General PowerPAD Design Considerations
2-7
Evaluation Module Layout
2.5 General PowerPAD Design Considerations
The T exas Instruments thermally-enhanced DGN, DGQ, and PWP packages, which are members
of the PowerPAD family of packages. This package is constructed using a downset leadframe
upon which the die is mounted [see Figure 2–4(a) and Figure 2–4(b)]. This arrangement results
in the lead frame being exposed as a thermal pad on the underside of the package [see Figure
2–4(c)]. Because this thermal pad has direct thermal contact with the die, excellent thermal
performance can be achieved by providing a good thermal path away from the thermal pad.
The PowerPAD package allows for both assembly and thermal management in one
manufacturing operation. During the surface-mount solder operation (when the leads are being
soldered), the thermal pad can also be soldered to a copper area underneath the package.
Through the use of thermal paths within this copper area, heat can be conducted away from the
package into either a ground plane or other heat dissipating device.
The PowerPAD package represents a breakthrough in combining the small area and ease of
assembly of the surface mount with the, heretofore, awkward mechanical methods of heatsinking.
Figure 2–4.Views of Thermally Enhanced DGN Package
DIE
Side View (a)
End View (b) Bottom View (c)
DIE
Thermal
Pad
NOTE A: The thermal pad is electrically isolated from all terminals in the package.
Although there are many ways to properly heatsink this device, the following steps illustrate the
recommended approach.
1) Prepare the PCB with a top side etch pattern as shown in Figure 2–5.
There should be etch for the leads as well as etch for the thermal pad.
Figure 2–5.PowerPAD PCB Etch and Via Pattern
Thermal pad area:
68 mils x 70 mils with 5 vias
(Via diameter = 13 mils) 78 mils x 94 mils with 9 vias
(Via diameter = 13 mils)
Single or Dual
Quad
2) Place five holes (single or dual) or nine holes (quad) in the area of the
thermal pad. These holes should be 13 mils in diameter . Keep them small
so that solder wicking through the holes is not a problem during reflow.
3) Additional vias may be placed anywhere along the thermal plane outside
of the thermal pad area. This helps dissipate the heat generated by the IC.
These additional vias may be larger than the 13-mil diameter vias directly
under the thermal pad. They can be larger because they are not in the
thermal pad area to be soldered so that wicking is not a problem.