DS 5015 Characteristics * Intermateable and intermountable with other MIL-C-5015 (Style) connectors. * Several kinds of plating, all cadmium free (olive drab zinc alloy, black zinc alloy, electroless nickel upon request). * Solder contacts, silver plated copper alloy, from AWG 16 to AWG 0. * Polychloropren (rubber) inserts (A, E, F and R classes). * Threaded coupling * Coding by insert rotation (4 positions). * Operating temperature from -55C to +125C. * Insulation resistance 5 000 MW minimum (at 25C). * 500 mating cycles. * Selection of connectors with First Mate / Last Break earth contact (DL Series). * CE & VDE approved, UL approval pending. DESCRIPTION MAIN CHARACTERISTICS MIL-C-5015 Style Circular Connectors The DS5015 Series is the new Amphenol MIL-C-5015 style connectors range for industrial and commercial applications. Intended for general-purpose applications, these connectors are widely used in automotive, robotics, machine tool and welding industries, as well as in numerous other commercial and industrial applications, ranging from heavy equipment to ECG monitoring cables. Shell components are made of high grade aluminium alloy to provide strength and environmental protection. This serie offers a wide variety of shell styles, contact patterns and accessories. The DS series is available in class A, B, E, F, and R, depending on the conditions and performance required. The DS5015 SERIES also offers a range of connectors with First-Mate Last-Break earth contact. Electrical Characteristics Contact Size AWG 16 Contact Pin Diametrer (mm) 1.6 Current Rating (A) 13 Wire Section (mm2) 0,5 to 1,5 Dielectric Material Outer Diameter 1.6 (mm) 12 2.4 23 2 to 4 2.8 8 3.6 46 6 to 10 5.2 4 5.7 80 16 to 25 8.3 0 9.1 150 35 to 60 11.8 * Insert Arrangement Service Rating DOC-000038-ANG-B Service Rating Test Voltage AC (RMS) Operating Voltage (AC) Operating Voltage (DC) Inst. 1000 250 200 A 2000 700 500 D 2800 1250 900 E 3500 1750 1250 B 4500 2450 1750 C 7000 4200 3000 DS 5015 * DS Standard Solder Contacts TECHNICAL CHARACTERISTICS Insert Arrangements Front Face view of Inserts. * Contact legend: Symbol Contact Size AWG 16 12 Insert Arrangement Service Rating Number of Contacts Contact Size AWG 16-12 A 1 4 Insert Arrangement Service Rating Number of Contacts Contact Size AWG 22-8 E 2 12 Insert Arrangement Service Rating Number of Contacts Contact Size AWG 18-5 D 3 16/12 Insert Arrangement 16-9 Service Rating A Number of Contacts 2 2 Contact Size AWG 16 12 8 4 22-7 E 1 0 24-9 A 2 4 0 10SL-4 A 2 16 12S-3 A 2 16 28-7 D 2 4 14S-9 A 2 16 32-5 D 2 0 16S-4 D 2 16 10SL-3 A 3 16 16-11 A 2 12 14S-7 A 3 16 18-3 D 2 12 16S-5 A 3 16 20-23 A 2 8 16-10 A 3 12 18-22 D 3 12 20-3 D 3 8 20-19 D 3 8 22-2 E 3 8 22-9 E 3 12 28-3 E 3 8 28-6 D 3 4 14S-2 Inst. 4 16 18-4 D 4 16 18-10 A 4 12 20-4 D 4 12 22-4 A 2 2 12 8 22-10 E 4 16 22-22 A 4 8 24-22 D 4 8 32-17 D 4 4 Insert Arrangement Service Rating Number of Contacts Contact Size AWG 36-5 A 4 0 14S-5 Inst. 5 16 16S-8 A 5 16 18-11 A 5 12 18-20 A 5 16 22-12 D 3 2 16 8 22-13 A & D (E) 1 4 16 12 32-1 D & A (E) 3 2 12 0 14S-6 Inst. 6 16 Insert Arrangement Service Rating Number of Contacts Contact Size AWG 18-12 A 6 16 20-8 Inst. 4 2 16 8 20-17 A 1 5 16 12 20 22 A 3 3 16 8 22 15 A & E (D) 1 5 16 12 28 22 D 3 3 16 4 16S-1 A 7 16 18-9 Inst. 5 2 16 12 20-15 A 7 12 24-10 A 7 8 28-10 A & D (G) 3 2 2 12 8 4 Insert Arrangement 22-18 22-23 Service Rating D & A (C,D,E) A & D (H) Number of Contacts 8 8 Contact Size AWG 16 12 24-6 A & D (A,G,H) 8 12 Insert Arrangement 18-1 Service Rating Inst. & A (B,C,F,G) Number of Contacts 10 Contact Size AWG 16 Insert Arrangement Service Rating Number of Contacts Contact Size AWG Insert Arrangement Service Rating Number of Contacts Contact Size AWG Insert Arrangement Service Rating Number of Contacts Contact Size AWG 28-20 A 4 10 16 12 36-1 D 18 4 16 12 32-7 Inst. & Bal (A) 28 7 16 12 18-19 A 10 16 32-9 D 12 2 16 4 18-8 A 7 1 8 16 12 16 20-7 D & A (C,D,E,F) 32-15 D 6 2 12 0 20-16 A 7 2 16 12 28-19 A, D (A,B) & B (H,M) 6 4 16 12 24-5 A 16 16 32-6 A 16 3 2 2 16 8 12 4 24-7 A 14 2 16 12 24-28 Inst. 24 16 36-15 D (M) & Bal (A) 35 16 24-20 D 9 2 16 12 28-9 D 6 6 16 12 20-29 A 17 16 28-12 A 26 16 28-21 A 37 16 20-18 A 6 3 16 12 22-27 A & D (F) 8 1 16 8 24-11 A 6 3 12 8 20-27 A 14 16 22-19 A 14 16 20-11 Inst. 13 16 22-14 A 19 16 32-8 A 24 6 16 12 36-7 A 40 7 16 12 28-16 A 20 16 36-9 A 14 2 14 1 16 8 12 4 36-8 A 46 1 16 12 28-11 A 18 4 16 12 28-15 A 35 16 36-10 A 48 16 DL Serie: Contact Arrangements First Mate / Last Break earth contact indicated with black color. Insert Arrangement Number of Contacts Contact Size AWG 10SL-3 2+T 16 18-10 3+T 12 22-22 3+T 8 24-10 6+T 8 INFORMATIONS TECHNIQUES 24-2 D 7 12 The DL connectors are available in the following arrangements: * Box mounting receptacle, socket contacts (DL 3102A __-__-S) * Straight Plug, pin contacts (DL 3106A __-__-P) * 90 angle plug, pin contacts (DL 3108A __-__-P) DS 50115 Insert Arrangement Service Rating Number of Contacts Contact Size AWG HOW TO ORDER Connectors: DS 3100 A DS 5015 Series 18 3 S _ _ Series Designation: DS: Amphenol DS 5015 Series (MIL-C-5015 Style) DL: Amphenol DL Series (First Mate / Last Break earth contact). Shell Style: 3100: Wall Mounting Receptacle 3101: Cable Connecting Receptacle 3102: Box Mounting Receptacle 3106: Straight Plug 3108: 90 Angle Plug Connector Class: A: General purpose applications. Solid back Shell. Polychloropren insert. E: Environmental resisting with grommet and strain relief backshell (Cable clamp integrated). Polychloropren insert. F: Environmental resisting with grommet, "O" ring seal and strain relief backshell (Integrated Cable clamp). Polychloropren insert. R: Environmental resisting , lightweight and shorter overall length (Integrated Cable clamp). Polychloropren insert. Shell Size: See inside pages 10SL, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32, 36 Contact arrangements: See inside pages Contact Type: P: Pin contact (male) S: Socket contact (female) Coding: No suffix: Standard Position W, X, Y, Z : Consult Amphenol Finish: No suffix: Olive Drab Zinc Alloy BZ: Black Zinc Alloy NI: Electroless Nickel. Consult Amphenol Accessories: Cable clamp (including bushing) DS 3057 4A Protection cap DS 25042 10SL Cable Clamp Designation: DS 3057: For DS 5015 series, A DL 3057: For DL Series Cap Designation : DS 25042: For Plug DS 25043: For Receptacle Cable Clamp Size: According to shell size. See Inside pages. 4A (10SL, 12S), 6A (14S), 8A (16S,16), 10A (18), 12A (20,22), 16A (24,28), 20A (32), 24A (36). Cap Size: Same as shell size. See Inside pages. 10SL, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32, 36. Do not hesitate to contact us for further information A mphenol Amphenol Socapex Mil/Aero & Industrial Business Unit 948, Promenade de l'Arve - BP 29 F - 74311 Thyez Cedex Tel.: +33 (0) 4 50 89 28 00 - Fax: +33 (0) 4 50 96 19 41 http://www.amphenol.com Sales office Tel.: +33 (0) 1 49 05 30 00 - Fax: +33 (0) 1 49 05 30 43