NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
1 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
1.0 OBJECTIVE
This specification defines the performance, test, quality and reliability requirement of the Serial-ATA host
and device connectors.
2.0 SCOPE
This specification is applicable to the termination characteristics of the Serial-ATA family of products
which provides for direct blind mate interconnection of disk drives to backplanes.
3.0 RATINGS
3.1 Operating Voltage Rating = 30 Volts Max (V
AC
or V
DC
)
3.2 Operating Current Rating = 1.5 Amperes per contact (DC or AC (RMS) MAX. @ 60 HZ)
3.3 Operating Temperature Range = 0 to 85 (
o
C)
3.4 Non-Operating Temperature Range = -40 to 85 (
o
C)
4.0 APPLICABLE DOCUMENTS
4.1 Application
4.1.1 Engineering drawings
4.1.2 Process drawings
4.2 Federal Specifications
4.2.1 QQ-N-290 : Nickel Plating (Electrodeposited)
4.2.2 QQ-S-571 : Solder
4.3 Other Standards and Specifications
4.3.1 UL94-V0 : Flammability
4.3.2 EIA 364 : Electrical Connector/Socket Test Procedures Including Environmental
Classifications
4.3.3 Serial-ATA : Current Revision
4.4 FCI Specifications
4.4.1 BUS-03-114 : Capacitance Measurement
4.4.2 BUS-03-404 : Normal Force Measurement
4.4.3 BUS-03-405 : Insertion / Withdrawal Force Measurement
4.4.4 BUS-15-002/X : Nickel Plating
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
2 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
4.4.5 BUS-15-006/X : Tin/Lead Plating
4.4.6 BUS-15-005/X : Gold in Contact Plating
4.4.7 BUS-19-002: Solderability
4.4.8 BUS-19-020: Porosity
4.4.9 BUS-19-040: Plating Adhesion
4.4.10 BUS-19-122: Solder Joint Reliability
4.4.11 GS-22-011: Pb-free Solder Heat Resistance Procedure – Convection Oven Flow
4.4.12 GS-22-012: Pb-free Solder Heat Resistance Procedure – Wave Solder
5.0 REQUIREMENTS
5.1 Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein. Unless otherwise specified, all measurements shall be performed
within the following lab conditions ;
Temperature : 15 to 35°C
Relative Humidity : 20% to 80%
Atmospheric Pressure : 650mm to 800mm of Hg (86 ~106Kpa)
5.2 Material
Material for each part shall be specified herein, or equivalent. Substitute material shall meet the
performance requirements of this specification.
5.2.1 Receptacle Terminal - The base material shall be phosphor-bronze strip or equivalent.
5.2.2 Plug Terminal - The base material shall be brass or equivalent.
5.2.3 Plug and Receptacle Insulator Housings - The insulators for the plug and receptacle
connectors shall be molded of glass filled high performance polyplastic that is rated
UL94V-0 or better in accordance with UL-94. See applicable product drawing for
material.
5.2.4 Plug Hold-down Terminal – The base material shall be brass or equivalent.
5.2.5 Receptacle Hold-down Terminal – The base material shall be phosphor-bronze or brass.
See applicable product drawing for material.
5.3 Finish
5.3.1 Plated finished for qualification components shall be as specified herein or equivalent.
The plug and receptacle terminals shall be plated in the contact area to the minimum gold
plating or palladium nickel with gold flash plating thickness specified on product prints
(over 1,27um/50u” minimum nickel underplate). The plug and receptacle terminal soldertail
sections shall be plated with 1,27um/50u” 90/10 tin–lead minimum or tin minimum as
specified on product prints (over 1,27um/50u” nickel minimum underplate). The plug and
receptacle press fit area shall be plated with 0,5um/20u” minimum – 1,5um/60u” maximum
90/10 tin-lead or tin (over 1,27um/50u” nickel minimum underplate). No plating at cut-off
point.
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
3 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
5.3.2 The metal hold down terminals for the plug and receptacle connectors shall be plated with
1,27um/50u” 90/10 tin-lead minimum or tin minimum as specified on product prints (over
1,27um/50umminimum nickel underplate). No plating at cut-off point.
5.4 Design and Construction
The plug connector shall be a multi-piece assembly having single row of contacts in the mating
area which dividing into signal segment (S1-S7) and power segment (P1-P15) or either one which
transition out to either surface mount style or solder style soldertail to accommodate various P.C.
board thickness. The contact pattern in the mating area will have short and long terminals in a
specific pattern that results in a 0.5mm (0,020’) differential between contact points in the long and
short terminals. (This allows for first mate-last break capability - see respective product prints for
location of short and long terminals.)
The receptacle connector shall be a multi-piece assembly having single row of contacts in the
mating area which dividing into signal segment (S1-S7) and power segment (P1-P15) which
transition out to a in-line or stagger through hole pattern or surface mount pad. The contact pattern
in the mating area will have short and long terminals in a specific pattern that results in a 0.5mm
(0.020”) differential between contact points in the long and short terminals. (This allows for first
mate-last break capability – see respective product prints for location of short and long terminals.)
The receptacle hold down terminal has the board retention features that secure the connector to
the board in preparation for solder reflow (through-hole) or board termination (press-fit).
A polarization peg (optional) on the bottom of the connector housing assures proper connector
orientation during board mounting. The receptacle through hole connector and press fit connector
are designed to terminate to board thickness of 1.57mm (0.062”), 2.36mm (0.093”) and 3.18mm
(0.125”). Visual examination of connectors to be done per EIA 364-18.
5.4.1 Mating. The connectors shall be capable of mating and unmating manually without the
use of special tools.
5.4.2 Workmanship. Connectors shall be uniform in quality and shall be free from burrs,
scratches, cracks, voids, chips, blisters, pin holes, sharp edges, and other defects that
will adversely affect product’s life or serviceability.
6 ELECTRICAL CHARACTERISTIC
6.1 Current Rating. The temperature rise above ambient shall not exceed 30°C at any point in the
system when contact positions specified are powered at the power levels specified herein:
a) Ambient Conditions: still air at 25°C
b) Current Rating : 1.5A min per contact
c) Preparation: (i) Mount the connector to a test PCB;
(ii) Wire 3 adjacent pins(e.g. P1, P2, P3) in parallel for power supply;
(iii) Wire 3 adjacent pins(e.g. P4, P5, P6) in parallel for return;
(iv) Supply 4.5A in total of DC current to the power pins in parallel, returning
from the parallel ground pins;
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
4 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
(v) Record temperature rise when thermal equilibrium is reached.
d) Reference : EIA 364-70A
6.2 Low Level Contact Resistance. The low-level contact resistance of a Serial-ATA receptacle connector
mated with a Serial-ATA plug connector shall not exceed a change of 15m after environmental
exposure when measured in accordance with EIA 364-23. The maximum initial signal contact
resistance is 30m shall not be exceeded after environmental exposure when measured in
accordance with EIA 364-23. The following details shall apply:
a) Test Voltage : 20mV DC maximum at open circuit.
b) Test Current : not to exceed 100mA.
6.3 Insulation Resistance. The insulation resistance of mated connectors shall not be less than
1000m when measured in accordance with EIA 364-21. The following details shall apply:
a) Test Voltage : 500V DC
b) Preparation : The connectors shall be mated but not soldered to a PC board
c) Electrification Time : 1 minute
d) Point of Measurement: Between adjacent contacts.
6.4 Dielectric Withstanding Voltage. There shall be no evidence of arc-over, insulation breakdown, or
excessive leakage current (0.5mA max) when the mated connectors are tested in accordance with
EIA 364-20, method B. The following details shall apply:
a) Test Voltage : DC 500V or AC 500V
rms
.
b) Test Duration : 1 minute
c) Preparation : The connectors shall be mated but not soldered to a PC board
d) Test Condition : 1 (760 Torr, or sea level)
e) Points of measurement : Between adjacent contacts
6.5 Low Level Press-fit Interface Resistance. The interface between compliant section and plated
through hole. The change in low level contact resistance shall not exceed 1.0m after
environmental exposure when measured in accordance with EIA 364-23. The following details
shall apply:
a) Test Voltage : 20mV DC maximum at open circuit.
b) Test Current : not to exceed 100mA.
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
5 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
7 MECHANICAL CHARACTERISTIC
7.1 Mating / Unmating Force (Insertion/ Removal) : The force to mate a receptacle connector and
compatible plug connector shall not exceed 20N(2.04kgf). The unmating force shall not be less
than 4N(0.41kgf) after 500 cycles. The following details shall apply:
a) Cross Head Speed : max. rate 12.5mm per minute
b) Utilise free floating fixtures
c) Reference: EIA 364-13
7.2 Durability. EIA 364-09C
a) Number of Cycles : Device / Host Connectors : 500 cycles
Internal Cabled Connector : 50 cycles
b) Cycling Rates: Maximum 200 cycles/hour
c) Preconditioning Cycles : Device / Host connectors : 50 cycles
Cabled Connector : 20 cycles
d) No physical damage shall be observed
7.3 Contact Retention : Individual contacts (signal and hold down terminal ) in the plug and
receptacle housing shall withstand an axial load of 1.1 lbs ( 500 grams) minimum applied at a rate
of 0.20 inches/minute without dislodging from the housing cavity. Shall there is any deviation of
this load from drawing callout, drawing will supercede.
a) Reference : EIA 364-29B
7.4 Normal force : The contact normal force shall not be less than 60 grams (nor greater than 200
grams) when tested in accordance with FCI test specification BUS-03-404.
7.5 Individual Pin Insertion / Retention Force : The force required to insert an individual compliant
pin into a plated through hole in a printed circuit board at a rate of 5mm/ 0.2 inches per minute
shall not exceed 50N. The retention force in the axial direction opposite that of insertion shall not
be less than 5N.
7.6 PCB Hole Deformation Radius : Cross-section parallel to board surface. Photograph and
measure hole deformation (deformation on board material) radius at a point 0.25 mm/ 0.010” from
the surface and at the center of the compliant pin section. Include 10 holes. The minimum average
(of 10 holes) hole deformation radius shall be no greater than 37,5um/ 0.0015” when measured
form the drilled hole. The absolute maximum deformation radius shall not exceed 50um/ 0.002”.
Reference MIL-STD-2166.
7.7 PCB Hole Wall Damage : Cross-section perpendicular to board surface and through the
compliant section wear track. Photograph and measure the copper thickness remaining between
the compliant section and the printed wiring board laminate. Include 10 holes. The minimum
average (of 10 holes) copper thickness remaining between the compliant pin and the printed
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
6 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
wiring board laminate shall not be less than 7.5um/ 0.0003”. In addition, there shall be no copper
cracks separations between conductive interfaces, or laminate-to-copper separations.
Reference MIL- STD-2166.
8 ENVIRONMENTAL CHARACTERISTIC
After exposure to the following environmental conditions in accordance with the specified test procedures
and/or details, the product shall show no physical damage and shall meet the electrical and mechanical
requirements per paragraphs 6.0 and 7.0 as specified in Table 1 test sequence. Product subjected to
these environmental tests must be applied to printed circuit boards. Unless otherwise specified, the
assemblies shall be mated during exposure.
8.1 Thermal Shock. EIA 364-32, Test Condition I
a) Number of cycles: 10
b) Temperature Range : Between - 55°C +0/-3°C and +85°C +3/-0°C
c) Time at Each Temperature : 30 minutes
d) Transfer Time : 5 minutes, maximum
8.2 Humidity-Temperature Cycling. EIA 364-31, Method II, Test Condition A
a) Duration of Cycles : 96 hours
b) Relative Humidity : 90% ~ 95%
c) Temperature Range : +40°C ± 2°C
8.3 High Temperature Life. EIA 364-17, Test Condition III, Method A
a) Test Duration : 500 hours
b) Temperature : +85°C ± 2°C
8.4 Industrial Mixed Flowing Gas (IMFG). EIA 364-65, Class II A
a) Temperature : 30°C ± 1°C, 70± 2% RH
b) Gas Concentration : Cl
2
10±3ppb, NO
2
200±50ppb, H
2
S 10±5ppb, SO
2
100±20ppb
c) Half of the samples are exposed unmated for seven days, then mated for remaining seven
days. Other half of the samples are mated during entire testing.
8.5 Physical Shock. EIA 364 - 27, Test Condition H
a) Condition: H ( 294 m/s
2
30G, 11 msec, half-sine)
b) Shocks: 3 shocks in both direction along each of three orthogonal axes (18 total)
c) Mounting: Rigidly mount assemblies
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
7 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
d) No discontinuities greater than 1 μs and no physical damage observed.
e) Free from any defect such as break, deformation, loosing and falling off etc. on each portion
of the connector.
8.6 Vibration (Random Vibration). EIA 364 - 28, Test Condition V, Letter A
a) Test Condition : Random 50 Hz - 2000 Hz, 5.35 g’s RMS overall
b) Duration : 30 minutes per axis
c) Direction : each of 3 orthogonal axis
d) Power Spectral Density : 0.02G
2
/Hz
e) Mounting : Rigidly mount assemblies.
f) No discontinuities greater than 1 μs
8.7 Solderability. JIS C 0050 or ANSI-J-002 Test Condition A
a) Pre-heating : +150°C ± 10°C, 60 ~ 120 sec
b) Soldering : 215°C ± 5°C MIN, 10 ± 1 sec
c) Solder paste to be used is JIS Z 3282 H60A or H63A. Soldering particle is more than 200
mesh. Flux used shall be from Inactive Rosin family
d) Acceptable Wet Solder Coverage: 95% minimum
8.8 Resistance to Soldering Heat. EIA 364-56
For Reflow Solder :
a) Preheating : 100°C ~ 150°C , 60 seconds MAX
b) Soldering : 210°C MIN , 60 seconds MAX
c) The temperature shall be measured at contact terminal portion and the peak temperature on
the upper surface of printed circuit board shall be less than 240°C
For Dip and Wave Solder :
d) Reference : EIA 364-56 Test Condition E.
e) There shall be no evidence of physical or mechanical damage
8.9 Solderability (Lead-Free)
a) Pre-heating : +150°C ± 10°C, 60 ~ 120 sec
b) Soldering : 230°C ± 5°C MIN, 10 ± 1 sec
c) Solder paste to be used is JIS Z 3282 H60A or H63A. Soldering particle is more than
200 mesh. Flux used shall be from Inactive Rosin family
d) Acceptable Wet Solder Coverage: 95% minimum
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
8 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
8.10 Resistance to Soldering Heat (Lead-Free)
For reflow Solder :
a) Pre-heating : 150°C ~ 200°C, 60 ~ 180 sec
b) Soldering : 230°C min, 60 sec max
c) Peak Temperature : 260°C ± 5°C MIN, 10 ± 1 sec
d) Number of times : 3 times
e) Reference : GS-22-011 Peak Reflow – 260 °C
For Dip and Wave Solder :
a) Test Temperature : 260°C ± 5°C, 5 ~ 10 sec ± 1 sec
b) Reference : GS-22-012
8.11 Whisker Test (Lead-Free)
8.11.1 Temperature Cycling
a) Temperature Range : -55°C to +85°C
b) Time at Temperature : Min 7 minutes
c) Time Duration : 500 cycles for 3x Cycling
d) No whisker growth greater than 45 µm for each and final
8.11.2 High Temperature/Humidity Aging :
a) Temperature : +55°C
b) Relative Humidity : 85%
c) Test Duration : 1000 hours for 4x Aging
d) No whisker growth greater than 40 μm for each aging and final
Reference: JEDEC JESD201
9 QUALITY ASSUANCE PROVISIONS
9.1 Equipment Calibration. All test equipment and inspection facilities used in the performance of any
test shall be maintained in a calibration system in accordance with MIL-C-45662 and ISO 9000.
9.2 Inspection Condition. Unless otherwise specified herein, all inspections shall be performed under
the following ambient conditions:
a) Temperature : 25 ± 5°C
b) Relative Humidity : 30% ~ 60%
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
9 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
c) Barometric Pressure: Local ambient
9.3 Sample Quantity and Description
The numbers of samples to be tested in each group shown in Table 1 are defined as follows:
Groups 1 through 12 :
5 samples in each group: All samples must be free of defects that would impair normal connector
operation. All samples must meet dimensional requirements of connector.
9.4 Acceptance
9.4.1 Electrical and mechanical requirements placed on test samples as indicated in Paragraphs
6.0 and 7.0 shall be established from test data using appropriate statistical techniques or
shall otherwise be customer specified, and all samples tested in accordance with this
product specification shall meet the stated requirements.
9.4.2 Failures attributed to equipment, test setup, or operator error shall not disqualify the
product. If product failure occurs, corrective actions shall not disqualify the product. If
product failure occurs, corrective action shall be taken and samples resubmitted for
qualification.
9.5 Qualification Testing.
Qualification testing shall be performed on sample units produced with equipment and procedures
normally used in production. The test sequence shall be as shown in Table 1.
Visual Examination : EIA 364-18
9.6 Requalification Testing.
If any of the following conditions occur, the responsible product engineer shall initiate
requalification testing consisting of all applicable parts of the qualification test matrix Table 1.
a) A significant design change is made to the existing product which impacts the product form,
fit or function. Examples of significant changes shall include, but not be limited to, changes in
the plating material composition or thickness, contact force, contact surface geometry,
insulator design, contact base material, or contact lubrication requirements.
b) A significant change is made to the manufacturing process, which impacts the product form,
fit or function.
c) A significant event occurs during production or end use requiring corrective action to be taken
relative to the product design or manufacturing process.
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
10 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
Table 1 Qualification Testing Matrix
TEST GROUP
1 2 3 4 5A 5B 6 7 8 9 10 11 12
TEST OR EXAMINATION
PARA
Examination of Product(s) 5.4 1, 5 1, 9 1, 8 1, 8 1, 7 1, 7 1, 3 1,3 1,5,8 1 1,3 1,3 1,3
Low Level Contact Resistance 6.2 2(a),
4
3(a),
7
2(a),
4, 6
4(a),
6
4(a),
6
Insulation Resistance 6.3 2, 6
Dielectric Withstanding Voltage 6.4 3, 7
Current Rating 6.1 7
Low Level Press Fit Interface
Resistance
6.5 2(b)* 3(b)* 2(b)* 4(b)* 4(b)
*
Mating (Insertion) Force 7.1 2
Unmating (Removal) Force 7.1 8
Durability 7.2 3
Thermal Shock 8.1 4
Humidity, Temperature Cycling 8.2 5
High Temperature Life 8.3 3 4
Industrial Mixed Flowing
Gas(7day unmated + 7day
mated)
8.4 3
Industrial Mixed Flowing
Gas(14day mated)
3
Physical Shock 8.5 6
Vibration 8.6 5
Solderability 8.7 2
Resistance to Soldering Heat 8.8 2
Durability (Pre-Condition 50
cycles)
7.2 4 2 2
Reseating (manually unplug/plug
three times)
5 5 5
Contact Retention 7.3 3,7
Normal Force 7.4 2,6
Insertion Force (Press Fit Only) 7.5 2,4,6
Retention Force (Press Fit Only) 7.5 3,5,7
PCB Hole Deformation Radius 7.6 8
PCB Hole Wall Damage 7.7 9
Solderability (Lead Free) 8.9 2
Resistance to Soldering Heat
(Lead Free)
8.10 2
Whisker Test 8.11 2
* Press Fit Connector
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
NUMBER
GS-12-194
TYPE
PRODUCT SPECIFICATION
TITLE PAGE REVISION
Serial-ATA Connector
11 of 11 H
AUTHORIZED BY DATE
HK LIM 19 Oct 2017
CLASSIFICATION
UNRESTRICTED
©2016 AFCI
REVISION RECORD
REV. PAGE DESCRIPTION ECR # DATE
A ALL New Release S03-0106 22JUL03
(was GS-12-194 Rev 1 by H.Shindo)
B ALL 7.1 The unmating force shall not be less S04-0019 6 FEB04
than 10N (1.0kgf)
C 2 Add 4.2.4 MIL-STD-2166, 4.4.4 SS-00254, S05-0089 22MAR05
3 5.3.1 palladium nickel with gold flash plating ..,
Soldertail plating 1,27um/50u” was 2.54um/100u”
3 Hold down plating 1,27um/50u” was 2.54um/100u”
6, 8 Add 7.3 to 7.7 and 8.9 to 8.11
10 Add Table 1 – Test Group 8 to 12
D 2 Remove 4.4.4 SS-00254, Add 4.5.11 GS-22-011, S05-0125 26APR05
4.5.12 GS-22-012
8, 9 Update 8.9, 8.10 and 8.11 to GS specs
E ALL Change Company Logo S07-0057 21FEB07
F 5 7.1 The unmating force shall not be less S10-0258 03DEC10
than 4N (0.41kgf) after 500 cycles
G 1 Add in Paragraph 3.0: Ratings; ELX-S-24339-1 20JUN16
ALL Revise form template
H 1 Remove 4.2 Military Standards; 4.3.3 SATA ELX-S-28189-1 19OCT17
Spec. to Current Revision
3 Revise 6.1 Current Rating Power & Ground
Pins to 3 contacts; 4.5A for Power Supply
8 8.11 Whisker Test Refer to New Standard
JEDEC JESD201
10 Revise Table 1- Qualification Test Matrix by
adding Test Group 5B
PDS: Rev :H STATUS:Released Printed: Oct 26, 2017
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