instruction Sheet AMP* Connector-Specific Kit 768341-1 - for AMP-LATCH* Standard and 408 9831 AMP Novo Receptacle Connectors 13 MAY 93 Rev A PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. AMP hand tools are intended for occasional use and low volume applications. AMP offers a wide selection of powered application equipment for extendeduse, production operations. CONNECTOR-SPECIFIC KIT 768341-1 LOWER INSERT TOOL TYPICAL APPLICATIONS MANUAL ARBOR FRAME ASSEMBLY 91085-2 (Ref) AMP-LATCH HAND TOOL KIT 768340-1 BASE ASSEMBLY UNIVERSAL ARBOR TOOL 768338-~1 (Ref) Se RS ix s oo Figure 7 cad 1. INTRODUCTION sheet 408-9828) and Base Assembly Universat Arbor Tool 768338-1 (see 408-9827). The connector- This instruction sheet covers the description, cable specific kit will terminate AMP-LATGH Standard and requirements, and installation procedures for AMP Novo Receptacle Connectors having 1.27 mm Connector-Specific Kit 768341-1, which is used with _[.050 in.] centerline spacing to ribbon cable (see AMP-LATCH Hand Tool Kit 768340-1 (see instruction Figure 2). eee ss... AMP Incorporated, Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAXIPRODUGT INFO 1-800-522-6752 1013 This AMP controlied document is subject to change. For iatest revision call the AMP FAX number. Copyright 1992, 1993 by AMP Incorporated. All International Rights Reserved. Trademark Per EC M-3045, EC 0990-0071-93 AMP AMP Connector-Specific Kit 768341-1 408-9831 The Base Assembly Universal Arbor Tool is used with AMP Manual Arbor Frame Assembly 91085-2 and AMP Pneumatic Auto-Cycle Unit 91112-3. Refer to 408-7777 and 408-6732, respectively, for tooling information. 2. DESCRIPTION (Figure 1) The connector-specific kit features an upper tool and a lower insert. The upper tool applies an even force over the iength of the connector during termination. The lower insert positions the connector on the tooling assembly. Each component is marked AMP RCPT. Dimensions on this sheet are in metric units {with U.S. customary equivalents in brackets]. 3. CABLE REQUIREMENTS The connector-specific kit will terminate ribbon cable with 26 AWG solid or stranded conductors, 28 AWG solid or stranded conductors, or 30 AWG solid conductors to ali AMP-LATCH Standard and Novo Receptacle Connectors. Refer to Figure 2 for the recommended cable dimensions. The cable must be cut 90 to the edge of the cable; otherwise an improper termination will result. We suggest you use a guillotine-type cable cutter, such as the Carpenter Model 95 which can be purchased from: ori) Carpenter Manufacturing Co., Inc. Fairgrounds Drive Manlius, N.Y 13207 -635 = .178 | [.025 + .007] (Typ} se) 1.274 .076 La [.050 + .003] A + 076 [.003] NOTE ACCUMULATIVE TOLERANCE FOR CABLE CONDUCTORS 1 THROUGH 3415S + 254 [.010] AND THROUGH 60 IS + .38[.015). AMP-LATCH HAND TOOL KIT 768340-1 (Ref) (Includes AMP-LATCH Hand Tool Subassembly 768942-4 and Base Assembly Universal Hand Tool 7683391. Reter to 408-9846 and 408-9826) LOCATORS SLOT OF FLUTED PLATE CONDUCTOR DIMENSION SIZE (AWG) TYPE AY B" F 1.27 mm /[.050 IN. 26 Stranded of Solid] 9 556 mm | 1% mm Nae ] 28 Stranded or Solid! [.0351N.] onductors 30 Solid Minus One} Figure 2 cad 9831 Figure 3 cad 4, CONNECTOR-SPECIFIC KIT INSTALLATION (Figures 3 and 4) For hand too! applications, mount the hand too! onto a suitable work surface, whenever possible, before terminating the connectors. Refer to the bench-clamping instructions in 408-9828, packaged with the AMP-LATCH Hand Tool Kit. NOTE 1. Slide the upper toal onto the upper tool mount. 2. Slide the lower insert into the siot of the fluted plate. This completes the installation procedure. 20f3 RevaA ANF AMP Connector-Specific Kit 768341-1 498-9831 BASE ASSEMBLY UNIVERSAL For information concerning termination proce- ARBOR TOOL 768338-1 dures, refer to 408-9828 packaged with the (Ref) AMP-LATCH Hand Tool Kit, and 408-9827 packaged with the Base Assembly Universal Arbor Tool. LOCATORS 5, CONNECTOR-SPECIFIC KIT INSPECTION Connector-Specific Kit 768341-1 has been inspected and should be verified with the information provided in Figure 5. It is recommended that the connector- specific kit be inspected immediately upon its arrival at your facility (and at regularly scheduled intervals) to ensure that the kit components have not been damaged during handling. For additional information concerning connector- specific kits, or to purchase additional kits, contact your local AMP represeniative or: SLOT OF LOWER yee INSERT CUSTOMER SERVICE (38-35) AMP INCORPORATED P.O. BOX 3608 Figure 4 oad HARRISBURG, PA 17105-3608 CONNECTOR-SPECIFIC KIT 768341-1 r 12.19.48] UPPER TOOL 20.83.82] pt 89,923.54] i RGPT 1 I 28 ~ 400.08 [3.94] oo nat | oO . 7 L 5.59.22] LOWER INSERT 21.84 [.86} COMPONENT LIST ITEM NO. PART NUMBER DESCRIPTION QTy 1 549274-| Upper Tool 1 2 543275-1 Lower Insert 1 Figure 5 cad Rev A 3of3