ES2000 Flame-retardant, adhesive-lined heat-shrinkable tubing (extended temperature range) Adhesive-lined ES2000 heatshrinkable tubing is specifically designed to meet automotive industry requirements for environmental sealing and electrical insulation of automotive wire splices, terminations, and components. ES2000 tubing has an outer jacket of radiation-crosslinked, semirigid polyolefin. Flame-retardant and mechanically tough, the jacket provides strain relief and abrasion protection of wire splices and mechanically sensitive components. The inner layer of the tubing is a unique hot-melt adhesive, specially formulated to adhere to all major types of automotive wire insulation and to perform well at an extended temperature range. The adhesive forms an effective barrier against automotive fluids and moisture, helping to protect the harness from the effects of corrosion and water wicking. Because ES2000 tubing has a high shrink ratio, only a few sizes are needed to cover a wide range of splice and component diameters. ES2000 tubing dimensions have been engineered to provide low-cost sealing solutions on multiple-wire splices (up to seven wires per side), using standard Tyco Electronics application equipment. Temperature rating Full recovery temperature: Continuous operating temperature: 135C -40C to 130C Specifications* Type ES2000 Raychem RT-1112 UL E85381 *When ordering, always specify latest issue. Dimensions (millimeters/inches) Expanded as supplied Fully recovered after heating W1 W2 d D W Inside diameter (including core) D (min.) d (max.) Expanded Recovered after as supplied heating 5.72 0.225 1.27 0.050 7.44 0.293 1.65 0.065 10.85 0.427 2.41 0.095 17.78 0.700 4.45 0.175 Part number ES2000-No.1 ES2000-No.2 ES2000-No.3 ES2000-No.4 Recovered wall thickness** W W1 Minimum Minimum total wall jacket wall 1.20 0.047 0.64 0.025 1.52 0.060 0.76 0.030 1.91 0.075 0.89 0.035 2.41 0.095 1.04 0.041 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering information Color Size selection Standard packaging Marking Ordering description Black Consult manufacturer's recommended size selection guidelines. Cut pieces. See reverse for information on standard cut lengths. Tubing will be marked with the number size (for example, ES-1, ES-2, ES-3, or ES-4). Specify product name, size, color, and cut length; for example, ES2000-No.2-0-50MM (0=Black). W2 Minimum adhesive wall 0.56 0.022 0.76 0.030 1.02 0.040 1.37 0.054 Specification values Material Property Dimensions Longitudinal change Tensile strength Ultimate elongation Secant modulus at 2% (expanded)* Heat shock (4 hours at 225C/437F) Dynamic cut through Volume resistivity Flammability Splice performance Current leakage Room temperature flex test Current leakage Thermal shock Current leakage Low-temperature flexibility Dielectric withstand 1 minute at 1000 V Heat aging Current leakage Fluid immersion Current leakage Swell Unit mm (inches) percent psi (MPa) percent psi (MPa) Requirement See reverse 0 to -10 1500 (10.3) minimum 250 minimum 20,000 (137) minimum Method of test ASTM D 2671 ASTM D 2671 ASTM D 2671 ASTM D 2671 ASTM D 2671 ASTM D 2671 microamps No dripping, flowing or cracking of outer jacket 30 (13.6) minimum 1.0 X 1012 minimum Self-extinguishing within 30 seconds 0.25 maximum microamps 0.25 maximum microamps 0.25 maximum pounds (kg) ohm-cm ASTM D3032 ASTM D 2671 See note below See note below See note below See note below See note below No breakdown See note below microamps 0.25 maximum microamps percent 0.25 maximum 50 maximum See note below Note: Consult Raychem RT-1112 for specific details about test procedures. *Calculate based on wall thickness of jacket only. Standard cut lengths Part number ES2000-No. 1 ES2000-No. 2 ES2000-No. 3 ES2000-No. 4 Standard cut length 27 mm, 50 mm, 65 mm 1220 mm 27 mm, 50 mm, 65 mm 1220 mm 27 mm, 65 mm, 75 mm 1220 mm 27 mm, 75 mm, 90 mm 1220 mm Cut length tolerance 1.5 mm 25.4 mm 1.5 mm 25.4 mm 1.5 mm 25.4 mm 1.5 mm 25.4 mm Users should independently evaluate the suitability of the product for their application. Tyco Electronics Corporation 300 Constitution Drive Menlo Park, CA 94025-1164 USA Tel: (800) 926-2425 (US & Canada) Tel: +1 (650) 361-3860 (All other countries) Faraday Road Dorcan, Swindon, SN3 5HH United Kingdom Tel: +44 1793 528171 3816 Noborito, Tama-ku Kawasaki, Kanagawa 214-8533 Japan Tel: +81 44 900 5102 Asia Pacific Headquarters 26 Ang Mo Kio, Industrial Park 2 Singapore 569507 Tel: +65 4866 151 All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics Corporation's only obligations are those in the Standard Terms and Conditions of Sale for these products and in no case will Tyco Electronics Corporation be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Tyco Electronics Corporation's Specifications are subject to change without notice. In addition, Tyco Electronics Corporation reserves the right to make changes in materials or processing without notification to the Buyer which do not affect compliance with any applicable specification. For more information about this product visit www.tycoelectronics.com (c) 1990, 2002 Tyco Electronics Corporation Printed in USA 1654044 Revised 04/04 Raychem is a trademark of Tyco Electronics Corporation.