6SL3210-1KE23-8AC1 - Siemens

SINAMICS G120C converter

___________________

SINAMICS

SINAMICS G120C

SINAMICS G120C converter

Getting Started

Edition 04/2014, Firmware V4.7

04/2014, FW V4.7

A5E34264105B AA

Fundamental safety

instructions

Product overview

Installing

Commissioning

Fault rectification

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E34264105B AA

Ⓟ

07/2014 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 5

Table of contents

1 Fundamental safety instructions .............................................................................................................. 7

1.1 General safety instructions ............................................................................................................ 7

1.2 Safety instructions for electromagnetic fields (EMF) ................................................................... 11

1.3 Handling electrostatic sensitive devices (ESD) ........................................................................... 11

1.4 Industrial security ......................................................................................................................... 12

1.5 Residual risks of power drive systems ......................................................................................... 13

2 Product overview .................................................................................................................................. 15

2.1 Type plate and technical data ...................................................................................................... 15

2.2 Components, which you require depending on your application ................................................. 16

3 Installing ............................................................................................................................................... 17

3.1 Mounting ...................................................................................................................................... 17

3.2 Connecting ................................................................................................................................... 19

3.2.1 Connecting the line supply, motor, and other components ......................................................... 19

3.2.2 Installing the converter in compliance with EMC rules ................................................................ 21

3.2.3 Overview of the interfaces ........................................................................................................... 22

3.2.4 Terminal strips .............................................................................................................................. 23

3.2.5 Default settings of the terminals ................................................................................................... 25

3.2.6 Wiring the terminal strip ............................................................................................................... 28

3.2.7 Fieldbus interface assignment ..................................................................................................... 28

4 Commissioning ..................................................................................................................................... 29

4.1 Overview of the commissioning tool ............................................................................................ 29

4.2 Commissioning with BOP-2 operator panel ................................................................................. 30

4.2.1 Basic commissioning with BOP-2 ................................................................................................ 31

4.2.2 Selecting the control mode .......................................................................................................... 35

4.2.3 Additional settings ........................................................................................................................ 36

4.2.3.1 Operating the inverter with the BOP-2 ......................................................................................... 36

4.2.3.2 Changing the function of individual terminals .............................................................................. 39

4.2.3.3 Releasing the failsafe function "Safe Torque Off" (STO) ............................................................. 41

4.2.3.4 Parameter list ............................................................................................................................... 42

5 Fault rectification ................................................................................................................................... 59

5.1 List of alarms and faults ............................................................................................................... 59

5.2 Product support ............................................................................................................................ 65

5.3 Spare parts ................................................................................................................................... 65

Table of contents

SINAMICS G120C converter

6 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

This Getting Started Guide describes how you install and commission the SINAMICS G120C

converter.

What is the meaning of the symbols in the manual?

An operating instruction starts here.

This concludes the operating instruction.

Firmware upgrade and downgrade

Options for upgrading and downgrading the firmware can be found on the Internet at

http://support.automation.siemens.com/WW/view/de/67364620

(http://support.automation.siemens.com/WW/news/en/67364620).

Transferring license terms of the OSS code to a PC

Procedure

To transfer the OSS license terms from the inverter to a PC, proceed as follows:

1. Switch off the inverter power supply.

2. Insert an empty memory card into the card slot of the inverter. Also see Section:Overview

of the interfaces (Page 22)

3. Switch on the inverter power supply.

4. When you have switched on the power supply, wait 30 seconds.

During this time, the inverter writes the "Read_OSS.ZIP" file onto the memory card.

5. Switch off the inverter power supply.

6. Remove the card from the inverter.

7. Use a card reader and load the file to a PC.

You have then transferred the OSS license terms from the inverter to a PC.

SINAMICS G120C converter

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Fundamental safety instructions

1.1

General safety instructions

DANGER

Danger to life due to live parts and other energy sources

Death or serious injury can result when live parts are touched.

• Only work on electrical devices when you are qualified for this job.

• Always observe the country-specific safety rules.

Generally, six steps apply when establishing safety:

1. Prepare for shutdown and notify all those who will be affected by the procedure.

2. Disconnect the machine from the supply.

– Switch off the machine.

– Wait until the discharge time specified on the warning labels has elapsed.

– Check that it really is in a no-voltage condition, from phase conductor to phase

conductor and phase conductor to protective conductor.

– Check whether the existing auxiliary supply circuits are de-energized.

– Ensure that the motors cannot move.

3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water.

4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or

short-circuiting or closing valves, for example.

5. Secure the energy sources against switching on again.

6. Ensure that the correct machine is completely interlocked.

After you have completed the work, restore the operational readiness in the inverse

sequence.

WARNING

Danger to life through a hazardous voltage when connecting an unsuitable power supply

Touching live components can result in death or severe injury.

• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

Fundamental safety instructions

1.1 General safety instructions

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WARNING

Danger to life when live parts are touched on damaged devices

Improper handling of devices can cause damage.

For damaged devices, hazardous voltages can be present at the enclosure or at exposed

components; if touched, this can result in death or severe injury.

• Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

• Do not use any damaged devices.

WARNING

Danger to life through electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

• As a minimum, connect cable shields and the conductors of power cables that are not

used (e.g. brake cores) at one end at the grounded housing potential.

WARNING

Danger to life due to electric shock when not grounded

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when

touched, can result in death or severe injury.

• Ground the device in compliance with the applicable regulations.

WARNING

Danger to life due to electric shock when opening plug connections in operation

When opening plug connections in operation, arcs can result in severe injury or death.

• Only open plug connections when the equipment is in a no-voltage state, unless it has

been explicitly stated that they can be opened in operation.

WARNING

Danger to life due to fire spreading if housing is inadequate

Fire and smoke development can cause severe personal injury or material damage.

• Install devices without a protective housing in a metal control cabinet (or protect the

device by another equivalent measure) in such a way that contact with fire is prevented.

• Ensure that smoke can only escape via controlled and monitored paths.

Fundamental safety instructions

1.1 General safety instructions

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WARNING

Danger to life through unexpected movement of machines when using mobile wireless

devices or mobile phones

Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than

approx. 2 m to the components may cause the devices to malfunction, influence the

functional safety of machines therefore putting people at risk or causing material damage.

• Switch the wireless devices or mobile phones off in the immediate vicinity of the

components.

WARNING

Danger to life due to the motor catching fire in the event of insulation overload

There is higher stress on the motor insulation through a ground fault in an IT system. If the

insulation fails, it is possible that death or severe injury can occur as a result of smoke and

fire.

• Use a monitoring device that signals an insulation fault.

• Correct the fault as quickly as possible so the motor insulation is not overloaded.

WARNING

Danger to life due to fire if overheating occurs because of insufficient ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent

fire and smoke. This can cause severe injury or even death. This can also result in

increased downtime and reduced service lives for devices/systems.

• Ensure compliance with the specified minimum clearance as ventilation clearance for

the respective component.

WARNING

Danger of an accident occurring due to missing or illegible warning labels

Missing or illegible warning labels can result in accidents involving death or serious injury.

• Check that the warning labels are complete based on the documentation.

• Attach any missing warning labels to the components, in the national language if

necessary.

• Replace illegible warning labels.

Fundamental safety instructions

1.1 General safety instructions

SINAMICS G120C converter

10 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

NOTICE

Device damage caused by incorrect voltage/insulation tests

Incorrect voltage/insulation tests can damage the device.

• Before carrying out a voltage/insulation check of the system/machine, disconnect the

devices as all converters and motors have been subject to a high voltage test by the

manufacturer, and therefore it is not necessary to perform an additional test within the

system/machine.

WARNING

Danger to life when safety functions are inactive

Safety functions that are inactive or that have not been adjusted accordingly can cause

operational faults on machines that could lead to serious injury or death.

• Observe the information in the appropriate product documentation before

commissioning.

• Carry out a safety inspection for functions relevant to safety on the entire system,

including all safety-related components.

• Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing.

• Perform a function test.

• Only put your plant into live operation once you have guaranteed that the functions

relevant to safety are running correctly.

Note

Important safety notices for Safety Integrated functions

If you want to use Safety

Integrated functions, you must observe the safety notices in the

Safety Integrated manuals.

WARNING

Danger to life or malfunctions of the machine as a result of incorrect or changed

parameterization

As a result of incorrect or changed parameterization, machines can malfunction, which in

turn can lead to injuries or death.

• Protect the parameterization (parameter assignments) against unauthorized access.

• Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY

STOP or EMERGENCY OFF).

Fundamental safety instructions

1.2 Safety instructions for electromagnetic fields (EMF)

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1.2

Safety instructions for electromagnetic fields (EMF)

WARNING

Danger to life from electromagnetic fields

Electromagnetic fields (EMF) are generated by the operation of electrical power equipment

such as transformers, converters or motors.

People with pacemakers or implants are at a special risk in the immediate vicinity of these

devices/systems.

• Ensure that the persons involved are the necessary distance away (minimum 2 m).

1.3

Handling electrostatic sensitive devices (ESD)

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules

or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Damage through electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged

individual components, integrated circuits, modules or devices.

• Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of

aluminum foil.

• Only touch components, modules and devices when you are grounded by one of the

following methods:

– Wearing an ESD wrist strap

– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

• Only place electronic components, modules or devices on conductive surfaces (table

with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Fundamental safety instructions

1.4 Industrial security

SINAMICS G120C converter

12 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

1.4

Industrial security

Note

Industrial security

Siemens provides

products and solutions with industrial security functions that support the

secure operation of plants, solutions, machines, equipment and/or networks. They are

important components in a holistic industrial security concept. With this in mind, Siemens’

prod

ucts and solutions undergo continuous development. Siemens recommends strongly that

you regularly check for product updates.

For the secure operation of Siemens products and solutions, it is necessary to take suitable

preventive action (e.g. cell protectio

n concept) and integrate each component into a holistic,

state

-of-the-art industrial security concept. Third-party products that may be in use should

also be considered. For more information about industrial security, visit Hotspot

-Text

(

http://www.siemens.com/industrialsecurity).

To stay informed about product updates as they occur, sign up for a product

-specific

newsletter. For more information, visit Hotspot

-Text (http://support.automation.siemens.com

WARNING

Danger as a result of unsafe operating states resulting from software manipulation

Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe

operating states to develop in your installation which can result in death, severe injuries

and/or material damage.

• Keep the software up to date.

You will find relevant information and newsletters at this address

(http://support.automation.siemens.com).

• Incorporate the automation and drive components into a holistic, state-of-the-art

industrial security concept for the installation or machine.

You will find further information at this address

(http://www.siemens.com/industrialsecurity).

• Make sure that you include all installed products into the holistic industrial security

concept.

Fundamental safety instructions

1.5 Residual risks of power drive systems

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1.5

Residual risks of power drive systems

The control and drive components of a drive system are approved for industrial and

commercial use in industrial line supplies. Their use in public line supplies requires a

different configuration and/or additional measures.

These components may only be operated in closed housings or in higher-level control

cabinets with protective covers that are closed, and when all of the protective devices are

used.

These components may only be handled by qualified and trained technical personnel who

are knowledgeable and observe all of the safety instructions on the components and in the

associated technical user documentation.

When assessing the machine's risk in accordance with the respective local regulations (e.g.,

EC Machinery Directive), the machine manufacturer must take into account the following

residual risks emanating from the control and drive components of a drive system:

1. Unintentional movements of driven machine components during commissioning,

operation, maintenance, and repairs caused by, for example,

– Hardware and/or software errors in the sensors, control system, actuators, and cables

and connections

– Response times of the control system and of the drive

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– Parameterization, programming, cabling, and installation errors

– Use of wireless devices/mobile phones in the immediate vicinity of the control system

– External influences/damage

2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as

emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,

e.g.:

– Component failure

– Software errors

– Operation and/or environmental conditions outside the specification

– External influences/damage

Inverters of the Open Type/IP20 degree of protection must be installed in a metal control

cabinet (or protected by another equivalent measure) such that contact with fire inside

and outside the inverter is not possible.

Fundamental safety instructions

1.5 Residual risks of power drive systems

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14 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

3. Hazardous shock voltages caused by, for example,

– Component failure

– Influence during electrostatic charging

– Induction of voltages in moving motors

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– External influences/damage

4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a

risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too

5. Release of environmental pollutants or emissions as a result of improper operation of the

system and/or failure to dispose of components safely and correctly

Note

The components must be protected against conductive contamination (e.g. by installing them

in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).

Assuming that conductive contamination

at the installation site can definitely be excluded, a

lower degree of cabinet protection may be permitted.

For more information about residual risks of the components in a drive system, see the

relevant sections in the technical user documentation.

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Product overview

2.1

Type plate and technical data

The inverter type plate contains the most important technical data and the order number. A

type plate is provided at the following locations of an inverter:

● At the front after removing the dummy cover for the operator panel.

● At the side of the heat sink.

Figure 2-1 Identifying the converter

Product overview

2.2 Components, which you require depending on your application

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16 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Use for the intended purpose

The inverter described in this manual is a device for controlling an induction motor. The

inverter is designed for installation in electrical installations or machines.

It has been approved for industrial and commercial use on industrial networks. Additional

measures have to be taken when connected to public grids.

The technical specifications and information about connection conditions are indicated on

the rating plate and in the operating instructions.

2.2

Components, which you require depending on your application

Line reactor

A line reactor protects the converter from the rough characteristics of an industrial grid. A line

reactor supports the overvoltage protection, smoothes harmonics and bridges commutation

notches.

Note

If the relative short

-circuit voltage uk of the line transformer is smaller than 1 %, you have to

install a line reactor in order to ensure the optimal lifetime of your converter.

Output reactor

An output reactor allows longer cables between converter and motor.

Braking resistor

The braking resistor enables loads with a large moment of inertia to be braked quickly.

Converter 6SL3210-…

Braking resistor

Line reactor

Output reactor

Frame

Size A

0.55 kW … 1.1 kW …1KE11-81,

…1KE12-31,

…1KE13-21

6SL3201-

0BE14-3AA0

6SL3203-

0CE13-2AA0

6SL3202-

0AE16-1CA0

1.5 kW

…1KE14-31

6SL3203-

0CE21-0AA0

2.2 kW

…1KE15-81

6SL3201-

0BE21-0AA0

3.0 kW … 4.0 kW …1KE17-51,

…1KE18-81

6SL3202-

0AE18-8CA0

Frame

Size B

5.5 kW … 7.5 kW …1KE21-31,

…1KE21-71

6SL3201-

0BE21-8AA0

6SL3203-

0CE21-8AA0

6SL3202-

0AE21-8CA0

Frame

Size C

11.0 kW … 18.5 kW …1KE22-61,

…1KE23-21,

…1KE23-81

6SL3201-

0BE23-8AA0

6SL3203-

0CE23-8AA0

6SL3202-

0AE23-8CA0

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 17

Installing

3.1

Mounting

Dimensions

Figure 3-1 Dimensions and minimum spacing to other devices

Table 3- 1 Dimensions

Frame Size A

0.55 kW … 4.0 kW

Frame Size B

5.5 kW … 7.5 kW

Frame Size C

11 kW … 18.5 kW

Height

196 mm

295 mm

Height including shield plate

276 mm

375 mm

Width

73 mm

100 mm

140 mm

Depth of the inverter with

PROFINET interface

225.4 mm 225.4 mm 225.4 mm

Depth of the inverter with USS/MB,

CANopen, or PROFIBUS interface

203 mm 203 mm 203 mm

Additional depth when the Operator

Panel is attached

+ 21 mm when Operator Panel IOP (Intelligent Operator Panel)

is attached

+ 6 mm when Operator Panel BOP-2 (Basic Operator Panel) is

attached

Installing

3.1 Mounting

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18 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Mounting

Table 3- 2 Drilling patterns and mounting equipment

Frame Size A

0.55 kW … 4.0 kW

Frame Size B

5.5 kW … 7.5 kW

Frame Size C

11 kW … 18.5 kW

Drilling pattern

Fixing elements 3 x M4 studs,

3 x M4 nuts,

3 x M4 washers

4 x M4 studs,

4 x M4 nuts,

4 x M4 washers

4 x M5 studs,

4 x M5 nuts,

4 x M5 washers

Locked-rotor (starting)

torque

2.5 Nm 2.5 Nm 2.5 Nm

Mounting the shield plate

We recommend that you mount the shield plates provided. The shield plates make it simpler

to install the inverter in compliance with EMC regulations and to provide strength relief for

the connected cables.

①

M3 - 0.8 Nm

②

M4 - 2.5 Nm

Figure 3-2 Mounting a shield plate using as example a frame size A inverter

Installing

3.2 Connecting

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3.2

Connecting

3.2.1

Connecting the line supply, motor, and other components

Procedure

To connect the inverter and its components, proceed as follows:

Install the appropriate fuses:

Installing

3.2 Connecting

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20 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Connect the inverter and its components.

The plugs for connecting the line supply,

motor, and braking resistor can be found on

the lower side of the inverter.

If an EMC

-compliant installation is required,

you must use shielded cables. See also

section:

Installing the converter in compliance

with EMC rules

(Page 21).

You have now connected the inverter and its components.

Components for United States / Canadian installations (UL/CSA)

This equipment is capable of providing internal motor overload protection according to

UL508C. Take the following actions In order to comply with UL508C:

● Use UL/CSA-certified J-type fuses, overload circuit-breakers or intrinsically safe motor

protection devices.

● For each frame size A to C use class 1 75° C copper wire only.

● Install the converter with any external recommended suppressor with the following

features:

– Surge-protective devices; device shall be a Listed Surge-protective device (Category

code VZCA and VZCA7).

– Rated nominal voltage 480/277 VAC, 50/60 Hz, 3-phase.

– Clamping voltage VPR = 2000 V, IN = 3 kA min, MCOV = 508 VAC, SCCR = 40 kA.

– Suitable for Type 1 or Type 2 SPD application.

– Clamping shall be provided between phases and also between phase and ground.

● Do not change the parameter p0610 (factory setting of p0610 = 12 means: the drive

reacts on a motor overtemperature with an immediate alarm and after a certain time with

a fault).

Installing

3.2 Connecting

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3.2.2

Installing the converter in compliance with EMC rules

Rules for EMC-compliant cable routing

Preconditions

● The inverter is mounted on a metal mounting plate. The mounting plate is unpainted and

has good electrical conductivity.

● Use shielded cables for the following connections:

– Motor and motor temperature sensor

– Braking resistor

– Fieldbus

– Inputs and outputs of the terminal strip

Procedure

To install the inverter cables in compliance with EMC rules, proceed as follows:

Expose the shields of the shielded cables.

Place the shields on the mounting plate or on the

inverter shield plate using EMC clamps.

You have wired the inverter in an EMC-compliant fashion.

EMC

-compliant wiring shown using the

example of a frame size A inverter

①

Unshielded line supply cable

②

EMC clamps (serrated rails) on the

shield plate of the Power Module

③

Shielded cable to the braking resistor

④

EMC clamp for the cable to the

terminal strip on the shield plate of the

⑤

Shielded cable to the terminal strip

⑥

Shielded motor cable

Installing

3.2 Connecting

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3.2.3

Overview of the interfaces

Interfaces at the front of the Control Unit

To access the interfaces at the front of the Control Unit, you must unplug the Operator Panel

(if one is being used) and open the front doors.

①

Terminal strip

②

Connection to the operator panel

③

Memory card slot

④

Switch for analog input

0/4 mA … 20 mA

10/0 V … 10 V

⑤

Selecting the fieldbus

address:

•

PROFIBUS

•

USS

•

Modbus RTU

•

CanOpen

⑥

USB interface for connection to a

⑦

Status

LED

⑧

Terminal strip

⑨

Depending on the fieldbus

•

PROFIBUS, PROFINET:

No function

•

USS, Modbus, CANopen:

Bus termination

⑩

Fieldbus interface

Installing

3.2 Connecting

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Getting Started, 04/2014, FW V4.7, A5E34264105B AA 23

3.2.4

Terminal strips

Wiring variations of the terminal strips

①

The analog input is supplied from the internal 10 V voltage.

②

The analog input is supplied from an external 10 V source.

③

Wiring when using the internal power supplies. Connecting a contact that switches to P potential.

④

Wiring when using external power supplies. Connecting a contact that switches to P potential.

⑤

Wiring when using the internal power supplies. Connecting a contact that switches to M potential.

⑥

Wiring when using external power supplies. Connecting a contact that switches to M potential.

Installing

3.2 Connecting

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Factory setting of the terminals

The factory setting of the terminals depends on whether the inverter has a PROFIBUS /

PROFINET interface.

Factory setting of the terminals for G120C USS and

G120C CAN

Factory setting of the terminals for G120C DP and

G120C PN

Fieldbus interface is not active.

The function of the fieldbus interface depends on DI 3.

Changing the function of terminals

The function of every color-coded terminal can be set.

In order that you do not have to successively change terminal for terminal, several terminals

can be jointly set using default settings.

The factory settings described above for USS and PROFIBUS/PROFINET terminals

correspond to default setting 12 (two-wire control using method 1) or default setting 7

(switchover between fieldbus and jog using DI 3).

See also: Default settings of the terminals (Page 25).

Installing

3.2 Connecting

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 25

3.2.5

Default settings of the terminals

Available settings of the terminals

Default setting 1: Two fixed speeds

Selected with

• STARTER: Conveyor technology

with 2 fixed frequencies

• BOP-2: coN 2 SP

Default setting 2: Two fixed speeds

with safety function

Selected with

• STARTER: Conveyor systems with

Basic Safety

• BOP-2: coN SAFE

Default setting 3: Four fixed speeds

Selected with

• STARTER: Conveyor technology

with 4 fixed frequencies

• BOP-2: coN 4 SP

Fieldbus interface is not active.

DI 4 and DI 5 = high: The inverter adds

both fixed speeds.

Fieldbus interface is not active.

DI 0 and DI 1 = high: The inverter adds

both fixed speeds.

Fieldbus interface is not active.

Multiple DIs = high: The inverter adds

the corresponding fixed speeds.

Default setting 4: PROFIBUS or

PROFINET

Selected with

• STARTER: Conveyor systems with

fieldbus

• BOP2: coN Fb

Default setting 5: PROFIBUS or

PROFINET with safety function

Selected with

• STARTER: Conveyor systems with

fieldbus and Basic Safety

• BOP-2: coN Fb S

PROFIdrive telegram 352

Installing

3.2 Connecting

SINAMICS G120C converter

26 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Default setting 7: Switch over between fieldbus and jogging using DI 3

Selected with

• STARTER: Fieldbus with data set switchover

• BOP-2: FB cdS

Factory setting for inverters with PROFIBUS interface

Default setting 8: Motorized potentio-

meter (MOP) with safety function

Selected with

• STARTER: MOP with Basic Safety

• BOP-2: MoP SAFE

PROFIdrive telegram 1

Fieldbus interface is not active.

Default setting 9: Motorized

potentiometer (MOP)

Selected with

• STARTER: standard I/O with MOP

• BOP-2: Std MoP

Default setting 12: Two-wire control

with method 1

Selected with

• STARTER: Standard I/O with

analog setpoint

• BOP-2: Std ASP

Factory setting for inverters with USS

interface

Default setting 13: Setpoint via analog

input with safety function

Selected with

• STARTER: Standard I/O with

analog setpoint and safety

• BOP-2: ASPS

Fieldbus interface is not active.

Default setting 14: Switch over between fieldbus and motorized potentiometer

(MOP) using DI 3

Selected with

• STARTER: Process industry with fieldbus

• BOP-2: Proc Fb

PROFIdrive telegram 20

Fieldbus interface is not active.

Installing

3.2 Connecting

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 27

Default setting 15: Switch over between analog setpoint and motorized

potentiometer (MOP) using DI 3

Selected with

• STARTER: Process industry

• BOP-2: Proc

Default setting 17: Two-wire control

with method 2

Selected with

• STARTER: 2-wire

(forward/backward 1)

• BOP-2: 2-wIrE 1

Default setting 18: Two-wire control

with method 3

Selected with

• STARTER: 2-wire

(forward/backward 2)

• BOP-2: 2-wIrE 2

Fieldbus interface is not active.

Default setting 19: Three-wire control

with method 1

Selected with

• STARTER: 3-wire

(enable/forward/backward)

• BOP-2: 3-wIrE 1

Default setting 20: Three-wire control

with method 2

Selected with

• STARTER: 3-wire

(enable/on/reverse)

• BOP-2: 3-wIrE 2

Default setting 21: Fieldbus USS

Selected with

• STARTER: USS fieldbus

• BOP-2: FB USS

Default setting 22: Fieldbus CANopen

Selected with

• STARTER: CAN fieldbus

• BOP-2: FB CAN

Fieldbus interface is not active.

USS setting: 38400 baud, 2 PZD, PKW

variable

CANopen setting: 20 kBaud

Installing

3.2 Connecting

SINAMICS G120C converter

28 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

3.2.6

Wiring the terminal strip

1. Use a cable with the recommended cross-section, which has been appropriately prepared

for use:

Solid or flexible cable

Flexible conductor with non-insulated end sleeve

Flexible conductor with partially-insulated end sleeve

Two flexible cables with the same cross-section with partially

insulated twin end sleeves

2. If you use shielded cables, then you must connect the shield to the mounting plate of the

control cabinet or with the shield support of the inverter through a good electrical

connection and a large surface area.

See also: EMC installation guideline

(http://support.automation.siemens.com/WW/view/en/60612658)

3. Use the shield connection plate of the inverter as strain relief.

3.2.7

Fieldbus interface assignment

The fieldbus interface is on the underside of the converter.

The description files contain the information required to configure and operate the inverter on

a fieldbus under a higher-level control.

Description file

Download

Alternative to download

GSD for PROFIBUS

Internet:

(http://support.automation.siemens.com/WW/

view/en/23450835)

GSD and GSDML are saved in the inverter. The

inverter writes its GSD or GSDML to the

memory card once you insert this card in the

inverter and set p0804 to 12. You can then

transfer the file to your programming device or

PC using the memory card.

GSDML for PROFINET

Internet:

(http://support.automation.siemens.com/WW/

view/en/26641490)

EDS for CANopen

Internet:

(http://support.automation.siemens.com/WW/

view/en/48351511)

---

EDS for Ethernet/IP

--- Further information can be found in the

operating instructions

Commissioning

4.1 Overview of the commissioning tool

SINAMICS G120C converter

29 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Commissioning

4.1 Overview of the commissioning tool

The following tools are used to commission, troubleshoot and control the inverter, as well as

to backup and transfer the inverter settings.

Operator panels Order number

BOP-2 (Basic Operator Panel) -

for snapping onto the inverter

• Two-line display

• Guided basic

commissioning

Door mounting kit for

IOP/BOP-2

• For installation of the

BOP-2 or IOP in a

control cabinet door.

• Degree of protection

with IOP: IP54 or

UL Type 12

• Degree of protection

with BOP-2: IP55

BOP-2:

6SL3255-0AA00-4CA1

IOP:

6SL3255-0AA00-4JA0

Door mounting kit:

6SL3256-0AP00-0JA0

IOP (Intelligent Operator Panel)

- for snapping onto the inverter

• Plain text display

• Menu-based operation and

application wizards

For mobile use of the IOP:

IOP handheld with power supply unit and rechargeable batteries as

well as RS232 connection cable

If you are using your own connection cable, carefully note the

maximum permissible length of 5 m.

6SL3255-0AA00-4HA0

PC tools

STARTER

Connected to the inverter via USB port, PROFIBUS or

PROFINET

Download: STARTER

(http://support.automation.siemens.com/WW/view/en/1080498

5/130000)

STARTER on DVD:

6SL3072-0AA00-0AG0

Startdrive

Connected to the inverter via USB port, PROFIBUS or

PROFINET

Download: Startdrive

(http://support.automation.siemens.com/WW/view/en/6803456

Startdrive on DVD:

6SL3072-4CA02-1XG0

SINAMICS PC Inverter Connection Kit 2

Contains the correct USB cable (3 m) to connect a PC to the

inverter.

6SL3255-0AA00-2CA0

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

30 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

If you intend to commission the converter with IOP operator panel

The IOP offers commissioning wizards and help texts for an intuitive commissioning. For

further information refer to the IOP operating instructions.

If you intend to commission the converter with PC tool STARTER

Overviev of the most important steps:

1. Connect the PC to the converter via USB and start the STARTER tool.

2. Choose the project wizard (menu "Project / New with assistent").

– In the project wizard choose "Find drive units online".

– Select USB as interface (Access point of the application: "DEVICE …", interface

parameter assignment used: "S7USB").

– Finish the project wizard.

3. STARTER has now created your project and inserted a new drive.

– Select the drive in your project and go online .

– In your drive open the "Configuration" mask (double click).

– Start commissioning with the "Assistent" button.

For further information refer to converter operating instructions.

4.2

Commissioning with BOP-2 operator panel

Installing the basic operator panel BOP-2

Procedure

For installing the BOP-2 operator panel you have to proceed as follows:

Remove the blind cover from the converter.

Place the bottom edge of the BOP-2 casing into the lower

recess of the converter housing.

Push the BOP-2 towards the converter until the release-

catch clicks into place on the converter housing.

The BOP-2 is installed. When you supply the voltage to the converter, the operator panel

BOP-2 is ready to operate.

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 31

4.2.1

Basic commissioning with BOP-2

Setting the basic commissioning data

Basic commissioning is the first step of the commissioning procedure. The BOP-2 Operator

Panel guides you through the basic commissioning process and prompts you to enter the

most important data for your inverter.

Precondition

You have inserted the BOP

-2 Operator Panel on the inverter and connected

the inverter to a power supply.

The Operator Panel has powered up and displays setpoints and actual values.

Procedure

To enter the data for basic commissioning, proceed as follows:

Press the ESC key.

Press one of the arrow keys until the BOP

-2 displays the "SETUP" menu.

In the "SETUP" menu, press the OK key to start basic commissioning.

If you wish to restore all of the parameters to the factory setting before

the basic commissioning:

4.1.

Switch over the display using an arrow key: nO → YES

4.2.

Press the OK key.

VF LIN

V/f control with a linear characteristic for basic

applications, e.g. horizontal conveyors.

VF QUAD

V/f control with a

square-law characteristic for basic

pump and fan applications.

SPD N EN

We recommend that you use vector control.

Further information on the control types can be found in Section

Selecting the control mode (Page 35)

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

32 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Transfer the data from the motor rating plate to the inverter:

6.1.

Motor standard

KW 50HZ

IEC

HP 60HZ

NEMA

KW 60HZ

IEC 60 Hz

6.2.

Rated

voltage

6.3.

Rated current

6.4.

IEC power (kW)

NEMA (HP)

6.5.

Rated speed

Motor data identification

Select the method which the inverter uses to measure the data of the

connected motor:

OFF

No measurement of motor data.

STIL ROT

Recommended setting: Measure the motor data at

standstill and with the motor rotating.

STILL

Measure the motor data at standstill.

Select this setting if one of the following cases is

applicable:

•

You have selected the control mode "SPD N EN".

However, the motor cannot rotate freely –

for example,

if the traversing range is mechanically limited.

•

You have selected V/f control as a control mode, e.g.

"VF LIN" or "VF QUAD".

ROT

Measuring the motor data while it is rotating.

Select the default setting for the interfaces of the inverter that is

suitable for your application. You will find the default settings in

Section: Default settings of the terminals (Page 25).

Set the minimum speed of the motor.

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 33

10.

Set the ramp

-up time of

the motor.

11.

Set the ramp

-down time

of the motor.

12.

Complete the basic commissioning:

12.1.

Switch over the display using an arrow key: nO → YES

12.2.

Press the OK key.

You have entered all of the data that is necessary for the basic commissioning of your

inverter.

Identifying the motor data and optimizing the closed-loop control

Following basic commissioning, the inverter generally has to measure other motor data and

optimize its current and speed controllers.

To start motor data identification, you must switch on the motor. It does not matter whether

you use the terminal strip, fieldbus, or operator panel to enter the ON command.

WARNING

Risk of fatal injury as a result of machine movements when switching on the motor

Switching on the motor for identification purposes may result in hazardous machine

movements.

Secure dangerous machine parts before starting motor data identification:

• Before switching on, check that no parts are loose on the machine or can be spun out.

• Before switching on, ensure that nobody is working on the machine or located within its

working area.

• Secure the machine's work area against unintended access.

• Lower hanging/suspended loads to the floor.

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

34 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Preconditions

● In the basic commissioning, you have selected the motor identification (MOT ID). In this

case, after the basic commissioning has been completed, the inverter issues the alarm

A07991.

You can recognize an active alarm from the corresponding symbol on the

BOP-2.

● The motor has cooled down to the ambient temperature.

If the motor is too hot, the motor data identification will provide incorrect values and the

vector control can become unstable.

Procedure

To initiate motor data identification and optimization of the vector control, proceed as follows:

⇒

Press the HAND/AUTO key. The BOP

-2 displays the HAND

symbol.

Switch on t

he motor.

Wait until the inverter

switches off the motor after completion of the

motor data identification. The measurement takes several seconds.

Save the measurements so that they are protected against power

failure.

If you have also selected a rotating measurement in addition to the

motor data identification, then the inverter again issues the alarm

A07991.

Switch the motor on again in

order to optimize the vector control.

Wait until the inverter switches off the motor after completion of the

optimization. The optimization can take up to one minute.

Switch the inverter control from HAND to AUTO.

Save the measurements so that they are protected against power

failure.

You have now completed motor data identification and the vector control has been

optimized.

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 35

4.2.2

Selecting the control mode

Criteria for selecting either V/f control or vector control

U/f control or FCC (flux current control)

Vector control without an encoder

Application

examples

• Pumps, fans, and compressors with flow

characteristic

• Wet or dry blasting technology

• Mills, mixers, kneaders, crushers, agitators

• Horizontal conveyor technology (conveyor

belts, roller conveyors, chain conveyors)

• Basic spindles

• Pumps and compressors with displacement

machines

• Rotary furnaces

• Extruder

• Centrifuge

Motors that can be

operated

The rated current of the motor must lie in the range of 13 % … 100 % of the rated current of the

inverter.

Properties of

closed-loop motor

control

• The closed-loop control is insensitive to

inaccurate motor data settings, e.g. the

motor temperature

• Can be commissioned with just a few

settings.

• Responds to speed changes with a typical

settling time of 100 ms … 200 ms

• Responds to load surges with a typical

settling time of 500 ms

• U/f and FCC are suitable for the following

cases:

– For power-up times 0 → rated speed >

2 s

– For applications with increasing load

torque without load impulses

• The vector control makes highly efficient use of

the power module, the motor and the

mechanical system (95% of the line voltage).

• The vector control responds to speed changes

with a typical settling time of < 100 ms.

• The vector control responds to load impulses

with a typical settling time of 20 ms.

• The vector control is required in the following

cases:

– For power-up times 0 → rated speed < 2 s

– For applications with fast and high load

impulses

– For heavy duty starting using ≤ 90 % of the

stall torque of the motor

• Vector control typically achieves a torque

accuracy of ± 5 % for 10 % … 100 % of the

rated speed

Max. output

frequency

240 Hz 200 Hz

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

36 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

4.2.3

Additional settings

4.2.3.1

Operating the inverter with the BOP-2

Status display once the power supply for the inverter has been switched on.

Figure 4-1 Menu of the BOP-2

Figure 4-2 Other keys and symbols of the BOP-2

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 37

Changing settings using BOP-2

You can modify the settings of your inverter by changing the values of the its parameters.

The inverter only permits changes to "write" parameters. Write parameters begin with a "P",

e.g. P45.

The value of a read-only parameter cannot be changed. Read-only parameters begin with an

"r", for example: r2.

Procedure

To change write parameters using the BOP-2, proceed as follows:

Select the menu to display and change

parameters.

Press the OK key.

Select the parameter filter using the

arrow keys.

Press the OK key.

– STANDARD: The inverter only

displays the most important

parameters.

– EXPERT: The inverter displays all

of the parameters.

Select the required number of a write parameter using the arrow keys.

Press the OK key.

Select the value of the write parameter using the arrow keys.

Accept the value with the OK key.

You have now changed a write parameter using the BOP-2.

The converter saves all the changes made using the BOP-2 so that they are protected

against power failure.

Changing indexed parameters

For indexed parameters, several parameter values are assigned to a parameter number.

Each of the parameter values has its own index.

Procedure

To change an indexed parameter, proceed as follows:

Select the parameter number.

Press the OK key.

Set the parameter index.

Press the OK key.

Set the parameter value for the selected index.

You have now changed an indexed parameter.

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

38 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Directly select the parameter number

The BOP-2 offers the possibility of setting the parameter number digit by digit.

Precondition

The parameter number is flashing in the BOP-2 display.

Procedure

To select the parameter number directly, proceed as follows:

Press the OK button for longer than five seconds.

Change the parameter number digit-by-digit.

If you press the OK button then the BOP-2 jumps to the next digit.

If you have entered all of the digits of the parameter number, press the

OK button.

You have now entered the parameter number directly.

Entering the parameter value directly

The BOP-2 offers the option of setting the parameter value digit by digit.

Precondition

The parameter value flashes in the BOP-2 display.

Procedure

To select the parameter value directly, proceed as follows:

Press the OK button for longer than five seconds.

Change the parameter value digit-by-digit.

If you press the OK button then the BOP-2 jumps to the next digit.

If you have entered all of the digits of the parameter value, press the

OK button.

You have now entered the parameter value directly.

When must you not change a parameter?

The converter indicates why it currently does not permit a parameter to be changed:

You have attempted to change

a read-only parameter.

You must change to basic

commissioning to set this

parameter.

You must turn the motor

off to set this parameter.

The operating state in which you can change a parameter is provided in the List Manual for

each parameter.

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 39

4.2.3.2

Changing the function of individual terminals

The function of the terminal is def

ined through a signal

interconnection in the inverter:

•

The inverter writes every input signal into a readable

parameter. Parameter r0755 makes the signal of the

analog input available, for example.

To define the function of the input, the appropriate

parameter (connector CI or BI) must be set to the

parameter number of the input.

•

Every inverter output is represented by a parameter

that can be written to. The value of parameter p0771

defines the analog output signal, for example.

To define the output function, you must set the

parameter number of the output to the parameter

number of the matching signal (binector CO or BO).

In the parameter list, the abbreviation CI, CO, BI or BO as

prefix indicates as to whether the parameter is available as

signal fo

r the function of the terminal.

Defining the function of a digital input

Procedure

To define the function of a digital input, proceed as follows:

1. Select the function marked using a BI parameter.

2. Enter the parameter number of the required digital input 722.x into the BI parameter.

You have defined the digital input function.

Example: You want to switch on the motor using DI 2.

Setting in BOP-2:

Advanced settings

When switching over the master control of the inverter (for example, if you select default

setting 7), you must select the correct index of the parameter:

● Index 0 (e.g., P840[00]) applies for the interface assignment on the left side of the macro

illustration.

● Index 1 (e.g., P840[01]) applies for the interface assignment on the right side of the

macro illustration.

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

40 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

Defining the function of an analog input

Procedure

To define the function of an analog input, proceed as follows:

1. Select the function marked using a CI parameter.

2. Enter the parameter number of analog input 755[00] into the CI parameter.

3. Determine whether the analog input is a current or a voltage input:

– Set the I/U switch at the front of the inverter to the correct position.

– Set the p0756[00] parameter to the corresponding value.

You have now defined the analog input function.

Example: You want to enter the supplementary setpoint via AI 0.

Setting in BOP-2:

Advanced settings

When switching over the master control of the inverter (for example, if you select default

setting 7), you must select the correct index of the parameter:

● Index 0 (e.g. p1075[00]) applies to the assignment for the interface on the left-hand side

of the macro representation.

● Index 1 (e.g. P1075[01]) applies to the assignment for the interface on the right-hand side

of the macro representation.

Defining the function of a digital output

Procedure

To define the function of a digital output, proceed as follows:

1. Select the function marked using a BO parameter.

2. Enter the number of the BO parameter into parameter p073x of the digital output.

You have defined the digital output function.

Example: You want to report a "fault" signal via the DO 1.

Setting in BOP-2:

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 41

Defining the function of an analog output

Procedure

To define the function of an analog output, proceed as follows:

1. Select the function marked using a CO parameter.

2. Enter the number of the CO parameter into parameter p0771 of the analog output.

3. Use p0776[0] to determine whether the analog output is a current or voltage input.

You have now defined the analog output function.

Example: You want to output the signal for the actual current via AO 0.

Setting in BOP-2:

4.2.3.3

Releasing the failsafe function "Safe Torque Off" (STO)

Precondition

You selected an interface assignment w

ith terminals reserved for a

failsafe function. See also

Default settings of the terminals

(Page

25).

Procedure

For releasing the STO function you have to set the following parameters:

1. p0010 = 95 - Enter commissioning of fail-safe functions.

2. p9761 = … - Enter password for fail-safe function (factory setting = 0).

3. p9762 = … - Enter new password, if required (0 … FFFF FFFF).

4. p9763 = … - Confirm new password.

5. p9601.0 = 1 - Select STO via terminal strip.

6. p9659 = … - Set the forced checking procedure timer.

7. p9700 = D0 - Copy fail-safe parameters.

8. p9701 = DC - Confirm fail-safe parameters.

9. p0010 = 0 - Finish commissioning of fail-safe functions

10.p0971 = 1 - Save the parameters in a non-volatile memory

11.Wait until p0971 = 0

12.Bring the converter into a completely no-voltage condition (400V and 24V) and switch on

again.

You have released the STO function.

Commissioning

4.2 Commissioning with BOP-2 operator panel

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42 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

4.2.3.4

Parameter list

The following list contains the basic parameter

information with access level 1 … 3. The complete

parameter list is provided in the list manual, see

Product support (Page 65).

No.

Description

r0002

Drive operating display

p0003

Access level

p0010

Drive, commissioning parameter filter

p0015 Macro drive unit

See also Default settings of the terminals

(Page 25)

r0018

Control Unit firmware version

r0020

Speed setpoint smoothed [100 % ≙ p2000]

r0021 CO: Actual speed smoothed [100 % ≙ p2000]

r0022

Speed actual value rpm smoothed [rpm]

r0024

Output frequency smoothed [100 % ≙ p2000]

r0025

CO: Output voltage smoothed [100 % ≙ p2001]

r0026

CO: DC link voltage smoothed [100 % ≙ p2001]

r0027 CO: Absolute actual current smoothed

[100 % ≙ p2002]

r0031

Actual torque smoothed [100 % ≙ p2003]

r0032 CO: Active power actual value smoothed

[100 % ≙ r2004]

r0034

Motor utilization [100 ≙ 100%]

r0035

CO: Motor temperature [100°C ≙ p2006]

r0036

CO: Power unit overload I

t [100 ≙ 100%]

r0039

Energy consumption [kWh]

[0] Energy balance

(total)

[1] Energy drawn

[2]

Energy fed back

p0040

0 → 1

Reset the energy consumption display

r0041

Energy usage saved/energy saved

p0045

Smoothing time constant, display values [ms]

r0046

CO/BO: Missing enable signals

r0047 Motor data identification routine and speed

controller optimization

r0050 CO/BO: Command Data Set CDS effective

r0051

CO/BO: Drive Data Set DDS effective

r0052

CO/BO: Status word 1

.00

Ready to start

.01

Ready

No.

Description

.02

Operation enabled

.03

Fault active

.04

Coast down active (OFF2)

.05

Quick stop active (OFF3)

.06

Closing lockout active

.07

Alarm active

.08

Deviation, setpoint/actual speed

.09

Control requested

.10

Maximum speed reached

.11

I,M,P limit reached

.12

Motor holding brake open

.13

Alarm overtemperature motor

.14

Motor rotates forwards

.15

Alarm inverter overload

r0053

CO/BO: Status word 2

r0054

CO/BO: Control word 1

.00 ON/OFF1

.01

OFF2

.02 OFF3

.03

Enable ramp-function generator

.04

Enable ramp-function generator

.05

Continue ramp-function generator

.06

Enable speed setpoint

.07

Acknowledge fault

.08

Jog bit 0

.09

Jog bit 1

.10

Master control by PLC

.11

Direction reversal (setpoint)

.13

Motorized potentiometer, raise

.14

Motorized potentiometer, lower

.15

CDS bit 0

r0055

CO/BO: Supplementary control word

.00

Fixed setpoint, bit 0

.01

Fixed setpoint, bit 1

.02

Fixed setpoint, bit 2

.03

Fixed setpoint, bit 3

.04

DDS selection, bit 0

.05 DDS selection, bit 1

.08

Technology controller enable

.09

DC braking enable

.11

Droop enable

.12

Closed-loop torque control active

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 43

No.

Description

.13

External fault 1 (F07860)

.15

CDS bit 1

r0056

CO/BO: Status word, closed-loop control

r0060 CO: Speed setpoint before setpoint filter

[100 % ≙ p2000]

r0062

CO: Speed setpoint after filter [100 % ≙ p2000]

r0063 CO: Speed actual value unsmoothed

[100 % ≙ p2000]

r0064 CO: Speed controller system deviation

[100 % ≙ p2000]

r0065

Slip frequency [100 % ≙ p2000]

r0066

CO: Output frequency [100 % ≙ p2000]

r0067

CO: Output current, maximum [100 % ≙ p2002]

r0068 CO: Absolute current actual value unsmoothed

[100 % ≙ p2002]

r0070

CO: Actual DC link voltage [100 % ≙ p2001]

r0071 Maximum output voltage [100 % ≙ p2001]

r0072

CO: Output voltage [100 % ≙ p2001]

r0075 CO: Current setpoint field-generating

[100 % ≙ p2002]

r0076 CO: Current actual value field-generating

[100 % ≙ p2002]

r0077 CO: Current setpoint torque-generating

[100 % ≙ p2002]

r0078 CO: Current actual value torque-generating

[100 % ≙ p2002]

r0079

CO: Torque setpoint, total [100 % ≙ p2003]

r0080

CO: Actual torque value

[0]

unsmoothed

[1]

smoothed

r0082

CO: Active power actual value

[0] unsmoothed [1] smoothed with

p0045

[2]

Electric power

p0100

IEC/NEMA motor standard

0 IEC motor (50 Hz, SI units)

NEMA motor (60 Hz, US units)

NEMA motor (60 Hz, SI units)

p0124

CU Identification via LED

p0133

Motor configuration

.00 1: Delta

0: Star

.01 1: 87 Hz

0: No 87 Hz

p0170

Number of Command Data Sets (CDS)

p0180

Number of Drive Data Sets (DDS)

No.

Description

p0201

Power unit code number

r0204

Power unit, hardware properties

p0205

Power unit application

Load cycle with high overload

Load cycle with light overload

r0206

Rated power unit power [kw/hp]

r0207

Rated power unit current

r0208

Rated power unit line supply voltage [V]

r0209

Power unit, maximum current

p0210

Drive unit line supply voltage [V]

p0219 Braking resistor braking power [kW]

p0230

Drive filter type, motor side

No filter

Motor reactor

dv/dt filter

Siemens sine-wave filter

Sine wave filter, third-party manufacturer

p0233

Power unit motor reactor [mH]

p0234

Power unit sine-wave filter capacitance [µF]

r0238

Internal power unit resistance

p0287 Ground fault monitoring thresholds

[100 % ≙ r0209]

r0289 CO: Maximum power unit output current

[100 % ≙ p2002]

p0290

Power unit overload response

Reduce output current or output frequency

1 No reduction, shutdown when overload

threshold is reached

2 Reduce I_output or f_output and f_pulse (not

using I2t).

Reduce the pulse frequency (not using I2t)

12 I_output or f_output and automatic pulse

frequency reduction

Automatic pulse frequency reduction

p0292

Power unit temperature alarm threshold [°C]

p0295

Fan run-on time [s]

p0300

Motor type selection

No motor

Induction motor

Synchronous motor

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

44 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

No.

Description

1LE1 standard induction motor

1LG6 standard induction motor

1LA7 standard induction motor

1LA9 standard induction motor

100

1LE1 standard induction motor

p0301

Motor code number selection

p0304

Rated motor voltage [V]

p0305

Rated motor current [A]

p0306

Number of motors connected in parallel

p0307

Rated motor power [kW]

p0308

Rated motor power factor

p0309

Rated motor efficiency [%]

p0310

Rated motor frequency [Hz]

p0311

Rated motor speed [rpm]

p0312

Rated motor torque [Nm]

p0320 Motor rated magnetizing current/short-circuit

current [A]

p0322

Maximum motor speed [rpm]

p0323

Maximum motor current [A]

p0325 Motor pole position identification current 1st

phase [A]

p0329

Motor pole position identification current [A]

r0330

Rated motor slip

r0331 Actual motor magnetizing current/short-circuit

current

r0333

Rated motor torque [Nm]

p0335

Motor cooling type

p0340

Automatic calculation of motor/control parameters

p0341

Motor moment of inertia [kgm²]

p0342 Ratio between the total and motor moment of

inertia [kgm²]

r0345

Nominal motor starting time

p0346

Motor excitation build-up time [s]

p0347

Motor de-excitation time [s]

p0350

Motor stator resistance, cold [Ω]

p0352 Cable resistance [Ω]

r0395

Actual stator resistance

r0396

Actual rotor resistance

p0500

Technology application

p0505

Selecting the system of units

System of units SI

No.

Description

Referred system of units/SI

US system of units

System of units, referred/US

p0573

Inhibit automatic reference value calculation

p0595

Selecting technological units

1 referred, no dimensions

bar

°C

ltr/s

m³/s

ltr/min

m³/min

ltr/h

m³/h

kg/s

kg/min

kg/h

t/min

t/h

psi

°F

gallon/s

inch³/s

gallon/min

inch³/min

gallon/h

inch³/h

lb/s

lb/min

lb/h

lbf

lbf ft

33 K 34 rpm 35 parts/min

m/s

ft³/s

ft³/min

39 BTU/min 40 BTU/h 41 mbar

inch wg

ft wg

m wg

% r.h.

g/kg

p0596

Reference quantity, technological units

p0601

Motor temperature sensor type

0 No sensor

PTC warning & timer

KTY84

Bimetallic NC contact warning & timer

p0604

Motor temperature alarm threshold [°C]

p0605

Motor temperature fault threshold [°C]

p0610

Motor overtemperature response

No response, alarm only, no reduction of I

max

Alarm with reduction of Imax and fault

Alarm and fault, no reduction of I

max

12 Messages, no reduction of Imax, temperature

is saved

p0611

t motor model thermal time constant [s]

p0612

Motor temperature model activation

00 Activate motor

temperature

model 1 (I

01 Activate motor

temperature model

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 45

No.

Description

09 Activate motor temperature model 2

expansions

p0614

Thermal resistor adaptation reduction factor

p0615

t motor model fault threshold [°C]

p0625

Motor ambient temperature [°C]

p0637

Q flux, flux gradient saturated [mH]

p0640

Current limit [A]

r0720

CU number of inputs and outputs

r0722

CO/BO: CU digital inputs, status

.00

DI 0 (terminal 5)

.01

DI 1 (terminal 6)

.02

DI 2 (terminal 7)

.03

DI 3 (terminal 8)

.04 DI 4 (terminal 16)

.05

DI 5 (terminal 17)

.11

DI 11 (terminals 3, 4) AI 0

r0723

CO/BO: CU digital inputs, status inverted

p0730

BI: CU signal source for terminal DO 0

NO: Terminal 19 / NC: Terminal 18

p0731

BI: CU signal source for terminal DO 1

NO: Terminal 21

r0747

CU, digital outputs status

p0748

CU, invert digital outputs

r0751

BO: CU analog inputs status word

r0752 CO: CU analog inputs input voltage/current actual

AI0 (terminals 3/4)

r0755 CO: CU analog inputs actual value in percent, AI0

(terminals 3/4) [100 ≙ 100%]

p0756

CU analog input type (terminals 3, 4)

Unipolar voltage input (0 V ... +10 V)

1 Unipolar voltage input monitored

(+2 V... +10 V)

Unipolar current input (0 mA … +20 mA)

3 Unipolar current input monitored (+4 mA …

+20 mA)

Bipolar voltage input (-10 V...+10 V)

No sensor connected

No.

Description

p0757

CU analog input characteristic value x1

p0758

CU analog input characteristic value y1 [%]

p0759

CU analog input characteristic value x2

p0760

CU analog input characteristic value y2 [%]

p0761 CU analog input wire break monitoring response

threshold

p0764

CU analog inputs deadband [V]

p0771 CI: CU analog output signal source, AO 0

(terminals 12, 13) [100 ≙ 100%]

r0772

CU analog output, output value currently referred

r0774 CU analog output, output voltage/current actual

[100% ≙ p2001]

p0775 CU analog output activate absolute value

generation

p0776

CU analog output type

Current output (0 mA ... +20 mA)

Voltage output (0 V... +10 V)

Current output (+4 mA ... +20 mA)

p0777

CU analog output characteristic value x1 [%]

p0778

CU analog output characteristic value y1 [V]

p0779

CU analog output characteristic value x2 [%]

p0780

CU analog output characteristic value y2 [V]

p0782 BI: CU analog output invert signal source, AO 0

(terminals 12,13)

r0785

BO: CU analog outputs status word

.00 1 = AO 0 negative

p0795

CU digital inputs, simulation mode

p0796

CU digital inputs, simulation mode setpoint

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

46 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

No.

Description

p0797

CU analog inputs, simulation mode

p0798

CU analog inputs, simulation mode setpoint

p0802

Data transfer with memory card as source/target

p0803 Data transfer with device memory as

source/target

p0804

Data transfer start

12 Start transfer of the GSD for PROFIBUS

master on the memory card

p0806

BI: Inhibit master control

r0807

BO: Master control active

p0809 Copy Command Data Set CDS

p0810

BI: Command data set selection CDS bit 0

p0819 Copy drive data set DDS

p0820

BI: Drive data set selection DDS, bit 0

p0826

Motor changeover, motor number

r0835

CO/BO: Data set changeover status word

r0836

CO/BO: Command data set CDS selected

r0837

CO/BO: Drive data set DDS selected

p0840

BI: ON/OFF (OFF1)

p0844 BI: No coast down/coast down (OFF2) signal

source 1

p0845 BI: No coast down/coast down (OFF2) signal

source 2

p0848 BI: No quick stop/quick stop (OFF3) signal

source 1

p0849 BI: No quick stop/quick stop (OFF3) signal

source 1

p0852 BI: Enable operation

p0854

BI: Master control by PLC

p0855

BI: Unconditionally release holding brake

p0856

BI: Enable speed controller

p0858

BI: Unconditionally close holding brake

p0867 Power unit main contactor hold time after OFF1

[ms]

p0869

Configuration sequence control

.00

1 = keep main contactor closed for STO

r0898

CO/BO: Control word sequence control

r0899

CO/BO: Status word sequence control

p0918

PROFIBUS address

p0922

PROFIdrive telegram selection

Standard telegram 1, PZD-2/2

Standard telegram 20, PZD-2/6

352

SIEMENS telegram 352, PZD-6/6

353 SIEMENS telegram 353, PZD-2/2, PKW-

4/4

354 SIEMENS telegram 354, PZD-6/6, PKW-

4/4

999

Free telegram configuration with BICO

r0944

CO: Counter for fault buffer changes

r0945

Fault code

r0946

Fault code list

r0947

Fault number

r0948

Fault time received in milliseconds [ms]

r0949

Fault value

p0952

Fault cases, counter

r0963

PROFIBUS baud rate

r0964

Device identification

p0965

PROFIdrive profile number

p0969

System runtime relative [ms]

p0970

Reset drive parameters

Inactive

Reset start parameters

Starts a safety parameter reset

Starts to download setting 10

Starts to download setting 11

Starts to download setting 12

100

Starts a BICO interconnection reset

p0971

Save parameters

Inactive

Save drive object

Save in a non-volatile memory as setting 10

11 Save in a non-volatile memory as setting 11

Save in a non-volatile memory as setting 12

p0972 Drive unit reset

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 47

p1000

Speed setpoint selection

p1001

CO: Fixed speed setpoint 1 [rpm]

p1002

CO: Fixed speed setpoint 2 [rpm]

p1003

CO: Fixed speed setpoint 3 [rpm]

p1004

CO: Fixed speed setpoint 4 [rpm]

p1005

CO: Fixed speed setpoint 5 [rpm]

p1006

CO: Fixed speed setpoint 6 [rpm]

p1007

CO: Fixed speed setpoint 7 [rpm]

p1008

CO: Fixed speed setpoint 8 [rpm]

p1009 CO: Fixed speed setpoint 9 [rpm]

p1010

CO: Fixed speed setpoint 10 [rpm]

p1011

CO: Fixed speed setpoint 11 [rpm]

p1012

CO: Fixed speed setpoint 12 [rpm]

p1013

CO: Fixed speed setpoint 13 [rpm]

p1014

CO: Fixed speed setpoint 14 [rpm]

p1015

CO: Fixed speed setpoint 15 [rpm]

p1016

Fixed speed setpoint mode

Direct selection

Selection, binary coded

p1020

BI: Fixed speed setpoint selection bit 0

p1021

BI: Fixed speed setpoint selection bit 1

p1022

BI: Fixed speed setpoint selection bit 2

p1023

BI: Fixed speed setpoint selection bit 3

r1024 CO: Fixed speed setpoint effective [100 % ≙

p2000]

r1025

BO: Fixed speed setpoint status

p1030

Motorized potentiometer configuration

Storage active

01 Automatic operation, ramp-function

generator active

02 Initial rounding active

Storage in NVRAM active

p1035 BI: Motorized potentiometer setpoint raise

p1036

BI: Motorized potentiometer setpoint lower

p1037

Motorized potentiometer maximum speed [rpm]

p1038

Motorized potentiometer minimum speed [rpm]

p1040

Motorized potentiometer start value [rpm]

p1043

BI: Motorized potentiometer, accept setting value

p1044 CI: Motorized potentiometer setting value [100 %

≙ p2000]

r1045 CO: Motorized potentiometer, setpoint in front of

the ramp-function generator [rpm]

p1047

Motorized potentiometer ramp-up time [s]

p1048

Motorized potentiometer ramp-down time [s]

r1050 CO: Motorized potentiometer setpoint after the

ramp-function generator [100 % ≙ p2000]

p1055

BI: Jog bit 0

p1056

BI: Jog bit 1

p1058

Jog 1 speed setpoint [rpm]

p1059

Jog 2 speed setpoint [rpm]

p1070

CI: Main setpoint [100 % ≙ p2000]

p1071

CI: Main setpoint scaling [100 ≙ 100%]

r1073

CO: Main setpoint effective [100 % ≙ p2000]

p1075

CI: Supplementary setpoint [100 % ≙ p2000]

p1076

CI: Supplementary setpoint scaling [100 ≙ 100%]

r1077 CO: Supplementary setpoint effective

[100 % ≙ p2000]

r1078

CO: Total setpoint effective [100 % ≙ p2000]

p1080

Minimum speed [rpm]

p1081

Maximum speed scaling [%]

p1082

Maximum speed [rpm]

p1083 CO:Speed limit in positive direction of rotation

[rpm]

r1084

CO: Speed limit positive effective [100 % ≙ p2000]

p1086 CO: Speed limit in negative direction of rotation

[rpm]

r1087 CO: Speed limit negative effective [100 % ≙

p2000]

p1091

Skip speed 1 [rpm]

p1092

Skip speed 2 [rpm]

p1101

Skip speed bandwidth [rpm]

p1106

CI: Minimum speed signal source

p1110

BI: Inhibit negative direction

p1111

BI: Inhibit positive direction

p1113

BI: Setpoint inversion

r1114 CO: Setpoint after the direction limiting [100 % ≙

p2000]

r1119 CO: Ramp-function generator setpoint at the input

[100 % ≙ p2000]

p1120

Ramp-function generator ramp-up time [s]

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

48 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

p1121

Ramp-function generator ramp-down time [s]

p1130 Ramp-function generator initial rounding-off time

[s]

p1131 Ramp-function generator final rounding-off time

[s]

p1134

Ramp-function generator rounding-off type

Continuous smoothing

Discontinuous smoothing

p1135

OFF3 ramp-down time [s]

p1136

OFF3 initial rounding-off time [s]

p1137

OFF3 final rounding-off time [s]

p1138

CI: Acceleration ramp scaling [100 ≙ 100%]

p1139

CI: Ramp down scaling [100 ≙ 100%]

p1140

BI: Enable ramp-function generator

p1141

BI: Continue ramp-function generator

p1142

BI: Enable speed setpoint

r1149 CO: Ramp-function generator acceleration [100 %

≙ p2007]

r1170 CO: Speed controller setpoint sum

[100 % ≙ p2000]

r1198

CO/BO: Control word, setpoint channel

p1200

Flying restart operating mode

Flying restart inactive

1 Flying restart always active (start in setpoint

direction)

4 Flying restart always active (start only in

setpoint direction)

p1201

BI: Flying restart enable signal source

p1202

Flying restart search current [100 % ≙ r0331]

p1203

Flying restart search rate factor [%]

A higher value results in a longer search time.

p1206

Set fault number without automatic restart

p1210

Automatic restart mode

Inhibit automatic restart

1 Acknowledge all faults without restarting

4 Restart after line supply failure, without

additional start attempts

6 Restart after fault with additional start

attempts

14 Restart after line supply failure following

manual acknowledgement

16 Restart after fault following manual

acknowledgement

26 Acknowledging all faults and restarting for an

ON command

p1211

Automatic restart, start attempts

p1212

Automatic restart, delay time start attempts [s]

p1213

Automatic restart, monitoring time [s]

[0]

Restart

[1]

Reset start counter

p1215

Motor holding brake configuration

No motor holding brake being used

3 Motor holding brake like sequential control,

connection via BICO

p1216

Motor holding brake, opening time [ms]

p1217

Motor holding brake, closing time [ms]

p1230

BI: DC braking activation

p1231

DC braking configuration

No function

DC braking

DC braking OFF1/OFF3

DC braking below starting speed

p1232

DC braking, braking current [A]

p1233 DC braking time [s]

p1234

Speed at the start of DC braking [rpm]

r1239

CO/BO: DC braking status word

p1240 VDC controller or VDC monitoring configuration

(vector control)

Inhibit VDC controller

Enable V

DC_max

controller

Enable VDC_min controller (kinetic buffering)

3 Enable VDC_min controller and VDC_max

controller

r1242

VDC_max controller switch-in level [100 % ≙ p2001]

p1243

DC_max

controller dynamic factor [%]

p1245 VDC_min controller switch-in level (kinetic buffering)

[%]

r1246 VDC_min controller switch-in level (kinetic buffering)

[100 % ≙ p2001]

p1247 VDC_min

controller dynamic factor (kinetic buffering)

[%]

p1249

DC_max

controller speed threshold [rpm]

p1254

DC_max

controller automatic ON level detection

Automatic detection inhibited

Automatic detection enabled

p1255 VDC_min controller time threshold [s]

p1256

DC_min

controller response (kinetic buffering)

0 Buffer VDC until undervoltage, n<p1257 →

F07405

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 49

1 Buffer VDC until undervoltage, n<p1257 →

F07405, t>p1255 → F07406

p1257

DC_min

controller speed threshold [rpm]

p1271

Flying restart maximum frequency for the inhibited

direction [Hz]

p1280

controller or V

monitoring configuration (V/f)

Inhibit VDC controller

Enable V

DC_max

controller

r1282 VDC_max controller switch-in level (V/f) [100 % ≙

p2001]

p1283

DC_max

controller dynamic factor (V/f) [%]

p1284

VDC_max controller time threshold (U/f) [s]

p1300

Open-loop/closed-loop control operating mode

V/f control with linear characteristic

V/f control with linear characteristic and FCC

V/f control with parabolic characteristic

V/f control with parameterizable characteristic

V/f control with linear characteristic and ECO

5 V/f control for drive requiring a precise

frequency (e.g. textiles)

6 V/f control for drive requiring a precise

frequency and FCC

7 V/f control for parabolic characteristic and

ECO

V/f control with independent voltage setpoint

Speed control (without encoder)

p1302

V/f control configuration

.03 Motor holding brake with constant stop

frequency

p1310

Voltage boost permanent [100 % ≙ p0305]

p1311

Voltage boost when accelerating [%]

p1312

Voltage boost when starting [%]

r1315

Voltage boost, total [100 % ≙ p2001]

p1320 V/f control programmable characteristic frequency

1 [Hz]

p1321 V/f control programmable characteristic voltage 1

[V]

p1322

Characteristic frequency 2 [Hz]

p1323

Characteristic voltage 2 [V]

p1324

Characteristic frequency 3 [Hz]

p1325

Characteristic voltage 3 [V]

p1326

Characteristic frequency 4 [Hz]

p1327

Characteristic voltage 4 [V]

p1330 CI: V/f control independent voltage setpoint

[100 % ≙ p2001]

p1331

Voltage limiting [V]

p1334 V/f control slip compensation starting frequency

[Hz]

p1335

Slip compensation, scaling [100 % ≙ r0330]

p1336

Slip compensation limit value [100 % ≙ r0330]

r1337

CO: Actual slip compensation [100 ≙ 100%]

p1338 V/f mode resonance damping gain

p1340

max

frequency controller proportional gain

r1343 CO: I_max controller frequency output

[100 % ≙ p2000]

p1349 U/f mode resonance damping maximum

frequency [Hz]

p1351 CO: Motor holding brake starting frequency

[100 ≙ 100%]

p1352 CI: Motor holding brake starting frequency

[100 ≙ 100%]

r1438 CO: Speed controller speed setpoint

[100 % ≙ p2000]

p1452 Speed controller speed actual value smoothing

time (SLVC) [ms]

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

50 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

p1470

Speed controller encoderless operation P gain

p1472 Speed controller sensorless operation integral

time [ms]

p1475

CI: Speed controller torque setting value for motor

holding brake [100 % ≙ p2003]

r1482 CO: Speed controller I torque output

[100 % ≙ p2003]

r1493

CO: Total moment of inertia [kgm

]

p1496

Acceleration pre-control scaling [%]

p1498

Load moment of inertia [kgm

]

p1502

BI: Freezing the moment of inertia estimator

0 Moment of inertia

estimator active

1 Determined moment

of inertia frozen

p1511

CI: Supplementary torque 1 [100 % ≙ p2003]

r1516 CO: Supplementary torque and acceleration

torque [100 % ≙ p2003]

p1520

CO: Torque limit upper [Nm]

p1521

CO: Torque limit lower [Nm]

p1522 CI: Torque limit upper [100 % ≙ p2003]

p1523

CI: Torque limit lower [100 % ≙ p2003]

p1524 CO: Torque limit upper/motoring scaling

[100 ≙ 100%]

p1525

CO: Torque limit lower scaling [100 ≙ 100%]

r1526 CO: Torque limit upper without offset

[100 % ≙ p2003]

r1527 CO: Torque limit lower without offset

[100 % ≙ p2003]

p1530

Power limit motoring [kW]

p1531

Power limit regenerative [kW]

r1538

CO: Upper effective torque limit [100 % ≙ p2003]

r1539

CO: Lower effective torque limit [100 % ≙ p2003]

r1547

CO: Torque limit for speed controller output

[0]

Upper limit [100 % ≙ p2003]

[1]

Lower limit [100 % ≙ p2003]

p1552 CI: Torque limit upper scaling without offset

[100 ≙ 100%]

p1554 CI: Torque limit lower scaling without offset

[100 ≙ 100%]

p1560 Moment of inertia estimator, accelerating torque

threshold value [100% ≙ r0333]

p1561 Moment of inertia estimator change time inertia

[ms]

p1562

Moment of inertia estimator change time load [ms]

p1563 CO: Moment of inertia estimator load torque

positive direction of rotation [Nm]

p1564 CO: Moment of inertia estimator load torque

negative direction of rotation [Nm]

p1570

CO: Flux setpoint [100 ≙ 100%]

p1580

Efficiency optimization [%]

r1598

CO: Flux setpoint total [100 ≙ 100%]

p1610

Torque setpoint static (SLVC) [100 % ≙ r0333]

p1611 Supplementary accelerating torque (SLVC)

[100 % ≙ r0333]

r1732

CO: Direct-axis voltage setpoint [100 % ≙ p2001]

r1733 CO: Quadrature-axis voltage setpoint

[100 % ≙ p2001]

p1745

Motor model error threshold stall detection [%]

p1780

Motor model adaptation configuration

p1800

Pulse frequency setpoint [kHz]

r1801

CO: Pulse frequency [100 % ≙ p2000]

p1806

Filter time constant V

correction [ms]

p1820

Reverse the output phase sequence

Off

r1838

CO/BO: Gating unit status word 1

p1900 Motor data identification and rotating

measurement

Inhibited

1 Identify the motor data at standstill and with

the motor rotating

Identify motor data at standstill

Identify motor data with the motor rotating

p1901

Test pulse evaluation configuration

.00

Phase short-circuit test pulse active

.01

Ground fault detection test pulse active

.02 Test pulse for every pulse enable

p1909

Motor data identification control word

p1910

Motor data identification selection

p1959

Rotating measurement configuration

p1960

Rotating measurement selection

Inhibited

1 Rotating measurement in encoderless

operation

3 Speed controller optimization in encoderless

operation

p1961

Saturation characteristic speed to determine [%]

p1965

Speed_ctrl_opt speed [100 % ≙ p0310]

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 51

p1967

Speed_ctrl_opt dynamic factor [%]

p1980

PolID procedure

Voltage pulsing, 1st harmonic

Voltage pulsing, 2-phase

Voltage pulsing, 2-phase inverse

Voltage pulsing, 2nd harmonic, inverse

Impressing DC current

p2000

Reference speed reference frequency [rpm]

p2001

Reference voltage [V]

p2002 Reference current [A]

p2003

Reference torque [Nm]

r2004

Reference power

p2006

Reference temperature [°C]

p2010

Commissioning interface baud rate

p2011

Commissioning interface address

p2016

CI: Comm IF USS PZD send word

p2020

Fieldbus interface baud rate

2400 baud

4800 baud

9600 baud

19200 baud

38400 baud

57600 baud

76800 baud

93750 baud

115200 baud

187500 baud

p2021

Fieldbus interface address

p2022

Fieldbus interface USS PZD number

p2023

Fieldbus interface USS PKW number

PKW 0 words

PKW 3 words

4 PKW 4 words 127 PKW variable

p2024

Fieldbus interface times [ms]

[0]

Maximum processing time

[1]

Character delay time

[2]

Telegram pause time

r2029

Fieldbus interface error statistics

[0]

Number of error-free telegrams

[1]

Number of rejected telegrams

[2]

Number of framing errors

[3]

Number of overrun errors

[4]

Number of parity errors

[5]

Number of starting character errors

[6]

Number of checksum errors

[7]

Number of length errors

p2030

Fieldbus interface protocol selection

No protocol

USS

MODBUS

PROFIBUS

CAN

r2032

Master control, control word effective

.00

ON / OFF1

.01

OFF2 inactive

.02

OFF3 inactive

.03

Enable operation

.04

Enable ramp-function generator

.05

Start ramp-function generator

.06

Enable speed setpoint

.07

Acknowledge fault

.08

Jog bit 0

.09

Jog bit 1

.10 Master control by PLC

p2037

PROFIdrive STW1.10 = 0 mode

0 Freeze setpoints and further process sign-of-

life

Freeze setpoints and sign-of-life

Setpoints are not frozen

p2038

PROFIdrive STW/ZSW interface mode

SINAMICS

VIK-NAMUR

p2040

Fieldbus interface monitoring time [ms]

p2042

PROFIBUS ID Number

SINAMICS

VIK-NAMUR

r2043

BO: PROFIdrive PZD state

.00 Setpoint failure

.02

Fieldbus operational

p2044 PROFIdrive fault delay [s]

p2047

PROFIBUS additional monitoring time [ms]

r2050

CO: PROFIdrive PZD receive word

[0]

PZD 1

…

[7]

PZD 8

p2051

CI: PROFIdrive PZD send word

[0]

PZD 1

…

[7]

PZD 8

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

52 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

r2053

PROFIdrive diagnostics send PZD word

[0]

PZD 1

…

[7]

PZD 8

r2054

PROFIBUS status

Off

No connection (search for baud rate)

Connection OK (baud rate found)

3 Cyclic connection with master (data

exchange)

Cyclic data OK

r2055

PROFIBUS diagnosis standard

[0]

Master bus address

[1]

Master input total length bytes

[2]

Master output total length bytes

r2057

PROFIBUS address switch diagnostics

r2060

CO: IF1 PROFIdrive PZD receive double word

[0]

PZD 1 + 2

…

[10]

PZD 11 + 12

r2061 CI: IF1 PROFIdrive PZD send double word

[0]

PZD 1 + 2

…

[10]

PZD 11 + 12

r2063 IF1 PROFIdrive diagnostics PZD send double

word

[0]

PZD 1 + 2

…

[10]

PZD 11 + 12

r2067

IF1 PZD maximum interconnected

[0]

Receiving

[1]

Sending

p2072

Response, receive value after PZD failure

.00 Unconditionally open

holding brake (p0855)

1 = freeze value

0 = zero value

r2074

PROFIdrive diagnostics bus address PZD receive

[0]

PZD 1

…

[7]

PZD 8

r2075 PROFIdrive diagnostics telegram offset PZD

receive

[0]

PZD 1

…

[7]

PZD 8

r2076

PROFIdrive diagnostics telegram offset PZD send

[0]

PZD 1

…

[7]

PZD 8

r2077 PROFIBUS diagnostics peer-to-peer data transfer

addresses

p2079

PROFIdrive PZD telegram selection extended

See p0922

p2080

BI: Binector-connector converter, status word 1

The individual bits are combined to form status

word 1.

p2088

Binector-connector converter, invert status word

r2089 CO: Send binector-connector converter status

word

[0]

Status word 1

[1]

Status word 2

[2]

Free status word 3

[3]

Free status word 4

[4]

Free status word 5

r2090

BO: PROFIdrive PZD1 receive bit-serial

r2091

BO: PROFIdrive PZD2 receive bit-serial

r2092

BO: PROFIdrive PZD3 receive bit-serial

r2093

BO: PROFIdrive PZD4 receive bit-serial

r2094

BO: Connector-binector converter binector output

r2095

BO: Connector-binector converter binector output

p2098 Invert connector-binector converter binector

output

p2099

CI: Connector-binector converter signal source

p2100

Setting the fault number for fault response

p2101

Setting the fault response

None

OFF1

OFF2

OFF3

STOP2

DC braking

p2103

BI: 1. Acknowledge faults

p2104

BI: 2. Acknowledge faults

p2106

BI: External fault 1

r2110

Alarm number

p2111

Alarm counter

p2112

BI: External alarm 1

r2122

Alarm code

r2123

Alarm time received [ms]

r2124

Alarm value

r2125 Alarm time removed [ms]

p2126

Setting fault number for acknowledge mode

p2127 Sets acknowledgement mode

p2128

Selecting fault/alarm code for trigger

r2129

CO/BO: Trigger word for faults and alarms

r2130

Fault time received in days

r2131

CO: Actual fault code

r2132

CO: Actual alarm code

r2133

Fault value for float values

r2134

Alarm value for float values

r2135

CO/BO: Status word, faults/alarms 2

r2136

Fault time removed in days

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 53

r2138

CO/BO: Control word, faults/alarms

r2139

CO/BO: Status word, faults/alarms 1

p2141

Speed threshold value 1 [rpm]

p2153

Speed actual value filter time constant [ms]

p2156

Switch-on delay comparison value reached [ms]

r2169

CO: Speed actual value smoothed signals [rpm]

p2170

Current threshold value [A]

p2171

Current threshold value reached delay time [ms]

p2174

Torque threshold value 1 [Nm]

p2194

Torque threshold value 2 [%]

p2195

Torque utilization switch-off delay [ms]

r2197

CO/BO: Status word monitoring functions 1

r2198

CO/BO: Status word monitoring 2

r2199

CO/BO: Status word monitoring 3

p2200

BI: Technology controller enable

p2201

CO: Techn. controller fixed value 1 [100 ≙ 100%]

p2202

CO: Techn. controller fixed value 2 [100 ≙ 100%]

p2203

CO: Techn. controller fixed value 3 [100 ≙ 100%]

p2204

CO: Techn. controller fixed value 4 [100 ≙ 100%]

p2205

CO: Techn. controller fixed value 5 [100 ≙ 100%]

p2206

CO: Techn. controller fixed value 6 [100 ≙ 100%]

p2207

CO: Techn. controller fixed value 7 [100 ≙ 100%]

p2208

CO: Techn. controller fixed value 8 [100 ≙ 100%]

p2209

CO: Techn. controller fixed value 9 [100 ≙ 100%]

p2210

CO: Techn. controller fixed value 10 [100 ≙ 100%]

p2211

CO: Techn. controller fixed value 11 [100 ≙ 100%]

p2212

CO: Techn. controller fixed value 12 [100 ≙ 100%]

p2213

CO: Techn. controller fixed value 13 [100 ≙ 100%]

p2214

CO: Techn. controller fixed value 14 [100 ≙ 100%]

p2215

CO: Techn. controller fixed value 15 [100 ≙ 100%]

p2216

Techn. controller fixed value selection method

Fixed value selection direct

1 Fixed value selection binary

p2220

BI: Techn. controller fixed value selection bit 0

p2221 BI: Techn. controller fixed value selection bit 1

p2222

BI: Techn. controller fixed value selection bit 2

p2223

BI: Techn. controller fixed value selection bit 3

r2224 CO: Techn. controller fixed value active [100 ≙

100%]

r2225 CO/BO: Techn. controller fixed value selection

status word

r2229

Techn. controller number currently

p2230 Techn. controller motorized potentiometer

configuration

.00

Storage active

.02

Initial rounding active

.03 Non-volatile data save active for

p2230.0 = 1

.04

Ramp-function generator always active

r2231

Techn. controller motorized potentiometer setpoint

memory

p2235 BI: Techn. controller motorized potentiometer

setpoint up

p2236 BI: Techn. controller motorized potentiometer

setpoint down

p2237 Techn. controller motorized potentiometer

maximum value [%]

p2238 Techn. controller motorized potentiometer

minimum value [%]

p2240 Techn. controller motorized potentiometer start

value [%]

r2245 CO: Techn. controller motorized potentiometer

setpoint before RFG [100 ≙ 100%]

p2247 Techn. controller motorized potentiometer ramp-

up time [s]

p2248 Techn. controller motorized potentiometer ramp-

down time [s]

r2250 CO: Techn. controller motorized potentiometer

setpoint after RFG [100 ≙ 100%]

p2251

Techn. controller mode

Techn. controller as main speed setpoint

Techn. controller as additional speed setpoint

p2253

CI: Techn. controller setpoint 1 [100 ≙ 100%]

p2254

CI: Techn. controller setpoint 2 [100 ≙ 100%]

p2255

Techn. controller setpoint 1 scaling [100 ≙ 100%]

p2256

Techn. controller setpoint 2 scaling [100 ≙ 100%]

p2257

Techn. controller ramp-up time [s]

p2258

Techn. controller ramp-down time [s]

r2260 CO: Techn. controller setpoint after ramp function

generator [100 ≙ 100%]

p2261

Techn. controller setpoint filter time constant [s]

p2263

Techn. controller type

D component in the actual value signal

D component in the fault signal

p2264

CI: Techn. controller actual value [100 ≙ 100%]

p2265 Techn. controller actual value filter time constant

[s]

r2266 CO: Techn. controller actual value after filter [100

≙ 100%]

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

54 Getting Started, 04/2014, FW V4.7, A5E34264105B AA

p2267 Techn. controller upper limit actual value [100 ≙

100%]

p2268 Techn. controller lower limit actual value [100 ≙

100%]

p2269

Techn. controller gain actual value [%]

p2270

Techn. controller actual value function selection

No function

√x

x²

x³

p2271 Techn. controller actual value inversion (sensor

type)

No inversion

1 Inversion of the technology controller actual

value signal

r2272 CO: Techn. controller actual value scaled [100 ≙

100%]

r2273

CO: Techn. controller error [100 ≙ 100%]

p2274 Techn. controller actual differentiation time

constant [s]

p2280

Techn. controller proportional gain

p2285 Techn. controller integral time [s]

p2286

BI: Hold techn. controller integrator

p2289 CI: Techn. controller pre-control signal [100 ≙

100%]

p2291 CO: Techn. controller maximum limit [100 ≙

100%]

p2292

CO: Techn. controller minimum limit [100 ≙ 100%]

p2293

Techn. controller ramp-up/ramp-down time [s]

r2294

CO: Techn. controller output signal [100 ≙ 100%]

p2295

CO: Techn. controller output scaling [100 ≙ 100%]

p2296

CI: Techn. controller output scaling [100 ≙ 100%]

p2297 CI: Techn. controller maximum limit signal source

[100 ≙ 100%]

p2298 CI: Techn. controller minimum limit signal source

[100 ≙ 100%]

p2299

CI: Techn. controller limit offset [100 ≙ 100%]

p2302

Techn. controller output signal start value [%]

p2306

Techn. controller fault signal inversion

No inversion

1 Inversion of the techn. controller fault signal

r2344 CO: Techn. controller last speed setpoint

(smoothed) [100 ≙ 100%]

p2345

Techn. controller fault response

Function inhibited

For a fault: change over to r2344 (or p2302)

For a fault: Change over to p2215

r2349

CO/BO: Techn. controller status word

p2900

CO: Fixed value 1 [100 ≙ 100%]

p2901

CO: Fixed value 2 [100 ≙ 100%]

r2902

CO: Fixed values [100 ≙ 100%]

p2930

CO: Fixed value M [Nm]

r2969

Direct axis flux model display

r3113

CO/BO: NAMUR message bit bar

p3117

Change safety message type

Safety messages are not reparameterized

Safety messages are reparameterized

r3120 Component fault

No assignment

Control Unit

Power Module

Motor

r3121

Component alarm

No assignment

Control Unit

Power Module

Motor

r3122

Diagnostic attribute fault

r3123

Diagnostic attribute alarm

p3233

Torque actual value filter time constant [ms]

p3320 Fluid flow machine P = f(n), Y coordinate: P flow

1%, point 1

p3321 Fluid flow machine P = f(n), X coordinate: n flow

1%, point 1

p3322

P = f(n), Y coordinate: P flow 2%, point 2

p3323

P = f(n), X coordinate: n flow 2%, point 2

p3324

P = f(n), Y coordinate: P flow 3%, point 3

p3325

P = f(n), X coordinate: n flow 3%, point 3

p3326

P = f(n), Y coordinate: P flow 4%, point 4

p3327

P = f(n), X coordinate: n flow 4%, point 4

p3328

P = f(n), Y coordinate: P flow 5%, point 5

p3329

P = f(n), X coordinate: n flow 5%, point 5

p3330

BI: 2-3 wire control 1

p3331

BI: 2-3 wire control 2

p3332

BI: 2-3 wire control 3

r3333

CO/BO: 2-3 wire output

.00

2-3 wire ON

.01

2-3 wire reverse

.02

2-3 wire ON / invert

.03

2-3 wire reverse/invert

Commissioning

4.2 Commissioning with BOP-2 operator panel

SINAMICS G120C converter

Getting Started, 04/2014, FW V4.7, A5E34264105B AA 55

p3856

Compound braking current [100 ≙ 100%]

r3859

CO/BO: Compound braking status word

p3900

Completion of quick commissioning

r3925

Identification final display

p3950

Service parameters

p3981

Faults, acknowledge drive object

p3985

Master control mode selection

r3996 Parameter write inhibit status

r5398

Motor temperature model 3 alarm threshold image

[°C]

r5399 Motor temperature model 3 fault threshold image

[°C]

r5600

Pe hibernation ID

POWER OFF

Hibernation 2

255:

Ready

p5602

Pe hibernation pause time, minimum [s]

[0]

Reserved

[1]

Mode 2

p5606

Pe hibernation duration, maximum [ms]

[0]

Reserved

[1]

Mode 2

p5611

Pe energy-saving properties, general

.00 Inhibit

PROFIenergy

.01 Drive triggers OFF1

.02 Transition to hibernation from PROFIdrive

state 4 possible

p5612 Pe energy-saving properties, mode-dependent

[0]

Reserved

[1]

Mode 2

r5613 CO/BO: Pe energy-saving active/inactive

.00

Pe active

.01

Pe inactive

p5614

BI: Set Pe Switching On Inhibited signal source

r7758

Know-how protection Control Unit serial number

r7759 Know-how protection Control Unit reference serial

number

p7760

Write protection/know-how protection status

.00

1 = Write protection active

.01

1 = Know-how protection active

.02 1 = Know-how protection temporarily

unlocked

.03 1 = Know-how protection cannot be

deactivated

.04

1 = Memory card copy protection active

.05

1 = basis copy protection active

.06 1 = trace and measuring functions for

diagnostic purposes active

p7761

Write protection

Deactivate write protection

Activate write protection

p7762 Write access for control using multi-master third-

party bus system

Free write access independent of p7761

No free write access (p7761 is active)

p7763 Know-how protection OEM exception list number

of parameters

p7764

Know-how protection OEM exception list

p7765 Know-how protection memory card copy

protection

Memory card deactivate copy protection

1 Memory card activate copy protection

p7766

Know-how protection password input

p7767

Know-how protection password new

p7768

Know-how protection password confirmation

p7769 Know-how protection memory card setpoint serial

number

p7775

NVRAM data action

r7843

Memory card serial number

r8570 Macro Drive object

Display of the macro files stored in the inverter.