Datasheet Boundary Conduction Mode Power Factor Correction Controller IC BD7692FJ Key Specifications General Description BD7692FJ is Power Factor Correction for AC/DC supplies the system which is suitable for all the products needing power factor improvement. The PFC adopts boundary conduction mode (BCM), and switching loss reduction and noise reduction are possible by Zero Current Detection (ZCD). ZCD detects by resistance, the auxiliary winding is unnecessary. Input Voltage Range: 10 V to 26 V Operating Current: 470 A (Typ) Maximum Frequency: 450 kHz (RRT120 k) Operating Temperature Range: -40 C to +105 C Package W(Typ) x D(Typ) x H(Max) SOP-J8 4.90 mm x 6.00 mm x 1.65 mm Features Boundary Conduction Mode Low Power Consumption VCCUVLO Resister Detection for ZCD Switching Loss Reduction, Noise Reduction by ZCD Dynamic and Static OVP by the VS Pin High Accuracy Over Current Detection (4 %) Error Amplifier Input Short Protection Stable MOSFET Gate Drive by the Clamper Protection Function by the OVP Pin Over Voltage Reduce by Soft Start Safe Design by the IS-GND Short Timer Operation Applications AC Adopter, TV, Lighting Equipment, Refrigerator, etc. Typical Application Circuit 390V Diode Bridge VS OVP VCC VCC OUT GND IS BD7692FJ VS EO VS Product structure : Silicon integrated circuit www.rohm.com (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 14 * 001 RT OVP OVP This product has no designed protection against radioactive rays 1/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Pin Configuration (TOP VIEW) 8 7 6 VCC OUT GND 5 IS BD7692FJ VS EO RT OVP 1 2 3 4 Pin Descriptions ESD Diode VCC GND Pin No. Pin Name I/O Function 1 VS I 2 EO I/O Error amp output - 3 RT I/O Maximum frequency setting - 4 OVP I Over voltage protection - Feedback input - - External MOSFET gate control - VCC - 5 IS I Zero current and over current detection 6 GND - GND 7 OUT O 8 VCC I Block Diagram VOUT FUSE 85 Vac to 265 Vac Diode Bridge Filter VS VCC OVP GND OVP OVP UVLO Reg 12.0 V / 9.0 V + + - Internal Supply TSD OVP 2.7 V TSD VGUP Comp + VS 2.250 V 0.300 V VS DOVP Comp + - ErrAmp + 2.725 V + - OVR SHORTComp SP OVR 12V Gate Clamper SOVP Comp + - SOVP OR S EO OUT Q 2.500 V PRE Driver PWM Comp UVLO OVR RT POUT UVLO 2.625 V + + RT_L Comp + OR SP OSC EN NOUT R SOVP RT_H RT_H Comp AND 100 k TSD OVP + -0.60 V IS + - RT_H ISOCP Comp Delay Restart Timer -10 mV www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 2/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Description of Blocks 1 VCC Protection This IC has VCC UVLO (Under Voltage Lock Out) of the VCC pin. Switching stops at the time of VCC voltage drop. 2 Power Factor Correction The power factor improvement circuit is a voltage control method of Boundary Conduction Mode. The outline operation circuit diagram is shown in Figure 1. The switching operation is shown in Figure 2. Switching Operation 1. MOSFET is turned on, and IL increases. 2. The IC compares VEO with VRAMP slope decided in RT pin, and MOSFET is off when the VRAMP voltage higher than VEO. 3. MOSFET is off, and IL decreases. 4. The IS pin detects a zero point of the IL and turns on MOSFET. IL Diode Bridge ACIN VDS PFC OUT COIL OUT MOSFET PFC OUT Feedback Resistance VS EO IS GND RIS GND Zero current and OCP detection Figure 1. Operation Circuit Outline OUT (Gate) MOSFET (VDS) I L IL VEO VRAMP (Internal) VZCD 1 2 3 4 Figure 2. Switching Operation Timing Chart www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 3/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Description of Blocks - continued 3 3.1 About ErrAMP GmAMP The VS pin monitors a divided point for resistance of the output voltage. The ripple voltage of AC frequency (50 Hz/60 Hz) overlaps with the VS pin. GmAMP removes this ripple voltage. GmAMP compares VAMP (2.500 V Typ) with the removed voltage, GmAMP controls the EO voltage by this gap. When the EO pin voltage rises, ON width of the OUT pin becomes wide. When the EO voltage less than VOFF_TH (0.30 V Typ), the IC stops switching. Therefore, it can stop switching operation when the EO pin connects to the GND. Please set the external parts number of the error amplifier so that AC frequency does not overlap in EO pin. And, please confirm it by an actual board. PFC Output VS + 2.500 V EO Figure 3. GmAMP Block Diagram 3.2 VS Short Protection The VS pin has a short protection function. A state of VS pin voltage < VSHORT (0.300 V Typ) continues tVS_SH (150 s Typ) or more, it stops switching. Figure 4 shows the operation. PFC Output VOUT VS VSHORT tVS_SH OUT Switching Stop Figure 4. Operation of VS Short Protection 3.3 VS Low Voltage Gain Increase Function When output voltage decreases by output load sudden changes, an output voltage drop period becomes long because a voltage control loop is slow. The VS pin voltage becomes lower than VGUP (2.250 V Typ) (equivalent to -10 % of output voltage), the error amplifier increases the speed of the voltage control loop. ON width of OUT increases and prevents a long-term drop of the output voltage. When the VS pin voltage rises from VGUP (2.250 V Typ), this operation stops. www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 4/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ 3 About ErrAMP - continued 3.4 VS Overvoltage Gain Increase Function (DOVP) When output voltage rises by startup or a rapid change of the output load, output voltage rises for a long term because a voltage control loop is slow. The VS pin voltage becomes VOVP (2.625 V Typ) (equivalent to +5 % of output voltage), the error amplifier increases the speed of the voltage control loop. By this operation, it reduces ON width of OUT and prevents a long-term rise of the output voltage. When the VS pin voltage decreases under VOVP (2.625 V Typ), this operation stops. 3.5 VS Overvoltage Protection Function (SOVP) IC has static OVP for the time when VS is above the overvoltage gain increase function voltage VOVP. The VS pin voltage rises from VOVP1 (2.725 V Typ), it stops switching immediately. The VS pin voltage less than VOVP2 (2.600 V Typ), it starts switching. Figure 5 shows the operation. PFC Output VOVP1 VOVP2 VS Switching Stop OUT Figure 5. VS Overvoltage Protection Operation 3.6 4 Over Voltage Reduce Function at Start Up (OVR) When the VS pin voltage performs a rise in startup to VGUP (2.250 V Typ) (equivalent to -10 % of output voltage), it discharges the EO voltage to the off threshold voltage forcibly. OUT pulse width is narrows when the EO voltage falls, through rate of output voltage becomes slow and reduces over voltage in the startup. This function is effective only once after VCCUVLO cancellation. OVP Pin Over Voltage Protection The OVP pin is an overvoltage protection function to use when VS feedback circuit is above static OVP (cf. Figure 6) at the time of abnormality. When the OVP pin voltage rises over VOVP3 (2.7 V Typ), it stops switching operation after tOVP3 (60 s Typ) (cf. Figure 7). If the OVP pin becomes VOVP4 (2.6 V Typ) or less, it restarts operation. PFC-OUT VOVP3 OVP + OVP 2.7V/2.6V OUT OUT Driver Logic tOVP3 Figure 6. OVP Over Voltage Protection www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 Figure 7. Timing Chart 5/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Description of Blocks - continued 5 5.1 IS Pin Zero Current Detection and Overcurrent Detection Function The zero current detection circuit is a function to detect a zero cross of the inductor current (IL) (cf. Figure 8). When the voltage of the IS pin becomes higher than the zero current detection voltage, the OUT output becomes High after progress at zero current detection delay time (tZCDD 1.35 s Typ). Please set the RIS value about the overcurrent detection of the inductor current (IL) so that the IS pin voltage becomes VIS_OCP (-0.60 V Typ) or less. In addition, it recommends that to add CR filter for switching noise reduction. Figure 9 shows the operation. IS OUT Delay Driver Logic + -10mV Over Current Protection + -0.60V Figure 8. IS Current Detection Circuit IS -10mV OUT tZCDD Figure 9. IS Zero Current Detection Delay Time 5.2 6 IS-GND Short Function When the IS pin short-circuits with the GND pin, zero current detection is not possible. It is the IS voltage > -10 mV in off timing of the OUT pin in the case of -10 mV, IC operates the restart timer. It can prevent CCM operation by discharging the current which collected to the coil in a restart time. RT Pin This pin sets frequency of the slope voltage formed in the IC inside by external resistance. Figure 10 shows RT resistor value and relations of the maximum frequency. The maximum ON width on the application is calculated in the following formula. Figure 11 shows relations of RT resistor value and maximum ON width. _ = 2xx_ 2 x _ [s] Where: is the minimum input voltage. is the inductance. _ is the maximum output power. _ is the efficiency. Necessary tON_MAX on application can be check as upper formula. Please set ON width in the RT pin tON_MAX or more. In addition, it shows relations of RT resistor value and PFC zero current detection Delay in Figure 12. The high-speed frequency in the light load is limited by RT pin to improve efficiency in the light load. External resistance of the RT pin can set only 39 k, 68 k, 120 k, 220 k, 470 k. Do not set the fixed number except the designated value for RT external resistance. The IC reads RT resistor value at the time of VCCUVLO cancellation and establishes setting. The setting is not changed even if it changes RT resistor value after VCCUVLO cancellation. www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 6/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ 6 RT Pin - continued Figure 10. Maximum Frequency vs RT Resister Value Figure 11. Maximum ON Width vs RT Resister Value Figure 12. Zero Current Detection Voltage Delay vs RT Resister Value Table 1. RT Resister Value Characteristics (reference value) RRT (k) fMAXDUTY (kHz) tMAXDUTY (s) tZCDD (s) 39 68 580 500 10 15 1.10 1.20 120 450 20 1.35 220 420 25 1.40 470 410 30 1.45 *These table and graph mentioned above are reference value. After the confirmation of the actual board, please set the fixed number. *The characteristic kind to fluctuate by RT resistance is only five kinds. When RT resistance is set other than the resistor value mentioned above, it becomes the factor of the unstable operation. www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 7/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Operation Mode of the Protective Circuit Table2 shows the operation mode of each protection function. Parameter Table 2. Operation Mode of Each Protective Circuit Protection mode Contents Detect Cancellation Detection Method Operation Method Cancellation Operation VCCUVLO VCC Pin Low Voltage Protection VCC<9.0 V(Typ) (VCC Drop) OUT Stop EO Discharge VCC>12.0 V(Typ) (VCC Rise) Startup Operation IS OCP IS Pin Over Current Protection IS<-0.60 V(Typ) (IS Drop) OUT Stop IS>-0.60 V(Typ) (IS Rise) Normal Operation VS Short Protection VS Pin Short Protection VS<0.300 V(Typ) (VS Drop) OUT Stop EO Discharge VS>0.300 V(Typ) (VS Rise) Normal Operation VS Gain Increase VS Pin Low Voltage Gain Increase VS<2.250 V(Typ) (VS Drop) Gm Amplifier GAIN Increase VS>2.250 V(Typ) (VS Rise) Normal Operation VS Dynamic OVP VS Pin Overvoltage Protection 1 VS>2.625 V(Typ) (VS Rise) Gm Amplifier GAIN Increase VS<2.625 V(Typ) (VS Drop) Normal Operation VS Static OVP VS Pin Overvoltage Protection 2 VS>2.725 V(Typ) (VS Rise) OUT Stop VS<2.600 V(Typ) (VS Drop) Normal Operation OVP OVP Pin Overvoltage Protection 3 OVP>2.700 V(Typ) (OVP Rise) OUT Stop OVP<2.600 V(Typ) (OVP Drop) Normal Operation www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 8/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Absolute Maximum Ratings (Ta = 25 C) Parameter Symbol Rating Unit VMAX1 VMAX2 VMAX3 VMAX4 IIS IOUT1 IOUT2 Tjmax Tstg -0.3 to +28.0 -0.3 to +15.0 -0.3 to +6.5 -6.5 to +0.3 -20 -0.5 +1.0 +150 -55 to +150 V V V V mA A A C C Maximum Voltage 1 Maximum Voltage 2 Maximum Voltage 3 Maximum Voltage 4 IS Pin Maximum Current OUT Pin Output Peak Current 1 OUT Pin Output Peak Current 2 Maximum Junction Temperature Storage Temperature Range Condition VCC OUT OVP, RT, VS, EO IS(Exclude 20 ms after input voltage injection) IS(20 ms or less after input voltage injection) Source current Sink current Caution 1: Operating the IC over the absolute maximum ratings may damage the IC. The damage can either be a short circuit between pins or an open circuit between pins and the internal circuitry. Therefore, it is important to consider circuit protection measures, such as adding a fuse, in case the IC is operated over the absolute maximum ratings. Caution 2: Should by any chance the maximum junction temperature rating be exceeded the rise in temperature of the chip may result in deterioration of the properties of the chip. In case of exceeding this absolute maximum rating, design a PCB with thermal resistance taken into consideration by increasing board size and copper area so as not to exceed the maximum junction temperature rating. Thermal Resistance(Note 1) Parameter Thermal Resistance (Typ) Symbol 1s(Note 3) 2s2p(Note 4) Unit SOP-J8 Junction to Ambient JA 149.3 76.9 C/W Junction to Top Characterization Parameter(Note 2) JT 18 11 C/W (Note 1) Based on JESD51-2A(Still-Air) (Note 2) The thermal characterization parameter to report the difference between junction temperature and the temperature at the top center of the outside surface of the component package. (Note 3) Using a PCB board based on JESD51-3. (Note 4) Using a PCB board based on JESD51-7. Layer Number of Measurement Board Single Material Board Size FR-4 114.3 mm x 76.2 mm x 1.57 mmt Top Copper Pattern Thickness Footprints and Traces 70 m Layer Number of Measurement Board 4 Layers Material Board Size FR-4 114.3 mm x 76.2 mm x 1.6 mmt Top 2 Internal Layers Bottom Copper Pattern Thickness Copper Pattern Thickness Copper Pattern Thickness Footprints and Traces 70 m 74.2 mm x 74.2 mm 35 m 74.2 mm x 74.2 mm 70 m Recommended Operating Conditions Parameter Symbol Supply Voltage Operation Temperature VCC Topr Min 10.0 -40 Rating Typ 15.0 +25 Max 26.0 +105 Unit V C Condition VCC Voltage Recommended Range of the External Component (Ta=25 C) Parameter Symbol Rating Unit VCC Pin Connection Capacity CVCC 10.0 or more F RT Resister Value RRT 39, 68, 120, 220, 470 k Do not set the fixed number except the designated value for RT external resistance. www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 9/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Electrical Characteristics (Unless otherwise specified Ta = 25 C, VCC = 15 V) Parameter Symbol Min Specifications Typ Max Unit Condition [Circuit Current] Circuit Current(ON)1 ION1 - 470 1000 A Circuit Current (ON)2 ION2 - 530 1200 A Start Up Current ION3 - 55 110 A VS=1.0 V, EO=OPEN, RRT=120 k, OVP=OPEN VS=1.0 V, EO=OPEN, RRT=120 k, OVP=0 V (PULSE operation) VCC=11 V VUVLO1 VUVLO2 VUVLO3 11.0 8.0 - 12.0 9.0 3.0 13.0 10.0 - V V V VCC rise VCC drop VUVLO3 = VUVLO1 -VUVLO2 IVS - 0.7 - A VAMP 2.465 2.500 2.535 V VAMP_LINE -20 -1 - mV [VCC Pin Protection] VCC UVLO Voltage1 VCC UVLO Voltage2 VCC UVLO Hysteresis [Gm Amplifier Block] VS Pin Pull-up Current Gm Amplifier Reference Voltage 1 Gm Amplifier Line Regulation Gm Amplifier Trans Conductance Gm Amplifier Source Current Gm Amplifier Sink Current [EO Block] Off Threshold Voltage EO Discharge Current [OSC Block] Maximum ON Width1 Maximum ON Width2 Maximum ON Width3 Maximum Frequency1 Maximum Frequency2 Maximum Frequency3 RT Output Voltage [IS Block] Zero Current Detection Voltage Zero Current Detection Voltage Delay IS Overcurrent Detection Voltage Restart Timer [VS Protection Block] VS Short Protection Detection Voltage VS Shortstop Protection Detection Time VS Overvoltage Gain Increase Voltage VS Overvoltage Protection Detection Voltage 1 VS Overvoltage Protection Detection Voltage 2 VS Overvoltage Protection Detection Voltage Hysteresis VS Low Voltage Gain Increase Voltage [OVP Block] OVP Detection Voltage 1 OVP Detection Voltage 2 OVP Detect Time [OUT Block] OUT H Voltage OUT L Voltage OUT Pull-down Resistance TVS 45 70 95 A/V IEO_SOURCE IEO_SINK 30 30 50 50 70 70 A A VCC=10 V to 26 V EO=2.5 V VGUP Pin A and GND > Pin B, the P-N junction operates as a parasitic diode. When GND > Pin B, the P-N junction operates as a parasitic transistor. Parasitic diodes inevitably occur in the structure of the IC. The operation of parasitic diodes can result in mutual interference among circuits, operational faults, or physical damage. Therefore, conditions that cause these diodes to operate, such as applying a voltage lower than the GND voltage to an input pin (and thus to the P substrate) should be avoided. Resistor Transistor (NPN) Pin A Pin B C E Pin A N P+ P N N P+ N Pin B B Parasitic Elements N P+ N P N P+ B N C E Parasitic Elements P Substrate P Substrate GND GND Parasitic Elements GND Parasitic Elements GND N Region close-by Figure 26. Example of monolithic IC structure 11. Ceramic Capacitor When using a ceramic capacitor, determine a capacitance value considering the change of capacitance with temperature and the decrease in nominal capacitance due to DC bias and others. 12. Thermal Shutdown Circuit(TSD) This IC has a built-in thermal shutdown circuit that prevents heat damage to the IC. Normal operation should always be within the IC's maximum junction temperature rating. If however the rating is exceeded for a continued period, the junction temperature (Tj) will rise which will activate the TSD circuit that will turn OFF power output pins. When the Tj falls below the TSD threshold, the circuits are automatically restored to normal operation. Note that the TSD circuit operates in a situation that exceeds the absolute maximum ratings and therefore, under no circumstances, should the TSD circuit be used in a set design or for any purpose other than protecting the IC from heat damage. 13. Over Current Protection Circuit (OCP) This IC incorporates an integrated overcurrent protection circuit that is activated when the load is shorted. This protection circuit is effective in preventing damage due to sudden and unexpected incidents. However, the IC should not be used in applications characterized by continuous operation or transitioning of the protection circuit. www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 19/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Ordering Information B D 7 6 9 2 F J Package FJ: SOP-J8 - E2 Packaging and forming specification E2: Embossed tape and reel Marking Diagrams SOP-J8(TOP VIEW) Part Number Marking D 7 6 9 2 LOT Number Pin 1 Mark www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 20/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Physical Dimension and Packing Information Package Name www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 SOP-J8 21/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 BD7692FJ Revision History Date Revision 04.Oct.2018 001 Changes Release www.rohm.com. (c) 2018 ROHM Co., Ltd. All rights reserved. TSZ22111 * 15 * 001 22/22 TSZ02201-0F2F0A200320-1-2 04.Oct.2018 Rev.001 Notice Precaution on using ROHM Products 1. Our Products are designed and manufactured for application in ordinary electronic equipment (such as AV equipment, OA equipment, telecommunication equipment, home electronic appliances, amusement equipment, etc.). If you (Note 1) intend to use our Products in devices requiring extremely high reliability (such as medical equipment , transport equipment, traffic equipment, aircraft/spacecraft, nuclear power controllers, fuel controllers, car equipment including car accessories, safety devices, etc.) and whose malfunction or failure may cause loss of human life, bodily injury or serious damage to property ("Specific Applications"), please consult with the ROHM sales representative in advance. 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Precaution for Mounting / Circuit board design 1. When a highly active halogenous (chlorine, bromine, etc.) flux is used, the residue of flux may negatively affect product performance and reliability. 2. In principle, the reflow soldering method must be used on a surface-mount products, the flow soldering method must be used on a through hole mount products. If the flow soldering method is preferred on a surface-mount products, please consult with the ROHM representative in advance. For details, please refer to ROHM Mounting specification Notice-PGA-E (c) 2015 ROHM Co., Ltd. All rights reserved. Rev.003 Precautions Regarding Application Examples and External Circuits 1. If change is made to the constant of an external circuit, please allow a sufficient margin considering variations of the characteristics of the Products and external components, including transient characteristics, as well as static characteristics. 2. 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ROHM shall not be in any way responsible or liable for failure, malfunction or accident arising from the use of any ROHM's Products against warning, caution or note contained in this document. 2. All information contained in this document is current as of the issuing date and subject to change without any prior notice. Before purchasing or using ROHM's Products, please confirm the latest information with a ROHM sales representative. 3. The information contained in this document is provided on an "as is" basis and ROHM does not warrant that all information contained in this document is accurate and/or error-free. ROHM shall not be in any way responsible or liable for an y damages, expenses or losses incurred b y you or third parties resulting from inaccuracy or errors of or concerning such information. Notice - WE (c) 2015 ROHM Co., Ltd. All rights reserved. Rev.001