ES2000-NO.1-C1-0-COIL (185625-000) - Tyco Electronics

ES2000

Flame-retardant, adhesive-lined heat-shrinkable

tubing (extended temperature range)

Adhesive-lined ES2000 heat-

shrinkable tubing is specifically

designed to meet automotive industry

requirements for environmental

sealing and electrical insulation of

automotive wire splices, terminations,

and components.

ES2000 tubing has an outer jacket

of radiation-crosslinked, semirigid

polyolefin. Flame-retardant and

mechanically tough, the jacket

provides strain relief and abrasion

protection of wire splices and

mechanically sensitive components.

The inner layer of the tubing is a

unique hot-melt adhesive, specially

formulated to adhere to all major

types of automotive wire insulation

and to perform well at an extended

temperature range. The adhesive

forms an effective barrier against

automotive fluids and moisture,

helping to protect the harness

from the effects of corrosion and

water wicking.

Because ES2000 tubing has a high

shrink ratio, only a few sizes are

needed to cover a wide range of

splice and component diameters.

ES2000 tubing dimensions have been

engineered to provide low-cost

sealing solutions on multiple-wire

splices (up to seven wires per side),

using standard Tyco Electronics

application equipment.

Temperature rating

Full recovery temperature: 135°C

Continuous operating temperature: –40°C to 130°C

Specifications*

Type Raychem UL

ES2000 RT-1112 E85381

*When ordering, always specify latest issue.



Dimensions (millimeters/inches)

Inside diameter (including core) Recovered wall thickness**

D (min.) d (max.) W W1 W2

Expanded Recovered after Minimum Minimum Minimum

Part number as supplied heating total wall jacket wall adhesive wall

ES2000-No.1 5.72 0.225 1.27 0.050 1.20 0.047 0.64 0.025 0.56 0.022

ES2000-No.2 7.44 0.293 1.65 0.065 1.52 0.060 0.76 0.030 0.76 0.030

ES2000-No.3 10.85 0.427 2.41 0.095 1.91 0.075 0.89 0.035 1.02 0.040

ES2000-No.4 17.78 0.700 4.45 0.175 2.41 0.095 1.04 0.041 1.37 0.054

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering information

Color Black

Size selection Consult manufacturer’s recommended size selection guidelines.

Standard packaging Cut pieces. See reverse for information on standard cut lengths.

Marking Tubing will be marked with the number size (for example, ES-1, ES-2, ES-3, or ES-4).

Ordering description Specify product name, size, color, and cut length; for example, ES2000-No.2-0-50MM (0=Black).

W2W1

Expanded as supplied

Fully recovered

after heating

Tyco Electronics Corporation

300 Constitution Drive Faraday Road 3816 Noborito, Tama-ku Asia Pacific Headquarters

Menlo Park, CA 94025-1164 Dorcan, Swindon, SN3 5HH Kawasaki, Kanagawa 214-8533 26 Ang Mo Kio, Industrial Park 2

USA United Kingdom Japan Singapore 569507

Tel:(800) 926-2425 (US & Canada) Tel: +44 1793 528171 Tel: +81 44 900 5102 Tel: +65 4866 151

Tel:+1 (650) 361-3860 (All other countries)

Users should independently evaluate the suitability of the product for their application.

For more information about this product visit www.tycoelectronics.com

All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation makes

no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics Corporation’s only obligations are those in the Standard Terms and

Conditions of Sale for these products and in no case will Tyco Electronics Corporation be liable for any incidental, indirect, or consequential damages arising from the sale, r esale, use, or misuse of the

product. Tyco Electronics Corporation’s Specifications are subject to change without notice. In addition, Tyco Electronics Corporation reser ves the right to make changes in materials or processing

without notification to the Buyer which do not affect compliance with any applicable specification.

Specification values

Property Unit Requirement Method of test

Material Dimensions mm (inches) See reverse ASTM D 2671

Longitudinal change percent 0 to –10 ASTM D 2671

Tensile strength psi (MPa) 1500 (10.3) minimum ASTM D 2671

Ultimate elongation percent 250 minimum ASTM D 2671

Secant modulus at 2% psi (MPa) 20,000 (137) minimum ASTM D 2671

(expanded)*

Heat shock No dripping, flowing or ASTM D 2671

(4 hours at 225°C/437°F) cracking of outer jacket

Dynamic cut through pounds (kg) 30 (13.6) minimum ASTM D3032

Volume resistivity ohm-cm 1.0 X 1012 minimum ASTM D 2671

Flammability Self-extinguishing See note below

within 30 seconds

Splice performance Current leakage microamps 0.25 maximum See note below

Room temperature flex test See note below

Current leakage microamps 0.25 maximum

Thermal shock See note below

Current leakage microamps 0.25 maximum

Low-temperature flexibility See note below

Dielectric withstand No breakdown

1 minute at 1000 V

Heat aging See note below

Current leakage microamps 0.25 maximum

Fluid immersion See note below

Current leakage microamps 0.25 maximum

Swell percent 50 maximum

Note: Consult Raychem RT-1112 for specific details about test procedures.

*Calculate based on wall thickness of jacket only.

Standard cut lengths

Part number Standard cut length Cut length tolerance

ES2000-No. 1 27 mm, 50 mm, 65 mm ± 1.5 mm

1220 mm ± 25.4 mm

ES2000-No. 2 27 mm, 50 mm, 65 mm ± 1.5 mm

1220 mm ± 25.4 mm

ES2000-No. 3 27 mm, 65 mm, 75 mm ± 1.5 mm

1220 mm ± 25.4 mm

ES2000-No. 4 27 mm, 75 mm, 90 mm ± 1.5 mm

1220 mm ± 25.4 mm

Raychem is a trademark of Tyco Electronics Corporation.