Array PWF Series PWF00/MS3120 Wall Mount Receptacle Crimp/Bayonet Coupling Connectors MIL-C-26482, Series I Crimp Commercial and Military QPL'd 1) Coupling nut 2) Wave washer 3) Back shell PWF01/MS3121 4) Compression sleeve In-Line Receptacle 5) Grommet 6) Pin contact 7) Pin insert 8) Socket insert 9) Socket contact 10) Plug shell 11) Receptacle shell 12) Gasket 13) Contact retention disk PWF02/MS3122 Box Mount Receptacle Nine shell sizes are available and twentyfour insert arrangements with both pin and socket contacts. PWF06/MS3126 Straight Plug PWF/MS Receptacle and Plug Connectors PWF07/MS3124 Jam Nut Receptacle (Environmental) (R) ARRAY CONNECTOR CORPORATION Design Solutions ISO 9001 US Headquarters And Manufacturing Facilities: 12555 S. W. 130th Street * Miami, FL 33186 Phone: (305) 234-1000 * Fax: (305) 234-6601 * www.arrayconnector.com (R) ARRAY CONNECTOR CORPORATION Array PWF Series Crimp/Bayonet Coupling Connectors MIL-C-26482, Series I Crimp Commercial and Military QPL'd ACC and (R) are registered trademarks of Array Connector Corporation. CONTENTS Product Data and Polarization.....................................................................................3 Nomenclature Guide and Cross Reference.................................................................4 Contacts Arrangements...............................................................................................5 Panel Mounting Data....................................................................................................6 Series PWF00/MS3120 Wall Mount Receptacle.........................................................7 Series PWF01/MS3121 In-Line Receptacle................................................................8 Series PWF02/MS3122 Box Mount Receptacle..........................................................9 Series PWF07/MS3124 Jam Nut Receptacle..........................................................10 Series PWF06/MS3126 Straight Plug.......................................................................11 Series PW80/MS3180 and PW81/MS3181 Protective Caps....................................12 Contact Data..............................................................................................................13 Crimping Instructions.................................................................................................14 FEATURES Array's PWF family of connectors meet or exceed the requirements of MIL-C-26482 Series I Crimp and are listed in the U.S. Department of Defense Qualified Parts List. These connectors are available in 9 shell sizes and 24 insert arrangements, all intermateable and interchangeable with connectors produced in accordance with MIL-C26482 Series I and Series II. Standard contact termination is by crimping using standard crimp tools: either automated wire stripping and crimping machines or manually with the use of hand crimping tools. Contact insertion and extraction is also accomplished with the use of standard tools. Designed for wire sizes AWG 16 through 24, these highly durable connectors are used in wide variety of applications including aerospace, military equipment, machine tools, robotics, communications, medical equipment, automation equipment, and industrial sensors to name just a few. Shells and hardware are made of high strength aluminum alloys and are available with a variety of plated or anodized finishes. Contacts are machined from solid copper alloy and gold plated in accordance with MIL-G-45204 type II. With a standard operating temperature range of -55C to +125C available with a variety of accessories and features, Array's PWF series is widely called out by design engineers and specifiers seeking reliability and durability throughout a broad range of environmental requirements. Array Connector Corporation produces high quality products. These products are intended to be used in accordance with the specifications described in this catalog. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. A limited warranty is applicable. Except for obligations assumed by Array Connector Corporation under warranty, Array will be not be liable for any loss, damage, repairs, incidental or consequential damages of any kind, whether or not based upon expressed or implied warranty, contract, negligence, or liability arising from the application or manufacture or repair of these products. This catalog is not a contractual offering; it is for informational purposes only. 2 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 (R) ARRAY CONNECTOR CORPORATION Product Data Electrical Standard Material and Finishes Contact Termination (PWF) Crimp Number of Contacts 3 to 61 16 to 24 Wire Size, AWG Aluminum alloy, conductive olive drab chromate over cadmium finish per QQ-P-416. (Consult Factory for Commercial options.) Shell (Mil-Std) Insulation O.D. Limits Wire Range Accomodations Contact Size AWG Wire Size Min. Max. 20 24, 22 and 20 .066 (1.52) .083 (2.11) Insulator Synthetic Rubber 16 20, 18 and 16 .066 (1.68) .109 (2.77) Grommet and Seal Synthetic Rubber Rated Amps Contacts Contact Size Test current Max. Millivolt Drop Cooper alloy, gold plate per MILG-45204 type II. 20 7.5 7.5 55 16 13.0 13.0 49 Contact Rating Temperature Range -55C to +125C Voltage Rating Altitude Service Rating Sea Level 70,000 ft. Test Voltage Max. Working Voltage Mechanical AC(rms) DC AC(rms) DC 1 1500 2100 600 850 2 2300 3200 1000 1400 1 375 535 300 510 2 500 770 450 740 Engaging FacePin Inserts 00 01 02 06 07 08 Shell Styles - Wall mounting receptacle Cable in line receptacle Box mounting receptacle Straight plug Jam nut receptacle 90 Angle plug Shell Size 8 thru 24 Polarization/Coupling Five keyway/three point bayonet locking. Service Classes E - Grommet seal F - Grommet seal with strain relief N - No back end, no termination hardware P - Potted Polarization The diagrams indicate alternate insert positions. The five positions (W, X, Y, Z and Normal) differ in degree of rotation for various size and layouts. The exact angle of rotation for the combinations are listed in the table below. Position N (Normal) Shell Size 8 10 12 14 Position Layout W X Y Z 3A 60 - - - 33 90 - - - 6 90 - - - 7 90 - - - 3 - - 180 - 8 90 112 203 292 10 60 155 270 295 5 40 92 184 273 12 43 90 - - 15 17 110 155 234 18 15 90 180 270 19 30 165 315 - Position Shell Size Layout 16 18 20 22 24 W X Y Z 8 54 152 180 331 23 158 270 - - 26 60 - 275 338 11 62 119 241 340 32 85 138 222 265 16 238 318 333 347 39 63 144 252 333 41 45 126 225 - 21 16 135 175 349 41 39 135 264 - 55 30 142 226 314 61 90 180 270 324 Note: for polarization data for the other contact arragements, consult factory. ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 3 (R) ARRAY CONNECTOR CORPORATION Nomenclature Guide Example #1 #2 #3 PWF PWF MS 06 *6 3126 E E E 222222- 55 55 55 P P P Y Y Y K001** MODIFICATION CODES A602 = Black Anodize Plating A610 = Aluminate Plating A611 = Nickel Plating A612 = Electroless Nickel Plating A617 = Tin Plating F602 = Clinch Nuts M901 = Stainless Steel Construction SERIES PREFIX PWF = ARRAY MS = MILITARY ** For modification codes not listed, consult factory SHELL SIZE 00 = wall receptacle 01 = in-line receptacle 02 = box mount receptacle 06 = straight plug 07 = jam nut mount receptacle 08 = 90 plug POLARIZATION (See Chart, page 3) SERVICE TYPE (Class) E = grommet seal F = same as E with strain relief P = potting shell N = no back end, threaded with no cable termination hardware SHELL SIZE 0 thru 24 available CONTACT ARRANGEMENT (See page 5) CONTACT TYPE P = pins S = sockets A = pin less contacts B = socket less contacts *NOTE: When modification to a standard plug or receptacle is required, delete the "0" between the PWF and the "6" as in example #2. Cross Reference MIL SPEC PART NOs. LEADING SUPPLIERS' COMMERCIAL EQUIVALENT AMPHENOLBENDIX ARRAY CANNON FCI/BURNDY SOURIAU VEAM MS3120E* PWF00E* PT00SE* KPSE00E* L*TE*O*A 851-00R*50* VPT00SE* MS3120F* PWF00F* PT00SE*(SR) KPSE00F* L*TF*O*A 851-00RC*50 VPT00SE*(SR) MS3120P* PWF00P* PT00SP* KPSE00P* L*TP*0*A 851-00RP*50 VPT00SP* MS3121E* PWF01E* PT01SE* KPSE01E* L*TE*1*A 851-01R*50 VPT01SE* MS3121F* PWF01F* PT01SE*(SR) KPSE01F* L*TF*1*A 851-01RC*50 VPT01SE*(SR) MS3121P* PWF01P* PT01SP* KPSE01P* L*TP*1*A 851-01RP*50 VPT01SP* MS3122E* PWF02E* PWF07E* PT02SE* KPSE02E* L*TE*2*A 851-02R*50 VPT02SE* KPSE07E* KPSE07F* L*TE*4*A L*TF*4*A 851-07R*50 851-07RC*50 VPT07SE* PWF07F* PT07SE* PT07SE*(SR) MS3124P* PWF07P* PT07SP* KPSE07P* L*TP*4*A 851-07RP*50 VPT07SP* MS3126E* PWF06E* PT06SE* KPSE06E* L*TE*6*A 851-06R*50 VPT06SE* MS3126F* PWF06F* PT06SE*(SR) KPSE06F* L*TF*6*A 851-06RC*50 VPT06SE*(SR) MS3126P* PWF06P* PT06SP* KPSE07P* L*TP*6*A 851-06RP*50 VPT06SP* PWF08* PT08SE* KPSE08* 851-08RP*50 VPT08SE* MS3124E* MS3124F* ~~~~~ VPT07SE*(SR) 90o Cable Entry Plug (No MS drawing. Do not confuse with MS3128) ~~~~~ PWF**N* PT03/4/5SE* KPSE03/4/5* No rear accessories (Commercial part numbering only) MS3127E* PWF05* MF02S* KP27E* L*TE*7*A KP28E* L*TE*8*A Box Mount, Special Large Flange (Special) PWF04* MF00SE* MS3128E* Wall Mount, Special Wide Flange (Special) NOTES: 1. Souriau is "commercial only". Not on QPL. 2. For MS connectors "without contacts", include "less contacts" after the complete connector MS number. The MS number does not change. 3. Connectors per MS have spare contacts and sealing plugs. Connectors per supplier's commercial part number do not have these additional parts. 4 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 Contact Arrangement (Engaging Face of Pin Insert) (R) ARRAY CONNECTOR CORPORATION (For contact arrangements not shown, contact factory) 08 3A 10 12 14 16 18 20 22 24 ** Commercial arrangement. MIL-C-26482 Series 1 Contact arrangements, per MIL-STD-1669 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 5 (R) ARRAY CONNECTOR CORPORATION Panel Mounting Data Max Panel & Screw Heads SHELL SIZE PWF00 PWF02 0.087 0.087 0.212 0.212 8 10 12 14 16 18 20 22 Front Panel Mounting Rear Panel Mounting 24 Note: All dimensions relate to distance in front of flange required for proper mating. Series PWF Panel Cutout Dimensions Wall & Box Mounting Receptacle 00, 02 .125.005 DIA. FOR SIZES 8 - 22 Square flange PWF receptacles are normally front panel mounted, using dimensions indicated. Hole location "R" is true position and is located within .005 dia. of (TP). When back panel mounting, provision must be made for bayonet pin and coupling clearance. .155 .005 DIA. FOR SIZES 24 Jam Nut Receptacle 07 PWF jam nut receptacles are rear panel mounted in a "D" shaped mounting hole. Minimum panel thickness is .062", maximum is .125" for sizes 8 through 18 and .250" for sizes 20 through 24. 6 SHELL SIZE INCHES A R MILLIMETERS A R 8 .479 .594 12.17 15.08 10 .603 .719 15.32 18.28 12 .730 .812 18.54 20.61 14 .855 .906 21.72 23.00 16 .979 .969 24.87 24.60 18 1.103 1.062 28.02 27.00 20 1.223 1.156 30.56 29.36 22 1.350 1.250 33.78 31.75 24 1.475 1.375 36.96 33.98 SHELL SIZE INCHES A R MILLIMETERS A R 8 .572 .540 14.53 13.72 10 .697 .665 17.70 16.90 12 .885 .828 22.45 21.03 14 1.010 .952 25.67 24.20 16 1.135 1.076 28.87 27.35 18 1.260 1.201 32.00 30.75 20 1.385 1.326 35.18 33.65 22 1.510 1.451 38.35 36.83 24 1.635 1.576 41.50 40.00 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 Series PWF00/MS3120 Wall Mount Receptacle CLASS N (R) ARRAY CONNECTOR CORPORATION CLASS E CLASS F CLASS P Application: Wall Mounting Connector. Note: L* = Total connector length including cable accessory. DIMENSIONS IN INCHES SHELL SIZE Xf MIN. Xp MIN. K .016 Y MAX. Yf MAX. 8 10 .234 .297 .317 .434 .062 .062 .608 .734 12 .422 .548 .062 .858 14 16 .547 .609 .673 .798 .062 .062 .984 1.110 18 20 .734 .734 .899 1.024 .062 .094 1.234 1.360 22 24 .922 .984 1.149 1.274 .094 .094 1.484 1.610 .828 .891 1.016 1.141 1.203 1.469 1.469 1.656 1.750 M +.031 -.000 .431 .431 .431 .431 .431 .431 .556 .556 .589 A .003 S MAX. T .005 V V THREAD CLASS 2A .471 .588 .748 .873 .998 1.123 1.248 1.373 1.498 .828 .954 1.047 1.141 1.234 1.328 1.453 1.578 1.703 .120 .120 .120 .120 .120 .120 .120 .120 .147 7/16-28 UNEF 9/16-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF A .076 S MAX. T .127 V V THREAD CLASS 2A 11.99 14.94 19.00 22.17 25.35 28.52 31.70 34.27 38.05 21.03 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.73 7/16-28 UNEF 9/16-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF 1 1 1 1 1/16-18 3/16-18 5/16-18 7/16-18 UNEF UNEF UNEF UNEF DIMENSIONS IN MILLIMETERS SHELL SIZE Xf MIN. Xp MIN. K .406 Y MAX. Yf MAX. 8 10 5.95 7.54 8.05 11.02 1.57 1.57 15.44 18.64 21.03 22.63 12 10.72 13.92 1.57 21.79 25.81 14 16 13.89 15.47 17.09 20.27 1.57 1.57 24.99 28.19 28.98 30.56 18 20 18.64 18.64 22.83 26.01 1.57 2.39 31.34 34.54 37.31 37.31 22 24 23.42 24.99 29.18 32.26 2.39 2.39 37.82 40.89 42.06 44.45 M + .787 - .000 10.95 10.95 10.95 10.95 10.95 10.95 14.12 14.12 14.96 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 7 Series PWF01/MS3121 In-Line Receptacle (R) ARRAY CONNECTOR CORPORATION CLASS N CLASS F CLASS P CLASS E Application: Cable-To-Cable Connector (suggested mates are PWF06/MS3126). Note: L* = Total connector length including cable accessory. DIMENSIONS IN INCHES SHELL SIZE Xf MIN. Xp MIN. K .010 Y MAX. Yf MAX. 8 10 .234 .297 .317 .434 .094 .094 .608 .734 .828 .891 12 .422 .548 .094 .858 1.016 14 16 .547 .609 .673 .798 .094 .094 .984 1.110 1.141 1.203 18 20 .734 .734 .899 1.024 .094 .115 1.234 1.360 1.469 1.469 22 24 .922 .984 1.149 1.274 .115 .115 1.484 1.610 1.656 1.750 M +.031 -.000 .400 .400 .400 .400 .400 .400 .535 .535 .568 A .003 G .020 S MAX. V V THREAD CLASS 2A .471 .588 .748 .873 .998 1.123 1.248 1.373 1.498 .938 1.062 1.156 1.250 1.344 1.438 1.562 1.688 1.812 .828 .954 1.047 1.141 1.234 1.328 1.453 1.578 1.70 7/16-28 UNEF 9/16-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF A .076 G .508 S MAX. V V THREAD CLASS 2A 11.99 14.94 19.00 22.17 25.35 28.52 31.70 34.27 38.05 21.03 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.73 7/16-28 UNEF 9/16-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF DIMENSIONS IN MILLIMETERS SHELL SIZE Xf MIN. Xp MIN. K .254 Y MAX. Yf MAX. 8 10 5.94 7.54 8.05 11.02 2.39 2.39 15.44 18.64 21.03 22.63 12 10.72 13.92 2.39 21.79 25.81 14 16 13.89 15.47 17.09 20.27 2.39 2.39 24.99 28.19 28.98 30.56 18 20 18.64 18.64 22.83 26.01 2.39 2.92 31.34 34.54 37.31 37.31 22 24 23.42 24.99 29.18 32.26 2.92 2.92 37.82 40.89 42.06 44.45 8 M +.787 -.000 10.16 10.16 10.16 10.16 10.16 10.16 13.59 13.59 14.43 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 Series PWF02/MS3122 Box Mount Receptacle (R) ARRAY CONNECTOR CORPORATION Application: Box Mount Receptacle. DIMENSIONS IN INCHES N .015 R (Tp) S MAX. T .005 1.320 1.320 M +.031 -.000 .431 .431 .438 .558 .062 1.320 .431 .688 .431 .431 .812 .938 .594 .719 .812 .906 .828 .954 1.047 1.141 1.234 1.328 1.453 1.578 1.703 .120 .120 .120 .120 .120 .120 .120 .120 .147 SHELL SIZE A .003 K .010 L MAX. 8 10 .471 .588 .062 .062 12 .748 14 16 .873 .998 .062 .062 1.320 1.320 18 20 1.123 1.248 .062 .094 1.320 1.367 .431 .556 1.062 1.188 22 24 1.373 1.498 .094 .094 1.367 1.418 .556 .589 1.312 1.438 .969 1.062 1.156 1.250 1.375 DIMENSIONS IN MILLIMETERS N .381 R (Tp) S MAX. T .127 33.53 33.53 M +.787 -.000 10.95 10.95 11.13 14.27 1.57 33.53 10.95 1.57 1.57 33.53 33.53 10.95 10.95 17.48 20.62 15.09 18.26 20.62 23.01 28.58 31.75 1.57 2.39 33.53 34.72 10.95 14.12 34.93 38.10 2.39 2.39 34.72 36.02 14.12 14.96 21.03 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.05 3.73 SHELL SIZE A .076 K .254 L MAX. 8 10 12.01 14.99 1.57 1.57 12 19.05 14 16 22.23 25.40 18 20 22 24 23.83 26.97 30.18 33.32 36.53 24.61 26.97 29.36 31.75 34.93 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 9 Series PWF07/MS3124 Jam Nut Receptacle (R) ARRAY CONNECTOR CORPORATION CLASS N CLASS E CLASS F CLASS P Application: Jam Nut Mounting with O-ring to D-shaped Chassis Hole. (See panel cutout dimensions on page 6.) Note: L* = Total connector length including cable accessory. DIMENSIONS IN INCHES P .608 .734 M S A AA +.031 -.000 .003 MAX. MAX. 1.547 2.422 1.675 .691 .471 .767 .954 1.547 2.422 1.675 .691 .588 .892 1.078 5/8-24 UNEF 3/4-20 UNEF .858 .984 1.547 2.422 1.675 1.547 2.422 1.675 .691 .691 .117 1.203 1.110 1.547 2.537 1.675 .117 .148 .148 .148 1.469 1.469 1.656 1.750 1.675 1.963 1.963 2.025 K .020 Yf MAX. Yp MAX. .234 .297 Xp MIN. MAX. MIN. .062 .125 .317 .062 .125 .434 .117 .117 .828 .891 12 14 .422 .547 .062 .125 .062 .125 .548 .673 .117 .117 1.016 1.141 16 .609 .062 .125 .798 18 20 22 24 .734 .734 .922 .984 .062 .062 .062 .062 .125 .899 .250 1.024 .250 1.149 .250 1.274 SHELL SIZE Xf MIN. 8 10 1.234 1.360 1.484 1.610 Le MAX. 1.547 1.709 1.709 1.709 Lf MAX. 2.537 2.824 2.824 2.900 Lp MAX. Z THREAD .748 .873 1.079 1.266 1.205 1.391 7/8-20 UNEF 1-20 UNEF .691 .998 1.329 1.516 1 1/8-18 UNEF .691 .879 .879 .912 1.123 1.248 1.373 1.498 1.455 1.579 1.705 1.829 1.641 1.828 1.954 2.078 1 1 1 1 1/4-18 3/8-18 1/2-18 5/8-18 UNEF UNEF UNEF UNEF DIMENSIONS IN MILLIMETERS 2.97 2.97 M A AA S +.787 -.000 .076 MAX. MAX. 21.03 15.44 39.29 61.52 42.55 17.90 11.99 19.48 24.23 22.63 18.64 39.29 61.52 42.55 17.90 14.94 22.66 27.38 5/8-24 UNEF 3/4-20 UNEF 1.57 3.18 13.92 1.57 3.18 17.09 2.97 2.97 25.81 21.79 39.29 61.52 42.55 17.90 19.00 27.41 32.16 29.98 24.99 39.29 61.52 42.55 17.90 22.17 30.61 35.33 7/8-20 UNEF 1-20 UNEF 15.47 1.57 3.18 20.27 2.97 30.56 28.19 39.29 64.44 42.55 17.90 25.35 33.76 38.51 1 1/8-18 UNEF 18.64 18.64 23.42 24.99 1.57 1.57 1.57 1.57 22.83 26.01 29.18 32.36 2.97 3.76 3.76 3.76 37.31 37.31 42.06 44.45 P K .508 5.94 7.54 Xp MIN. MAX. MIN. 1.57 3.18 8.05 1.57 3.18 11.02 12 14 10.72 13.89 16 18 20 22 24 SHELL SIZE Xf MIN. 8 10 10 3.18 6.35 6.35 6.35 Yf MAX. Yp MAX. 31.34 34.54 39.69 40.89 Le MAX. 39.29 43.41 43.41 43.41 Lf Lp MAX. MAX. 64.44 71.73 71.73 73.66 42.55 49.86 49.86 51.44 17.90 22.68 22.68 23.52 28.52 31.70 34.87 38.05 36.96 40.11 43.31 46.46 41.68 46.43 49.63 52.78 Z THREAD 1 1 1 1 1/4-18 3/8-18 1/2-18 5/8-18 UNEF UNEF UNEF UNEF ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 Series PWF06/MS3126 Straight Plug (R) ARRAY CONNECTOR CORPORATION CLASS N CLASS E CLASS F CLASS P Application: Straight Plug Connector, General Cable Coupling. Note: L* = Total connector length including cable accessory. DIMENSIONS IN INCHES SHELL SIZE Xf MIN. Xp MIN. Y MAX. Yf MAX. Le MAX. Lf MAX. Lp MAX. Q MAX. 8 10 .234 .297 .317 .434 .608 .734 .828 .891 1.513 1.513 12 .422 .548 .858 1.016 1.513 14 16 .547 .609 .673 .798 .984 1.110 1.141 1.203 1.513 1.513 18 20 .734 .734 .899 1.024 1.234 1.360 1.469 1.469 1.513 1.638 22 24 .922 .984 1.149 1.274 1.484 1.610 1.656 1.750 1.638 1.638 2.413 2.413 2.413 2.413 2.528 2.528 2.753 2.753 2.830 1.750 1.750 1.750 1.750 1.750 1.750 1.892 1.892 1.892 .782 .926 1.043 1.183 1.305 1.391 1.531 1.656 1.777 V V THREAD 7/16-28 UNEF 9/16-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF DIMENSIONS IN MILLIMETERS SHELL SIZE Xf MIN. Xp MIN. Y MAX. Yf MAX. Le MAX. Lf MAX. Lp MAX. Q MAX. V V THREAD 8 10 5.94 7.54 8.05 11.02 15.44 18.64 21.03 22.63 38.43 38.43 12 10.72 13.92 21.79 25.81 38.43 14 16 13.89 15.47 17.09 20.27 24.99 28.19 28.98 30.56 38.43 38.43 18 20 18.64 18.64 22.83 26.01 31.34 34.54 37.31 37.31 38.43 41.61 22 24 23.42 24.99 29.18 32.26 37.82 40.89 42.06 44.45 41.61 41.61 61.29 61.29 61.29 61.29 64.21 64.21 69.93 69.93 71.88 44.45 44.45 44.45 44.45 44.45 44.45 48.06 48.06 49.61 19.86 23.52 26.49 30.05 33.15 35.33 38.89 42.06 45.14 7/16-28 UNEF 9/16-24 UNEF 11/16-24 UNEF 13/16-20 UNEF 15/16-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 11 PW80/MS3180 and PW81/MS3181 Protective Caps (R) ARRAY CONNECTOR CORPORATION DIMENSIONS IN INCHES DASH NO. (MS 3180) CHAIN WITH CHAIN A +.001 -.005 F MAX. H .25 L MAX. M .010 G11 .473 .719 3.00 .562 .378 .562 .378 SHELL SIZE WITHOUT 8 G1 10 G2 G12 .590 .844 3.00 12 G3 G13 .750 1.000 3.50 .562 .378 14 G4 G14 .875 1.125 3.50 .562 .378 16 G5 G15 1.000 1.250 3.50 .562 .378 18 G6 G16 1.125 1.375 3.50 .562 .378 20 G7 G17 1.250 1.500 4.00 .625 .440 22 G8 G18 1.375 1.625 4.00 .625 .440 24 G9 G19 1.500 1.750 4.00 .658 .473 DIMENSIONS IN MILLIMETERS DASH NO. SHELL SIZE WITHOUT CHAIN Part No. PW80-** or MS3180-** **="Dash Number" (MS 3181) WITH CHAIN A +.03 -.13 F MAX. H 6.35 L MAX. M .25 8 G1 G11 12.01 18.28 76.20 14.27 9.60 10 G2 G12 14.98 21.41 76.20 14.27 9.60 12 G3 G13 19.05 25.40 88.90 14.27 9.60 14 G4 G14 22.21 28.58 88.90 14.27 9.60 16 G5 G15 25.40 31.75 88.90 14.27 9.60 18 G6 G16 28.58 34.93 88.90 14.27 9.60 20 G7 G17 31.75 38.10 101.60 15.87 11.17 22 G8 G18 34.93 41.28 101.60 15.87 11.17 G9 G19 38.10 44.45 101.60 16.71 12.05 24 DIMENSIONS IN INCHES DASH NO. SHELL SIZE WITHOUT CHAIN WITH CHAIN WITH CHAIN & WASHER H L MAX. N MIN. Q MAX. .719 8 G1 G11 G21 3.00 .562 .578 10 G2 G12 G22 3.00 .562 .703 .812 12 G3 G13 G23 3.50 .562 .891 1.000 14 G4 G14 G24 3.50 .562 1.016 1.125 16 G5 G15 G25 3.50 .562 1.141 1.250 18 G6 G16 G26 3.50 .562 1.266 1.375 20 G7 G17 G27 4.00 .562 1.391 1.500 22 G8 G18 G28 4.00 .562 1.516 1.625 24 G9 G19 G29 4.00 .602 1.641 1.750 DIMENSIONS IN MILLIMETERS DASH NO. SHELL SIZE WITHOUT CHAIN Part No. PW81-** or MS3181-** **="Dash Number" 12 WITH CHAIN WITH CHAIN & WASHER H L MAX. N MIN. Q MAX. 8 G1 G11 G21 76.20 14.27 14.68 18.26 10 G2 G12 G22 76.20 14.27 17.86 20.64 12 G3 G13 G23 88.90 14.27 22.63 25.40 14 G4 G14 G24 88.90 14.27 25.80 28.58 16 G5 G15 G25 88.90 14.27 28.98 31.75 18 G6 G16 G26 88.90 14.27 32.15 34.93 20 G7 G17 G27 101.60 14.27 35.33 38.10 22 G8 G18 G28 101.60 14.27 38.50 41.28 24 G9 G19 G29 101.60 15.29 41.68 44.45 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 Contact Data (R) ARRAY CONNECTOR CORPORATION Contacts Contact ratings Contact size 20 16 Rated current 7.5 A 13 A Test current 7.5 A 13 A Voltage drop 55 mV 50 mV Ratings (sea level) I Class Service Test II 600 VAC eff. 1000 VAC eff. 850 VDC 1450 VDC 1500 VAC eff. 2300 VAC eff. Material Copper alloy - Gold plate over nickel Contact MS 312_ and PWF_ connectors are normally supplied with size 20 contacts with wire well support. All crimp contacts can be crimped, inserted and removed with commercially available appropriate tooling. Contacts for MS 312_ and PWF Series Contact size Socket 20 with wire well support 857-0668-XXX Socket 20 857-0670-XXX Socket 16 857-0672-XXX Pin 20 with wire well support 806-0673-XXX Pin 20 806-0687-XXX Pin16 806-0688-XXX Crimp contacts 1) 1) Socket and pin with wire well support (size 20 only) Contact size Array P/N MS P/N Handcrimping tool Insertion Tool Removal Tool 806-0673-XXX M39029/31-240 M22520/2-01 + M22520/1-01 + MS24256A20 MS24256R20 M22520/1-02 MS24256A20 MS24256R20 20 w/support cup P 20 w/support cup S 857-0668-XXX M39029/32-259 16 P 806-0688-XXX M39029/31-228 ----- MS24256A16 MS24256R16 16 S 857-0672-XXX M39029/32-247 ----- MS24256A16 MS24256R16 20 w/o support cup P 806-0687-XXX M39029/31-223 M22520/2-01 + MS24256A20 MS24256R20 20 w/o support cup S 857-0670-XXX M39029/32-242 M22520/2-02 MS24256A20 MS24256R20 M22520/2-02 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 13 Crimping Instructions (R) ARRAY CONNECTOR CORPORATION Cut wire to length and strip 1/4 inch of insulation from end for use with size 16 contacts. Strip 3/16 inch from end for use with size 20 contacts. Hot wire stripping is recommended. Avoid nicking individual strands if other methods are used. Insert and bottom wire in contact. Insulation must extend into insulation wire well support. Check to make certain strands are visible in the inspection hole provided. Insert wired contact into crimping tool, previously arranged; see table on page 13. Close tool handles to the full extent of their travel; release pressure on handles and remove the complete crimped contact/wire assembly. The tool will automatically position for the next crimping cycle. A pneumatic crimping tool provided with magazine for large capacity production is available on specialized market. 14 ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 Crimping Instructions (R) ARRAY CONNECTOR CORPORATION The automatic or hand crimping tool assures a crimp joint which will meet MIL-T-22520. Both tools, if properly maintained by a periodic inspection, will provide a complete and uniform crimp over many thousands of cycles. Insert the contact into the correct contact hole. Contact insertion tools are listed on the table on page 13. Insert the contact into the correct contact hole of the integral grommet at the rear of the assembly. Push contact forward in a line parallel to the assembly until the contact bottoms. A slight pressure may be noticed just before contact reaches its fully seated position. Sealing plugs must be used in all unused circuits by placing the correct size plug behind each uncrimped contact. Use MS27488-20 sealing plug for size 20 and MS27488-16 for size 16. Remove the contact by inserting tools listed on the table on page 13. Fully bottom the tools tip by slightly rotating the tool. Push the thrust assist knob forward. The contact is now disengaged and may be removed at the rear of the assembly. ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 15 Other Quality Connectors Reverse Bayonet 5015 Connectors QPL'd MIL-C-26482 Series I Solder and Crimp Connectors Quick Disconnect Connectors Special Cryogenic Connectors Solder and Crimp Types Rugged Acme Thread Connectors Buffet/Galley Connectors for Industrial Electrical Equipment Connectors, Receptacles and Plugs Distributed in U.S.A. by: Distributed in Europe by: Avio-Diepen B. V. P. O. Box 566 2400 AN Alphen aan den Rijn The Netherlands Ph: 31-(0) 172-449777 Fax: 31-(0) 172-499789 E-mail: avio-diepen@avio-diepen.com ARRAY CONNECTOR CORPORATION * 12555 S.W. 130th St. * Miami, FL 33186 * Ph: (305) 234-1000 * Fax: (305) 234-6601 www.arrayconnector.com C 2000 ARRAY CONNECTOR CORPORATION 0401 Printed in U.S.A.