting features with easy assembly and release provisions Weather-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 20 Amps continuous maximum current rating * Sealed system * Pin and Sleeve configuration * Dual locking tabs on terminals * Low energy, low voltage capability * -40C to 125C temperature range VF Series Features * * * * Accomodates a wide variety of devices Small overall dimensions Terminal Position Assurance (TPA) Connector Position Assurance (CPA) DS Series Features * * * * Fuel injector applications High sealing protection Reliable electrical interface Secure locking mechanism Splice Saver Features * * * * * * Eliminates the need for solder Flexible configuration Uses 280 Metri-Pack or 150 GT terminals Uses ISO or SAE compatible terminals Low profile connector with cap lock Available in sealed/unsealed and grounded/non-grounded versions 227 LAMP SOCKETS Special Products SE AL L E A ED D D SE S E U N S E U U S N AL E AL E Lamp Sockets are a comprehensive and diverse product line featuring D sophisticated connection systems technology. Available connection systems accomodate virtually every size and type of light bulb, as well as all varieties of bulb mounting features. Seal Insert Wedge Base LAMP SOCKET APPLICATION GUIDELINES Primary Use Application Socket Style Bulb Base Type Bulb Size Typical Lamp Number Part Number(s) Page Number Description Stop, Turn, Backup and Cornering Lights Sealed Right Angle W-3 Wedge S-8 3156 12160393 200 Single Filament Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Glove Box, Ash Tray Instrument Illumination and Courtesy Lights Side Marker Lamps, Backup and Center High Mounted Stop Lights Side Marker Lamps, Backup and Center High Mounted Stop Lights Stop, Turn, Backup and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Sealed Right Angle W-3 Wedge S-8 3057 12160394, 12160395 200 Dual Filament Sealed Axial W-3 Wedge S-8 3057 12191243, 12092379 201 Dual Filament Unsealed Axial W-2 Wedge T-3 1/4 194 12162223, 12059952 202 Single Filament Sealed Sealed Axial Axial W-2 Wedge W-2 Wedge T-3 1/4 T5 168 912 15317651, 12110053 12110053 203 Single Filament Single Filament Sealed Right Angle W-2 Wedge T-3 1/4 168 12146418 203 Single Filament Sealed Right Angle B-1 Bayonet S-8 1156 12160386 204 Single Filament Sealed Right Angle C-2 Bayonet S-8 2057 12160390, 12160392 204 Dual Filament LAMP SOCKET BASES Part Number Application Description 12160393 Sealed W-3 Right Angle Wedge Base Color Material TPA Insert Seal Lt. Gray PA66 HS IM - 12177161 12129909 12160394 Sealed 12160395 Sealed W-3 Right Angle Wedge Base Natural PA66 HS IM - 12177163 12129909 W-3 Right Angle Wedge Base Md. Gray PA66 HS IM - 12177163 12191243 Sealed 12129909 W-3 Axial Wedge Base Dk. Gray PA66 HS IM 14% GF 15305473 - 12129909 12020720 12129909 12020720 12092379 Sealed W-3 Axial Wedge Base Natural PA66 MF HS 15305473 - 12162223 Unsealed W-2 Axial Wedge Base Clear PC 12052490 - - 12059952 12110053 Unsealed Sealed W-2 Axial Wedge Base W-2 Axial Wedge Base Black Lt. Gray PA6 PA66 HS 33% GF 15324722 12110054 - - - - 15317651 Sealed W-2 Axial Wedge Base Lt. Gray PA66 HS 33% GF 12191522 - 15317652 12146418 Sealed W-2 Right Angle Wedge Base Lt. Gray PA66 HS IM - 12146419 12146398 12160386 Sealed B-1 Right Angle Bayonet Base Lt. Gray PA66 HS IM 12129057 - 12129909 12160390 Sealed C-2 Right Angle Bayonet Base Natural PA66 HS IM 12129051 - 12129909 12160392 Sealed C-2 Right Angle Bayonet Base Md. Gray PA66 HS IM 12129051 - 12129909 http://delphi.com/products/connect 228 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LAMP SOCKETS Special Products L E A ED SE AL SE AL B C D E D U D A E AL E D N E U S N E S U S F LAMP SOCKET TERMINALS Series Type A W-2, W-3 Right Angle W-2, W-3 Right Angle W-2, W-3 Right Angle B W-2 Axial W-2 Axial C W-2 Axial W-2 Axial D W-2 Axial W-2 Axial E W-3 Axial W-3 Axial W-3 Axial F B-1, C-2 B-1, C-2 B-1, C-2 B-1, C-2 Application Cable Seal Series Terminal Part # Cable Range Material Plating - - - Sealed Sealed Sealed 280 280 280 12066639 12066638 12186320 2.0-1.0 0.80-0.50 0.35 Tin Brass Tin Brass Tin Brass Tin Tin Tin - - Unsealed Unsealed - - 12089139 12089137 0.80-0.50 1.0 (2 Req'd.) 0.80 (2 Req'd.) Brass Brass Copper/Tin Copper/Tin - - Sealed Sealed 280 280 12176852 12176853 0.80 0.50-0.35 Brass Brass Tin Tin - - Sealed Sealed 480 480 12124471 12124598 1.0-0.80 0.50 Brass Brass Copper/Tin Copper/Tin Contact Contact Ground Sealed Sealed Sealed 280 280 630 12092058 12088187 12092030 0.80-0.50 0.50-0.35 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin Contact Contact Ground Ground Sealed Sealed Sealed Sealed 280 280 280 280 12129052 15304622 12129053 15304621 1.0-0.80 0.50-0.35 1.0-0.80 0.50-0.35 Stainless Steel Stainless Steel Tin Brass Tin Brass Tin Tin Tin Tin METRI-PACK CABLE SEAL CHART Series 280 280 280 Reel Part # 12015284 12034365 12041352 Loose Part # 12015323 12015899 12041351 Cable Diameter 2.85-2.03 1.70-1.29 2.42-2.03 Material Silicone Silicone Silicone Color Green Dk. Red Tan 280 480 480 630 12089444 12048433 12052931 12077760 12089679 12048441 12052930 12077759 2.15-1.60 2.85-2.01 2.15-1.60 2.15-1.65 Silicone Silicone Silicone Silicone Purple White Yellow Tan SECTION NOTES: Contact your regional support representative at the number listed below. * When an unsealed application is required use 12020720 gasket in place of seal 12129909. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 229 Special Products L E A ED S S S A B E AL E LAMP SOCKETS D PART NO: 12160393 (Lt. Gray) 15326290 (Lt. Green) 15326291* (Natural) DESCRIPTION: W-3 Right Angle Wedge Base SIZE: 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W MATERIAL: PA66 HS IM TERMINALS: See A, Page 229 SEALS: 280 Metri-Pack Cable Seals TYPICAL LAMP: #3156 Focal Length: 29.1mm. *NOTE: PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: D PART NO: 12129909 Seal Black EPDM A B Mating Hole Dia.: 26.7 W: 40.0 L: 31.9 Focal Length: 22.2mm *29.1mm 12177161 DESCRIPTION: Insert with Terminals COLOR: Lt. Gray MATERIAL: PA66 HS IM 12160394 W-3 Right Angle Wedge Base SIZE: 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W COLOR: Natural MATERIAL: PA66 HS IM TERMINALS: See A, Page 229 SEALS: 280 Metri-Pack Cable Seals TYPICAL LAMP: #3057 D DESCRIPTION: E F E Mating Hole Dia.: 26.7 H: 51.7 F PART NO: 12129909 DESCRIPTION: Seal COLOR: Black MATERIAL: EPDM PART NO: DESCRIPTION: COLOR: MATERIAL: G W: 40.0 L: 31.9 12177163 Insert with Terminals Beige PA66 HS IM Focal Length: 22.2mm PART NO: 12160395 W-3 Right Angle Wedge Base SIZE: 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS : See A, Page 229 SEALS : 280 Metri-Pack Cable Seals TYPICAL LAMP: #3057 G DESCRIPTION: H Mating Hole Dia.: 26.7 H: 51.7 H C H: 51.7 PART NO: DESCRIPTION: COLOR: MATERIAL: J 12129909 Seal Black EPDM W: 40.0 J PART NO: 12177163 DESCRIPTION: Insert COLOR: Beige MATERIAL: PA66 HS IM L: 31.9 Focal Length: 29.1mm http://delphi.com/products/connect 230 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LAMP SOCKETS Special Products L E A ED S S S E AL E D C A A 12191243 W-3 Axial Wedge Base SIZE: 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W COLOR: Dk. Gray MATERIAL: PA66 HS IM 14% GF TERMINALS: See E, Page 229 (2 Contacts, 1 Ground) SEALS: 280 and 630 Metri-Pack Cable Seals TYPICAL LAMP: #3057 DESCRIPTION: B H: 35.6 B L: 40.0 PART NO: PART NO: DESCRIPTION: Mating Hole Dia.: 26.7 COLOR: MATERIAL: C W: 35.6 PART NO: DESCRIPTION: Focal Length: 29.1mm COLOR: MATERIAL: D PART NO: E PART NO: F E D H: 35.6 COLOR: L: 40.0 MATERIAL: F PART NO: DESCRIPTION: W: 35.6 15305473 TPA Lt. Gray PA6 12092379 (Natural) 12186065 (Black) DESCRIPTION: W-3 Axial Wedge Base SIZE: 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W MATERIAL: PA66 MF HS TERMINALS: See E, Page 229 (2 Contacts, 1 Ground) SEALS: 280 and 630 Metri-Pack Cable Seals TYPICAL LAMP: #3057 DESCRIPTION: Mating Hole Dia.: 26.7 12020720 Gasket Black EPDM (Foam) COLOR: MATERIAL: 12020720 Gasket Black EPDM (Foam) 15305473 TPA Lt. Gray PA6 Focal Length: 22.2mm SECTION NOTES: Contact your regional support representative at the number listed below. * When an unsealed application is required use 12020720 gasket in place of seal 12129909. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 231 Special Products SE AL SE AL LAMP SOCKETS N E U D D U E U N B A B PART NO: 12162223 (Clear) 12162222 (White) DESCRIPTION: W-2 Axial Wedge Base SIZE: 10.4 Hole Dia. x 53.0L x 18.0H x 32.6W MATERIAL : PC TERMINALS: See B, Page 229 TYPICAL LAMP : #194 PART NO: DESCRIPTION: COLOR: MATERIAL : A Mating Hole Dia: 10.4 H: 18.0 12052490 TPA Black PA6 L: 53.0 W: 32.6 D C D PART NO: 12059952 DESCRIPTION: W-2 Axial Wedge Base SIZE: 15.7 Hole Dia. x 27.0L x 24.6H x 24.6W COLOR: Black MATERIAL: PA6 TERMINALS : See B, Page 229 TYPICAL LAMP: #194 PART NO: DESCRIPTION: COLOR: MATERIAL: C H: 24.6 15324722 TPA Red PBT HS IM Mating Hole Dia.: 15.7 L: 27.0 W: 24.6 http://delphi.com/products/connect 232 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 LAMP SOCKETS Special Products L E A ED S S S B A A AL E D PART NO: 12110053 W-2 Axial Wedge Base SIZE: 15.9 Hole Dia. x 31.5L x 27.9H x 27.9W COLOR: Lt. Gray MATERIAL: PA66 HS 33% GF TERMINALS: See D, Page 229 SEALS: 480 Metri-Pack Cable Seals TYPICAL LAMP: #168 or #912 DESCRIPTION: Mating Hole Dia.: 15.9 H: 27.9 L: 31.5 E B W: 27.9 PART NO: DESCRIPTION: COLOR: Focal Length: 15.5mm MATERIAL: 12110054 TPA Black PA66 HS IM E C C PART NO: 15317651 W-2 Axial Wedge Base SIZE: 15.3 Hole Dia. x 31.9L x 20.5H x 20.5W COLOR: Lt. Gray MATERIAL : PA66 HS 33% GF TERMINALS: See C, Page 229 SEALS: 280 Metri-Pack Cable Seals TYPICAL LAMP: #194 DESCRIPTION: D Mating Hole Dia.: 15.3 H: 20.5 L: 31.9 D W: 20.5 PART NO: DESCRIPTION: COLOR: MATERIAL : Focal Length: 15.5mm E PART NO: DESCRIPTION: COLOR: MATERIAL : F F 12191522 TPA Blue PA66 HS IM PART NO: 12146418 W-2 Right Angle Wedge Base SIZE: 15.9 Hole Dia. x 22.0L x 38.3H x 27.9W COLOR: Lt. Gray MATERIAL: PA66 HS IM TERMINALS: See A, Page 229 SEALS: 280 Metri-Pack Cable Seals TYPICAL LAMP: #168 DESCRIPTION: G H: 38.3 Mating Hole Dia.: 15.9 H G PART NO: DESCRIPTION: COLOR: L: 22.0 15317652 O-Ring Black EPDM MATERIAL: W: 27.9 H PART NO: DESCRIPTION: Focal Length: 15.5mm COLOR: MATERIAL: 12146398 Seal Black Santoprene 12146419 Insert Lt. Gray PA66 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 233 Special Products L E A ED S S S A B E AL E D 12160386 DESCRIPTION: B-1 Right Angle Bayonet Base SIZE: 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W COLOR: Lt. Gray MATERIAL: PA66 HS IM TERMINALS: See F, Page 229 (1 Contact, 1 Ground) SEALS: 280 Metri-Pack Cable Seals TYPICAL LAMP: #1156 PART NO: COLOR: MATERIAL: D E A PART NO: DESCRIPTION: C LAMP SOCKETS B Mating Hole Dia.: 26.8 H: 62.6 W: 41.1 12129909 Seal Black EPDM L: 27.2 C PART NO: 12129057 DESCRIPTION: TPA COLOR: Blue MATERIAL: PA6 Focal Length: 22.2mm 12160390 DESCRIPTION: C-2 Right Angle Bayonet Base SIZE: 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W COLOR: Natural MATERIAL : PA66 HS IM TERMINALS: See F, Page 229 (2 Contacts, 1 Ground) SEALS: 280 Metri-Pack Cable Seals TYPICAL LAMP : #2057 D PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL : 12129909 Seal Black EPDM E Mating Hole Dia.: 26.8 H: 62.6 W: 41.1 L: 27.2 F F G H PART NO: 12129051 DESCRIPTION: TPA COLOR: Blue MATERIAL : PA6 PART NO: 12160392 DESCRIPTION: C-2 Right Angle Bayonet Base SIZE: 26.8 Hole Dia. x 21.6L x 62.6H x 41.1W COLOR: Md. Gray MATERIAL : PA66 HS IM TERMINALS: See F, Page 229 (2 Contacts, 1 Ground) SEALS: 280 Metri-Pack Cable Seals TYPICAL LAMP : #2057 PART NO: DESCRIPTION: COLOR: MATERIAL : J Focal Length: 22.2mm 12129909 Seal Black EPDM PART NO: 12129051 DESCRIPTION: TPA COLOR: Blue MATERIAL : PA6 G H Mating Hole Dia.: 26.8 H: 62.6 W: 41.1 L: 21.6 J Focal Length: 29.1mm http://delphi.com/products/connect 234 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 235 SPLICE SAVERS Special Products A SE L N SE E U D D AL Unsealed System Application Information GT 150 SERIES TERMINALS-Tin Plated 60 0.80 1.0 40 20 0 0 5 10 15 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 125 10 20 30 40 50 CURRENT (AMPS) O AMBIENT TEMPERATURE ( C ) CURRENT (AMPS) TEMPERATURE DERATING CURVES* 0.50 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): .... <10.0mV/amp 3.4 BLADE WIDTH (mm): ................. 1.5 O O 125 O AMBIENT TEMPERATURE ( C) CABLE RANGE (mm2): ....... 0.35-1.0 ........ 0-15 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ....... 0.35-5.0 ........ 0-30 TEMP RANGE C: .......... -40 to 125 RESISTANCE: ...... <10m@20mV MAXIMUM CURRENT (AMPS) 0.50 20 TEMPERATURE RISE (OC) 100 80 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* O TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* MAXIMUM CURRENT (AMPS) U E U N ...... <5.0mV/amp . 5.0/6.3 BLADE WIDTH (mm): ................. 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representtive at the number listed below. TPA (Terminal Position Assurance) Female Terminal Female Connector Cap Assembly TANGLESS 280 M/P TANGLESS FEMALE TERMINALS UNSEALED GT 150 FEMALE TERMINALS UNSEALED Part # 12191811 12191812 2 Cable Range (mm ) 0.50 - 0.35 1.0 - 0.80 Material Tin Brass Tin Brass Plating Tin Tin Part # 12110842 12110844 12110843 12129061 Cable Range (mm2) 3.0 - 2.0 1.0 - 0.80 0.50 - 0.35 0.35 (2 Req'd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin SPLICE SAVER CONNECTIONS UNSEALED Cavity Description 12Way GT 150 12Way GT 150 12Way 280 Metri-Pack Large Cavity 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack Part # 12191216 12176460 12176473 15305288 15305291 15305294 15305297 15305294 Color Lt. Gray Black Black Black Black Black Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM TPA 12176462 12176462 12176475 12176513 12176513 12176513 12176513 12176513 Cap Assembly Splice Configuration 12191217 1-12 Way 12176469 2-12 Way 12176478 3-4 Ways 15305289 2-6 Ways 15305292 1-12 Way 15305295 w/M6 Hole 1-12 Way 15305298 w/M10 Hole 1-12 Way 15305300 w/M6 Hole & Bolt 1-12 Way http://delphi.com/products/connect 236 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 SPLICE SAVERS Special Products SE AL SE AL Splice Saver connectors are capable of providing one or several splices N within a single connection assembly. Splicing is accomplished within the E U D D U E U N male cap assembly using a segmented bus blade. 2-6 12176469 Cap Assembly 2-6M Gray Mates to Connector 12176460 12 B 12191217 Cap Assembly 1-12M Lt. Gray Mates to Connector 12191216 A C H: 7.8 H: 13.9 W: 46.7 W: 53.0 L: 27.0 Total Mated Length: 30.6mm A B PART NO: 12191216 (Lt. Gray) 12176460 (Black) DESCRIPTION: Connector GT 150 12F SIZE: 27.0L x 13.9H x 46.7W MATERIAL: PA66 HS IM TERMINALS: See Page 236, GT 150 PART NO: DESCRIPTION: COLOR: MATERIAL: C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: L: 15.0 12191217 Cap Assembly 1-12M 15.0L x 7.8H x 53.0W Lt. Gray PA66 HS IM 12176462 TPA Md. Gray PA66 HS IM E 12176478 Cap Assembly 4-3M Mates to Connector 12176473 F D H: 16.1 H: 19.6 W: 41.0 TANGLESS W: 44.6 L: 17.8 L: 29.7 Total Mated Length: 34.0mm D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS: E PART NO: DESCRIPTION: COLOR: MATERIAL : 12176473 Connector Metri-Pack 280 12F (Large Cavity) 29.7L x 19.6H x 44.6W Black PA66 HS IM See Page 236, 280 Metri-Pack Tangless F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12176478 Cap Assembly 4-3M 17.8L x 16.1H x 41.0W Brown PA66 HS IM 12176475 TPA Gray PA66 HS IM http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 237 Special Products SE AL SE AL SPLICE SAVERS N E U D D U E U N B 15305289 Cap Assembly 2-6M C Mates to Connector 15305288 A H: 16.1 H: 21.1 W: 34.5 W: 38.1 TANGLESS L: 17.9 15305292 Cap Assembly 1-12M Mates to Connector 15305291 L: 27.9 Total Mated Length: 34.0mm A PART NO: B PART NO: C 15305288 15305291 DESCRIPTION: Connector 280 Metri-Pack 12F SIZE: 27.9L x 21.1H x 38.1W COLOR: Black MATERIAL : PA66 HS IM TERMINALS : See Page 236, 280 Metri-Pack Tangless DESCRIPTION: COLOR: MATERIAL : PART NO: 15305289 (Green 2-6M) 15305292 (Cream 1-12M) DESCRIPTION: Cap Assembly SIZE: 17.9L x 16.1H x 34.5W MATERIAL : PA66 HS IM 12176513 TPA Md. Gray PA66 HS IM 15305300 Cap Assembly 1-12M with Bolt 15354635 Cap Assembly 1-12M with Bolt/Retainer E Mates to Connector 15305294 F D H: 17.7 H: 21.1 W: 34.5 L: 39.5 W: 38.1 TANGLESS L: 29.7 15305295 Cap Assembly 1-12M Total Mated Length: 56.7mm D PART NO: E PART NO: 15305294 15305294 15305297 DESCRIPTION: Connector 280 Metri-Pack 12F SIZE: 29.7L x 21.1H x 38.1W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 236, 280 Metri-Pack Tangless DESCRIPTION: COLOR: MATERIAL : F Mates to Connector 15305294 PART NO: 15305300 (Black M6 Bolt Included) 15305295 (Black M6 Hole) 15305298 (Beige M10 Hole) DESCRIPTION: Cap Assembly 1-12M SIZE: 39.5L x 17.7H x 34.5W MATERIAL: PA66 HS IM 12176513 TPA Md. Gray PA66 HS IM 15305298 Cap Assembly 1-12M Mates to Connector 15305297 http://delphi.com/products/connect 238 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 SPLICE SAVERS Special Products L E A ED S S S E AL E D Sealed System Application Information GT 150 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-15 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ..... <10.0mV/amp TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ): ........ 0.35-1.0 TEMPERATURE RISE (OC) CABLE RANGE (mm 2 100 80 0.50 60 0.80 1.0 40 20 0 CENTERLINE SPACING (mm): ........ BLADE WIDTH (mm): .................. 4.5 0 5 10 15 20 20 1.0 0.80 15 0.50 10 5 0 25 50 1.5 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seal Female Terminal Cap Assembly TPA (Terminal Position Assurance) Female Connector GT 150 FEMALE TERMINALS SEALED Part # 12191818 12191819 Cable Range (mm2) 0.50 - 0.35 1.0 - 0.80 Material Tin Brass Tin Brass Plating Tin Tin 150 GT CABLE SEALS Reel Part # 12191152 12191153 Loose Part # 12191226 12191227 2 Cable Range (mm ) 1.20 - 1.85 1.86 - 2.25 150 GT CAVITY PLUG* Material Silicone Silicone Color White Blue Part Number 15305171 Cavity Diameter 4.0 mm Material Silicone Color Green *Cavity plugs seal unused female and male cavitites. SPLICE SAVER CONNECTIONS SEALED Cavity Description Part # 6Way GT 150 12191910 Black PA66 HS IM 14% GF Color Material 12191911 12191914 w/Seal TPA Cap Assembly Splice Configuration 1-6 Way 12Way GT 150 12191900 Black PA66 HS IM14% GF 12191901 12191904 w/Seal 1-12 Way 12Way GT 150 12191905 Black PA66 HS IM14% GF 12191901 12191908 w/Seal 3-4 Ways http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 239 SPLICE SAVERS Special Products L E A ED S S S E AL E D B 12191914 C A Cap Assembly 1-6M Mates to Connector 12191910 H: 16.2 H: 19.5 L: 37.6 W: 38.1 W: 38.0 L: 19.7 Total Mated Length: 41.8mm A C PART NO: 12191910 Connector 150 GT 6F SIZE: 37.6L x 19.5H x 38.1W COLOR: Black MATERIAL: PA66 HS IM 14% GF TERMINALS: See Page 239 SEALS/PLUGS: See Page 239 B PART NO: DESCRIPTION: COLOR: MATERIAL: PART NO: DESCRIPTION: DESCRIPTION: SIZE: COLOR: MATERIAL: 12191914 Cap Assembly 1-6M (w/Seal) 19.7L x 16.2H x 38.0W Lt. Green PA66 HS IM 12191911 TPA Md. Gray PA66 HS IM 12191904 Cap Assembly 1-12M w/Seal Mates to Connector 12191900 E D F 12191908 Cap Assembly 3-4M w/Seal H: 16.2 Mates to Connector 12191905 H: 19.5 W: 65.1 W: 65.0 L: 37.6 L: 19.7 Total Mated Length: 41.5mm D PART NO: E PART NO: 12191900 12191905 DESCRIPTION: Connector 150 GT 12F SIZE: 37.6L x 19.5H x 65.1W COLOR: Black MATERIAL : PA66 HS IM 14% GF TERMINALS: See Page 239 SEALS/ PLUGS: See Page 239 DESCRIPTION: COLOR: MATERIAL : F PART NO: 12191904 (Cream 1-12M w/Seal) 12191908 (Blue 3-4M w/Seal) DESCRIPTION: Cap Assembly 12M SIZE: 19.7L x 16.2H x 65.0W MATERIAL: PA66 HS IM 12191901 TPA Md. Gray PA66 HS IM http://delphi.com/products/connect 240 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 241 WEATHER-PACK Special Products L E A ED S S S E AL E D Cross Sectional View Hinged TPA Sleeve Pin Hinged TPA Cable Cable Cable Seal Connector Seal Cable Seal Female Connector Assembly Male Connector Cable Seal WEATHER-PACK FEMALE TERMINALS (SLEEVE) SEALED* Sleeve Part # Cable Range (mm2) Material Plating 12124581 3.0 Tin Brass Tin 12124580 2.0-1.0 Tin Brass Tin 15408312 0.80-0.50 Tin Brass Tin 12020801 0.35 Tin Brass Tin Female Terminal (Sleeve) *Use of the Weather-Pack 6060 gage as a process control aid is recommended for Weather-Pack terminals. See page 327 in the Application Tooling section for details. Female Connector Assembly WEATHER-PACK CABLE SEALS WEATHER-PACK FEMALE CONNECTOR ASSEMBLIES SEALED Reel Part # Loose Part # Cable Diameter Material Color # Cavities Connector Assembly Color Material 12015360 12015193 4.30-3.45 Silicone Blue 1 12015791 Black PA6 12015359 12010293 3.49-2.81 Silicone Lt. Gray 2 12015792 Black PA6 12015284 12015323 2.85-2.03 Silicone Green 3 12020829 Black PA6 12041352 12041351 2.42-2.03 Silicone Tan 4 12015798 Black PA6 12089444 12089679 2.15-1.60 Silicone Purple 4 12020832 Black PA6 12034365 12015899 1.70-1.29 Silicone Dk. Red 6 12020926 Black PA6 22 12020991 Black PA6 http://delphi.com/products/connect 242 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 WEATHER-PACK Special Products L E A ED S S S E AL E D Sealed System Application Information WEATHER-PACK TERMINALS-Tin Plated ........ 0.35-3.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-20 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <3.0mV/amp CENTERLINE SPACING (mm): ........ BLADE WIDTH (mm): ... 7.7 TEMPERATURE DERATING CURVES* 300 250 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): TEMPERATURE RISE (OC ) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 0.50 200 0.80 150 1.0 100 2.0 50 0 0 5 Pin and Sleeve 10 15 20 CURRENT (AMPS) 25 30 125 105 0.50 85 1.0 0.80 65 2.0 45 25 0 4 8 12 16 20 24 28 32 MAXIMUM CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seal CPA (Connector Position Assurance) Male Terminal (Pin) WEATHER-PACK MALE TERMINALS (PIN) SEALED* Male Connector Pin Part # Cable Range (mm2) Material Plating 12124587 3.0 Tin Brass Tin 12124582 2.0-1.0 Tin Brass Tin 12089040 0.80-0.50 Tin Brass Tin 12089307 0.35 Tin Brass Tin *Use of the Weather-Pack 6060 gage as a process control aid is recommended for Weather-Pack terminals. See page 327 in the Application Tooling section for details. WEATHER-PACK MALE CONNECTORS SEALED WEATHER-PACK CAVITY PLUG* # Cavities Connector Color Material Part # Cavity Inside Diameter Material Color 1 12010996 Black PA66 HS IM 12010300 6.7mm Silicone Green 2 12010973 Black PA6 3 12020827 Black PA6 4 12015024 Black PA6 4 12020830 Black PA6 6 12020786 Black PA6 22 12020005 Black PA6 *Cavity plugs seal unused female and male cavities. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Different color and connector indexing features are also available. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 243 WEATHER-PACK Special Products L E A ED S S S E AL E An environmentally sealed connection system that utilizes triple-rib D peripheral silicone rubber seals and individual towers to provide terminal isolation for connector alignment. Weather-Pack sealed systems are ideally suited for critical applications that require protection from environmental hazards. B A H: 20.8 H: 17.3 L: 40.5 L: 47.6 W: 13.6 W: 16.5 Total Mated Length: 64.5mm A B PART NO: 12015791 Connector Assembly 1F SIZE: 40.5L x 20.8H x 13.6W COLOR: Black MATERIAL: PA6 TERMINALS : See Page 242 SEALS /PLUGS: See Page 242, 243 PART NO: 12010996 Connector 1M SIZE: 47.6L x 17.3H x 16.5W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 243 SEALS/PLUGS: See Page 242, 243 DESCRIPTION: DESCRIPTION: D C H: 20.8 H: 17.5 L: 47.0 W: 21.5 L: 40.8 W: 23.9 Total Mated Length: 68.3mm C PART NO: 12015792 (Black) 12103784 (Gray) DESCRIPTION: Connector Assembly 2F SIZE: 40.8L x 20.8H x 21.5W MATERIAL: PA6 TERMINALS: See Page 242 SEALS/PLUGS: See Page 242, 243 D PART NO: 12010973 (Black) 12034074 (Gray) DESCRIPTION: Connector 2M (Clip Slot) SIZE: 47.0L x 17.5H x 23.9W MATERIAL: PA6 TERMINALS: See Page 243 SEALS/PLUGS: See Page 242, 243 http://delphi.com/products/connect 244 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 WEATHER-PACK Special Products L E A ED S S S E AL E D C A B H: 23.5 H: 20.5 W: 29.2 L: 39.2 W: 31.9 L: 46.1 Total Mated Length: 65.8mm A B PART NO: 12020829 Connector Assembly 3F SIZE: 39.2L x 23.5H x 29.2W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 242 SEALS/PLUGS: See Page 242, 243 PART NO: 12020827 Connector 3M (Clip Slot) SIZE: 46.1L x 20.5H x 31.9W COLOR: Black MATERIAL : PA6 TERMINALS: See Page 243 SEALS/ PLUGS: See Page 242, 243 DESCRIPTION: DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL : 12020833 CPA Gray PBT E D H: 24.9 H: 28.5 L: 47.0 W: 21.7 L: 40.3 W: 24.1 Total Mated Length: 68.3mm D PART NO: 12015798 Connector Assembly 4F SIZE: 40.3L x 28.5H x 21.7W COLOR: Black MATERIAL : PA6 TERMINALS: See Page 242 SEALS/PLUGS : See Page 242, 243 E PART NO: 12015024 Connector 4M (Clip Slot) SIZE: 47.0L x 24.9H x 24.1W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 243 SEALS /PLUGS: See Page 242, 243 DESCRIPTION: DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 245 WEATHER-PACK Special Products L E A ED S S S E AL E D C A B H: 23.5 H: 20.4 W: 37.6 W: 39.9 L: 39.0 L: 45.9 Total Mated Length: 65.8mm A B PART NO: 12020832 Connector Assembly 4F SIZE: 39.0L x 23.5H x 37.6W COLOR: Black MATERIAL: PA6 TERMINALS : See Page 242 SEALS /PLUGS: See Page 242, 243 PART NO: 12020830 Connector 4M (Clip Slot) SIZE: 45.9L x 20.4H x 39.9W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 243 SEALS/PLUGS: See Page 242, 243 DESCRIPTION: DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12020833 CPA Gray PBT F D E H: 23.5 H: 20.7 W: 52.1 W: 55.5 L: 39.1 L: 46.2 Total Mated Length: 66.4mm D PART NO: 12020926 Connector Assembly 6F SIZE: 39.1L x 23.5H x 52.1W COLOR: Black MATERIAL: PA6 TERMINALS : See Page 242 SEALS /PLUGS: See Page 242, 243 E PART NO: 12020786 Connector 6M (Clip Slot) SIZE: 46.2L x 20.7H x 55.5W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 243 SEALS/PLUGS: See Page 242, 243 DESCRIPTION: DESCRIPTION: F PART NO: DESCRIPTION: COLOR: MATERIAL: 12020833 CPA Gray PBT http://delphi.com/products/connect 246 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 WEATHER-PACK Special Products L E A ED S S S E AL E D B B B B A C H: 62.0 H: 63.5 L: 69.9 L: 45.0 W: 91.0 W: 55.2 Total Mated Length: 77.3mm A PART NO: 12020991 Connector Assembly 22F SIZE: 45.0L x 63.5H x 91.0W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 242 SEALS/PLUGS: See Page 242, 243 APPLICATION: Pass-Through C B PART NO: 12020005 Connector Assembly 22M SIZE: 69.9L x 62.0H x 55.2W COLOR: Black MATERIAL : PA6 TERMINALS: See Page 243 SEALS/PLUGS : See Page 242, 243 APPLICATION: Pass-Through DESCRIPTION: DESCRIPTION: PART NO: 12010852 Secondary Lock NUMBER REQ: 4 COLOR: Natural MATERIAL: PA6 DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 247 VF CONNECTIONS Special Products A SE L N SE E U D D U E U N AL Unsealed System Application Information 280 SERIES TERMINALS - Tin Plated 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 TEMPERATURE RISE (OC ) 0.50 MAXIMUM CURRENT (AMPS) O TEMPERATURE RISE ( C) 100 630 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* 100 125 TEMPERATURE DERATING CURVES* 0.50 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 O AMBIENT TEMPERATURE ( C) 10 20 30 40 50 MAXIMUM CURRENT (AMPS) TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ....... CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ......... 0.5-2.5 ........... 19 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ...... <4.0mV/amp 5.0 BLADE WIDTH (mm): ................. 2.8 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) ......... 0.5-2.5 ........... 33 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV ...... <4.0mV/amp ....... 8.0 BLADE WIDTH (mm): ...................... ............... 4.8 (6.3 ALSO POSSIBLE) * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Secondary Locks Female Terminal VF 280 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12157735 1.0-0.50 Brass Tin 12197559 2.5-1.0 Brass Tin 12198151 1.0-0.50 Bronze Tin 12157736 2.5-1.0 Bronze Tin Female Connector Assembly VF FEMALE CONNECTOR ASSEMBLIES UNSEALED # Cavities Connector Assembly Color Material 9 12198409 Black PA66 15% GF VF 630 FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12 15327221 Black PA66 HS IM 15327398 1.0-0.50 Bronze Tin 16 15363852 Black PA66 15327399 1.0-0.50 STOL 76 Tin 25 15363846 Yellow PA66 15327400 2.5-1.0 STOL 76 Tin 26 15327416 Black PA66 http://delphi.com/products/connect 248 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 VF CONNECTIONS Special Products SE AL SE AL N E U D D U E U N A H: 26.2 W: 25.3 L: 27.0 A PART NO: 12198409 Connector Assembly 9F SIZE: 27.0L x 26.2H x 25.3W COLOR: Black MATERIAL : PA66 15% GF TERMINALS : See Page 248 TYPICAL APP: Relay Base DESCRIPTION: C H: 35.5 W: 23.0 L: 31.0 C PART NO: 15363852 Connector Assembly 16F SIZE: 31.0L x 35.5H x 23.0W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 248 TYPICAL APP: Radio DESCRIPTION: B H: 22.0 W: 11.5 L: 63.9 B PART NO: 15327221 Connector Assembly 12F SIZE: 63.9L x 22.0H x 11.5W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 248 TYPICAL APP: Turn Lights DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 249 VF CONNECTIONS Special Products A SE L N SE E U D D U E U N AL A H: 22.0 W: 93.0 L: 11.7 A PART NO: 15363846 Connector 25F SIZE: 93.0L x 22.0H x 11.7W COLOR: Yellow MATERIAL : PA66 TERMINALS : See Page 248 TYPICAL APP: Alarm DESCRIPTION: B H: 35.5 W: 23.0 L: 44.5 B PART NO: 15327416 Connector Assembly 26F SIZE: 44.5L x 35.5H x 23.0W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 248 TYPICAL APP: Radio DESCRIPTION: http://delphi.com/products/connect 250 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 VF DEVICE Special Products C O N N E C T I O N S SE AL SE AL N E U D D U E U B N F A F H: 25.4 L: 22.0 E W: 21.0 H: 25.0 A B PART NO: 15344630 DESCRIPTION: Connector 5F SIZE: 22.0L x 25.4H x 21.0W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 248 TYPICAL APP: 5-Way Switch PART NO: DESCRIPTION: COLOR: MATERIAL: W: 53.0 L: 22.5 E 12147500 Secondary Lock Yellow PA66 25% GF PART NO: 12185521 Connector 10F SIZE: 22.5L x 25.0H x 53.0W COLOR: Blue MATERIAL : PA6 TERMINALS: See Page 248 TYPICAL APP: Double 5-Way Switch DESCRIPTION: C F PART NO: 12185243 Secondary Lock NUMBER REQ: 2 COLOR: Gray MATERIAL : PA6 15% GF DESCRIPTION: H: 25.2 W: 59.0 L: 24.2 C PART NO: 12147496 Connector Assembly 10F SIZE: 24.2L x 25.2H x 59.0W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 248 TYPICAL APP: Double 5-Way Switch DESCRIPTION: G H: 25.0 W: 81.0 D L: 23.5 H: 25.4 G PART NO: 10740413 Connector Assembly 15F SIZE: 23.5L x 25.0H x 81.0W COLOR: Black MATERIAL : PA6 TERMINALS: See Page 248 TYPICAL APP: Triple 5-Way Switch DESCRIPTION: W: 68.7 L: 23.0 D PART NO: 12147497 Connector Assembly15F SIZE: 23.0L x 25.4H x 68.7W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 248 TYPICAL APP: Triple 5-Way Switch DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 251 DS CONNECTIONS Special Products L E A ED S S S E AL E D Sealed System Application Information 280 SERIES TERMINALS - Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C) VS CURRENT* ............ 19 O CURRENT RANGE (AMPS): 100 TEMP RANGE C: O RESISTANCE: ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <4.0mV/amp CENTERLINE SPACING (mm): ........ 5.0 BLADE WIDTH (mm): .................. 2.8 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 MAXIMUM CURRENT (AMPS) ): .......... 0.5-2.5 TEMPERATURE RISE ( C) CABLE RANGE (mm 2 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seal Female Terminal DS 280 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12157739 1.0-0.50 Bronze Tin 12157740 2.5-1.0 Bronze Tin 12198102 1.0-0.50 Bronze Tin 12198103 2.5-1.0 Bronze Tin Female Connector Assembly DS 280 CABLE SEALS DS FEMALE CONNECTOR ASSEMBLIES SEALED Reel Part # Loose Part # Cable Diameter Material Color 12015360 10720851 4.30-3.45 Silicone Blue # Cavities Connector Assembly Color Material 12015359 12010293 3.49-2.81 Silicone Lt. Gray 2 12196895 Black PA66 30% GF 12015284 12015323 2.85-2.03 Silicone Green 2 15364309 Black PA66 30% GF 12041352 12041351 2.42-2.03 Silicone Tan 3 12158456 Black PA66 30% GF 12089444 12089679 2.15-1.60 Silicone Purple 3 15364318 Yellow PA66 30% GF 12034365 12015899 1.70-1.29 Silicone Dk. Red 5 12158457 Black PA66 30% GF http://delphi.com/products/connect 252 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 DS CONNECTIONS Special Products L E A ED S S S E AL E D D A H: 29.0 H: 24.0 L: 31.4 W: 21.0 W: 21.0 L: 31.4 A D PART NO: 12196895 Connector Assembly 2F SIZE: 31.4L x 24.0H x 21.0W COLOR: Black MATERIAL: PA66 30% GF TERMINALS: See Page 252 SEALS: See Page 252 TYPICAL APP: Injector DESCRIPTION: PART NO: 12158456 Connector Assembly 3F SIZE: 31.4L x 29.0H x 21.0W COLOR: Black MATERIAL : PA66 30% GF TERMINALS : See Page 252 SEALS: See Page 252 TYPICAL APP: Fuel Pump DESCRIPTION: E B H: 32.0 H: 27.0 W: 22.4 L: 34.0 W: 23.4 L: 34.0 B E PART NO: 15364309 Connector Assembly 2F SIZE: 34.0L x 27.0H x 22.4W COLOR: Black MATERIAL : PA66 30% GF TERMINALS : See Page 252 SEALS : See Page 252 TYPICAL APP: Injector DESCRIPTION: PART NO: 15364318 Connector Assembly 3F SIZE: 34.0L x 32.0H x 23.4W COLOR: Black MATERIAL : PA66 30% GF TERMINALS : See Page 252 SEALS: See Page 252 TYPICAL APP: Fuel Pump DESCRIPTION: C F H: 18.8 L: 34.0 C H: 30.0 W: 21.0 W: 31.0 L: 31.4 F PART NO: 12084126 Connector Assembly 2F SIZE: 34.0L x 18.8H x 31.0W COLOR: Black MATERIAL: PA66 30% GF TERMINALS: See Page 252 TYPICAL APP: Injector DESCRIPTION: PART NO: 12158457 Connector Assembly 5F SIZE: 31.4L x 39.0H x 21.0W COLOR: Black MATERIAL: PA66 30% GF TERMINALS: See Page 252 SEALS: See Page 252 TYPICAL APP: Ignition System DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 253 254 255 256 Electrical Centers ELECTRICAL CENTERS Modular & MODULAR & Traditional AL SE AL E N E U D D U U TRADITIONAL SE N Delphi Connection Systems designs and manufactures various types of electrical centers to meet all unique customer requirements. Delphi Packard's Electrical Centers can be custom designed or supplied from existing designs to meet your needs. Centers are available in Modular and Traditional style, and have the flexibility to accept both SAE and ISO approved device footprints. Electrical Center Features * Centralizes all circuit protection within a wiring system * Accommodates Mini-Relay and Micro-Relays as well as MINI(R) Fuses and MAXI TM Fuses * Modular Electrical Centers create a unique electrical center by combining appropriate modules into a standardized base 257 Electrical Centers SE AL SE AL MODULAR N E U D D U E U N Secondary Lock Electrical Center Base MAXITM Fuse MaxiFuse Module Mini-Relay Relay Module Micro-Relay MINI(R) Fuse Cover Hybrid Module Micro-Relay SECTION NOTES: Contact your regional support representative at the number listed below for assistance in selecting the appropriate Electrical Center to meet your need. Secondary Lock * Diodes and Fuses may be purchased directly from the manufacturer. Cover http://delphi.com/products/connect 258 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MODULAR Electrical Centers SE AL SE AL N E U D D U E U N MINIFUSE MODULES Diode Part# Application Color Material Secondary Lock Cover 12191544 (R) 20 MINI Fuses Black PA66 HS IM 14% GF 12146947 15324032 - 12177145 28 MINI(R) Fuses Black PA66 HS IM 14% GF 12092507 12110043 12077530 MINI(R) Fuse MAXIFUSE MODULES Part# 12110129 MiniFuse Module Latch Application Color Material Secondary Lock Cover Latch 12077563 - - - - 6 MAXITM Fuses RT Battery Feed Black PA66 HS 33% GF TM 12077569 6 MAXI Fuses LT Battery Feed Black PA66 HS 33% GF 12077563 12092231 8 MAXITM Fuses RT Battery Feed Black PA66 HS 33% GF 12077532 12077538 12077530 12092220 8 MAXITM Fuses LT Battery Feed 12077532 12077538 12077530 Black PA66 HS 33% GF RELAY MODULES Part# Application Color Material Secondary Lock Cover Latch 12077571 6 Micro-Relays Black PA66 HS IM 12077572 12160897 12077530 12077574 2 Mini-Relays Black PA66 HS IM 12033872 12160897 12077530 12146836 1 Mini/2 Micro-Relays Black PA66 HS IM 12146835 15324032 - HYBRID MODULES (Combination of Fuse and Relay Cavities) Cover Part# Application Color Material 12160504 MINI(R) Fuse, Mini-Relay, Black PA66 HS IM 14% GF Secondary Lock Cover 12160541 12160897 12077530 Latch Micro-Relay 12110594 6 MINI(R) Fuses 4 Micro-Relays Black PA66 HS IM 14% GF 12110595 12110602 12077530 12146815 12 MINI(R) Fuses, 1 Mini-Relay or Black PA66 HS IM 14% GF 12146816 12146817 15324032 Black PA66 HS IM 14% GF 12191849 15305152 12077530 - 2 Micro-Relays 12191848 MINI(R) Fuse, MAXITM Fuse, Mini-Relay, Micro-Relay ELECTRICAL CENTER BASES Part# Application Color Material 12084910 1 Module Black PA6 12092741 3 Modules Black PA6 12092328 3 Modules w/Battery Feed Black PA6 12129121 4 Modules w/Battery Feed Black PA6 12110041 4 Modules Black PA6 12191497 1 Module Black PA6 12077534 1 Module w/Battery Feed Black PA6 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 259 Electrical Centers SE AL SE AL MODULAR N E U D D U E U N 280 METRI-PACK BUS BAR FEMALE TERMINALS UNSEALED 15.0mm CENTERLINE SPACING Base Part # to Order Type Cable Range (mm2) Part # After Termination Material Plating 12160635 1Way 5.0 12160643 Beryllium Copper Tin 12160636 1Way 3.0 - 2.0 12160644 Beryllium Copper Tin 12160637 1Way 1.0 - 0.80 12160645 Beryllium Copper Tin 12160638 1Way 0.50 - 0.35 12160646 Beryllium Copper Tin 12160641 1Way 1.0 - 0.80 (2 Req'd.) 12160665 Beryllium Copper Tin 12160640 1Way 0.50 (2 Req'd.) 12160663 Beryllium Copper Tin 12160642 1Way 0.35 (2 Req'd.) 12160667 Beryllium Copper Tin 12160635 2Way 5.0 12160648 Beryllium Copper Tin 12160636 2Way 3.0 - 2.0 12160649 Beryllium Copper Tin 12160637 2Way 1.0 - 0.80 12160650 Beryllium Copper Tin 12160641 2Way 1.0 - 0.80 (2 Req'd.) 12160666 Beryllium Copper Tin 12160635 3Way 5.0 12160652 Beryllium Copper Tin 12160636 3Way 3.0 - 2.0 12160653 Beryllium Copper Tin 12160637 3Way 1.0 - 0.80 12160654 Beryllium Copper Tin 12160638 3Way 0.50 - 0.35 12160655 Beryllium Copper Tin 12160640 3Way 0.50 (2 Req'd.) 12160664 Beryllium Copper Tin 12160635 4Way 5.0 12160657 Beryllium Copper Tin 12160636 4Way 3.0 - 2.0 12160658 Beryllium Copper Tin 12160635 5Way 5.0 12160660 Beryllium Copper Tin 12160636 5Way 3.0 - 2.0 12160661 Beryllium Copper Tin 12160635 6Way 5.0 12160662 Beryllium Copper Tin 280 METRI-PACK BUS BAR FEMALE TERMINALS UNSEALED 16.2mm CENTERLINE SPACING Cable Range (mm2) Part # After Termination Material Plating 2Way 5.0 12110717 Beryllium Copper Tin 2Way 3.0 - 2.0 12110713 Beryllium Copper Tin 12110708 2Way 1.0 - 0.80 12110711 Beryllium Copper Tin 12110710 3Way 5.0 12110718 Beryllium Copper Tin 12110709 3Way 3.0 - 2.0 12110714 Beryllium Copper Tin 12110708 3Way 1.0 - 0.80 12110712 Beryllium Copper Tin 12110710 4Way 5.0 12110719 Beryllium Copper Tin 12110709 4Way 3.0- 2.0 12110715 Beryllium Copper Tin 12110710 5Way 5.0 12110720 Beryllium Copper Tin 12110709 5Way 3.0 - 2.0 12110716 Beryllium Copper Tin Base Part # to Order Type 12110710 12110709 280 METRI-PACK FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12015858 5.0 Tin Brass Tin 12129494 3.0 - 2.0 Tin Brass Tin 12066214 2.0 - 1.0 Tin Brass Tin 12034046 1.0 - 0.80 Tin Brass Tin 12052217 0.50 - 0.35 Tin Brass Tin http://delphi.com/products/connect 260 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MODULAR Electrical Centers SE AL SE AL N TANGLESS E U D D U E U N 280 METRI-PACK BUS BAR TANGLESS FEMALE TERMINALS UNSEALED 16.2mm CENTERLINE SPACING Base Part # to Order Type Cable Range (mm2) Part # After Termination Material Plating 12110647 1Way 5.0 12110657 Beryllium Copper Tin 12110646 1Way 3.0 - 2.0 12110652 Beryllium Copper Tin 12110645 1Way 1.0 - 0.80 12110649 Beryllium Copper Tin 12110644 1Way 0.50 - 0.35 12110648 Beryllium Copper Tin 12110662 1Way 1.0 - 0.80 (2 Req'd.) 12110663 Beryllium Copper Tin 12110664 1Way 0.35 (2 Req'd.) 12110665 Beryllium Copper Tin 12110685 1Way 0.50 (2 Req'd.) 12110686 Beryllium Copper Tin 12110647 2Way 5.0 12110658 Beryllium Copper Tin 12110646 2Way 3.0 - 2.0 12110653 Beryllium Copper Tin 12110645 2Way 1.0 - 0.80 12110650 Beryllium Copper Tin 12110647 3Way 5.0 12110659 Beryllium Copper Tin 12110646 3Way 3.0 - 2.0 12110654 Beryllium Copper Tin 12110645 3Way 1.0 - 0.80 12110651 Beryllium Copper Tin 12110647 4Way 5.0 12110660 Beryllium Copper Tin 12110646 4Way 3.0 - 2.0 12110655 Beryllium Copper Tin 12110647 5Way 5.0 12110661 Beryllium Copper Tin 12110646 5Way 3.0 - 2.0 12110656 Beryllium Copper Tin TANGLESS 280 METRI-PACK TANGLESS FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12129425 5.0 Tin Brass Tin 12129663 3.0 Tin Brass Tin 12129424 2.0 - 1.0 Tin Brass Tin 12110844 0.80 Tin Brass Tin 12110843 0.50 - 0.35 Tin Brass Tin 12129061 0.50 - 0.35 (2 Req'd.) Tin Brass Tin 480 METRI-PACK RELAY FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12065892 3.0 - 2.0 Silicon Bronze Tin 12065894 1.0 - 0.80 Silicon Bronze Tin 12065893 0.50 - 0.35 Silicon Bronze Tin 12103948 1.0 - 0.80 (2 Req'd.) Silicon Bronze Tin 12089236 0.35 (2 Req'd.) Silicon Bronze Tin 630 METRI-PACK RELAY FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12084588 5.0 Tin Brass Tin 12052227 3.0 Tin Brass Tin 12015865 2.0 - 1.0 Tin Brass Tin 12015864 1.0 - 0.80 Tin Brass Tin 12052225 0.50 - 0.35 Tin Brass Tin 12124559 0.80 - 0.50 (2 Req'd.) Tin Brass Tin http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 261 Electrical Centers SE AL SE AL MODULAR N E U D D U E U N 630 METRI-PACK FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12084590 5.0 Tin Brass Tin 12052224 3.0 Tin Brass Tin 12084596 3.0 (2 Req'd.) Tin Brass Tin 12015870 2.0 - 1.0 Tin Brass Tin 12015869 1.0 - 0.80 Tin Brass Tin 12020035 0.80 - 0.50 (2 Req'd.) Tin Brass Tin 12052222 0.50 - 0.35 Tin Brass Tin 800 MAXI-FUSE FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12110127 5.0 Tin Brass Silver/Nickel 12092445 5.0 (2 Req'd.) Tin Brass Silver/Nickel 12065916 3.0 - 2.0 Tin Brass Silver/Nickel 12092444 3.0 (2 Req'd.) Tin Brass Silver/Nickel 12110128 2.0 (2 Req'd.) Tin Brass Silver/Nickel 12065915 1.0 - 0.80 Tin Brass Silver/Nickel 12065918 1.0 (2 Req'd.) Tin Brass Silver/Nickel 800 MAXI-FUSE BUS BAR FEMALE TERMINALS UNSEALED Part # Material Plating 12146564 Copper Alloy/SST Silver/Nickel Copper Alloy/SST Silver/Nickel 12065930 Both required for Electrical Center 12146281, page 275 RING TERMINALS Stud Size Hole Dia. Part # Cable Range (mm2) Material Plating M6 6.70 12103965 8.0 Copper Alloy Tin M6 6.70 12103511 1.0 - 0.8 (2 Req'd.) Copper Alloy Tin M6 6.70 12103512 5.0 Copper Alloy Tin M6 6.70 12103513 3.0 - 2.0 Copper Alloy Tin M6 6.70 12103514 1.0 - 0.80 Copper Alloy Tin M8 8.50 12103502 8.0 Copper Alloy Tin M8 8.50 12103504 5.0 Copper Alloy Tin M8 8.50 12103506 3.0 - 2.0 Copper Alloy Tin M8 8.50 12103508 1.0 - 0.80 Copper Alloy Tin http://delphi.com/products/connect 262 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MODULAR Electrical Centers SE AL SE AL N E U D D U E U N 6.3 VF FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12185268 1.0-0.50 Copper Nickel Silicone Tin 12185269 2.5 - 0.50 Copper Nickel Silicone Tin 12157764 4.0 Copper Nickel Silicone Tin AF FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) 12131456 1.0-0.50 CuZn 30 12131448 2.5-1.5 CuZn 30 12131455 6.0-4.0 CuZn 30 Material L E A ED S S TANGLESS S 280 METRI-PACK TANGLESS FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12110853 5.0 - 3.0 Tin Brass Tin 12129409 2.0 Tin Brass Tin E AL E D 630 METRI-PACK PULL-TO-SEAT FEMALE TERMINALS Cable Range (mm2) Material Plating 12033997 3.0 Tin Brass Tin 12066614 2.0 - 1.0 Tin Brass Tin 12020156 0.80 - 0.50 Tin Brass Tin Part # 280 METRI-PACK CABLE SEALS Reel Part # Loose Part # Cable Diameter Material Color 12015360 12015193 4.30-3.45 Silicone Blue 12015359 12010293 3.49-2.81 Silicone Lt. Gray 12015284 12015323 2.85-2.03 Silicone Green 12041352 12041351 2.42-2.03 Silicone Tan 12089444 12089679 2.15-1.60 Silicone Purple 12034365 12015899 1.70-1.29 Silicone Dk. Red 280 METRI-PACK CAVITY PLUG* Part # Cavity Inside Diameter Material Color 12010300 6.7mm Silicone Green *Cavity plugs seal unused female and male cavities. 12065266 PULL-TO-SEAT CABLE SEAL PLUGS* Material Color Cable Range (mm2) Type Seal Plug PA6 Md. Gray 1.85-1.65 Machine Insertion Seal Plug PA66 HS IM Black 1.85-1.10 Hand Insertion Part # Description 12065266 12034413 12034413 *Cavity plugs seal unused female and male cavities. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 263 Electrical Centers SE AL SE AL D E U N MiniFUSE MODULES D U E U N MODULAR A A 12191544 MiniFuse Module SIZE: 69.2L x 94.5H x 38.2W COLOR: Black MATERIAL : PA66 HS IM 14% GF TERMINALS: See Page 260 Bus Bar 15.0mm Centerline APPLICATION: 20 MINI(R) Fuses C PART NO: DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : B H: 94.5 12146947 Secondary Lock Blue PA66 HS H: 102.0 W: 38.2 L: 69.2 15324032 Cover 53.4L x 102.0H x 45.9W Black PA6 L: 53.4 W: 45.9 Total Mated Length: 86.0mm F D D PART NO: 12177145 MiniFuse Module SIZE: 69.2L x 113.0H x 38.2W COLOR: Black MATERIAL: PA66 HS IM 14% GF TERMINALS: See Page 260 Bus Bar 15.0mm Centerline APPLICATION: 28 MINI(R) Fuses DESCRIPTION: H: 113.0 E G H: 112.8 E PART NO: F PART NO: 12092507 DESCRIPTION: Secondary Lock COLOR: Blue MATERIAL: PBT IM 12077530 Latch NUMBER REQ: 2 COLOR: Black MATERIAL: 1050 Steel Annealed DESCRIPTION: G W: 38.2 L: 69.2 F PART NO: 12110043 DESCRIPTION: Cover SIZE: 43.2L x 112.8H x 48.5W COLOR: Black MATERIAL: PA66 HS IM 14% GF L: 43.2 W: 48.5 Total Mated Length: 77.6mm http://delphi.com/products/connect 264 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Electrical Centers SE AL SE AL N MAXIFUSE MODULES E U D D N E U U MODULAR A B A PART NO: B PART NO: H: 102.2 12110129 (Right Battery Feed) 12077569 (Left Battery Feed) 12160829 (w/o Bus Bar) DESCRIPTION: MaxiFuse Assembly Module SIZE: 56.0L x 102.2H x 38.0W COLOR: Black MATERIAL: PA66 HS 33% GF TERMINALS : See Page 262, 800 MaxiFuse Female APPLICATION: 6 MAXITM Fuses DESCRIPTION: COLOR: W: 38.0 MATERIAL: L: 56.0 E D C PART NO: D PART NO: H: 129.6 F C H: 105.8 12092231 (Right Battery Feed) 12092220 (Left Battery Feed. Base Design Req'd.) 12110415 (w/o Bus Bar) DESCRIPTION: MaxiFuse Assembly Module SIZE: 56.0L x 129.6H x 38.0W COLOR: Black MATERIAL: PA66 HS 33% GF TERMINALS : See Page 262, 800 MaxiFuse Female APPLICATION: 8 MAXITM Fuses DESCRIPTION: COLOR: MATERIAL: E W: 38.0 L: 56.0 12077563 Secondary Lock Natural PA66 HS 12077532 Secondary Lock Natural PA66 HS IM PART NO: 12077530 Latch NUMBER REQ : 2 COLOR: Black MATERIAL: 1050 Steel Annealed DESCRIPTION: E L: 49.1 W: 43.6 F PART NO: DESCRIPTION: SIZE: Total Mated Length: 77.5mm COLOR: MATERIAL: 12077538 Cover 49.1L x 105.8H x 43.6W Black PA66 HS IM 14% GF http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 265 Electrical Centers SE AL SE AL N RELAY MODULES E U D D U E U N MODULAR C A 12077571 Relay Module SIZE: 50.0L x 86.2H x 38.2W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 261, 262, 480 Metri-Pack Relay and 630 Metri-Pack Female APPLICATION: 6 Micro-Relays (ISO) A PART NO: DESCRIPTION: B H: 86.2 B B D H: 82.6 PART NO: 12077572 Secondary Lock NUMBER REQ: 2 COLOR: Blue MATERIAL : PBT HS IM DESCRIPTION: C D PART NO: 12077530 Latch NUMBER REQ: 2 COLOR: Black MATERIAL : 1050 Steel Annealed DESCRIPTION: PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : E F W: 38.2 L: 50.0 C 12160897 Cover 49.0L x 82.6H x 43.0W Black PA6 L: 49.0 Total Mated Length: 78.2mm E PART NO: 12077574 DESCRIPTION: Relay Module SIZE: 50.0L x 86.8H x 37.6W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 261, 630 Metri-Pack Relay APPLICATION: 2 Mini-Relays (ISO) PART NO: 12033872 TPA NUMBER REQ: 2 COLOR: Natural MATERIAL : PA6 G H: 86.8 H F DESCRIPTION: G 12077530 Latch NUMBER REQ: 2 COLOR: Black MATERIAL : 1050 Steel Annealed W: 43.0 H: 82.6 PART NO: DESCRIPTION: L: 50.0 W: 37.6 F G H PART NO: 12160897 DESCRIPTION: Cover SIZE: 49.0L x 82.6H x 43.0W COLOR: Black MATERIAL : PA6 L: 49.0 W: 43.0 Total Mated Length: 78.2mm http://delphi.com/products/connect 266 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Electrical Centers SE AL SE AL N RELAY MODULES E U D D N E U U MODULAR B TANGLESS A H: 84.3 A C PART NO: 12146836 Relay Module SIZE: 53.2L x 84.3H x 38.2W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 261, 280 Metri-Pack Tangless APPLICATION: 1 Mini-Relay / 2 Micro-Relays DESCRIPTION: H: 102.0 B PART NO: DESCRIPTION: COLOR: MATERIAL: W: 38.2 C L: 53.2 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12146835 Secondary Lock Blue PA66 HS IM 15324032 Cover 53.4L x 102.0H x 45.9W Black PA6 L: 53.4 W: 45.9 Total Mated Length: 82.1mm http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 267 Electrical Centers SE AL SE AL N E U D D U E U N MODULAR HYBRID MODULES TANGLESS A 12160504 Hybrid Module SIZE: 52.2L x 85.9H x 42.2W COLOR: Black MATERIAL : PA66 HS IM 14% GF TERMINALS: See Page 261, 280 Bus Bar 16.2mm Centerline Tangless APPLICATION: MINI(R) Fuse, Mini-Relay, Micro-Relay NOTE: Mylar overlays available upon request C A PART NO: DESCRIPTION: B PART NO: DESCRIPTION: COLOR: MATERIAL : C H: 85.9 D B H: 82.6 12160541 Secondary Lock Blue PA66 HS IM PART NO: 12077530 Latch NUMBER REQ: 2 COLOR: Black MATERIAL : 1050 Steel Annealed DESCRIPTION: D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : E 12160897 Cover 49.0L x 82.6H x 43.0W Black PA6 C PART NO: 12110594 Hybrid Module SIZE: 67.3L x 75.5H x 38.2W COLOR: Black MATERIAL : PA66 HS IM 14% GF TERMINALS: See Page 220-262, 280 Bus Bar 15.0mm Centerline, 480 Metri-Pack Relay and 630 Metri-Pack Female APPLICATION: 6 MINI(R) Fuses / 4 Micro-Relays (ISO) PART NO: DESCRIPTION: COLOR: MATERIAL : G L: 49.0 W: 43.0 Total Mated Length: 80.4mm G E DESCRIPTION: F W: 42.2 L: 52.2 H: 75.5 H F H: 82.6 12110595 Secondary Lock Blue PA66 HS IM PART NO: 12077530 Latch NUMBER REQ: 2 COLOR: Black MATERIAL : 1050 Steel Annealed DESCRIPTION: H PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : W: 38.2 L: 67.3 12110602 Cover 49.0L x 82.6H x 43.0W Black PA66 HS IM G L: 49.0 W: 43.0 Total Mated Length: 70.3mm http://delphi.com/products/connect 268 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Electrical Centers SE AL SE AL N HYBRID MODULES E U D D N E U U MODULAR TANGLESS C A PART NO: DESCRIPTION: SIZE: A COLOR: D H: 83.1 MATERIAL: TERMINALS: H: 102.0 Pack APPLICATION: B B PART NO: DESCRIPTION: COLOR: MATERIAL: C L: 65.8 PART NO: DESCRIPTION: W: 39.7 COLOR: MATERIAL: L: 53.4 Total Mated Length: 80.4mm W: 45.9 D PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: E PART NO: F PART NO: E G F H: 131.5 H 12146815 Hybrid Module 65.8L x 83.1H x 39.7W Black PA66 HS IM 14% GF See Page 261, 280 Bus Bar 16.2mm Centerline Tangless and 280 MetriTangless 12 MINI(R) Fuses / 1 Mini-Relay and 2 Micro-Relays 12146816 Secondary Lock Blue PA66 HS IM 12146817 Secondary Lock Blue PA66 HS IM 15324032 Cover 53.4L x 102.0H x 45.9W Black PA6 12191848 12191847 (w/o Bus Bar) DESCRIPTION: Hybrid Assembly Module SIZE: 56.0L x 131.5H x 38.8W COLOR: Black MATERIAL: PA66 HS IM 14% GF TERMINALS: See Page 260, 262, 280 Bus Bar 15.0mm Centerline and 800 MaxiFuse Female APPLICATION : MINI(R) Fuse, MAXITM Fuse, Mini-Relay, Micro-Relay DESCRIPTION: COLOR: MATERIAL: 12191849 Secondary Lock Blue PBT H: 113.7 G PART NO: 12077530 Latch NUMBER REQ: 2 COLOR: Black MATERIAL: 1050 Steel Annealed DESCRIPTION: J L: 56.0 H W: 38.8 PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: J L: 82.0 G PART NO: DESCRIPTION: COLOR: Total Mated Length: 80.3mm W: 49.8 MATERIAL: NOTE: 15305152 Cover 82.0L x 113.7H x 49.8W Black PP 12160674 Shunt Black PA66 HS IM Provides Bussing to MINI(R) Fuses from MAXITM Fuses http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 269 MODULAR Electrical Centers ELECTRICAL CENTER BASE APPLICATION GUIDE Use this guide to choose the proper base in combining your fuse, relay, and hybrid module assemblies. FUSE MODULES MINIFUSE BASE STYLE A 12084910 B 12191497 C 12077534 (1 WAY) MAXIFUSE E (3 WAY W/ BATTERY FEED) F (4 WAY W/ BATTERY FEED) (3 WAY) 12092328 12129121 12110041 G* (4 WAY) (F USES & R ELAYS ) (1 WAY W/ BATTERY FEED) 12092741 HYBRID MODULES 12191847 12110129 12092231 12146946 12177145 12077569 12110415 12077571 12077574 12146836 12160504 12110594 12146815 12191848 12160829 Page 264 Page 264 Page 265 Page 265 Page 266 Page 266 Page 267 Page 268 Page 268 Page 269 Page 269 (1 WAY) D RELAY MODULES *Note: 1 MiniFuse Module (12177145) and a combination of 3 other modules. B H: 144.0 A H: 118.5 W: 47.2 W: 45.7 L: 35.7 A L: 37.0 12084910 1 Way Electrical Center Base SIZE: 35.7L x 118.5H x 47.2W COLOR: Black MATERIAL : PA6 APPLICATION: 1 Module B North American Region 1-800-PACKARD European Region 49-202-291-2000 PART NO: DESCRIPTION: PART NO: 12191497 1 Way Electrical Center Base SIZE: 37.0L x 144.0H x 45.7W COLOR: Black MATERIAL: PA6 APPLICATION : 1 Module DESCRIPTION: http://delphi.com/products/connect 270 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 MODULAR C Electrical Centers C1 H: 162.5 H: 27.7 F W: 42.1 L: 35.0 H: 117.7 Total Mated Length: 80.3mm W: 48.6 L: 45.7 C W: 184.0 PART NO: 12077534 DESCRIPTION: 1 Way Electrical Center Base Assembly SIZE: 45.7L x 162.5H x 48.6W COLOR: Black MATERIAL: PA6 APPLICATION: 1 Module (w/ Battery Feed) L: 47.2 F PART NO: 12129121 4 Way Electrical Center Base Assembly SIZE: 47.2L x 117.7H x 184.0W COLOR: Black MATERIAL: PA6 APPLICATION: 4 Modules (w/ Battery Feed) DESCRIPTION: C1 PART NO: 12092332 (Horizontal Wire Feed) 12092669 (Vertical Wire Feed) DESCRIPTION: Battery Terminal Cover SIZE: 35.0L x 27.7H x 42.1W COLOR: Red MATERIAL: PA6 G H: 129.4 H: 122.8 D W: 224.4 L: 34.9 G PART NO: 12110041 4 Way Electrical Center Base SIZE: 34.9L x 122.8H x 224.4W COLOR: Black MATERIAL : PA6 APPLICATION: 1 MiniFuse Module (12177145) and a combination of 3 other modules DESCRIPTION: L: 42.0 W: 138.8 D PART NO: 12092741 3 Way Electrical Center Base SIZE: 42.0L x 129.4H x 138.8W COLOR: Black MATERIAL: PA6 APPLICATION: 3 Modules DESCRIPTION: E H: 129.4 E PART NO: 12092328 3 Way Electrical Center Base Assembly SIZE: 42.0L x 129.4H x 138.8W COLOR: Black MATERIAL: PA6 APPLICATION: 3 Modules (w/ Battery Feed) DESCRIPTION: W: 138.8 L: 42.0 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 271 TRADITIONAL Electrical Centers A SE L N SE E U D D U E U N AL Bottom Cover Secondary Lock Electrical Center Micro-Relay Secondary Lock Mini-Relay MINI(R) Fuse MAXITM Fuse Secondary Lock Top Cover Cover TRADITIONAL ELECTRICAL CENTERS Part Number Application Color 12129833 (R) Black PA66 HS IM Black PA66 HS IM 14%GF 12 MINI Fuses, Material Secondary Lock Cover 12129835 12129834 12129836 12160906 12160277 14 Relays Retainer 12129837 12177037 12146281 28 MINI(R) Fuses 1 Relay 12160677 12160678 2 Circuit Breakers 12160679 TM 10 MAXI Fuses 16 MINI(R) Fuses Black Micro-Relays Mini-Relays PA66 HS IM 12092748 SECTION NOTES: 12146805 12146286 12146284 12077532 12146283 12162365 12160765 Contact your regional support representative at the number listed below for assistance in selecting the appropriate Electrical Center to meet your need. * Circuit breakers, fuses and diodes may be purchased directly from the manufacturer. 2 Diodes http://delphi.com/products/connect 272 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TRADITIONAL Electrical Centers SE AL SE AL N F E U D D U E U N A B B H: 191.1 C D E W: 74.8 L: 51.6 Total Mated Length: 54.3mm A D PART NO: 12129833 Convenience Center SIZE: 51.6L x 191.1H x 74.8W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 260 APPLICATIONS: 12 MINI(R) Fuses, 14 Relays NOTE: 12160277 Shipping Cover available. PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL : E PART NO: DESCRIPTION: COLOR: MATERIAL : B C PART NO: 12129835 DESCRIPTION: Secondary Lock COLOR: Natural NUMBER REQ : 2 MATERIAL: PBT PART NO: DESCRIPTION: COLOR: MATERIAL: F PART NO: DESCRIPTION: COLOR: MATERIAL : 12129836 Secondary Lock Natural PBT 12129837 Secondary Lock Natural PBT 12160906 Cover Black PA66 HS IM 12129834 Secondary Lock Natural PBT KEY: B - 280 Metri-Pack Bus Bar 16.2mm Centerline F - 280 Metri-Pack Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. F B B B B B B B B B B B B B B B B B B B B B B B B F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 273 TRADITIONAL Electrical Centers A SE L N SE E U D D U E U N AL D A H: 102.0 E C F W: 127.5 F L: 51.8 B Total Mated Length: 51.8mm A PART NO: 12177037 Fuseblock SIZE: 51.8L x 102.0H x 127.5W COLOR: Black MATERIAL : PA66 HS IM 14% GF TERMINALS: See Page 260 APPLICATIONS: 28 MINI(R) Fuses, 1 Relay, 2 Circuit Breakers D PART NO: 12160679 Secondary Lock Blue PBT DESCRIPTION: DESCRIPTION: COLOR: MATERIAL: E PART NO: 12084791 Fuse Extractor White PA66 DESCRIPTION: COLOR: B C 12160677 DESCRIPTION: Secondary Lock COLOR: Blue MATERIAL : PBT MATERIAL: PART NO: PART NO: DESCRIPTION: COLOR: MATERIAL : 12160678 Secondary Lock Blue PBT F PART NO: 12092748 Device Position Assurance NUMBER REQ: 2 COLOR: Red MATERIAL: PP DESCRIPTION: KEY: B - 280 Metri-Pack Bus Bar 16.2mm Centerline F C - 280 Metri-Pack Bus Bar 15.0mm Centerline F F - 280 Metri-Pack F F F B C B C F B C F B C Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. C C C C C B B B B C C C C B B B B C C C C C C C B B B B B B B B F C C C C B B B B C C C C B F B B B http://delphi.com/products/connect 274 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TRADITIONAL Electrical Centers SE AL SE AL N B E U D D U E U J N A H F K H: 115.7 G C E Total Mated Length: 83.8mm W: 191.5 D L: 52.2 A PART NO: B PART NO: C D E G MATERIAL: TERMINALS : H 12077532 DESCRIPTION: Secondary Lock COLOR: Natural MATERIAL : PA66 HS IM COLOR: MATERIAL: J 12146283 DESCRIPTION: Secondary Lock COLOR: Gray MATERIAL : PBT MATERIAL : PART NO: DESCRIPTION: COLOR: MATERIAL : TERMINALS: PART NO: DESCRIPTION: PART NO: COLOR: PART NO: DESCRIPTION: PART NO: PART NO: PART NO: DESCRIPTION: 12146284 DESCRIPTION: Secondary Lock COLOR: Gray MATERIAL : PBT DESCRIPTION: F L 12146281 DESCRIPTION: Electrical Center SIZE: 52.2L x 115.7H x 191.5W COLOR: Black MATERIAL : PA66 HS IM TERMINALS: See Page 261, 262 APPLICATIONS: 10 MAXITM Fuses, 16 MINI(R) Fuses, 2 Diodes, Micro-Relays, Mini-Relays COLOR: MATERIAL: NOTE: K 12084791 Fuse Extractor White PA66 PART NO: DESCRIPTION: COLOR: MATERIAL: L 12146341 Bus Stud Terminal Assembly Black PA66 HS IM 14% GF See Page 262, M8 Ring PART NO: DESCRIPTION: COLOR: MATERIAL: 12160759 Bolt Steel See Page 262, M6 Ring 12146805 Secondary Lock Gray PP 12146286 Bottom Cover Black PA66 HS IM Cover will accept 6 external relays. 12162365 Top Cover Black PA66 HS IM 12160765 Bus Stud Assembly Cover Black PP IM KEY: A - 280 Metri-Pack Bus Bar 16.2 Centerline Tangless * To assemble this electrical system, informational drawing 12146337 is available. D - 280 Metri-Pack Tangless - 800 MaxiFuse Bus Bar - 800 MaxiFuse - Spare MINI(R) Fuse Cavity A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A D D D D D D D D D D D D D D D D D D D D D D D D D Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. D D D D D http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 275 Electrical Centers A SE L TRADITIONAL N SE E U D D U E U N AL B C A C D H: 110.0 F E L: 43.0 W: 102.2 Total Mated Length: 60.0mm A PART NO: 10740483 Fuseblock SIZE: 43.0L x 110.0H x 102.2W COLOR: Black MATERIAL : PA66 HS TERMINALS: See Page 263 APPLICATIONS: 32 ATO(R) Fuses, 3 MAXITM Fuses D PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL: E PART NO: DESCRIPTION: COLOR: B 10740484 DESCRIPTION: Secondary Lock COLOR: Gray MATERIAL : PA6 15% GF MATERIAL: PART NO: F PART NO: DESCRIPTION: COLOR: C PART NO: 10717812 DESCRIPTION: Secondary Lock NUMBER REQ: 2 COLOR: Gray MATERIAL : PA6 15% GF MATERIAL: 10740485 Secondary Lock Gray PA6 15% GF 12185643 (Optional) Fuse Extractor Black PA6 10718038 Hinge Black PP KEY: 800 Metri-Pack 6.3 VF Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. http://delphi.com/products/connect 276 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TRADITIONAL Electrical Centers SE AL SE AL N E U D D U E U N A B B H: 111.0 C L: 49.0 W: 102.0 Total Mated Length: 50.0mm A PART NO: 10740486 Relay Block SIZE: 49.0L x 111.0H x 102.0W COLOR: Black MATERIAL: PA6 10% GF 20% GB TERMINALS: See Page 263 APPLICATIONS: 2 Mini Relays, 4 Standard Relays, 1 Relay, OBD II C B PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL : 10718038 Hinge Black PP PART NO: 10740487 TPA NUMBER REQ: 2 COLOR: Gray MATERIAL: PA6 15% GF DESCRIPTION: SECTION NOTES: Contact your regional support representative at the number listed below. * Terminals available from manufacturer. KEY: TANGLESS 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack 4.8 Faston 6.3 Faston 9.5 Faston Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 277 TRADITIONAL Electrical Centers A SE L D SE E U N F D U E U N AL E H: 71.5 W: 70.0 L: 55.0 B D A D C H: 83.0 W: 206.0 L: 74.0 Total Mated Length: 98.0mm A PART NO: 10718620 Fuse Module SIZE: 74.0L x 83.0H x 206.0W COLOR: Gray MATERIAL : PA6 10% GF 20% GB TERMINALS : See Page 260 APPLICATIONS: 26 ATO(R) Fuses, 2 MAXITM Fuses D B PART NO: DESCRIPTION: COLOR: MATERIAL : C PART NO: DESCRIPTION: COLOR: MATERIAL : KEY: E 15327646 TPA NUMBER REQ: 2 COLOR: Black MATERIAL: PA6 15% GF PART NO: 10718621 Relay Module SIZE: 55.0L x 71.5H x 70.0W COLOR: Gray MATERIAL: PA6 10% GF 20% GB APPLICATION : 4 Standard Relays DESCRIPTION: 10720018 Cover Black ABS 15327645 OBD II Connector 16F Gray PA6 PART NO: DESCRIPTION: DESCRIPTION: F PART NO: DESCRIPTION: COLOR: MATERIAL: 10720017 Cover Black ABS TANGLESS 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack 800 Metri-Pack 6.3 VF Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. http://delphi.com/products/connect 278 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TRADITIONAL Electrical Centers SE AL SE AL N E U D D U E U N B A H: 153.0 D D W: 204.0 C L: 72.0 Total Mated Length: 148.0mm A PART NO: 15344665 Electrical Center SIZE: 72.0L x 153.0H x 204.0W COLOR: Gray MATERIAL: PA6 20% GF 10% GB TERMINALS: See Page 260 APPLICATIONS: 26 ATO(R) Fuses, 2 MAXITM fuses, 2 Mini Relays, 9 Standard Relays, 1 Relay C B PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL: D PART NO: 10719976 (Optional) Holder COLOR: Black MATERIAL: PA6 30% GF APPLICATIONS: 5 Position Carrier Relay 15327645 OBD II Connector 16F Gray PA6 PART NO: 15327646 TPA NUMBER REQ: 2 COLOR: Black MATERIAL: PA6 15% GF DESCRIPTION: DESCRIPTION: SECTION NOTES: Contact your regional support representative at the number listed below. * Terminals available from manufacturer. KEY: TANGLESS 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack 800 Metri-Pack 6.3 VF 4.8 Faston 6.3 Faston 9.5 Faston Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 279 Electrical Centers A SE L TRADITIONAL N SE E U D D U E U N AL A H: 33.3 W: 116.4 L: 79.5 Total Mated Length: 104.0mm B H: 17.5 L: 39.5 W: 10.8 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : B 15327622 Module Assembly 8F 79.5L x 33.3H x 116.4W Black PA66 HS IM PART NO: 15327626 Connector 1F SIZE: 39.5L x 17.5H x 10.8W COLOR: Gray MATERIAL : PA66 HS IM TERMINALS: See page 262 APPLICATION: 1 MAXITM Fuse DESCRIPTION: http://delphi.com/products/connect 280 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TRADITIONAL Electrical Centers SE AL SE AL N C 15327625 Connector 1F SIZE: 39.5L x 17.5H x 10.8W COLOR: Yellow MATERIAL: PA66 HS IM TERMINALS : See page 262 APPLICATION: 1 MAXITM Fuse E PART NO: F PART NO: DESCRIPTION: D E U D D U E U N PART NO: 15327628 Connector 3F SIZE: 39.5L x 17.5H x 34.7W COLOR: Blue MATERIAL : PA66 HS IM TERMINALS: See page 262 APPLICATION: 3 MAXITM Fuses DESCRIPTION: 15327627 Connector 2F SIZE: 39.5L x 17.5H x 22.8W COLOR: Blue MATERIAL: PA66 HS IM TERMINALS : See page 262 APPLICATION: 2 MAXITM Fuses DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : 15327694 Cover Black PA66 HS 15% GF C D H: 17.5 L: 39.5 W: 10.8 H: 17.5 E L: 39.5 W: 22.8 H: 17.5 F L: 39.5 W: 34.7 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 281 DEVICE Electrical Centers SE AL SE AL CONNECTIONS N E U D D U E U N C B A H: 40.2 TANGLESS L: 27.3 A B PART NO: 12110541 (Black) 12129715 (Md. Gray) DESCRIPTION: 280 Metri-Pack Connector 6F SIZE: 27.3L x 40.2H x 28.6W MATERIAL: PA66 HS IM TERMINALS: See Page 261, 280 Metri-Pack Tangless APPLICATION : Relay PART NO: DESCRIPTION: COLOR: MATERIAL: C W: 28.6 PART NO: DESCRIPTION: COLOR: MATERIAL: G 12110542 Secondary Lock Md. Gray PA66 HS IM F 12052834 CPA Green PP H: 36.1 E L: 28.1 F W: 27.6 PART NO: 12034003 630 Metri-Pack Connector 5F SIZE: 28.1L x 36.1H x 27.6W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 261, 630 Metri-Pack Relay Series APPLICATION: Relay (ISO) DESCRIPTION: D H: 38.3 G PART NO: DESCRIPTION: COLOR: MATERIAL: L: 37.3 D 12033872 TPA Natural PA6 W: 33.3 PART NO: 12033871 630 Metri-Pack Connector 5F SIZE: 37.3L x 38.3H x 33.3W COLOR: Black MATERIAL: PA6 TERMINALS: See Page 261, 630 Metri-Pack Relay Series APPLICATION : Relay (ISO) NOTE: Interlocking multiple connectors form a Relay module. DESCRIPTION: E PART NO: DESCRIPTION: COLOR: MATERIAL: 12033872 TPA Natural PA6 http://delphi.com/products/connect 282 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 DEVICE Electrical Centers CONNECTIONS SE AL SE AL N E U D D U E U N B A H: 28.5 L: 25.0 A D W: 38.6 PART NO: 12131317 280/630 Metri-Pack Mixed Connector 9F SIZE: 25.0L x 28.5H x 38.6W COLOR: Black MATERIAL: PA6 15% GF TERMINALS: See Page 261, 630 Metri-Pack, 280 MP Relay Series APPLICATION: Standard Relay Socket H: 31.0 DESCRIPTION: E W: 38.0 L: 32.5 B PART NO: 10719968 (Optional) DESCRIPTION: Clip Adapter COLOR: Black MATERIAL: PA6 D PART NO: 12162998 280/630 M/P 9.5 Faston Connector Assembly 9F SIZE: 32.5L x 31.0H x 38.0W COLOR: Black MATERIAL: PA6 15% GF TERMINALS: See Page 261, 630 Metri-Pack, 280 MP Relay Series APPLICATION: Power Relay Socket DESCRIPTION: C H: 28.5 E PART NO: DESCRIPTION: COLOR: MATERIAL: 10719968 (Optional) Clip Adapter Black PA6 F W: 29.5 L: 29.2 H: 28.5 C PART NO: 10740407 (Gray) 10719332 (Blue) 10740408 (Brown) 10740410 (Black) DESCRIPTION: Standard Bridging Relay SIZE: 29.2L x 28.5H x 29.5W BLADE SIZE: 2.8, 6.3mm MATERIAL: PA6 15% GF L: 29.2 F PART NO: DESCRIPTION: SIZE: BLADE SIZE: MATERIAL: 10740407 10740409 (Green) Power Bridging Relay 29.2L x 28.5H x 29.5W 9.5mm PA6 15% GF 10719332 10720098 10740408 W: 29.5 10740409 10740410 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 283 DEVICE Electrical Centers SE AL SE AL CONNECTIONS N E U D D U E U N B A H: 20.2 W: 37.3 L: 37.4 A B E PART NO: 12110057 DESCRIPTION: 800 MAXITM Fuse Connector 2F SIZE: 37.4L x 20.2H x 37.3W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 262, 800 MaxiFuse APPLICATION: 1 MAXITM Fuse NOTE: Interlocking multiple connectors form a MaxiFuse module. PART NO: DESCRIPTION: COLOR: MATERIAL: 12110058 Secondary Lock Yellow PA66 H: 20.0 F L: 37.4 E W: 40.0 PART NO: 15339818 800 MAXITM Fuse Connector 4F SIZE: 37.4L x 22.0H x 40.0W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 262, 800 MaxiFuse APPLICATION: 2 MAXITM Fuses DESCRIPTION: C F PART NO: DESCRIPTION: COLOR: MATERIAL: 15337249 Secondary Lock Gray PA6 30% GF H: 21.0 D L: 34.0 C W: 22.0 G PART NO: 12147079 ATO(R) Fuse Connector 2F SIZE: 34.0L x 21.0H x 22.0W COLOR: Black MATERIAL : PA6 TERMINALS: See Page 263, 800 MaxiFuse, APPLICATION: 1 ATO(R) Fuse DESCRIPTION: D PART NO: DESCRIPTION: COLOR: MATERIAL : 12131359 Secondary Lock Yellow PA66 25% GF H: 21.0 H L: 37.4 G W: 40.0 PART NO: 12158100 MAXITM/ATO Fuse Connector 4F SIZE: 37.4L x 21.0H x 40.0W COLOR: Black MATERIAL: PA66 TERMINALS: See Page 263, 800 MaxiFuse, APPLICATION: 1 MAXITM Fuse, 1 ATO Fuse DESCRIPTION: PART NO: H DESCRIPTION: COLOR: MATERIAL: 12158101 Secondary Lock Gray PA6 30% GF http://delphi.com/products/connect 284 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Electrical Centers CONNECTIONS SE AL SE AL D U E U N N E U D DEVICE A H: 101.0 W: 49.9 L: 53.0 A PART NO: 15305003 Connector (MEGA(R) Fuse) SIZE: 53.0L x 101.0H x 49.9W COLOR: Black MATERIAL: PP IM TERMINALS: See Page 262, M8 Ring APPLICATION: 1 MEGA(R) Fuse (100 - 200 AMPS) NOTE: Bolt thread size M8 X 1.25. DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 285 DEVICE Electrical Centers S S S CONNECTIONS L E A ED E AL E D C B A H: 41.5 TANGLESS W: 35.5 L: 30.6 A PART NO: 12129716 280 Metri-Pack Connector Assembly 4F SIZE: 30.6L x 41.5H x 35.5W COLOR: Md. Gray MATERIAL: PA66 HS IM TERMINALS: See Page 263, 280 Metri-Pack Tangless Sealed SEALS/PLUGS: See page 263 APPLICATION : Relay DESCRIPTION: G Multiple Cable Seal (Included) H: 20.5 H W: 27.3 L: 31.5 B PART NO: DESCRIPTION: COLOR: MATERIAL: C 12110540 TPA Dk. Green PA6 H: 22.6 L: 38.2 W: 45.0 PART NO: 12052834 DESCRIPTION: CPA COLOR: Green MATERIAL: PP G PART NO: H PART NO: F E D H: 41.5 TANGLESS W: 35.5 L: 30.6 D PART NO: 12110539 280 Metri-Pack Connector Assembly 5F SIZE: 30.6L x 41.5H x 35.5W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 263, 280 Metri-Pack Tangless Sealed SEALS/PLUGS: See page 263 APPLICATION: Relay 12085030 (Black/Lt. Orange Seal) 4.48-3.72 CABLE O.D. 12033769 (Black/Green Seal) 3.65-2.89 CABLE O.D. 12103172 (Gray/Green Seal) 3.65-2.89 CABLE O.D. 12066681 (Black/Lt. Gray Seal) 2.64-1.90 CABLE O.D. DESCRIPTION: 630 Pull-To-Seat Connector Assembly 2F SIZE: 31.5L x 20.5H x 27.3W MATERIAL : PA66 HS IM TERMINALS : See Page 263, 630 Metri-Pack Pull-To-Seat APPLICATION: 1 ATO(R) Fuse 12033731 (Black) 12146104 (Red) 12059426 (Black--Dual) DESCRIPTION: Cover SIZE: 38.2L x 22.6H x 45.0W SIZE (DUAL): 38.2L x 23.5H x 56.3W MATERIAL : PA66 HS IM DESCRIPTION: E PART NO: DESCRIPTION: COLOR: MATERIAL: F PART NO: DESCRIPTION: COLOR: MATERIAL: 12110540 TPA Dk. Green PA6 12052834 CPA Green PP http://delphi.com/products/connect 286 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 DEVICE Electrical Centers CONNECTIONS L E A ED S S S E AL E D B A PART NO: B PART NO: A H: 41.3 12092605 12065686 12065685 DESCRIPTION: 630 Pull-to-Seat Connector Assembly SIZE: 31.5L x 41.3H x 34.7W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 263, 630 Metri-Pack Pull-to-Seat PLUGS: See Page 263 APPLICATION: Relay (ISO) DESCRIPTION: COLOR: W: 34.7 MATERIAL : 12052834 CPA Green PP L: 31.5 Cable O.D. (mm) 4 5 2 3 1 Multiple Cavity Cable Seal (Included) Conn. Asm. Part Number 12092605 12065686 12065685 Cable Seal Color Orange Lt. Gray Green Cavity 1 1.60-2.12 3.49-3.88 3.49-3.88 Cavity 2 1.60-2.12 2.03-2.44 2.03-2.44 Cavity 3 1.60-2.12 Blocked 2.03-2.44 Cavity 4 Blocked 3.49-3.88 3.49-3.88 Cavity 5 1.60-2.12 2.03-2.44 2.03-2.44 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 287 288 289 290 Sensor Series SENSOR SERIES Temperature Temperatur emperature e Sensors SE AL SE AL N S S E U D D N E U TEMPERATURE U S SENSORS Flexible, Affordable and Fast to Market Delphi Connection Systems' growing line of temperature sensors is a perfect integration of product and process technologies. Our crimpless conductive path design enables automatic processing for efficient, costeffective sensor manufacturing. Capable of matching any calibration E AL E D criteria, these reliable and durable sensors can be packaged into customer E AL E D systems worldwide. These products can be promptly brought to market, utilizing Delphi Packard Electric's global network of engineering and manufacturing locations. Our sensor product line offers a variety of designs for various sensing applications. In addition, we are currently developing high-temperature sensor products, multifunction sensors, sensors for non-temperature applications, and sensors that integrate electronics into the packaging. Temperature Sensor Features * Rugged housing design * Customized electrical and mechanical mounting * Design flexibility * Few components, cost effective 291 AIR Sensors L E A ED S S S E AL E D DESCRIPTION Air temperature sensors are continuous function devices that change resistance inversely proportional to temperature. These sensors consist of two major components: the high temperature thermoplastic shell and a thermistor pre-mold sub-assembly. The plastic shell is custom designed to meet specific mounting and packaging requirements. Containing an NTC thermistor, the patented pre-mold assembly is inserted into the shell. TYPICAL APPLICATION The air sensors measure the engine intake air temperature in the manifold, in the intake air duct, and in the air cleaner. They provide a signal to the Powertrain Control Module (PCM). CPA (Connector Position Assurance) Key Indexing Cable Seal Female Terminal Mushroom Indexing Sensor Assembly Female GT Connector Assembly 150 GT CONNECTOR ASSEMBLIES SEALED Cavities Connector Part # Cover/Indexing Color AIR TEMPERATURE SENSORS Material Air Temperature Sensor Color Mushroom 12110446 Black PEI 30% GF Key 12146830 Gray PEI 30% GF Unshrouded/Mushroom Black PA6 10% GF & 20% GB Key 12129596 Black PA66 HS 33% GF Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194, 12162195, 12162197, 12162198, 12162199. Key 12160244 Black PBT 30% GF Key 12160245 Black PBT 30% GF Key 12160246 Black PBT 30% GF 2 15336004 Shrouded/Mushroom Black PA6 10% GF & 20% GB 2 15335987 Shrouded/Key Black PA6 10% GF & 20% GB 2 15336024 Cavity Indexing 150 GT FEMALE TERMINALS SEALED 2 Material GT CABLE SEALS Part # Cable Range (mm ) Material Plating Reel Part # Loose Part # Cable Diameter Material Color 15326266 0.50-0.35 Tin Brass Tin 12191155 15366022 1.47-1.85 Silicone Green 15305350 *1.00-0.75 Tin Brass Tin - 15305351 1.70-2.10 Silicone Yellow * Accomodates 1.00 European Ultra Thin Wall Cable. Accomodates 0.80 SAE Ultra Thin Wall Cable. http://delphi.com/products/connect 292 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 AIR Sensors L E A ED S S S Chart A R-20 = 28939 R25 = 2830 Chart B R-20 = 28582 E AL E D R100 = 180.2 R25 = 2795 R100 = 178 B A 8.3 Dia. C H: 22.2 28.6 Probe Length L: 29.0 27.5 Exposed Length W: 21.3 Total Mated Length: 67.04mm A B PART NO: 15336004 (Shrouded) 15336024 (Unshrouded) DESCRIPTION: 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 292 SEALS: See Page 292 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors: 12162193, 12162194, 12162195 C PART NO: 12110446 Sensor Assembly 2M COLOR: Black MATERIAL: PEI 30% GF WEIGHT: 13.2g MOUNTING THREAD SIZE: 3/8" - 18 NPTF DESCRIPTION: THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL : PA6 10% GF & 20% GB OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT : THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 18mW/C 60 seconds See Chart A http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 293 AIR Sensors L E A ED S S S E AL E D B 8.3 Dia. A C H: 22.2 28.6 Probe Length L: 29.0 27.5 Exposed Length W: 21.3 Total Mated Length: 68.37mm A PART NO: 15335987 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 292 SEALS: See Page 292 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 C PART NO: 12146830 Sensor Assembly 2M COLOR: Gray MATERIAL: PEI 30% GF WEIGHT: 13.8g MOUNTING THREAD SIZE: 3/8" - 18 NPTF DESCRIPTION: DESCRIPTION: THERMAL & ELECTRICAL PROPERTIES B PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL : PA6 10% GF & 20% GB TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE : RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 18mW/C 60 seconds See Chart A 9.0 Dia. E D F 36.7 Probe Length H: 22.2 L: 29.0 20.5 Exposed Length W: 21.3 Total Mated Length: 69.39mm D PART NO: 15335987 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS : See Page 292 SEALS : See Page 292 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 DESCRIPTION: F PART NO: DESCRIPTION: COLOR: MATERIAL : WEIGHT: MOUNTING: 12129596 Sensor Assembly 2M Black PA66 HS 33% GF 8.2g Push THERMAL & ELECTRICAL PROPERTIES E PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL: PA6 10% GF & 20% GB TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT : ACCURACY: 5V dc -40C to 135C See Chart A 12mW/C <15 seconds See Chart A http://delphi.com/products/connect 294 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 AIR Sensors L E A ED S S S B A E AL E D 14.0 Dia. C H: 22.2 26.3 Probe Length L: 29.0 W: 21.3 Total Mated Length: 53.87mm A PART NO: 15335987 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS : See Page 292 SEALS: See Page 292 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 C PART NO: DESCRIPTION: DESCRIPTION: COLOR: MATERIAL : WEIGHT: MOUNTING: 16.3 Exposed Length 12160244 Sensor Assembly 2M Black PBT 30% GF 5.5g Push THERMAL & ELECTRICAL PROPERTIES B PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL : PA6 10% GF & 20% GB TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE : RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B E F D 15.9 Dia. H: 22.2 19.8 Probe Length L: 29.0 W: 21.3 22.8 Exposed Length Total Mated Length: 54.97mm D PART NO: 15335987 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 292 SEALS: See Page 292 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 F DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL : WEIGHT: MOUNTING: 12160245 Sensor Assembly 2M Black PBT 30% GF 8.9g Clip THERMAL & ELECTRICAL PROPERTIES E PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL: PA6 10% GF & 20% GB TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT : ACCURACY: 5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 295 AIR Sensors L E A ED S S S E AL E D B 15.9 Dia. C A H: 22.2 19.8 Probe Length L: 29.0 W: 21.3 22.8 Exposed Length Total Mated Length: 54.47mm A PART NO: 15335987 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS : See Page 292 SEALS : See Page 292 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL : WEIGHT: MOUNTING: 12160246 Sensor Assembly 2M Black PBT 30% GF 9.3g Twist Lock THERMAL & ELECTRICAL PROPERTIES B PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL: PA6 10% GF & 20% GB TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT : ACCURACY: 5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B http://delphi.com/products/connect 296 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 HVAC AIR Sensors SE AL SE AL N E U D D U E U N DESCRIPTION The Heating Ventilation Air Conditioning temperature sensor is a continuous function device that changes resistance inversely proportional to temperature. The discharge air sensor consists of an NTC thermistor with a crimpless conductive path protected by a plastic body. TYPICAL APPLICATION The discharge air sensor measures the inside air temperature and provides a signal to the automatic climate control unit. TPA (Terminal Position Assurance) Female Terminal Female Metri-Pack Connector Sensor Assembly 150 METRI-PACK FEMALE CONNECTOR UNSEALED HVAC TEMPERATURE SENSOR Cavities Part # Color Material TPA HVAC Temperature Sensor Color Material 2 12047662 Black PA66 HS IM 12047664 12160947 Black PA66 HS IM 150 METRI-PACK FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12047767 1.0-0.80 Silicon Bronze Tin 12064971 0.50-0.35 Silicon Bronze Tin http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 297 HVAC AIR Sensors SE AL SE AL R-20 = 28582 Chart B N E U D D U E U N R25 = 2795 R100 = 178 B 9.3 Dia. C A 22.9 Probe Length H: 8.7 L: 17.0 W: 8.3 14.6 Exposed Length Total Mated Length: 42.5mm A B PART NO: 12047662 (Black) 12059249 (Natural) DESCRIPTION: 150 Metri-Pack Connector 2F SIZE: 17.0L x 8.7H x 8.3W MATERIAL: PA66 HS IM TERMINALS: See Page 297 PART NO: DESCRIPTION: COLOR: MATERIAL: 12047664 TPA Md. Gray PA66 HS IM C PART NO: DESCRIPTION: COLOR: MATERIAL: WEIGHT: MOUNTING: 12160947 Sensor Assembly 2M Black PA66 HS IM 2.2g Twist Lock THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT : THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 125C See Chart B 9mW/C 8 seconds See Chart B http://delphi.com/products/connect 298 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 COOLANT/FLUID Sensors L E A ED S S S E AL E D DESCRIPTION Coolant/Fluid temperature sensors are continuous function devices that change resistance inversely proportional to temperature. These brass sensors consist of five major components: the brass shell, thermal grease, insulating sleeve, gasket, and insert molded connector. The shell utilizes customized thread and hex sizes per application requirements and the connector contains an NTC thermistor with a crimpless conductive path. TYPICAL APPLICATION The brass sensors measure the temperature of the engine oil, the fuel or the engine coolant and provide a signal to the Powertrain Control Module (PCM). CPA (Connector Position Assurance) Cable Seal Female Terminal Mushroom Indexing Sensor Assembly Female GT Connector Assembly 150 GT CONNECTOR ASSEMBLIES SEALED Cavities Connector Part # 2 15336004 2 15336024 Cover/Indexing Color Shrouded/Mushroom COOLANT/FLUID SENSORS Material Black PA6 10% GF & 20% GB Unshrouded/Mushroom Black PA6 10% GF & 20% GB Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194, 12162195 Cavity Indexing Coolant Fluid Sensors Material Housing Connector Mushroom 12146312 Black Brass PBT 30% GF Mushroom 12146911 Black Brass PBT 30% GF Mushroom 12146897 Black Brass PBT 30% GF GT CABLE SEALS 150 GT FEMALE TERMINALS SEALED 2 Color Part # Cable Range (mm ) Material Plating Reel Part # Loose Part # Cable Diameter Material Color 15326266 0.50-0.35 Tin Brass Tin 12191155 15366022 1.47-1.85 Silicone Green 15305350 *1.00-0.75 Tin Brass Tin - 15305351 1.70-2.10 Silicone Yellow * Accommodates 1.00 European Ultra Thin Wall Cable. Accommodates 0.80 SAE Ultra Thin Wall Cable. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 299 COOLANT/FLUID Sensors L E A ED S S E AL E D R-20 = 28939 Chart A S R25 = 2830 R100 = 180.2 B 8.3 Dia. A C H: 22.2 28.6 Probe Length L: 29.0 27.5 Exposed Length W: 21.3 Total Mated Length: 66.81mm A B PART NO: 15336004 (Shrouded) 15336024 (Unshrouded) DESCRIPTION: 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 299 SEALS: See Page 299 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL: PA6 10% GF & 20% GB C PART NO: 12146312 Sensor Assembly 2M COLOR: Black MATERIAL: Brass Housing; PBT 30% GF Connector WEIGHT: 39.5g MOUNTING THREAD SIZE: 3/8" - 18 NPTF DESCRIPTION: THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT : ACCURACY: 5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A http://delphi.com/products/connect 300 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 COOLANT/FLUID Sensors L E A ED S S S B E AL E D 8.3 Dia. A C H: 22.2 28.8 Probe Length 27.4 Exposed Length W: 21.3 L: 29.0 Total Mated Length: 67.87mm A PART NO: B PART NO: 15336004 (Shrouded) 15336024 (Unshrouded) DESCRIPTION: 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL : PA6 10% GF & 20% GB TERMINALS: See Page 299 SEALS: See Page 299 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 C PART NO: 12146911 Sensor Assembly 2M COLOR: Black MATERIAL: Brass Housing; PBT 30% GF Connector WEIGHT: 29.4g MOUNTING THREAD SIZE: 1/4" - 18 NPTF DESCRIPTION: THERMAL & ELECTRICAL PROPERTIES 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL : PA6 10% GF & 20% GB TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE : RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A 8.3 Dia. E D F H: 22.2 28.8 Probe Length L: 29.0 27.4 Exposed Length W: 21.3 Total Mated Length: 67.21mm D E PART NO: 15336004 (Shrouded) 15336024 (Unshrouded) DESCRIPTION: 150 GT Connector Assembly 2F SIZE: 29.0L x 22.2H x 21.3W COLOR: Black MATERIAL: PA6 10% GF & 20% GB TERMINALS: See Page 299 SEALS: See Page 299 MATING OPT: 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 F PART NO: 12146897 Sensor Assembly 2M COLOR: Black MATERIAL: Brass Housing; PBT 30% GF Connector WEIGHT: 23.2g MOUNTING THREAD SIZE: M12 X 1.5 DESCRIPTION: THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: PART NO: 15317832 DESCRIPTION: CPA COLOR: Gray MATERIAL: PA6 10% GF & 20% GB OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT : THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 301 TRANSMISSION Sensors SE AL SE AL N E U D D U E U N DESCRIPTION Transmission temperature sensors are continuous function devices that change resistance inversely proportional to temperature. The two primary types of sensors that monitor the automatic transmission fluid are: the metal stator temperature sensor and the plastic sump temperature sensor. The stator sensor consists of a brass or stainless steel shell, thermal grease, insulating sleeve, gasket, and insert-molded connector containing an NTC thermistor. The sump sensor consists of a high temperature plastic shell and a patented pre-mold subassembly that contains an NTC thermistor with a crimpless conductive path. TYPICAL APPLICATION These sensors measure the fluid temperature in two transmission environments: in-line near the stator and the sump tank. A signal is provided to the Powertrain Control Module (PCM). TPA (Terminal Position Assurance) Female Terminal Female Metri-Pack Connector 150 METRI-PACK FEMALE CONNECTOR UNSEALED Cavities Part # Color Material TPA 2 12047662 Black PA66 HS IM 12047664 Sensor Assembly TRANSMISSION TEMPERATURE SENSORS Transmission Temp. Sensors Color Material Housing Connector 12160855 Black Brass PA66 HS IM 12129691 Md. Gray PA66 HS IM - 150 METRI-PACK FEMALE TERMINALS UNSEALED Cable Range (mm2) Material Plating 12047767 1.0-0.80 Silicon Bronze Tin 12064971 0.50-0.35 Silicon Bronze Tin Part # http://delphi.com/products/connect 302 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TRANSMISSION Sensors SE AL SE AL N Chart B R-20 = 28582 R25 = 2795 Chart C R-20 = 114026 R25 = 11150 E U D D U E U N R100 = 178 R100 = 710.2 5.6 Dia. B C A 24.4 Probe Length H: 8.7 L: 17.0 26.5 Exposed Length W: 8.3 Total Mated Length: 57.2mm A PART NO: B PART NO: 12047662 (Black) 12059249 (Natural) DESCRIPTION: 150 Metri-Pack Connector 2F SIZE: 17.0L x 8.7H x 8.3W MATERIAL: PA66 HS IM TERMINALS: See Page 302 DESCRIPTION: COLOR: MATERIAL: C PART NO: 12160855 Sensor Assembly 2M COLOR: Black MATERIAL: Brass Housing; PA66 HS IM Connector WEIGHT: 12.2g MOUNTING THREAD SIZE: 1/8"-27 PTF DESCRIPTION: 12047664 TPA Md. Gray PA66 HS IM THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: 5V dc OPERATING TEMPERATURE: SENSOR TIP: CONNECTOR: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT : ACCURACY: -40C to 200C -40C to 150C See Chart C 12mW/C 10 seconds See Chart C http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 303 TRANSMISSION Sensors SE AL SE AL N E U D D U E U N B 6.5 Dia. C A 20.4 Probe Length H: 8.7 L: 17.0 W: 8.3 16.7 Exposed Length Total Mated Length: 42.6mm A B PART NO: 12047662 (Black) 12059249 (Natural) DESCRIPTION: 150 Metri-Pack Connector 2F SIZE: 17.0L x 8.7H x 8.3W MATERIAL: PA66 HS IM TERMINALS: See Page 302 PART NO: DESCRIPTION: COLOR: MATERIAL: 12047664 TPA Md. Gray PA66 HS IM C PART NO: DESCRIPTION: COLOR: MATERIAL: WEIGHT: MOUNTING: 12129691 Sensor Assembly 2M Md. Gray PA66 HS IM 2.8g Clip/Tie THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT : THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart B 12mW/C 5 seconds See Chart B http://delphi.com/products/connect 304 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Supplemental Products SUPPLEMENTAL PRODUCTS Ring Terminals, Ring Terminals, Terminals, Battery Battery Batter y Terminals, Terminals, Terminals, 56 56 Series Series Device Device Connections, Connections, Connectio ns, Connector Connector Carriers Carriers & & Clips Clips Ring Terminal Features * Advanced crimp wing design * Complete selection of English and Metric stud-hole sizes * Wide variety of locking and orientation features Battery Terminal Features * State of the art crimp interface technology * Designed for all appropriate battery and starter cable gage sizes and cable types * Battery terminals mate to: side post, top post, or top stud batteries * Starter terminals have anti-rotation features for ease of installation 56 Series Device Features * Proven connection systems reliability * Compatible connection systems to most devices * State of the art crimp interface technology Clip Features * Broad product selection * Clips attach easily and securely to connectors via mechanical locking design * Proven anti-rattle design features 305 RING TERMINALS Supplemental SE AL SE AL N E U D D U E U N A wide selection of basic washer style and spade style terminals with design features to accomodate various application requirements. These terminals are designed with both core and insulation crimp wings and employ the same state of the art crimp design features as our entire connection systems family. RING AND WASHER TERMINAL ASSEMBLIES Stud Size Hole Dia. Cable Range (mm2) 10.3 21.7 12.7 20.6 Part # Material Plating Stock Thickness (mm) M6.3 7.16 8.0 12162932 Brass Tin 0.81 M6.3 7.16 5.0-3.0 12065449 Brass Tin 0.81 M6.3 7.16 3.0-2.0 12089263 Brass Tin 0.81 M6.3 7.16 1.0-0.80 12089496 Brass Tin 0.81 M6.3 7.16 1.0-0.80 (2 Req'd.) 12103086 Brass Tin 0.81 M10 10.34 5.0 12084554 Brass Tin 0.81 M10 10.34 3.0 - 2.0 12089240 Brass Tin 0.81 M10 10.34 1.0-0.80 12089045 Brass Tin 0.81 M10 10.34 1.0-0.80 (2 Req'd.) 12084185 Brass Tin 0.81 M12 12.60 1.0 (2 Req'd.) 12129822 1.0-0.80 (2 Req'd.) Brass Tin 0.81 ANTI-ROTATION TERMINALS W/90 TAB Stud Size Hole Dia. Cable Range (mm2) Part # 28.0 4.7 (Bend) 17.0 6.5 22.8 Material Plating Stock Thickness (mm) M6 6.70 8.0 15354755 Copper Alloy Tin 0.81 M6 6.70 5.0 15354754 Copper Alloy Tin 0.81 M6 6.70 3.0-2.0 15354753 Copper Alloy Tin 0.81 M6 6.70 1.0-0.80 15355521 Copper Alloy Tin 0.81 M8 8.50 8.0 15354758 Copper Alloy Tin 0.81 M8 8.50 5.0 15354757 Copper Alloy Tin 0.81 M8 8.50 3.0-2.0 15354756 Copper Alloy Tin 0.81 M10 10.60 1.0-0.80 12191057 Copper Alloy Tin 0.81 Anti-Rotation terminals are designed in a straight configuration. A crimp and bend die is available for terminal application. http://delphi.com/products/connect 306 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 RING TERMINALS Supplemental SE AL SE AL N SMALL RING TERMINALS Stud Size Hole Dia. Cable Range (mm2) Part # 4.4 Material Plating Stock Thickness (mm) M4 4.30 5.0 12103518 Copper Alloy M4 4.30 3.0-2.0 12103520 Copper Alloy Tin 0.81 M5 5.40 5.0 12103517 Copper Alloy Tin 1.02 M5 5.40 3.0-2.0 12103519 Copper Alloy Tin 0.81 Tin 17.8 1.02 7.8 8.7 5.9 MEDIUM RING TERMINALS Stud Size Hole Dia. Cable Range (mm2) Part # E U D D U E U N Material 17.9 Plating Stock Thickness (mm) M4 4.30 1.0-0.80 12103516 Copper Alloy Tin 0.65 M5 5.40 1.0-0.80 12103515 Copper Alloy Tin 0.65 M6 6.70 1.0-0.80 12103514 Copper Alloy Tin 0.65 9.5 11.5 7.1 19.8 RING TERMINALS 2 Stud Size Hole Dia. Cable Range (mm ) Part # Material Plating Stock Thickness (mm) M6 6.70 5.0 12103512 Copper Alloy Tin 1.02 M6 6.70 3.0-2.0 12103513 Copper Alloy Tin 0.81 9.5 14.3 RING TERMINALS Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm) M6 6.70 8.0 12103965 Copper Alloy Tin 1.02 M6 6.70 5.0 12162098 Copper Alloy Tin 1.02 M6 6.70 3.0-2.0 12162099* Copper Alloy Tin 0.81 M6 6.70 1.0-0.80 12162100 Copper Alloy Tin 0.65 M6 6.70 1.0-0.80 (2 Req'd.) 12103511 Copper Alloy Tin 0.65 M8 8.50 8.0 12103502* Copper Alloy Tin 1.02 M8 8.50 5.0 12103504 Copper Alloy Tin 1.02 M8 8.50 3.0-2.0 12103506* Copper Alloy Tin 0.81 M8 8.50 1.0-0.80 12103508* Copper Alloy Tin 0.65 1.0-0.8 (2 Req'd.) 12103510 8.7 23.0 12.7 M8 8.50 Copper Alloy Tin 0.65 M10 10.60 8.0 12103501 Copper Alloy Tin 1.02 M10 10.60 5.0 12103503 Copper Alloy Tin 1.02 M10 10.60 3.0-2.0 12103505 Copper Alloy Tin 0.81 M10 10.60 1.0-0.80 12103507 Copper Alloy Tin 0.65 M10 10.60 1.0-0.80 (2 Req'd.) 12103509 Copper Alloy Tin 0.65 17.5 Anti-Rotation terminals are designed in a straight configuration. A crimp and bend die is available for terminal application. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 307 BATTERY TERMINALS Supplemental SE AL SE AL D E U N HEAVY DUTY TERMINALS D U E U N BEND ANGLE Delphi Connection Systems offers a complete line of top and all applications. Anti-rotation tabs are Tab position prevents rotation of the battery terminal during installation. included for ease of installation and assembly. Stamped and serrated 30 TAB POSITION DOWN TAB POSITION UP side mounted battery terminals for crimp wings offer unparalleled crimp reliability and durabilty. 60 85 Delphi Packard Electric offers battery cable assemblies for applications requiring an angled terminal. Contact your regional support representative at the number listed below. SHORT NECK RING TERMINALS Ring 1 Ring # Stud Size Hole Dia. Cable Range (mm2) Ring 2 1 39.5 RING #1 WIDTH - 15.0 RING #2 WIDTH - 19.0 31.6 M6 6.70 32.0 Part # Width Material Plating Stock Thickness (mm) 12146425 15.0 Copper Tin 1.52 1 M6 6.70 19.0-13.0 12146366 15.0 Copper Tin 1.52 1 M6 6.70 8.0 12146364 15.0 Copper Tin 1.30 1 M8 8.50 32.0 12191220 19.0 Copper Tin 1.52 1 M8 8.50 32.0 12146429 15.0 Copper Tin 1.52 1 M8 8.50 19.0-13.0 12146365 15.0 Copper Tin 1.52 1 M8 8.50 8.0 12146363 15.0 Copper Tin 1.30 2 M10 10.34 32.0 12146744 19.0 Copper Tin 1.52 2 M10 10.34 19.0-13.0 12146745 19.0 Copper Tin 1.52 STANDARD NECK RING TERMINALS Stud Size Hole Dia. Cable Range (mm2) 52.0 19.0 43.0 Part # Material Plating Stock Thickness (mm) M6 6.70 32.0 12124276 Copper Tin 1.52 M6 6.70 19.0-13.0 12146713 Copper Tin 1.52 M6 6.70 8.0 12124296 Copper Tin 1.52 M8 8.50 62.0-50.0 12103014 Copper Tin 1.83 M8 8.50 32.0 12146361 Copper Tin 1.52 M8 8.50 19.0-13.0 12129598 Copper Tin 1.52 M8 8.50 8.0 12124297 Copper Tin 1.52 M10 10.34 62.0-50.0 12103010 Copper Tin 1.83 M10 10.34 50.0 12160231 Copper Tin 1.83 M10 10.34 32.0 12146360 Copper Tin 1.52 M10 10.34 19.0-13.0 12146362 Copper Tin 1.52 M10 10.34 8.0 12124295 Copper Tin 1.30 http://delphi.com/products/connect 308 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 BATTERY TERMINALS Supplemental SE AL SE AL N E U D D U E U HEAVY DUTY TERMINALS N STANDARD NECK STARTER TERMINALS Stud Size Hole Dia. Tab Position Cable Range (mm2) Part # Material Plating Stock Thickness (mm) M8 8.50 30 Up 32.0 12146506 Copper Tin 1.52 M10 10.34 30 Up 32.0 12146401 Copper Tin 1.52 M8 8.50 30 Down 32.0 15317798 Copper Tin 1.52 M8 8.50 30 Down 19.0-13.0 12110246 Copper Tin 1.52 52.0 +30 43.0 STANDARD NECK STARTER TERMINALS Stud Size Hole Dia. Tab Position Cable Range (mm2) Part # Material Plating Stock Thickness (mm) M8 8.50 -30 Up 50.0 12161119 Copper Tin 1.83 M8 8.50 -30 Up 32.0 12129433 Copper Tin 1.52 M8 8.50 -30 Up 19.0-13.0 12146579 Copper Tin 1.52 M10 10.34 -30 Up 50.0 12146471 Copper Tin 1.83 M10 10.34 -30 Up 32.0 12146487 Copper Tin 1.52 M8 8.50 -30 Down 32.0 12129651 Copper Tin 1.52 M8 8.50 -30 Down 19.0-13.0 12160443 Copper Tin 1.52 M10 10.34 -30 Down 32.0 12160281 Copper Tin 1.52 52.0 -30 43.0 STANDARD NECK STARTER TERMINALS Stud Size Hole Dia. Tab Position Cable Range (mm2) Part # Material 50.0 15305504 Copper Tin 1.83 90 Up 32.0 12129437 Copper Tin 1.52 90 Up 19.0-13.0 12129435 Copper Tin 1.52 10.34 90 Up 50.0 12160229 Copper Tin 1.83 10.34 90 Up 32.0 15304850 Copper Tin 1.52 M8 8.50 90 Down 32.0 12161133 Copper Tin 1.52 M8 8.50 90 Down 19.0-13.0 12161170 Copper Tin 1.52 M8 8.50 90 Up M8 8.50 M8 8.50 M10 M10 Plating Stock Thickness (mm) 52.0 +90 43.0 STANDARD NECK STARTER TERMINALS Stud Size Hole Dia. Tab Position Cable Range (mm2) Part # Material Plating Stock Thickness (mm) M8 8.50 -90 Up 32.0 12176593 Copper Tin 1.52 M8 8.50 -90 Up 19.0-13.0 12160242 Copper Tin 1.52 M10 10.34 -90 Up 50.0 12129222 Copper Tin 1.83 M10 10.34 -90 Up 32.0 12129628 Copper Tin 1.52 M8 8.50 -90 Down 50.0 12160233 Copper Tin 1.83 M8 8.50 -90 Down 32.0 12160232 Copper Tin 1.52 M8 8.50 -90 Down 19.0-13.0 12146999 Copper Tin 1.52 M10 10.34 -90 Down 19.0-13.0 12146736 Copper Tin 1.52 52.0 43.0 -90 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 309 BATTERY TERMINALS Supplemental SE AL SE AL D E U N HEAVY DUTY TERMINALS D U E U N STANDARD NECK STARTER TERMINALS 52.0 +150 43.0 Tab Position Cable Range (mm2) Stud Size Hole Dia. Part # Material Plating Stock Thickness (mm) M8 8.50 150 Up 50.0 15305508 Copper Tin 1.83 M8 8.50 150 Up 32.0 12191773 Copper Tin 1.52 M10 10.34 150 Up 50.0 12191005 Copper Tin 1.83 M8 8.50 150 Down 19.0-13.0 12146718 Copper Tin 1.52 M10 10.34 150 Down 32.0 12191461 Copper Tin 1.52 Stud Size Hole Dia. 52.0 STANDARD NECK STARTER TERMINALS 43.0 Tab Position Cable Range (mm2) Part # Material Plating Stock Thickness (mm) M8 8.50 -150 Up 50.0 12191787 Copper Tin 1.83 M10 10.34 -150 Down 32.0 15318209 Copper Tin 1.52 -150 TOP POST BATTERY TERMINALS 14.7 RAD. for POSITIVE 63.4 13.9 RAD. for NEGATIVE 9.1 RAD. for POSITIVE 8.2 RAD. for NEGATIVE 08917444 Application Cable Range (mm2) Part # Material Plating Stock Thickness (mm) Negative 50.0 12177299 Copper Tin 1.52 Positive 50.0 12177296 Copper Tin 1.52 Negative 32.0 12177297 Copper Tin 1.52 Positive 32.0 12177298 Copper Tin 1.52 Positive 19.0 15305118 Copper Tin 1.52 Negative 19.0 15305119 Copper Tin 1.52 Fastener Bolt (12177293) and nut (12177294) are available from the manufacturer. 12004188 BATTERY BOLTS & SPACER 24.2 10.4 18.8 18.8 Part # Material Plating Spacer 08917444 Steel Zinc Gold Chromate - 12004188 Steel Zinc Gold Chromate 12004189 Coated with "Pavco" sealer to provide corrosion protection. http://delphi.com/products/connect 310 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 BATTERY TERMINALS Supplemental SE AL SE AL N E U D D U E U SIDE POST BATTERY TERMINALS & COVERS N SIDE POST BATTERY TERMINALS Stud Size Hole Dia. M10 9.90 Cable Range (mm2) Part # Barbs* Material Plating Stock Thickness (mm) 62.0 12129221 Yes Copper Tin 1.83 M10 9.90 50.0 12129465 Yes Copper Tin 1.83 M10 9.90 32.0 12146466 Yes Copper Tin 1.52 M10 9.90 19.0 12146467 Yes Copper Tin 1.52 M10 9.90 13.0 12146464 Yes Copper Tin 1.52 57.3 43.0 14.3 RAD. 25.1 27.7 *Barbs (indentations in center hole) in terminals are used to prevent rotation after assembly. Bolts ordered separately. 75.7 58.0 35.0 BATTERY TERMINAL COVERS Part # Color Overall Length Height Width Application Material 12160209 Black 75.7 25.5 35.0 Single Vinyl 12160210 Red 75.7 25.5 35.0 Single Vinyl Used with battery bolt 08917444 or equivalent 115.6 58.0 35.1 BATTERY TERMINAL COVER ASSEMBLY* SECTION NOTES: Contact your regional support representative at the number listed below. * Covers protect the interface between the cable and the battery. Part # Color Overall Length Height Width Application Material 15304878 Black 115.6 27.5 35.1 (2) Stackable Vinyl 15304876 Red 115.6 27.5 35.1 (2) Stackable Vinyl Used with battery bolt 12004188 or equivalent. * Includes 12004189 Spacer. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 311 CABLE & CAVITY Supplemental S S S S L E A ED E AL E E A L S P L U G S Delphi Packard Electric designs and manufactures a wide selection of D cable seals and cavity plugs for a variety of connection systems applications. The following chart captures only a few of the diverse sealing products available for your design needs. Please contact your Delphi Packard Electric representative for additional product selections and application information. 3.6mm INTERNAL CAVITY DIAMETER CABLE SEALS Reel Part # Loose Part # Cable Diameter Material 3.6mm INTERNAL CAVITY DIAMETER CAVITY PLUG Color Part # Material Color 12198198 Silicone White - 15327913 1.60-1.20 Silicone Red 15344666 15327918 2.00-1.40 Silicone Gray - 15339412 2.10-1.90 Silicone Yellow - 15344324 2.10-1.20 Silicone Dk. Red - 15366022 1.85-1.47 Silicone Green - 15305351 2.10-1.70 Silicone Yellow 4.0mm INTERNAL CAVITY DIAMETER CABLE SEALS Part # Cable Diameter Material Color 15366021 1.85-1.20 Silicone White 15366060 2.25-1.86 Silicone Blue 5.2mm INTERNAL CAVITY DIAMETER CABLE SEALS 5.2mm INTERNAL CAVITY DIAMETER CAVITY PLUGS Reel Part # Loose Part # Cable Diameter Material Color Part # Material 12089442 12089678 2.15-1.60 Silicone White 15337197 Silicone White 10731091 10737671 2.30-1.50 Silicone Red 10730124 Silicone Green 12059168 Silicone Dk. Red - 10720833 2.40-1.60 Silicone White 15344643 15327863 2.70-2.00 Silicone Dk. Red 15363992 15344715 2.90-2.00 Silicone Dk. Red 10731090 10737670 2.40-2.20 Silicone Blue 10720641 15327859 2.90-2.70 Silicone Orange 15343826 15339967 2.10-1.20 Silicone Blue 15343827 10720947 3.00-2.20 Silicone White - 10727065 2.40-1.90 Silicone Violet Color 5.7mm INTERNAL CAVITY DIAMETER CABLE SEALS Part # Cable Diameter Material Color 10720941 2.00-1.20 Silicone Gray 10720950 2.90-2.10 Silicone Yellow 5.8mm INTERNAL CAVITY DIAMETER CABLE SEALS Part # Cable Diameter Material Color 10727066 1.90-1.20 Silicone Orange 15344103 3.70-3.40 Silicone Violet SECTION NOTES: Contact your regional support representative at the number listed below. * Cable seals and cavity plugs are designed using multiple internal configurations. These design variations do not affect sealability. * Your regional support representative will help you select the appropriate cable seal based on: cavity diameter, cable diameter, and crimp configuration requirements. http://delphi.com/products/connect 312 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 CABLE & CAVITY S E A L S P L U G Supplemental S S 6.7mm INTERNAL CAVITY DIAMETER CABLE SEALS Loose Part # Cable Diameter Material Color Part # Material Color 12034365 12015899 2.00-1.20 Silicone Dk. Red 12010300 Silicone Green 15338470 15337207 2.40-1.60 Silicone Violet 15363980 15344642 2.90-2.00 Silicone Green 10733035 12041351 2.40-2.00 Silicone Lt. Brown 15363991 10737704 3.50-2.80 Silicone Gray 15344102 10720851 4.20-3.50 Silicone Blue 6.8mm INTERNAL CAVITY DIAMETER CABLE SEALS Loose Part # Cable Diameter Material Part # Material Color 10720617 Silicone Red 10720611 2.30-1.50 Silicone Green 10718234 10720613 3.00-2.20 Silicone Yellow 10731103 10720615 3.70-3.40 Silicone White 8.5mm INTERNAL CAVITY DIAMETER CABLE SEALS Loose Part # Cable Diameter Material Color Part # Material Color 15344644 15363779 2.00-1.20 Silicone Yellow 12066082 Silicone Lt. Green 12052931 12052930 2.40-1.60 Silicone Yellow - 15327998 2.70-2.00 Silicone Blue 12048441 2.90-2.00 Silicone White 15344645 15363604 2.90-2.00 Silicone White 12052452 12048442 3.90-2.80 Silicone Dk. Red 15337204 15327864 2.80-3.80 Silicone Dk. Red 15344646 15363605 3.60-4.50 Silicone Green 10733034 10733145 4.40-5.10 Silicone Gray 15344104 15344647 4.40-5.10 Silicone Gray 9.8mm INTERNAL CAVITY DIAMETER CABLE SEALS 9.8mm INTERNAL CAVITY DIAMETER CAVITY PLUG Reel Part # Loose Part # Cable Diameter Material Color Part # Material Color 10730240 10720847 2.40-1.60 Silicone Lt. Brown 12059255 Silicone Lt. Green 12059259 10720844 2.90-2.00 Silicone Dk. Red 10730241 10738785 3.80-2.80 Silicone Gray 15344032 10738786 4.50-3.60 Silicone Blue 12059257 12052386 5.10-4.40 Silicone Green 13.75mm INTERNAL CAVITY DIAMETER CABLE SEALS D 8.5mm INTERNAL CAVITY DIAMETER CAVITY PLUG Reel Part # 12048433 AL E 6.8mm INTERNAL CAVITY DIAMETER CAVITY PLUG Color 10717456 E 6.7mm INTERNAL CAVITY DIAMETER CAVITY PLUG Reel Part # Reel Part # L E A ED S S 13.75mm INTERNAL CAVITY DIAMETER CAVITY PLUG Part # Cable Diameter Material Color Part # Material Color 15327126 4.30-3.40 Silicone Dk. Red 10720907 Silicone Green 10720983 6.40-6.00 Silicone Green http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 313 56 SERIES DEVICE Supplemental SE AL SE AL C N N E C T I O N D E U N O D U E U N Using a proven terminal interface technology and an enhanced crimp configuration, 56 Series Device Connections remain an industry standard. A number of standard industry device connection systems are immediately available. 56 SERIES FEMALE TERMINALS UNSEALED Part # Cable Range (mm2) Material Plating 12124512* 12124513 12124515* 0.80-0.50 0.80-0.50 2.0-1.0 Brass Brass Brass Tin Tin Tin 12124517 12124518* 12124519 12124520* 12124522* 12124523 2.0-1.0 3.0 3.0 0.80-0.50 (2 Req'd.) 2.0-1.0 (2 Req'd.) 2.0-1.0 (2 Req'd.) Brass Brass Brass Brass Brass Brass Tin Tin Tin Tin Tin Tin C H: 10.6 L: 24.8 C W: 19.2 PART NO: 08900863 Connector 2F SIZE: 24.8L x 10.6H x 19.2W COLOR: Black MATERIAL: PP TERMINALS: See Above, 56 Series TYPICAL APP: Switch DESCRIPTION: A H: 13.6 L: 24.8 A D W: 10.7 PART NO: 12015306 Connector 1F SIZE: 24.8L x 13.6H x 10.7W COLOR: Gray MATERIAL: PA66 HS IM TERMINALS: See Above, 56 Series TYPICAL APP: Switch H: 8.9 DESCRIPTION: W: 21.7 L: 24.8 D PART NO: 02973407 Connector 2F SIZE: 24.8L x 8.9H x 21.7W COLOR: Black MATERIAL : PP TERMINALS : See Above, 56 Series TYPICAL APP: Various DESCRIPTION: B H: 13.6 L: 24.8 B W: 10.2 PART NO: 12004267 Connector 1F SIZE: 24.8L x 13.6H x 10.2W COLOR: Black MATERIAL : PP IM TERMINALS: See Above, 56 Series TYPICAL APP: Horn DESCRIPTION: SECTION NOTES: Contact your regional support representative at the number listed below. * Nib on terminal provides increased retention when used with specific mating blade. http://delphi.com/products/connect 314 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 S N N E C T I O N S SE AL SE AL U N D U O E C Supplemental N E U D 56 SERIES DEVICE A H: 16.8 L: 24.2 A W: 16.7 PART NO: 02973385 Connector 2F SIZE: 24.2L x 16.8H x 16.7W COLOR: Black MATERIAL: PP TERMINALS: See Page 314 TYPICAL APP: Various DESCRIPTION: C H: 10.4 W: 40.6 L: 24.8 C PART NO: 08905790 Connector 3F SIZE: 24.8L x 10.4H x 40.6W COLOR: Black MATERIAL : PP TERMINALS: See Page 314 TYPICAL APP: Switch DESCRIPTION: B H: 8.4 W: 32.0 L: 24.8 B PART NO: 02984959 Connector 3F SIZE: 24.8L x 8.4H x 32.0W COLOR: Black MATERIAL: PP TERMINALS: See Page 314 TYPICAL APP: Various DESCRIPTION: D H: 12.9 W: 40.9 L: 24.8 D PART NO: 02965019 Connector 4F SIZE: 24.8L x 12.9H x 40.9W COLOR: Gray MATERIAL : PP 40% TF TERMINALS : See Page 314 TYPICAL APP: Relay DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 315 56 SERIES DEVICE Supplemental SE AL SE AL C N N E C T I O N D E U N O D U E U N A H: 16.0 L: 25.0 A W: 31.3 PART NO: 12004327 Connector 5F SIZE: 25.0L x 16.0H x 31.3W COLOR: Brown MATERIAL: PP TERMINALS: See Page 314 TYPICAL APP: Various DESCRIPTION: C H: 34.5 L: 24.8 C B W: 29.6 PART NO: 02984017 Connector 6F SIZE: 24.8L x 34.5H x 29.6W COLOR: Black MATERIAL: PP TERMINALS: See Page 314 TYPICAL APP: Switch DESCRIPTION: H: 31.7 W: 31.3 L: 24.8 B PART NO: 12052978 Connector 6F SIZE: 24.8L x 31.7H x 31.3W COLOR: Natural MATERIAL : PP TERMINALS : See Page 314 TYPICAL APP: Switch DESCRIPTION: D H: 17.2 W: 41.4 L: 24.8 D PART NO: 02965977 Connector 8F SIZE: 24.8L x 17.2H x 41.4W COLOR: Black MATERIAL: PP TERMINALS: See Page 314 TYPICAL APP: Various DESCRIPTION: http://delphi.com/products/connect 316 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 S CLIPS Supplemental SE AL SE AL N Delphi Packard's integral connector clips. These clips are easily E U D D U E U Connectors are positively positioned within the vehicle via the use of N assembled to the connectors and reliably remain in position. Designs incorporate features that prevent movement or rattling regardless of driving conditions. A H: 24.8 L: 25.4 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : W: 8.5 D 12186353 Clip (Self Locking) 25.4L x 24.8H x 8.5W Black PA66 HS IM H: 26.8 W: 25.4 L: 32.3 B D PART NO: DESCRIPTION: H: 23.8 SIZE: COLOR: MATERIAL: W: 8.4 12110517 Clip (Self Locking) 32.3L x 26.8H x 25.4W Black PA66 HS IM L: 12.2 B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : NOTE: 12047835 Clip 12.2L x 23.8H x 8.4W Black PA6 Attach by sonic weld (preferred) or adhesive. E H: 25.8 W: 16.0 L: 25.4 C H: 19.5 E PART NO: DESCRIPTION: SIZE: W: 8.5 COLOR: L: 25.4 C MATERIAL: 12110783 Clip (Self Locking) 25.4L x 25.8H x 16.0W Black PA66 HS IM PART NO: 12084149 (Black) PP IM PART NO: 12110290 (Gray) MATERIAL: PA66 HS IM DESCRIPTION: Clip (Self Locking) SIZE: 25.4L x 19.5H x 8.5W MATERIAL: SECTION NOTES: Contact your regionl support representative at the number listed below. * Product information shown is a representative sample of the available plastic and metal clips. * Self-locking clips require connectors with self-locking features. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 317 CLIPS Supplemental SE AL SE AL N E U D D U E U N A H: 18.6 W: 10.1 L: 12.2 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: NOTE: 08905563 Clip 12.2L x 18.6H x 10.1W Black PP IM Attach by sonic weld (preferred) or adhesive. D H: 12.8 L: 23.0 W: 21.4 B D PART NO: DESCRIPTION: H: 17.4 SIZE: COLOR: W: 10.1 MATERIAL : 15439875 Clip (Self-Locking) 23.0L x 12.8H x 21.4W Black PA66 L: 12.2 B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: NOTE: 12084561 Clip 12.2L x 17.4H x 10.1W Gray PA66 HS IM Attach by sonic weld (preferred) or adhesive. E H: 12.8 L: 23.0 H: 13.0 W: 21.4 C E PART NO: DESCRIPTION: SIZE: COLOR: L: 19.0 MATERIAL : W: 13.0 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 15427170 Clip (Self-Locking) 23.0L x 12.8H x 21.4W Black PA66 10717452 Clip (Self-Locking) 19.0L x 13.0H x 13.0W Black PA66 F H: 24.0 L: 19.5 W: 21.0 F PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : 10720007 Tube Clip (Self-Locking) 19.5L x 24.0H x 21.0W Black PA66 http://delphi.com/products/connect 318 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 CLIPS Supplemental SE AL SE AL N E U D D U E U N A H: 13.2 W: 42.2 L: 9.0 A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 12147875 Harness Clip 9.0L x 13.2H x 42.2W Black PA66 C H: 17.0 L: 11.5 B C PART NO: DESCRIPTION: H: 14.2 SIZE: COLOR: MATERIAL: W: 20.0 10719204 Fixing Clip 11.5L x 17.0H x 20.0W Black PA66 W: 36.2 L: 9.0 B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 15344856 Harness Clip 9.0L x 14.2H x 36.2W Natural PP Metal Clips SECTION NOTES: Contact your regionl support representative at the number listed below. * Product information shown is a representative sample of the available plastic and metal clips. * Self-locking clips require connectors with self-locking features. * Attach by Hand Arbor or air assist machine. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 319 Supplemental SE AL SE AL C R I E R S D U R D E U N A E U N CONNECTOR A A PART NO: 12185083 DESCRIPTION: 2 Position Carrier SIZE: 21.0L x 25.8H x 32.0W COLOR: Black MATERIAL : PA6 15% GF H: 25.8 W: 32.0 L: 21.0 B H: 36.4 B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 10719975 4 Position Carrier 53.0L x 36.4H x 142.0W Black PA6 15% GF W: 142.0 L: 53.0 C H: 27.3 C PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: 10740405 5 Position Carrier 33.0L x 27.3H x 82.0W Black PP 20% GF W: 82.0 L: 33.0 D D PART NO: 10720085 8 Position* Carrier SIZE: 98.0L x 37.5H x 194.5W COLOR: Black MATERIAL: PA6 15% GF *6 STANDARD, 2 NON-STANDARD. H: 37.5 DESCRIPTION: W: 194.5 L: 98.0 http://delphi.com/products/connect 320 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 321 322 Application APPLICATION Tooling Tooling TOOLING Delphi Connection Systems offers application tooling for both automatic and hand tool operations. This section highlights various presses and dies as well as some of our more common hand tools. Additional information on our automatic dies and presses is available by calling North American Regional Sales and Service number: 1-800-DIE-INFO (343-4636) (All other regions contact regional support representative) Additional information on our hand tools is available by contacting your regional support representative at the number listed at the bottom of each page. 323 APPLICATION Tooling T O DELPHI PACKARD PRESSES: O L I N G Easy Maintenance Delphi Packard offers two bench-style Speed-O-Matic presses. 3-TON USED FOR: 5-TON USED FOR: Metri-Pack, Weather-Pack, ComPack, Micro-Pack, and PackCon terminals. 56/58/59 series terminals and ring terminals. * An optional single stroke mechanism will prevent the press from recycling if the electrical anti-repeat should fail. MOTOR FEATURES: * 1/2 H.P. (5-Ton) or 1/3 H.P. (3-Ton). 115V, 1750 rpm, single phase, 60 cycle. Presses may be purchased, leased or rented. Contact your account representative. Application Rate of up to 4,000 Terminals per Hour Rugged SAFETY FEATURE : Safety Guard Factory Life of over 40 years Proven Press in the Connection Systems Industry Optional Heavy-Duty Stand The press of choice for Delphi Packard Electric DELPHI PACKARD SPEED-O-MATIC DIES: Delphi Packard Speed-O-Matic dies used together with our Speed-O-Matic 3-Ton or 5-Ton press will allow a maximum application rate of up to 4,000 terminals per hour. Speed-O-Matic dies can be set up to run a variety of applications. Factory Life of over 40 years Heavy-Duty Therefore, when ordering an applicator die, please provide Delphi Packard with the following information: * Terminal part number * Gauge of cable to be crimped * Type of cable insulation Speed-O-Matic dies may be purchased, and certain dies are also available for rental or lease. Contact your account representative. Application Rate of up to 4,000 terminals per hour Please see cross-reference sheet for terminal-to-die information. See Page 336. http://delphi.com/products/connect 324 North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 APPLICATION T O O L I N Tooling G DELPHI PACKARD E-Z PACK DIE: E-Z Pack Die can best be described as an advanced and flexible terminal application system. Reliable FEATURES: Flexible * This die consists of a die base, quick change module (terminal specific), and a conversion kit that adapts the base to various presses. * This die may be installed in Delphi Packard's 3 or 5-ton press, or into other manufacturers' presses with an adapter kit. * This die may be bench mounted or installed on wire processing cutter equipment. ADVANTAGES: * Reduces changeover time and downtime. * Die changes are performed quickly and easily, without a need for special tools. Simply remove the tool module and insert the next module into the die base. Quick & Easy Die Changes E-Z Pack Dies may be purchased, leased or rented. Contact your account representative. Please see cross reference sheet for terminal-to-die information. See Page 336. Efficient Automatic Cutter Cycle Optional Tape Dispenser DELPHI PACKARD LOW PROFILE SPLICE DIE AND STAND: This air operated press and die allows splicing of two or more wire leads and provides good visibility to crimping area. Die & stand sold as a unit. SPECIFICATIONS: OVERALL HEIGHT: OVERALL WIDTH: OVERALL DEPTH: Portable Stand 1143mm (45 inches) 914mm (36 inches) 610mm (24 inches) Optional Liquid Solder Pot Low Noise Level Requires Minimal Floor Space http://delphi.com/products/connect North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 325 APPLICATION Tooling T O O L I N DELPHI PACKARD FLEX-GUARD CONDUIT CUTTER: G Cuts Various Lengths This versatile machine is designed for use both as a production line machine and for bulk conduit cutting operations. FOR PRODUCTION LINE OPERATIONS: Versatile * With machine modifications, will cut up to three different lengths of conduit in any pre-determined sequence. Easy to Operate FOR BULK CUTTING OPERATIONS: * Will cut as many as 99,999 pieces of conduit of the same length in one continuous operation. This cutter requires both electrical and pneumatic connections. SPECIFICATIONS: OVERALL HEIGHT: 1854mm (73 inches) 787mm (31 inches) OVERALL DEPTH: 330mm (13 inches) POWER REQUIREMENTS: Electrical-440 volt, 60 cycle AC, 110 volt may be requested. OVERALL WIDTH: No Progression Adjustment Quick Change Tooling Efficient DELPHI PACKARD AUTOMATIC CABLE SEAL APPLICATOR: This tool is designed to automatically apply cable seals from a continuous mylar carrier strip onto unstripped cable. Cable may range in size from 0.22mm2 gauge (thin wall) to 5.0mm2 gauge (heavy wall). This applicator is designed for use on automatic cable processing equipment. http://delphi.com/products/connect 326 North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 APPLICATION T O O L I N Tooling G DELPHI PACKARD MANUAL CABLE SEAL INSERTION BLOCK: This block is a machined piece of aluminum, approximately 1" thick, 6" wide, and 12" long. There are 80 holes drilled to correspond to the dimensions of Delphi Packard's various cable seals. Seals may be inserted into the block as loose piece or on mylar tape if desired. This Seal Insertion Block is designed for lower volume applications. WEATHER-PACK 6060 GAUGE PROCESS CONTROL AID: AS A SPECIFICATIONS: WEIGHT: LENGTH: WIDTH: HEIGHT: 480g (1.05 lb.) 102mm (4 inches) 38mm (1-1/2 inches) 35mm (1-3/8 inches) This gage is used as a process aid to verify that terminals are crimped and mated properly. http://delphi.com/products/connect North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 327 Tooling CRIMP TOOLS A A PART NO: 12040070 APPLICATION: Unsealed Doubles Core and Insulation CABLE RANGE (mm2): 2.0-0.50 B B PART NO: 06285847 Unsealed All Purpose Core and Insulation CABLE RANGE (mm2): 2.0-0.50 (5.0-3.0 Core Only) APPLICATION: C C PART NO: 12018777 Unsealed All Purpose Core and Insulation CABLE RANGE (mm2): 0.35 APPLICATION: D D PART NO: 12014254 Sealed Weather Pack Pin and Sleeve Core and Insulation CABLE RANGE (mm2): 2.0-0.50 APPLICATION: E E PART NO: 12039500 Unsealed 150 Metri-Pack, 150.1 and 150.2 Pull-To-Seat Core and Insulation CABLE RANGE (mm2): 1.0-0.35 APPLICATION: http://delphi.com/products/connect 328 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 CRIMP TOOLS Tooling A A PART NO: 12070948 Unsealed Micro-Pack 100, Female only Core and Insulation 2 CABLE RANGE (mm ): 2.0-0.35 APPLICATION: B B PART NO: 12070947 Unsealed Metri-Pack, Female only Core and Insulation 2 CABLE RANGE (mm ): 5.0-3.0 APPLICATION: C C PART NO: 12071687 Sealed 480 & 630 Metri-Pack Core and Insulation CABLE RANGE (mm2): 5.0-3.0 APPLICATION: D D PART NO: 12125080 Micro-Pack 100W Core and Insulation CABLE RANGE (mm2): 0.80-0.35 APPLICATION: E PART NO: 12155975 Sealed 150 & 280 Metri-Pack Core and Insulation CABLE RANGE (mm2): 2.0-0.50 E APPLICATION: SECTION NOTES: * Hand crimp tools are designed for repair, prototype or low volume usage. * Solder with resin core solder to guarantee crimp intergrity. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 329 TERMINAL Tooling R E M O V A L A A PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: B PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: C PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: D PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: E PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: F PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: 12014012 Weather-Pack Male and Female Clear Yellow White B 12031876 Micro-Pack 100 Female Red Black 12094429 GT 150; GT 280; 150 Metri-Pack; 280 Metri-Pack; 280 Tangless & 280 Bus Bar; 630 Pull-To-Seat; Lamp Socket Bases, B-1 & W-3; 800 Metri-Pack Female Green White C 12094430 56 Series; 280 Metri-Pack; 480 MetriPack; 630 Metri-Pack; 800 Metri-Pack Male Tangless; Lamp Socket Bases, W-2 & C-2 Blue White D E 12122523 Micro-Pack 100W; 24Way Female 12129225; 32Way Female 12129025 and 12160423; 36Way Female 12110487 Gray Black 12150860 800 Maxi-Fuse Female Blue Blue F http://delphi.com/products/connect 330 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TERMINAL R E M O V A Tooling L A A PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: B B PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: C PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: C D PART NO: APPLICATION: D HANDLE COLOR: BUTTON COLOR: 12151195 280 Metri-Pack 2Way Bus Bar Clear Black 12151194 280 Metri-Pack 3Way Bus Bar Clear Red 12151193 280 Metri-Pack 4Way Bus Bar Clear Blue 12152395 280 Metri-Pack 5Way Bus Bar Clear Green (Flat) http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 331 TERMINAL Tooling R E M O V A L A A PART NO: APPLICATION: HANDLE COLOR: 10739582 Ducon 0.8 Black B B PART NO: APPLICATION: HANDLE COLOR: 10739605 Ducon 1.5 and 2.8 One Tang Black C C PART NO: APPLICATION: HANDLE COLOR: 10739583 Ducon 1.5 Two Tang Black D D PART NO: APPLICATION: HANDLE COLOR: 10739584 Ducon 2.8 Two Tang Black http://delphi.com/products/connect 332 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 TERMINAL R E M O V A Tooling L A A PART NO: APPLICATION: HANDLE COLOR: 10739585 Ducon 4.8 and 6.3 Black B B PART NO: APPLICATION: HANDLE COLOR: 10714774 VF 2.8 Black C C PART NO: APPLICATION: HANDLE COLOR: 10714792 VF 6.3 Black http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 333 HAND TOOLS Tooling A PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: B PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: C PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: D PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: E PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: F PART NO: APPLICATION: 12122727 Cavity Plug Insertion Tool 150 Metri-Pack Series Clear Green A 12121897 Cavity Plug Insertion Tool 280 Metri-Pack Series Yellow Blue B 12123162 Cavity Plug Insertion Tool 480 Metri-Pack Series Yellow Green C 12122584 Cavity Plug Insertion Tool 630 Metri-Pack Series Clear Red D D E 12150547 Cavity Plug Removal Tool 630 Metri-Pack Series Blue Green 12075402 Lamp Socket Insert Removal Tool for W-3 Right Angle Wedge Base F http://delphi.com/products/connect 334 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 HAND TOOLS A A PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: B B PART NO: APPLICATION: HANDLE COLOR: BUTTON COLOR: C PART NO: APPLICATION: HANDLE COLOR: C BUTTON COLOR: D PART NO: APPLICATION: HANDLE COLOR: D BUTTON COLOR: E PART NO: APPLICATION: HANDLE COLOR: E BUTTON COLOR: F Tooling 12180082 Retainer Removal Tool for 100W Connector 24Way 12129225 Blue Red 12152019 Retainer Removal Tool for 100W Connector 32Way 12129025 Gray Black 15313892 GT Male Terminal Stabilizer Removal Tool Blue White 12094441 All Purpose Large Secondary Lock/ TPA Removal Tool Red White 12122647 All Purpose Small Secondary Lock/ TPA Removal Tool Red Red PART NO: 12018256 Wire Insulation Stripper HANDLE COLOR: Blue 2 CABLE RANGE (mm ): 8.0-0.35 APPLICATION: F http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 335 APPLICATION Tooling T O O L I N G TERMINAL/CRIMP APPLICATOR CROSS REFERENCE Part Number After Termination Part Number 12015858 12015860 12015864 12015865 12015869 12015870 12020035 12020116 12020119 12020120 12020125 12020126 12020156 12020335 12020365 12020366 12020782 12020784 12020801 12033820 12033972 12033997 12034046 12034047 12040902 12045773 12047581 12047767 12048074 12048159 12048254 12048450 12048451 12052139 12052172 12052217 12052219 12052221 12052222 12052224 12052225 12052227 12052455 12052456 12052457 12052826 12052827 12059894 12064734 12064735 12064736 12064737 12064971 12065196 12065197 12065892 12065893 12065894 12065915 Speed-O-Matic E-Z Die Part Pack Die Number Available Terminal Description 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed Weather-Pack Series - Sealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 100 Micro-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 150 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 150 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 800 Maxi-Fuse - Unsealed 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12018253 12018253 12018253 12018253 12018253 12039723 12012249 12018951 12018951 12012249 12012249 12012249 12039880 12039880 12039880 12039969 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12039880 12039880 12039880 12018253 12018253 12018951 12039969 12039969 12039969 12039969 12018951 12039969 12039969 12040128 12040128 12040128 12071239 yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes no yes yes yes no yes yes yes yes yes yes no no no no yes yes yes yes yes yes yes no no no yes yes yes no no no no yes no no yes yes yes yes http://delphi.com/products/connect 336 North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 APPLICATION T O O L I N Tooling G TERMINAL/CRIMP APPLICATOR CROSS REFERENCE Part Number 12065916 12065918 12066214 12066269 12066271 12066454 12066493 12066614 12066638 12066639 12077411 12077413 12077628 12077939 12084200 12084201 12084449 12084586 12084588 12084590 12084595 12084596 12084912 12084913 12089040 12089188 12089236 12089307 12092444 12092445 12103360 12103501 12103502 12103503 12103504 12103505 12103506 12103507 12103508 12103509 12103510 12103511 12103512 12103513 12103514 12103515 12103516 12103517 12103518 12103519 12103520 12103948 12103965 12110127 12110128 12110644 12110645 12110645 12110645 12110646 After Termination Part Number Speed-O-Matic E-Z Die Part Pack Die Number Available Terminal Description 12110648 12110649 12110650 12110651 12110652 800 Maxi-Fuse - Unsealed 800 Maxi-Fuse - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed W2-W3 Lamp Socket Series - Sealed W2-W3 Lamp Socket Series - Sealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Pull-To-Seat - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 100 Micro-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 100W Micro-Pack Series - Sealed 100W Micro-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed 480 Metri-Pack Series for Relay application - Unsealed Weather-Pack Series - Sealed 800 Maxi-Fuse - Unsealed 800 Maxi-Fuse - Unsealed 280 Metri-Pack Series - Pull-To-Seat - Sealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed 480 Metri-Pack Series for Relay application - Unsealed Ring - Unsealed 800 Maxi-Fuse - Unsealed 800 Maxi-Fuse - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 12071239 12071239 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12012249 12012249 12012249 12012249 12018951 12012249 12012249 12039723 12018253 12018253 12018253 12018253 12018253 12040128 12040128 12012249 12012249 12040128 12012249 12071239 12071239 12018951 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 08910204 08910204 08910162 08910162 08910162 06292518 06292518 06292518 06292518 12040128 06286013 12071239 12071239 12118476 12118476 12118477 12118477 12118476 yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes no yes no no no no no no no no no no no no no no no no no no no no yes no yes yes no no no no no http://delphi.com/products/connect North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 337 APPLICATION Tooling T O O L I N G TERMINAL/CRIMP APPLICATOR CROSS REFERENCE Part Number 12110646 12110646 12110646 12110646 12110647 12110647 12110647 12110647 12110647 12110662 12110664 12110685 12110700 12110708 12110708 12110709 12110709 12110709 12110709 12110710 12110710 12110710 12110710 12110842 12110843 12110844 12110845 12110846 12110847 12110853 12124075 12124076 12124304 12124471 12124512 12124513 12124515 12124517 12124518 12124519 12124520 12124522 12124523 12124559 12124580 12124581 12124582 12124587 12124598 12124977 12129052 12129053 12129061 12129373 12129409 12129424 12129425 12129484 12129493 After Termination Part Number 12110653 12110654 12110655 12110656 12110657 12110658 12110659 12110660 12110661 12110663 12110665 12110686 12110711 12110712 12110713 12110714 12110715 12110716 12110717 12110718 12110719 12110720 Speed-O-Matic E-Z Die Part Pack Die Number Available Terminal Description 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 800 Maxi-Fuse - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 480 Metri-Pack Series - Unsealed W-2 Lamp Socket Series - Sealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed W-2 Lamp Socket Series - Sealed 280 Metri-Pack Series - Sealed B1-C2 Lamp Socket Series - Sealed B1-C2 Lamp Socket Series - Sealed 280 Metri-Pack Series - Tangless - Unsealed 150 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 150 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Sealed 12118477 12118477 12118477 12118477 12118476 12118477 12118477 12118477 12118477 12118476 12118476 12118476 12071239 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12018253 12018253 12018253 12012249 12012249 12012249 12012249 12040128 12040128 12018253 12071239 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12012249 12012249 12012249 none 12012249 12118726 12012249 12018253 12018951 12012249 12018253 12018253 12018951 12012249 no no no no no no no no no no no no no no no no no no no no no no no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no no yes yes yes yes yes yes no yes http://delphi.com/products/connect 338 North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 APPLICATION T O O L I N Tooling G TERMINAL/CRIMP APPLICATOR CROSS REFERENCE Part Number 12129494 12129497 12129498 12129663 12146447 12146448 12160222 12160223 12160635 12160635 12160635 12160635 12160635 12160635 12160636 12160636 12160636 12160636 12160636 12160637 12160637 12160637 12160638 12160638 12160640 12160640 12160641 12160641 12160642 12161184 12162098 12162099 12162100 12162595 12162596 12162597 12186320 12191811 12191812 12191818 12191819 15304621 15304622 15304701 15304702 15304706 15304707 15304710 15304711 15304712 15304715 15304716 15304717 15304722 15304723 15304724 15304727 15304728 15304729 After Termination Part Number 12160643 12160648 12160652 12160657 12160660 12160662 12160644 12160649 12160653 12160658 12160661 12160645 12160650 12160654 12160646 12160655 12160663 12160664 12160665 12160666 12160667 Speed-O-Matic E-Z Die Part Pack Die Number Available Terminal Description 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 100 Micro-Pack Series - Unsealed 100 Micro-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 6 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 150.2 Metri-Pack - Pull-To-Seat - Sealed Ring - Unsealed Ring - Unsealed Ring - Unsealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed W2-W3 Lamp Socket Series - Sealed GT 150 - Unsealed GT 150 - Unsealed GT 150 - Sealed GT 150 - Sealed B1-C2 Lamp Socket Series - Sealed B1-C2 Lamp Socket Series - Sealed GT 150 - Unsealed GT 150 - Unsealed GT 150 - Sealed GT 150 - Sealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Sealed GT 280 - Sealed GT 280 - Sealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Sealed GT 280 - Sealed GT 280 - Sealed 12018253 12012249 12018253 12018253 12018951 12018951 12012249 12012249 12095585 12014021 12014021 12014021 12014021 12014021 12095585 12014021 12014021 12014021 12014021 12095585 12014021 12014021 12095585 12014021 12095585 12014021 12095585 12014021 12095585 12040128 06286013 06286013 06286013 12018253 12018253 12018253 12012249 none none none none 12012249 12118726 12040128 12040128 12012249 12012249 12040128 12040128 12040128 12012249 12012249 12012249 12040128 12040128 12040128 12012249 12012249 12012249 yes yes yes yes no no yes yes no no no no no no no no no no no no no no no no no no no no no yes no no no yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes http://delphi.com/products/connect North American Region 1-800-DIE-INFO European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 339 340 Glossary Part Number Index ABBREVIATIONS ABS ......... Acrylonitrile Butadiene Styrene amps ................................ Amperes App ................................ Application C ........................... Degrees Centigrade cm .................................. Centimeter CPA ......... Connector Position Assurance dc ............................... Direct Current DIN .... Deutsche Industry Norm (Standard) Dk .......................................... Dark DS ............................... Double Sping EPDM .. Ethylene Propylene Diene Monomer EMS ......... Engine Management Systems F .......................... Degrees Fahrenheit F .......................................... Female GB .................................. Glass Bead GF .................................. Glass Fiber g .......................................... Grams GT ............................. Global Terminal H .......................................... Height HS ............................. Heat Stabilized HVAC .. Heating Ventilation Air Conditioning IM ............................. Impact Modified I MLD .......................... Insert Molded ISO ... International Standards Organization JIS .............. Japanese Industry Standard L .......................................... Length LT ............................................ Left Lt ........................................... Light M ........................................... Male Max ................................. Maximum Md..................................... Medium Min................................... Minimum mm ................................. Millimeter MF ............................... Mineral Filled M/P ................................ Metri-Pack mV ..................................... Millivolt mV/amp ................. Millivolt per amp mW ................................. Milliwatts Nm ............................ Newtons Meter No. ..................................... Number NPTF ............. National Pipe Thread Fine NTC ..... Negative Temperature Coefficient OBD .................. On Board Diagnostics O.D. ......................... Outside Diameter PA6 ................................ Polyamide 6 PA12 ............................ Polyamide 12 PA66 ............................ Polyamide 66 PBT .. Polybutylene Terephtalate (Polyester) P/C ............................. Printed Circuit PC ............................... Polycarbonate PEI ............................. Polyetherimide PET .... Polyethylene Terephtalate Polyester PLR ............. Primary Lock Reinforcement PP ............................... Polypropylene PPE ...................... Polyphenylene Ether PVC ........................ Polyvinyl Chloride Ref ................................... Reference RT .......................................... Right SAE ....... Society of Automotive Engineers SST ............................ Stainless Steel TF .................................... Talc Filled TEEE .................................... Hytrel Temp ............................ Temperature TEO 45A .. Thermoplastic Polyester Olefinic TPA ........... Terminal Position Assurance V.............................................. Volt W.......................................... Width DIN Cable SAE Cable Rated Cross Section Rated Cross Section PRIMARY CABLE (mm2) BATTERY CABLE (mm2) 0.22 0.35 0.5 0.75 1 1.5 2.5 4 6 BATTERY CABLE RANGE CONVERSION PRIMARY CABLE RANGE CONVERSION 10 16 Metric Size mm2 SAE Gage Metric Size mm2 SAE Gage 25 35 13.0 6 0.22 24 19.0 32.0 4 2 0.35 0.50 22 20 40.0 50.0 1 0 0.80 1.00 18 16 62.0 2/0 2.00 3.00 14 12 5.00 8.00 10 8 50 70 95 120 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 341 Part Number Index Part# 2965019 Page Part# Page Part# 315 10720641 312 10740483 316 10720769 206, 216 10740484 2973385 315 10720844 2973407 314 10720847 2965977 2984017 316 10720851 2984959 315 10720907 6285847 Page Part# Page 276 12015987 276 12018256 335 212, 313 10740485 276 12018777 328 212, 313 10740486 277 12020005 243, 247 252, 313 10740487 277 12020014 122, 124 313 12004188 310 12020035 106, 122, 138, 262 79, 123, 139 97, 98 328 10720941 312 12004189 310 12020116 8900863 314 10720947 312 12004267 314 12020119 97, 123, 139 8905563 318 10720950 312 12004327 316 12020120 97, 123, 139 8905790 315 10720983 313 12010293 12020125 107, 139 8917444 310 10724374 217 12020126 107, 139 10714774 333 10724435 84, 128, 148, 242, 252, 263 85, 128, 148, 243, 263, 313 12020156 333 10724459 247 110, 263 10714792 12010973 12020365 243, 244 107, 139 12010996 12020366 243, 244 96, 122, 138 12014012 12020629 330 137, 140 12014254 12020720 328 228, 231 12015024 12020782 243, 245 79, 123, 139 12015193 84, 128, 148, 242, 263 12020784 97, 123, 139 12020786 243, 246 12020801 242 12020807 86 314 12020827 243, 245 84, 128, 148, 229, 242, 252, 263 12020829 242, 245 12020830 84, 128, 148, 242, 252, 263 84, 128, 148, 242, 252, 263 243, 246 12020832 242, 246 12020833 68, 69, 70, 71, 74, 87, 88, 92, 102, 103, 104, 113, 129, 131, 245, 246 217 12010852 221 10717452 318 10727065 10717456 313 10727066 312 224 10717650 12010300 312 80 10728148 10717689 217, 219 10730124 207, 217, 312 10717711 210, 211 10730240 212, 313 10717812 276 10730241 212, 313 10717815 206, 207, 208 10730244 221, 224 10717816 284 10731090 10717826 210, 211 10731091 10717827 312 210, 211 10731103 224 10733034 313 10717849 224 10733035 313 10717927 216 10733145 313 10717928 220 10737670 312 10717964 216 10737671 312 10718038 276, 277 10737704 313 10718234 313 10738785 10718620 278 10738786 278 10739582 319 10739583 283 10739584 69, 71 10739585 283 10739605 10718621 10719204 10719332 10719339 10719968 12015306 312 10717837 12015323 313 12015359 12015360 12015508 212, 313 212, 313 332 332 332 333 332 10719976 279 10740396 217, 218 10720007 318 10740397 68 10720017 10720018 10720098 278 10740403 278 10740404 210, 211 210, 211 283 10740407 10720611 313 10740408 283 10720613 313 10740409 283 10720615 313 10740410 283 10720617 313 10740413 251 342 North American Region 1-800-PACKARD 12015284 283 84, 128, 148, 229, 242, 252, 263 136, 140 12015509 137, 140 12015510 12020926 136, 137, 140 242, 246 12015511 12020991 136, 137, 140 242, 247 12015664 12031876 106, 109 330 12015791 12033731 242, 244 286 12015792 12033769 242, 244 112, 286 12015798 12033820 242, 245 97, 123, 139 12015858 78, 122, 138, 160, 260 12033871 282 12033872 259, 266, 282 96, 122, 138 12033972 107, 139 12015860 261 12033997 110, 263 12015865 261 12034003 282 12015869 106, 122, 138, 262 12034046 12015870 106, 122, 138, 262 12034047 78, 122, 138, 160, 260 84, 128, 148, 229, 242, 252, 263 12034061 103 12015899 12034074 313 244 12015952 12034145 96, 98 87 12034170 100, 148 12015864 12015899 79, 123, 139 http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Part Number Index Part# Page 12034178 Part# Page Part# 12048441 Page 128 12047682 12034269 112 12047683 57, 58 12034363 112 12047751 136, 143 112 12047752 137, 143 12047767 56, 138, 297, 302 12047781 12048450 56, 59 100, 126, 146 12048451 100, 126, 146 12034364 12034365 84, 128, 148, 229, 242, 252, 313 56, 58 12048442 12048443 12052826 107, 139 12052827 100, 128, 148, 216, 313 97, 123, 139 12052832 56, 59 12052833 57, 59 100, 128, 148, 216 313 12047782 57, 59 12034396 155, 158 12047783 12048453 56, 59, 60 155, 156 12034398 154, 157, 158 12047784 12048455 59, 60 154, 156 12034400 154, 158 12047785 12048456 56, 60 156 155, 263 12047786 12052130 57, 60 155, 157 12035365 263 12047787 12052131 60, 61 157 12039500 328 12047814 12052139 165, 168 100, 126, 146 328 12047815 12052172 166 101, 127, 147 12052189 158 12047829 165, 166 71 165 12047835 12052199 317 127, 129 165, 166 12047838 12052200 136, 137, 141 127, 129 12040905 165, 167 12047840 12052217 136, 141 78, 122, 138, 160, 260 12040921 12040070 12040780 12040902 12040903 154, 156, 157 12047841 136, 141 12040923 155, 156 12047842 136, 141 12040938 156 12047843 136, 141 12040977 84, 87 12047845 137, 141 12041301 91 12047846 137, 141 84, 128, 148, 229, 242, 252, 313 12047886 56, 64 12041351 12041352 84, 128, 148, 229, 242, 252, 263, 313 12047900 12047901 12052219 170, 179, 182, 183, 184, 185, 186 170, 179, 182, 183, 184, 185, 186 12052834 60, 61, 63, 64, 65, 74, 80, 81, 82, 83, 86, 89, 91, 92, 99, 103, 108, 118, 119, 130, 132, 162, 186, 282, 286, 287 12052845 66, 67, 68 12052848 66, 70 12052850 66, 67, 70 12052854 91 12052856 91, 162 12052898 75 12052924 66, 128, 148, 159 12052925 66, 128, 148, 159 12052930 96, 122, 138 100, 128, 148, 216, 229, 313 12052221 96, 122, 138 12052222 106, 122, 138, 262 12052224 106, 122, 138, 262 12052978 12052225 316 261 12059160 12052227 261 12052287 131 164, 166, 170, 173, 175 47, 67, 128, 148, 159 12052290 131 12052386 12052387 110, 128, 148, 313 110, 128, 148 12045681 123, 124 12045688 57, 64 12047931 67, 70 12045689 56, 64 12047933 70 12045690 64 12047937 66, 70 12052453 110, 113 12047938 70 12052455 12045773 67, 127, 147 12047948 66, 67, 69 12052456 12045808 110, 126, 146 12045699 Page 100, 128, 148, 216, 229, 313 12034365 12034413 Part# 12052388 110, 128, 148 12052452 100, 128, 148, 216, 313 100, 128, 148, 216 110, 126, 146 12052931 12059168 12059168 100, 128, 148, 216, 229, 313 312 12059195 92 12059249 58, 298, 303, 304 12059250 58 12059255 111, 128, 148, 213, 313 12059257 110, 128, 148, 313 12059258 110, 128, 148 12059259 110, 128, 148, 212, 313 67, 71 12048074 66, 126, 146, 159 12052457 110, 126, 146 12059260 12045889 170, 180, 181, 184 12048086 12052480 70 12059296 12045890 12052486 103 170, 180, 181, 184 126, 129 12059297 12045897 12052490 103 131 66, 128, 148, 159, 206, 216 66, 128, 148, 159, 206, 216 70 12048344 12052613 85, 86 57, 139 85, 147 12059450 12047581 12048254 12052600 286 164, 168, 170, 178 85, 147 12059426 12047531 228, 232 170, 177, 182, 185 100, 102 12059472 126, 129 12048345 12052623 170, 177, 182, 185 107, 109 12059573 92 12048412 12052634 104 66, 67, 68 12059735 137, 142 12048413 12052641 104 66, 68 12059800 12052644 74 68 12059801 100, 128, 148, 216, 229, 313 12052668 74 110, 128, 148 12059860 96, 99 92 12059894 57, 139 12047662 56, 58, 297, 298, 302, 303, 304 12047663 57, 58 12047664 56, 58, 59, 60, 61, 297, 298, 302, 303, 304 12047665 58, 59 12048087 12048159 12048433 12052816 110, 128, 148 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 343 Part Number Index Part# Page Part# Page 100, 101, 102 12064983 12059915 171, 176 12064986 12059952 228, 232 12059897 12060424 188 12064734 111, 147 12064735 111, 147 12064736 111, 147 12064737 111, 147 12064987 12064989 Part# Page 170, 172, 173, 176 12084149 317 164, 167, 170, 175, 176 12066176 75 12084183 136, 141 12066189 164, 166, 170, 173, 175 12084185 306 12084193 66, 128, 148, 159 12084200 66, 126, 146, 159 12084201 84, 126, 146 12084449 165 12084554 306 12084561 318 12084586 79, 123, 139 12084588 261 12084590 106, 122, 138, 262 12084595 96, 122, 138 12084596 106, 122, 138 12084673 85, 88 12084791 274, 275 12084890 91 12084891 84, 88 12084910 259, 270 12084912 188 12084913 188 12084944 177 12084945 170, 177, 182, 185 12084948 177 12084949 177 12085030 286 12088187 229 12089040 243 12089045 306 12089137 229 12089139 229 12089236 261 12089240 306 12089263 306 12089290 154 12089307 243 12089442 206, 216 12089442 66, 128, 148, 159, 312 164, 166 166, 167, 168, 172, 173, 175, 176, 178 12066195 79, 83 12066214 78, 122, 260, 263 12064993 170, 172, 173 12066269 97, 123, 139 12064998 78, 83 12066271 79, 123, 139 12064999 78, 83 12066304 66, 70 96, 99 12064750 12065141 79, 83 12066307 97, 99 171, 175 12065171 85, 86 12066317 20 12065172 84, 86 12066454 107, 139 12065196 101, 127, 147 12066493 107, 139 12065197 101, 127, 147 12066505 110 12065249 85, 86 12066571 103 97, 99 12064752 78, 82 12064753 78, 82 12064754 79, 82 12064755 79, 82 12064758 12065266 155, 263 12066572 56, 60 103 12064759 12065279 12066590 57, 60 85, 86 145, 150 12065298 75 12066638 229 12064760 56, 61 12064761 12065425 66, 71, 159 12066639 57, 61 229 12065426 71 12066681 286 12065449 306 12070947 329 12065647 171, 173 12070948 329 12065685 287 12071687 329 12065686 287 12075402 334 12065703 100, 128, 148 12077411 84, 126, 146 84, 126, 146 12064762 56, 63 12064763 57, 63 12064764 56, 63 12064765 63 12064766 56, 64 12064767 57, 64 12064768 12065705 137, 143 12077413 56, 64 12065785 170, 178 12077530 12065848 145, 149 12065849 145, 149 12077532 259, 265, 272, 275 12065850 144, 149 12077534 259, 270, 271 12065863 101, 102 12077538 259, 265 12064769 56, 65 12064770 57, 65 12064771 56, 65 12064798 171, 174 259, 264, 265, 266, 268, 269 12064799 170, 174 12064822 12065870 171, 172 12077563 170, 174 259, 265 12064823 12065873 12077569 170, 174 164, 167 259, 265 12065874 165, 167 12077571 259, 266 12064834 145, 150 12064835 12065892 261 12077572 144, 150 259, 266 12065893 261 12077574 259, 266 12065894 261 12077591 75 12065915 262 12077628 67, 127, 147 12064837 145, 150 12064839 145, 150 Page 166 12064749 12064751 Part# 12066170 12064860 74 12064861 12065916 12077759 74 116, 262 110, 128, 148, 229 12064862 12065918 262 12077760 74 110, 128, 148, 229 12064863 12065930 74 262 12077822 137, 141 12064971 12065943 164, 167 12077899 56, 138, 297, 302 12064978 12066050 170, 176 144, 149 164, 167, 170, 176 101, 128, 148, 217 12077904 12064980 12066082 174, 179, 180, 181, 182, 183, 184, 185, 186 12064982 12066082 12077939 164, 166 313 84 12066130 170, 175 12084126 253 92 12089444 84, 128, 148, 229, 242, 252, 263 12089496 306 12089678 66, 128, 148, 159 12089679 12089852 84, 128, 148, 229, 242, 252, 263 171, 178 http://delphi.com/products/connect 344 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Part Number Index Part# Page Part# 12092030 229 12103512 12092058 229 12103513 12092162 Page Part# 262, 307 12110290 262, 307 12110293 Page Part# Page 317 12110698 117, 119 66, 68 12110700 117 260 56, 61 12103514 262, 307 12110299 190, 191, 192 12110708 12092163 57, 61 12103515 307 12110323 171, 181 12110709 260 12092164 56, 61 12103516 307 12110403 188, 190 12110710 260 12092220 259, 265 12103517 307 12110415 265 12110711 260 12092231 259, 265 12103518 307 12110440 161, 162 12110712 260 12092254 91 12103519 307 12110446 292, 293 12110713 260 12092320 189, 190 12103520 307 12110485 189, 192 12110714 260 260 12092328 259, 270, 271 12103784 244 12110487 188, 192 12110715 12092332 271 12103881 154 12110488 188, 192 12110716 260 12092379 228, 231 12103948 261 12110489 188, 192 12110717 260 12092399 116, 119 12103965 262 12110490 188, 192 12110718 260 12092400 116, 119 12103965 307 12110517 317 12110719 260 12092401 116, 117, 119 12103974 67, 69 12110539 286 12110720 260 12092444 116, 262 12110041 259, 270, 271 12110540 286 12110751 84, 89 282 12110753 85, 89 282 12110754 84, 85, 89 85, 90 12092445 116, 262 12110043 12092491 144, 150 12110053 12092507 259, 264 12110541 228, 233 12110542 259, 264 12110054 228, 233 12110594 259, 268 12110782 12092605 287 12110057 284 12110595 259, 268 12110783 317 12092669 271 12110058 284 12110602 259, 268 12110822 90 12092741 259, 270, 271 12110075 130 12110644 261 12110842 78, 160, 236 12092748 272, 274 12110088 170, 179, 182, 185, 186 12110645 261 12110843 78, 160, 236, 261 261 12110844 78, 160, 236, 261 261 12110845 84, 146, 193 84, 146, 193 12092844 66, 67, 69 12092886 171, 179 12094429 330 12094430 330 12094441 335 12103010 308 12103014 308 12103086 306 12103172 286 12103360 84 12103406 193 12103501 307 12103502 262, 307 12103503 307 12103504 262, 307 12103505 307 12110112 180 12110113 170, 180 12110114 180 12110115 180 12110127 116, 262 12110128 262 12110129 259, 265 12110179 93 12110206 12110207 12110646 12110647 261 12110846 12110649 261 12110847 84, 146 12110650 12110648 170, 183, 184, 185, 186 170, 181, 184 261 12110853 84, 146, 193, 263 12110651 261 12111456 80 12110652 261 12121897 334 12110653 261 12122523 330 12110654 261 12122584 334 261 12122647 335 261 12122727 334 334 12110655 12110656 12110209 171, 184 12110236 12110657 154 261 12123162 12110241 12110658 184 261 12124075 66 12110244 170, 183, 184, 185, 186 12110659 261 12124076 66 12110660 261 12124107 67, 70 184 12110661 261 12124264 66, 67, 71, 159 309 12110662 261 12124276 308 72 12110663 261 12124295 308 308 12110245 12103506 262, 307 12110246 12103507 307 12110250 12103508 262, 307 12110252 12110664 261 12103509 72 12124296 307 12110254 261 12124297 308 12103510 72 12110665 307 12110259 170, 177 12110685 261 12124304 96, 122, 138 262, 307 12110261 171, 177 12110686 261 12124471 229 12103511 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 345 Part Number Index Part# Page Part# 314 12129124 314 12129135 12124515 12124517 12124512 12124513 Page Part# Page 132 12129628 79, 81 12129651 314 12129136 314 12129137 Part# Page 309 12146312 299, 300 309 12146341 275 78, 81 12129663 78, 160, 261 12146360 308 79, 81 12129669 144, 151 12146361 308 314 12129138 78, 81 12129670 145, 151 12146362 308 12124519 314 12129140 93 12129672 145, 151 12146363 308 12124520 314 12129142 93 12129691 302, 304 12146364 308 12124522 314 12129155 79, 80 12129715 282 12146365 308 12124523 314 12129156 80 12129716 286 12146366 308 12124559 261 12129157 79, 80 12129811 190 12146398 228, 233 12124580 242 12129183 188, 190 12129822 306 12146401 309 228, 233 12124518 242 12129192 19, 20 12129833 272, 273 12146418 12124582 243 12129206 144, 152 12129834 272, 273 12146419 228, 233 12124587 243 12129213 145, 152 12129835 272, 273 12146425 308 12124598 229 12129214 144, 152 12129836 272, 273 12146429 308 12124634 92 12129222 309 12129837 272, 273 12146447 164, 170 12124669 66, 128, 148, 159 12129340 171, 180 12129842 130 12146448 164, 170 12124685 110, 113 12129341 180 12129858 190 12146471 309 12124686 111, 113 12129342 180 12129909 228, 230, 234 12146487 309 12124732 137, 143 12129369 180 12129938 107, 108 12146506 309 12124581 91 12129373 56 12129939 106, 108 12146564 262 12124819 84, 86 12129409 84, 193, 263 12129940 106, 108 12146579 309 12124824 75 12129424 78, 160, 261 12131283 62 12146713 308 12124846 19, 20 12129425 78, 160, 261 12131285 62 12146718 310 12124898 131 12129433 309 12131317 283 12146724 161, 162 12124977 85, 147 12129435 309 12131358 63 12146735 162 12125080 329 12129437 309 12131359 284 12146736 309 308 12124811 189, 191 12129484 56 12131361 62 12146744 12129021 191 12129487 92 12131370 63 12146745 308 12129022 191 12129489 78, 81 12131372 62 12146805 272, 275 12129023 188, 191 12129490 79, 81 12131423 198, 220 12146815 259, 269 12129025 188, 191 12129491 78, 81 12131448 263 12146816 259, 269 12129026 188, 191 12129492 79, 81 12131455 263 12146817 259, 269 12129028 191 12129493 84, 126, 138, 146, 160 78, 122, 138, 160, 260 12131456 263 12146830 292, 294 12131543 102 12146835 259, 267 12131592 85, 147 102 12146836 259, 267 12129498 12143692 79, 123, 139 73 12146840 89 12129565 12143693 84, 88 73 12146841 89 12129596 12143694 292, 294 73 12146897 299, 301 12129598 12146045 308 66, 69 12146911 299, 301 12129600 12146104 85, 88 286 12146933 72 12129613 12146281 89 272, 275 12146947 259, 264 12129614 12146283 89 272, 275 12146993 189, 193 12129615 12146284 67, 68 272, 275 12146999 309 12146286 272, 275 12147054 62 12129008 12129030 188, 191 12129051 228, 234 12129052 229 12129053 229 12129057 228, 234 12129061 78, 160, 236, 261 12129081 78, 80 12129082 80 12129083 78, 80 12129088 162 12129121 259, 270, 271 346 North American Region 1-800-PACKARD 12129494 12129497 http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Part Number Index Part# 12147055 Page Part# Page Part# 206, 216 12160645 212, 213, 214 12158100 221, 222, 223 12158104 12147067 212, 214 12158456 12147079 284 12158457 12147098 210, 211 12160222 12147099 210, 211 12147161 62 12158098 12147060 12147066 Page Part# Page 260 12161186 84, 90 284 12160646 260 12161187 85, 90 217 12160648 260 12161191 145, 151 252, 253 12160649 260 12162000 67, 68 252, 253 12160650 260 12162017 75 66, 126, 146, 159 12160652 260 12162067 100, 128, 148 12160223 66, 126, 146, 159 12160653 260 12162068 100, 128, 148 220, 222 12160229 309 12160654 260 12162098 307 12147299 203, 221 12160231 308 12160655 260 12162099 307 12147300 203, 221 12160232 309 12160657 260 12162100 307 12147301 221 12160233 309 12160658 260 12162102 67, 69 12147302 202, 220 12160242 309 12160660 260 12162144 66, 69 12147303 202, 220 12160244 292, 295 12160661 260 12162182 19, 20, 76 12147400 221 12160245 292, 295 12160662 260 12162183 19, 20 12147451 220 12160246 292, 296 12160663 260 12162184 19, 20 12147451 220 12160277 272 12160664 260 12162185 19, 20, 76 12147473 212 12160281 309 12160665 260 12162186 19 12147474 212 12160386 228, 234 12160666 260 12162188 19, 20, 76 12147496 251 12160390 228, 234 12160667 260 12162189 19, 20, 76 12147497 251 12160392 228, 234 12160674 269 12162190 19, 20, 76 12147500 251 12160393 228, 230 12160677 272, 274 12162191 19, 20, 76 12147502 80, 82 12160394 228, 230 12160678 272, 274 12162193 19, 20, 76 12147503 80 12160395 228, 230 12160679 272, 274 12162194 19, 20, 76 12147517 80, 82 12160418 188, 193 12160759 275 12162195 19, 20, 76 12147596 210 12160419 188, 193 12160765 272, 275 12162197 21, 76 12147597 210 12160420 193 12160777 184 12162198 21, 76 12147771 80, 82 12160423 188, 193 12160778 184, 185 12162199 21, 76 12147875 319 12160424 193 12160779 184 12162204 19 12150547 334 12160425 188, 193 12160829 265 12162206 19 12150860 330 12160426 188, 193 12160848 188, 190 12162208 19 12151193 331 12160427 193 12160855 302, 303 12162210 20, 76 12151194 331 12160437 72 12160861 171, 185 12162215 19, 76 12151195 331 12160443 309 12160893 116, 118 12162216 19, 76 12152019 335 12160446 159 12160894 117, 118 12162217 19, 76 12152395 331 12160504 259, 268 12160895 116, 117, 118 12162218 19, 76 12152856 160 12160541 259, 268 12160897 259, 266, 268 12162222 232 12155975 329 12160635 260 12160906 272, 273 12162223 228, 232 12157735 248 12160636 260 12160947 297, 298 12162229 130 12157736 248 12160637 260 12160959 145, 149 12162260 20, 76 12157739 252 12160638 260 12161104 193 12162261 20, 76 12157740 252 12160640 260 12161119 309 12162262 20 12157764 263 12160641 260 12161133 309 12162278 21 12158095 216, 219 12160642 260 12161170 309 12162279 21, 76 12158096 216, 217, 219 12160643 260 12161184 66 12162280 21, 76 260 12161185 90 12162286 20 12158097 216 12160644 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 347 Part Number Index Part# 12162298 Page Part# Page Part# 91 12177298 310 12186880 12162299 130 12177299 310 12162300 130 12180082 12162301 130 12184934 12162343 12162365 Page Part# Page 137, 141 12191914 240 12191005 310 12196895 252, 253 335 12191050 171, 182 12197134 218, 219 203, 205 12191057 306 12197559 248 68 12184935 203, 205 12191140 171, 183 12198102 252 272, 275 12184963 203, 204 12191152 14, 36, 46, 239 12198103 252 12162412 137, 140 12185000 206, 207, 208 12191153 14, 36, 46, 239 12198151 248 12162413 137, 140 12185004 218 12191154 46 12198198 312 12162463 136, 143 12185005 216, 217, 218 12191155 18, 292, 299 12198409 248, 249 12162512 103 12185008 206, 216 12191156 46 12198533 202, 203, 204 12162527 145, 152 12185009 216 12191216 236, 237 15300002 85, 87 12162573 145, 152 12185026 209 12191217 236, 237 15300003 85, 87 12162595 78, 122, 138, 160 12185027 209 12191220 308 15300014 85, 87 12162596 78, 122, 138, 160 12185079 223 12191221 26, 36, 46 15300015 85, 87 12162597 78, 122, 138, 160 12185080 202, 205 12191222 26, 36, 46 15300016 88 12162825 20 12185081 202, 205 12191223 26, 36, 46 15300027 84, 87 12162826 20 12185082 223 12191226 239 15304621 229 12162827 20 12185085 203, 204 12191227 239 15304622 229 12162833 21 12185088 223 12191235 26, 36, 46 15304690 42 12162834 21 12185126 207, 208 12191243 228, 231 15304692 40, 42 12162932 306 12185129 207, 217 12191293 185 15304694 40, 42 12162998 283 12185227 210 12191375 185 15304695 41, 42 12176387 84, 146 12185235 217 12191461 310 15304701 11, 33, 41 12176388 84, 146 12185236 217 12191487 145, 151 15304702 11, 33, 41 12176389 84, 146 12185237 207, 217 12191497 259, 270 15304710 22, 32, 40 12176460 236, 237 12185243 251 12191499 144, 151 15304711 22, 32, 40 12176462 236, 237 12185268 263 12191522 228, 233 15304712 22, 32, 40 12176469 236, 237 12185269 263 12191544 259, 264 15304713 22, 32, 40 12176473 236, 237 12185277 218, 219 12191557 46 15304715 46 12176475 236, 237 12185278 218 12191773 310 15304716 46 12176478 236, 237 12185279 72 12191787 310 15304717 46 12176513 236, 238 12185280 72 12191811 10, 32, 40, 236 15304718 26, 36, 46 12176538 145, 149 12185284 202, 204 12191812 10, 32, 40, 236 15304719 26, 36, 46 12176593 309 12185521 251 12191818 14, 36, 46, 239 15304720 26, 36, 46 12176640 90 12185550 216 12191819 14, 36, 46, 239 15304722 23, 33, 41 12176690 145, 152 12185636 62 12191847 269 15304723 23, 33, 41 12176852 229 12185643 276 12191848 259, 269 15304724 23, 33, 41 12176853 229 12186041 191 12191849 259, 269 15304725 23, 33, 41 12176865 84, 90 12186043 191 12191900 239, 240 15304727 47 12177037 272, 274 12186065 231 12191901 239, 240 15304728 47 12177145 259, 264 12186320 229 12191904 240 15304729 47 12177161 228, 230 12186347 132 12191905 239, 240 15304730 27, 37, 47 12177163 228, 230 12186353 317 12191908 240 15304731 27, 37, 47 12177296 310 12186400 85, 88 12191910 239, 240 15304732 27, 37, 47 12177297 310 12186869 137, 142 12191911 239, 240 15304841 41, 45 348 North American Region 1-800-PACKARD http://delphi.com/products/connect European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 Part 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15305170 228, 232 15326833 15, 16 15327416 15, 37, 47, 239 15324764 248, 250 15305171 136, 137, 142 15326835 14, 17 15327622 45 15324857 280 15305216 88, 91 15326840 15, 17 15327625 236, 238 15326004 281 15305288 26, 36, 46 15326842 14, 17 15327626 236, 238 15326063 280 15305289 43 15326847 15, 17 15327627 236, 238 15326064 281 15305291 43 15326849 14, 17 15327628 236, 238 15326082 281 15305292 32, 34 15326854 15, 17 15327645 236, 238 15326084 278, 279 15305294 36, 38 15326856 14, 17 15327646 236, 238 15326085 278, 279 15305295 37, 38 15326861 15, 17 15327654 236, 238 15326110 224 15305297 22, 25 15326863 14, 17 15327655 236, 238 15326177 224 15305298 41, 45, 50, 52 15326868 15, 17 15327694 236, 238 15326266 281 15305300 18, 292, 299 15326870 22, 24 15327747 18, 292, 299 15326268 87 15305350 15, 37, 47 15326874 23, 24 15327799 18, 292, 299, 312 15326269 68 15305351 15, 37, 47 15326877 22, 24 15327859 228, 231 15326290 312 15305473 230 15326881 23, 24 15327863 309 15326291 312 15305504 230 15326886 22, 24 15327864 310 15326389 313 15305508 19, 20 15326890 23, 24 15327913 335 15326556 312 15313892 19, 21 15326893 22, 24 15327918 41, 43 15326614 312 15317321 26, 28 15326897 23, 24 15327998 41, 43 15326623 313 15317322 27, 28 15326900 22, 24 15332129 41, 43 15326631 10, 12 15317323 26, 28 15326904 23, 24 15332130 40, 43 15326633 11, 12 15317325 27, 28 15326910 26, 29 15332132 40, 43 15326635 10, 12 15317326 26, 28 15326915 27, 29 15332133 145, 151 15326640 11, 12 15317352 27, 28 15326917 26, 29 15332135 47, 49 15326642 10, 12 15317380 26, 28 15326922 27, 29 15332136 41, 42 15326647 11, 12 15317550 27, 28 15326924 22, 25 15332138 72 15326654 10, 12 15317575 26, 29 15326928 23, 25 15332139 228, 233 15326655 11, 12 15317651 27, 29 15326931 22, 25 15332141 228, 233 15326660 10, 12 15317652 26, 29 15326935 23, 25 15332142 50, 52 15326661 11, 12 15317694 27, 29 15326939 36, 38 15332145 50, 51 15326666 10, 13 15317735 26, 29 15326942 23, 25 15332150 11, 13 http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 349 Part Number Index Part # Part# 15332153 Page Part# 10, 13 15337197 15332158 15332161 Page Part# Page 207, 217, 312 15344647 11, 13 15337204 10, 13 15337207 15332166 15332169 Description Part# Page Page 313 15363992 206, 216, 312 313 15344665 279 15364309 252, 253 313 15344666 312 15364318 252, 253 11, 13 15337249 284 15344715 312 15366021 14, 36, 46, 312 10, 13 15338470 313 15344716 312 15366022 18, 292, 299, 312 15332174 11, 13 15339412 312 15344856 319 15366060 14, 36, 46, 312 15332177 10, 13 15339818 284 15354674 202, 203, 204 15366061 46 15332182 11, 13 15339967 312 15354716 18, 19 15366063 46 15335987 19, 21 15343826 312 15354753 306 15366064 46 15335987 292, 294, 295, 296 15343827 312 15354754 306 15366065 26, 36, 46 19, 21 15344032 212, 313 15354755 306 15366066 26, 36, 46 15344032 313 15354756 306 15366067 26, 36, 46 15344037 198, 200 15354757 306 15366099 46, 48 19, 20 15344038 199, 200 15354758 306 15369322 46, 48 18, 19, 292, 293, 299, 300, 301 15344040 209 15355268 19, 20 15373421 47, 48 15344042 19, 20 15373422 15336027 209 15355317 46, 48 18, 19 15344052 15355319 19, 21 15393744 15336029 206, 208 45 18, 19 15344054 19, 20 15394027 15336034 213, 214 15355323 136, 142 37, 38 15344060 15355325 19, 21 15396848 15336037 218 63 36, 38 15344061 19, 21 15396849 15336116 218 15355329 63 30 15344069 15355331 19, 20 15408312 15336117 216, 218 242 30 15344072 19, 20 15418982 15336121 210, 211 15355331 41, 42 19, 20 15344102 15355380 50, 52 15418983 15336173 313 41, 43 47, 48 15344103 312 15355521 306 15418984 15336177 41, 44, 50, 51 46, 48 15344104 160, 162, 170, 186 15422562 15336205 313 15357040 37, 38 32, 34 15344324 15357042 171, 186 15427170 15336209 220, 221 318 33, 34 15344324 186 15439875 15336219 312 15357044 318 32, 34 15344628 15357046 186 15357044 15336224 102 186 33, 34 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